JP2013245514A - Heat insulating material construction method for tunnel inner wall surface - Google Patents

Heat insulating material construction method for tunnel inner wall surface Download PDF

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JP2013245514A
JP2013245514A JP2012121510A JP2012121510A JP2013245514A JP 2013245514 A JP2013245514 A JP 2013245514A JP 2012121510 A JP2012121510 A JP 2012121510A JP 2012121510 A JP2012121510 A JP 2012121510A JP 2013245514 A JP2013245514 A JP 2013245514A
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heat insulating
insulating material
tunnel
wall surface
waterproof sheet
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Toshihiko Komatsu
敏彦 小松
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Maeda Corp
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Maeda Corp
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Abstract

PROBLEM TO BE SOLVED: To easily and simply carry out heat insulating material construction for a tunnel inner wall surface without worsening tunnel interior environment.SOLUTION: By using a movable form device 10 provided on a carriage 11 movable in tunnel extension direction and having a form member 12 corresponding to a tunnel inner wall surface, a heat insulating material 30 having flowability and solidifying after a lapse of a predetermined time is injected into between a waterproof sheet 20 spread on the inner peripheral side of tunnel primary lining and the form member 12, and the heat insulating material 30 is thus constructed on the tunnel inner wall surface.

Description

本発明は、トンネル内壁面に対する断熱材施工方法に関するものであり、詳しくは、寒冷地の山岳トンネルにおいて、既存の移動式型枠を用いることにより、トンネル内壁面に断熱材を施工することが可能な方法に関するものである。   The present invention relates to a heat insulating material construction method for a tunnel inner wall surface. Specifically, in a mountain tunnel in a cold region, it is possible to construct a heat insulating material on a tunnel inner wall surface by using an existing mobile formwork. It is about the method.

寒冷地において山岳トンエルを新設する際には、凍結による覆工コンクリートのひび割れや脱落等を防止するため、トンネル内壁面に断熱材を施工するのが一般的である。すなわち、寒冷地の山岳トンエルでは、覆工背面の地山において凍結融解が繰り返されることが考えられ、凍上による覆工コンクリートのひび割れや漏水が発生して、覆工コンクリートの耐久性が低下するおそれがある。   When newly installing a mountain tunnel in a cold region, it is common to install a heat insulating material on the inner wall surface of the tunnel to prevent cracking or falling off of the lining concrete due to freezing. In other words, in mountainous Tonellu in cold regions, freezing and thawing may be repeated in the ground on the backside of the lining, which may cause cracking and water leakage of the lining concrete due to frost heave and reduce the durability of the lining concrete. There is.

従来、このような寒冷地の山岳トンネルでは、トンネル内壁面に板状の断熱材を展張りしたり、ウレタンフォーム断熱材を吹き付けたりすることにより、覆工背面に断熱材を施工していた。トンネル内壁面に断熱材を施工する技術として、例えば特許文献1に記載されたものがある。   Conventionally, in such a mountain tunnel in a cold region, a heat insulating material has been applied to the back surface of the lining by spreading a plate-shaped heat insulating material on the inner wall surface of the tunnel or spraying a urethane foam heat insulating material. As a technique for constructing a heat insulating material on a tunnel inner wall surface, for example, there is one described in Patent Document 1.

この特許文献1に記載された技術は、トンネルのコンクリート内壁面を防水シートで被覆し、その外側から座金を介してアンカーボルトを打設し、ボルトのねじ部にナットを取り付けて防水シートをコンクリート内壁面に押圧固定する。そして、防水シートの外側に断熱材を介して網状体を層状に被覆し、断熱材を介して網状体の外側に突出したアンカーボルトのねじ部先端側に座金を介してナットを取り付け、断熱材と網状体を押圧固定し、さらに、その外側をセメント組成物で被覆するようになっている。   In the technique described in Patent Document 1, a concrete inner wall surface of a tunnel is covered with a waterproof sheet, an anchor bolt is driven from the outside through a washer, and a nut is attached to a screw portion of the bolt to attach the waterproof sheet to the concrete. Press and fix to the inner wall. Then, the outer surface of the waterproof sheet is covered with a net-like body in a layered manner via a heat insulating material, and a nut is attached to the tip end side of the threaded portion of the anchor bolt protruding outside the net-like body via the heat insulating material via a washer And the net-like body are pressed and fixed, and the outside is covered with a cement composition.

特開平8−232591号公報JP-A-8-232591

しかしながら、トンネル内壁面に板状の断熱材を展張りする作業では、人手により断熱材を貼り付けなければならず、手間が掛かると共に工期が長くなるという問題があった。また、ウレタンフォームを吹き付けて断熱材を施工する場合には、吹き付け材料が空中へ飛散して、作業者や作業車両に付着する等、坑内環境が悪化するため、他の作業と併行して吹き付け作業を行うことができずに、作業効率が悪くなるという問題があった。   However, in the work of spreading a plate-like heat insulating material on the inner wall surface of the tunnel, there is a problem that the heat insulating material has to be manually attached, which takes time and increases the construction period. Also, when installing insulation by spraying urethane foam, the blasting environment will deteriorate, such as the spraying material splashing into the air and adhering to workers and work vehicles. There was a problem that work efficiency could not be achieved because work could not be performed.

また、ウレタンフォーム断熱材は可燃材であり、着火による坑内火災を防止するため、断熱材の全施工区間において表面防火処理を行う必要があった。この表面防火処理では、断熱材の表面にロックボルト接着用のドライモルタルを吹き付けるのが一般的である。表面防火処理のためのドライモルタル吹き付け作業においても、上述した断熱材の吹き付け作業と同様の問題があった。   Moreover, the urethane foam heat insulating material is a combustible material, and in order to prevent a mine fire due to ignition, it is necessary to perform a surface fire-proofing treatment in the entire construction section of the heat insulating material. In this surface fire prevention treatment, it is common to spray dry mortar for adhering rock bolts to the surface of the heat insulating material. The dry mortar spraying operation for the surface fire prevention treatment also has the same problem as the above-described heat insulating material spraying operation.

さらに、安全管理上、防火処理は断熱材の吹き付け後、直ちに実施することが好ましいが、作業の段取り等から、断熱材区間の施工が完了した後に、まとめて実施しているのが現状である。   Furthermore, for safety management, it is preferable to carry out the fire prevention treatment immediately after spraying the heat insulating material, but the current situation is that it is carried out collectively after the construction of the heat insulating material section is completed due to work setup etc. .

本発明は、上述した事情に鑑み提案されたもので、坑内環境を悪化させることなく、トンネル内壁面への断熱材施工を容易かつ簡便に行うことが可能な方法を提供することを目的とする。また、本発明は、トンネル内壁面への断熱材施工と同時に、断熱材の表面防火処理を行うことが可能な方法を提供することを目的とする。   This invention is proposed in view of the situation mentioned above, and it aims at providing the method which can perform the heat insulating material construction to a tunnel inner wall surface easily and simply, without deteriorating a mine environment. . Moreover, an object of this invention is to provide the method of performing the surface fire prevention process of a heat insulating material simultaneously with the heat insulating material construction to a tunnel inner wall surface.

本発明のトンネル内壁面への断熱材施工方法は、上述した目的を達成するため、トンネルの延長方向に移動可能な台車上に設けられ、トンネル内壁面に対応させた型枠部材を有する移動式型枠装置を用いて断熱材を施工するものである。この断熱材施工方法では、トンネルの1次覆工の内周側に展張りされた防水シートと、型枠部材との間に、流動性を有すると共に所定時間経過後に固化する断熱材を注入して、トンネル内壁面に断熱材を施工することを特徴としている。なお、1次覆工と防水シートとの間には、裏込め充填材が充填されている。   In order to achieve the above-mentioned object, the method of constructing a heat insulating material on the inner wall surface of the present invention is provided on a carriage that is movable in the direction of extension of the tunnel and has a formwork member corresponding to the inner wall surface of the tunnel. A heat insulating material is constructed using a formwork device. In this heat insulating material construction method, a heat insulating material that has fluidity and solidifies after a predetermined time has passed between the waterproof sheet spread on the inner peripheral side of the primary lining of the tunnel and the formwork member. In addition, it is characterized by constructing a heat insulating material on the inner wall surface of the tunnel. In addition, the backfilling filler is filled between the primary lining and the waterproof sheet.

また、型枠部材の外周面に、シート状の難燃性皮膜材を取り付け、トンネルの1次覆工の内周側に展張りされた防水シートと、当該難燃性皮膜材との間に、断熱材を注入することが可能である。   In addition, a sheet-like flame retardant coating material is attached to the outer peripheral surface of the formwork member, and between the waterproof sheet spread on the inner peripheral side of the primary lining of the tunnel and the flame retardant coating material. It is possible to inject insulation.

本発明のトンネル内壁面への断熱材施工方法は、トンネル覆工用の装置として一般的な移動式型枠装置を用いて、トンネル内壁面に断熱材を施工するため、新たな装置を必要としない。また、板状の断熱材を人手により展張りする場合と比較して作業効率が良くなり、施工期間を短縮することができる。さらに、断熱材の吹き付け作業を行わないので、坑内環境が悪化することがなく、他の作業と併行して断熱材の施工を行うことができる。   The method for constructing a heat insulating material on the inner wall surface of the tunnel of the present invention requires a new device to construct the heat insulating material on the inner wall surface of the tunnel using a general mobile formwork device as a device for tunnel lining. do not do. In addition, the work efficiency is improved as compared with the case where the plate-like heat insulating material is manually spread, and the construction period can be shortened. Furthermore, since the spraying operation of the heat insulating material is not performed, the underground environment is not deteriorated, and the heat insulating material can be applied in parallel with other operations.

このように、本発明のトンネル内壁面への断熱材施工方法によれば、坑内環境を悪化させることなく、トンネル内壁面に対する断熱材の施工作業を容易かつ効率的に行うことができ、施工費用の低減にも貢献することができる。   As described above, according to the heat insulating material construction method for a tunnel inner wall surface according to the present invention, it is possible to easily and efficiently perform the heat insulation material construction work on the tunnel inner wall surface without deteriorating the underground environment. Can also contribute to the reduction of

また、型枠部材の外周面に、シート状の難燃性皮膜材を取り付け、防水シートと難燃性皮膜材との間に、断熱材を注入することにより、断熱材の施工と同時に、断熱材の表面防火処理を行うことが可能となる。このため、作業効率が向上すると共に、防火対策においても安全性を高めることができる。   In addition, a sheet-like flame retardant coating material is attached to the outer peripheral surface of the formwork member, and by injecting a heat insulating material between the waterproof sheet and the flame retardant coating material, heat insulation is performed simultaneously with the construction of the heat insulating material. It becomes possible to perform a surface fireproofing treatment of the material. For this reason, work efficiency can be improved and safety can be improved in fire prevention measures.

本発明の実施形態に係るトンネル内壁面への断熱材施工方法に用いる移動式型枠装置の横断面図。The cross-sectional view of the mobile formwork apparatus used for the heat insulating material construction method to the inner wall surface of the tunnel which concerns on embodiment of this invention. 本発明の実施形態に係るトンネル内壁面への断熱材施工方法の説明図。Explanatory drawing of the heat insulating material construction method to the tunnel inner wall surface which concerns on embodiment of this invention.

以下、図面を参照して、本発明のトンネル内壁面への断熱材施工方法の実施形態を説明する。図1及び図2は、本発明の実施形態に係るトンネル内壁面への断熱材施工方法を示すもので、図1は移動式型枠装置の横断面図、図2は断熱材施工方法の説明図である。   Hereinafter, with reference to the drawings, an embodiment of a heat insulating material construction method for a tunnel inner wall according to the present invention will be described. 1 and 2 show a method for constructing a heat insulating material on a tunnel inner wall according to an embodiment of the present invention. FIG. 1 is a cross-sectional view of a mobile formwork apparatus, and FIG. FIG.

<トンネル内壁面への断熱材施工方法の概要>
本発明の実施形態に係るトンネル内壁面への断熱材施工方法は、図1及び図2に示すように、トンネルの1次覆工の内周側に展張りされた防水シート20と、移動式型枠装置10の型枠部材12との間に、流動性を有すると共に所定時間経過後に固化する断熱材30を注入して、トンネル内壁面に断熱材30を施工するものである。
<Outline of heat insulation material construction method on tunnel inner wall>
As shown in FIGS. 1 and 2, the method for constructing a heat insulating material on the inner wall surface of the tunnel according to the embodiment of the present invention includes a waterproof sheet 20 spread on the inner peripheral side of the primary lining of the tunnel, and a mobile type A heat insulating material 30 having fluidity and solidifying after a predetermined time has passed between the mold member 12 of the mold apparatus 10 and the heat insulating material 30 is applied to the inner wall surface of the tunnel.

<移動式型枠装置>
本実施形態のトンネル内壁面への断熱材施工方法に使用する移動式型枠装置10は、一般的に使用されているセントル(スライドフォーム)と称される装置を応用したものであり、図1に示すように、トンネルの内壁面に合致したアーチ状で、トンネルの延長方向に移動可能な型枠部材12を備えている。この移動式型枠装置10は、一対のレール50上に載置する台車11と、トンネル内空断面形状に対応した型枠部材12と、断熱材30(例えば、ウレタンフォーム断熱材)の注入装置(注入管及び圧送装置)等を備えている。
<Moveable formwork device>
The mobile formwork apparatus 10 used in the method for constructing a heat insulating material on the inner wall surface of the tunnel according to the present embodiment is an application of a generally used apparatus called a centle (slide form). As shown in FIG. 2, the mold member 12 is provided that is movable in the extending direction of the tunnel in an arch shape that matches the inner wall surface of the tunnel. This mobile formwork apparatus 10 includes a carriage 11 placed on a pair of rails 50, a formwork member 12 corresponding to the hollow cross-sectional shape in the tunnel, and an injection device for a heat insulating material 30 (for example, a urethane foam heat insulating material). (Injection tube and pumping device) and the like.

<型枠部材>
本実施形態の型枠部材12は、図1に示すように、トンネルの内壁面に対応させて断熱材30を施工するための部材であり、トンネル内空断面形状に対応した鋼鉄製の板材からなる。
<Formwork member>
As shown in FIG. 1, the mold member 12 of the present embodiment is a member for constructing the heat insulating material 30 corresponding to the inner wall surface of the tunnel, and is made of a steel plate material corresponding to the hollow cross-sectional shape in the tunnel. Become.

<断熱材の施工>
本実施形態のトンネル内壁面への断熱材施工方法では、図示しないが、まず初めに、トンネル地山にコンクリート吹き付けて1次覆工を施工し、1次覆工の内周側に防水シート20を展張し、1次覆工と防水シート20の間に裏込め充填材を充填する。この際、後に詳述する防水シート20の平滑化施工法を用いることが好ましい。
<Insulation construction>
In the method for applying a heat insulating material to the inner wall surface of the tunnel according to the present embodiment, although not shown, first, concrete is blown onto the tunnel ground and a primary lining is applied, and a waterproof sheet 20 is provided on the inner peripheral side of the primary lining. The backfilling filler is filled between the primary lining and the waterproof sheet 20. Under the present circumstances, it is preferable to use the smoothing construction method of the waterproof sheet 20 explained in full detail later.

そして、図2に示すように、防水シート20と型枠部材12との間に、ウレタンフォーム等からなる断熱材30を注入して、トンネル内壁面に断熱材30を施工する。なお、断熱材30は、流動性を有すると共に所定時間経過後に固化し、固化後に断熱性を有していれば、どのような材料を用いてもよい。   And as shown in FIG. 2, the heat insulating material 30 which consists of urethane foam etc. is inject | poured between the waterproof sheet 20 and the formwork member 12, and the heat insulating material 30 is constructed to a tunnel inner wall surface. Any material may be used for the heat insulating material 30 as long as it has fluidity, solidifies after a predetermined time, and has heat insulating properties after solidification.

<難燃性皮膜材の施工>
また、図2に示すように、型枠部材12の外周面にシート状の難燃性皮膜材40を取り付けておき、防水シート20と型枠部材12との間に断熱材30を注入することが好ましい。この難燃性皮膜材40は、例えば、ポリカーボネート樹脂シートを用いることができるが、難燃性を有するシート状の部材であれば、どのよう材質のものを使用してもよい。
<Construction of flame retardant coating material>
In addition, as shown in FIG. 2, a sheet-like flame retardant coating material 40 is attached to the outer peripheral surface of the mold member 12, and the heat insulating material 30 is injected between the waterproof sheet 20 and the mold member 12. Is preferred. For example, a polycarbonate resin sheet can be used as the flame-retardant coating material 40, but any material may be used as long as it is a sheet-like member having flame retardancy.

このように、型枠部材12の外周面にシート状の難燃性皮膜材40を取り付けることにより、断熱材30の施工と同時に、断熱材30の表面防火処理を行うことができるばかりではなく、型枠部材12の外周面と断熱材30との縁切り(アイソレーション)を行うことができる。   Thus, by attaching the sheet-like flame retardant coating material 40 to the outer peripheral surface of the mold member 12, not only can the surface fire prevention treatment of the heat insulating material 30 be performed simultaneously with the construction of the heat insulating material 30, Edge cutting (isolation) between the outer peripheral surface of the mold member 12 and the heat insulating material 30 can be performed.

<防水シートの施工>
一般的な防水シート20の施工方法では、防水シート20が弛んでしまい、1次覆工の内周面と防水シート20との間に空隙が残ることがある。このため、空隙部分に地下水が溜まり易く、また、地下水が凍結することにより防水シート20が破損するおそれがある。このような不都合に対処するため、防水シート20の平滑化施工法が開発されており、本実施形態のトンネル内壁面への断熱材施工方法においても、防水シート20を施工する際に当該技術を用いることが好ましい。このような移動式型枠を用いて防水シート20と1次覆工との間に充填材を充填する方法及び装置は、特許第4044719号公報に詳細に記載されている。
<Construction of waterproof sheet>
In a general construction method of the waterproof sheet 20, the waterproof sheet 20 may be loosened and a gap may remain between the inner peripheral surface of the primary lining and the waterproof sheet 20. For this reason, groundwater tends to accumulate in the voids, and the waterproof sheet 20 may be damaged due to freezing of the groundwater. In order to cope with such inconvenience, a method for smoothing the waterproof sheet 20 has been developed. In the method for applying a heat insulating material to the inner wall surface of the tunnel according to the present embodiment, the technique is applied when the waterproof sheet 20 is applied. It is preferable to use it. A method and apparatus for filling a filler between the waterproof sheet 20 and the primary lining using such a movable mold is described in detail in Japanese Patent No. 4044719.

10 移動式型枠装置
11 台車
12 型枠部材
20 防水シート
30 断熱材
40 難燃性皮膜材
50 レール
DESCRIPTION OF SYMBOLS 10 Mobile formwork apparatus 11 Carriage 12 Formwork member 20 Waterproof sheet 30 Heat insulating material 40 Flame retardant coating material 50 Rail

Claims (2)

トンネルの内壁面に断熱材を施工するための方法であって、
前記トンネルの延長方向に移動可能な台車上に設けられ、前記トンネル内壁面に対応させた型枠部材を有する移動式型枠装置を用いて、
前記トンネルの1次覆工の内周側に展張りされた防水シートと、前記型枠部材との間に、流動性を有すると共に所定時間経過後に固化する断熱材を注入して、トンネル内壁面に断熱材を施工することを特徴とするトンネル内壁面への断熱材施工方法。
It is a method for constructing a heat insulating material on the inner wall surface of a tunnel,
Using a movable formwork device provided on a carriage movable in the extension direction of the tunnel and having a formwork member corresponding to the inner wall surface of the tunnel,
The inner wall surface of the tunnel is injected with a heat insulating material that has fluidity and solidifies after a predetermined time has passed between the waterproof sheet spread on the inner peripheral side of the primary lining of the tunnel and the mold member. A method for constructing a heat insulating material on the inner wall surface of a tunnel, characterized by constructing a heat insulating material on the wall.
前記型枠部材の外周面に、シート状の難燃性皮膜材を取り付け、前記トンネルの1次覆工の内周側に展張りされた防水シートと、当該難燃性皮膜材との間に、前記断熱材を注入することを特徴とする請求項1に記載のトンネル内壁面への断熱材施工方法。   A sheet-like flame-retardant coating material is attached to the outer peripheral surface of the formwork member, and between the waterproof sheet stretched on the inner peripheral side of the primary lining of the tunnel and the flame-retardant coating material The said heat insulating material is inject | poured, The heat insulating material construction method to the tunnel inner wall surface of Claim 1 characterized by the above-mentioned.
JP2012121510A 2012-05-29 2012-05-29 Heat insulating material construction method for tunnel inner wall surface Pending JP2013245514A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109057833A (en) * 2018-08-17 2018-12-21 中国十七冶集团有限公司 A kind of construction trolley of anchor bar of waterproof plate in tunnels
CN110486058A (en) * 2019-09-25 2019-11-22 中铁建大桥工程局集团第五工程有限公司 The comprehensive trolley method construction of tunnel wide splash guard, two lined steel muscle
CN111335922A (en) * 2020-03-25 2020-06-26 陕西公路交通科技开发咨询公司 Lining trolley and tunnel secondary lining construction method using lining trolley

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JPH1030398A (en) * 1996-07-16 1998-02-03 Nippon Koei Co Ltd Tunnel lining method and urethane foam resin used for method thereof
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109057833A (en) * 2018-08-17 2018-12-21 中国十七冶集团有限公司 A kind of construction trolley of anchor bar of waterproof plate in tunnels
CN110486058A (en) * 2019-09-25 2019-11-22 中铁建大桥工程局集团第五工程有限公司 The comprehensive trolley method construction of tunnel wide splash guard, two lined steel muscle
CN110486058B (en) * 2019-09-25 2021-03-16 中铁建大桥工程局集团第五工程有限公司 Tunnel wide waterproof board and two-lining steel bar comprehensive trolley method construction method
CN111335922A (en) * 2020-03-25 2020-06-26 陕西公路交通科技开发咨询公司 Lining trolley and tunnel secondary lining construction method using lining trolley
CN111335922B (en) * 2020-03-25 2021-09-10 陕西公路交通科技开发咨询公司 Lining trolley and tunnel secondary lining construction method using lining trolley

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