JP5247919B1 - Floating oil separation and recovery device - Google Patents

Floating oil separation and recovery device Download PDF

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JP5247919B1
JP5247919B1 JP2012151709A JP2012151709A JP5247919B1 JP 5247919 B1 JP5247919 B1 JP 5247919B1 JP 2012151709 A JP2012151709 A JP 2012151709A JP 2012151709 A JP2012151709 A JP 2012151709A JP 5247919 B1 JP5247919 B1 JP 5247919B1
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floating oil
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separation
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哲夫 村山
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哲夫 村山
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Abstract

【課題】 循環加工液中に含有される浮上油分と正常油分との比重差と、該循環加工液の流力や落差力などの自然運動エネルギーを利用して浮上油分と正常油分とを分離・回収する浮上油分離回収装置の提供を図る。
【解決手段】 本発明における浮上油分離回収装置は、上流から下流にかけて流路を形成する縦長の貯流タンクと、流路の上層流域を堰き止めつつ、下層流域が連通する状態に取り付けられて正常油分を排出する排出槽と浮上油分を滞留させる滞留槽とに流路を分離する浮上油分離ホッパーと、で構成され、該浮上油分離ホッパーによって貯流タンクの上層流域を浮遊する浮上油分と下層流域を流動する正常油分とを分離して外部に排出する手段を採る。
【選択図】図1
PROBLEM TO BE SOLVED: To separate floating oil and normal oil using the specific gravity difference between the floating oil and normal oil contained in the circulating machining fluid and the natural kinetic energy such as the fluid force and drop force of the circulating machining fluid. To provide a floating oil separation and recovery device for recovery.
A floating oil separation and recovery device according to the present invention is attached to a vertically long storage tank that forms a flow path from upstream to downstream, and a lower flow area that communicates while blocking an upper flow area of the flow path. A floating oil separation hopper that separates the flow path into a discharge tank that discharges normal oil and a retention tank that retains the floating oil, and the floating oil that floats in the upper basin of the storage tank by the floating oil separation hopper A means for separating the normal oil flowing in the lower basin and discharging it to the outside is adopted.
[Selection] Figure 1

Description

本発明は、循環加工液中に含有される浮上油分と正常油分との比重差と、該循環加工液の流力や落差力などの自然運動エネルギーを利用して浮上油分と正常油分とを分離・回収する浮上油分離回収装置に関する。   The present invention separates the floating oil from the normal oil by utilizing the specific gravity difference between the floating oil and the normal oil contained in the circulating machining fluid and the natural kinetic energy such as the flow force and drop force of the circulating machining fluid. -It relates to a floating oil separation and recovery device to be recovered.

従来の工作機械加工で使用される循環加工液は、工作機械の内部または外部に設けられた貯留タンクに一旦回収され、その切削加工中に混入される潤滑油やスカムやスラッジなどを含む浮上油分は、フロート式、機械式、ジャバラサクション式、スクリュー式、ベルト式、オーバーフロー式、さらには微細気泡発生方式などの種々の回収手段によって回収されている。   The circulating fluid used in conventional machine tool processing is once recovered in a storage tank provided inside or outside the machine tool, and the floating oil content including lubricating oil, scum, sludge, etc. mixed during the cutting process. Is recovered by various recovery means such as a float type, a mechanical type, a bellows suction type, a screw type, a belt type, an overflow type, and a fine bubble generation type.

上記フロート式ならびにジャバラサクション式の回収手段においては、水中ポンプと循環ポンプが同一の貯留タンクに設置されていることによって、液面の上下変動に対応する水中ポンプの吸い込み口を液面位置に確保するフロート装置を備えなければならず、その結果、循環ポンプによる波紋の発生によって不安定になる液面上に回収装置を設けなければならない構造を必要とするといった問題点があり、また、浮上油分が水中ポンプの吸い込み口の全方向より流れ込む構造であるため、該水中ポンプの吸い込み口に流れ込む流力の方向と循環ポンプによる液面の流力の方向が一部相殺し合うことになり、掻き寄せ装置などが設けられない限り浮上油分が効率よく回収されないという問題点も同時にあった。また機械式の回収手段においては、回収装置を設けることによって、構造が複雑になることから装置が高価となり、さらに保守管理も必要となると共に、貯留タンクの上面が回収装置によって塞がれてしまう、などの多くの問題点があるものであった。さらにスクリュー式、ベルト式の回収手段においては、浮上油分の回収領域が極めて狭いという問題があり、またオーバーフロー式、微細気泡発生方式の回収手段においては、貯留タンクの仕切り板を浮上油分が乗り越えて回収されるため、浮上油分を含む回収対象液を少量づつ、且つ定量送水する必要性があることから、大量処理能力が要求される分離回収装置には不向きなものであった。ついては、下記にその先行技術の実態について詳しく説明する。   In the float type and bellows suction type recovery means, the submersible pump and the circulation pump are installed in the same storage tank, so the suction port of the submersible pump corresponding to the vertical fluctuation of the liquid level is secured at the liquid level. A floating device that needs to have a structure that requires a recovery device on the liquid surface that becomes unstable due to the generation of ripples by the circulation pump. Since the fluid flows in from all directions of the suction port of the submersible pump, the direction of the fluid force that flows into the suction port of the submersible pump and the direction of the fluid force of the liquid level by the circulation pump partially cancel each other. At the same time, there was a problem that the floating oil was not efficiently recovered unless a shifting device or the like was provided. Also, in the mechanical recovery means, the provision of the recovery device makes the structure complicated, so that the device becomes expensive, maintenance is also required, and the upper surface of the storage tank is blocked by the recovery device. There were many problems such as. Furthermore, in the screw type and belt type recovery means, there is a problem that the collection area of the floating oil is extremely narrow, and in the overflow type and fine bubble generation type recovery means, the floating oil component gets over the partition plate of the storage tank. Since it is collected, it is necessary to feed the liquid to be collected including the floating oil component in small quantities and in a constant amount, so that it is unsuitable for a separation and collection apparatus that requires a large amount of processing capacity. The following describes in detail the actual state of the prior art.

上記フロート式の浮上油回収装置に関しては、例えば、メインフロートの浮力によって液体の中に浮き沈みしないように設けられた水中ポンプの吸い込み口に、サブフロートの浮力によって液体に浮かぶように設けられた開口部を有するゲートリングを上下動可能に取着すると共に、ゲートリングの開口部の上部には液体とともに浮上油、スカム、ゴミ等の浮遊物を掻き集めて開口部から水中ポンプの吸い込み口内に流入させる掻き寄せ手段が設けられ、この掻き寄せ手段はメインフロートに支持される一方、水中ポンプには吸い込み口から流入された液体とともに浮遊物を吐き出す吐き出し口が設けられた「浮上油分回収装置」(特許文献1)が提案されている。   Regarding the float type floating oil recovery device, for example, an opening provided in the suction port of a submersible pump provided so as not to float and sink in the liquid by the buoyancy of the main float so as to float in the liquid by the buoyancy of the sub-float A gate ring having a part is attached so as to be movable up and down, and floating oil, scum, dust and other floating substances are collected together with liquid at the upper part of the opening part of the gate ring, and flowed into the suction port of the submersible pump from the opening part. A "floating oil recovery device" is provided in which a squeezing means is provided, and the squeezing means is supported by the main float, while the submersible pump is provided with a discharge port for discharging suspended matter together with the liquid flowing in from the suction port (patent) Document 1) has been proposed.

しかしながら、係る浮上油回収装置の提案は、比重の軽い油はもとより、粘度が高くなった油、スカム等の回収に優れ、液体に浮かべた回収装置を自由に移動させて利用範囲の拡大を計ることができるとされているが、その設置に当たっては、不安定な液面にフロートを浮かばせてその液面と同位置に水中ポンプの吸い込み口を位置させて全方位方向から浮上油を回収する手段を採っているため、水中ポンプの吸い込み口に回収油分以外の正常油分が必要以上に吸い込まれてしまい、その結果、回収効率、回収確率ならびに回収精度が低下すると共に、装置内に水中ポンプや掻き寄せ手段等を配設することで、配管、配線、電気的制御システムならびに動力源を必要とするものであった。   However, the proposed floating oil recovery device is excellent in recovering oil, scum, etc. with high viscosity as well as light specific gravity, and freely expands the range of use by moving the recovery device floating in the liquid freely However, when installing it, float the float on the unstable liquid level and place the suction port of the submersible pump at the same position as the liquid level to collect the floating oil from all directions. As a result, normal oil other than recovered oil is sucked into the suction port of the submersible pump more than necessary.As a result, the recovery efficiency, recovery probability, and recovery accuracy are reduced, and the submersible pump and By arranging the scraping means and the like, piping, wiring, an electrical control system and a power source are required.

また、上記機械式の浮上油回収装置に関しては、例えば、貯留槽内に配設されるものであって、少なくとも一部が水面に対し垂直状に形成された油分誘導板と、貯留槽内の排水の水面上に浮上した浮上油が回収される油回収容器と、取手部および板部を有する操作体とを備え、作業者が取手部を持って操作体を操作することにより、板部を油分誘導板に向けて移動させた後に、この油分誘導板と接触させた状態で上動させた場合に、浮上油が油分誘導板に沿って押し上げられて、油回収容器に回収される「油回収装置」(特許文献2)が提案されている。   Further, regarding the mechanical floating oil recovery device, for example, it is disposed in a storage tank, and an oil content guide plate at least partially formed perpendicular to the water surface, and a storage tank An oil recovery container that collects the floating oil that has floated on the surface of the drainage, and an operating body having a handle and a plate, and the operator operates the operating body with the handle so that the plate is After moving toward the oil content guide plate, when moved up in contact with the oil content guide plate, the floating oil is pushed up along the oil content guide plate and collected in the oil recovery container. "Recovery device" (Patent Document 2) has been proposed.

しかしながら、係る油回収装置の提案は、構成が簡単で、製造コストが安価であるにも拘らず、浮上油を適切に回収でき、残査粒子を簡単に清掃できるとされているが、貯留槽の上方に油分誘導板などの操作体を設けることは、他の油回収装置と比較して構造的に複雑であると共に、液面管理、清掃作業、メンテナンス作業において多くの保守管理作業労力を必要とするものであった。   However, the proposal of such an oil recovery apparatus is said to be able to appropriately recover the floating oil and easily clean the residual particles despite the fact that the configuration is simple and the manufacturing cost is low. It is structurally more complicated to install an operation body such as an oil guide plate above the other than the other oil recovery devices, and requires a lot of maintenance work in liquid level management, cleaning work, and maintenance work. Was.

また、上記ジャバラサクション式の浮上油回収装置に関しては、例えば、下面を開口したネットカバ−を設け、その上面中央部に、下半部が下面開口部から下方に延出するサクション管を取付け、サクション管の下半部に管内に通じる吸込口を形成し、ベースと、ベース上に設置された伸縮自在なジャバラ胴と、ジャバラ胴内上部に固定された中央部に油流入孔を有するフロ−トとから成るジャバラタンクを設け、サクション管を油流入孔に遊挿し、その下端部をベ−スに固定することによってジャバラタンクをサクション管に取付けて成る「浮上油自動回収装置」(特許文献3)が提案されている。   In addition, for the bellows suction type floating oil recovery device, for example, a net cover having an open bottom surface is provided, and a suction pipe with a lower half extending downward from the bottom surface opening portion is attached to the center of the top surface. A suction port leading to the inside of the suction pipe is formed in the lower half of the suction pipe, and has a base, a telescopic bellows barrel installed on the base, and an oil inflow hole in the center fixed to the upper portion of the bellows barrel. "Floating oil automatic recovery device" in which a bellows tank is attached to the suction pipe by inserting the suction pipe into the oil inflow hole and fixing its lower end to the base (Patent Document) 3) has been proposed.

しかしながら、係る浮上油自動回収装置の提案は、コンパクトな構成で異物吸引の虞がなく、長期使用が可能とされているが、ジャバラタンクが上下に伸縮作動することでジャバラタンクの吸入口に回収油以外の正常油分が吸い込まれると同時に、液面が波打つことによって浮上油の回収効率、回収確率ならびに回収精度が大幅に低下するもので、さらに装置内にサクション管ならびに吸引ポンプを配設することで、配管、配線、電気的制御システム、油水分離装置の設置ならびにそれらを稼動させる動力源が必要とされるものであった。   However, the proposed floating oil automatic recovery device has a compact structure and does not cause foreign matter suction and can be used for a long time. However, the bellows tank is retracted to the inlet of the bellows tank by extending and contracting vertically. As normal oil other than oil is sucked in, the liquid level undulates and the recovery efficiency, recovery probability, and recovery accuracy of the floating oil are greatly reduced. In addition, a suction pipe and a suction pump are installed in the equipment. Therefore, installation of piping, wiring, electrical control system, oil / water separator and a power source for operating them were required.

また、上記スクリュー式の浮上油回収装置に関しては、例えば、高粘度の油が混合した原液を比重差により油分と水分とに分離して回収する回収装置であって、この回収装置には原液の回収口が設けられている分離槽と、この分離槽に連続する排水槽と、この排水槽の上部から溢流する分離された水分を排出するポンプとが設けられるとともに、分離槽には高粘度の油分を回収する回収手段が設けられている「高粘度油の回収装置」(特許文献4)が提案されている。   The screw type floating oil recovery device is a recovery device that separates and recovers, for example, a stock solution mixed with high-viscosity oil into oil and moisture due to a difference in specific gravity. A separation tank provided with a recovery port, a drain tank connected to the separation tank, and a pump for discharging separated water overflowing from the upper part of the drain tank are provided. There has been proposed a “high viscosity oil recovery device” (Patent Document 4) provided with a recovery means for recovering the oil component.

しかしながら、係る高粘度油の回収装置の提案は、簡単な構造によって高粘度油の中に固形物が混入している浮上油を分離して油分だけを回収することを可能とするものであるが、その回収手段として回転モーターを駆動源とする一対のスクリューコンベアが使用されることによって、配管、配線、電気的制御システムならびに部品コストなど高額な製造コストを必要とする共に、高粘度油の回収装置に限定される上、吸引口が比較的小型であるため、工作機械などの大量の浮上油分を回収する手段としては不向きなものであった。   However, the proposal of such a high-viscosity oil recovery device makes it possible to separate the floating oil in which solid matter is mixed in the high-viscosity oil with a simple structure and recover only the oil content. The use of a pair of screw conveyors with a rotary motor as a recovery means as its recovery means requires expensive production costs such as piping, wiring, electrical control systems and parts costs, and recovery of high viscosity oil In addition to being limited to the apparatus, the suction port is relatively small, and thus it is not suitable as a means for collecting a large amount of floating oil such as a machine tool.

また、上記ベルト式の浮上油回収装置に関しては、例えば、工作機械のクーラントタンクに付設されて切削液中の浮上油を回収する装置であって、クーラントタンクの上部に装備される駆動ローラーと、駆動ローラーにかけわたされて下端部が切削液中に没入するエンドレス状のベルト部材と、駆動ローラーの直下に配設されて浮上油を回収する樋を備え、ベルト部材は、メッシュ材でつくられるベルトと、ベルトの外側に適宜間隙で取付けられる樋状のバケットを備える「浮上油回収装置」(特許文献5)が提案されている。   Further, regarding the belt-type floating oil recovery device, for example, a device attached to a coolant tank of a machine tool and recovering floating oil in a cutting fluid, and a driving roller mounted on the top of the coolant tank, The belt member is made of a mesh material. The belt member is made of a mesh material. The belt member has an endless belt member that is applied to the driving roller and the lower end of the belt member is immersed in the cutting fluid. The belt member is disposed immediately below the driving roller and collects floating oil. In addition, a “floating oil recovery device” (Patent Document 5) including a hook-like bucket attached to the outside of the belt with a gap as appropriate has been proposed.

しかしながら、係る浮上油回収装置の提案は、ベルトに付着した油分のみを回収するものであるため、通常でも回収量は少ないが、クーラントの温度が上がると浮上油の粘度が下がりベルトに付着しないので、ほとんど回収できないという問題を解消すると共に、繊維、ゴムなどのベルトについてアルカリ液や高温クーラントで使用すると膨潤したり、接着面の剥がれが起こる等の不具合が生じるという問題を解消するものであるが、そのベルトによる回収領域が貯流タンクの液面面積に対して極めて小範囲に留まるといった回収効率に問題点が残るものであった。   However, since the proposed floating oil recovery device recovers only the oil adhering to the belt, the recovered amount is usually small, but the viscosity of the floating oil decreases and does not adhere to the belt when the coolant temperature rises. In addition to solving the problem of almost no recovery, it solves the problem of problems such as swelling of the belt of fibers, rubber, etc. when used in an alkaline solution or high-temperature coolant, or peeling of the adhesive surface. However, there remains a problem in the recovery efficiency such that the recovery area by the belt remains in a very small range with respect to the liquid surface area of the reservoir tank.

また、上記オーバーフロー式の浮上油回収装置に関しては、例えば、油脂類を多量に含む厨房廃水から油脂を分離・回収する阻集器において、阻集器油水分離槽内に廃水含有油脂の比重差による分離浮上を促す流路を形成する該油水分離槽底部に流入口を有する隔壁と仕切板と、及び両端に開口部を持ち一方の開口部が油水分離槽の側壁を液密に貫通し該油水分離槽外に開口することにより貫通位置が該油水分離槽貯留廃水の水面上限を決定する処理された廃水の排水口を形成し、もう一方の開口部は油水分離槽内に水没し、浮上油脂層下端より下位に上層の浮上油脂層に向けて上向きに開口し、油脂が比重差により浮上する方向と反対の油水分離槽底部へ向い下向きに、処理廃水が流れ込む開口部である略J字形状のトラップにより構成される「阻集効率が高い阻集器」(特許文献6)が提案されている。   In addition, with regard to the overflow type floating oil recovery device, for example, in a interceptor that separates and collects fat from kitchen wastewater containing a large amount of fats and oils, separation and floating due to the difference in specific gravity of the wastewater-containing fats and oils in the interceptor oil and water separation tank A partition wall having a flow inlet at the bottom of the oil / water separation tank and a partition plate, and an opening at both ends, and one opening penetrates the side wall of the oil / water separation tank in a liquid-tight manner. By opening to the outside, the penetrating position forms a drainage of the treated wastewater that determines the upper surface level of the waste water stored in the oil / water separation tank, and the other opening is submerged in the oil / water separation tank and the bottom of the floating oil layer A generally J-shaped trap, which is an opening that opens upward toward the floating oil layer on the upper layer, and into which the treatment wastewater flows downward toward the bottom of the oil / water separation tank opposite to the direction in which the oil floats due to the difference in specific gravity Consists of That "interceptor-effective interceptor device" (Patent Document 6) have been proposed.

しかしながら、係る阻集効率が高い阻集器の提案は、油脂類を多量に含む厨房廃水から油脂と水を高効率で分離する比較的小型の油水分離装置の提案であって、該阻集器の油水分離槽に残された浮上油脂層の回収に関しては、別途にスキーマーや汲み上げポンプ等の回収手段を必要とするものであり、工作機械等に取り付けられて循環加工液の供給量が変化して液面が変化するような大量処理能力が要求される分離・回収装置には不向きなものであった。   However, the proposal of the interceptor with high interception efficiency is a proposal of a relatively small oil-water separator for separating oil and water from kitchen wastewater containing a large amount of fats and oils, and the oil-water separation of the interceptor. Regarding the recovery of the floating oil layer remaining in the tank, a separate means such as a schema or a pumping pump is required, and it is attached to the machine tool etc. This is unsuitable for a separation / recovery device that requires a large amount of processing capacity to change.

また、上記微細気泡発生方式の浮上油回収装置に関しては、例えば、任意流量の油分混合廃液が順次定量送水される油水分離タンクにおいて、流れの方向に前段と後段に二分割し、前段の上澄み液が後段に溢れ入るようにした仕切板を備え、前段は、その底部に微細気泡を発生させる装置および噴出ノズルを備えて微細気泡による油吸着及び浮揚効果により油と廃液を上下に分離する油水分離室とし、後段は、さらに流れの方向に二分割して上流側を浮上油回収室とすると共に該浮上油回収室と底部で連通した下流側を廃液排水室して、浮上油回収室の油回収口よりも低い位置に廃液排水室の廃液排水口を設けた「油水分離装置」(特許文献7)が提案されている。   In addition, regarding the above-mentioned floating oil recovery device for generating fine bubbles, for example, in an oil / water separation tank in which an oil-mixed mixed waste liquid having an arbitrary flow rate is sequentially fed in a divided amount, the front-stage supernatant liquid is divided into two parts in the flow direction. Is equipped with a partition plate that overflows into the rear stage, and the front stage is equipped with a device that generates fine bubbles at the bottom and a jet nozzle, and oil and water separation that separates oil and waste liquid up and down by oil adsorption and floating effect by the fine bubbles The latter stage is further divided into two in the flow direction, the upstream side is used as a floating oil recovery chamber, and the downstream side communicating with the floating oil recovery chamber at the bottom is a waste liquid drainage chamber. An “oil-water separator” (Patent Document 7) has been proposed in which a waste liquid drain port of a waste liquid drain chamber is provided at a position lower than the recovery port.

しかしながら、係る油水分離装置の提案は、微細気泡の油吸着及び浮揚効果により油を浮上分離する油水分離装置において、循環加工液中の微細気泡の浮力が小さく装置内に浮遊し、油と水をエマルション化する場合であっても、廃液排水の油濃度を低減することができ、浮上油分を残さず分離・回収することができる比較的小型の油水分離装置の提案であるが、構成的に定量送水手段を採用することで送り出しポンプを必要とし、さらに各処理層と、浮上油回収口ならびに廃液排水口の回収手段がオーバーフロー方式を採用しているため、仕切り板の上端部とフロートの吸入口と各処理室の微妙な液面レベルの位置関係ならびに安定が求められるため、比較的小型の油水分離装置の提案に留まるものであった。   However, the proposal of such an oil-water separator is an oil-water separator that floats and separates oil by the oil adsorption and buoyancy effect of the fine bubbles, and the buoyancy of the fine bubbles in the circulating processing liquid is small and floats in the device. Even when emulsifying, it is a proposal for a relatively small oil-water separator that can reduce the oil concentration of wastewater wastewater and can be separated and recovered without leaving floating oil. Adopting a water supply means requires a delivery pump, and each processing layer, floating oil recovery port and waste liquid drain port recovery means adopt an overflow method, so the upper end of the partition plate and the float suction port In addition, the subtle relationship between the liquid level of each processing chamber and the stability are required, so that the proposal of a relatively small oil-water separator was limited.

以上のように従来の浮上油分離回収装置は、機械的手段または電気的手段を用いて浮上油を分離・回収すると共に、その浮上油分を吸引する吸入口を液面と同じにするか、液面よりやや下方に移動させて具現化しているが、それらの多くは、その手段を構成するにあたり複雑な電気的制御システムや油水分離装置、吸引装置、水中ポンプなどの動力源を必要とすると共に、複雑な機械的手段が備えられることによって、大量の浮上油分を短時間で処理することができないものであった。さらに浮上油分を吸引する際に正常油分までを吸引してしまうものであり、経済的、効率的、精度的に問題が残るものであった。それに対し、本発明のような循環加工液中に含有される浮上油分と正常油分との比重差と、該循環加工液の流力や落差力などの自然運動エネルギーを利用して浮上油分を液面の上方に積層化させ、該浮上油分を斜め上方に延設する堰止板によって一方向から落下阻集させて分離・回収し、さらに浮上油分の大きさ、形状、粘性度、種類、流量に係わらず、あらゆるタイプの油水、排水、洗浄液、浮上油、浮遊物に対応することができる浮上油分離回収装置は、本願発明者が知るところでは未だ見当たらない。   As described above, the conventional floating oil separation and recovery device separates and collects floating oil using mechanical means or electrical means, and makes the suction port for sucking the floating oil the same as the liquid level, Although they are embodied by moving them slightly below the surface, many of them require a complicated electrical control system, oil / water separator, suction device, submersible pump power source, etc. Since a complicated mechanical means is provided, a large amount of floating oil cannot be processed in a short time. Further, when the floating oil component is sucked, the normal oil component is sucked, and problems remain economically, efficiently and accurately. On the other hand, the floating oil is liquefied by utilizing the specific gravity difference between the floating oil and the normal oil contained in the circulating machining fluid as in the present invention, and the natural kinetic energy such as the flow force and drop force of the circulating machining fluid. Layered above the surface, the floating oil component is separated and collected by blocking the falling oil from one direction by a weir plate extending diagonally upward, and the floating oil component size, shape, viscosity, type, and flow rate Regardless, the inventor of the present application has yet to find a floating oil separation and recovery device that can cope with all types of oil water, drainage, cleaning liquid, floating oil, and floating substances.

然るに、本発明の浮上油分離回収装置は、フロート式、機械式、ジャバラサクション式、スクリュー式、ベルト式、オーバーフロー式、さらには微細気泡発生方式などの従来の浮上油分回収装置が持つ多くの長所を備え、さらには課題となっている多くの問題点を解決するものであると共に、堰止め方式ならびに自然運動エネルギーを利用した分離・回収手段を採用していることから、「脂肪,油状物質または同様な浮遊物質の分離または除去装置」の分類における先行技術の中でも従来にない堰止め方式を採用した浮上油分離回収装置を提案するものである。   However, the floating oil separation and recovery device of the present invention has many advantages of conventional floating oil recovery devices such as float type, mechanical type, bellows suction type, screw type, belt type, overflow type, and fine bubble generation type. In addition to solving many of the problems that have become problems, and adopting a weir system and separation / recovery means using natural kinetic energy, "fat, oily substance or The present invention proposes a floating oil separation and recovery device that employs an unprecedented damming method among the prior arts in the category of “similar floating substance separation or removal device”.

本願発明者は、以上のような従来の浮上油分離回収装置における吸引口と吸引される浮上油分ならびに液面の位置関係に着目し、まず浮上油分離回収装置と循環ポンプが設けられる貯留タンクを分離し、つぎに吸引される浮上油分を液面より上方に積層化させる構造を採ることによって、効率的且つ効果的に浮上油分を分離・回収することができるのではないかとの着想の下、上流から下流にかけて流路を形成する貯流タンクに該流路上流を堰き止めつつ、下方が連通する状態で浮上油分離ホッパーを取り付けることで、正常油分を外部に排出する排出槽と、浮上油分を滞留させる滞留槽とに分離し、該浮上油分離ホッパーにおける滞留槽側に一方向に流れる浮上油分を液面より斜め上方に積層化させて分離する堰止板を設けると共に、動力源として自然運動エネルギーを利用した浮上油分離回収装置を開発し、本出願における「浮上油分離回収装置」の提案に至るものである。   The inventor of the present application pays attention to the positional relationship between the suction port, the floating oil content sucked in and the liquid level in the conventional floating oil separation and recovery apparatus as described above, and first, a storage tank in which the floating oil separation and recovery apparatus and the circulation pump are provided is provided. Under the idea that the floating oil can be separated and recovered efficiently and effectively by adopting a structure in which the floating oil that is separated and then sucked is laminated above the liquid level. A drainage tank that discharges normal oil to the outside by attaching a floating oil separation hopper to the storage tank that forms the flow path from the upstream to the downstream while damming the upstream of the flow path and in a state where the lower part communicates, and a floating oil content And a dam plate that separates the floating oil flowing in one direction on the floating tank side of the floating oil separation hopper by laminating it obliquely above the liquid level and separating it. Developed a floating oil separation and recovery device using natural kinetic energy as, those leading to proposal of "floating oil separation and recovery device" in the present application.

特開2000-24656号公報JP 2000-24656 A 特開2011-235217号公報JP 2011-235217 A 特開平8-117743号公報JP-A-8-117743 特開2001-340849号公報Japanese Patent Laid-Open No. 2001-340849 特開2003-39276号公報JP 2003-39276 A 特開2002-339449号公報JP 2002-339449 A 特開2011-20025号公報JP 2011-20025 JP

本発明は上記問題点に鑑み、循環加工液中に含有される浮上油分と正常油分との比重差と、該循環加工液の流力や落差力などの自然運動エネルギーを利用して浮上油分と正常油分とを分離・回収する浮上油分離回収装置の提供を図ることを課題とする。   In view of the above problems, the present invention uses a difference in specific gravity between a floating oil component and a normal oil component contained in a circulating processing fluid, and a floating oil component using natural kinetic energy such as a flow force and a drop force of the circulating processing fluid. It is an object of the present invention to provide a floating oil separation and recovery device that separates and recovers normal oil.

本発明は上記課題を解決するためになされるもので、循環加工液P中に含有される浮上油分Hと正常油分Lの比重差と、該循環加工液Pの流力や落差力などの自然運動エネルギーを利用して浮上油分Hと正常油分Lとを分離・回収する浮上油分離回収装置10であって、前記浮上油分離回収装置10は、貯流タンク20と、浮上油分離ホッパー30と、で構成され、前記浮上油分離ホッパー30が、前記貯流タンク20の所定中間箇所に流路21の上層流域を堰き止めつつ、下層流域が連通する状態に取り付けられることで、下流側に位置する正常油分Lを外部に排出する排出槽23と上流側に位置する浮上油分Hを滞留させる滞留槽22とに流路21を分離して、前記浮上油分離ホッパー30が前記滞留槽22に浮遊する浮上油分Hを分離・回収する手段を採用している。   The present invention is made in order to solve the above-mentioned problems. Natural gravity such as the difference in specific gravity between the floating oil H and the normal oil L contained in the circulating machining fluid P, and the natural fluid flow and drop force of the circulating machining fluid P A floating oil separation and recovery device 10 that separates and collects a floating oil component H and a normal oil component L using kinetic energy, and the floating oil separation and recovery device 10 includes a storage tank 20, a floating oil separation hopper 30, The floating oil separation hopper 30 is attached to a state where the lower layer basin communicates with the upper layer basin of the flow channel 21 while damming the upper layer basin of the flow channel 21 at a predetermined intermediate position of the reservoir tank 20. The flow path 21 is separated into a discharge tank 23 for discharging normal oil L to be discharged to the outside and a retention tank 22 for retaining the floating oil H located upstream, and the floating oil separation hopper 30 floats in the retention tank 22. Separating floating oil H It has adopted the means to recover.

また本発明は、前記貯流タンク20が、上流から下流にかけて流路21を形成する縦長に貯流されるタンク槽を形成し、上流側には前記タンク槽側壁下部に流入口が位置する状態で工作機械等の排出ホース54に連結される供給ダクト53を備え、下流側には上下に移動させて位置決め調整することで液面位置調節機能52を有する排出ダクト50を排出口25の外側に連結して成り、該貯流タンク20の上層流域を浮遊する浮上油分Hと、下層流域を流動する正常油分Lとを分離して外部に排出する手段を採用した。
Further, according to the present invention, the reservoir tank 20 forms a vertically long tank tank that forms a flow path 21 from the upstream side to the downstream side, and the inlet is located at the lower side of the tank tank side wall on the upstream side. A supply duct 53 connected to a discharge hose 54 of a machine tool or the like is provided, and a discharge duct 50 having a liquid level position adjusting function 52 is connected to the outside of the discharge port 25 by moving it up and down and adjusting the position on the downstream side. Thus, a means for separating the floating oil component H floating in the upper basin of the storage tank 20 and the normal oil component L flowing in the lower basin and discharging it to the outside is adopted.

また本発明は、前記浮上油分離ホッパー30が、排出槽23側に液面より上方に延設する隔壁分離板31を設けると共に、滞留槽22側に上下調整機能34を有して下流側上方に略への字状に屈曲する斜面33を形成して一方向に流れる浮上油分Hを液面より斜め上方に押し上げて分離する堰止板32を設け、該隔壁分離板31と堰止板32の間には液面より上方に積層化して押し上げられる浮上油分Hを落下阻集する阻集ホッパー部35を形成し、下方部には該阻集ホッパー部35に落下阻集された浮上油分Hを外部に排出する排出パイプ36を形成する手段を採用した。   Further, according to the present invention, the floating oil separation hopper 30 is provided with a partition separation plate 31 extending above the liquid level on the discharge tank 23 side, and has a vertical adjustment function 34 on the residence tank 22 side, and has an upper upstream side. A barrier plate 32 that forms a slope 33 that is bent in a substantially U-shape and pushes the floating oil H flowing in one direction obliquely upward from the liquid surface and separates it is provided. The partition plate 31 and the barrier plate 32 A blocking hopper portion 35 is formed in the gap between the floating oil components H that are stacked above the liquid level to prevent the floating oil components H from falling, and the floating oil component H that has been blocked by the blocking hopper portions 35 is discharged to the lower portion. A means for forming the discharge pipe 36 is employed.

また本発明は、前記貯流タンク20における滞留槽22側の底部に、下方に連通口43を備える複数の仕切り安定板42がトレー体41の上部に設けられて成る液面安定装置40を載置することで、前記貯流タンク20内の液面の安定化が図られる手段を採用した。   In the present invention, a liquid level stabilizer 40 comprising a plurality of partition stabilizing plates 42 provided at the bottom of the reservoir tank 20 on the side of the retention tank 22 and provided with a communication port 43 below the tray body 41 is mounted. By adopting this method, means for stabilizing the liquid level in the reservoir tank 20 was adopted.

また本発明は、前記滞留槽22の下流方向に第二の浮上油分離ホッパー30を取り付けることで、流路21の上層流域を堰き止めつつ、下層流域が連通する状態で分離される第二の滞留槽24を設けた手段を採用した。   In the present invention, the second floating oil separation hopper 30 is attached in the downstream direction of the staying tank 22 so that the upper layer basin of the flow path 21 is dammed and the lower layer basin is separated in a connected state. A means provided with a residence tank 24 was adopted.

さらに本発明は、前記滞留槽22ならびに第二の滞留槽24の底部所定箇所に、微細気泡発生装置60を設けた手段を採用した。   Furthermore, the present invention employs means in which a fine bubble generating device 60 is provided at a predetermined position on the bottom of the staying tank 22 and the second staying tank 24.

また本発明は、前記供給ダクト53に連結される吸引ホース70の先端部に吸引ノズル71とフロート72を接続し、液面付近の浮上油分Hと正常油分Lを該吸引ノズル71から吸引装置Sを介して吸入して前記貯流タンク20に送り込むことで、浮上油分Hと正常油分Lとを分離して外部に排出する手段を採用した。   Further, in the present invention, the suction nozzle 71 and the float 72 are connected to the tip of the suction hose 70 connected to the supply duct 53, and the floating oil H and normal oil L near the liquid surface are sucked from the suction nozzle 71 to the suction device S. The floating oil component H and the normal oil component L are separated and discharged to the outside by being sucked in through the air and fed into the reservoir tank 20.

本発明における浮上油分離回収装置によれば、流路を形成する貯流タンクが浮上油分離ホッパーによって滞留槽と排出槽とに下層流域が連通する状態で分離され、且つ該滞留槽側に堰止板が設けられることによって、浮上油分が滞留槽に滞留されると共に阻集ホッパー部によって外部に排出される手段を採っていることから、浮上油分の大きさ、形状、粘性度、種類、流量に係わらず、あらゆるタイプの油水、排水、洗浄液、浮上油、浮遊物質に対応した浮上油分離回収装置が提供できるといった優れた効果を奏する。   According to the floating oil separation and recovery apparatus of the present invention, the storage tank that forms the flow path is separated by the floating oil separation hopper in a state where the lower layer basin communicates with the retention tank and the discharge tank, and a dam is provided on the retention tank side. By providing a stop plate, the floating oil is retained in the retention tank and discharged to the outside by the blocking hopper, so that the size, shape, viscosity, type, and flow rate of the floating oil are adjusted. Regardless, there is an excellent effect that a floating oil separation and recovery device corresponding to all types of oil water, drainage, cleaning liquid, floating oil, and floating substances can be provided.

また本発明における浮上油分離回収装置によれば、装置を稼動させる動力源が循環加工液の流力や落差力などの自然運動エネルギーを利用した手段を採ることから、装置自体が軽量且つ簡単構造で済むと共に、製造原価のコストダウン化が図られ、さらに電力料金や付帯装置等のランニングコストや機械的メンテナンス作業が不要であるという優れた効果を奏する。   In addition, according to the floating oil separation and recovery apparatus of the present invention, the power source for operating the apparatus employs means using natural kinetic energy such as the flow force and drop force of the circulating machining fluid, so the apparatus itself is lightweight and has a simple structure. In addition, the manufacturing cost can be reduced, and the running cost and mechanical maintenance work such as power charges and incidental devices are unnecessary.

また本発明における浮上油分離回収装置によれば、浮上油分離ホッパーの落とし込み口が横長で貯流タンク幅寸法一杯に拡がって流路を堰止める構造となっていることから、浮上油分の回収効率、回収確率ならびに回収精度が極めて高いという優れた効果を奏する。   Further, according to the floating oil separation and recovery apparatus of the present invention, since the dropping port of the floating oil separation hopper is horizontally long and extends to the full width of the storage tank, the flow passage is blocked and the flow rate is recovered. It has an excellent effect that the recovery probability and the recovery accuracy are extremely high.

また本発明における浮上油分離回収装置によれば、フロート式、機械式、ジャバラサクション式、スクリュー式、ベルト式、オーバーフロー式の従来の浮上油分回収手段の多くの長所を備え、さらには課題となっている多くの問題点を解決した浮上油分離回収装置を提供することができるという優れた効果を奏する。   In addition, the floating oil separation and recovery apparatus according to the present invention has many advantages of the conventional floating oil content recovery means of the float type, mechanical type, bellows suction type, screw type, belt type, and overflow type, and further becomes a problem. It is possible to provide a floating oil separation and recovery device that solves many of the problems described above.

また本発明における浮上油分離回収装置によれば、基本的に堰止め方式の構造を有していることから、工作機械の循環加工液の浮上油分の回収装置、厨房廃液の油水分離装置、湖水藻処理装置や洗浄液の分離装置として使用することができるもので、さらに電気的制御装置を使用していないため車両に積載して工事現場などの油水分離装置といった臨時の処理装置としても使用できるという優れた効果を奏する。   Further, according to the floating oil separation and recovery apparatus of the present invention, since it basically has a damming structure, the floating oil recovery apparatus for the circulating machining fluid of machine tools, the oil and water separation apparatus for kitchen waste liquid, and lake water It can be used as an algae treatment device or a cleaning liquid separation device, and since it does not use an electrical control device, it can be used as a temporary treatment device such as an oil / water separation device mounted on a vehicle and installed at a construction site. Excellent effect.

また本発明における浮上油分離回収装置によれば、浮上油分が分離される滞留槽を貯流タンクの下流方向に増設していくことによって、高精度の浮上油分離回収装置ならびに油水分離装置が提供できるという優れた効果を奏する。   Further, according to the floating oil separation / recovery device of the present invention, a high-accuracy floating oil separation / recovery device and an oil / water separation device are provided by adding a retention tank in which the floating oil is separated in the downstream direction of the storage tank. There is an excellent effect of being able to.

また本発明における浮上油分離回収装置によれば、供給ダクトに連結される吸引ホースの先端部にテーパ状に拡がる吸引ノズルと三点支持のフロートを接続し、液面付近の浮上油分と正常油分を該吸引ノズルから吸引装置を介して吸入して分離する手段を採用することによって、大型貯留タンクの油水分離装置や浮遊物除去装置としても使用できるという優れた効果を奏する。   Further, according to the floating oil separation and recovery apparatus of the present invention, the suction nozzle that extends in a tapered shape and the three-point supported float are connected to the tip of the suction hose connected to the supply duct, so that the floating oil and normal oil in the vicinity of the liquid level By adopting a means for sucking and separating the water from the suction nozzle through a suction device, an excellent effect is obtained that it can also be used as an oil / water separation device or floating substance removal device for a large storage tank.

また本発明における浮上油分離回収装置によれば、構造が簡単で電気的稼動源を必要としないことから、大規模工場、小規模工場、燃料貯蔵施設、海洋事故回収船舶、研究所、公共施設、医療機関、料理店、給食施設、レジャー施設等の業務用の油水分離装置として、従来になく幅広く利用することができるという優れた効果を奏する。   In addition, according to the floating oil separation and recovery apparatus of the present invention, since it has a simple structure and does not require an electrical operation source, it is necessary to use a large-scale factory, small-scale factory, fuel storage facility, marine accident recovery ship, laboratory, public facility. As an oil / water separator for business use in medical institutions, restaurants, lunch facilities, leisure facilities, etc., it has an excellent effect that it can be used widely.

本発明における請求項1乃至請求項4記載の浮上油分離回収装置を示す分解斜視図と全体配置図を用いた説明図である。(実施例1)It is explanatory drawing using the disassembled perspective view which shows the floating oil separation-and-recovery apparatus of Claim 1 thru | or 4 in this invention, and the whole layout drawing. Example 1 本発明における請求項1乃至請求項4記載の浮上油分離回収装置を示す平面図と断面図を用いた説明図である。It is explanatory drawing using the top view and sectional drawing which show the floating oil separation-and-recovery apparatus of Claim 1 thru | or 4 in this invention. 本発明における請求項1乃至請求項4記載の浮上油分離回収装置の分離・回収状態を示す説明図である。It is explanatory drawing which shows the isolation | separation / collection | recovery state of the floating oil separation-and-recovery apparatus of Claim 1 thru | or 4 in this invention. 本発明における請求項1乃至請求項4記載の浮上油分離回収装置の別の実施形態を示す説明図である。It is explanatory drawing which shows another embodiment of the floating oil separation collection | recovery apparatus of Claim 1 thru | or 4 in this invention. 本発明における請求項2記載の浮上油分離回収装置を示す断面図を用いた説明図である。(実施例2)It is explanatory drawing using sectional drawing which shows the floating oil separation-and-recovery apparatus of Claim 2 in this invention. (Example 2) 本発明における請求項3記載の浮上油分離回収装置を示す断面図を用いた説明図である。(実施例3)It is explanatory drawing using sectional drawing which shows the floating oil separation-and-recovery apparatus of Claim 3 in this invention. (Example 3) 本発明における請求項4記載の浮上油分離回収装置を示す断面図を用いた説明図である。(実施例4)It is explanatory drawing using sectional drawing which shows the floating oil separation-and-recovery apparatus of Claim 4 in this invention. Example 4

本発明の浮上油分離回収装置10は、循環加工液P中に含有される浮上油分Hと正常油分Lとの比重差と、該循環加工液Pの流力や落差力などの自然運動エネルギーを利用して浮上油分Hと正常油分Lとを分離・回収する浮上油分離回収装置10であって、上流から下流にかけて流路21を形成する貯流タンク20を形成し、浮上油分離ホッパー30によって浮上油分Hを滞留させる滞留槽22と正常油分Lを外部に排出する排出槽23とを下層流域が連通する状態で分離し、該滞留槽22側に一方向に流れる浮上油分Hを液面より斜め上方に押し上げて分離する堰止板32を設け、貯流タンク20の上層流域を浮遊する浮上油分Hと、貯流タンク20の下層流域を流動する正常油分Lとを分離して外部に排出する手段を採ったことを最大の特徴とするものである。以下、本発明における浮上油分離回収装置10の実施形態を、図面に基づいて説明する。   The floating oil separation / recovery device 10 of the present invention uses the difference in specific gravity between the floating oil H and the normal oil L contained in the circulating machining fluid P, and the natural kinetic energy such as the flow force and drop force of the circulating machining fluid P. A floating oil separation and recovery device 10 that separates and collects a floating oil component H and a normal oil component L by using a floating tank 20 that forms a flow path 21 from upstream to downstream, and is formed by a floating oil separation hopper 30. The retention tank 22 for retaining the floating oil component H and the discharge tank 23 for discharging the normal oil component L to the outside are separated in a state where the lower layer basin communicates, and the floating oil component H flowing in one direction toward the retention tank 22 is separated from the liquid level. A weir plate 32 is provided that is pushed upward obliquely and separated, and the floating oil H floating in the upper basin of the storage tank 20 and the normal oil L flowing in the lower basin of the storage tank 20 are separated and discharged to the outside. The biggest thing that took the means to It is an butterfly. Hereinafter, an embodiment of a floating oil separation and recovery device 10 according to the present invention will be described with reference to the drawings.

なお、本発明における浮上油分離回収装置10の材質ならび形状及び寸法等は、下記に述べる実施例に限定されるものではなく、本発明の技術的思想の範囲内、すなわち同一の作用効果を発揮できる材質ならびに形状及び寸法の範囲内で、適宜変更することができる。   Note that the material, shape, dimensions, and the like of the floating oil separation and recovery device 10 in the present invention are not limited to the embodiments described below, and are within the scope of the technical idea of the present invention, that is, exhibit the same operational effects. The material can be appropriately changed within the range of the material, shape and dimensions.

図1は、本発明における請求項1乃至請求項4記載の浮上油分離回収装置10を示す分解斜視図と全体配置図を用いた説明図であり、図1(a)は分解斜視図である。
本発明における浮上油分離回収装置10は、循環加工液P中に含有される浮上油分Hと正常油分Lの比重差と、該循環加工液Pの流力や落差力などの自然運動エネルギーを利用して分離・回収する浮上油分離回収装置10であって、該浮上油分離回収装置10は、貯流タンク20と、浮上油分離ホッパー30と、で構成され、循環加工液Pが循環モーター74によって循環される貯留タンク73の上部に載置されて使用されるものである。
FIG. 1 is an exploded perspective view showing a floating oil separation and recovery device 10 according to claims 1 to 4 of the present invention and an explanatory view using an overall layout, and FIG. 1 (a) is an exploded perspective view. .
The floating oil separation and recovery device 10 according to the present invention uses the specific gravity difference between the floating oil H and the normal oil L contained in the circulating machining fluid P, and the natural kinetic energy such as the flow force and drop force of the circulating machining fluid P. The floating oil separation / recovery device 10 is separated and recovered by the floating oil separation / recovery device 10, which is composed of a storage tank 20 and a floating oil separation hopper 30, and the circulating processing liquid P is supplied to the circulation motor 74. It is mounted and used on the upper part of the storage tank 73 circulated by.

貯流タンク20は、例えば耐油性合成樹脂素材または厚み2mm程度のステンレス製の板材を折り曲げ加工ならびに溶接加工を施すことで縦長に貯流されるタンク状に製作されるもので、上流から下流にかけての流路21には、排出槽23と滞留槽22とに遮断する浮上油分離ホッパー30が取り付けられ、さらに上流側には前記タンク槽側壁下部に流入口が位置する状態で工作機械Mの排出ホース54に連結される供給ダクト53を備え、且つ下流側には上下に移動させて位置決め調整することで液面位置調節機能52を有する排出ダクト50が排出口25の外側に連結されて成り、循環ポンプ74が設けられている貯留タンク73とは分離して設けられるものである。なお、供給ダクト53は下層流域を流動する正常油分Lの流力を確実に発生させるべく、上流側側壁に対してL字状に設けて工作機械Mの排出ホース51に連結している。

The storage tank 20 is manufactured in the shape of a tank that is stored in a vertically long shape by bending and welding, for example, an oil-resistant synthetic resin material or a stainless steel plate having a thickness of about 2 mm. A floating oil separation hopper 30 that shuts off the discharge tank 23 and the stay tank 22 is attached to the flow path 21, and further, the discharge hose of the machine tool M with the inlet located below the side wall of the tank tank on the upstream side. 54, and a discharge duct 50 having a liquid level position adjusting function 52 is connected to the outside of the discharge port 25 by moving it up and down to adjust its position on the downstream side. The storage tank 73 provided with the pump 74 is provided separately. The supply duct 53 is provided in an L shape with respect to the upstream side wall and connected to the discharge hose 51 of the machine tool M in order to surely generate a flow force of the normal oil L flowing in the lower basin.

滞留槽22は、貯流タンク20の所定中間箇所に浮上油分離ホッパー30が取り付けられることで該貯流タンク20の上流側に位置するもので、該浮上油分離ホッパー30が流路21の上層流域を堰き止めた状態に取り付けられることで、貯流タンク20に流入した循環加工液P中に含有される浮上油分Hを流路21の上層流域で遮断し、且つ滞留させることを可能とする。   The staying tank 22 is located upstream of the storage tank 20 by attaching the floating oil separation hopper 30 to a predetermined intermediate position of the storage tank 20, and the floating oil separation hopper 30 is an upper layer of the flow path 21. By being attached in a state where the basin is dammed, the floating oil H contained in the circulating processing liquid P flowing into the reservoir tank 20 can be blocked and retained in the upper layer basin of the flow path 21. .

排出槽23は、前記滞留槽22同様、貯流タンク20の所定中間箇所に浮上油分離ホッパー30が取り付けられることで該貯流タンク20の下流側に位置するもので、該浮上油分離ホッパー30が下方において連通する状態に取り付けられることで、貯流タンク20に流入した循環加工液P中に含有される下層領域を流動する正常油分Lが浮上油分離ホッパー30の下方を通過して排出槽23内に流下し、さらに排出口25の外側に連結される排出ダクト50を通って貯留タンク73に排出することを可能とする。   The discharge tank 23 is located on the downstream side of the storage tank 20 by mounting the floating oil separation hopper 30 at a predetermined intermediate position of the storage tank 20, similar to the retention tank 22, and the floating oil separation hopper 30. Is attached in a state of communicating with the lower portion, so that the normal oil L flowing in the lower layer region contained in the circulating processing fluid P flowing into the reservoir tank 20 passes under the floating oil separation hopper 30 and is discharged. It is possible to flow into the storage tank 73 through the discharge duct 50 that flows down into the flow outlet 23 and is connected to the outside of the discharge port 25.

浮上油分離ホッパー30は、貯流タンク20の所定中間箇所に流路21の上層流域を堰き止めつつ、下層流域が連通する状態に取り付けられ、下流側に位置する正常油分Lを外部に排出する排出槽23と、上流側に位置する浮上油分Hを滞留させる滞留槽22とに流路21を分離するもので、すなわち浮上油分離ホッパー30自体が、排出槽23と滞留槽22の仕切り板の役目を果たすこととなる。該浮上油分離ホッパー30の排出槽23側には、液面より上方に延設する隔壁分離板31が設けられ、もう一方の滞留槽22側には、上下調整機能34を有して下流側上方に略への字状に屈曲する斜面33が形成されると共に、一方向に流れる浮上油分Hを液面より斜め上方に押し上げて分離する堰止板32が設けられている。該堰止板32と隔壁分離板31の間には、液面より上方に積層化して押し上げられた浮上油分Hを落下阻集する阻集ホッパー部35が形成され、その下方部には、該阻集ホッパー部35に落下阻集された浮上油分Hを外部に設けられる廃棄収納缶55に排出する排出パイプ36が設けられた構成となっている。また、浮上油分離ホッパー30と貯流タンク20間の流路21に金属ネットまたはパンチングメタル板等を設けて、浮上油分Hの排出槽23側への流下を制限する態様も可能である。   The floating oil separation hopper 30 is attached in a state in which the lower layer basin communicates with the upper layer basin of the flow path 21 at a predetermined intermediate position of the storage tank 20, and discharges the normal oil L located on the downstream side to the outside. The flow path 21 is separated into a discharge tank 23 and a stay tank 22 that retains the floating oil component H located on the upstream side, that is, the floating oil separation hopper 30 itself is a partition plate of the discharge tank 23 and the stay tank 22. Will play a role. A partition wall separation plate 31 extending above the liquid surface is provided on the discharge tank 23 side of the floating oil separation hopper 30, and the other stay tank 22 side has a vertical adjustment function 34 and has a downstream side. A slope 33 that is bent in a substantially U-shape is formed on the upper side, and a dam plate 32 that pushes and separates the floating oil H flowing in one direction obliquely upward from the liquid surface is provided. Between the blocking plate 32 and the partition wall separation plate 31, there is formed a blocking hopper portion 35 for dropping and blocking the floating oil component H stacked and pushed up above the liquid level, and below the blocking hopper A discharge pipe 36 is provided for discharging the floating oil component H blocked by the portion 35 to a waste storage can 55 provided outside. In addition, a mode in which a flow path 21 between the floating oil separation hopper 30 and the storage tank 20 is provided with a metal net or a punching metal plate or the like to limit the flow of the floating oil H to the discharge tank 23 side is also possible.

隔壁分離板31は、排出槽23と滞留槽22とを下層流域が連通された状態で分離する浮上油分離ホッパー30を構成する後壁板の一部で形成されるもので、滞留槽22に浮上油分Hが大量に滞留した場合に、浮上油分Hが阻集ホッパー部35を乗り越えて排出槽23内に流入しないよう、防波堤の役割を果たすものである。   The partition wall separation plate 31 is formed by a part of the rear wall plate constituting the floating oil separation hopper 30 that separates the discharge tank 23 and the retention tank 22 in a state where the lower layer basin is communicated. When the floating oil component H stays in a large amount, it functions as a breakwater so that the floating oil component H does not flow over the blocking hopper 35 and flow into the discharge tank 23.

堰止板32は、滞留槽22に滞留する浮上油分Hの排出される分離量を調節する目的で設けられるもので、その調節手段は、浮上油分離ホッパー30の上流側の壁面に取り付けられる上下調整機能34によって堰止板32を上下に移動させることで、浮上油分Hの分離量を決定するものである。かかる堰止板32の具体的構造については、例えば、コンマミリ単位の薄膜状の浮上油分Hやゲル状に凝固したスカムを滞留槽22の液面上に滞留させ、さらに浮上油分Hの流入に伴って堰止板32の斜面33上に積層化させ、さらにまた上流側から連続的に発生する浮上油分Hの流力と下層流域から浮上してくる浮上油分Hの浮力によって液面に積層化された浮上油分Hを堰止板32の最先端部32aを乗り越えさせて回収する形状を有する。   The weir plate 32 is provided for the purpose of adjusting the amount of separation of the floating oil component H retained in the retention tank 22, and the adjusting means is an upper and lower attached to the upstream wall surface of the floating oil separation hopper 30. The separation amount of the floating oil component H is determined by moving the blocking plate 32 up and down by the adjustment function 34. With regard to the specific structure of the dam plate 32, for example, a thin floating oil component H or a scum solidified in a gel form is retained on the liquid surface of the retention tank 22, and further, as the floating oil component H flows in. Are stacked on the slope 33 of the weir plate 32, and are further stacked on the liquid surface by the flow force of the floating oil H generated continuously from the upstream side and the buoyancy of the floating oil H rising from the lower basin. The floating oil component H has a shape to be recovered by getting over the leading edge 32a of the weir plate 32.

上下調整機能34は、堰止板32の両側に設けられている調整長穴34aにおいて水平に螺着している取付けボルト34bを緩め、堰止板32本体を上下に移動させて位置決め調整するものである。さらに浮上油分Hの粘性や薄膜厚状態に対して精密に位置決め調整する必要性がある場合は、目盛付きの送り装置を設けて正確に微調整することも可能である。   The vertical adjustment function 34 is for adjusting the positioning by loosening the mounting bolt 34b screwed horizontally in the adjustment long holes 34a provided on both sides of the barrier plate 32 and moving the main body of the barrier plate 32 up and down. It is. Further, when there is a need to precisely position and adjust the viscosity of the floating oil component H and the thin film thickness state, it is also possible to provide a feed device with a scale and make fine adjustments accurately.

阻集ホッパー部35は、浮上油分離ホッパー30の前壁に取り付けられる堰止板32によって分離された浮上油分Hを落下阻集すると共に、下方部に設けられる排出パイプ36から貯流タンク20の外部に備えられる廃棄収納缶55に排出ホース37によって排出するものである。   The blocking hopper 35 drops and collects the floating oil component H separated by the weir plate 32 attached to the front wall of the floating oil separation hopper 30 and from the discharge pipe 36 provided at the lower portion to the outside of the storage tank 20. The waste storage can 55 is discharged by the discharge hose 37.

液面安定装置40は、貯流タンク20の滞留槽22側の底部に載置されるもので、トレー体41の上部に下方に連通口43を備える複数の仕切り安定板42を設けて形成されて成り、循環加工液Pの流力によって流されないように掛止フック26によって掛止される。かかる液面安定装置40は、工作機械Mの加工中に発生するスラッジなどの異物を清掃時に容易に取り除く手段として設けられるものである。   The liquid level stabilizing device 40 is placed on the bottom of the reservoir tank 20 on the side of the retention tank 22 and is formed by providing a plurality of partition stabilizing plates 42 provided with a communication port 43 below the tray body 41. It is latched by the latch hook 26 so as not to be washed away by the flow force of the circulating machining fluid P. The liquid level stabilizing device 40 is provided as a means for easily removing foreign matters such as sludge generated during machining of the machine tool M during cleaning.

仕切り安定板42は、水平に設けられるパンチングメタル板と垂直に設けられるトラップ板で仕切られる仕切り板兼安定板であって、下方には循環加工液Pの正常油分Lが通過する連通口43が設けられている。かかる仕切り安定板42の主な目的は、供給ダクト53から流入する循環加工液Pによる液面の揺れを抑制して液面の安定を図ることであり、正常油分Lが下層流域をスムーズに流動するために連通口43が空けられている。なお、仕切り安定板42は、循環加工液Pの貯流タンク20への流入による液面の揺れを抑制して液面の安定を図ることを主な目的としているため、その形状や大きさならびに取り付け位置などの具体的構造については、特に限定するものではない。   The partition stabilization plate 42 is a partition plate / stabilization plate partitioned by a punching metal plate provided horizontally and a trap plate provided vertically, and a communication port 43 through which normal oil L of the circulating processing liquid P passes is provided below. Is provided. The main purpose of the partition stabilizing plate 42 is to stabilize the liquid level by suppressing the fluctuation of the liquid level due to the circulating machining fluid P flowing from the supply duct 53, and the normal oil L smoothly flows in the lower basin. In order to do this, the communication port 43 is opened. The partition stabilizing plate 42 is mainly intended to stabilize the liquid level by suppressing the fluctuation of the liquid level due to the inflow of the circulating processing liquid P into the storage tank 20. The specific structure such as the attachment position is not particularly limited.

排出ダクト50は、正常油分Lを吸入可能な吸入口50aを備え、貯流タンク20の下流側に設けられた排出口25の外側に取り付けられるもので、排出パイプ51に連結され、循環貯流タンク73に自然運動エネルギーの落差力を利用して正常油分Lを排出するものである。なお、かかる排出ダクト50における吸入口50aの両側には、液面位置調節機能52が設けられている。   The discharge duct 50 includes a suction port 50a through which normal oil L can be sucked, and is attached to the outside of a discharge port 25 provided on the downstream side of the storage tank 20, and is connected to a discharge pipe 51 and is connected to a circulation storage flow. The normal oil L is discharged into the tank 73 using the head force of natural kinetic energy. A liquid level position adjusting function 52 is provided on both sides of the suction port 50a in the discharge duct 50.

液面位置調節機能52は、排出ダクト50の両側に設けられている調整長穴52aにおいて水平に螺着している取付けボルト52bを緩め、排出ダクト50本体を上下に移動させて位置決め調整するものである。   The liquid level position adjusting function 52 adjusts positioning by loosening the mounting bolts 52b screwed horizontally in the adjustment long holes 52a provided on both sides of the discharge duct 50 and moving the main body of the discharge duct 50 up and down. It is.

廃棄収納缶55は、浮上油分離ホッパー30によって分離された浮上油分Hが、阻集ホッパー部35の下方部に落下阻集したものを、さらに排出パイプ36ならびに排出ホース37から排出して貯留するためのペール缶を利用した廃棄用の収納缶である。上部に簡易的な手動式遠心分離機能を設けて、排出される浮上油分Hの油水分離を行うこともできる。なお、本発明は自然運動エネルギーの落差力を利用して廃棄収納缶55に浮上油分Hを分離・回収しているが、吸引装置Sを利用して強制的に分離・回収することも可能である。   The waste storage can 55 is used for further discharging and storing the floating oil component H separated by the floating oil separation hopper 30 at the lower part of the blocking hopper 35 from the discharge pipe 36 and the discharge hose 37. It is a storage can for disposal using a pail can. A simple manual centrifugal separation function can be provided in the upper part to perform oil / water separation of the floating oil H to be discharged. In the present invention, the floating oil component H is separated and collected in the waste storage can 55 using the head force of natural kinetic energy, but can be forcibly separated and collected using the suction device S. is there.

図1(b)は、本発明における浮上油分離回収装置10の全体配置図である。
本発明における浮上油分離回収装置10は、循環加工液P中に含有される浮上油分Hと正常油分Lの比重差と、該循環加工液Pの流力や落差力などの自然運動エネルギーを利用して浮上油分Hと正常油分Lとを分離・回収する浮上油分離回収装置10であって、該浮上油分離回収装置10は、貯流タンク20と、分離回収ホッパー30とで構成され、工作機械Mの排出ホース54に連結されて循環ポンプ74が設けられる貯留タンク73の上部に載置された状態で使用されるもので小型、軽量、簡易構造であることから、製造原価のコストダウン化が図られ、さらにランニングコストや機械的メンテナンス作業が不要である浮上油分離回収装置10の提供が図られる。
FIG.1 (b) is a whole layout drawing of the floating oil separation collection | recovery apparatus 10 in this invention.
The floating oil separation and recovery device 10 according to the present invention uses the specific gravity difference between the floating oil H and the normal oil L contained in the circulating machining fluid P, and the natural kinetic energy such as the flow force and drop force of the circulating machining fluid P. A floating oil separation and recovery device 10 that separates and collects the floating oil component H and the normal oil component L. The floating oil separation and recovery device 10 includes a storage tank 20 and a separation and recovery hopper 30, It is used in a state where it is mounted on the upper part of a storage tank 73 connected to the discharge hose 54 of the machine M and provided with a circulation pump 74, and is small, light, and has a simple structure, thereby reducing the manufacturing cost. Further, the floating oil separation and recovery device 10 that does not require running costs and mechanical maintenance work is provided.

図2は、本発明における請求項1乃至請求項4記載の浮上油分離回収装置10を示す平面図と断面図を用いた説明図であり、図2(a)は使用状態を示す平面説明図、図2(b)は使用状態を示す断面説明図である。
本発明における浮上油分離回収装置10の構成を簡単に説明すると、流路21を形成する貯流タンク20を浮上油分離ホッパー30によって排出槽23と滞留槽22とに下層流域が連通する状態で分離し、該滞留槽22側に堰止板32を設けることによって浮上油分Hが滞留槽22に滞留され、浮上油分離ホッパー30によって落下阻集されて外部に排出されることから、浮上油分Hの大きさ、形状、粘性度、種類、流量に係わらず効率よく分離・回収処理することができるものである。また装置全体を稼動させる動力源が循環加工液Pの流力や落差力などの自然運動エネルギーを利用していることから、装置自体が軽量且つ簡単構造であると共に、製造原価のコストダウン化が図られ、さらにランニングコストや機械的メンテナンス作業が不要であると共に、基本的な分離構造が堰止め方式を採用していることから、工作機械における循環工作油Pの浮上油分Hの回収装置や、厨房廃液の油水分離装置、洗浄液の分離排水装置として使用することができるもので、さらに電気的制御手段を採用していないため、車両に積載して工事現場などの臨時の油水分離処理装置としても使用することができる。
FIG. 2 is an explanatory view using a plan view and a cross-sectional view showing the floating oil separation and recovery device 10 according to claims 1 to 4 of the present invention, and FIG. FIG. 2B is a cross-sectional explanatory view showing a use state.
Briefly describing the configuration of the floating oil separation and recovery apparatus 10 in the present invention, the storage tank 20 forming the flow path 21 is in a state where the lower layer basin communicates with the discharge tank 23 and the retention tank 22 by the floating oil separation hopper 30. By separating and providing the weir plate 32 on the side of the staying tank 22, the floating oil H is retained in the staying tank 22, dropped by the floating oil separation hopper 30 and discharged to the outside. It can be efficiently separated and collected regardless of size, shape, viscosity, type and flow rate. In addition, since the power source that operates the entire device uses natural kinetic energy such as the flow force and drop force of the circulating machining fluid P, the device itself is lightweight and has a simple structure, and the manufacturing cost can be reduced. Furthermore, since the running cost and mechanical maintenance work are unnecessary, the basic separation structure adopts the weir system, so that the floating oil H recovery device for the circulating machine oil P in the machine tool, It can be used as an oil / water separator for kitchen waste liquid and a separator / drainage device for cleaning liquid, and since it does not employ electrical control means, it can be loaded on a vehicle and used as a temporary oil / water separator at a construction site. Can be used.

図3は、本発明における請求項1乃至請求項4記載の浮上油分離回収装置10の分離・回収状態を示す説明図である。
本発明における浮上油分離回収装置10の分離・回収手順を簡単に説明すると、
(1)工作機械Mから循環加工液Pが潤沢に排出されて稼動している状態で、貯流タンク20の排水口25の外側に連結されている排水ダクト50の液面位置調節機能52の取付けボルト52bを操作して、吸入口50aの下端を堰止板32に備えられている上下調整機能34の液面調整範囲内に収まるように上下に調節することで、工作機械Mから排出される循環加工液Pの排出容量と貯流タンク20から排出される循環加工液Pの排出容量が等しくなる(貯流タンク20内の液面が一定に保たれる)ように調節する。
(2)使用される循環加工液Pの性質に合わせて堰止板32の上下調整機能34により取付けボルト34bを操作して、堰止板32の最先端部32aの位置を決定する。その際に、工作機械Mから排出される循環加工液Pの排出容量と貯流タンク20から排出される循環加工液Pの排出容量が等しくなっている(貯流タンク20内の液面が一定に保たれる)ことを再確認する。
(3)稼動する工作機械Mから排出される循環加工液Pの浮上油分Hが、滞留槽22の液面に徐々に滞留されてくる。一方、循環加工液Pの正常油分Lは貯流タンク20の下層流域を流下して排出槽23に直接送られ、該排出槽23の下流に設けられている排出口25から排出ダクト50を通って貯留タンク73に排出される。
(4)さらに循環加工液Pが供給ダクト53から貯流タンク20に連続して流入してくると、循環加工液Pの浮上油分Hが滞留槽22の液面全体に滞留されてくる。
(5)さらに循環加工液Pの浮上油分Hが貯流タンク20に連続して流入してくると、該浮上油分Hが滞留槽22の液面全体に徐々に積層化する状態で滞留される。その状態は、循環加工液Pの浮上油分Hが滞留槽22に流入される度に繰り返され、該積層化された浮上油分Hはさらに積層化された状態になって液面の下方から上方に押し上げられる。(例えば、流氷が海岸に押し寄せて隆起する状態)
(6)その押し上げられた様々な形態(例えば比重、粘性、大きさ、種類、浮遊状態等)を有する浮上油分Hが、堰止板32の最先端部32aを自ら乗り越えることによって阻集ホッパー部35に落下阻集され、貯流タンク20の外部に設けられる廃棄収納缶55に排出パイプ36ならびに排出ホース37によって排出されて回収される。
FIG. 3 is an explanatory view showing the separation / recovery state of the floating oil separation / recovery device 10 according to claims 1 to 4 of the present invention.
Briefly explaining the separation / recovery procedure of the floating oil separation / recovery device 10 according to the present invention,
(1) The liquid level position adjusting function 52 of the drainage duct 50 connected to the outside of the drainage port 25 of the reservoir tank 20 in a state where the circulating machining fluid P is exhausted from the machine tool M and operating. By operating the mounting bolt 52b to adjust the lower end of the suction port 50a up and down so that it falls within the liquid level adjustment range of the up-and-down adjustment function 34 provided in the weir plate 32, the machine tool M is discharged. The discharge capacity of the circulating working fluid P and the discharge capacity of the circulating working fluid P discharged from the reservoir tank 20 are adjusted to be equal (the liquid level in the reservoir tank 20 is kept constant).
(2) The position of the most distal end portion 32a of the dam plate 32 is determined by operating the mounting bolt 34b by the vertical adjustment function 34 of the dam plate 32 in accordance with the property of the circulating machining fluid P to be used. At that time, the discharge capacity of the circulating machining fluid P discharged from the machine tool M is equal to the discharge capacity of the circulating machining fluid P discharged from the storage tank 20 (the liquid level in the storage tank 20 is constant). Re-confirm that
(3) The floating oil H of the circulating machining fluid P discharged from the working machine tool M is gradually retained on the liquid surface of the retention tank 22. On the other hand, the normal oil L of the circulating machining fluid P flows down the lower basin of the reservoir tank 20 and is sent directly to the discharge tank 23, and passes through the discharge duct 50 from the discharge port 25 provided downstream of the discharge tank 23. And discharged to the storage tank 73.
(4) Further, when the circulating machining fluid P continuously flows into the storage tank 20 from the supply duct 53, the floating oil H of the circulating machining fluid P is retained on the entire liquid surface of the retention tank 22.
(5) Further, when the floating oil component H of the circulating processing liquid P continuously flows into the reservoir tank 20, the floating oil component H is retained in a state of being gradually laminated on the entire liquid surface of the retention tank 22. . The state is repeated each time the floating oil H of the circulating processing liquid P flows into the retention tank 22, and the laminated floating oil H is further laminated to move upward from below the liquid level. Pushed up. (For example, the state where ice floe rises against the coast)
(6) The floating oil component H having various pushed up forms (for example, specific gravity, viscosity, size, type, floating state, etc.) gets over the leading edge 32a of the weir plate 32 by itself and prevents the blocking hopper 35. Are collected by a discharge pipe 36 and a discharge hose 37 in a waste storage can 55 provided outside the storage tank 20.

以上のように、本発明の浮上油分離回収装置10における浮上油分Hの分離・回収手段は、滞留槽22の液面上に積層される様々な形態(例えば比重、粘性、大きさ、種類、浮遊状態等)を有する浮上油分Hが、循環加工液Pの流力と浮上油分Hの浮力という自然運動エネルギーによって堰止板32の最先端部32aを自ら乗り越えて阻集ホッパー部35に落下阻集するものであって、従来の吸引装置ならびに水中ポンプ等による強制的手段またはオーバーフローによる流動的手段によって阻集ホッパー部35に落とし込まれて分離・回収される手段とは、全く異なる手段で分離・回収されるものである。   As described above, the separation / recovery means of the floating oil component H in the floating oil separation / recovery device 10 of the present invention can have various forms (for example, specific gravity, viscosity, size, type, etc.) stacked on the liquid surface of the retention tank 22. The floating oil H having a floating state, etc. falls over and collects on the blocking hopper 35 by overcoming the leading edge 32a of the weir plate 32 by the natural kinetic energy of the circulating fluid P and the floating oil H. It is separated and collected by a completely different means from a conventional suction device, a forced means such as a submersible pump, or a fluid means caused by overflow, which is dropped into the blocking hopper 35 and separated and collected. Is.

図4は、本発明における請求項1乃至請求項4記載の浮上油分離回収装置10の別の実施形態を示す説明図であり、図4(a)は業務用に使用される実施例を示す全体斜視図である。
本発明における浮上油分離回収装置10は、形状を小型化させて料理店、給食施設等に使用される業務用油水分離装置として、キッチンシンクの配管の途中に接続して使用することができる。
FIG. 4 is an explanatory view showing another embodiment of the floating oil separation and recovery apparatus 10 according to claims 1 to 4 of the present invention, and FIG. 4 (a) shows an embodiment used for business. It is a whole perspective view.
The floating oil separation / recovery device 10 according to the present invention can be used by connecting it in the middle of a kitchen sink pipe as a commercial oil / water separation device having a reduced size and used in a restaurant, a school lunch facility, or the like.

図4(b)は家庭用に使用される実施例を示す全体斜視図である。
本発明における浮上油分離回収装置10は、形状をさらに小型化させて家庭用油水分離器として使用されるもので、分離された廃水はキッチンシンクに直接排出し、阻集ホッパー部35から排出された油脂液や洗浄液は、使用済みの空き瓶等に回収される。
FIG. 4B is an overall perspective view showing an embodiment used for home use.
The floating oil separation / recovery device 10 according to the present invention is used as a household oil / water separator with a further reduced shape, and the separated waste water is directly discharged to the kitchen sink and discharged from the blocking hopper 35. The oil / fat liquid and the cleaning liquid are collected in a used empty bottle or the like.

以上のように、本発明における浮上油分離回収装置10は、全体形状を使用目的に合わせて変更することによって、業務用の油水分離装置としてや、家庭用の油回収具として、さらに自動食器洗い機に内蔵される油水分離機能としてや、図7に示すような大型コンビナートの油水分離装置や浮遊物除去装置としても使用することができるもので、その利用範囲は極めて大きい。   As described above, the floating oil separation / recovery device 10 according to the present invention is an automatic dishwasher as a business-use oil / water separation device or a household oil recovery tool by changing the overall shape according to the purpose of use. It can also be used as an oil / water separation function built in the container, or as an oil / water separation device or floating substance removal device of a large-sized complex as shown in FIG. 7, and its use range is extremely large.

図5は、本発明における請求項5記載の浮上油分離回収装置10を示す断面図を用いた説明図である。
本発明における浮上油分離回収装置滞留槽10は、貯流タンク20の第一の滞留槽22の下流方向に第二の浮上油分離ホッパー30を取り付けることで、流路21の上層流域を堰き止めつつ、下層流域が連通する状態で分離される第二の滞留槽24が設けられるものである。
FIG. 5 is an explanatory view using a cross-sectional view showing the floating oil separation and recovery apparatus 10 according to claim 5 of the present invention.
The floating oil separation / recovery device retention tank 10 in the present invention dams the upper basin of the flow path 21 by attaching a second floating oil separation hopper 30 in the downstream direction of the first retention tank 22 of the storage tank 20. On the other hand, the 2nd residence tank 24 isolate | separated in the state which a lower layer basin communicates is provided.

第二の滞留槽24は、上流側に位置する第一の滞留槽22で吸着処理し切れなかった浮上油分Hを、二段構えで処理することによって高精度に分離・回収するために設けられる。   The second stagnation tank 24 is provided to separate and collect the floating oil H that has not been completely adsorbed by the first stagnation tank 22 located on the upstream side in a two-stage manner with high accuracy. .

以上のように、本発明における浮上油分離回収装置10は、貯流タンク20の下流方向に浮上油分離ホッパー30によって分離される滞留槽22を順次増設していくことで、高精度の浮上油分離回収装置10ならびに油水分離装置が提供できるものであり、さらに浮上油分Hの分離・回収する目的要素に応じて、その仕様を容易に具現化することができるものである。さらにまた、油水分離精度を向上させるために、第三、第四と下流に向かって複数の滞留槽22を増設してゆくことも可能である。   As described above, the floating oil separation / recovery device 10 according to the present invention sequentially increases the staying tank 22 separated by the floating oil separation hopper 30 in the downstream direction of the reservoir tank 20, thereby providing high-precision floating oil. The separation / recovery device 10 and the oil / water separation device can be provided, and the specification can be easily realized according to the target element for separating and collecting the floating oil component H. Furthermore, in order to improve oil-water separation accuracy, it is possible to add a plurality of retention tanks 22 toward the third, fourth and downstream sides.

図6は、本発明における請求項6記載の浮上油分離回収装置10を示す断面図を用いた説明図である。図6(a)は請求項1乃至請求項4記載の使用状態を示す断面説明図、図6(b)は請求項5記載の使用状態を示す断面説明図である。
本発明における浮上油分離回収装置10は、浮上油分離回収装置10の滞留槽22と第二の滞留槽24の底部所定箇所に微細気泡発生装置60を設けたものである。現在の循環加工液Pの浮上油分Hの処理方法としては、浮上油分Hと正常油分Lの比重差を利用して浮上油分Hを分離させる油水分離装置が多数用いられており、この種の装置においては微細気泡61の油吸着及び浮揚効果を用いて浮上油分Hの浮上を促進する技術が従来より提案されている。例えば、マイクロレベルサイズまたはナノレベルサイズの微細気泡61には、高い表面吸着力により油分または粒子状のスカム、スラッジ等を微細気泡61の表面に吸着させる特性を有しており、その特性を利用して循環加工液P中に微細気泡61を発生させると、該微細気泡61の表面吸着作用により油分またはスラッジ等が微細気泡61の表面に吸着し、該微細気泡61の持つ浮力により貯流タンク20に貯留されている循環加工液P中で浮上分離する手段を採るものである。
FIG. 6 is an explanatory view using a cross-sectional view showing the floating oil separation and recovery device 10 according to claim 6 of the present invention. FIG. 6A is a cross-sectional explanatory view showing a use state according to claims 1 to 4, and FIG. 6B is a cross-sectional explanatory view showing a use state according to claim 5.
The floating oil separation / recovery device 10 according to the present invention is a device in which a fine bubble generator 60 is provided at predetermined locations on the bottoms of the retention tank 22 and the second retention tank 24 of the floating oil separation / recovery apparatus 10. As a method for treating the floating oil component H of the circulating fluid P currently used, many oil-water separators that use the specific gravity difference between the floating oil component H and the normal oil component L to separate the floating oil component H are used. Has proposed a technique for promoting the floating of the floating oil component H by using the oil adsorption and floating effect of the fine bubbles 61. For example, the micro-level or nano-level micro-bubbles 61 have the property of adsorbing oil or particulate scum, sludge, etc. on the surface of the micro-bubbles 61 with a high surface adsorbing power, and utilizing these characteristics Then, when the fine bubbles 61 are generated in the circulating processing liquid P, oil or sludge is adsorbed on the surface of the fine bubbles 61 by the surface adsorption action of the fine bubbles 61, and the buoyancy of the fine bubbles 61 causes the storage tank. 20 is used for floating and separating in the circulating working fluid P stored in 20.

本発明によれば、液面まで浮上せず滞留槽22ならびに第二の滞留槽24内を浮遊している微細な浮上油分Hが微細気泡61に吸着されることによって、下層流域を流動する循環加工液Pの流力で仕切安定板42の上部まで浮上させられ、既に液面に浮遊している浮上油分Hに接触することで接触吸収されることとなり、再び滞留槽22ならびに第二の滞留槽24内を沈降あるいは浮遊することがなくなって、浮上油分Hの効率的且つ高精度の分離・回収を行うことができる。   According to the present invention, the fine floating oil component H that does not float up to the liquid level and floats in the retention tank 22 and the second retention tank 24 is adsorbed by the fine bubbles 61, thereby circulating in the lower basin. It floats up to the upper part of the partition stabilization plate 42 by the flow force of the working fluid P, and is absorbed by contact with the floating oil H that has already floated on the liquid surface. The tank 24 will not settle or float, and the floating oil component H can be separated and collected with high efficiency and high accuracy.

図7は、本発明における請求項7記載の浮上油分離回収装置10を示す断面図を用いた説明図である。
本発明における浮上油分離回収装置10は、供給ダクト53に連結される吸引ホース70の先端部にテーパ状に拡がる吸引ノズル71と三点支持のフロート72を接続し、液面付近の浮上油分Hと正常油分Lを該吸引ノズル71から吸引装置Sを介して吸入して貯流タンク20に送り込むことで、浮上油分Hと正常油分Lとを分離して外部に排出するものである。
FIG. 7 is an explanatory view using a cross-sectional view showing the floating oil separating and collecting apparatus 10 according to claim 7 of the present invention.
The floating oil separation and recovery apparatus 10 according to the present invention connects a suction nozzle 71 and a three-point supported float 72 to a tip of a suction hose 70 connected to a supply duct 53, and a floating oil content H near the liquid surface. The normal oil L is sucked from the suction nozzle 71 through the suction device S and sent to the reservoir tank 20, whereby the floating oil H and the normal oil L are separated and discharged to the outside.

本発明における浮上油分離回収装置10は、上記の分離する手段を採用することによって大型タンク内に回収装置を装着することなく、効率的ならびに安全且つ確実に油分回収ができるため、大型コンビナートの貯留タンクの油水分離装置や浮遊物除去装置としても使用することができる。   The floating oil separation and recovery apparatus 10 according to the present invention can recover oil components efficiently, safely and reliably without using a recovery apparatus in the large tank by adopting the above separating means. It can also be used as an oil / water separator for tanks or a suspended matter remover.

本発明は、工作機械加工における浮上油分離装置ならびに浮上油回収装置を実施例として説明しているが、構造が簡単で電気的稼動源を必要としないことから、大規模工場、小規模工場、燃料貯蔵施設、海洋事故回収船舶、研究所、公共施設、医療機関、料理店、給食施設、レジャー施設等における業務用の油水分離装置として従来になく幅広く利用することができるもので、本発明の浮上油分離回収装置の産業上の利用可能性は大であると解する。   In the present invention, the floating oil separation apparatus and the floating oil recovery apparatus in machine tool processing are described as examples. However, since the structure is simple and an electric operation source is not required, a large-scale factory, a small-scale factory, It can be widely used as an oil-water separator for business use in fuel storage facilities, marine accident recovery vessels, research laboratories, public facilities, medical institutions, restaurants, school lunch facilities, leisure facilities, etc. It is understood that the industrial applicability of the floating oil separation and recovery device is great.

10 浮上油分離回収装置
20 貯流タンク
21 流路
22 滞留槽
23 排出槽
24 第二の滞留槽
25 排出口
26 掛止フック
30 浮上油分離ホッパー
31 隔壁分離板
32 堰止板
32a 最先端部
33 斜面
34 上下調整機能
34a 調整長穴
34b 取付けボルト
35 阻集ホッパー部
36 排出パイプ
37 排出ホース
40 液面安定装置
41 トレー体
42 仕切り安定板
43 連通口
50 排出ダクト
50a 吸入口
51 排出パイプ
52 液面位置調節機能
52a 調整長穴
52b 取付けボルト
53 供給ダクト
54 排出ホース
55 廃棄収納缶
60 微細気泡発生装置
61 微細気泡
70 吸引ホース
71 吸引ノズル
72 フロート
73 貯留タンク
74 循環モーター
H 浮上油分
L 正常油分
S 吸引装置
P 循環加工液
M 工作機械
DESCRIPTION OF SYMBOLS 10 Floating oil separation and recovery apparatus 20 Storage tank 21 Flow path 22 Retention tank 23 Discharge tank 24 Second retention tank 25 Discharge port 26 Hook hook 30 Floating oil separation hopper 31 Bulkhead separation plate 32 Damping plate 32a Most advanced part 33 Slope 34 Vertical adjustment function 34a Adjustment slot 34b Mounting bolt 35 Blocking hopper 36 Discharge pipe 37 Discharge hose 40 Liquid level stabilizer 41 Tray body 42 Partition stabilizing plate 43 Communication port 50 Discharge duct 50a Suction port 51 Discharge pipe 52 Liquid surface position Adjustment function 52a Adjustment long hole 52b Mounting bolt 53 Supply duct 54 Discharge hose 55 Waste storage can 60 Fine bubble generator 61 Fine bubble 70 Suction hose 71 Suction nozzle 72 Float 73 Storage tank 74 Circulating motor H Floating oil L Normal oil S Suction device P Circulating machining fluid M Machine tool

Claims (6)

循環加工液中に含有される浮上油分と正常油分の比重差と、該循環加工液の流力や落差力などの自然運動エネルギーを利用して浮上油分と正常油分とを分離・回収する浮上油分離回収装置であって、
前記浮上油分離回収装置は、流路を形成する貯流タンクと、浮上油分を分離回収する浮上油分離ホッパーと、で構成され、
前記貯流タンクが、上流から下流にかけて流路を形成する縦長に貯流されるタンク槽を形成し、上流側には前記タンク槽側壁下部に流入口が位置する状態で工作機械等の排出ホースに連結される供給ダクトを備え、下流側には上下に移動させて位置決め調整することで液面位置調節機能を有する排出ダクトを排出口の外側に連結して成り、
前記浮上油分離ホッパーが、前記貯流タンクの所定中間箇所に流路の上層流域を堰き止めつつ下層流域が連通する状態に取り付けられることで、下流側に位置する正常油分を外部に排出する排出槽と上流側に位置する浮上油分を滞留させる滞留槽とに流路を分離して成り、
該滞留槽に浮遊する浮上油分を分離・回収して外部に排出することを特徴とする浮上油分離回収装置。
Floating oil that separates and collects floating oil and normal oil using the difference in specific gravity between the floating oil and normal oil contained in the circulating fluid and the natural kinetic energy such as the fluid force and drop force of the circulating fluid A separation and recovery device,
The floating oil separation and recovery device is composed of a storage tank that forms a flow path, and a floating oil separation hopper that separates and collects floating oil.
The reservoir tank forms a vertically long tank tank that forms a flow path from upstream to downstream, and the upstream side is connected to a discharge hose of a machine tool or the like with an inlet located below the tank tank side wall. It is equipped with a supply duct to be connected and connected to the outside of the discharge port by connecting a discharge duct having a liquid level position adjusting function by moving it up and down on the downstream side and adjusting the positioning .
The floating oil separation hopper is attached to a state where the lower layer basin communicates while blocking the upper layer basin of the flow path at a predetermined intermediate position of the storage tank, so that the normal oil located downstream is discharged to the outside. The flow path is divided into a tank and a retention tank that retains the floating oil component located upstream,
A floating oil separation and recovery device, wherein the floating oil component floating in the staying tank is separated and recovered and discharged to the outside.
前記浮上油分離ホッパーが、排出槽側に液面より上方に延設する隔壁分離板を設けると共に、滞留槽側に上下調整機能を有して下流側上方に略への字状に屈曲する斜面を形成して一方向に流れる浮上油分を液面より斜め上方に押し上げて分離する堰止板を設け、該隔壁分離板と堰止板の間には液面より上方に積層化して押し上げられる浮上油分を落下阻集する阻集ホッパー部を形成し、下方部には該阻集ホッパー部に落下阻集された浮上油分を外部に排出する排出パイプを形成して成ることを特徴とする請求項1記載の浮上油分離回収装置。 The floating oil separation hopper is provided with a partition wall separating plate extending above the liquid level on the discharge tank side, and a slope that has a vertical adjustment function on the stay tank side and bends in a substantially U shape on the downstream side A dam plate is provided that separates the floating oil flowing in one direction by pushing it obliquely upward from the liquid surface, and the floating oil that is pushed up by being laminated above the liquid surface between the partition plate and the dam plate. 2. The floating oil separation according to claim 1 , wherein a blocking hopper for blocking and forming a drop is formed, and a discharge pipe for discharging floating oil collected and blocked by the blocking hopper to the outside is formed at a lower portion. Recovery device. 前記貯流タンクにおける滞留槽側の底部に、下方に連通口を備える複数の仕切り安定板がトレー体の上部に設けられて成る液面安定装置を載置することで、前記貯流タンク内の液面の安定化が図られることを特徴とする請求項1または請求項2記載の浮上油分離回収装置。 By placing a liquid level stabilizer having a plurality of partition stabilization plates provided with communication ports below at the top of the tray body at the bottom of the reservoir tank side of the reservoir tank, The floating oil separation and recovery device according to claim 1 or 2, wherein the liquid level is stabilized. 前記滞留槽の下流方向に第二の浮上油分離ホッパーを取り付けることで、流路の上層流域を堰き止めつつ、下層流域が連通する状態で分離される第二の滞留槽を設けたことを特徴とする請求項1から請求項3の何れか記載の浮上油分離回収装置。 By attaching a second floating oil separation hopper in the downstream direction of the staying tank, a second staying tank is provided that separates in a state where the lower layer basin communicates while blocking the upper layer basin of the flow path. The floating oil separation and recovery device according to any one of claims 1 to 3 . 前記滞留槽ならびに第二の滞留槽の底部所定箇所に、微細気泡発生装置を設けたことを特徴とする請求項1から請求項4の何れか記載の浮上油分離回収装置。 The floating oil separation and recovery device according to any one of claims 1 to 4 , wherein a fine bubble generating device is provided at a predetermined portion of the bottom of the staying tank and the second staying tank. 前記供給ダクトに連結される吸引ホースの先端部に吸引ノズルとフロートを接続し、液面付近の浮上油分と正常油分を該吸引ノズルから吸引装置を介して吸入して前記貯流タンクに送り込むことで、浮上油分と正常油分とを分離して外部に排出することを特徴とする請求項1から請求項5の何れか記載の浮上油分離回収装置。 A suction nozzle and a float are connected to the tip of a suction hose connected to the supply duct, and floating oil and normal oil in the vicinity of the liquid level are sucked from the suction nozzle through a suction device and sent to the storage tank. The floating oil separation and recovery device according to any one of claims 1 to 5 , wherein the floating oil component and the normal oil component are separated and discharged to the outside.
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