JP2013249597A - Panel for wall, panel group for wall, panel wall, and method for constructing panel wall - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a panel for a wall, being lightweight, having high aesthetic appearance, excellent in workability, and capable of exhibiting designability matching a design inside a building, a panel group for a wall, a panel wall, and a method for constructing the panel wall.SOLUTION: Panels 1 to 7 are structured with the use of an aluminum material, and each of the panels has connection parts 14 for connecting it to the other panels 1 to 7. Each of the panels 1 to 7 has a quadrilateral frame body 11 and a quadrilateral outer plate 12 stuck on the frame body, and vertical, horizontal, and thickness dimensions are scaled to the same reference dimensions. A wall can be constructed by connecting a plurality of panels, and the wall is light in weight because of the panels made of aluminum, excellent in aesthetic appearance, and hard to collapse because of its lightweight properties, whereby physical injury hardly occurs even if the wall is destructed. Moreover, a wall constructed to be rich in variety of different heights and lengths can be acquired. An overcoat decorative material for walls is applied to the surface of the panels, and thus the panels can match a design inside a building.

Description

  The present invention relates to a wall panel, a wall panel group, a panel wall, and a method for constructing a panel wall. More specifically, a wall panel for constructing a fixed wall or a movable wall (for example, a partition) in a building, a panel group for a wall that is a set of a plurality of wall panels, and a panel wall constructed using the same. , And its construction method.

The partition wall panel of Patent Document 1 is obtained by laminating an aluminum thin plate on the outer surface of a hollow sheet panel, and is intended for weight reduction and sound insulation.
However, the prior art of Patent Document 1 discloses only a technical idea of using a panel alone, and is not an idea of combining a plurality of panels into a large area wall.

  The panel of Patent Document 2 aims at sound absorption, the panels of Patent Documents 3 to 5 aim at nonflammability, the panel of Patent Document 6 aims at decorativeness, and various functions and performances are given to the conventional panel. There is what I did. However, these panels are not the idea of combining a plurality of panels into a large-area wall.

Japanese Patent Laid-Open No. 9-100600 Japanese Patent Laid-Open No. 10-183810 JP 2005-254478 A JP 2006-83507 A JP 2006-16122 A JP 2006-316499 A

  In view of the above circumstances, the present invention is a wall panel, a wall panel group, a panel wall, and a panel that are lightweight, rich in aesthetic appearance, have good workability, and can exhibit a design that matches the design in a building. An object is to provide a method for constructing a wall.

(Wall panel)
The wall panel of the first invention is a panel in which an outer plate is attached to a frame body, and has a connecting portion for connecting to another panel.
The wall panel according to a second aspect of the present invention is characterized in that, in the first aspect, the panel has a rectangular frame and a rectangular outer plate attached to the frame, and the inside is hollow.
A wall panel according to a third aspect of the present invention is the panel according to the first aspect, wherein the panel is filled with a lightweight foam material.
A wall panel according to a fourth aspect of the present invention is the wall panel according to the first aspect, wherein the panel is connected in any number of curved unit panels each including a curved front and rear plate, a curved back outer plate, and a frame for fixing the front and back outer plates. It is characterized by that.
The wall panel of the fifth invention is characterized in that, in the first, second, third or fourth invention, the panel is subjected to a design process.
The wall panel according to a sixth aspect of the present invention is characterized in that, in the first, second, third or fourth aspect, the panel is one to which a functional member is attached.
The wall panel of a seventh invention is characterized in that, in the first, second, third, fourth, fifth or sixth invention, the panel is made of an aluminum material.
(Wall panel group)
The wall panel group of the eighth invention comprises a plurality of wall panels described in any of the first to seventh inventions, and each wall panel has a first reference having the same vertical, horizontal and thickness. It is characterized by being finished in dimensions.
The wall panel group of the ninth invention comprises a plurality of the wall panels described in any of the first to seventh inventions, and each wall panel has a second reference dimension different from the first reference dimension. It is characterized by being finished.
(Panel wall)
The panel wall of the tenth invention is characterized in that a wall is constructed by selecting arbitrary panels from the wall panel group of the eighth invention and / or the ninth invention and connecting them together.
The panel wall according to an eleventh aspect of the invention is characterized in that, in the tenth aspect, a top coating material is applied to the outer surface of the panel.
The panel wall of the twelfth invention is the panel wall having at least the wall panel of the third invention according to the tenth invention, wherein a part of the wall panel is cut into an arbitrary shape. A top coat cosmetic material is applied to the outer surface of the film and the cut surface.
A panel wall according to a thirteenth aspect of the present invention is the panel wall constructed by connecting the panels via struts in the tenth aspect of the invention, and a cover that covers the gap between the connecting portions is connected to the connecting portion that connects the struts and the panel. The outer surface of the cover is flush with the outer surface of the support column and the outer surface of the panel, and the cover and the vicinity of the cover side of the support column located on the side of the cover and the other side of the cover A thin film tape is affixed to a region of the panel located near the cover side, and a top coating material is applied from the outer surface of the thin film tape.
According to a fourteenth aspect of the present invention, in the thirteenth aspect, the cover is fitted and locked to the connecting portion by an elastic locking piece.
A panel wall according to a fifteenth aspect of the invention is a panel wall constructed by connecting the panels via corner pillars in the tenth invention, wherein the corner pillars have variable connecting portions that are connected by changing the connection angle between the panels. The panel is provided with a connected portion which is a counterpart member of the variable connecting portion at an end edge thereof.
A panel wall according to a sixteenth aspect of the present invention is the panel wall according to the fifteenth aspect, wherein the variable connecting portion is a columnar member having a convex arc surface provided on a column main body of the corner column, and the connected portion is an end of the panel. It is an end member having a concave arc surface provided at an edge, and the columnar member and the end member can be coupled to each other with the convex arc surface and the concave arc surface in surface contact with each other. It is characterized by.
A panel wall according to a seventeenth aspect of the present invention is the panel wall according to the fifteenth or sixteenth aspect, wherein a thin film tape pasted between an outer surface of the variable connecting portion and an outer surface of the connected portion is applied, and a top coating material is applied from the outer surface of the thin film tape It is characterized by being.
(Panel wall construction method)
A method for constructing a panel wall according to an eighteenth aspect of the invention is characterized in that a part of the wall panel according to the third aspect is cut into an arbitrary shape, and an overcoat cosmetic is applied to the outer surface and the cut surface of the wall panel. To do.
A method for constructing a panel wall according to a nineteenth aspect of the invention is to cut a part of the wall panel of the third aspect into an arbitrary shape, apply a light metal thin plate to the cut section, jointly process the cut surface, and A top coating material is applied to the outer surface of the panel and the cut joint processing portion.
A construction method for a panel wall according to a twentieth aspect of the invention is a method of constructing a panel wall by connecting panels via struts, and covering the gap between the connecting portions at the connecting portion connecting the struts and the panel. The outer surface of the cover is flush with the outer surface of the support column and the outer surface of the panel, and the cover and the side of the cover positioned on the side of the cover and the panel positioned on the other side of the cover. A thin film tape is affixed to a region formed in the vicinity of the cover side, and a top coating material is applied from the outer surface of the thin film tape.
The construction method of the panel wall of the twenty-first invention is a method of constructing a panel wall by connecting panels via a corner pillar, wherein the connecting angle of the connected part of the panel is arbitrarily set with respect to the variable connecting part of the corner pillar It is characterized by selecting and combining.

(Wall panel)
According to the first invention, since the panel has a connecting portion, the wall can be constructed by connecting to another panel. And since a structural member is only a frame and an outer plate, it is lightweight and can construct | assemble the wall which is hard to collapse.
According to the second aspect of the invention, since the panel is formed by sticking a rectangular outer plate to a rectangular outer frame, the basic shape of the square does not collapse even when an external force is applied, and high rigidity that does not easily deform can be achieved. Light weight can be achieved because it is hollow.
According to the third invention, since there is a filler inside, the rigidity is higher than the panel of the second invention, and since the filler is a lightweight foam material, it is possible to construct a lightweight wall. . Further, even if a part of the panel is cut into an arbitrary shape, the panel is filled with a lightweight foam material, so that the strength is high, and a top coating material can be applied to make a beautiful appearance. Moreover, any design can be adopted by cutting a part of the panel.
According to the fourth aspect of the invention, the curved unit panel is curved, so that when the unit panel is connected, a curved panel is obtained. Further, the width dimension of the curved panel, that is, the bending angle can be arbitrarily changed by changing the number of the bending unit panels to be connected.
According to the fifth aspect of the invention, various aesthetic appearances can be given to the wall by the design processing, so that a wall that matches the design in the building can be realized.
According to the sixth invention, by attaching a functional member, it is possible to add an illuminating device, a handrail, or the like to exhibit the same interior function.
According to the seventh invention, since the aluminum material can be extruded, a wall panel can be manufactured at low cost, and weight reduction can also be achieved.
(Wall panel group)
According to the eighth aspect of the present invention, a plurality of panels having the same reference dimension are connected in the vertical and horizontal directions, so that walls having different heights and walls having an arbitrary length can be constructed.
The ninth invention can increase the types of height, type and length by combining panels having different reference dimensions, and can perform various constructions in accordance with the demands of the construction site and the owner.
(Panel wall)
According to the tenth invention, since the advantages of the first to seventh inventions are inherited, it is possible to obtain a wall that is rich in aesthetic appearance and is light and difficult to collapse, and is unlikely to cause personal injury even if it collapses. Moreover, the wall constructed so as to be rich in changes in height and length can be obtained.
According to the eleventh aspect of the present invention, the top coating material for the wall is applied to the surface, so that it is possible to construct a wall that has a high-class feeling and matches the design in the building.
According to the twelfth aspect of the invention, even a panel wall using a modularized panel can be changed to a wall having a different design by cutting a part thereof into an arbitrary shape. In addition, since the top coating material is applied to the outer surface and the cut surface of the panel, the appearance of the wall is beautiful.
According to the thirteenth invention, since the space between the support column and the panel is closed with the cover, the joint processing can be easily performed. And since the cover is flush with the support and the panel on the outer surface, the joint groove can be made small by eliminating the step, and the thin groove tape is stuck on the small joint groove. It will not be. Since the top coating material is applied from the upper surface, the finish is exactly the same as the finish of the other flat portions, and a beautiful appearance is obtained.
According to the fourteenth invention, since the cover is fitted and locked by the elastic locking piece, it can be fixed to the connecting portion simply by pushing it in by hand. For this reason, the workability of a panel wall becomes high.
According to the fifteenth invention, by changing the connecting angle of the connected portion of the panel with respect to the variable connecting portion of the corner pillar, not only the adjacent panels are connected in a straight line but also connected in a state bent at an arbitrary angle. Can do. For this reason, a panel wall can be constructed according to the shape of the building.
According to the sixteenth aspect of the present invention, when the concave arc surface in the connected portion of the panel is shifted in the arc direction with respect to the convex arc surface in the variable connecting portion of the corner column, the connection angle can be changed, and the coupling is performed in that state. Then, the panel wall which connected the panel by arbitrary connection angles can be constructed.
According to the seventeenth aspect, when the thin film tape is applied to the outer surfaces of the variable connecting portion of the corner column and the connected portion of the panel, the groove between the variable connecting portion and the connected portion is filled and flattened. For this reason, when the top coating material is applied from the upper surface, the finish is exactly the same as the finish of the other flat portions, and a beautiful appearance is obtained.
(Panel wall construction method)
According to the eighteenth aspect of the invention, even a panel wall using a modularized panel can adopt a design that varies by cutting a part thereof into an arbitrary shape. In addition, a beautiful appearance can be achieved by directly applying a top coating material to the outer surface and cut surface of the panel.
According to the nineteenth invention, even a panel wall using a modularized panel can adopt a design that varies by cutting a part thereof into an arbitrary shape. Further, even if a part of the panel is cut, the panel is filled with a lightweight foam material, so that joint treatment is possible, and it is possible to apply a top coating material to finish the appearance beautifully.
According to the twentieth invention, joint processing can be easily performed by closing the space between the column and the panel with the cover. And since the cover is flush with the support and the panel on the outer surface, the joint groove can be made smaller by eliminating the step, and the thin groove tape is stuck on the small joint groove, so the joint groove is not visible in appearance. It becomes. For this reason, when the top coating material is applied from the upper surface, the finish is exactly the same as the finish of the other flat portions, and a beautiful appearance is obtained.
According to the twenty-first invention, by changing the connecting angle of the connected portion of the panel with respect to the variable connecting portion of the corner pillar, not only the adjacent panels are connected in a straight line, but also connected in a state bent at an arbitrary angle. Can do. For this reason, a panel wall can be constructed according to the shape of the building.

It is an example of the wall panel which concerns on this invention, Comprising: (A) is a partially broken front view, (B) is a top view, (C) is a side view. It is a cross-sectional view showing an example of a connecting structure of two wall panels. It is a perspective view of 4 points | pieces of wall panels which belong to a 1st reference | standard dimension. It is a perspective view of 4 points | pieces of wall panels which belong to a 2nd reference | standard dimension. It is an expansion perspective view of the curved panel 8 shown in FIG. It is explanatory drawing of the construction procedure of the panel wall constructed | assembled using the wall panel of this invention. It is explanatory drawing of a support leg, (A) is a top view, (B) is a front view, (C) is a side view. It is explanatory drawing of the partition established using the support leg, (A) is a top view, (B) is a front view, (C) is a side view. It is a perspective view which shows the partition constructed | assembled using the wall panel of this invention. It is explanatory drawing of the example of a combination of the curved surface panel. It is another example of the corner opening panel 2, Comprising: (A) is a front view, (B) is a top view. It is another example of the round opening panel 3, Comprising: (A) is a front view, (B) is a top view. It is a front view of the panel 4 for site processing. FIG. 14 is a sectional view taken along line aa in FIG. 13. FIG. 14 is a sectional view taken along line bb in FIG. 13. It is explanatory drawing of the construction procedure of the panel wall using the panel 4 for site processing. It is a cross-sectional view showing an example of a panel wall and a joint processing method in the present invention. It is a cross-sectional view which shows the other example and panel joint processing method of the panel wall in this invention. It is a cross-sectional view showing still another example of the panel wall and the joint treatment method in the present invention. The further another example of the panel wall in this invention is shown, (A) is a front view, (B) is a top view. It is a partial (II part) enlarged cross-sectional view of FIG. It is a separation enlarged view of the corner pillar 60 and the to-be-connected part 65. FIG. FIG. 22 is an enlarged cross-sectional view showing a state where two panels shown in FIG. 21 are connected in series. FIG. 22 is an enlarged cross-sectional view illustrating a state in which the two panels illustrated in FIG. 21 are coupled at a coupling angle of 70 °.

(Features of the present invention)
A feature of the present invention is that a modular wall panel is used to construct the wall. The meaning of this modularization is that each wall panel is configured to have standardized vertical, horizontal, and thickness dimensions, which are connected to each other to change the height and length in the left-right direction. It is possible to extend it.

  One or two or more reference dimensions may be used. However, since the ease of construction is lost when there are too many reference dimensions, it is better from the viewpoint of workability, but there is no particular limitation.

The connection of each wall panel may be performed through a support column which is a separate member from the panel, the panels may be directly coupled to each other, or both may be combined.
In the connection through the columns, in the horizontal direction, one column is set up between adjacent panels, and each panel is connected through the columns, thereby extending infinitely in the horizontal direction. In the height direction, the panels may be stacked on top and connected to the same column. And the connection part for connecting with a support | pillar can employ | adopt arbitrarily the connection structure of a well-known structure.
In connection without using a support column, it is only necessary to provide a connection part for direct connection to each wall panel, and the structure thereof is arbitrary.

Next, an embodiment of the present invention will be described with reference to the drawings.
In the present specification, an embodiment composed of two panel groups having a first reference dimension and a second reference dimension will be described.

(Wall panel)
The basic structure of the wall panel will be described by taking the basic panel 1 shown in FIG. 1 as an example.
The illustrated panel 1 belongs to the first reference dimension, and includes a quadrangular frame 11 and two outer plates 12 attached to both front and back surfaces.
The frame body 11 may be manufactured by individually manufacturing the left and right vertical bars 11a and the upper and lower horizontal bars 11b, and may be manufactured integrally from the beginning. It is optional to use a reinforcing bar 13 in accordance with the size of the frame body 11.
The outer plate 12 is the same plate material as the vertical and horizontal dimensions of the frame body 11, and attachment to the frame body 11 can take any means such as screwing or welding.

A connecting portion 14 is formed on the left and right vertical bars 11 a of the frame 11.
The detail of the connection part 14 is demonstrated based on FIG.
FIG. 2 is an enlarged view of a state in which adjacent panels 1 and 1 are connected using a support column 20. Panels 1 and 1 are shown only at the ends.
The connecting portion 14 is two projecting pieces projecting outward from the vertical beam 11a and has substantially the same vertical length as the vertical beam 11a. Further, screw holes are formed at appropriate positions, for example, upper and lower end portions and an intermediate portion, and screws can be screwed together.

A connecting plate 21 is screwed to the support column 20, and a connected portion 22 that is a mating member of the connecting portion 14 is formed on the connecting plate 21. Then, the screws 1 and 2 are screwed together with the connecting portion 14 and the connected portion 22 so that the panels 1 and 1 can be connected via the support column 20.
In addition, said connection structure is an example and can employ | adopt another arbitrary structure without a restriction | limiting in particular.

  There is no restriction | limiting in particular in the constituent material of the said panel, A metal, a synthetic resin, a cement molding board etc. can be utilized. As the metal, iron, copper, magnesium, aluminum and the like can be used, and as the synthetic resin, a polyethylene plate, a polypropylene plate and the like can be used.

In order to improve the collapse resistance due to an earthquake or the like, it is preferable to use a lightweight material, and in order to satisfy both strength and lightness, a light metal, particularly aluminum, is preferable. If the frame 11 is an aluminum extruded profile, it can be easily manufactured, can have an arbitrary cross-sectional shape, and the connecting portion 14 can be formed simultaneously.
The outer plate 12 is preferably an aluminum plate or an aluminum plate laminated with a synthetic resin layer.
The aluminum material has both light weight and corrosion resistance.
The struts 20 can be made of various materials similar to those of the panel, but light metals, particularly aluminum extruded shapes, are preferred in order to satisfy both strength and lightness.

  In the present invention, various panels to be described later are used in addition to the basic panel 1, but the basic structure is substantially the same. The differences between the panels are as described later.

(Wall panel group)
FIG. 3 shows various panels 1 to 4 belonging to the panel group having the first reference dimension. The outline of these is as follows.

1: Basic panel A panel that is a basic member for building a wall, and the outer plate 12 is not subjected to special drilling or the like, and remains flat. The interior of the panel is hollow and is the lightest type.
2: Square opening panel A square opening 2a is formed on a basic panel. In the illustrated example, there are two openings 2a, but the number and position of the openings are arbitrary.

3: Round opening panel A round opening 3a is formed on a basic panel. In the illustrated example, there are four openings 3a, but the number and position of the openings are arbitrary.
4: Panel for on-site processing The inside of the basic panel is filled with a foam material, for example, low-expanded polystyrene. Since the inside is tightly packed, there is an advantage that the strength is improved and that the cut portion can be easily sealed through the internal filling even if it is cut into an arbitrary shape on site. Details of the structure of this panel will be described later.

  The panel group having the first reference dimension is not limited to the above four types. For example, various other types such as those having a vertical lattice and louvers can be used without particular limitation.

  The first reference dimension is not particularly limited, and any dimension can be adopted from the viewpoint of workability and the like, and examples thereof include a length of 600 mm, a width of 910 mm, and a thickness of 60 mm. The height of the support column is typically a height obtained by adding a rooting dimension of 200 to 300 mm to the height of the panel, but is not limited thereto.

The panel group having the second reference dimension will be described with reference to FIG.
5: Basic panel The structure is substantially the same as the basic panel 1 having the first reference dimension, but the lateral dimension is small.
6: Round aperture panel The structure is substantially the same as the round aperture panel 3 of the first reference dimension, but the lateral dimension is small.

7: Illumination panel The basic panel 5 is combined with an illumination device. Used for wall lighting.
8: Curved panel A panel formed on a curved surface, used for construction of corners of walls.
As shown in FIG. 5, the curved panel 8 is formed by connecting a plurality of curved unit panels 8 a having a curved cross section using male and female coupling parts 14 to form a curved panel having a large area. In the illustrated example, six bending unit panels 8a are connected.
Each of the bending unit panels 8a is formed by connecting a curved front outer plate 81 and a curved back outer plate 82 to a frame body, and the frame body includes side plates 83 on both right and left sides and a central reinforcing partition wall 84. In addition, the connecting portions 14 described above are formed on the side plates 83.
Since each curved unit panel 8a has a curved cross section, when these are combined, a large curved panel can be obtained.

  The panel belonging to the second reference dimension is not limited to the above type. In addition to the above, those formed with a round opening, a vertical lattice, and a louver set can be used, and various types not illustrated can also be used.

  The second reference dimension is different from the first reference dimension, and the illustrated one is 510 mm whose lateral dimension is shorter than the first reference dimension, but is not limited to this dimension. In the illustrated example, the height is the same as the first reference dimension, but may be different.

  The panel of the first basic dimension and the panel of the second reference dimension are mixed and connected, and it has technical significance to change the height and length of the wall, so it must have dimensions and shapes that can be combined. is necessary.

  Each panel belonging to the first reference dimension and the second reference dimension is not limited to the rectangular flat plate shape such as the above-described panels 1 to 7, and various shapes can be arbitrarily used. The curved panel 8 is also an example.

Among the various panels shown above, the square opening panel 2 and the round opening panels 3 and 6 are obtained by applying design processing to the outer plate, and the lighting panel 7 is provided with a functional member.
In the present invention, various kinds of design processing can be arbitrarily employed, and processing such as corner openings and round openings, combinations of corner openings and round openings, vertical lattices, horizontal lattices, glass block embedding, and other arbitrary ones. Can be added.
Moreover, a functional member can add a wall switch, a wall outlet, a handrail, etc. other than an illuminating device, and also can add other arbitrary things. In addition, functions of the panel itself such as soundproofing can be enhanced.

(Panel wall)
Next, a wall construction method using the wall panel will be described.
FIG. 6 shows an example of a panel wall construction method. Reference numerals (2) to (5) in the figure correspond to the following steps (2) to (5).

(1) Strut standing process The foundation B is constructed under the floor of the building and the required number of struts 20 are erected.
(2) Connection process Each panel is connected between the four support columns 20. This connection is performed by screwing to the connecting portion 14 shown in FIG. The used panels are the basic panel 1 and the round opening panel 3 having the first reference dimension, the round opening panel 6 having the second reference dimension, the lighting panel 7 and the curved panel 8.

(3) Base coating The base adjustment material 31 is applied to the surface of each panel 1, 3, 6, 7, 8 that has been in communication. This base material adjustment material 31 is performed so that the overcoating material to be applied in the next step is surely adhered and peeling or the like does not occur.
Typically, a primer mainly composed of a synthetic resin (for example, epoxy resin) or a rust preventive pigment is used. These foundation adjusting materials 31 are characterized by high adhesion to the metal surface. In addition, the joint process which smoothes the joint of a connection part before base coating is also performed as needed. Details of the joint processing will be described later.

(4) Application of top coating material The top coating material 32 is applied to the surface of the underlayer. As a typical top coating material, a synthetic resin as a binder, a material mainly composed of sand and pulp, and the like are used, and are applied by a technique such as tan finishing, roller coating, spray finishing, and the like. Since this top coating material contains sand and pulp, it is characterized in that it has a natural texture and a bulky feeling.
If the wall does not have a special use, the construction is completed by drying and fixing the top coating material 32.

  In addition, the top coat material 32 may be applied directly to the surface of the panel without coating the base coat material 31 in addition to the top coat material 32 and the top coat material 32 applied. That is, if the top coating material 32 does not cause the possibility of peeling even if it is directly applied to the surface of the panel, the base conditioning material 31 is not necessary. For example, a resin-based (epoxy resin-based paint, etc.) top coating If it is a decorative material, direct application is possible.

  Furthermore, a sheet such as wallpaper may be pasted instead of the top coating material 32, or a tile or the like may be pasted.

(5) Finishing process A handrail may be attached to the finished panel wall, a wall switch or a wall outlet may be attached, and surface coating may be applied for the purpose of design finishing. To attach the handrail, a handrail having a desired size and shape can be attached using the on-site processing panel 4 shown in FIG.

(Movable panel wall)
In the column erection process of the above-described wall construction method, the fixed wall is constructed using the column 20 erected on the foundation B, but the movable wall (for example, partition) that does not construct the foundation B using the support legs. Construction is also possible.
Reference numeral 25 shown in FIG. 7 denotes a support leg, which includes a base plate 26 and an insertion column 27 erected at the center thereof. The base end of the insertion column 27 is fixed to the base plate 26 by welding or the like.
As shown in FIG. 8, the support legs 25 are inserted into the prismatic column 20 and the base plate 26 is placed on the floor surface.

FIG. 9 shows an example of use as a partition.
D is a reception set, and W is a partition constructed using the support legs 25. Lightweight, aesthetically pleasing, and a partition that matches the design of the building.
In addition to the above, a fixed wall for partitioning a room in a building can be arbitrarily constructed. When the fixed wall is used, the height may reach the ceiling, or the height may have a gap between the ceiling and the ceiling.

(Curved panel)
FIG. 10 shows another embodiment of the curved panel 8.
(A) is one in which one bending unit panel 8 a is attached between two struts 20, 20. In this embodiment, the bending angle θ is 15 °.
(B) is one in which three bending unit panels 8a are attached between the two columns 20, 20, and the bending angle θ is 45 °.
(C) is one in which five bending unit panels 8a are attached between two struts 20 and 20, and the bending angle θ is 75 °.
When the dimensions of the curved unit panels are the same, the width W of the curved panel 8 formed by joining is, for example, 286 mm for (A), 534 mm for (B), and 657 mm for (C).
In this way, the curved panel 8 can change the bending angle θ of the curved panel 8, that is, its width W, by arbitrarily selecting the number of the curved unit panels 8a to be connected.

(Panels with design processing)
FIG. 11 is an example in which design processing is applied to the corner opening panel 2, and a glass-like member 2B is fitted to the corner opening 2a. It is preferable that two pairs of glass-like members 2B are used and fitted into one square opening 2a from both the front and back surfaces.
The glass-like member 2B may be transparent or colored. Examples of the material include glass having transparency and colorability, polycarbonate resin, acrylic resin, and the like, but are not limited thereto.

FIG. 12 is an example in which design processing is applied to the round opening panel 3, and the glass-like member 3B is fitted into the round opening 3a. It is preferable that two pairs of glass-like members 3B are used and fitted into one round opening 3a from both the front and back surfaces.
The glass-like member 3B may be transparent or colored. Examples of the material include glass having transparency and colorability, polycarbonate resin, acrylic resin, and the like, but are not limited thereto.

  In the embodiment of FIGS. 11 and 12, the glass-like members 2B and 3B are fitted into the corner openings 2a and the round openings 3a. Instead, a siding material such as a tile is fitted into the openings 2a and 3a. Also good. In this case, a tile-like design is possible.

(Panel with functionality)
The above-described various panels 1 to 8 are basically those having a hollow inside, but various functions can be imparted thereto.
Examples of functions to be given include soundproofing and light storage, but are not limited thereto.
A soundproofing function can be achieved by enclosing a sound absorbing material inside the panels 1-8.
In order to fulfill the phosphorescent function, it can be realized by applying a phosphorescent paint.

(Panel for on-site processing)
Details of the on-site processing panel indicated by reference numeral 4 in FIG. 3 will be described with reference to FIGS.
The illustrated panel 4 includes a frame body 11 and two outer plates 12 attached to both front and back surfaces. The frame 11 is composed of two vertical bars 11a. In addition, the upper and lower horizontal rails are not used. This is due to the cutting process at the construction site.
The outer plate 12 is the same plate material as the vertical and horizontal dimensions of the frame body 11, and attachment to the frame body 11 can take any means such as screwing or welding.

  A lightweight foam material 15 is densely filled inside the panel surrounded by the two vertical bars 11a and 11a and the two outer plates 12. As the lightweight foam material 15, a lightweight and easy-to-cut material such as low-expanded polystyrene having self-extinguishing properties is used.

  The left and right vertical bars 11 a of the panel 4 are formed with connecting portions 14 that protrude outward. It can be connected to the column 20 via the connecting portion 14.

Next, an example of a panel wall constructed using the on-site processing panel 4 of the present invention will be described with reference to FIG.
(1) As shown in the figure, a ruled line L that matches the design to be applied to the on-site processing panel 4 is entered.
(2) As shown in the drawing, cut with an arbitrary hand tool such as a jigsaw. On the cut surface, a cut surface of a lightweight foam material 15 such as low-expanded polystyrene having self-extinguishing properties can be seen.
(3) As shown in the figure, an aluminum thin plate 51 having the same shape is applied to the cut surface, and is adhered by bonding or other means. A thin aluminum plate having a thickness of 0.2 to 0.5 mm is preferable because it has both ease of processing and strength as a kind of outer plate. In the illustrated embodiment, a 0.3 mm thick one was used. This aluminum thin plate 51 is a light metal thin plate referred to in the claims.

  A thin aluminum tape may be attached to the boundary between the thin aluminum plate 51 and the outer plate 12 as a joint treatment. Thereafter, as shown in FIG. 4 (4), the two columns 20 and 20 are connected together with other panels (for example, the basic panel 1 and the round opening panel 3).

  In this way, when the physical structure of the panel wall is completed, the base material 31 is painted on the surface of each panel 3, 4. Next, the top coating material 32 is applied to the surface of the foundation layer. The top coating material 32 can be the same as in the above embodiment. In addition, if the top coating material 32 is a resin system (for example, an epoxy resin system) that does not easily peel off, even if it is applied without using the base adjustment material 31, the peeling does not occur.

  By configuring in this way, it is possible to adopt an arbitrary design for a panel wall using a modularized panel. In addition, since the inside of the panel is filled with the lightweight foam material, the strength is high, and the top coating material 32 can be applied to finish the panel with a beautiful appearance.

  The coating process may be performed without performing the joint treatment, other than bonding the aluminum thin plate having the same shape to the cut surface of the on-site processing panel 4 and performing the joint treatment before moving to the coating process. In other words, the top coating material 32 may be directly applied to the outer plate and the cut surface of the panel 4.

(Joint processing)
Next, details of the joint processing will be described.
FIG. 17 is an enlarged view of a state in which the panel 1 is connected to the column 20 as an end column. Panel 1 is shown only at the ends.
FIG. 18 shows a state in which the panels 1 and 1 are coupled to both sides of the column 20 as the main pillar, and FIG. 19 shows a state in which the two panels 1 and 1 are coupled orthogonally to the column 20 as the prism. Is shown.
The joint processing method is the same in any of FIGS.

The cover 41 is used for the joint processing, and the mounting structure of the cover 41 is as follows.
At both ends of the connecting plate 21, connected portions 22 that are concave in a sectional view are formed, and locking projections 24, 24 projecting inward are formed at both ends.
On the other hand, the cover 41 is a belt-like member having a vertical length between the column 20 and the panel 1, and two locking pieces 42 and 42 are formed on the inner surface thereof. The locking pieces 42 and 42 are elastic and pass between the locking projections 24 and 24 while being bent. After passing, the locking pieces 42 and 42 are restored to their original shapes and engaged so as not to come off. Is. When such an elastic locking piece is used, the cover 41 can be attached simply by pushing it in by hand.

  The outer surface of the cover 41 in the attached state is flush with the outer surface of the support column 20 and the outer surface of the panel 1 (the outer surface of the outer plate 12). That is, the height of the outer surface is exactly the same, and no step is generated between the column 20 and the panel 1. A slight linear groove is formed between the cover 41 and the support column 20 and between the cover 41 and the panel 1, which serves as a joint.

  When performing the joint treatment for shaping the joint joint flatly, a thin film tape, for example, an aluminum tape (thickness 0.05 to 0.10 mm) is applied to the joint portion. Specifically, the aluminum tape 52 is affixed to a region composed of the cover 41 and the vicinity of the cover side of the support column 20 positioned on the side of the cover 41 and the vicinity of the cover side of the panel 1 positioned on the other side of the cover 41. As a result, the cover 1 and the regions on both sides thereof are covered with the aluminum tape 52, and no joint groove appears at all. Incidentally, in this embodiment, the cover 1 has a width of 14 mm, the aluminum tape 52 has a thickness of 0.08 mm, and a width of 50 mm. The aluminum tape 52 also covers the head of the screw that attaches the outer plate 12 to the frame 11. Yes.

  When the joint treatment is completed as described above, the base conditioner and the top coating material are applied in that order from the outer surface of the aluminum tape 52. Details of the application are as described above. In addition, if the top coating material 32 is a resin system (for example, an epoxy resin system) that does not easily peel off, even if it is applied without using the base adjustment material 31, the peeling does not occur.

As a result of performing the joint treatment as described above, the aluminum tape 52 is made of the same material as the panel 1, so that the base treatment can be performed with the same base material, and peeling occurs even when the top coat cosmetic material is applied in the subsequent process. Hateful. Then, when the base coat is applied and the top coating material is applied, the finish is exactly the same as the finish of the other flat portions, and a beautiful appearance is obtained.
Moreover, the panel wall finished in this way has a natural texture and a bulky feeling.

(Panel wall connected by bending)
FIG. 20 shows an example of a panel wall that is bent and connected.
The left panel wall is obtained by holding the basic panel 1, the round opening panel 3, and the basic panel 1 with the column 20 and the corner column 60 as end columns, and the right panel wall is the right column 20 and the central corner column. 60 hold the panels 1, 3 and 1 having the same configuration.
The illustrated panels 1 and 1 can change the connection angle θ between the left panel 1 and the right panel 1 within the range of 70 ° to 180 ° with the corner column 60 as a boundary.

Based on FIG. 21 and FIG. 22, the connection structure between the corner pillar 60 and the panel 1 which concerns on this invention is demonstrated.
The column main body 20 a of the corner column 60 is a column member having the same configuration as the column 20.
The column main body 20a is provided with a variable connecting portion 61. The variable connecting portion 61 is a columnar member having a convex arcuate surface 62, and the arcuate surface 62 has an angle of about 270 °. A portion that is not an arc is an attachment portion 63 formed in an L shape, and is fixed to the corner portion of the column main body 20a with screws 64.
The variable connecting portion 61 may be attached separately from the column main body 20a, or may be formed integrally with the column main body 20a.

On the other hand, the connected portion 65 provided on the panel side is a columnar member having a concave arcuate surface 66, and the arcuate surface 66 extends at an angle of about 140 °. The concave arc surface 66 includes a surface contact portion 66a formed in a planar shape and a line contact portion 66b formed in a linear shape, and the line contact portion 66b is formed to allow a screw 67 to pass therethrough.
A connecting plate 68 for connecting to the connecting portion 14 on the panel 1 side is formed on the back side of the arc surface 66.

Both end portions of the connecting plate 68 are formed in a concave shape in a sectional view, and locking projections 69 and 69 projecting inwardly are formed at both tip portions. A cover 41 is fitted to the locking protrusions 69 and 69.
The cover 41 is substantially the same member as that fitted to the coupled portion 22 between the support column 20 and the panel 1. The cover 41 can be fitted into the outer surface of the connecting plate 68 simply by pushing it in by hand.

As shown in FIG. 21, when the concave arc surface 66 of the connected portion 65 of the panel 1 is aligned with the convex arc surface 62 of the variable connecting portion 61 of the corner column 60 and shifted in the arc direction, the connecting angle is obtained. Can be changed. And if it couple | bonds with the screw | thread 67 in that state, the panel 1 can be connected by arbitrary connection angles, and a panel wall can be constructed | assembled.
FIG. 23 shows a state in which adjacent panels 1 and 1 are connected in series with the corner column 60 interposed therebetween.
FIG. 24 shows a state in which the adjacent panels 1 and 1 are connected so as to intersect at an angle of 70 ° with the corner column 60 interposed therebetween.
Thus, according to the present invention, the panels 1 and 1 can be connected at an arbitrary connection angle.

Next, details of the joint processing between the variable connecting portion 61 and the connected portion 65 will be described with reference to FIG.
Although there is a small gap between the variable connecting portion 61 and the connected portion 65, a thin film tape, for example, an aluminum tape 52 (thickness 0.05 to 0.10 mm) is applied so as to cover the periphery of this gap. By applying the aluminum tape 52, the gap is covered and the portion becomes flat.
The procedure for joint processing is the same in the case of FIGS. 21 and 24 in which the connection angle is changed.

  When the joint treatment is completed as described above, the base conditioner and the top coating material are applied in that order from the outer surface of the aluminum tape 52. Details of the application are as described above. In addition, if the top coating material 32 is a resin system (for example, an epoxy resin system) that does not easily peel off, even if it is applied without using the base adjustment material 31, the peeling does not occur.

As a result of performing the joint treatment as described above, the aluminum tape 52 is made of the same material as the panel 1, so that the base treatment can be performed with the same base material, and peeling occurs even when the top coat cosmetic material is applied in the subsequent process. Hateful. Then, when the base coat is applied and the top coating material is applied, the finish is exactly the same as the finish of the other flat portions, and a beautiful appearance is obtained.
Moreover, the panel wall finished in this way has a natural texture and a bulky feeling.

DESCRIPTION OF SYMBOLS 1-8 Panel 11 Frame 12 Outer plate 14 Connection part 15 Lightweight foaming material 20 Support | pillar 21 Connection plate 22 Connected part 24 Locking protrusion 25 Support leg 31 Base adjustment material 32 Top coating material 41 Cover 42 Locking piece 51 Aluminum thin plate 52 Aluminum tape 60 Corner pillar 61 Variable connecting part 62 Convex arc surface 65 Connected part 66 Concave arc surface 68 Connecting plate

Claims (21)

A wall panel characterized in that it is a panel having an outer plate affixed to a frame, and has a connecting portion for connecting to another panel. The wall panel according to claim 1, wherein the panel has a rectangular frame and a rectangular outer plate attached to the frame, and the interior is hollow. The wall panel according to claim 1, wherein the panel is filled with a lightweight foam material. 2. The wall panel according to claim 1, wherein the panel is formed by connecting an arbitrary number of curved unit panels including curved outer and outer curved plates and a frame for fixing the outer and outer outer plates. . The wall panel according to claim 1, 2, 3, or 4, wherein the panel is subjected to a design process. The wall panel according to claim 1, 2, 3, or 4, wherein the panel has a functional member attached thereto. The wall panel according to claim 1, wherein the panel is made of an aluminum material. It consists of a plurality of wall panels according to any one of claims 1 to 7,
Each wall panel is finished to the same first reference dimension in length, width and thickness. A wall comprising a plurality of wall panels according to any one of claims 1 to 7, wherein each wall panel is finished to a second reference dimension different from the first reference dimension. Panel group. A panel wall comprising: a wall constructed by selecting arbitrary panels from the wall panel group of claim 8 and / or claim 9 and connecting them to each other. The panel wall according to claim 10, wherein a top coating material is applied to an outer surface of the panel. In a panel wall comprising at least the wall panel of claim 3,
A part of the wall panel is cut into an arbitrary shape,
The panel wall according to claim 10, wherein a top coating material is applied to an outer surface of the wall panel and the cut surface. In the panel wall constructed by connecting the panels through the columns,
A cover that covers the gap of the connecting portion is attached to the connecting portion that connects the column and the panel,
The outer surface of the cover is flush with the outer surface of the column and the outer surface of the panel,
Thin film tape is affixed to the cover and the area near the cover side of the panel located on the other side of the cover and the cover side of the panel located on the other side of the cover,
The panel wall according to claim 10, wherein a top coating material is applied from an outer surface of the thin film tape. The panel wall according to claim 13, wherein the cover is fitted and locked to the connecting portion by an elastic locking piece. In the panel wall constructed by connecting the panels through corner pillars,
The corner pillar includes a variable connecting portion that connects the panels by changing the connecting angle of the panels,
The panel wall according to claim 10, wherein the panel includes a connected portion which is a mating member of the variable connecting portion at an end edge thereof. The variable connecting portion is a columnar member having a convex arc surface provided in a column main body of the corner column,
The connected portion is an end member having a concave arc surface provided at an edge of the panel;
The panel wall according to claim 15, wherein the columnar member and the end member are connectable to each other in a state where the convex arc surface and the concave arc surface are in surface contact with each other. A thin film tape affixed across the outer surface of the variable connecting portion and the outer surface of the connected portion;
The panel wall according to claim 15 or 16, wherein a top coating material is applied from an outer surface of the thin film tape. A part of the wall panel according to claim 3 is cut into an arbitrary shape,
A method for constructing a panel wall, comprising applying a top coating material to an outer surface and a cut surface of the wall panel. A part of the wall panel according to claim 3 is cut into an arbitrary shape,
Applying a light metal sheet to the cut cross section and treating the cut joint,
A method for constructing a panel wall, comprising applying a top coating material to an outer surface of the wall panel and the cut joint processing portion. A method for constructing a panel wall by connecting panels via a column,
Attach a cover that covers the gap of the connecting part to the connecting part that connects the column and the panel,
The outer surface of the cover is flush with the outer surface of the column and the outer surface of the panel,
Affixing a thin film tape to the cover and the area near the cover side of the panel located on the side of the cover and the vicinity of the cover side of the panel located on the other side of the cover,
A method for constructing a panel wall, comprising applying a top coating material from the outer surface of the thin film tape. A method for constructing a panel wall by connecting panels via a corner pillar,
A method for constructing a panel wall, characterized in that the connecting angle of the connected portion of the panel is arbitrarily selected and connected to the variable connecting portion of the corner pillar.

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