JP5686759B2 - Panel fence and its construction method - Google Patents

Description

  The present invention relates to a panel bag and a construction method thereof. More specifically, the present invention relates to a panel bag for building a wall surrounding a house or a site, in which a connection angle between the panels is variable, and a method for constructing the panel wall.

Conventionally, block fences made by stacking concrete blocks are often used for fences surrounding houses and sites.
However, the block fence is a concrete structure in which sand is hardened with cement, so it has a heavy weight and has the disadvantage of causing a serious injury if a person lays down when collapsed.

Therefore, the prior arts of Patent Documents 1 and 2 have been proposed as improving the appearance quality while reducing the weight.
In the prior art of Patent Document 1, a cement-based panel is attached to a frame made of an aluminum structural material, and tiles are attached to the outer surface.
The prior art of Patent Document 2 is a ceramic siding stretched on a frame made of an aluminum structural material.

Conventional Examples 1 and 2 use cement-based panels and tiles (Patent Document 1) or use ceramics siding (Patent Document 2), so although they are lighter than concrete blocks, the light weight effect is not sufficient.
Also, since various exterior materials (cement panels, tiles, ceramic siding) are attached to the frame, there is a problem that it takes a lot of work on site, so if it is assembled and shipped in the factory. It will be a poor trap and will not be able to respond to requests from housing design and urban design.

On the other hand, there is Patent Document 3 as a further advanced technique in terms of weight reduction.
In this prior art, a panel made of synthetic resin is coupled to a support. With this conventional technology, it is lightweight and has excellent workability, but it has a thin plate-like appearance and only a flat surface, so the aesthetic texture is extremely poor. We cannot respond to requests from design.

Japanese Patent Laid-Open No. 6-137051 Japanese Patent Laid-Open No. 7-18862 JP 2003-321852 A

Accordingly, the present inventor has found that a panel panel having a light weight and a high aesthetic texture can be obtained by assembling a modularized panel through a support column and applying an exterior material to the outer surface of the module.
In such a panel cage, in order to increase the commercial value, it is preferable not only to connect a plurality of panels straight, but also to construct a cage that is not linear by changing the coupling angle.

  In view of the above circumstances, an object of the present invention is to provide a panel ridge that can freely change the connection angle between the panels and a construction method thereof.

The panel rod according to the first aspect of the present invention is a panel rod constructed by connecting a panel and a panel via a corner column, and the corner column includes a variable coupling portion that couples the panel and the panel by changing a coupling angle. Is a columnar member having a convex arcuate surface provided on a column main body of the corner column , including a coupled portion which is a counterpart member of the variable coupling portion at an end edge thereof . The connected portion is an end member having a concave arc surface provided at an edge of the panel, and the columnar member and the end member face the convex circular arc surface and the concave circular arc surface. In the contacted state, they can be coupled to each other, and on one side of the panel wall, the outer surface of the variable connecting portion and the outer surface of the panel are flush with each other, and the outer surface of the connected portion and the panel The outer surface is flush with the outside of the variable connecting portion Surface and the like outer surface of the connecting portion is flush, wherein the the connected portion between the variable coupling portion is disposed.
Panel wall of the second invention, in the first shot bright, the thin film tape affixed over the outer surface and the outer surface of the the coupled portion of the variable coupling portion, the outer package from the outer surface of the thin film tape is coated It is characterized by that.
The construction method of the panel cage of the third invention is a method of constructing the panel cage by connecting the panel and the panel via the corner pillar , and the corner pillar is variable by connecting the panel and the panel by changing the coupling angle. A convex arcuate surface provided with a connecting portion, wherein the panel includes a connected portion which is a mating member of the variable connecting portion at an edge thereof, and the variable connecting portion is provided in a column main body of the corner column. The connected member is an end member having a concave arcuate surface provided at an edge of the panel, and the columnar member and the end member include the convex circular arc surface and the The concave circular arcuate surfaces can be coupled to each other in a surface contact state, and the outer surface of the variable coupling portion and the outer surface of the panel are flush with each other on one side surface of the panel wall, The outer surface of the panel and the outer surface of the panel are flush with each other Upon the outer surface of the outer surface wherein the connected portion of the variable coupling portion so that the flush, the variable coupling portion and the and the connected portion is disposed to connect the panel to the corner post, the wherein the bonded arbitrarily selected articulation angle of the object connection portion with respect to the variable coupling portion.

According to the first invention, the following effects are obtained.
a) When the concave circular arc surface in the connected portion of the panel is shifted in the arc direction with respect to the convex circular arc surface in the variable connecting portion of the corner column, the connecting angle can be changed. Panels can be constructed by connecting panels with corners.
b) The outer surface of the corner column and the outer surface of the panel are flush with each other, and no step is generated between the corner column and the panel.
According to the second invention, when the thin film tape is applied to the outer surfaces of the variable connecting portion of the corner column and the connected portion of the panel, the groove between the variable connecting portion and the connected portion is filled and flattened. For this reason, when the exterior material is applied from the upper surface, the finish is exactly the same as the finish of the other flat portions, and a beautiful appearance is obtained.
According to the third invention, the following effects are obtained.
Changing the connection angle Shifts caused the arc direction concave arcuate surface convex arcuate surface definitive variable connection of a) the corner pillars to the the connected portion of the panel, the panel wall defined by connecting panels at any articulation angle Can be built .
b) The outer surface of the corner column and the outer surface of the panel are flush with each other, and no step is generated between the corner column and the panel.

An example of the panel wall in this invention is shown, (A) is a front view, (B) is a top view. It is a partial (II part) enlarged cross-sectional view of FIG. It is a separation enlarged view of the corner pillar 60 and the to-be-connected part 65. FIG. FIG. 3 is an enlarged cross-sectional view showing a state in which two panels shown in FIG. 2 are connected in series. FIG. 3 is an enlarged cross-sectional view showing a state in which two panels shown in FIG. 2 are connected at a connection angle of 70 °. It is explanatory drawing of the panel used by this invention, Comprising: (A) is a front view, (B) is a top view, (C) is a side view. It is a perspective view of the various panels used by this invention. It is explanatory drawing of the construction method of the panel wall concerning this invention. It is explanatory drawing which shows the usage example of the panel wall concerning this invention.

Next, an embodiment of the present invention will be described with reference to the drawings.
First, an example of use of the panel bag according to the present invention will be described with reference to FIG.
H1 and H2 are houses and are built adjacent to each other. W2 is the bag in FIG. 8, and W1 and W3 are examples of other forms of use.
The present invention relates to a panel ridge that is a folded ridge as indicated by W2 and a construction method thereof.

  The feature of the panel bag according to the present invention lies in the use of a modular bag panel. The meaning of this modularization is that each heel panel is configured to have standardized vertical, horizontal, and thickness dimensions, which are connected to each other to change the height and length in the left-right direction. It is possible to extend it.

  Each heel panel is connected through a support column that is a separate member from the panel. In the horizontal direction, one support column is set up between adjacent panels, and each panel is connected through the support column. Can be built. Moreover, it can construct | assemble by stacking a panel on the height direction and connecting with the same support | pillar. It should be noted that the construction and method of connecting adjacent panels at an angle when constructing the panel cage in this way is the subject of the present invention.

A basic structure of the above-described scissor panel, which is a component of the panel scissors, will be described with reference to FIG.
The illustrated basic panel 1 includes a rectangular frame 11 and two outer plates 12 attached to both front and back surfaces.
The frame body 11 may be manufactured by individually manufacturing the left and right vertical bars 11a and the upper and lower horizontal bars 11b, and may be manufactured integrally from the beginning. It is optional to use a reinforcing bar 13 in accordance with the size of the frame body 11.
The outer plate 12 is the same plate material as the vertical and horizontal dimensions of the frame body 11, and attachment to the frame body 11 can take any means such as screwing or welding.
The left and right vertical bars 11a of the frame 11 are formed with connecting portions 14 for coupling to the columns.

In FIG. 7, various panels 1, 3, 5 and 6 are shown. The outline of these is as follows.
1: Basic panel It is a panel used as the basic member of construction | assembly of the eaves shown in FIG. 6, Comprising: The outer plate | plate 12 is not given the special hole process etc., and is still flat shape. The interior of the panel is hollow and is the lightest type.
3: Round opening panel A round opening is formed in the basic panel. In the illustrated example, there are four openings, but the number and position of the openings are arbitrary.
5, 6: Basic panel and round aperture panel Panels 5 and 6 having substantially the same structure as the basic panel 1 and the round aperture panel 3, but having a small lateral dimension.
In addition to the above, a panel having various designs or having functional parts such as a louver and a post box can be used.

  There is no restriction | limiting in particular in the constituent material of the said panel, A metal, a synthetic resin, a cement molding board etc. can be utilized. As the metal, iron, copper, magnesium, aluminum and the like can be used, and as the synthetic resin, a polyethylene plate, a polypropylene plate and the like can be used.

In order to improve the collapse resistance due to an earthquake or the like, it is preferable to use a lightweight material, and in order to satisfy both strength and lightness, a light metal, particularly aluminum, is preferable. If the frame 11 is an aluminum extruded profile, it can be easily manufactured, can have an arbitrary cross-sectional shape, and the connecting portion 14 can be formed simultaneously.
The outer plate 12 is preferably an aluminum plate or an aluminum plate laminated with a synthetic resin layer.
The aluminum material has both light weight and corrosion resistance.
The struts 20 can be made of various materials similar to those of the panel, but light metals, particularly aluminum extruded shapes, are preferred in order to satisfy both strength and lightness.

  In the present invention, the above-described various panels are connected using the column 20 and the corner column 60. Similarly, light metal is used for the column 20 and the corner column 60 for fixing and connecting various panels, and an extruded shape made of aluminum is particularly preferable.

FIG. 1 shows an example of a panel rod which is bent and connected according to the present invention.
The left panel 塀 is the basic panel 1, the round opening panel 3, and the basic panel 1 held by the column 20 and the corner column 60 as end columns, and the right panel 右側 is the right column 20 and the center corner column. 60 hold the panels 1, 3 and 1 having the same configuration.
The illustrated panels 1 and 1 can change the connection angle θ between the left panel 1 and the right panel 1 within the range of 70 ° to 180 ° with the corner column 60 as a boundary.

First, based on FIG. 2, the connection structure of the support | pillar 20 and the panel 1 is demonstrated.
The lower part of FIG. 2 is an enlarged view of a portion where the support column 20 and the panel 1 are connected. Panel 1 is shown only at the ends.
The connecting portion 14 is two projecting pieces projecting outward from the vertical beam 11a and has substantially the same vertical length as the vertical beam 11a. Further, screw holes are formed at appropriate positions, for example, upper and lower end portions and the intermediate portion 12, and screws can be screwed together.

A connecting plate 21 is screwed to the column 20, and a connected portion 24 that is a mating member of the connecting portion 14 is formed on the connecting plate 21. The panel 1 can be connected via the support column 20 by screwing the screw 25 together with the connecting portion 14 and the connected portion 24.
In addition, said connection structure is an example and can employ | adopt another arbitrary structure without a restriction | limiting in particular.

  The to-be-connected part 24 has a U-shaped cross section and opens outward. A cover 41 is fitted in the opening and closed. The cover 41 is a belt-like member having a vertical length between the support column 20 and the panel 1, and an elastic locking piece is formed on the inner surface thereof, and the cover 41 is bent to the connected portion 24 while being bent. Engage. When such an elastic locking piece is used, there is an advantage that the cover 41 can be attached to the connected portion 24 only by pushing it in by hand.

Next, a connection structure between the corner column 60 and the panel 1 according to the present invention will be described with reference to FIGS.
The column main body 20 a of the corner column 60 is a column member having the same configuration as the column 20.
The column main body 20a is provided with a variable connecting portion 61. The variable connecting portion 61 is a columnar member having a convex arcuate surface 62, and the arcuate surface 62 extends in an angle of about 270 °. A portion that is not a circle is an attachment portion 63 formed in an L shape, and is fitted with a corner 64 of the column body 20a and fixed with screws 64.
The variable connecting portion 61 may be attached separately from the column main body 20a, or may be formed integrally with the column main body 20a.

On the other hand, the connected portion 65 provided on the panel side is a columnar member having a concave arcuate surface 66, and the arcuate surface 66 extends at an angle of about 140 °. The concave arcuate surface 66 includes a surface contact portion 66 a formed in a planar shape and a line contact portion 66 b formed in a linear shape, and the line contact portion 66 b is formed to pass a screw 67.
A connecting plate 68 for connecting to the connecting portion 14 on the panel 1 side is formed on the back surface side of the circular surface 66.

Both end portions of the connecting plate 68 are formed in a concave shape in a sectional view, and locking projections 69 and 69 projecting inwardly are formed at both tip portions. A cover 41 is fitted to the locking protrusions 69 and 69.
The cover 41 is substantially the same member as that fitted to the connected portion 24 between the support column 20 and the panel 1. The cover 41 can be fitted into the outer surface of the connecting plate 68 simply by pushing it in by hand.

As shown in FIG. 2, when the concave arc surface 66 of the connected portion 65 of the panel 1 is aligned with the convex arc surface 62 of the variable connecting portion 61 of the corner column 60 and shifted in the arc direction, the connecting angle is obtained. Can be changed. And if it couple | bonds with the screw | thread 67 in that state, the panel 1 will be connected by arbitrary connection angles, and a panel cage | basket can be constructed.
FIG. 4 shows a state in which the adjacent panels 1 and 1 are connected in series with the corner column 60 interposed therebetween.
FIG. 5 shows a state in which the adjacent panels 1 and 1 are connected so as to intersect at an angle of 70 ° with the corner column 60 interposed therebetween.
Thus, according to the present invention, the panels 1 and 1 can be connected at an arbitrary connection angle.

Next, details of the joint processing between the variable connecting portion 61 and the connected portion 65 will be described with reference to FIG.
Although there is a small gap between the variable connecting portion 61 and the connected portion 65, a thin film tape, for example, an aluminum tape 51 (thickness 0.05 to 0.10 mm) is applied so as to cover the periphery of this gap. By applying the aluminum tape 51, the gap is covered and the portion becomes flat. Thereafter, the coating operation is performed, and details thereof will be described later.
The procedure for joint processing is the same in the case of FIGS. 2 and 5 in which the connection angle is changed.

As a result of executing the joint treatment as described above, the aluminum tape 51 is made of the same material as that of the panel 1, so that the base treatment can be performed with the same base material, and peeling does not easily occur even when an exterior material is applied in a subsequent process. . Then, when the base coating is applied and the exterior material is applied, the finish is exactly the same as the finish of the other flat portions, and a beautiful appearance is obtained.
Moreover, the panel ridges finished in this way have a natural texture and a bulky feeling.

  In addition, the joint process between the support | pillar 20 and the panel 1 is performed similarly. The outer surface of the cover 41 when attached to the connecting plate 24 shown in FIG. 2 is flush with the outer surface of the support column 20 and the outer surface of the panel 1 (the outer surface of the outer plate 12). That is, the height of the outer surface is exactly the same, and no step is generated between the column 20 and the panel 1. A slight linear groove is formed between the cover 41 and the support column 20 and between the cover 41 and the panel 1, which serves as a joint.

  A similar thin film tape, for example, an aluminum tape 51, is also applied to the joint treatment for shaping the joint joint into a flat shape. Specifically, the aluminum tape 51 is affixed to a region composed of the cover 41 and the vicinity of the cover side of the support column 20 positioned on the side of the cover 41 and the vicinity of the cover side of the panel 1 positioned on the other side of the cover 41. As a result, the cover 1 and the regions on both sides thereof are covered with the aluminum tape 51, and no joint groove appears at all. Incidentally, in this embodiment, the cover 1 has a width of 14 mm, the aluminum tape 51 has a thickness of 0.08 mm, and a width of 50 mm. Can do.

Next, a kite constructed using the above-described kite panel will be described with reference to FIG.
(1) As shown in the figure, a foundation 70 is constructed in the ground, and a required number of columns 20 and corner columns 60 are erected.
The basic panels 1 and 5 and the round opening panels 3 and 6 are inserted between the two columns 20 and 60, and each panel is connected to the columns 20 and 60. This connecting method is performed by screwing the connecting portion 14 as will be described later. The joints between the columns 20, the corner pillars 60, and the panels 1, 3, 5, 6 are sealed and then the coating operation is performed. Details of the joint treatment are as described above.

(2) As shown in the figure, a base adjusting material 31 is applied to the surfaces of the connected panels 1, 3, 5, 6. The base material adjustment material 31 is used in order to ensure that the exterior material used in the next step adheres and does not peel off.
(3) As shown in the figure, an exterior material 32 is applied to the surface of the underlayer. As a representative example of the exterior material 32, a synthetic resin as a binder, a material mainly composed of sand and pulp, and the like are used, and are applied by a method such as culling. Since this exterior material contains sand and pulp, it is characterized in that it has a natural texture and a bulky feeling. In addition, a post-installed postbox may be attached to the completed panel, or surface coating may be applied for the purpose of design finishing.

(Other embodiments)
Next, a panel rod to which the present invention can be applied will be described.
The various panels described above may be further subjected to design processing or attached with a functional member.
Various kinds of design processing can be arbitrarily used, and processing such as a square opening or a round opening, and other arbitrary ones can be added.
Further, as the functional member, a vertical or horizontal post, a louver set, or the like can be added, and any other optional members can be added.

  Moreover, the thing which filled the foaming agent, for example, the low foaming polystyrene inside a panel outside a basic panel can also be used. Since such a panel is tightly packed inside, the strength is improved, and even if the panel is cut into any shape on site, the cutting part can be easily sealed through the internal filling. There is.

  Each panel used in the present invention is modularized to share a reference dimension. There are no particular limitations on the specific reference dimensions, and arbitrary dimensions can be adopted from the viewpoint of workability and the like, and examples include 600 mm in length, 910 mm in width, and 60 mm in thickness. The height of the support column is typically a height obtained by adding a rooting dimension of 200 to 300 mm to the height of the panel, but is not limited thereto.

In the above-described embodiment, the wall exterior material is applied after applying the base adjustment material 31, but a finishing method that does not use the base adjustment material can also be employed.
That is, if the wall covering material does not peel off even if it is directly applied to the panel surface, it can be directly applied to the panel. As such a wall covering material, a synthetic resin paint can be used. can give. Moreover, an epoxy resin paint can be illustrated as a typical synthetic resin paint.

DESCRIPTION OF SYMBOLS 1 Panel 14 Connection part 20 Support | pillar 51 Aluminum tape 60 Corner pillar 61 Variable connection part 62 Convex arc surface 65 Connected part 66 Concave arc surface 68 Connection plate

Claims (3)

In the panel fence constructed by connecting the panels through the corner pillars,
The corner pillar includes a variable connecting portion that connects the panels by changing the connecting angle of the panels,
The panel includes a connected portion that is a mating member of the variable connecting portion at an edge thereof .
The variable connecting portion is a columnar member having a convex arc surface provided in a column main body of the corner column,
The connected portion is an end member having a concave arc surface provided at an edge of the panel;
The columnar member and the end member are connectable to each other in a state where the convex circular arc surface and the concave circular arc surface are in surface contact with each other,
In one side of the panel rod, the outer surface of the variable connecting portion and the outer surface of the panel are flush with each other, the outer surface of the connected portion and the outer surface of the panel are flush with each other, and the variable connecting portion The panel ridge , wherein the variable connecting portion and the connected portion are arranged so that an outer surface of the connecting portion and an outer surface of the connected portion are flush with each other . A thin film tape affixed across the outer surface of the variable connecting portion and the outer surface of the connected portion;
Claim 1 Symbol mounting panel fence exterior material from the outer surface of the thin film tape is characterized in that it is coated. It is a method of constructing a panel fence by connecting a panel and a panel through a corner pillar,
The corner pillar includes a variable connecting portion that connects the panels by changing the connecting angle of the panels,
The panel includes a connected portion that is a mating member of the variable connecting portion at an edge thereof.
The variable connecting portion is a columnar member having a convex arc surface provided in a column main body of the corner column,
The connected portion is an end member having a concave arc surface provided at an edge of the panel;
The columnar member and the end member are connectable to each other in a state where the convex circular arc surface and the concave circular arc surface are in surface contact with each other,
In one side of the panel rod, the outer surface of the variable connecting portion and the outer surface of the panel are flush with each other, the outer surface of the connected portion and the outer surface of the panel are flush with each other, and the variable connecting portion The variable connecting portion and the connected portion are arranged so that the outer surface of the connecting portion and the outer surface of the connected portion are flush with each other,
Upon connecting the panel to said corner post, said method for constructing a panel wall, wherein a variable coupling portion to be bonded to arbitrarily select a connection angle of the the connected portion.

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