CN110893492B

CN110893492B - High efficiency rack cutting device

Info

Publication number: CN110893492B
Application number: CN201911221310.5A
Authority: CN
Inventors: 洪剑达
Original assignee: Jiangsu Jinshang Precision Rack Manufacturing Co ltd
Current assignee: Jiangsu Jinshang precision rack Manufacturing Co.,Ltd.
Priority date: 2019-12-03
Filing date: 2019-12-03
Publication date: 2021-02-02
Anticipated expiration: 2039-12-03
Also published as: CN110893492A

Abstract

The invention discloses a high-efficiency rack cutting device which comprises a machine body, wherein a machining cavity is arranged in the machine body, a clamping cavity is arranged on the lower side of the machining cavity, four rubber cavities are communicated between the clamping cavity and the machining cavity, a rear side cavity is arranged on the rear side of the machining cavity, a front side cavity is arranged on the front side wall of the machining cavity, a sliding cavity is communicated between the machining cavity and the rear side cavity, and cutting fluid flows into a recovery cavity through a separation cavity, so that the cutting fluid in the recovery cavity is re-input into a storage cavity through the communication cavity by a recovery motor.

Description

High efficiency rack cutting device

Technical Field

The invention relates to the field of rack manufacturing, in particular to a high-efficiency rack cutting device.

Background

At present, with the development of society, the traditional machining industry faces huge challenges, and in the traditional process of machining a rack, a lathe is usually adopted to machine the rack to be machined, but the traditional lathe is difficult to control the space between the racks in the machining process, only one rack can be machined at one time, the machining efficiency is low, the machining time is long, cutting fluid is directly sprayed when machining is carried out on most lathes, waste is generated to a certain extent because the waste is added and the cutting fluid is mixed and is not recycled, and therefore a high-efficiency rack cutting device needs to be invented.

Disclosure of Invention

The present invention is directed to a high efficiency rack cutting device to solve the above problems of the related art.

In order to achieve the purpose, the invention provides the following technical scheme: a high-efficiency rack cutting device comprises a machine body, wherein a machining cavity is formed in the machine body, a clamping cavity is formed in the lower side of the machining cavity, four rubber cavities are communicated between the clamping cavity and the machining cavity, and a clamping device for placing a rack to be machined is arranged between the clamping cavity and the machining cavity;

the clamping device comprises soft elastic rubber which is fixedly arranged in each rubber cavity and used for resisting water, a clamping motor is fixedly arranged on the right side of each clamping cavity, the left side of each clamping motor is in power connection with a threaded shaft which is rotationally connected with the left side wall of each clamping cavity, four groups of mechanisms for clamping are arranged in each clamping cavity and the machining cavity, each group of mechanisms comprises two threaded blocks which are in threaded connection with the threaded shafts, a clamping plate which is in sliding connection with the bottom surface of each clamping cavity is fixedly arranged on each threaded block, each clamping plate penetrates through the soft elastic rubber to enter the machining cavity, and each group of clamping plates can be used for fixing a rack to be machined;

a rear side cavity is arranged at the rear side of the processing cavity, a front side cavity is arranged on the front side wall of the processing cavity, a sliding cavity is communicated between the processing cavity and the rear side cavity, a processing device for processing the fixed rack to be processed is arranged between the rear side cavity and the processing cavity, the bottom walls of the processing cavities are bilaterally symmetrically provided with separating cavities, the bottom walls of the two separating cavities are provided with recovery cavities, one side wall of each separating cavity, which is far away from the clamping cavity, is provided with a side cavity, a belt wheel cavity is arranged at the lower side of the recovery cavity, a pipe groove is communicated between the belt wheel cavity and the side cavity, a separation device for filtering cutting waste is arranged between the belt wheel cavity and the processing cavity, a storage cavity is arranged at the upper side of the processing cavity, the recycling cavity is communicated with the storage cavity through a communicating cavity, and a circulating device for recycling the cutting fluid is arranged between the recycling cavity and the storage cavity.

As preferred, processingequipment includes sliding connection and is in slider in the front side chamber, rear side chamber right side wall has set firmly the moving motor, moving motor left side power be connected with rear side chamber left side wall rotates the axis of rotation of connecting, threaded connection has in the axis of rotation with sliding chamber inner wall sliding connection's motor piece, motor piece leading flank has set firmly the processing motor, processing motor front side power be connected with the inside motor shaft of rotating the connection of slider, set firmly on the motor shaft and be used for treating the cutting wheel that the processing rack cut, the lateral wall is equipped with can the automatic closure prevent that the cutting fluid from getting into about the sliding chamber rear side chamber just has magnetic shielding curtain.

Preferably, the separating device comprises side blocks fixedly arranged on one side wall of each separating cavity close to the clamping cavity, each side block is hinged with a separating plate for closing the separating cavity and preventing cutting waste from flowing down along with cutting fluid, a small fixing block is fixedly arranged on the lower side of each separating plate, a threaded pipe rotatably connected with the inner wall of the pipe groove is hinged on the lower side of each small fixing block, a transmission motor is fixedly arranged on the bottom wall of the left side of the belt wheel cavity, the upper side of the transmission motor is in power connection with a power shaft in threaded connection with the threaded pipe on the left side, the bottom wall of the right side of the belt wheel cavity is rotationally connected with an auxiliary shaft corresponding to the power shaft, the auxiliary shaft is in threaded connection with the threaded pipe, the auxiliary shaft and the power shaft are symmetrically and fixedly provided with belt wheels in a left-right mode, a belt is connected between the two belt wheels, and one side, close to the surface of the machine body, of each side cavity is connected with a recovery pipe for recovering cutting waste.

Preferably, the circulating device comprises a sensor fixedly mounted on the bottom wall of the right side of the storage cavity, eight pressurizing machines are symmetrically arranged between the bottom wall of the storage cavity and the top wall of the processing cavity, a spray head is fixedly arranged on the lower side of each pressurizing machine, an electric wire is connected between one side of each pressurizing machine and the sensor, and a recovery motor for recovering cutting fluid is fixedly arranged at the joint of the communicating cavity and the recovery cavity.

As preferred, the lateral wall is equipped with the door plant chamber before the process chamber, door plant chamber downside is equipped with the spring chamber, spring intracavity wall sliding connection has and is used for sealing the door plant in door plant chamber, the door plant downside has set firmly the upside electromagnetism piece, spring chamber downside has set firmly the downside electro-magnet, the downside electro-magnet with be connected with supporting spring between the upside electromagnetism piece.

Preferably, the thread blocks of each set of clamping mechanisms are oppositely threaded.

In conclusion, the beneficial effects of the invention are as follows: according to the invention, the racks to be processed are fixed through the array clamping devices, and then batch processing is carried out, so that the processing efficiency is greatly improved, the time cost and the labor cost are saved, the cutting fluid is separated from the cutting waste generated in the processing process through the separating device, and then the cutting fluid is recycled through the circulating device, so that the phenomenon of excessive waste of the cutting fluid in the traditional processing process is greatly reduced, and the cutting fluid is sprayed on the racks in the processing process through controlling different spray heads through the sensor in the processing process, so that the waste of the cutting fluid is avoided on the other hand, and therefore, the method is worthy of popularization.

Drawings

In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.

FIG. 1 is a schematic overall cross-sectional front view of a high efficiency rack cutting apparatus according to the present invention;

FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1 in accordance with the present invention;

fig. 3 is a cross-sectional view taken along the line B-B of fig. 2 in accordance with the present invention.

Detailed Description

All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations where mutually exclusive features or steps are mutually exclusive.

Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.

The invention will now be described in detail with reference to fig. 1-3, for the sake of convenience, the orientations described hereinafter being defined as follows: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.

Referring to fig. 1-3, an embodiment of the present invention is shown: a high-efficiency rack cutting device comprises a machine body 20, wherein a processing cavity 33 is arranged in the machine body 20, a clamping cavity 67 is arranged on the lower side of the processing cavity 33, four rubber cavities 68 are communicated between the clamping cavity 67 and the processing cavity 33, a clamping device 101 for placing a rack to be processed is arranged between the clamping cavity 67 and the processing cavity 33, the clamping device 101 comprises soft elastic rubber 29 fixedly installed in each rubber cavity 68 and used for resisting water, a clamping motor 41 is fixedly arranged on the right side of the clamping cavity 67, a threaded shaft 27 in rotary connection with the left side wall of the clamping cavity 67 is in power connection with the left side of the clamping motor 41, four groups of mechanisms used for clamping are arranged in the clamping cavity 67 and the processing cavity 33, each group of mechanisms comprises two threaded blocks 28 in threaded connection with the threaded shaft 27, and a clamping plate 30 in sliding connection with the bottom surface of the clamping cavity 67 is fixedly arranged on each threaded block 28, each clamping plate 30 penetrates through the soft elastic rubber 29 to enter the processing cavity 33, each clamping plate 30 can fix a rack to be processed, a rear side cavity 55 is arranged on the rear side of the processing cavity 33, a front side cavity 53 is arranged on the front side wall of the processing cavity 33, a sliding cavity 31 is communicated between the processing cavity 33 and the rear side cavity 55, a processing device 102 for processing the fixed rack to be processed is arranged between the rear side cavity 55 and the processing cavity 33, separation cavities 26 are arranged on the bottom wall of the processing cavity 33 in bilateral symmetry, recovery cavities 49 are arranged on the bottom walls of the two separation cavities 26, a side cavity 22 is arranged on one side wall, far away from the clamping cavity 67, of each separation cavity 26, a pulley cavity 21 is arranged on the lower side of each recovery cavity 49, a pipe groove 69 is communicated between the pulley cavity 21 and the side cavity 22, and a separation device 103 for filtering cutting waste is arranged between the pulley cavity 21 and the processing cavity 33, the upper side of the processing cavity 33 is provided with a storage cavity 34, a communicating cavity 58 is communicated between the recovery cavity 49 and the storage cavity 34, and a circulating device 104 for recycling the cutting fluid is arranged between the recovery cavity 49 and the storage cavity 34.

In addition, in one embodiment, the processing device 102 includes a sliding block 52 slidably connected in the front cavity 53, a moving motor 66 is fixedly arranged on the right side wall of the rear cavity 55, a rotating shaft 56 rotatably connected with the left side wall of the rear cavity 55 is dynamically connected to the left side of the moving motor 66, a motor block 57 slidably connected with the inner wall of the sliding cavity 31 is connected to the rotating shaft 56 in a threaded manner, a processing motor 54 is fixedly arranged on the front side surface of the motor block 57, a motor shaft 40 rotatably connected with the inside of the sliding block 52 is dynamically connected to the front side of the processing motor 54, a cutting wheel 39 for cutting the rack to be processed is fixedly arranged on the motor shaft 40, a shielding curtain 32 capable of automatically closing to prevent the cutting fluid from entering the rear cavity 55 and having magnetism is arranged on the upper and lower side walls of the sliding cavity 31, and the moving motor 66 is opened after the rack to be processed is installed, The machining motor 54 drives the rotating shaft 56 to rotate, so as to drive the machining motor 54, the cutting wheel 39 and the sliding block 52 to move, meanwhile, the machining motor 54 drives the motor shaft 40 to rotate, so as to drive the cutting wheel 39 to rotate, and therefore, the rack to be machined is cut through the cutting wheel 39, and a machining effect is achieved.

In addition, in one embodiment, the separating device 103 includes a side block 42 fixedly installed on a side wall of each separating cavity 26 close to the clamping cavity 67, a separating plate 25 for closing the separating cavity 26 and preventing cutting waste from flowing down along with cutting fluid is hinged on each side block 42, a small fixing block 24 is fixedly installed on a lower side of each separating plate 25, a threaded pipe 43 rotatably connected with an inner wall of the pipe groove 69 is hinged on a lower side of each small fixing block 24, a transmission motor 51 is fixedly installed on a left bottom wall of the pulley cavity 21, a power shaft 50 in threaded connection with the threaded pipe 43 on the left side is dynamically connected on an upper side of the transmission motor 51, an auxiliary shaft 45 corresponding to the power shaft 50 is rotatably connected on a right bottom wall of the pulley cavity 21, the auxiliary shaft 45 is in threaded connection with the threaded pipe 43, belt wheels 46 are symmetrically and fixedly installed on the auxiliary shaft 45 and the power shaft 50, a belt 47 is connected between the two belt wheels 46, a recovery pipe 23 for recovering cutting waste is connected to one side of each side cavity 22 close to the surface of the machine body 20, after the rack is cut, the transmission motor 51 is turned on to drive the power shaft 50 to rotate, and then the belt wheels 46 are driven to rotate, so that the auxiliary shaft 45 is driven to rotate, so that the threaded pipe 43 is driven to move downwards, so that the separating plate 25 is driven to descend, so that the side cavities 22 are opened, and thus the cutting waste on the separating plate 25 is recovered through the side cavities 22 and the recovery pipe 23.

In addition, in one embodiment, the circulating device 104 includes a sensor 38 fixedly installed on the right bottom wall of the storage cavity 34, eight pressing machines 36 are symmetrically arranged between the bottom wall of the storage cavity 34 and the top wall of the processing cavity 33, a spray head 35 is fixedly installed on the lower side of each pressing machine 36, an electric wire 37 is connected between one side of each pressing machine 36 and the sensor 38, a recovery motor 59 for recovering cutting fluid is fixedly installed at the joint of the communication cavity 58 and the recovery cavity 49, in the cutting process, the motor shaft 40 drives the cutting wheel 39 to slowly move to the left while cutting, when the cutting wheel 39 sequentially cuts the rack, the sensor 38 controls the pressing machine 36 which is cutting the upper side of the rack to spray the cutting fluid, so as to facilitate cutting, the cutting fluid flows into the recovery cavity 49 through the separation cavity 26, so that the recovery motor 59 re-inputs the cutting fluid in the recovery cavity 49 through the communication cavity 58 The reservoir 34 is cut again.

In addition, in an embodiment, a door plate cavity 65 is arranged on the front side wall of the processing cavity 33, a spring cavity 62 is arranged on the lower side of the door plate cavity 65, a door plate 64 used for sealing the door plate cavity 65 is connected to the inner wall of the spring cavity 62 in a sliding manner, an upper electromagnetic block 63 is fixedly arranged on the lower side of the door plate 64, a lower electromagnet 60 is fixedly arranged on the lower side of the spring cavity 62, a supporting spring 61 is connected between the lower electromagnet 60 and the upper electromagnetic block 63, when a rack needs to be installed, the lower electromagnet 60 is electrified to attract the upper electromagnetic block 63, the door plate 64 descends, the door plate cavity 65 is opened, the rack to be processed is installed, the power is cut off after installation, and the door plate 64 and the upper electromagnetic block 63 are closed under the action of the supporting spring 61.

In addition, in one embodiment, the thread blocks 28 of each set of clamping mechanisms are oppositely threaded so that the soft elastic rubber 29 of each set approaches each other to clamp when the threaded shaft 27 is rotated.

In the initial state, the door panel cavity 65 is in a closed state, the motor shaft 40 and the cutting wheel 39 are arranged on the rightmost side of the processing cavity 33, and the soft elastic rubber 29 in each group of clamping mechanisms is in a relaxed state.

When the rack needs to be processed, the lower electromagnet 60 is electrified to attract the upper electromagnetic block 63 and the door plate 64 to descend, so that the door plate cavity 65 is opened, then the rack to be processed is placed between the soft elastic rubbers 29, then the clamping motor 41 is opened, so that the threaded shaft 27 is driven to rotate, the threaded blocks 28 and the soft elastic rubbers 29 in each group of clamping mechanisms are driven to mutually approach, so that the rack to be processed is fixed, the power is cut off after the rack to be processed is installed, so that the door plate 64 and the upper electromagnetic block 63 close the door plate cavity 65 under the action of the supporting spring 61, the moving motor 66 and the processing motor 54 are opened, so that the rotating shaft 56 is driven to rotate, so that the processing motor 54, the cutting wheel 39 and the sliding block 52 are driven to move, meanwhile, the processing motor 54 drives the motor shaft 40 to rotate, so that the cutting wheel 39 is driven to rotate, so that the rack to be, in the cutting process, the motor shaft 40 drives the cutting wheel 39 to cut and simultaneously moves slowly to the left side, the sensor 38 controls the pressurizing machine 36 which is cutting the upper side of the rack to spray the cutting fluid when the cutting wheel 39 cuts the rack in sequence, thereby facilitating cutting, the cutting fluid flows into the recovery chamber 49 through the separation chamber 26, so that the recovery motor 59 re-inputs the cutting fluid in the recovery chamber 49 into the storage chamber 34 through the communication chamber 58, performs cutting again, after the cutting of the rack is finished, the transmission motor 51 is turned on, so that the power shaft 50 is driven to rotate, then, the pulley 46 is driven to rotate, thereby driving the auxiliary shaft 45 to rotate, thereby moving the threaded pipe 43 downward, thereby lowering the separation plate 25, thereby opening the side chamber 22, the cutting scraps on the separating plate 25 are recovered through the side cavity 22 and the recovery pipe 23.

The invention has the beneficial effects that: according to the invention, the racks to be processed are fixed through the array clamping devices, and then batch processing is carried out, so that the processing efficiency is greatly improved, the time cost and the labor cost are saved, the cutting fluid is separated from the cutting waste generated in the processing process through the separating device, and then the cutting fluid is recycled through the circulating device, so that the phenomenon of excessive waste of the cutting fluid in the traditional processing process is greatly reduced, and the cutting fluid is sprayed on the racks in the processing process through controlling different spray heads through the sensor in the processing process, so that the waste of the cutting fluid is avoided on the other hand, and therefore, the method is worthy of popularization.

The above description is only an embodiment of the invention, but the scope of the invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the invention. Therefore, the protection scope of the invention should be subject to the protection scope defined by the claims.

Claims

1. The utility model provides a high efficiency rack cutting device, includes the organism, its characterized in that: a processing cavity is arranged in the machine body, a clamping cavity is arranged on the lower side of the processing cavity, four rubber cavities are communicated between the clamping cavity and the processing cavity, and a clamping device for placing a rack to be processed is arranged between the clamping cavity and the processing cavity;

the clamping device comprises soft elastic rubber which is fixedly arranged in each rubber cavity and used for resisting water, a clamping motor is fixedly arranged on the right side of each clamping cavity, the left side of each clamping motor is in power connection with a threaded shaft which is rotationally connected with the left side wall of each clamping cavity, four groups of mechanisms for clamping are arranged in each clamping cavity and the machining cavity, each group of mechanisms comprises two threaded blocks which are in threaded connection with the threaded shafts, a clamping plate which is in sliding connection with the bottom surface of each clamping cavity is fixedly arranged on each threaded block, each clamping plate penetrates through the soft elastic rubber to enter the machining cavity, and each group of clamping plates can be used for fixing a rack to be machined; a rear side cavity is arranged at the rear side of the processing cavity, a front side cavity is arranged on the front side wall of the processing cavity, a sliding cavity is communicated between the processing cavity and the rear side cavity, a processing device for processing the fixed rack to be processed is arranged between the rear side cavity and the processing cavity, the bottom walls of the processing cavities are bilaterally symmetrically provided with separating cavities, the bottom walls of the two separating cavities are provided with recovery cavities, one side wall of each separating cavity, which is far away from the clamping cavity, is provided with a side cavity, a belt wheel cavity is arranged at the lower side of the recovery cavity, a pipe groove is communicated between the belt wheel cavity and the side cavity, a separation device for filtering cutting waste is arranged between the belt wheel cavity and the processing cavity, a storage cavity is arranged at the upper side of the processing cavity, a communicating cavity is communicated between the recovery cavity and the storage cavity, and a circulating device for recycling the cutting fluid is arranged between the recovery cavity and the storage cavity; the machining device comprises a sliding block which is connected in the front side cavity in a sliding mode, a moving motor is fixedly arranged on the right side wall of the rear side cavity, the left side of the moving motor is in power connection with a rotating shaft which is in rotating connection with the left side wall of the rear side cavity, a motor block which is in sliding connection with the inner wall of the sliding cavity is in threaded connection with the rotating shaft, a machining motor is fixedly arranged on the front side face of the motor block, a motor shaft which is in rotating connection with the inside of the sliding block is in power connection with the front side of the machining motor, a cutting wheel which is used for cutting a rack to be machined is fixedly arranged on the motor shaft, and magnetic shielding curtains which can be automatically closed to prevent cutting fluid from entering the rear side cavity are; the separating device comprises side edge blocks fixedly arranged on one side wall of each separating cavity close to the clamping cavity, each side edge block is hinged with a separating plate for sealing the separating cavity and preventing cutting waste from flowing down along with cutting fluid, a small fixing block is fixedly arranged on the lower side of each separating plate, a threaded pipe rotatably connected with the inner wall of the pipe groove is hinged on the lower side of each small fixing block, a transmission motor is fixedly arranged on the bottom wall of the left side of the belt wheel cavity, the upper side of the transmission motor is in power connection with a power shaft in threaded connection with the threaded pipe on the left side, the bottom wall of the right side of the belt wheel cavity is rotationally connected with an auxiliary shaft corresponding to the power shaft, the auxiliary shaft is in threaded connection with the threaded pipe, belt wheels are fixedly arranged on the auxiliary shaft and the power shaft in a bilateral symmetry manner, a belt is connected between the two belt wheels, and one side of each side cavity close to the surface of the machine body is connected with a recovery pipe for recovering cutting waste; the circulating device comprises an inductor fixedly arranged on the bottom wall of the right side of the storage cavity, eight pressurizing machines are symmetrically arranged between the bottom wall of the storage cavity and the top wall of the processing cavity, a spray head is fixedly arranged on the lower side of each pressurizing machine, an electric wire is connected between one side of each pressurizing machine and the inductor, and a recovery motor for recovering cutting fluid is fixedly arranged at the joint of the communicating cavity and the recovery cavity; a door plate cavity is formed in the front side wall of the machining cavity, a spring cavity is formed in the lower side of the door plate cavity, a door plate used for sealing the door plate cavity is connected to the inner wall of the spring cavity in a sliding mode, an upper electromagnetic block is fixedly arranged on the lower side of the door plate, a lower electromagnet is fixedly arranged on the lower side of the spring cavity, and a supporting spring is connected between the lower electromagnet and the upper electromagnetic block; the thread blocks of each set of clamping mechanisms are opposite in thread.