JP2013243106A - Terminal, and electric wire with terminal - Google Patents

Terminal, and electric wire with terminal Download PDF

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JP2013243106A
JP2013243106A JP2012231479A JP2012231479A JP2013243106A JP 2013243106 A JP2013243106 A JP 2013243106A JP 2012231479 A JP2012231479 A JP 2012231479A JP 2012231479 A JP2012231479 A JP 2012231479A JP 2013243106 A JP2013243106 A JP 2013243106A
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Prior art keywords
terminal
core wire
wire
electric wire
aluminum
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JP5817700B2 (en
Inventor
Takuji Otsuka
拓次 大塚
Hiroki Hirai
宏樹 平井
Junichi Ono
純一 小野
Tomomasa Sasaki
知真 佐々木
Yasushi Saito
寧 齋藤
Mikiaki Sato
幹朗 佐藤
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Priority to JP2012231479A priority Critical patent/JP5817700B2/en
Priority to PCT/JP2013/060596 priority patent/WO2013161551A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H01R4/185Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion

Abstract

PROBLEM TO BE SOLVED: To provide a terminal that is less likely to be corroded and has a small electric resistance, and to provide an electric wire with the terminal.SOLUTION: An electric wire with a terminal comprises: an electric wire obtained by coating a core wire made of aluminum or aluminum alloy with insulation coating; and a terminal having a barrel part pressure-bonded to the core wire exposed from a terminal of the electric wire, and a connector conductively connected with a partner side terminal. The terminal is configured by: a terminal main body made of iron or an iron alloy; and a conductive member at least arranged between the barrel part and the core wire and between the connector and the partner side terminal, and consisting of a metal material whose ionization tendency is equivalent to that of the core wire or closer to that of the core wire rather than that of the terminal main body and whose electric resistance is smaller than that of the terminal main body.

Description

本発明は端子および端子付き電線に関する。   The present invention relates to a terminal and an electric wire with a terminal.

自動車等の車両に搭載される端子付き電線としては、例えば、電線の端末から絶縁被覆を剥離して露出させた芯線に、端子の圧着片を圧着して電気的に接続した構成が知られている。   As an electric wire with a terminal mounted on a vehicle such as an automobile, for example, a configuration in which a crimping piece of a terminal is crimped and electrically connected to a core wire that is exposed by peeling off an insulation coating from an end of the electric wire is known. Yes.

近年、車両の軽量化等の観点から、アルミニウム製またはアルミニウム合金製[アルミニウム(合金)製ともいう]の芯線を絶縁被膜で被覆してなる、いわゆるアルミ電線の需要が高まっている。このようなアルミ電線を接続してなる端子付き電線としては、例えば特許文献1に記載のものが知られている。   In recent years, from the viewpoint of weight reduction of vehicles and the like, there is an increasing demand for so-called aluminum electric wires in which a core wire made of aluminum or aluminum alloy [also referred to as aluminum (alloy)] is coated with an insulating coating. As an electric wire with a terminal formed by connecting such an aluminum electric wire, for example, the one described in Patent Document 1 is known.

特開2010−10013号公報JP 2010-10013 A

端子の材料として従来用いられている銅は、強度面に優れ、折り曲げ加工が容易であり、導電率が高いという特長を有している。   Copper that has been conventionally used as a material for the terminals has the advantages of excellent strength, easy bending, and high electrical conductivity.

銅(合金)製の端子は、その表面にスズメッキ層が形成されているのが一般的であるが、そのようにスズメッキ層が形成された銅(合金)板からなる端子を備える端子付き電線が、潮風に曝される、高温多湿等といった車両の使用環境におかれて、スズメッキ層と銅(合金)製の基材層との接触部分(異種金属の接触部分)に塩分を含む水分が浸入すると、スズと銅との電位差によりスズが溶出することがある。   The terminal made of copper (alloy) is generally formed with a tin plating layer on the surface, but the electric wire with a terminal provided with a terminal made of a copper (alloy) plate on which the tin plating layer is formed as described above. Moisture containing salt enters the contact area (contact area of dissimilar metals) between the tin-plated layer and the copper (alloy) base material layer in the environment where the vehicle is exposed to sea breeze, high temperature and humidity, etc. Then, tin may elute due to a potential difference between tin and copper.

スズの溶出が進行して銅(合金)製の基材層が露出すると、芯線と基材層とが接触して、芯線に含まれるアルミニウムと基材層に含まれる銅との電位差により、アルミニウムの溶出およびスズの溶出が促進され、端子の腐食が急速に進むことが懸念される。   When the elution of tin progresses and the base layer made of copper (alloy) is exposed, the core wire and the base material layer come into contact with each other, due to the potential difference between the aluminum contained in the core wire and the copper contained in the base material layer. There is a concern that the dissolution of tin and the dissolution of tin are promoted, and the corrosion of the terminal proceeds rapidly.

上記事情に鑑み、出願人は、芯線に含まれるアルミニウムや、メッキ層に含まれるスズとの電位差が小さい金属である鉄や鉄合金を端子の基材材料として用いることを検討した。しかしながら、鉄や鉄合金は従来使用されていた銅や銅合金と比較して電気抵抗が大きいため、例えば電気自動車の電源回路等、大容量で使用する箇所に適用すると、発熱が大きくて使用できないという問題があった。   In view of the above circumstances, the applicant has examined the use of iron or an iron alloy, which is a metal having a small potential difference from aluminum contained in the core wire and tin contained in the plating layer, as the base material of the terminal. However, since iron and iron alloys have higher electrical resistance than copper and copper alloys that have been used in the past, they can not be used because they generate large amounts of heat when used in places with large capacities such as power circuits for electric vehicles. There was a problem.

本発明は上記のような事情に基づいて完成されたものであって、腐食し難く、かつ、電気抵抗が小さい端子および端子付き電線を提供することを目的とするものである。   The present invention has been completed based on the above circumstances, and an object of the present invention is to provide a terminal and a terminal-attached electric wire that are not easily corroded and have low electric resistance.

上記課題を解決するためになされた本願発明は、電線の端末から露出したアルミニウム製またはアルミニウム合金製の芯線に圧着されるバレル部および相手側端子と導通可能に接続される接続部を有する端子であって、鉄または鉄合金からなる端子本体と、少なくとも前記バレル部と前記芯線との間、および、前記接続部と前記相手側端子との間に配置され、イオン化傾向が前記芯線と同等あるいは前記端子本体より前記芯線に近く、かつ、電気抵抗が前記端子本体より小さい金属材料からなる導通部材とから構成されているところに特徴を有する。   This invention made in order to solve the said subject is a terminal which has a connection part connected to the barrel part and the other party terminal which are crimped | bonded to the aluminum wire or aluminum alloy core wire exposed from the terminal of an electric wire so that conduction | electrical_connection is carried out. A terminal main body made of iron or an iron alloy, at least between the barrel portion and the core wire, and between the connection portion and the mating terminal, the ionization tendency is equal to the core wire or the It is characterized in that it is composed of a conductive member that is closer to the core wire than the terminal body and has an electric resistance made of a metal material smaller than that of the terminal body.

上述した本願発明によれば、端子本体は鉄または鉄合金から構成されているから、従来端子の材料として使用されていた銅または銅合金製のものと比較して、アルミニウム製またはアルミニウム合金製の芯線との電位差が小さくなる。その結果、水分が介在した場合でも腐食が進行し難くなるという効果が得られる。しかも、端子のうち芯線との接続部分(バレル部)、および、相手側端子との接続部分(接続部)には、芯線に使用されているアルミニウムまたはアルミニウム合金とイオン化傾向が同等または端子本体(鉄あるいは鉄合金)より近く、かつ、電気抵抗が端子本体よりも小さい金属材料からなる導通部材が配置される構成であるから、通電時に電流は主にこの導通部材に流れることとなり、大容量の電流が流れた場合でも発熱量が小さい。   According to the present invention described above, since the terminal body is made of iron or an iron alloy, it is made of aluminum or aluminum alloy as compared with the copper or copper alloy conventionally used as the material of the terminal. The potential difference from the core wire is reduced. As a result, it is possible to obtain an effect that the corrosion hardly proceeds even when moisture is present. Moreover, the connection part (barrel part) with the core wire of the terminals and the connection part (connection part) with the mating terminal have the same ionization tendency as the aluminum or aluminum alloy used for the core wire or the terminal body ( Since a conductive member made of a metal material that is closer to iron or an iron alloy and has a smaller electrical resistance than the terminal body is disposed, current flows mainly to the conductive member when energized, resulting in a large capacity. Even when current flows, the amount of heat generated is small.

上記導通部材を構成する材料は、イオン化傾向が芯線と同等あるいは端子本体より芯線に近く、かつ、電気抵抗が端子本体より小さい金属材料であれば限定されないが、例えばアルミニウム(合金)、マグネシウム(合金)等が挙げられ、特にアルミニウム製またはアルミニウム合金製とすることが好適である。アルミニウム合金としては、例えば導電率が高い1000系が望ましい。   The material constituting the conductive member is not limited as long as the ionization tendency is the same as that of the core wire or closer to the core wire than the terminal body, and the electrical resistance is smaller than that of the terminal body. For example, aluminum (alloy), magnesium (alloy) In particular, it is preferable to use aluminum or aluminum alloy. As the aluminum alloy, for example, 1000 series having high conductivity is desirable.

上記端子本体の材料として用いる鉄合金としては、例えば炭素鋼、耐候性鋼、またはステンレス鋼が好ましく、例えば、Fe−18Cr合金、Fe−12Cr合金、Fe−8Cr合金、JIS G3114に規定される耐候性熱間圧延鋼材として用いる鉄合金、SUS405、SUS410L、SUS430、SUS434等のフェライト系ステンレス、SUS403、SUS410、SUS416、SUS431等のマルテンサイト系ステンレス、SUS301、SUS304、SUS305等のオーステナイト系ステンレス等があげられる。これらのうち、アルミニウム製またはアルミニウム合金製の芯線に腐食電位が近い、耐候性鋼やフェライト系ステンレスが好ましい。   As the iron alloy used as the material of the terminal body, for example, carbon steel, weather resistant steel, or stainless steel is preferable. For example, the weather resistance defined in Fe-18Cr alloy, Fe-12Cr alloy, Fe-8Cr alloy, JIS G3114 is used. Iron alloys used as heat resistant hot rolled steel, ferritic stainless steel such as SUS405, SUS410L, SUS430, SUS434, martensitic stainless steel such as SUS403, SUS410, SUS416, SUS431, austenitic stainless steel such as SUS301, SUS304, SUS305, etc. It is done. Of these, weathering steel and ferritic stainless steel having a corrosion potential close to that of an aluminum or aluminum alloy core wire are preferred.

また、端子本体の表面にはスズメッキ層を設けてもよく、さらに、スズメッキ層の下に、亜鉛または亜鉛合金からなる下地層を設けてもよい。亜鉛や亜鉛合金の腐食電位は、端子本体に含まれる鉄よりも、芯線に含まれるアルミニウムに近いので、このような下地層を設けると、水が浸入したとしても下地層が防食層として作用して犠牲防食されることで端子本体が保護され、腐食の進行を抑制することができる。このような下地層としては、例えば、亜鉛(Zn)、Zn−Ni合金等の亜鉛合金、黄銅(Cu−Zn合金)等があげられる。Zn−Ni合金は、特に腐食を遅延する効果が大きいので特に好ましい。   Further, a tin plating layer may be provided on the surface of the terminal body, and further, an underlayer made of zinc or a zinc alloy may be provided under the tin plating layer. Since the corrosion potential of zinc and zinc alloys is closer to that of aluminum contained in the core wire than to iron contained in the terminal body, when such a foundation layer is provided, the foundation layer acts as an anticorrosion layer even if water enters. Thus, the terminal body is protected by sacrificial protection, and the progress of corrosion can be suppressed. Examples of such an underlayer include zinc alloys such as zinc (Zn) and Zn—Ni alloys, brass (Cu—Zn alloys), and the like. A Zn—Ni alloy is particularly preferable because it has a great effect of delaying corrosion.

また、導通部材の表面にスズメッキ層を設けると、導通部材の表面が酸化し難くなり、導電性を保持することができる。   Moreover, when a tin plating layer is provided on the surface of the conducting member, the surface of the conducting member is hardly oxidized, and the conductivity can be maintained.

また、端子付き電線において、導通部材をバレル部の幅方向における接続部側に片寄るように配置し、バレル部が芯線を圧着した状態で、バレル部の幅方向における接続部側を芯線に対して高圧縮部とし、接続部の反対側を芯線に対して低圧縮部としてもよい。   Further, in the electric wire with terminal, the conductive member is arranged so as to be offset toward the connecting portion side in the width direction of the barrel portion, and the connecting portion side in the width direction of the barrel portion is connected to the core wire in a state where the barrel portion is crimped to the core wire. It is good also as a high compression part and it is good also as a low compression part with respect to a core wire on the opposite side of a connection part.

このような構成とすると、バレル部の幅方向(電線の軸方向)における接続部側がその反対側と比較して肉厚となって、バレル部が芯線に圧着された際に、芯線は高圧縮な状態(高圧縮部)とされるから、この部分においては芯線の表面に形成された酸化被膜がしっかりと破壊されて、芯線同士および芯線とバレル部とが良好な導電状態とされる。一方、バレル部の幅方向(電線の軸方向)における接続部とは反対側は、接続部側と比較して肉薄となることにより、芯線は低圧縮な状態(低圧縮部)とされる。従って、この部分においてはバレル部の芯線に対する保持力を高めることができる。   With such a configuration, when the connecting portion side in the width direction of the barrel portion (wire axial direction) is thicker than the opposite side, the core wire is highly compressed when the barrel portion is crimped to the core wire. In this portion, the oxide film formed on the surface of the core wire is firmly broken, and the core wires and the core wire and the barrel portion are in a good conductive state. On the other hand, the side opposite to the connecting portion in the width direction of the barrel portion (the axial direction of the electric wire) is thinner than the connecting portion side, so that the core wire is in a low compression state (low compression portion). Therefore, in this part, the holding force with respect to the core wire of the barrel part can be increased.

本発明によれば、腐食し難く、かつ、電気抵抗が小さい端子および端子付き電線を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, it is hard to corrode and can provide the terminal and electric wire with a terminal with small electrical resistance.

本発明の実施形態1の端子付き電線の側断面図Side sectional drawing of the electric wire with a terminal of Embodiment 1 of the present invention 同じく端子付き電線の平面図Similarly, a plan view of the electric wire with terminal 同じく端子の側断面図Similarly, side sectional view of the terminal 同じく端子の平面図Similarly, terminal plan 同じく図3のA−A断面図Similarly, AA cross-sectional view of FIG. 同じく端子の正面図Similarly front view of terminals 同じく図1のB−B断面図(高圧縮部)BB sectional view of FIG. 1 (high compression part) 同じく図1のC−C断面図(低圧縮部)Similarly CC sectional view of FIG. 1 (low compression part) 本発明の実施形態2の端子付き電線の側断面図Sectional side view of the electric wire with a terminal of Embodiment 2 of the present invention 同じく端子付き電線の平面図Similarly, a plan view of the electric wire with terminal 同じく端子の側断面図Similarly, side sectional view of the terminal 同じく端子の平面図Similarly, terminal plan 同じく図11のD−D断面図DD sectional view of FIG. 11 雄端子と雌端子を嵌合させた状態を示す側断面図Side sectional view showing a state in which a male terminal and a female terminal are fitted together 本発明の実施形態3の端子金具付き電線の側断面図Sectional side view of the electric wire with a terminal metal fitting of Embodiment 3 of the present invention

<実施形態1>
本発明を具体化した実施形態1の端子付き電線10を、図1ないし図8によって説明する。以下の説明においては、図1および図2における左側を前とし右側を後とする。また、図1における上側を上とし下側を下とする。
<Embodiment 1>
An electric wire 10 with a terminal according to a first embodiment embodying the present invention will be described with reference to FIGS. In the following description, the left side in FIGS. 1 and 2 is the front and the right side is the rear. Further, the upper side in FIG. 1 is the upper side and the lower side is the lower side.

本実施形態の端子付き電線10は、図1および図2に示すように、雌型の端子11と電線40とを導通接続させたものである。   As shown in FIGS. 1 and 2, the terminal-attached electric wire 10 of the present embodiment is obtained by electrically connecting a female terminal 11 and an electric wire 40.

端子11は、図3ないし図6に示すように、相手側となる雄型の端子のタブ(相手側端子の一例)と導通可能に接続される接続部12と、接続部12から軸方向に連なり電線40が載置される載置部17と、載置部17の両縁から立ち上がるように延出されて載置部17に載置された電線40の芯線41にかしめ圧着される一対のワイヤバレル18,18(バレル部の一例)と、ワイヤバレル18,18の後方側に並んで設けられ、電線40の端末において絶縁被覆42により覆われた部分に圧着される一対のインシュレーションバレル19,19とを備える端子本体11Aと、後述する導通部材30とを備える。   As shown in FIGS. 3 to 6, the terminal 11 includes a connecting portion 12 that is connected to a tab (an example of a mating terminal) of a male terminal that is a mating side, and an axial direction from the connecting portion 12. A pair of mounting portions 17 on which the continuous electric wires 40 are mounted, and a pair of caulking and crimping to the core wires 41 of the electric wires 40 that extend from both edges of the mounting portions 17 and are mounted on the mounting portions 17. A pair of insulation barrels 19 that are provided side by side with wire barrels 18 and 18 (an example of a barrel portion) and are crimped to a portion covered with an insulating coating 42 at the end of the wire 40. , 19 and a conducting member 30 described later.

上記接続部12は、所定形状の金属板を折り曲げ加工することにより前後に開口する角筒状に成形されており、前後に延出する底壁13と、底壁13の両側縁から立ち上げられる一対の側壁14,14と、一方の側壁14から連なり底壁13と対向する天井壁15と、他方の側壁14から連なり天井壁15の外側に重ね合わせられる外壁16とから構成されている。底壁13の前端からは、前方から挿入される雄型の端子のタブ(図示せず)に対して弾性接触可能な弾性接触片20が、底壁13から前方へ延出する舌片20Aを接続部12における前端位置にて後方へ折り返した後、接続部12における長さ方向略中央位置にて前方へ折り返すことにより設けられている。   The connecting portion 12 is formed into a rectangular tube shape that opens forward and backward by bending a metal plate having a predetermined shape, and rises from a bottom wall 13 that extends forward and backward and from both side edges of the bottom wall 13. A pair of side walls 14, 14, a ceiling wall 15 that continues from one side wall 14 and faces the bottom wall 13, and an outer wall 16 that continues from the other side wall 14 and overlaps the outside of the ceiling wall 15. From the front end of the bottom wall 13, an elastic contact piece 20 capable of elastic contact with a tab (not shown) of a male terminal inserted from the front has a tongue piece 20 </ b> A extending forward from the bottom wall 13. It is provided by folding back at the front end position of the connection portion 12 and then folding back at a substantially central position in the length direction of the connection portion 12.

また底壁13には、端子11をハウジング(図示せず)のキャビティ内に収容したときにキャビティ内に設けられたランスが進入して係止可能な係止孔21が開口して形成されている。また係止孔21の両側縁(両側壁14,14の下端)からは、キャビティ内への挿入動作の案内などに機能するスタビライザ22が一対突設されている。   The bottom wall 13 is formed with a locking hole 21 that can be locked by entering a lance provided in the cavity when the terminal 11 is accommodated in the cavity of the housing (not shown). Yes. Further, a pair of stabilizers 22 functioning as guides for the insertion operation into the cavity and the like are protruded from both side edges of the locking hole 21 (lower ends of the side walls 14, 14).

載置部17の電線40が配置される面(図1における上側に配される面)には、電線40を圧着する際に芯線41の周囲に形成された酸化膜を破るための凹部17Aが電線40の軸方向と直行する向きに複数本凹設されている(図4参照)。   A recess 17A for breaking the oxide film formed around the core wire 41 when the electric wire 40 is crimped is provided on the surface of the mounting portion 17 on which the electric wire 40 is disposed (the surface disposed on the upper side in FIG. 1). A plurality of recesses are provided in a direction perpendicular to the axial direction of the electric wire 40 (see FIG. 4).

端子本体11Aは、鉄または鉄合金からなる金属板材の表面に亜鉛−ニッケル下地(下地層の一例)を施し、その後スズまたはスズ合金を含むメッキ層(図示せず)が形成された鋼板からなる。メッキ層の厚みは、0.4μm以上であることが好ましい。メッキ層が薄すぎるとメッキ層が剥離して腐食しやすくなり、オスメス嵌合部の電気的な接続安定性が確保できないからである。   The terminal body 11A is made of a steel plate in which a surface of a metal plate made of iron or an iron alloy is coated with a zinc-nickel base (an example of a base layer) and then a plating layer (not shown) containing tin or a tin alloy is formed. . The thickness of the plating layer is preferably 0.4 μm or more. This is because if the plating layer is too thin, the plating layer is peeled off and easily corroded, and the electrical connection stability of the male-female fitting portion cannot be ensured.

端子11の載置部17に載置されワイヤバレル18,18により圧着される電線40は、図1および図2に示すように、アルミニウム製またはアルミニウム合金製の複数本の金属素線を撚り合せてなる芯線41と、芯線41の外周を被覆する合成樹脂製の絶縁被覆42とを備える。電線40の端末は、絶縁被覆43が剥離されて芯線41が露出した状態になっている。電線40は、露出芯線41の端末を接続部12側に向けて端子11に接続される。   As shown in FIGS. 1 and 2, the electric wire 40 placed on the placement portion 17 of the terminal 11 and crimped by the wire barrels 18 and 18 is formed by twisting a plurality of metal strands made of aluminum or aluminum alloy. And an insulating coating 42 made of a synthetic resin that covers the outer periphery of the core wire 41. The terminal of the electric wire 40 is in a state where the insulation coating 43 is peeled off and the core wire 41 is exposed. The electric wire 40 is connected to the terminal 11 with the end of the exposed core wire 41 facing the connecting portion 12 side.

さて、本実施形態では、端子本体11Aの載置部17ワイヤバレル18の一部から接続部12に渡って、導通部材30が設けられている(図3ないし図6参照)。導通部材30は、表面にスズメッキ層を設けたアルミニウム製またはアルミニウム合金製の金属板材からなり、長尺の長方形の長さ方向の一端側(図4における右側)がT字形状となるように幅広となった幅広部31を有する。幅広部31は、その幅が、一対のワイヤバレル18,18が芯線41を圧着した際に芯線41を全周に渡って巻回可能な幅に設定されているとともに、その長さがワイヤバレル18の電線40の軸方向の長さの概ね1/3程度に設定されており、図4に示すように、この幅広部31の前方側の縁部が、端子本体11Aのワイヤバレル18の接続部12側の縁部に沿うように、載置部17およびワイヤバレル18,18に重ねられている。また、幅広部31の前方側は、図3に示すように、端子11の接続部12における後端位置にて上方へ折り曲げられた後、接続部12の天井壁15の高さ位置にて前方へ折り曲げられて、天井壁15に重ねられるように設けられている。この天井壁15に重ねられている領域の略中央部は、天井壁15から僅かに浮き上がるように折り曲げ加工されており、これにより、前方から挿入された雄型端子のタブに対して弾性的に接触可能とされている。   Now, in this embodiment, the conduction member 30 is provided from a part of the placement portion 17 of the terminal main body 11A to the connection portion 12 (see FIGS. 3 to 6). The conducting member 30 is made of a metal plate made of aluminum or aluminum alloy having a tin plating layer on the surface, and is wide so that one end side (the right side in FIG. 4) of the long rectangular shape has a T shape. It has the wide part 31 which became. The width of the wide portion 31 is set to a width that allows the core wire 41 to be wound around the entire circumference when the pair of wire barrels 18 and 18 are crimped to the core wire 41, and the length thereof is the wire barrel. 18 is set to about 1/3 of the axial length of the electric wire 40, and as shown in FIG. 4, the front edge of the wide portion 31 is connected to the wire barrel 18 of the terminal body 11A. It overlaps with the mounting part 17 and the wire barrels 18 and 18 so that the edge part by the side of the part 12 may be followed. Further, as shown in FIG. 3, the front side of the wide portion 31 is bent upward at the rear end position in the connection portion 12 of the terminal 11, and then forward at the height position of the ceiling wall 15 of the connection portion 12. It is provided so that it may be folded and overlapped with the ceiling wall 15. The substantially central portion of the region overlaid on the ceiling wall 15 is bent so as to be slightly lifted from the ceiling wall 15, thereby elastically supporting the tab of the male terminal inserted from the front. It is possible to contact.

上述したように、導通部材30は端子本体11Aの一部に重ねられて設けられるが、その一部を端子本体11Aに対して仮留めしておいてもよい。仮留めの方法としては、ロウ付け、溶接、接着の他、例えば一方に爪部を形成して他方側の係止部に係止する等、任意の方法を採用することができる。   As described above, the conductive member 30 is provided so as to be overlapped with a part of the terminal body 11A, but a part thereof may be temporarily fixed to the terminal body 11A. As a temporary fastening method, any method such as brazing, welding, and bonding, for example, forming a claw portion on one side and locking it to the other side locking portion can be adopted.

次に、本実施形態の端子付き電線10の製造方法の一例を説明する。   Next, an example of the manufacturing method of the electric wire 10 with a terminal of this embodiment is demonstrated.

まず、端子本体11Aを構成する金属板材の舌片20Aを折り曲げ加工し、弾性接触片20を形成する。次に、所定形状に折り曲げ加工された導通部材30を端子本体11Aの所定位置に配置した後、端子本体11Aを図3および図4に示す所定形状に折り曲げ加工し、端子11を形成する。この時の導通部材30の位置は、幅広部31の前方側の縁部がワイヤバレル18の接続部12側の縁部にぴったり沿う位置とする。   First, the tongue piece 20A of the metal plate material constituting the terminal body 11A is bent to form the elastic contact piece 20. Next, after the conductive member 30 bent into a predetermined shape is disposed at a predetermined position of the terminal body 11A, the terminal body 11A is bent into the predetermined shape shown in FIGS. The position of the conducting member 30 at this time is a position where the edge on the front side of the wide portion 31 is exactly along the edge on the connection portion 12 side of the wire barrel 18.

また、導通部材30が端子本体11Aに対して動かないように、レーザーを照射してピンポイント溶接を行い、仮留めしてもよい。   Further, pinpoint welding may be performed by irradiating a laser so that the conductive member 30 does not move with respect to the terminal main body 11 </ b> A, and temporarily fixed.

次に、電線40の端部から露出された芯線41を端子11の載置部17上に載置し、一対のワイヤバレル18,18およびインシュレーションバレル19,19を圧着する。導通部材30の幅広部31は芯線41に巻き付くように湾曲され、圧着される(図1参照)。   Next, the core wire 41 exposed from the end portion of the electric wire 40 is placed on the placement portion 17 of the terminal 11, and the pair of wire barrels 18 and 18 and the insulation barrels 19 and 19 are crimped. The wide portion 31 of the conducting member 30 is curved and crimped so as to wrap around the core wire 41 (see FIG. 1).

このような本実施形態の端子付き電線10によれば、端子本体11Aは鉄または鉄合金で構成されているから、従来使用されていた銅または銅合金製のものと比較して芯線との電位差が小さく、腐食し難い。しかも、端子本体11Aの表面には防食作用を有する下地層とスズメッキ層3とが形成されているから、これによっても腐食の進行を効果的に抑制することができる。   According to the terminal-equipped electric wire 10 of this embodiment, since the terminal body 11A is made of iron or an iron alloy, the potential difference from the core wire is compared with that of copper or copper alloy that has been conventionally used. Is small and difficult to corrode. Moreover, since the base layer 11 having the anticorrosive action and the tin plating layer 3 are formed on the surface of the terminal main body 11A, it is possible to effectively suppress the progress of corrosion.

また、端子本体11Aのうち芯線41との接続部分であるワイヤバレル18の一部、および、相手側端子との接続部分である接続部12には、芯線41と同様のアルミニウムまたはアルミニウム合金からなる導通部材30が配置されているから、芯線41と導通部材30との間においても腐食が起こり難く、かつ、電流は端子本体11Aではなく電気抵抗が小さい導通部材30に主に流れることとなるので、大容量の電流が流れた場合でも、発熱量が小さい。   Further, a part of the wire barrel 18 that is a connection portion with the core wire 41 and the connection portion 12 that is a connection portion with the counterpart terminal in the terminal body 11A are made of the same aluminum or aluminum alloy as the core wire 41. Since the conducting member 30 is disposed, corrosion is unlikely to occur between the core wire 41 and the conducting member 30, and the current mainly flows through the conducting member 30 having a small electrical resistance instead of the terminal body 11A. Even when a large amount of current flows, the calorific value is small.

さらに、導通部材30の幅広部31を、ワイヤバレル18のうち接続部12側に片寄るように配置する構成としたから、ワイヤバレル18の幅方向(電線の軸方向)における接続部12側がその反対側と比較して肉厚となって、ワイヤバレル18が芯線41に圧着された際に高圧縮な状態(高圧縮部41A)とされ(図7参照)、この部分においては芯線41の表面に形成された酸化被膜がしっかりと破壊されて、芯線41同士および芯線41ワイヤバレル18とが良好な導電状態とされる。一方、ワイヤバレル18の幅方向(電線の軸方向)における接続部12とは反対側は、接続部12側と比較して肉薄となることにより、芯線41は低圧縮な状態(低圧縮部41B)とされる(図8参照)。従って、この部分においてはワイヤバレル18の芯線41に対する保持力を高めることができる。   Further, since the wide portion 31 of the conducting member 30 is arranged so as to be offset toward the connection portion 12 side of the wire barrel 18, the connection portion 12 side in the width direction of the wire barrel 18 (the axial direction of the electric wire) is the opposite. When the wire barrel 18 is crimped to the core wire 41, it is in a highly compressed state (high compression portion 41A) (see FIG. 7). The formed oxide film is firmly broken, and the core wires 41 and the core wire 41 wire barrel 18 are brought into a good conductive state. On the other hand, the side opposite to the connection portion 12 in the width direction of the wire barrel 18 (the axial direction of the electric wire) is thinner than the connection portion 12 side, so that the core wire 41 is in a low compression state (low compression portion 41B). (See FIG. 8). Therefore, the holding force with respect to the core wire 41 of the wire barrel 18 can be increased in this portion.

<実施形態2>
次に、本発明の実施形態2の端子付き電線50を、図9ないし図14によって説明する。以下の説明においては、上記実施形態1と重複する部分については説明を省略し、同様の符号を付す。
<Embodiment 2>
Next, the electric wire 50 with a terminal of Embodiment 2 of this invention is demonstrated with reference to FIG. 9 thru | or FIG. In the following description, the description overlapping with the first embodiment is omitted, and the same reference numerals are given.

本実施形態の端子付き電線50は、図9および図10に示すように、雄型の端子51と電線40とを導通接続させたものである。   As shown in FIGS. 9 and 10, the electric wire with terminal 50 of the present embodiment is obtained by electrically connecting a male terminal 51 and an electric wire 40.

端子51は、鉄または鉄合金からなる金属板材の表面に亜鉛−ニッケル下地層とスズまたはスズ合金を含むメッキ層とが形成された鋼板からなり、図11ないし図13に示すように、角筒状の本体部55と、本体部55の前端から前方へ突出して相手側となる雌型の端子の弾性接触片(相手側端子の一例)と導通可能に接続されるタブ52(接続部の一例)と、本体部55の後方から軸方向に延びて電線40が載置される載置部57と、載置部57の両縁から立ち上がるように延出されて載置部57に載置された電線40の芯線41にかしめ圧着される一対のワイヤバレル58,58(バレル部の一例)と、ワイヤバレル58,58の後方側に並んで設けられ、電線40の端末において絶縁被覆42により覆われた部分に圧着される一対のインシュレーションバレル59,59とを備える端子本体51Aと、導通部材70とから構成されている。   The terminal 51 is made of a steel plate in which a zinc-nickel underlayer and a plating layer containing tin or a tin alloy are formed on the surface of a metal plate made of iron or an iron alloy. As shown in FIGS. And a tab 52 (an example of a connecting portion) that is connected to an elastic contact piece (an example of a mating terminal) of a female terminal that protrudes forward from the front end of the main body portion 55 and is a mating terminal. ), A placement portion 57 that extends in the axial direction from the rear of the main body portion 55 and on which the electric wire 40 is placed, and is extended so as to rise from both edges of the placement portion 57 and is placed on the placement portion 57. A pair of wire barrels 58 and 58 (an example of a barrel portion) that are caulked and crimped to the core wire 41 of the electric wire 40 and a rear side of the wire barrels 58 and 58 are provided and covered with an insulating coating 42 at the end of the electric wire 40. A pair of A terminal body 51A and a shoe barrel 59, and a conductive member 70..

上記タブ52は前後に延びる細長い平板状の基部53の両側縁部を内側に折り返し、その折返部54を基部53の上面に密着するように重ね合わせた構造とされている。また、一対の折返部53の対向する両縁部間には所定幅の隙間が空くように設定されており、ここに後述する導通部材70のタブ部72が配置されて、全体として二重の平板状とされている(図13参照)。また、タブ52の先端部付近の折返部54Aは、折り返し時にその対向する両縁部が突き合わされる長さに設定されており、この折返部54Aの後方側の側面に導通部材70のタブ部72の先端面が突き当たるように配置されている。さらに、タブ52の先端部はその厚さ方向および幅方向において先細に形成されて、雌型端子への挿入を案内するガイド部56とされている。   The tab 52 has a structure in which both side edge portions of an elongated flat plate-like base 53 extending in the front-rear direction are folded inward, and the folded portions 54 are overlapped so as to be in close contact with the upper surface of the base 53. In addition, a gap of a predetermined width is set between the opposing edges of the pair of folded portions 53, and a tab portion 72 of a conductive member 70 described later is disposed here, so that the entire double portion It is a flat plate shape (see FIG. 13). Further, the folded portion 54A in the vicinity of the front end portion of the tab 52 is set to such a length that the opposite edge portions thereof face each other when folded, and the tab portion of the conductive member 70 is provided on the side surface on the rear side of the folded portion 54A. It arrange | positions so that the front end surface of 72 may contact | abut. Further, the tip end portion of the tab 52 is tapered in the thickness direction and the width direction, and serves as a guide portion 56 that guides insertion into the female terminal.

また本体部55には、端子51をハウジング(図示せず)のキャビティ内に収容したときにキャビティ内に設けられたランスが進入して係止可能な係止孔61が底部に開口して形成されているとともに、係止孔61の両側縁からは、キャビティ内への挿入動作の案内などに機能するスタビライザ62が一対突設されている。   The main body 55 is formed with a locking hole 61 that opens to the bottom when the terminal 51 is accommodated in a cavity of a housing (not shown) and a lance provided in the cavity enters and can be locked. In addition, a pair of stabilizers 62 functioning to guide the insertion operation into the cavity and the like are protruded from both side edges of the locking hole 61.

さらに、載置部17の上面には、芯線41の周囲に形成された酸化膜を破るための凹部57Aが複数本凹設されている(図12参照)。   Furthermore, a plurality of concave portions 57A for breaking the oxide film formed around the core wire 41 are provided on the upper surface of the mounting portion 17 (see FIG. 12).

本実施形態の導通部材70は、上記実施形態と同様に、表面にスズメッキ層を設けたアルミニウム製またはアルミニウム合金製の金属板材からなり、長尺の長方形の長さ方向の一端側(図12における右側)が、芯線41の全周を巻回可能な幅に設定された幅広部71とされるとともに、他端側は雌型の端子と接続可能なタブ部とされており、全体として細長いT字形状をなしている。また幅広部71の軸方向の長さは、ワイヤバレル58の電線40の軸方向の長さの概ね1/4程度に設定されており、図12に示すように、この幅広部71の前方側の縁部が、ワイヤバレル58の接続部52側の縁部に沿うように、載置部57およびワイヤバレル58,58に重ねられている。また、幅広部71の前方側は、図11に示すように、端子51の本体部55における後端位置にて上方へ折り曲げられた後、さらに前方へ折り曲げられて、タブ部72がタブ52の基部53に重ねられるように設定されている。   Similar to the above embodiment, the conducting member 70 of this embodiment is made of a metal plate made of aluminum or aluminum alloy having a tin plating layer on the surface, and is one end side in the length direction of a long rectangle (in FIG. 12). The right side) is a wide portion 71 set to a width that can be wound around the entire circumference of the core wire 41, and the other end side is a tab portion that can be connected to a female terminal. It has a letter shape. The length of the wide portion 71 in the axial direction is set to about ¼ of the length of the wire barrel 58 in the axial direction of the electric wire 40. As shown in FIG. Is placed on the mounting portion 57 and the wire barrels 58 and 58 so as to be along the edge portion of the wire barrel 58 on the connection portion 52 side. Further, as shown in FIG. 11, the front side of the wide portion 71 is bent upward at the rear end position in the main body portion 55 of the terminal 51, and is further bent forward, so that the tab portion 72 is connected to the tab 52. It is set so as to overlap the base 53.

このような本実施形態の端子付き電線50によれば、上記実施形態と同様に、端子本体51Aは鉄または鉄合金で構成されており、しかも、芯線41との接続部分であるワイヤバレル58の一部、および、相手側端子との接続部分であるタブ52には、芯線41と同様のアルミニウムまたはアルミニウム合金からなる導通部材70が配置されているから、腐食し難く、かつ、大容量の電流が流れた場合でも発熱量が小さい。   According to such a terminal-attached electric wire 50 of the present embodiment, the terminal body 51A is made of iron or an iron alloy, and the wire barrel 58, which is a connection portion with the core wire 41, as in the above-described embodiment. Since the conductive member 70 made of aluminum or aluminum alloy similar to the core wire 41 is disposed on a part and the tab 52 which is a connection portion with the counterpart terminal, it is difficult to corrode and has a large capacity current. The amount of heat generated is small even when

<実施形態3>
次に、本発明の実施形態3の端子付き電線80を、図15によって説明する。以下の説明においては、上記実施形態1および2と重複する部分については説明を省略し、同様の符号を付す。
<Embodiment 3>
Next, the electric wire 80 with a terminal of Embodiment 3 of this invention is demonstrated with FIG. In the following description, the description overlapping with the first and second embodiments is omitted, and the same reference numerals are given.

本実施形態の端子付き電線80は、図15に示すように、雌型の端子81と電線40とを導通接続させたものである。   As shown in FIG. 15, the terminal-attached electric wire 80 of the present embodiment is obtained by electrically connecting a female terminal 81 and the electric wire 40.

端子81は、図15に示すように、相手側となる雄型の端子のタブと導通可能に接続される接続部82と、接続部82から軸方向に連なり電線40が載置される載置部87と、載置部87の両縁から立ち上がるように延出されて載置部87に載置された電線40の芯線41にかしめ圧着される一対のワイヤバレル88,88と、ワイヤバレル88,88の後方側に並んで設けられ、電線40の端末において絶縁被覆42により覆われた部分に圧着される一対のインシュレーションバレル89,89とを備えた端子本体81Aと、導通部材90とから構成されている。端子本体81Aは、鉄または鉄合金からなる金属板材の表面に亜鉛−ニッケル下地層とスズまたはスズ合金を含むメッキ層から形成された鋼板からなる。   As shown in FIG. 15, the terminal 81 is connected to a male terminal tab on the mating side so as to be conductive, and a mounting on which the electric wire 40 is mounted in an axial direction from the connecting portion 82. A pair of wire barrels 88, 88 extending so as to rise from both edges of the mounting portion 87 and crimped to the core wire 41 of the electric wire 40 mounted on the mounting portion 87, and the wire barrel 88 , 88 and a terminal body 81A having a pair of insulation barrels 89, 89 that are crimped to a portion covered with an insulating coating 42 at the end of the electric wire 40, and a conducting member 90. It is configured. The terminal body 81A is made of a steel plate formed of a zinc-nickel underlayer and a plating layer containing tin or tin alloy on the surface of a metal plate made of iron or iron alloy.

上記接続部82は角筒状に成形されており、前後に延出する底壁83と、底壁83の両側縁から立ち上げられる一対の側壁84,84と、一方の側壁84から連なり底壁83と対向する天井壁85と、他方の側壁84から連なり天井壁85の外側に重ね合わせられる外壁86とから構成されている。底壁83のうち前方寄りには、前方側(図15における左側)に向けて緩やかに立ち上がる形状とされた弾性片83Aが、底壁83の一部を切り起こすことにより設けられている。この弾性片83Aの先端部は下方へ向けてく字形状に屈曲されており、この屈曲部83Bにおいて後述する導通部材90に弾性的に接触して、確実に電気的導通が図れるようになっている。   The connecting portion 82 is formed in a rectangular tube shape, and includes a bottom wall 83 extending in the front-rear direction, a pair of side walls 84 and 84 raised from both side edges of the bottom wall 83, and a bottom wall continuous from one side wall 84. 83, a ceiling wall 85 that faces 83, and an outer wall 86 that continues from the other side wall 84 and overlaps the outside of the ceiling wall 85. Near the front of the bottom wall 83, an elastic piece 83 </ b> A shaped to rise gently toward the front side (left side in FIG. 15) is provided by raising a part of the bottom wall 83. The distal end portion of the elastic piece 83A is bent downward in the shape of a letter, and the bent portion 83B is elastically brought into contact with a conduction member 90 to be described later so that electrical conduction can be ensured. .

本実施形態の導通部材90は、端子本体81Aの載置部87の一部から接続部82に渡って設けられている。導通部材90は、表面にスズメッキ層を設けたアルミニウム製またはアルミニウム合金製の金属板材からなり、長尺の長方形の長さ方向の一端側(図15における右側)が幅広部91とされている。この幅広部91は、芯線41を巻回可能な幅とされ、かつ、ワイヤバレル88の電線40の軸方向の長さの概ね1/3程度の長さとされており、この幅広部91の前方側の縁部が、端子本体81Aのワイヤバレル88の接続部82側の縁部に沿うように、載置部87およびワイヤバレル88,88に重ねられている。また、幅広部91の前方側は、上述した底壁83および弾性片83Aに概ね沿う長さおよび形状とされて、端子本体81Aの内部において弾性片83Aに重ねられている。この導通部材90の先端部も、上述した弾性片83Aと同様に下方へ向けてく字形状に屈曲されており、この屈曲部92付近において弾性片83Aおよび雄型端子のタブに対して弾性的に接触して電気的導通を図るとともに、その先端側は、雄型端子が挿入される際の案内面93とされている。   The conducting member 90 of the present embodiment is provided from a part of the placement portion 87 of the terminal main body 81 </ b> A to the connection portion 82. The conductive member 90 is made of a metal plate made of aluminum or aluminum alloy having a tin plating layer on the surface, and one end side (the right side in FIG. 15) of the long rectangle is the wide portion 91. The wide portion 91 has a width that allows the core wire 41 to be wound, and is approximately 1/3 of the axial length of the electric wire 40 of the wire barrel 88. The side edge portion is overlapped with the placement portion 87 and the wire barrels 88 and 88 so as to be along the edge portion of the terminal main body 81A on the connection portion 82 side of the wire barrel 88. In addition, the front side of the wide portion 91 has a length and a shape substantially along the bottom wall 83 and the elastic piece 83A described above, and is superimposed on the elastic piece 83A inside the terminal body 81A. Similarly to the elastic piece 83A described above, the leading end portion of the conducting member 90 is bent in a downward-shaped shape, and elastically with respect to the elastic piece 83A and the tab of the male terminal near the bent portion 92. While being brought into contact with each other for electrical conduction, the distal end side thereof serves as a guide surface 93 when the male terminal is inserted.

このような本実施形態の端子付き電線80によれば、上記実施形態と同様に、端子本体81Aは鉄または鉄合金で構成されており、しかも、芯線41との接続部分であるワイヤバレル88の一部、および、相手側端子との接続部分である弾性片83Aには、芯線41と同様のアルミニウムまたはアルミニウム合金からなる導通部材90が配置されているから、腐食し難く、かつ、大容量の電流が流れた場合でも発熱量が小さい。   According to the electric wire with terminal 80 of this embodiment, the terminal main body 81A is made of iron or an iron alloy, and the wire barrel 88 that is a connection portion with the core wire 41 is also formed as in the above embodiment. Since the conductive member 90 made of aluminum or aluminum alloy similar to the core wire 41 is disposed on a part and the elastic piece 83A which is a connection portion with the counterpart terminal, it is difficult to corrode and has a large capacity. Even when current flows, the amount of heat generated is small.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれる。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.

(1)上記実施形態では、端子本体11A,51A,81Aの表面に亜鉛−ニッケル下地層とスズメッキ層とを設ける構成としたが、スズメッキ層だけ設ける構成としてもよいし、全く設けない構成としてもよい。また、これらの下地層やスズメッキ層を端子本体11A,51A,81Aの全域に設ける構成ではなく、端子本体11A,51A,81Aのうち異種金属との接触部分、例えば、載置部17,57,87、ワイヤバレル18,58,88および接続部12,82、タブ52だけに設ける構成としてもよい。   (1) In the above embodiment, the zinc main body 11A, 51A, and 81A are provided with a zinc-nickel underlayer and a tin plating layer. However, only a tin plating layer may be provided, or a structure may not be provided at all. Good. In addition, these base layers and tin plating layers are not provided in the entire region of the terminal bodies 11A, 51A, 81A, but contact portions with different metals in the terminal bodies 11A, 51A, 81A, for example, the mounting portions 17, 57, It is good also as a structure provided only in 87, wire barrel 18,58,88 and connection part 12,82, and tab 52. FIG.

(2)上記実施形態では、導通部材30,70,90をアルミニウム製またはアルミニウム合金製としたが、端子本体11A,51A,81Aを構成する鉄または鉄合金よりイオン化傾向が大きく、かつ、電気抵抗が小さい金属であればよい。具体的には、マグネシウム(合金)等があげられる。   (2) In the above embodiment, the conducting members 30, 70, 90 are made of aluminum or aluminum alloy, but the ionization tendency is larger than the iron or iron alloy constituting the terminal bodies 11A, 51A, 81A, and the electrical resistance As long as the metal is small. Specific examples include magnesium (alloy).

(3)上記実施形態では、導通部材30,70,90の表面にスズメッキ層を設ける構成としたが、必ずしも設けなくてもよい。   (3) In the above embodiment, the tin plating layer is provided on the surface of the conductive members 30, 70, 90. However, it is not always necessary to provide the tin plating layer.

(4)導通部材の形状は上記実施形態に限らず、少なくともバレル部18,58,88と芯線41との間、および、接続部12,82(タブ52)と相手側端子との間に配置される構成であれば、任意の形状とすることができる。例えば、上記実施形態では、導通部材30,70,90をワイヤバレル18,58,88の一部に配置する構成としたが、ワイヤバレル全体に配置する構成としてもよい。   (4) The shape of the conducting member is not limited to the above embodiment, and is disposed at least between the barrel portions 18, 58, 88 and the core wire 41, and between the connecting portions 12, 82 (tab 52) and the counterpart terminal. Any configuration can be used as long as it is configured. For example, in the above-described embodiment, the conductive members 30, 70, 90 are arranged in a part of the wire barrels 18, 58, 88, but may be arranged in the whole wire barrel.

10,50,80…端子付き電線
11,51,81…端子
11A,51A,81A…端子本体
12,82…接続部
17,57,87…載置部
18,58,88…ワイヤバレル(バレル部)
19,59、89…インシュレーションバレル
20…弾性接触片
30,70,90…導通部材
31,71,91…幅広部
40…電線
41…芯線
42…絶縁被覆
41A…高圧縮部
41B…低圧縮部
52…タブ(接続部)
72…タブ部
82A…弾性片
10, 50, 80 ... Electric wires with terminals 11, 51, 81 ... Terminals 11A, 51A, 81A ... Terminal bodies 12, 82 ... Connection portions 17, 57, 87 ... Placement portions 18, 58, 88 ... Wire barrel (barrel portion) )
19, 59, 89 ... Insulation barrel 20 ... Elastic contact pieces 30, 70, 90 ... Conductive members 31, 71, 91 ... Wide part 40 ... Electric wire 41 ... Core wire 42 ... Insulation coating 41A ... High compression part 41B ... Low compression part 52 ... Tab (connection part)
72 ... Tab part 82A ... Elastic piece

Claims (8)

電線の端末から露出したアルミニウム製またはアルミニウム合金製の芯線に圧着されるバレル部および相手側端子と導通可能に接続される接続部を有する端子であって、
鉄または鉄合金からなる端子本体と、少なくとも前記バレル部と前記芯線との間、および、前記接続部と前記相手側端子との間に配置され、イオン化傾向が前記芯線と同等あるいは前記端子本体より前記芯線に近く、かつ、電気抵抗が前記端子本体より小さい金属材料からなる導通部材とから構成されていることを特徴とする端子。
A terminal having a barrel portion that is crimped to a core wire made of aluminum or aluminum alloy that is exposed from the end of the electric wire and a connection portion that is connected to be electrically connected to the counterpart terminal,
A terminal body made of iron or an iron alloy, at least between the barrel portion and the core wire, and between the connection portion and the mating terminal, has an ionization tendency equal to that of the core wire or from the terminal body. A terminal comprising: a conducting member that is close to the core wire and has an electrical resistance smaller than that of the terminal body and made of a metal material.
前記導通部材はアルミニウムまたはアルミニウム合金からなることを特徴とする請求項1に記載の端子。 The terminal according to claim 1, wherein the conducting member is made of aluminum or an aluminum alloy. 前記端子本体は、炭素鋼、耐候性鋼、またはステンレス鋼からなることを特徴とする請求項1または請求項2に記載の端子。 The terminal according to claim 1, wherein the terminal body is made of carbon steel, weather resistant steel, or stainless steel. 前記端子本体の表面にスズメッキ層が設けられていることを特徴とする請求項1ないし請求項3のいずれか一項に記載の端子。 The terminal according to any one of claims 1 to 3, wherein a tin plating layer is provided on a surface of the terminal body. 前記スズメッキ層の下に亜鉛または亜鉛合金からなる下地層が設けられていることを特徴とする請求項4に記載の端子。 The terminal according to claim 4, wherein a base layer made of zinc or a zinc alloy is provided under the tin plating layer. 前記導通部材の表面にスズメッキ層が設けられていることを特徴とする請求項1ないし請求項5のいずれか一項に記載の端子。 The terminal according to claim 1, wherein a tin plating layer is provided on a surface of the conductive member. アルミニウム製またはアルミニウム合金製の芯線を絶縁被覆で覆った電線と、前記電線の端末から露出した前記芯線に圧着されるバレル部および相手側端子と導通可能に接続される接続部を有する端子と、を備える端子付き電線であって、
前記端子は、鉄または鉄合金からなる端子本体と、少なくとも前記バレル部と前記芯線との間、および、前記接続部と前記相手側端子との間に配置され、イオン化傾向が前記芯線と同等あるいは前記端子本体より前記芯線に近く、かつ、電気抵抗が前記端子本体より小さい金属材料からなる導通部材とから構成されていることを特徴とする端子付き電線。
An electric wire in which a core wire made of aluminum or an aluminum alloy is covered with an insulation coating, a barrel portion that is crimped to the core wire exposed from the end of the electric wire, and a terminal that has a connection portion that is connected to be electrically connected to a counterpart terminal; An electric wire with a terminal comprising:
The terminal is disposed between a terminal body made of iron or an iron alloy, at least between the barrel portion and the core wire, and between the connection portion and the counterpart terminal, and the ionization tendency is the same as that of the core wire or An electric wire with a terminal, characterized in that it is closer to the core wire than the terminal main body and is composed of a conductive member made of a metal material having an electric resistance smaller than that of the terminal main body.
前記導通部材は前記バレル部の幅方向における前記接続部側に片寄って配置されており、前記バレル部が前記芯線を圧着した状態で前記バレル部の幅方向における前記接続部側が前記芯線に対して高圧縮部とされており、前記接続部の反対側は前記芯線に対して低圧縮部とされていることを特徴とする請求項7に記載の端子付き電線。 The conducting member is arranged to be offset toward the connecting portion side in the width direction of the barrel portion, and the connecting portion side in the width direction of the barrel portion is in a state where the barrel portion is crimped to the core wire. The electric wire with a terminal according to claim 7, wherein the electric wire has a high compression portion, and the opposite side of the connection portion is a low compression portion with respect to the core wire.
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