JP2013248551A - Coating apparatus - Google Patents

Coating apparatus Download PDF

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JP2013248551A
JP2013248551A JP2012123822A JP2012123822A JP2013248551A JP 2013248551 A JP2013248551 A JP 2013248551A JP 2012123822 A JP2012123822 A JP 2012123822A JP 2012123822 A JP2012123822 A JP 2012123822A JP 2013248551 A JP2013248551 A JP 2013248551A
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substrate
pressure receiving
receiving portion
bar
stage
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JP5681952B2 (en
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Isao Murakishi
勇夫 村岸
Shuzo Tsuchida
修三 土田
Shigeru Sankawa
茂 参川
Akihiro Horikawa
晃宏 堀川
Osamu Hirota
修 廣田
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Panasonic Corp
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Panasonic Corp
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Abstract

PROBLEM TO BE SOLVED: To coat a coating liquid on a substrate with warpage and waviness easily, accurately and uniformly.SOLUTION: A means 116 for pressing a substrate 103 when a coating liquid 104 supplied on the substrate 103 is spread with a bar 109 is provided to control the shape of the substrate 103 of an spread region so that the coating liquid 104 can be easily, accurately, and uniformly applied on the large-scale substrate 103 with warpage and unevenness.

Description

本発明は、基板上にコート液を塗布する塗布装置に関する。   The present invention relates to a coating apparatus that coats a substrate on a substrate.

半導体ウエハやディスプレーデバイスなど電子機器に用いる基板上にコート液を精度よく均一に塗布するための方法としては、従来からバーコートによる方法やダイコート法やロールコート法などがあった。   Conventionally, methods for applying a coating liquid accurately and uniformly onto a substrate used in an electronic device such as a semiconductor wafer or a display device include a bar coating method, a die coating method, and a roll coating method.

バーコートによる方法は基板上に塗布した塗布液をバーコータにて所定膜厚に引き伸ばす方法である。ダイコート法は一定量のコート液を塗出するダイノズル先端部と塗布する基板との間で塗布膜厚を確保する方法である。ロールコート法はロール面に所定の塗布膜層を形成して基板に転写する方法である。いずれの方法もバーコータやダイノズルやロールと基板を密着させるか一定のギャップを維持することで塗布膜厚精度を確保している。反りやうねりのある基板に対して塗布膜厚精度を確保するためには、基板を基板裏面に設置された変形の少ない石定盤等の剛体に吸着させたり、基板上面から基板を剛体に押し付けたりする方法が用いられていた。   The bar coating method is a method in which a coating liquid applied on a substrate is stretched to a predetermined film thickness by a bar coater. The die coating method is a method for securing a coating film thickness between a tip end portion of a die nozzle that coats a certain amount of coating liquid and a substrate to be coated. The roll coating method is a method in which a predetermined coating film layer is formed on a roll surface and transferred to a substrate. In any method, the coating film thickness accuracy is ensured by closely contacting the substrate with the bar coater, die nozzle or roll, or maintaining a certain gap. In order to ensure coating film thickness accuracy for warped or wavy substrates, the substrate is adsorbed to a rigid body such as a stone surface plate with little deformation installed on the back side of the substrate, or the substrate is pressed against the rigid body from the top surface of the substrate. Method was used.

基板上にコート液を精度よく均一に塗布する方法として、特許文献1に示されたバーコータを備えた塗布装置や特許文献2に示すようなダイノズルを用いたダイコート法が提案されている。   As a method for applying the coating liquid uniformly and accurately on the substrate, a coating apparatus including a bar coater disclosed in Patent Document 1 and a die coating method using a die nozzle as disclosed in Patent Document 2 have been proposed.

図7は従来のバーコータを備える塗布装置を示す斜視図であり、特許文献1に示すバーコータを備えた塗布装置を示す。図7において301は両端を支持アーム302にて支持されて基板303に近づく方向と離れる方向に移動可能となっているバーコータである。304は旋回アーム305に取り付けられアーム部材水平部306を介してアーム部材垂直部307からバーコータ301に垂直荷重をかける重りである。   FIG. 7 is a perspective view showing a coating apparatus equipped with a conventional bar coater, and shows a coating apparatus equipped with the bar coater shown in Patent Document 1. FIG. In FIG. 7, reference numeral 301 denotes a bar coater that is supported at both ends by a support arm 302 and can move in a direction toward and away from the substrate 303. A weight 304 is attached to the swing arm 305 and applies a vertical load from the arm member vertical portion 307 to the bar coater 301 via the arm member horizontal portion 306.

バーコータ301を介して基板303に重り304で所定の荷重を掛けながら、基板303を矢印A方向に移動させることによりコート液308を基板303の全体引伸ばして塗布する。308はバーコータ301によって基板303の幅方向全体に塗布されたコート液である。このように、重り304でバーコータ301に垂直荷重をかけることで、基板303の反りやうねりを緩和しながらコート液を引伸ばすことにより、塗布膜厚精度を確保している。   The substrate 303 is moved in the direction of arrow A while applying a predetermined load with the weight 304 to the substrate 303 via the bar coater 301, so that the coating liquid 308 is stretched and applied to the entire substrate 303. A coating liquid 308 is applied to the entire width direction of the substrate 303 by the bar coater 301. Thus, by applying a vertical load to the bar coater 301 with the weight 304, the coating liquid is stretched while alleviating warpage and undulation of the substrate 303, thereby ensuring the coating film thickness accuracy.

図8は従来のダイコート法による塗布装置を示す断面図であり、特許文献2に示すダイコート法による塗布装置を示す。401は内部の液溜まり402からスリット403を通じて基板404に対向する先端部405から基板404にコート液を液供給するダイノズルであり、先端部405と基板404とのギャップで塗布膜厚を確保している。また、407は基板404に均一膜厚で塗布された塗布膜である。   FIG. 8 is a cross-sectional view showing a conventional coating apparatus using a die coating method, and shows a coating apparatus using a die coating method disclosed in Patent Document 2. Reference numeral 401 denotes a die nozzle for supplying a coating liquid from the internal liquid reservoir 402 to the substrate 404 from the front end portion 405 facing the substrate 404 through the slit 403, and a coating film thickness is secured by a gap between the front end portion 405 and the substrate 404. Yes. Reference numeral 407 denotes a coating film coated on the substrate 404 with a uniform film thickness.

反りやうねりが大きい基板に対しては基板404の裏面に変形の少ない石定盤等の剛性体406を設置し、裏面の吸着パッド408から真空吸着等の手段で基板404を剛性体406に吸着することで先端部405と基板404とのギャップで塗布膜厚を確保している。409はコート液のタンク、410はタンクからダイ内部の液溜りにコート液を供給するポンプである。   For a substrate with large warpage and undulation, a rigid body 406 such as a stone surface plate with little deformation is installed on the back surface of the substrate 404, and the substrate 404 is adsorbed to the rigid body 406 by means of vacuum suction or the like from the suction pad 408 on the back surface. By doing so, the coating film thickness is secured by the gap between the tip 405 and the substrate 404. Reference numeral 409 denotes a coating liquid tank, and 410 denotes a pump that supplies the coating liquid from the tank to a liquid reservoir inside the die.

実開昭62−183586号公報Japanese Utility Model Publication No. 62-183586 特開平8−243476号公報JP-A-8-243476

しかしながら、特許文献1のバーコータを備えた塗布装置で、反りや凹凸が大きい基板303上にコート液308を塗布する際、両端でしか保持されていないバーコータ301では基板303を搬送した場合にバーコータ301が振動しコート液308を精度よく均一に塗布することができなかった。   However, when the coating liquid 308 is applied on the substrate 303 with large warpage and unevenness by the coating apparatus provided with the bar coater of Patent Document 1, the bar coater 301 is transported when the substrate 303 is transported by the bar coater 301 held only at both ends. Vibrated and the coating liquid 308 could not be applied uniformly with high accuracy.

また、特許文献2のダイコート法では基板404を裏面の剛性体406に沿わせるための吸着用パッド408と吸着パッド408と真空ポンプ412をつなぐ排気孔411が必要となり、複雑な構造の装置になりコストアップの要因になっていた。   In addition, the die coating method of Patent Document 2 requires a suction pad 408 and an exhaust hole 411 for connecting the suction pad 408 and the vacuum pump 412 to align the substrate 404 with the rigid body 406 on the back surface, resulting in an apparatus having a complicated structure. It was a factor of cost increase.

本発明は、前記従来の課題を解決するもので、反りやうねりのある基板上に、コート液を容易に且つ精度よく均一に塗布することを目的とする。   SUMMARY OF THE INVENTION The present invention solves the above-described conventional problems, and an object of the present invention is to apply a coating liquid easily and accurately on a substrate having warpage or waviness.

上記目的を達成するために本発明の塗布装置は、基板を載置するステージと、前記基板上にコート液を供給する供給部と、前記基板の外縁両部を前記ステージに押圧する一対のローラと、前記基板上を一定方向に移動すると共に、前記一定方向に相前後して設けられる前記一対のローラの間に設けられて前記コート液を引伸ばすバーとを有することを特徴とする。   In order to achieve the above object, a coating apparatus of the present invention includes a stage on which a substrate is placed, a supply unit that supplies a coating liquid onto the substrate, and a pair of rollers that press both outer edges of the substrate against the stage. And a bar that moves in a certain direction on the substrate and that is provided between the pair of rollers that are provided one after the other in the certain direction to stretch the coating liquid.

また、前記ステージと前記基板との間で前記バーの下部を前記バーの相対移動に応じて移動する受圧部をさらに備えても良い。
また、基板を載置するステージと、前記基板上にコート液を供給する供給部と、前記基板上を一定方向に移動して前記コート液を引伸ばすバーと、前記基板の前記移動方向の一方の端部を前記ステージに押圧する第1の押圧バーと、前記基板の他方の端部を前記ステージに押圧する第2の押圧バーと、前記ステージ上で前記基板の下部に配置される前記第1の押圧バーと平行な棒状の固定受圧部とから構成されることを特徴とする。
Moreover, you may further provide the pressure receiving part which moves the lower part of the said bar according to the relative movement of the said bar between the said stage and the said board | substrate.
A stage on which the substrate is placed; a supply unit that supplies a coating liquid onto the substrate; a bar that moves on the substrate in a certain direction to stretch the coating liquid; and one of the movement directions of the substrate A first pressing bar that presses the end of the substrate against the stage, a second pressing bar that presses the other end of the substrate against the stage, and the second disposed on the stage below the substrate. It is characterized by comprising a single pressure bar and a bar-shaped fixed pressure receiving portion in parallel.

また、前記固定受圧部が始端受圧部と終端受圧部とからなることが好ましい。
また、前記始端受圧部が前記基板の一方の端部から前記基板の移動方向の長さの15%以上25%以内の位置に設けられ、前記終端受圧部が前記基板の他方の端部から前記基板の移動方向の長さの15%以上25%以内の位置に設けられることが好ましい。
Moreover, it is preferable that the said fixed pressure receiving part consists of a start end pressure receiving part and a terminal end pressure receiving part.
Further, the starting pressure receiving portion is provided at a position within 15% to 25% of the length in the moving direction of the substrate from one end portion of the substrate, and the terminal pressure receiving portion is provided from the other end portion of the substrate. It is preferable to be provided at a position not less than 15% and not more than 25% of the length in the moving direction of the substrate.

また、前記始端受圧部および前記終端受圧部の前記ステージからの最大高さが前記基板の移動方向の長さの0.8%以上1.2%以内であることが好ましい。
また、前記固定受圧部として、前記始端受圧部と前記終端受圧部との間に、前記始端受圧部および前記終端受圧部より前記ステージからの最大高さが高い1または複数の中央受圧部をさらに有しても良い。
Moreover, it is preferable that the maximum height from the stage of the start end pressure receiving portion and the end end pressure receiving portion is not less than 0.8% and not more than 1.2% of the length in the moving direction of the substrate.
Further, as the fixed pressure receiving portion, one or more central pressure receiving portions having a maximum height from the stage higher than the start end pressure receiving portion and the end pressure receiving portion between the start end pressure receiving portion and the end pressure receiving portion are further provided. You may have.

また、前記固定受圧部が、前記第1の押圧バーおよび前記第2の押圧バーの間で前記ステージ上に設けられる1つの中央受圧部であっても良い。   The fixed pressure receiving portion may be one central pressure receiving portion provided on the stage between the first pressing bar and the second pressing bar.

以上のように、基板上に供給されたコート液をバーで引伸ばす際に、基板を押圧する手段を設けることで、反りや凹凸のある大型基板上に、コート液を容易に且つ精度よく均一塗布することができる。   As described above, by providing a means for pressing the substrate when the coating solution supplied on the substrate is stretched with a bar, the coating solution can be easily and accurately uniform on a large substrate with warpage or unevenness. Can be applied.

実施の形態1における塗布装置を示す斜視図The perspective view which shows the coating device in Embodiment 1. FIG. 実施の形態1における塗布装置を示す断面図Sectional drawing which shows the coating device in Embodiment 1 実施の形態1における基板の一部を曲面にしながらコート液を引伸ばす塗布装置の構成を示す要部拡大図The principal part enlarged view which shows the structure of the coating device which expands a coating liquid, making a part of board | substrate in Embodiment 1 into a curved surface 実施の形態2における塗布装置を示す斜視図The perspective view which shows the coating device in Embodiment 2. FIG. 実施の形態2における塗布装置を示す断面図Sectional drawing which shows the coating device in Embodiment 2 実施の形態2における受圧部の構成例を示す図The figure which shows the structural example of the pressure receiving part in Embodiment 2. FIG. 従来のバーコータを備える塗布装置を示す斜視図The perspective view which shows the coating device provided with the conventional bar coater. 従来のダイコート法による塗布装置を示す断面図Sectional view showing a conventional coating apparatus using a die coating method

本発明は、太陽電池やディスプレーデバイスなどのガラス基板や半導体用Si基板にフィルム基板などコート液の塗布を行う塗布装置である。本発明の塗布装置は、コート液を基板上に供給する供給部と、供給されたコート液を基板上に引伸ばすバーと、基板の少なくともバーが接する部分とその近傍の形状を所定の形状に変形させる変形部とからなる。変形部は、バーの接する部分とその周辺の基板の形状を平坦にしたり、基板全体あるいはバーの接する部分とその周辺の基板の形状を所定の曲面形状に変形させたりするものである。この状態で、バーによりコート液を引伸ばす。このように基板の形状を制御しながらコート液を引伸ばすことにより、反りや凹凸のある大型基板上に、コート液を容易に且つ精度よく均一に安価で塗布することができる。   The present invention is a coating apparatus for coating a coating liquid such as a film substrate on a glass substrate such as a solar cell or a display device or a Si substrate for semiconductor. The coating apparatus of the present invention has a supply unit for supplying the coating liquid onto the substrate, a bar for extending the supplied coating liquid onto the substrate, and at least a portion of the substrate in contact with the bar and a shape in the vicinity thereof to a predetermined shape. It consists of a deformation part to be deformed. The deforming portion flattens the shape of the substrate in contact with the bar and the surrounding substrate, or deforms the entire substrate or the shape of the substrate in contact with the bar and the surrounding substrate into a predetermined curved shape. In this state, the coating solution is stretched with a bar. By stretching the coating liquid while controlling the shape of the substrate in this manner, the coating liquid can be applied easily, accurately, uniformly and inexpensively on a large substrate having warpage or unevenness.

以下本発明の実施の形態の例について、図面を参照しながら説明する。
(実施の形態1)
まず、実施の形態1における塗布装置について、図1〜図3を用いて説明する。
Embodiments of the present invention will be described below with reference to the drawings.
(Embodiment 1)
First, the coating apparatus in Embodiment 1 is demonstrated using FIGS.

図1は実施の形態1における塗布装置を示す斜視図、図2は実施の形態1における塗布装置を示す断面図である。
図1,図2において、102は基板103を保持,搬送するステージである。101はテージ102に設置された基板103上にコート液104を基板103の幅方向に必要な量だけ供給する供給部である。本実施の形態1では、供給部101としてシリンジ105の先端に供給針106を取付けたディスペンサーを用いる例を示す。
FIG. 1 is a perspective view showing a coating apparatus in the first embodiment, and FIG. 2 is a cross-sectional view showing the coating apparatus in the first embodiment.
In FIGS. 1 and 2, reference numeral 102 denotes a stage that holds and conveys the substrate 103. Reference numeral 101 denotes a supply unit that supplies the coating liquid 104 in a necessary amount in the width direction of the substrate 103 onto the substrate 103 installed in the cottage 102. In the first embodiment, an example is shown in which a dispenser in which a supply needle 106 is attached to the tip of a syringe 105 is used as the supply unit 101.

コート液104の供給部101はボールネジ108に連結されており、基板103の幅方向に移動させることによりコート液104を余すことなく基板103上に塗布できる。ボールネジ108は上下動することができる支持部材107に両端が保持されている。109は基板103上の幅方向のコート液104を所定の膜厚で基板103の始端110から終端111に引伸ばすバーであり、複数のチャック112で保持されている。   The supply unit 101 of the coating liquid 104 is connected to a ball screw 108, and can be applied onto the substrate 103 without leaving the coating liquid 104 by moving in the width direction of the substrate 103. Both ends of the ball screw 108 are held by a support member 107 that can move up and down. Reference numeral 109 denotes a bar that extends the coating liquid 104 in the width direction on the substrate 103 from the start end 110 to the end 111 of the substrate 103 with a predetermined film thickness, and is held by a plurality of chucks 112.

複数のチャック112は、昇降手段であるバーヘッド113に保持されており、基板103の表面に対して垂直方向の動作が可能である。また、それぞれのチャック112に独立して設けられた加圧手段により、バー109を基板103側に加圧することができる構造である。本実施の形態1では40mmのピッチで設けられた10個のチャック112で幅400mmのバー109を保持している。加圧手段としては、例えば、圧縮バネ(図示せず)を用いることができる。バーヘッド113の上下動作手段としてエアシリンダ114を取り付けている。116はブラケット117に支持されており、バー109の移動方向の前後で且つ基板103の幅方向に供給されたコート液104の外側115を押圧するローラである。ローラ116が変形部として機能する。このローラ116により、凹凸のある基板103をバー109の前後の領域においてステージ102に沿わせることができる。   The plurality of chucks 112 are held by a bar head 113 which is an elevating unit, and can operate in a direction perpendicular to the surface of the substrate 103. In addition, the bar 109 can be pressed toward the substrate 103 by a pressing means provided independently for each chuck 112. In the first embodiment, the bar 109 having a width of 400 mm is held by ten chucks 112 provided at a pitch of 40 mm. As the pressurizing means, for example, a compression spring (not shown) can be used. An air cylinder 114 is attached as means for vertically moving the bar head 113. A roller 116 is supported by the bracket 117 and presses the outer side 115 of the coating liquid 104 supplied before and after the moving direction of the bar 109 and in the width direction of the substrate 103. The roller 116 functions as a deforming part. By this roller 116, the uneven substrate 103 can be made to follow the stage 102 in the region before and after the bar 109.

実施の形態1における塗布動作は、まず、ステージ102上に基板103をセットする。次に、基板103と供給部101とを相対的に一定方向に搬送しながら、基板103にコート液104を供給部101であるディスペンサーで基板103の幅方向に塗布する。次に、バー109の前後の基板103をローラ116で押圧しながら、バー109でコート液104を引伸ばす。このように、基板103上に塗布されたコート液104の外側で且つバー109の前後の基板103上面をローラ116でステージ102側に押圧することにより、凹凸のある基板103をステージ102に沿わせ、バー109を基板103に隙間なく押圧して接触させることができるので、反りや凹凸が大きく且つ大型の基板103上に、容易にコート液104を精度よく塗布できる。   In the coating operation in the first embodiment, first, the substrate 103 is set on the stage 102. Next, the coating liquid 104 is applied to the substrate 103 in the width direction of the substrate 103 by a dispenser as the supply unit 101 while the substrate 103 and the supply unit 101 are transported in a relatively fixed direction. Next, the coating liquid 104 is stretched by the bar 109 while pressing the substrate 103 before and after the bar 109 with the roller 116. In this way, by pressing the upper surface of the substrate 103 on the outer side of the coating liquid 104 applied on the substrate 103 and before and after the bar 109 to the stage 102 side with the roller 116, the uneven substrate 103 is brought along the stage 102. Since the bar 109 can be pressed and brought into contact with the substrate 103 without any gap, the coating liquid 104 can be easily and accurately applied onto the large substrate 103 with large warpage and unevenness.

図2は図1のA−A’断面を示す図で、図2(a)は始端110付近における塗布動作を示している。始端110付近において、基板103はバー109の前後をローラ116でステージ102に押圧されることにより、ステージ102側に沿っている。このため、バー109を基板103に隙間なく押圧して接触させた状態で、供給部101であるディスペンサーの先端に設けられた供給針106から、間欠動作で基板103の幅方向に塗布されたコート液104を、精度よく基板103上に所定の膜厚の塗布膜119として拡げることができている。バー109とローラ116と供給手段101であるディスペンサーは相対的に同じ位置関係を保ちながら、基板103上を中央部118付近を通って終端111まで相対的に移動する。   2 is a cross-sectional view taken along the line A-A ′ of FIG. 1, and FIG. 2A shows a coating operation in the vicinity of the starting end 110. In the vicinity of the start end 110, the substrate 103 is along the stage 102 side by being pressed against the stage 102 by rollers 116 before and after the bar 109. Therefore, the coating applied in the width direction of the substrate 103 by intermittent operation from the supply needle 106 provided at the tip of the dispenser as the supply unit 101 with the bar 109 pressed against the substrate 103 without any gap. The liquid 104 can be spread as a coating film 119 having a predetermined thickness on the substrate 103 with high accuracy. The dispenser which is the bar 109, the roller 116, and the supply means 101 relatively moves on the substrate 103 to the end 111 through the vicinity of the central portion 118 while maintaining the same positional relationship.

図2(b)は中央部118付近における塗布動作を示している。中央部118付近においても基板103のバー109の前後をローラ116でステージ102に押圧して基板103をステージ側に沿わせている。このため、バー109を基板103に隙間なく押圧して接触させた状態で、コート液104を精度よく基板103上に拡げることができている。終端111まで同様に基板103のバー109の前後をローラ116でステージ102に押圧して基板103をステージ102側に沿わせることで、基板103全体に渡ってコート液を精度よく塗布できる。   FIG. 2B shows a coating operation in the vicinity of the central portion 118. Also in the vicinity of the central portion 118, the front and back of the bar 109 of the substrate 103 are pressed against the stage 102 by the roller 116 so that the substrate 103 is moved along the stage side. For this reason, the coating liquid 104 can be spread on the substrate 103 with high accuracy in a state where the bar 109 is pressed against the substrate 103 without any gap. Similarly, the front and back of the bar 109 of the substrate 103 are pressed against the stage 102 by the rollers 116 so that the substrate 103 is moved along the stage 102 side, so that the coating liquid can be accurately applied over the entire substrate 103.

以上の説明では、基板のバーが接する部分およびその周辺を平坦にすることにより、膜厚を高精度に調整しているが、平坦に限らず、基板のバーが接する部分およびその周辺の面が所定の曲率の面となるように制御しても良い。図3を用いて説明する。   In the above description, the film thickness is adjusted with high accuracy by flattening the portion where the bar of the substrate is in contact and the periphery thereof. However, the thickness is not limited to being flat. You may control so that it may become the surface of a predetermined curvature. This will be described with reference to FIG.

図3は実施の形態1における基板の一部を曲面にしながらコート液を引伸ばす塗布装置の構成を示す要部拡大図であり、図3(a)は要部断面図、図3(b)は要部平面図である。   FIG. 3 is an enlarged view of a main part showing a configuration of a coating apparatus that stretches the coating liquid while making a part of the substrate curved in the first embodiment. FIG. 3 (a) is a cross-sectional view of the main part, and FIG. 3 (b). These are the principal part top views.

図3に示すように、図2に示した構成と異なる点は、バー109の下部でステージ102上に受圧部120を設ける点である。受圧部120を設けることにより、バー109の下部では基板103が受圧部120の上に載置され、バー109の周辺部分ではローラ116により基板103がステージ102に押圧される。このことにより、基板103がバー109と接する部分で突出する曲面に変形され、基板103の反りや凹凸が吸収される。この状態で、バー109によりコート液104が引伸ばされるので、容易に膜厚が精度良く均一に調整された薄膜を形成することができる。なお、受圧部120はブラケット117に接続され、ローラ116と共に、バー109の移動に従って移動する。受圧部120は断面形状が円形や矩形等任意の形状の棒状である。受圧部120の断面直径等のステージ102からの高さは、基板103に形成する曲面の曲率に応じて設定する。また、曲率は、基板103の反りや凹凸に応じて決定する。   As shown in FIG. 3, the difference from the configuration shown in FIG. 2 is that a pressure receiving portion 120 is provided on the stage 102 below the bar 109. By providing the pressure receiving portion 120, the substrate 103 is placed on the pressure receiving portion 120 below the bar 109, and the substrate 103 is pressed against the stage 102 by the roller 116 at the peripheral portion of the bar 109. As a result, the substrate 103 is deformed into a curved surface protruding at a portion in contact with the bar 109, and the warpage and unevenness of the substrate 103 are absorbed. In this state, since the coating liquid 104 is stretched by the bar 109, it is possible to easily form a thin film whose film thickness is adjusted accurately and uniformly. The pressure receiving unit 120 is connected to the bracket 117 and moves along with the movement of the bar 109 together with the roller 116. The pressure receiving portion 120 has a bar shape having an arbitrary shape such as a circular shape or a rectangular shape in cross section. The height from the stage 102 such as the cross-sectional diameter of the pressure receiving unit 120 is set according to the curvature of the curved surface formed on the substrate 103. Further, the curvature is determined according to the warp or unevenness of the substrate 103.

本発明の実施の形態1では供給部としてのディスペンサーとバーを用いたが、スリットコータやロールコータを用いても、スリットコータやロールコータの前後の基板をローラで押圧しながら、スリットコータやロールコータを基板と相対移動させることにより、同様の効果が得られる。   In the first embodiment of the present invention, the dispenser and the bar are used as the supply unit. However, the slit coater and the roll can be used while pressing the substrate before and after the slit coater and the roll coater with a roller even if a slit coater or a roll coater is used. The same effect can be obtained by moving the coater relative to the substrate.

(実施の形態2)
次に、実施の形態2における塗布装置について、図4〜図6を用いて説明する。
図4は実施の形態2における塗布装置を示す斜視図、図5は実施の形態2における塗布装置を示す断面図である。また、図6は実施の形態2における受圧部の構成例を示す図である。
(Embodiment 2)
Next, the coating apparatus in Embodiment 2 is demonstrated using FIGS.
FIG. 4 is a perspective view showing a coating apparatus in the second embodiment, and FIG. 5 is a cross-sectional view showing the coating apparatus in the second embodiment. FIG. 6 is a diagram illustrating a configuration example of the pressure receiving unit in the second embodiment.

図4,図5において、201は、搬送する手段であるステージ202に設置された基板203上に、コート液204を基板203の幅方向に必要な量だけ供給する供給部である。本実施の形態2では、供給部201としてシリンジ205の先端に供給針206を取付けたディスペンサーを用いている。   4 and 5, reference numeral 201 denotes a supply unit that supplies a necessary amount of the coating liquid 204 in the width direction of the substrate 203 onto a substrate 203 installed on a stage 202 that is a transport means. In the second embodiment, a dispenser in which a supply needle 206 is attached to the tip of a syringe 205 is used as the supply unit 201.

コート液204の供給部201はボールネジ208に連結されており、基板203の幅方向に移動させることによりコート液204を余すことなく基板203上に塗布できる。ボールネジ208は上下動することができる支持部材207に両端が保持されている。209は基板203上の幅方向のコート液204を所定の膜厚で基板203の始端210から終端211に引伸ばすバーであり、複数のチャック212で保持されている。複数のチャック212は昇降手段であるバーヘッド213により垂直方向の動作が可能になるように保持される。また、それぞれのチャック212に独立して設けられた加圧手段により、バー209を基板203側に加圧することができる構造である。   The supply unit 201 for the coating liquid 204 is connected to a ball screw 208, and can be applied onto the substrate 203 without leaving the coating liquid 204 by moving in the width direction of the substrate 203. Both ends of the ball screw 208 are held by a support member 207 that can move up and down. Reference numeral 209 denotes a bar that extends the coating liquid 204 in the width direction on the substrate 203 from the start end 210 to the end 211 of the substrate 203 with a predetermined film thickness, and is held by a plurality of chucks 212. The plurality of chucks 212 are held by a bar head 213 that is an elevating unit so that the vertical movement is possible. In addition, the bar 209 can be pressed toward the substrate 203 by a pressing unit provided independently for each chuck 212.

本実施の形態2では、40mmのピッチで設けられた10個のチャック212で幅400mmのバー209を保持している。加圧手段としては、例えば、圧縮バネ(図示せず)を用いることができる。バーヘッド213の上下動作手段としてエアシリンダ214を取り付けており、常にバー209を基板203に押しつけてコート液204を基板203上に引伸ばしている。215は基板203上に均一な厚みで引伸ばされたコート液である。   In the second embodiment, the bar 209 having a width of 400 mm is held by ten chucks 212 provided at a pitch of 40 mm. As the pressurizing means, for example, a compression spring (not shown) can be used. An air cylinder 214 is attached as means for vertically moving the bar head 213, and the bar 209 is always pressed against the substrate 203 to stretch the coating liquid 204 onto the substrate 203. A coating liquid 215 is stretched on the substrate 203 with a uniform thickness.

216は、基板203の始端部において、引伸ばしたコート液215の外側部で基板203をステージ202側に押圧する始端押圧バーである。始端押圧バー216は始端押圧ブラケット217に支持されて基板203を押圧している。218は、基板203の終端211の外側部において、基板203をステージ202側に押圧する終端押圧バーであり、終端押圧ブラケット219に支持されて基板203を押圧している。   Reference numeral 216 denotes a start end pressing bar that presses the substrate 203 toward the stage 202 with the outer side of the stretched coating liquid 215 at the start end of the substrate 203. The start end pressing bar 216 is supported by the start end pressing bracket 217 and presses the substrate 203. Reference numeral 218 denotes an end pressing bar that presses the substrate 203 toward the stage 202 on the outer side of the end 211 of the substrate 203 and is supported by the end pressing bracket 219 to press the substrate 203.

220は基板始端から基板長さLの15%以上25%以内の位置のステージ202上に配置される、直径あるいはステージ202からの基板203表面に垂直方向の高さが基板長さLの0.8%以上1.2%以内の始端受圧部である。221は基板終端から基板長さLの15%以上25%以内の位置のステージ202上に配置される、直径あるいは基板203表面に垂直方向の高さが基板長さLの0.8%以上1.2%以内の終端受圧部である。始端受圧部220および終端受圧部221は、1本の、あるいは複数本に分割された棒状の受圧部で、断面形状は円形や矩形等任意である。   220 is disposed on the stage 202 at a position not less than 15% and not more than 25% of the substrate length L from the starting edge of the substrate. The diameter or height perpendicular to the surface of the substrate 203 from the stage 202 is 0. It is a starting pressure receiving portion of 8% or more and 1.2% or less. 221 is arranged on the stage 202 at a position not less than 15% and not more than 25% of the substrate length L from the end of the substrate, and the diameter or height perpendicular to the surface of the substrate 203 is not less than 0.8% of the substrate length L 1 .Terminal pressure receiving part within 2%. The start end pressure receiving portion 220 and the end end pressure receiving portion 221 are one or a plurality of rod-shaped pressure receiving portions, and the cross-sectional shape is arbitrary such as circular or rectangular.

本発明の実施の形態2では、長さが800mmで厚みが3mmのガラス基板を用いて、基板203長さLの20%の位置である始端から160mmの位置に基板203の長さLの1%である8mmの高さの始端受圧部220を、終端から160mmの位置に基板203の長さLの1%である8mmの高さの終端受圧部221を配置している。基板203始端を始端押圧バー216で基板203終端を終端押圧バー218で押圧することにより、基板203をステージ202側に押圧し、始端受圧部220と終端受圧部221により、ステージ202側から基板203を押圧することにより、始端受圧部220から終端受圧部221の間で基板203に一定のモーメントをかけて凸形状を持った円弧状曲面に基板203を変形させることができる。   In Embodiment 2 of the present invention, a glass substrate having a length of 800 mm and a thickness of 3 mm is used, and the length L of the substrate 203 is 1 at a position 160 mm from the starting end, which is 20% of the length 203 of the substrate 203. %, An end pressure receiving portion 221 having a height of 8 mm, which is 1% of the length L of the substrate 203, is disposed at a position 160 mm from the end. The substrate 203 is pressed to the stage 202 side by pressing the start end of the substrate 203 with the start end pressing bar 216 and the end of the substrate 203 with the end pressing bar 218, and the substrate 203 is pressed from the stage 202 side by the start end pressure receiving portion 220 and the end pressure receiving portion 221. By pressing, the substrate 203 can be deformed into an arcuate curved surface having a convex shape by applying a constant moment to the substrate 203 between the start end pressure receiving portion 220 and the end pressure receiving portion 221.

上記構成例により、始端受圧部220と終端受圧部221間で半径Rが30mの円弧に変形させている。このことにより、基板203の幅方向の反りが解消される。基板203上で幅方向に塗布されたコート液204を、バー209をエアシリンダ214で基板203の制御された円弧形状に沿って上下させることにより、始端から終端まで均一に引伸ばすことができ、不規則な反りや凹凸にバー209を沿わせる場合に比べて、容易に精度良く均一に薄膜を形成することができる。始端受圧部220と終端受圧部221の位置が基板203長さLの15%より小さい場合は始端受圧部220から終端受圧部221の間で基板203にかけるモーメントが小さくなり円弧の半径が大きくなる。   According to the above configuration example, the arc R having a radius R of 30 m is deformed between the start pressure receiving portion 220 and the end pressure receiving portion 221. This eliminates the warp in the width direction of the substrate 203. The coating liquid 204 applied in the width direction on the substrate 203 can be uniformly stretched from the start end to the end by moving the bar 209 up and down along the controlled arc shape of the substrate 203 with the air cylinder 214, Compared with the case where the bar 209 is placed along irregular warps or irregularities, a thin film can be easily and accurately formed. When the positions of the start end pressure receiving portion 220 and the end pressure receiving portion 221 are smaller than 15% of the length 203 of the substrate 203, the moment applied to the substrate 203 between the start end pressure receiving portion 220 and the end pressure receiving portion 221 is reduced, and the radius of the arc is increased. .

このため基板の幅方向の反りが解消できない。また、始端受圧部220と終端受圧部221の位置が基板長さLの25%より大きくなった場合、始端受圧部220から終端受圧部221の間の距離が基板長さLの半分以下となり、始端受圧部220から始端までの間、及び終端受圧部221から終端までの間で円弧の半径が大きくなりこの間での基板203の幅方向の反りが解消できない。   For this reason, the curvature of the width direction of a board | substrate cannot be eliminated. In addition, when the position of the start end pressure receiving portion 220 and the end pressure receiving portion 221 is greater than 25% of the substrate length L, the distance between the start end pressure receiving portion 220 and the end pressure receiving portion 221 is equal to or less than half the substrate length L. The radius of the arc increases between the start end pressure receiving portion 220 and the start end, and between the end pressure receiving portion 221 and the end, and the warp in the width direction of the substrate 203 cannot be eliminated.

実施の形態2における塗布動作は、まず、ステージ202上で始端を始端押圧バー216で終端を終端押圧バー218で押圧すると共に、始端受圧部220と終端受圧部221間で凸形状を持った円弧状の曲面に基板203を変形させて幅方向の反りを解消する。この状態で、基板203上にコート液204を供給部201の一例としてのディスペンサーで基板203の幅方向に塗布し、バー209をエアシリンダ214で基板203の円弧に沿って上下させる。このように、基板203の反りを解消して円弧状にしながら、コート液204をバー209で引伸ばすことで、バー209を基板203に隙間なく押圧して接触させることができ、反りや凹凸が大きく且つ大型の基板203上にコート液204を精度よく塗布できる。   In the application operation in the second embodiment, first, the start end is pressed on the stage 202 by the start end pressing bar 216 and the end end is pressed by the end pressing bar 218, and a circle having a convex shape is formed between the start end pressure receiving portion 220 and the end pressure receiving portion 221. The warp in the width direction is eliminated by deforming the substrate 203 into an arcuate curved surface. In this state, the coating liquid 204 is applied onto the substrate 203 with a dispenser as an example of the supply unit 201 in the width direction of the substrate 203, and the bar 209 is moved up and down along the arc of the substrate 203 with the air cylinder 214. In this way, the coating liquid 204 is stretched by the bar 209 while eliminating the warp of the substrate 203 to form an arc, so that the bar 209 can be pressed and brought into contact with the substrate 203 without any warp or unevenness. The coating liquid 204 can be accurately applied onto the large and large substrate 203.

図5は図4のB−B’断面を示す図で、図5(a)は始端210付近における塗布動作を示している。塗布動作の前に基板203をステージ202上に設置された始端受圧部220と終端受圧部221上にセットし、始端210上面を始端押圧バー216で、終端211上面を終端押圧バー218でステージ202側に押圧することにより、始端受圧部220と終端受圧部221間で凸形状を持った円弧形状の曲面に基板203を変形させる。バーヘッド213を基板203の円弧に沿って上下動させることで、バー209を始端210付近から終端211付近まで常に基板203に接触することが可能となる。図5(b)はバー209を始端210付近から終端211に向けて基板203の円弧に沿って移動させた図で、供給部201の一例としてのディスペンサー先端の供給針206から間欠動作で基板203の幅方向(図面の奥行き方向)に塗布されたコート液204を精度よく基板203上に所定の膜厚のコート液215からなる塗布膜として拡げることができる。   FIG. 5 is a view showing a B-B ′ cross section of FIG. 4, and FIG. 5A shows a coating operation in the vicinity of the start end 210. Before the coating operation, the substrate 203 is set on the start end pressure receiving unit 220 and the end end pressure receiving unit 221 installed on the stage 202, and the stage 202 is set on the start end 210 with the start end pressing bar 216 and the end 211 upper surface with the end pressing bar 218. By pressing to the side, the substrate 203 is deformed into an arc-shaped curved surface having a convex shape between the start end pressure receiving portion 220 and the end end pressure receiving portion 221. By moving the bar head 213 up and down along the arc of the substrate 203, the bar 209 can always contact the substrate 203 from the vicinity of the start end 210 to the vicinity of the end 211. FIG. 5B is a diagram in which the bar 209 is moved along the arc of the substrate 203 from the vicinity of the start end 210 toward the end 211, and the substrate 203 is intermittently operated from a supply needle 206 at the tip of a dispenser as an example of the supply unit 201. The coating liquid 204 applied in the width direction (depth direction in the drawing) can be spread on the substrate 203 as a coating film made of the coating liquid 215 having a predetermined thickness.

さらに、終端211付近までバー209を始端210付近から終端211に向けて基板203の円弧に沿って移動させることで、基板203全体にわたり所定の膜厚の塗布膜を形成することが可能となる。   Further, by moving the bar 209 from the vicinity of the start end 210 toward the end 211 toward the end 211, along the arc of the substrate 203, a coating film having a predetermined thickness can be formed over the entire substrate 203.

以上の説明では、受圧部として始端受圧部および終端受圧部の2つを用いる場合を例に説明したが、受圧部の数は1以上で任意である。基板の曲率あるいは基板の弾性に応じて最適な数、大きさ、あるいは断面形状の受圧部を設けることができる。   In the above description, the case where two of the start end pressure receiving portion and the end pressure receiving portion are used as the pressure receiving portion has been described as an example, but the number of pressure receiving portions is 1 or more and is arbitrary. A pressure receiving portion having an optimal number, size, or cross-sectional shape can be provided according to the curvature of the substrate or the elasticity of the substrate.

図6(a)に示すように、1つの受圧部222を基板203の中央付近に配置することもできる。また、図6(b)に示すように、始端受圧部220,終端受圧部221に加えて、1つの受圧部222を基板203の中央付近に設けることもできる。この時、受圧部222のステージ202からの高さを始端受圧部220,終端受圧部221の高さより高くする。さらに、図6(c)に示すように、始端受圧部220,終端受圧部221に加えて、複数の受圧部222を始端受圧部220と終端受圧部221との間に設けることもできる。この時、受圧部222のステージ202からの高さを始端受圧部220,終端受圧部221の高さより高くする。   As shown in FIG. 6A, one pressure receiving portion 222 can be disposed near the center of the substrate 203. Further, as shown in FIG. 6B, in addition to the start end pressure receiving portion 220 and the end end pressure receiving portion 221, one pressure receiving portion 222 can be provided near the center of the substrate 203. At this time, the height of the pressure receiving portion 222 from the stage 202 is set higher than the heights of the start pressure receiving portion 220 and the end pressure receiving portion 221. Further, as shown in FIG. 6C, in addition to the start end pressure receiving part 220 and the end end pressure receiving part 221, a plurality of pressure receiving parts 222 may be provided between the start end pressure receiving part 220 and the end end pressure receiving part 221. At this time, the height of the pressure receiving portion 222 from the stage 202 is set higher than the heights of the start pressure receiving portion 220 and the end pressure receiving portion 221.

本発明の実施の形態2では供給部としてのディスペンサーとバーを用いたが、スリットコータやロールコータを用いても同様の効果が得られる。   In the second embodiment of the present invention, the dispenser and the bar are used as the supply unit, but the same effect can be obtained even if a slit coater or a roll coater is used.

本発明は、反りや凹凸のある大型基板上に、コート液を容易に且つ精度よく均一に塗布することができ、基板上にコート液を塗布する塗布装置等に有用である。   INDUSTRIAL APPLICABILITY The present invention can apply a coating liquid easily and accurately on a large substrate having warpage or unevenness, and is useful for a coating apparatus for applying a coating liquid on a substrate.

101 供給部
102 ステージ
103 基板
104 コート液
105 シリンジ
106 供給針
107 指示部材
108 ボールネジ
109 バー
110 始端
111 終端
112 チャック
113 バーヘッド
114 エアシリンダ
115 外側
116 ローラ
117 ブラケット
118 中央部
119 塗布膜
120 受圧部
201 供給部
202 ステージ
203 基板
204 コート液
205 シリンジ
206 供給針
207 指示部材
208 ボールネジ
209 バー
210 始端
211 終端
212 チャック
213 バーヘッド
214 エアシリンダ
215 コート液
216 始端押圧バー
217 始端押圧ブラケット
218 終端押圧バー
219 終端押圧ブラケット
220 始端受圧部
221 終端受圧部
222 受圧部
DESCRIPTION OF SYMBOLS 101 Supply part 102 Stage 103 Substrate 104 Coating liquid 105 Syringe 106 Supply needle 107 Instruction member 108 Ball screw 109 Bar 110 Start end 111 End 112 Chuck 113 Bar head 114 Air cylinder 115 Outer 116 Roller 117 Bracket 118 Central part 119 Coating film 120 Pressure receiving part 201 Supply unit 202 Stage 203 Substrate 204 Coating liquid 205 Syringe 206 Supply needle 207 Instruction member 208 Ball screw 209 Bar 210 Start end 211 End 212 Chuck 213 Bar head 214 Air cylinder 215 Coating liquid 216 Start end pressing bar 217 Start end pressing bracket 218 End pressing bar 219 End Pressure bracket 220 Start end pressure receiving portion 221 End end pressure receiving portion 222 Pressure receiving portion

Claims (8)

基板を載置するステージと、
前記基板上にコート液を供給する供給部と、
前記基板の外縁両部を前記ステージに押圧する一対のローラと、
前記基板上を一定方向に移動すると共に、前記一定方向に相前後して設けられる前記一対のローラの間に設けられて前記コート液を引伸ばすバーと
を有することを特徴とする塗布装置。
A stage on which a substrate is placed;
A supply unit for supplying a coating liquid onto the substrate;
A pair of rollers that press the outer edges of the substrate against the stage;
A coating apparatus comprising: a bar that moves in a certain direction on the substrate and is provided between the pair of rollers that are provided one after the other in the certain direction to stretch the coating liquid.
前記ステージと前記基板との間で前記バーの下部を前記バーの相対移動に応じて移動する受圧部をさらに備えることを特徴とする請求項1記載の塗布装置。   The coating apparatus according to claim 1, further comprising a pressure receiving unit that moves a lower portion of the bar between the stage and the substrate according to relative movement of the bar. 基板を載置するステージと、
前記基板上にコート液を供給する供給部と、
前記基板上を一定方向に移動して前記コート液を引伸ばすバーと、
前記基板の前記移動方向の一方の端部を前記ステージに押圧する第1の押圧バーと、
前記基板の他方の端部を前記ステージに押圧する第2の押圧バーと、
前記ステージ上で前記基板の下部に配置される前記第1の押圧バーと平行な棒状の固定受圧部と
から構成されることを特徴とする塗布装置。
A stage on which a substrate is placed;
A supply unit for supplying a coating liquid onto the substrate;
A bar that moves in a certain direction on the substrate to stretch the coating liquid;
A first pressing bar that presses one end of the substrate in the moving direction against the stage;
A second pressing bar that presses the other end of the substrate against the stage;
A coating apparatus comprising: a bar-shaped fixed pressure receiving portion parallel to the first pressing bar disposed on the stage below the substrate.
前記固定受圧部が始端受圧部と終端受圧部とからなることを特徴とする請求項3記載の塗布装置。   The coating apparatus according to claim 3, wherein the fixed pressure receiving portion includes a start pressure receiving portion and an end pressure receiving portion. 前記始端受圧部が前記基板の一方の端部から前記基板の移動方向の長さの15%以上25%以内の位置に設けられ、前記終端受圧部が前記基板の他方の端部から前記基板の移動方向の長さの15%以上25%以内の位置に設けられることを特徴とする請求項4記載の塗布装置。   The start-end pressure receiving portion is provided at a position within 15% to 25% of the length in the moving direction of the substrate from one end portion of the substrate, and the end pressure-receiving portion is provided from the other end portion of the substrate to the substrate. The coating apparatus according to claim 4, wherein the coating apparatus is provided at a position not less than 15% and not more than 25% of the length in the moving direction. 前記始端受圧部および前記終端受圧部の前記ステージからの最大高さが前記基板の移動方向の長さの0.8%以上1.2%以内であることを特徴とする請求項5記載の塗布装置。   6. The coating according to claim 5, wherein the maximum height of the start pressure receiving portion and the end pressure receiving portion from the stage is not less than 0.8% and not more than 1.2% of the length of the substrate in the moving direction. apparatus. 前記固定受圧部として、前記始端受圧部と前記終端受圧部との間に、前記始端受圧部および前記終端受圧部より前記ステージからの最大高さが高い1または複数の中央受圧部をさらに有することを特徴とする請求項6記載の塗布装置。   The fixed pressure receiving portion further includes one or a plurality of central pressure receiving portions having a maximum height from the stage higher than the start end pressure receiving portion and the end pressure receiving portion between the start end pressure receiving portion and the end pressure receiving portion. The coating apparatus according to claim 6. 前記固定受圧部が、前記第1の押圧バーおよび前記第2の押圧バーの間で前記ステージ上に設けられる1つの中央受圧部であることを特徴とする請求項3記載の塗布装置。   The coating apparatus according to claim 3, wherein the fixed pressure receiving portion is one central pressure receiving portion provided on the stage between the first pressing bar and the second pressing bar.
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