JP2014004796A - Injection molding method of molded product having insert member, and backrest of pipe chair - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an injection molding method of the backrest of a pipe chair without a projection directly hitting the flank of a human body when sat on a pipe chair.SOLUTION: One or a plurality of temporary fixing members Fattached to a cavity forming recess 21 in a state projected in an opening/closing direction of a slide mold Mto a movable mold M, and an insert member Shaving temporary fixing through holes 22 into which the temporary fixing members Fare inserted, are used. The temporary fixing member Fand the temporary fixing through hole 22 are formed so that an engaging part 30 formed in a step shape at the tip of the temporary fixing member Fis engaged to a part 24 to be engaged formed in the same step shape inside the temporary fixing through hole 22 by engaging force preventing a position of the insert member from being shifted by injection pressure.

Description

  The present invention relates to an injection molding method for a molded product obtained by injection molding in a state where an insert member is set in a cavity formed by a pair of movable and fixed molds, and a backrest of a pipe chair.

  Generally, an injection-molded product is obtained by injecting a 270-290 ° C molten resin into a cavity (molding space) of a mold (mold) heated to 40-80 ° C, and after the molten resin is cured, The mold is removed from the mold, and the molded product is taken out. The molded product is left to air-cool until the temperature of the molded product drops to a predetermined temperature. When the entire injection-molded product is composed of a thick-walled part or has a thick-walled part, the thick-walled part is heated due to variations in air-cooling (air-cooled spots) during the air cooling. A distortion may occur due to the deformation, and the surface of the molded product may be undulated or loose irregularities may be generated, and a molded product that requires an accurate flat surface as the surface accuracy of the molded product is a defective product.

  For this reason, the injection molding of the thick part of the molded product is performed by thermal deformation during the air cooling after demolding by reducing the thickness of the injection molded part by using an insert member inserted into the molded product. Strain is prevented.

  For example, as shown in Patent Document 1, in the pipe chair having an armrest portion on the backrest, in the injection molding of the backrest, the armrest portion has a larger overall thickness than other portions of the backrest. Injection molding is performed with the insert member inserted.

  A structure of a pipe chair and a conventional injection molding method of the pipe chair will be briefly described with reference to FIGS. 1 to 5 which are drawings according to the present invention. The backrest B is bent in a cross-sectional view, and constitutes a backrest main body 1 that supports the back of the human body, and both sides of the backrest main body 1 in the width direction, and constitutes a lower half portion along the height direction. The pipe-shaped pipe leg insertion part 2 and the upper end part of the pipe leg insertion part 2 at the center in the height direction of both side reinforcement parts 8 of the backrest body 1 are substantially horizontal toward the front. And a pair of left and right armrests 3 formed integrally. In the pipe chair C, a single pipe body is bent into a U shape in plan view and bent into an L shape in both side views to form a seat support portion 4 and a pair of left and right front pipe legs 5. The seat portion 6 is integrally attached to the seat portion support portion 4, and a pair of left and right rear pipe legs 7 are integrated with the rear corner portion of the seat portion support portion 4 by welding, respectively. The upper end portions of the legs 7 are press-fitted into the pair of left and right pipe leg insertion portions 2 of the backrest B, respectively. In FIG. 1, reference numeral 9 denotes a screw for fixing the pipe leg insertion portion 2 of the backrest B to the rear pipe leg 7.

On the other hand, as shown in FIGS. 4 and 5, the mold M for the backrest B includes a pair of fixed and movable molds M ₁ and M ₂ for forming a cavity for molding the backrest body 1 and the movable mold. to form the cavity of the pair of left and right armrest 3 between M _2, it is composed of a slide type M ₃ which advance and retreat in a direction substantially perpendicular to the opening and closing direction of the pair of dies M _1, M _2, the slide-type M ₃ is a pair of upper and lower armrest portions for forming a cavity of the armrest portion 3 by the shaft member M ₃₁ for forming the pipe leg insertion hole 2 a of the pipe leg insertion portion 2 and the movable mold M _2. and a mold portion M _32. 4 and 5, X represents the sliding direction of the movable mold M ₂ , and Y represents the sliding mold M ₃ that intersects the sliding direction X at an angle (θ) [θ> 90 °] described later. Indicates the sliding direction. In FIG. 4, reference numeral 11 denotes a cavity forming recess formed in the fixed mold M ₁ in order to form a cavity of the backrest body 1, and a tie rod for performing slide guide of the movable mold M ₂ is not shown.

Armrests 3 folding chair C are the thick compared to the backrest body 1, at the time of molding, the armrest mold portion M ₃₂ of the slide M _3, the insert member S made of molded resin equivalent of the resin 'Is set, and a resin having a thickness of about 3 to 5 mm is injected and coated on the entire circumference of the insert member S'.

The insert member S ′ of the armrest portion 3 ′ used in the injection molding of the conventional backrest B has an overall shape of the armrest portion 3 ′ as shown in FIG. 2 (b), FIG. 3 (b) and FIG. it forms a slightly similar small against, the portion corresponding to the tip end portion of the armrest 3 ', in contact with the bottom surface 12a of the cavity forming recesses 12 of the armrest portion forming mold portion M _32, the thickness of the molding resin A contact projection 81 is provided for positioning the projection, and a positioning projection 80 that projects integrally with the bottom surface 12a of the cavity forming recess 12 is provided inside the contact projection 81 (on the side close to the base end). A positioning hole 82 to be inserted is penetrated, and the distal end portion of the shaft member M ₃₁ is inserted into the proximal end portion of the insert member S ′ at the time of molding. After the molding, the pipe leg of the pipe leg insertion portion 2 is inserted. Rear pipe leg inserted into the insertion hole 2a Pipe leg insertion recess 83 the tip of is inserted is formed in a non-penetrating state. Here, since the crossing angle (θ) between the pipe leg insertion part 2 and the armrest part 3 ′ of the backrest B as a product intersects in an obtuse angle, the pipe leg insertion recess is described above. The angle (θ) formed by the axial center of 83 and the surface of the insert member S ′ forms an obtuse angle.

  As a result, as shown in FIGS. 2B and 3B, the inner side surface of the armrest portion 3 ′, the pipe leg insertion portion 2 and the pipe leg insertion portion 2 are formed so as to extend upward. A flat projection 84 having a length corresponding to the thickness of the armrest 3 'is inevitably generated at the intersection of the backrest body 1 with the side reinforcements 8 on both sides. When the person sits on the pipe chair C, the flat protrusion 84 is hit by the flank of the human body and makes the sitting comfort worse.

JP 2005-65764 A

  It is an object of the present invention to provide an injection molding method for a backrest of a pipe chair that eliminates the protruding portion directly hitting the flank of a human body when sitting on a pipe chair, and to provide a backrest obtained thereby.

  The invention of claim 1 for solving the above-mentioned problem is that an insert member is set in a cavity formed by a pair of fixed and movable molds, a molten resin is injected into the cavity, and the insert member is inserted. A method of injection molding a molded article, wherein one or a plurality of temporary fixing members fixed integrally to any one of the opposing surfaces of the cavity in a state protruding along the opening / closing direction of the pair of molds, The temporary fixing member can be entirely inserted, and an insert member having the same number of temporary fixing through holes as the temporary fixing member is used. The temporary fixing member and the temporary fixing through hole are temporarily fixed. The engaging part formed in a stepped shape at the tip of the member is connected to the similarly stepped engaged part formed in the temporary fixing through-hole so that the position of the insert member does not shift due to the injection pressure. Locked with stopping force The insert member is temporarily fixed to one of the pair of molds by the engagement between the engaging portion of the temporary fixing member and the engaged portion of the temporary fixing through hole of the insert member. In a state where the mold is clamped, the molten resin is injected into the cavity, and after the mold is removed or at the time of the mold release, the molded product is taken out from one mold, whereby the temporary fixing member and the temporary fixing through-hole are The stop is released, and the temporary fixing member is relatively escaped from the temporary fixing through hole of the insert member.

  According to the first aspect of the present invention, one or a plurality of temporarily fixing members protruding along the opening and closing direction of the mold are integrally formed on one of the opposing surfaces of the cavity formed by the pair of fixed and movable molds. The insert member disposed in the cavity before injection of the molten resin is temporarily fixed via the one or more temporary fixing members. That is, a temporary fixing through hole into which the temporary fixing member is inserted is formed in the insert member, and the temporary fixing member and the temporary fixing through hole are formed in a stepped shape at the tip of the temporary fixing member. The stop portion is locked so as to be releasable by the same stepped locked portion formed in the temporarily fixed through hole. In addition, the positioning of the insert member with respect to the cavity is determined by the plurality of temporary fixing members when there are a plurality of temporary fixing members. In addition, it is realized by separately providing positioning portions by concave-convex fitting.

  Due to the locking between the locking portion of the temporary fixing member and the locked portion of the temporary fixing through-hole, the insert member is positioned with respect to the cavity formed by the pair of molds in a state in which it does not move or is not greatly displaced. Here, the state in which the fixed resin does not move or does not greatly deviate means that even if the injection resin flows into the cavity due to a predetermined injection pressure, the position of the temporary fixing member does not shift at all due to the injection pressure, or the molded product is not satisfactory. The allowable displacement in the range where there is no gap, and the locking force between the locking portion of the temporarily fixing member and the locked portion of the temporarily fixing through hole must be able to realize this state. As a result, when the injection resin is injected into the cavity, the entire periphery of the insert member is covered with the molten resin, and the pair of molds are removed when the molten resin is cooled to a predetermined temperature. The molded product is left in one mold via the temporary fixing member, but against the locking force between the locking portion of the temporary fixing member and the locked portion of the temporary fixing through hole of the insert member, When a pulling force is applied to the molded product and the molded product is taken out from one mold, the locking is released by the pulling force, and the molded product is taken out from the one mold. That is, the temporary fixing structure of the insert member using the temporary fixing member described above prevents the displacement of the insert member due to the injection pressure of the molten resin at the time of injection molding and the locking portion of the temporary fixing member at the time of demolding. And the matter which conflicts with cancellation | release of latching with the to-be-latched part of the temporarily fixed through-hole of an insert member is achieved simultaneously.

  The invention of claim 2 is the invention of claim 1, wherein the large diameter portion forming the locking portion of the temporary fixing member and the small diameter hole portion forming the locked portion of the temporary fixing through hole of the insert member are When the molded product is taken out from one of the molds, each is formed in a tapered shape so as to facilitate the release of the locking and the relative escape of the temporary fixing member from the temporary fixing through hole. It is characterized by that.

  According to invention of Claim 2, the large diameter part which forms the latching | locking part of the said temporary fixing member, and the small diameter hole part which forms the to-be-latched part of the temporarily fixing through-hole of the said insert member are from one type | mold. At the time of taking out the molded product, since each of the heads of the temporary fixing member is tapered from the temporary fixing through hole of the insert member so as to be easily removed, the molded product can be easily taken out.

  According to a third aspect of the present invention, in the second aspect of the present invention, the temporary fixing member has a bolt shape in which a head portion formed in a taper shape is integrally provided, and is screwed into one of a pair of molds. The step portion formed in the connection portion between the head portion and the shaft portion is configured to abut on the step surface forming the locked portion of the temporarily fixed through hole of the insert member.

  According to the third aspect of the present invention, when the molded product is taken out, the bolt-shaped temporary member is released after the engagement between the locking portion of the temporary fixing member and the locked portion of the temporary fixing through hole of the insert member is released. Both the head of the fixing member and the portion where the shaft portion of the bolt-like temporary fixing member in the temporary fixing through hole of the insert member is disposed are relative to the head of the temporary fixing member from the temporary fixing through hole. In order to make it easier to escape, the temporary fixing member is formed in a taper shape in opposite directions so that the engaging portion of the temporary fixing member does not get caught on the inner peripheral surface of the temporary fixing through hole of the insert member. The head of the temporary fixing member is smoothly escaped from the hole.

  According to a fourth aspect of the present invention, in the second aspect of the invention, the temporary fixing member includes a shaft portion screwed into one of the pair of molds, a diameter larger than the shaft portion, and a tip of the shaft portion. The outer peripheral surface screwed to the portion is formed of a tapered head portion, and the step portion formed at the connection portion between the head portion and the shaft portion comes into contact with the step surface of the temporary fixing through hole of the insert member. It is characterized by its configuration.

  According to the invention of claim 4, since the head portion of the temporarily fixing member is screwed to the shaft portion, the shaft portion is fixed to one of the opposed surfaces of the cavity formed by the pair of molds. With the shaft portion of the temporary fixing member inserted into the temporary fixing through hole of the insert member, the tapered head portion is screwed to the shaft portion, so that the shaft portion and the head portion are The intermediate locking portion is locked to the locked portion inside the temporary fixing through hole of the insert member, and the insert member is temporarily fixed to one of the opposed surfaces of the cavity. In addition, the action when taking out the molded product is the same as that of the invention of claim 3, because of the taper shape of the head of the temporary fixing member and the temporary fixing through hole of the insert member, The temporary fixing member can be easily escaped without being caught from the temporary fixing through hole.

  According to a fifth aspect of the present invention, in the second aspect of the invention, the temporary fixing member includes a shaft portion screwed into one of the pair of molds, a diameter larger than the shaft portion, and a tip of the shaft portion. The outer peripheral surface to be screwed into the portion is composed of a tapered head, and the head is configured to be press-fitted into a stepped locked portion formed in the temporarily fixed through hole of the insert member. It is characterized by.

  According to the invention of claim 5, since the tapered head portion constituting the temporarily fixing member is press-fitted into the stepped locked portion formed inside the temporarily fixing through hole of the insert member, the cavity The temporary fixing force of the insert member with respect to one of the opposing surfaces can be increased, and the insert member is not displaced due to the injection pressure during injection molding of the molded product.

  According to a sixth aspect of the present invention, in any one of the first to fifth aspects, the molded product includes a pair of fixed and movable molds and a slide that is slidable in a direction substantially perpendicular to the opening / closing direction of the pair of molds. A backrest of a pipe chair formed by a forming mold having a mold, wherein the slide mold includes a pair of shaft members for forming a pipe leg insertion hole in the pipe leg insertion portion of the backrest, and the movable And a pair of armrest part forming mold parts that form a cavity of the armrest part of the backrest with the mold, and the insert member inserted into the armrest part hits the outer peripheral surface of the shaft member at one end in the longitudinal direction thereof. A contact arcuate concave contact surface is formed, and one or a plurality of temporary fixing through holes into which the temporary fixing member can be inserted are formed. The insert member is temporarily fixed to the cavity forming recess of the armrest mold part using one or a plurality of the temporary fixing members in the state of being in contact with the foot member, and in this state, the slide mold The molten resin is injected into the cavities of the backrest body and the pair of armrests formed by advancing the movable mold to the molding position and clamping the mold against the fixed mold, and the slide When the mold is retracted, the engagement between the locking portion of the temporary fixing member and the locked portion of the temporary fixing through hole of the insert member is released, and the armrest portion molding is performed from the temporary fixing through hole of the insert member. The temporary fixing member provided integrally with the mold part is allowed to escape.

  According to the sixth aspect of the present invention, the insert members are temporarily fixed to the pair of armrest forming mold portions constituting the slide mold, and formed at the base end portions of the pair of insert members as in the conventional molding method. A structure in which a pair of shaft members constituting a slide mold are not inserted into the pipe leg insertion recess, but a concave arc-shaped contact concave surface of the base end surface of the insert member is in contact with the outer peripheral surface of the shaft; By the combined use of the locking structure of the locking portion of the temporary fixing member fixed to one of the pair of opposed surfaces of the cavity forming the armrest portion and the locked portion inside the temporary fixing through hole of the insert member Each of the armrests of the backrest of the pipe chair is molded by temporarily fixing an insert member to one of a pair of opposed surfaces of the cavity forming the armrest. As a result, it is possible to reduce only the width of the base end portion while keeping the width of the portion excluding the base end portion functioning as an armrest in the armrest portion to be molded as the conventional one, On the inner side of the base end portion, it is possible to eliminate a planar protrusion that inevitably occurs in the conventional molding method. In addition, since the pair of armrests are arranged substantially perpendicular to the backrest body, when the slide mold is removed, the locking is automatically released, and the armrest part forming the slide mold is formed. The armrest part which is a molded product is automatically taken out from the mold part.

  The invention of claim 7 is the backrest of the pipe chair molded by the injection molding method of claim 6, wherein the inner side surface of the base end portion of the armrest portion is flush with the both side reinforcement portions of the backrest body, Since there is no flat protrusion generated in the armrest portion of the conventional pipe chair and there is no portion where the human flank is caught, the sitting comfort is improved.

  According to the first aspect of the present invention, the temporary fixing member for temporarily fixing the insert member to one of the opposing surfaces of the cavity formed by the pair of molds, and the temporary fixing through hole formed in the insert member, The locking portion formed in a step shape at the tip of the temporary fixing member is not displaced by the injection pressure to the same stepped locking portion formed in the temporary fixing through hole. Since it is locked with such a locking force, after the mold is removed, by pulling out the molded product from one mold, the locking between the temporary fixing member and the temporary fixing through hole is released, and the insert member The temporary fixing member is relatively allowed to escape from the temporary fixing through hole, and injection molding of the molded product having the insert member becomes easy.

  In particular, when the molded product is a backrest with an armrest portion of a pipe chair as in claim 6, a structure in which the concave arc-shaped contact concave surface of the base end surface of the insert member is brought into contact with the outer peripheral surface of the shaft member. And a locking structure of the locking portion of the temporary fixing member fixed to one of the pair of opposed surfaces of the cavity and the locked portion inside the temporary fixing through hole of the insert member, An insert member is temporarily fixed to one of a pair of opposed surfaces of a cavity to be molded, and each armrest portion of the backrest of the pipe chair is molded. As a result, it is possible to reduce only the width of the base end portion while keeping the width of the portion excluding the base end portion functioning as an armrest in the armrest portion to be molded as the conventional one, Inside the base end of the pipe chair, which is unavoidable in the conventional molding method, it is possible to eliminate the flat projection that abuts the flank of the human body during use, and the backrest of the pipe chair that is comfortable to sit on Can provide.

It is a perspective view of the pipe chair C provided with the backrest B which concerns on this invention. (A), (b) is a plane showing the relationship between the insert members S ₁ , S ′ and the rear pipe legs 7, 7 ′ in the armrest portions 3, 3 ′ of the backrest B of the present invention and the conventional structure, respectively. FIG. (A), (b) is the UU line and U'-U 'line sectional drawing of Fig.2 (a), (b), respectively. The armrest mold portion M ₃₂ of the slide M ₃ is a perspective view of the mold M in a state of setting the insert member S _1. It is a perspective view of the shaping | molding die M at the time of mold removal. It is a rear view of the insert member S _1. FIG. 7 is a plan sectional view showing a state in which the insert member S ₁ broken along the line V-V in FIG. 6 is temporarily fixed (set) to a pair of armrest forming mold parts M ₃₂ constituting the slide mold M ₃ . 3 is a plan sectional view showing a state in the middle of mold clamping of the mold M. FIG. After clamping the mold M, it is a plan sectional view of a portion of the insert member S ₁ that the temporary fixing member F ₁ is temporarily fixed to the armrest portion forming die part M ₃₂ of the first embodiment. During the release of the mold M, it is a plan sectional view showing a state in which the temporary fixing of the insert member S ₁ with respect to the armrest portion forming die part M ₃₂ is released. (A), (b) is an enlarged plan sectional view of the front and rear provisional securing of the insert member S ₁ by the temporary fixing member F _2, respectively Example 2. Insert member S ₁ by the temporary fixing member F ₃ Example 3 is an enlarged cross-sectional view of a temporarily fixed state. (A), (b) is sectional drawing at the time of the shaping | molding in the case of shape | molding the general injection molded product P by the shaping | molding method of this invention, respectively, and a mold release, respectively. (A) is a rear view of insert member S 'used for conventional armrest part 3', (b) is a plane sectional view at the time of fabrication along line V'-V 'of insert member S'. It is.

  Hereafter, the part demonstrated by the item of "background art" is used as it is, and a several Example is given and this invention is demonstrated further in detail.

An insert member S ₁ used for forming the armrest portion 3 of the backrest B according to the present invention is shown in FIGS. 6 and 7. FIG. 6 is a rear view of the left insert member S ₁ , and is shown for the purpose of clearly showing the position of the longitudinal section of the insert member S _{1 in} relation to the injection molding method. The reason for making the rear view is to clearly show each member protruding to the rear side. The insert member S ₁ has a slightly small similar size with respect to the overall shape of the armrest portion 3, and its base end portion is bent at an obtuse angle so that the bending strength of the armrest portion 3 that is cantilevered is increased. In order to increase the thickness, the wall thickness rapidly increases from the longitudinal center to the proximal end. This structure is equivalent to the conventional insert member S ′, but the injection molding of the conventional armrest 3 ′. Compared with the insert member S ′ used in the method, the following two points are greatly different. The first difference is that the insert member S _1, of the insert member S ₁ the bottom 21a (cavity forming space 61 of the movable mold M ₂ of the cavity forming recesses 21 of the armrest portion forming mold portion M ₃₂ of the slide M ₃ A temporary fixing through-hole 22 into which the entire temporary fixing member F ₁ can be inserted is provided in the temporary fixing member F ₁ using a bolt-shaped temporary fixing member F ₁ (surface facing the bottom surface 61a) (see FIG. 9). It is a point. The second difference is that the base end portion of the insert member S ₁ is not wide as compared with the conventional insert member S 'is narrowed, the proximal end face thereof, the shaft member M ₃₁ constituting the slide type M ₃ is formed on the recessed circular surface shape corresponding to the outer diameter, in that said has a contact with the contact concave 23 to the shaft member M ₃₁ during molding. As will be described later, by using the insert member S ₁ characterized by the above-mentioned two points, the generation of the flat protrusion 84 on the inner side of the base end portion of the armrest portion 3 is eliminated, and the armrest portion of the backrest B is eliminated. 3 and the inner surface of both side reinforcing portions 8 can be made continuous.

The temporary fixing through hole 22 of the insert member S ₁ is a bolt hole having a step so that the head portion F ₁ a of the bolt-shaped temporary fixing member F ₁ can be locked as shown in FIG. The small-diameter hole portion 22b that is formed in a shape and occupies most of the length of the temporarily fixed through-hole 22 is formed in a tapered shape such that the inner diameter increases as the distance from the large-diameter hole portion 22a increases. and is a large-diameter hole portion 22a stepped portion intersecting constitute the engaged portion 24 for engaging the head F ₁ a of the temporary fixing member F _1. In addition, the intersection of the outer peripheral surface and the bottom surface of the head F ₁ a of the temporarily fixing member F ₁ constitutes a locking portion 30 that locks to the locked portion 24 of the temporarily fixing through hole 22. regard the outer peripheral surface of the head portion F ₁ a of the temporary fixing member F _1, at the time of demolding, as can be allowed to escape without being caught temporarily fixed member F ₁ from the temporary fixing holes 22, closer to the shaft portion F ₁ b Accordingly, the outer diameter is tapered. The shaft portion F ₁ b of the bolt-like temporary fixing member F ₁ is screwed into the female screw portion 20 formed on the bottom surface 21 a of the cavity forming recess portion 21 of the armrest portion forming die portion M ₃₂ .

The distal end portion of the insert member S _1, positioning insertion hole 26 positioning pin 25 projecting from the bottom surface 21a of the cavity forming recess 21 is inserted is formed. _On the bottom surface of the insert member S ₁ , when the insert member S ₁ is set in the cavity forming recess 21, the bottom surface 21 a of the cavity forming recess 21 is contacted and the back surface side of the insert member S ₁ is covered with resin. The contact portions 27, 28, 29, and 31 that can be formed are formed so as to protrude. The contact portion 27 is provided in a portion where the temporary fixing through hole 22 is formed.

Here, in the state where the insert member S ₁ is set in the cavity forming recess 21 of the armrest molding die M ₃₂ , the temporary fixing through hole 22 and the positioning insertion hole 26 provided in the temporary fixing member F ₁ and the armrest molding. cavity forming recesses positioning pins 25 and the female screw portion provided on the bottom surface 21a of the 21 types of unit M ₃₂ 20 is formed so as both along the sliding direction Y of the slide M _3.

Next, a method for forming the backrest B will be described with reference to FIGS. 1, 2, 6 to 10. First, as shown in FIGS. 1, 7 and 8, the cavity forming recesses 21 of the pair of armrest part forming molds M ₃₂ constituting the slide mold M ₃ are symmetrically formed as follows. a pair of right and left insert member S ₁ temporarily fixed (set). In addition, since the work of temporarily fixing the pair of left and right insert members S ₁ is the same, the following description will be made on temporarily fixing _one of the insert members S ₁ . That is, the contact concave surfaces 23 of the insert member S ₁ are brought into contact with the outer peripheral surface of the shaft member M ₃₁ in a state where both the movable mold M ₂ and the slide mold M ₃ are separated from the fixed mold M ₁ . state, the positioning pins 25 of the armrest portion forming mold portion M _32, the insert member is inserted into the positioning insertion holes 26 of the S _1, the insert member S the contact portions 27 and 28 projecting from the rear surface of the _1, When 29 and 31 are brought into contact with the bottom surface 21 a of the cavity forming recess 21, the insert member S ₁ is inserted into the cavity forming recess 21 of the armrest molding die M ₃₂ in a state where the insert member S ₁ is positioned in all directions. Is placed (set).

Next, a bolt-like temporary fixing member F ₁ is inserted into the temporary fixing through hole 22 of the insert member S ₁ , and the tip of the shaft portion F ₁ b is connected to the female screw portion 20 of the bottom surface 21 a of the cavity forming recess 21. The locking portion 30 of the temporary fixing member F ₁ is locked to the stepped locked portion 24 formed inside the temporary fixing through hole 22. The “locking” means that the majority of the bottom surface of the head F ₁ a of the temporary fixing member F ₁ is brought into contact with the stepped surface constituting the locked portion 24 of the temporary fixing through hole 22. There is no feature in that only the outer peripheral edge of the bottom surface of the head F ₁ a is brought into contact with the stepped surface of the temporary fixing through hole 22. That is, the “locking force” by the “locking” only needs to withstand the radiant power at the time of injection molding of the molten resin and the insert member S ₁ is not displaced, and far exceeds this. In addition to the fact that the “locking force” is unnecessary, when the armrest 3 constituting the backrest B is taken out from the cavity forming recess 21 of the armrest molding die M _{32 at the time} of demolding, ”Is released relatively smoothly, and only the temporary fixing member F ₁ needs to remain on the armrest mold part M ₃₂ side, and as described above, the bottom surface of the head F ₁ a of the temporary fixing member F ₁ by abutting the outer periphery only the stepped surface of the temporary fixing through-hole 22, and the prevention of the displacement of the insert member S ₁ by injection pressure during the injection molding, at the time of demolding, the armrest 3 is a molded article from parts, the temporary fixing member F ₁ without damaging the molded article Which enables both be issued.

In other words, the temporary fixing structure of the insert member S ₁ using the temporary fixing member F ₁ described above prevents the displacement of the insert member S ₁ due to the injection pressure of the molten resin at the time of injection molding, and the A feature of the present invention is that the contradictory matter between the locking portion 30 of the temporary fixing member F ₁ and the release of the locking portion 24 of the temporary fixing through hole 22 of the insert member S ₁ is achieved. Exists.

Pair of the insert member S ₁ after temporarily fixed by setting the respective cavity forming the recess 21 of each armrest mold portion M ₃₂ of the slide M _3, to advance the slide mold M ₃ to the advance end, then the movable The mold M ₂ is advanced, and a total of three molds M ₁ , M ₂ , and M ₃ are clamped. Similar to the general mold design, the mold matching surfaces 32 of the pair of armrest molding tools M ₃₂ do not interfere with the corresponding mold matching surfaces 33 (see FIGS. 8 and 9) of the movable mold M ₂ . In order to allow close contact, the movable mold M ₂ is formed with a slight inclination with respect to a vertical plane including the advance / retreat direction X. FIG. 9 shows a state in which the cavity forming recesses 21 and 61 of the armrest part forming mold part M ₃₂ and the movable mold M ₂ are combined to form a cavity 34 for forming the armrest part 3 by clamping. Yes. A cavity (not shown) for molding the backrest body 1 of the backrest B is formed by clamping the fixed mold M ₁ and the movable mold M ₂ .

After the mold clamping described above, molten resin is injected into each cavity of the backrest body 1 and the pair of left and right armrests 3. During the injection of the molten resin, its injection pressure acts on the insert member S _1, the insert member S ₁ is the contact of its contact concave 23 with respect to the outer peripheral surface of the shaft member M _31, the temporary fixing member F ₁ and engagement of the temporary fixing through-hole 22 of the insert member S _1, and the synergistic insertion of the positioning pin 25 for positioning the insertion hole 26 of the insert member S _1, also act injection pressure to the insert member S ₁ The insert member S ₁ is not or hardly displaced with respect to the armrest mold part M ₃₂ . Further, even if a slight positional shift occurs, the insert member S ₁ on the outer peripheral surface of the armrest unit 3 is a molded article is not a problem as long as not exposed.

Here, if a resin flow hole for smoothing the flow of the resin in the cavity 34 in which the insert member S ₁ is set is provided through the front and back of the insert member S ₁ , excessive force to insert S ₁ is no longer applied, it can prevent or reduce the position displacement of the insert member S ₁ against the cavity 34. Then, after the resin is cured, as shown in FIGS. 5 and 10, the movable mold M ₂ is retracted, and then the slide mold M ₃ is retracted to perform demolding.

During the demolding and retracting the slide-type M _3, during its retracted, and the like inner circumference side portion of the step portion of the temporary fixing through-hole 22 of the insert member S ₁ is collapsed, the temporary fixing member F ₁ and the locking portion 30, are engaging the release of the inside of the locking portion 24 of the temporary fixing through-hole 22 of the insert member S _1, the bottom surface 21a of the cavity forming recesses 21 of the armrest portion forming mold portion M ₃₂ The temporary fixing member F _{1 in} which the head portion F ₁ a is integrated is left as it is, and a backrest B in which a pair of left and right armrest portions 3 are integrally formed on both sides of the backrest body 1 is formed. Incidentally, in FIG. 10, R denotes an armrest 3 of resins insert the insert member S ₁ therein.

As described above, the insert member S _{1 has} a structure in which the base end surface of the insert member S ₁ is provided with the contact concave surface 23 that is in contact with the outer peripheral surface of the shaft member M ₃₁ during molding and holds the set position of the insert member S _1. The width of the base end portion of the member S ₁ can be made narrower than that of the conventional insert member S ′. As a result, it is possible to reduce only the width of the base end portion while keeping the width of the portion excluding the base end portion functioning as an armrest in the armrest portion 3 to be molded in the same manner as in the past. 3 (a) and (b), the planar protrusion 84 that inevitably occurred in the conventional injection molding method can be eliminated inside the base end portion of the armrest portion 3, A crossing portion (portion indicated by A in FIG. 1) between the inner side surface of the armrest portion 3 and both side reinforcing portions 8 of the backrest main body 1 becomes a continuous surface shape, and the sitting comfort with respect to the pipe chair C is improved.

As described above, in the injection molding of the backrest B, and since the pair of armrests 3 are arranged substantially perpendicularly to the backrest main body 1, at the time of retraction of the slide M ₃ (during demolding), moldings There is a feature that the temporary fixing member F ₁ is automatically unlocked from the armrest portion 3 which is a portion.

The fixed to prevent displacement of the insert member S ₁ by injection pressure, using a plurality of temporary fixing member F _1, the insert member S ₁ with respect to the armrest portion forming mold portion M ₃₂ of the slide M ₃ It is also possible to do.

Note that the rear surface of the armrest unit 3, which is shaped, shallow recesses corresponding to the respective contact portions 27,28,29,31 abutting the bottom surface 21a of the cavity forming recesses 21 of the armrest portion forming mold portion M ₃₂ occurs However, since it is the back surface (back surface) of the armrest portion 3 and is not visible when the pipe chair C is used, there is no problem.

FIG. 11 shows a temporary fixing member F _{2 of} Example 2 for temporarily fixing the insert member S ₁ to the armrest mold part M ₃₂ . The temporary fixing member F ₂ has a shaft portion F ₂ b driven into the bottom surface 21 a of the cavity forming recess 21 of the armrest portion mold portion M ₃₂ , and an outer diameter larger than that of the shaft portion F ₂ b. The head portion F ₂ a is integrally formed with a male screw portion 42 that is screwed into a female screw portion 41 formed at the front end portion of the F ₂ b. The outer peripheral surface of the head F ₂ a and the inner peripheral surface of the small-diameter portion of the temporary fixing through-hole 22 are formed in a tapered shape as in the temporary fixing member F _{1 of the} first embodiment.

Then, set the insert member S ₁ in the cavity forming recesses 21 of the armrest portion forming mold portion M _32, the temporary fixing through-hole 22 of the insert member S _1, inserting the shaft portion F ₂ b of the temporarily fixed member F ₂ In this state, the tip surface of the shaft portion F ₂ b does not reach the step portion of the temporarily fixed through hole 22. In this state, when the male screw portion 42 of the head portion F ₂ a is screwed into the female screw portion 41 of the shaft portion F ₂ b, the locking portion 30 of the head portion F ₂ a and the temporary insert member S ₁ are temporarily attached. The clearance 43 between the upper end surface of the shaft portion F ₂ b and the step surface of the temporarily fixed through hole 22 is generated by the locking with the locked portion 24 formed in the step portion of the fixed through hole 22. state, the insert member S ₁ is temporarily fixed to the bottom surface 21a of the cavity forming recesses 21 of the armrest portion forming mold portion M _32. Due to the presence of the gap 43, a large temporary fixing force can be obtained.

After the injection molding, when retracting the slide die M ₃ in the Y direction, and the like inner circumference side of the step portion of the temporary fixing through-hole 22 of the insert member S ₁ is broken, the temporarily fixed member F ₂ head F ₂ a and the locking portion 30, are engaging the release of the locked portion 24 of the insert member S _1, the temporary fixing member F ₂ is the head F ₂ a is screwed together with the shaft portion F ₂ b in a state of still remains on the bottom surface 21a of the cavity forming recesses 21 of the armrest portion forming mold portion M _32. The temporary fixing member F ₂ of the second embodiment has an advantage that the shaft portion F ₂ b can be used repeatedly.

FIG. 12 shows a temporary fixing member F _{3 of} Example 3 for temporarily fixing the insert member S ₁ to the armrest mold part M ₃₂ . The temporary fixing member F _3, the like the temporary fixing member F _2, consists of a head portion F ₃ a and the shaft portion F ₃ b, the outer circumferential surface 44 tapered in the head F ₃ a, provisionally fixed The insert member S ₁ is temporarily fixed to the bottom surface 21 a of the cavity forming recess 21 of the armrest portion molding die M ₃₂ by being press-fitted in a wedge shape into the connection portion of the small diameter hole portion 22 b of the through hole 22 with the large diameter hole portion 22 a. doing. Therefore, temporary fixing force of the insert member S ₁ is increased.

After molding, the step portion of the temporary fixing through hole 22 is broken by the separation (demolding) of the slide mold M ₃ , so that the temporary fixing member F ₃ is made to escape from the temporary fixing through hole 22. The temporary fixing member F ₃ remains on the bottom surface 21 a of the cavity forming recess 21 as it is.

  Examples 1 to 3 described above are examples in which the present invention is applied to the injection molding of the backrest B of the pipe chair C, but the “injection molding method of a molded article having an insert member” according to the present invention Since the insert member is temporarily fixed using a temporary fixing member on one of the opposed surfaces of the cavity formed by a pair of molds, the target molded product is limited to the molding of the backrest B of the pipe chair C. In addition, a general injection molded product having an insert member is also included.

FIGS. 13A and 13B are cross-sectional views at the time of molding and demolding when the general injection molded product P is molded by the molding method of the present invention, respectively. Mold is composed of a fixed mold M ₁₁ and movable mold M _12, the mold clamping, the cavity 71 of generally injection molded article P is formed. A female screw portion 73 into which the shaft portion F ₁ b ′ of the temporary fixing member F ₁ ′ is screwed is formed on the bottom surface 72 a of the cavity forming recess 72 of the fixed mold M _11. A positioning pin 74 is projected. On the other hand, the insert member S _2, the temporary fixing holes 75 and the positioning hole 76 is formed through. Also, the fixed mold M ₁₁ are, after demolding, the ejector pin 77 for taking out a general injection molded article P is provided to be out. In FIG. 13, 78 indicates a cavity forming recess formed in the movable mold M _12.

Then, in the same manner as the molding of the armrest 3 of the backrest B of the pipe chair C, the temporary fixing member F ₁ ′ and the positioning pin 74 are inserted into the temporary fixing through hole 75 and the positioning hole 76 of the insert member S ₂ , respectively. It is temporarily fixed in a positioned state temporarily fixed member F ₁ 'with respect to the bottom surface 72a of the cavity forming recess 72 of the fixed mold M _11. In this state, the mold is clamped, and the molten resin is injected into the cavity 71. After the molten resin is cured, the mold is removed, and in this state, when the ejector pin 77 is projected, the temporary fixing member F ₁ ′ and is engaging the release of the temporary fixing through-hole 75 of the insert member S _2, generally injection-molded article P is taken out from the stationary mold M _11.

B: Backrest
C: folding chair F ₁ to F _3: temporary fixing member F ₁ to F ₃ a: head F ₁ b~F ₃ b of the temporary fixing member: the shaft portion of the temporarily fixed member
M: Mold
M ₁ and M ₁₁ : Fixed type
M ₂ and M ₁₂ : Movable type
M ₃ : Slide type
M ₃₁ : Shaft member
M _32: armrest forming die part
P: General injection molded product
S ₁ and S ₂ : Insert members
X: Movable slide direction
Y: Slide type slide direction
1: Backrest body
2: Pipe leg insertion part
2a: Pipe leg insertion hole
3: Armrest
8: Double side reinforcement
21: cavity forming recess
21a: Bottom surface of cavity forming recess 22, 75: Temporary fixing through hole
23: Contact concave surface of the insert member
24: Locked portion of temporarily fixed through hole
30: Locking portion of temporary fixing member

Claims (7)

An insert member is set in a cavity formed by a pair of fixed and movable molds, a molten resin is injected into the cavity, and a molded product in which the insert member is inserted is injection molded,
One or a plurality of temporarily fixed members that are integrally fixed in a state of projecting along the opening / closing direction of the pair of molds, and the entire temporarily fixed members can be inserted into one of the opposing surfaces of the cavity. And using the insert member in which the same number of temporarily fixed through holes as the temporarily fixed member is formed,
The temporary fixing member and the temporary fixing through-hole are the same step-shaped locked portion in which the locking portion formed in a step shape at the tip of the temporary fixing member is formed in the temporary fixing through-hole. In addition, it is configured to be locked with a locking force such that the position of the insert member does not shift due to the injection pressure,
In a state where the insert member is temporarily fixed to one of the pair of molds and the mold is clamped by locking the locking portion of the temporary fixing member and the locked portion of the temporary fixing through hole of the insert member. , Injecting molten resin into the cavity,
After or during demolding, by removing the molded product from one mold, the temporary fixing through hole is released from the temporary fixing through hole of the insert member by releasing the locking between the temporary fixing through hole and the temporary fixing through hole. An injection molding method for a molded article having an insert member, wherein the fixing member is relatively escaped.   The large-diameter portion that forms the locking portion of the temporary fixing member and the small-diameter hole portion that forms the locked portion of the temporary fixing through-hole of the insert member, when the molded product is taken out from one mold, 2. The insert member according to claim 1, wherein each of the insert members is formed in a tapered shape so as to facilitate release of locking and relative escape of the temporary fixing member from the temporary fixing through hole. An injection molding method for a molded product having the same.   The temporary fixing member is a bolt shape in which a head portion formed in a taper shape is integrally provided, and is screwed into one of a pair of molds to be formed at a connection portion between the head portion and the shaft portion. The method for injection molding a molded article having an insert member according to claim 2, wherein the step portion is configured to abut on a step surface forming a locked portion of the temporarily fixed through hole of the insert member.   The temporary fixing member includes a shaft portion screwed into one of a pair of molds, and a head having a larger diameter than the shaft portion and an outer peripheral surface screwed to the tip portion of the shaft portion having a tapered shape. The step portion formed at the connection portion between the head portion and the shaft portion is configured to abut on the step surface of the temporarily fixed through hole of the insert member. An injection molding method for a molded product having an insert member.   The temporary fixing member includes a shaft portion screwed into one of a pair of molds, and a head having a larger diameter than the shaft portion and an outer peripheral surface screwed to the tip portion of the shaft portion having a tapered shape. The said head is a structure press-fitted in the stepped to-be-latched part formed in the temporarily fixed through-hole of an insert member, The insert member of Claim 2 characterized by the above-mentioned. Injection molding method for molded products. 6. The mold according to claim 1, wherein the molded product includes a pair of fixed and movable molds and a slide mold that is slidable in a direction substantially orthogonal to the opening / closing direction of the pair of molds. The backrest of a pipe chair molded by
The slide mold includes a pair of shaft members for forming a pipe leg insertion hole in the pipe leg insertion portion of the backrest and a pair of armrest forming molds that form a cavity of the armrest portion of the backrest with the movable mold. With
The insert member inserted into the armrest has a concave arc-shaped contact concave surface that is in contact with the outer peripheral surface of the shaft member at one end in the longitudinal direction, and the temporary fixing member can be inserted. One or more temporarily fixed through holes are formed,
With the contact concave surface of the insert member being in contact with the shaft member, the insert member is temporarily fixed to the cavity forming concave portion of the armrest molding die using one or more temporary fixing members. Every
In this state, after the slide mold is advanced to the molding position, the movable mold is advanced and the mold is clamped to the fixed mold, and the backrest body and the cavities of the pair of armrests are melted. Injecting resin,
When the slide mold is retracted, the locking between the locking portion of the temporary fixing member and the locked portion of the temporary fixing through hole of the insert member is released, and the armrest is moved from the temporary fixing through hole of the insert member. An injection molding method for a molded article having an insert member, wherein the temporary fixing member provided integrally with the part molding die is escaped.   A backrest of a pipe chair molded by the injection molding method according to claim 6.

Images