JP2013237052A - Welding method by non-contact welding - Google Patents

Welding method by non-contact welding Download PDF

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JP2013237052A
JP2013237052A JP2012109606A JP2012109606A JP2013237052A JP 2013237052 A JP2013237052 A JP 2013237052A JP 2012109606 A JP2012109606 A JP 2012109606A JP 2012109606 A JP2012109606 A JP 2012109606A JP 2013237052 A JP2013237052 A JP 2013237052A
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welding
metal plate
welded
welded member
protrusion
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Shigeki Saito
茂樹 齋藤
Hiroyuki Oka
寛幸 岡
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Trumpf Corp
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PROBLEM TO BE SOLVED: To provide a welding method by non-contact welding that enables highly accurate welding free from welding failure and shortage of welding strength by improving adhesion by eliminating a clearance between welded members and that can easily recognize an accurate irradiation position of a laser beam and an electron beam.SOLUTION: At an end of a first metal plate 10, a plurality of projections 14 vertically projecting from the end are formed at predetermined intervals. On a second metal plate 12, a plurality of through holes 26 to which the projections 14 are fitted are formed at predetermined intervals. The projection 14 of the first metal plate 10 is inserted and fitted to the through hole 26 of the second metal plate 12, and a projection end face 18 of the projection 14 has a height equal to or close to that of one surface 12a of the second metal plate 12. A welding index line 30 which is a fitting section between the projection 14 and the through hole 26 appears on the surface 12a of the second metal plate 12. A laser beam L is emitted from the surface 12a side of the second metal plate 12 along the welding index line 30, so as to perform welding.

Description

本発明は、金属板等の複数の被溶接部材をレーザー溶接や電子ビーム溶接等の非接触溶接により溶接する溶接方法に関するものである。   The present invention relates to a welding method for welding a plurality of members to be welded such as metal plates by non-contact welding such as laser welding or electron beam welding.

亜鉛めっき鋼板を始め、アルミニウム、真鍮、銅、冷間圧延鋼板、軟鋼、ブリキ、クロム、ニッケル、チタニウム等の種々の金属板を使用する板金加工においては、複数の部材を固定して製品化されるものも多い。そのような板金加工における固定方法としては、旧来から「かしめ」による固定が一般によく利用されてきた。しかしながら、「かしめ」による固定では、振動や経年変化によって固定箇所が外れる不都合が生じていた。このため、最近では、レーザー溶接や電子ビーム溶接等の非接触溶接による溶接方法も頻繁に利用されてきている。   In sheet metal processing using various metal plates such as galvanized steel sheets, aluminum, brass, copper, cold rolled steel sheets, mild steel, tinplate, chromium, nickel, titanium, etc., it is commercialized by fixing multiple members. There are many things. As a fixing method in such sheet metal processing, fixing by “caulking” has been generally used from the past. However, in the case of fixing by “caulking”, there is an inconvenience that the fixing portion is detached due to vibration or secular change. For this reason, recently, welding methods using non-contact welding such as laser welding and electron beam welding have been frequently used.

例えば、レーザービームを熱源として利用するレーザー溶接は、金属板等の複数の被溶接部材を任意の位置で接合させ、その接合位置にレーザービームを照射させて接合位置を加熱溶融し、その溶融箇所を冷却凝固して被溶接部材同士を溶接するものである。レーザー溶接では、レーザービーム(レーザーを集光したエネルギー密度の高い光束)を集中熱源として被溶接部材に局所的に照射するものであるため、非常に深い溶け込みが得られるうえ、被溶接部材全体に与える熱影響は極めて少なく、被溶接部材の変形も殆ど生じないという利点がある。また、被溶接部材におけるレーザービームの照射部位やその近傍に、溶接専用箇所であるタブ状部(特許文献1)やスリット(特許文献2)を形成することにより、さらに安定した溶接を図る技術も公開されている。   For example, in laser welding using a laser beam as a heat source, a plurality of members to be welded such as metal plates are joined at arbitrary positions, and the joining position is irradiated with a laser beam to heat and melt the joining position. Is cooled and solidified to weld the members to be welded together. In laser welding, a laser beam (a high-energy-density beam focused by a laser) is locally irradiated onto the welded member as a concentrated heat source, so that a very deep penetration can be obtained and the entire welded member can be obtained. There is an advantage that the influence of heat is very small, and the member to be welded is hardly deformed. In addition, there is a technique for achieving more stable welding by forming a tab-shaped portion (Patent Document 1) and a slit (Patent Document 2), which are dedicated portions for welding, at or near the laser beam irradiation site in the member to be welded. It has been published.

特開平10−334957号公報JP 10-334957 A 特開平10−99982号公報Japanese Patent Application Laid-Open No. 10-99982

ここで、従来のレーザー溶接の代表的な仕様の2つを図9に例示する。1つ目の例を図9(a)に示し、2つ目の例を図9(b)に示す。
図9(a)は板状の第一被溶接部材110の端部(厚み箇所の端面)を板状の第二被溶接部材112の片面の任意の位置に接合させ、その接合箇所を溶接するものである。即ち、2個の板状部材を直角に溶接するものである。この場合、レーザービームは、第二被溶接部材112の上方(第二被溶接部材112における第一被溶接部材110が接合している面とは反対側の面)から照射する。レーザービームの照射によって、第一被溶接部材110の端部が接合している箇所の第二被溶接部材112の厚み全域と、第一被溶接部材110における端部位置から内部側の浅い深さ位置までとが溶融される。その後、溶融箇所が冷却して固まる(溶着箇所114となる)ことによって、第一被溶接部材110と第二被溶接部材112とが固定される。
図9(b)は、第二被溶接部材112の片面と溶接固定するための第一被溶接部材110は、その端部付近を主体部に対して90度折り曲げて溶接専用箇所であるタブ状部110aを形成したものを使用する。第一被溶接部材110のタブ状部110aの外側面を第二被溶接部材112の片面と接合させ、その接合面の任意の箇所において、第二被溶接部材112の上方(第二被溶接部材112における第一被溶接部材110のタブ状部110aと接合している面とは反対側の面)からレーザービームを照射する。レーザービームの照射によって、第二被溶接部材112の厚み全域と、第一被溶接部材110のタブ状部110aの厚み全域か厚みの一部までとが溶融される。その後、その溶融箇所が冷却して固まる(溶着箇所114となる)ことによって、第一被溶接部材110(タブ状部110a)と第二被溶接部材112とが固定される。
Here, two typical specifications of conventional laser welding are illustrated in FIG. The first example is shown in FIG. 9 (a), and the second example is shown in FIG. 9 (b).
FIG. 9 (a) joins the end of the plate-like first welded member 110 (the end face of the thick portion) to an arbitrary position on one side of the plate-like second welded member 112, and welds the joined portion. Is. That is, two plate-like members are welded at a right angle. In this case, the laser beam is irradiated from above the second welded member 112 (the surface of the second welded member 112 opposite to the surface to which the first welded member 110 is joined). Through the irradiation of the laser beam, the entire thickness of the second welded member 112 where the end of the first welded member 110 is joined, and the shallow depth inside from the end position of the first welded member 110. Up to the position is melted. Thereafter, the melted portion is cooled and solidified (becomes the welded portion 114), whereby the first welded member 110 and the second welded member 112 are fixed.
FIG. 9B shows a first welded member 110 that is welded and fixed to one surface of the second welded member 112. The first welded member 110 is bent in the vicinity of the end portion by 90 degrees with respect to the main part, and is a tab-shaped portion dedicated to welding. What formed the part 110a is used. The outer side surface of the tab-shaped portion 110a of the first welded member 110 is joined to one surface of the second welded member 112, and the second welded member 112 is positioned above the second welded member 112 at an arbitrary position on the joined surface. 112 is irradiated with a laser beam from a surface opposite to the surface joined to the tab-shaped portion 110a of the first welded member 110 in 112). By irradiation with the laser beam, the entire thickness of the second welded member 112 and the entire thickness of the tab-like portion 110a of the first welded member 110 or up to a part of the thickness are melted. Thereafter, the melted portion is cooled and solidified (becomes a welded portion 114), whereby the first welded member 110 (tab-shaped portion 110a) and the second welded member 112 are fixed.

しかしながら、図9(b)に示すように、2つの面を接合した箇所(第一被溶接部材110のタブ状部110aと第二被溶接部材112とを接合した箇所)に従来のレーザー溶接(スポット溶接)する方法では、第一被溶接部材110のタブ状部110aと第二被溶接部材112との接合箇所の面積が溶着箇所114に比べて大幅に広いため、その広い接合箇所における密着性が悪い状態が発生するおそれがある。密着性が悪いと、溶接箇所に鋼板荷重がかかり、溶接不良や溶接強度不足の心配がある。密着性が悪いと、2つの部材が所望の位置より若干ずれた角度で固定されるおそれがあり、製品の形状に若干の変形が生じるおそれがある。
また、図9(a)や図9(b)に示す従来のレーザー溶接方法では、レーザー照射側からは第一被溶接部材110と第二被溶接部材112の接合箇所が第二被溶接部材112の背後の死角位置になってしまう。このため、第一被溶接部材110と第二被溶接部材112の接合箇所を正確に認識するのが困難であり、レーザービームを照射する際に狙いが付け難いという問題もある。
However, as shown in FIG. 9 (b), conventional laser welding (a place where the tab-like portion 110a of the first welded member 110 and the second welded member 112 are joined) joined to the two surfaces is performed. In the spot welding method, the area of the joint portion between the tab-like portion 110a of the first member to be welded 110 and the second member to be welded 112 is significantly larger than that of the welded portion 114. May cause bad conditions. If the adhesion is poor, a steel plate load is applied to the welded part, and there is a concern of poor welding or insufficient welding strength. If the adhesion is poor, the two members may be fixed at an angle slightly deviated from the desired position, and the product shape may be slightly deformed.
Further, in the conventional laser welding method shown in FIGS. 9A and 9B, the joining location of the first welded member 110 and the second welded member 112 is the second welded member 112 from the laser irradiation side. It becomes the blind spot position behind. For this reason, it is difficult to accurately recognize the joint portion between the first member to be welded 110 and the second member to be welded 112, and there is also a problem that it is difficult to aim when irradiating a laser beam.

本発明は、上記のような問題点に鑑みて為されたものであり、被溶接部材同士の接合箇所の密着性を向上させることで、溶接不良や溶接強度不足のおそれを解消し、溶接箇所を広い面積とすることで溶接強度を強くし、レーザービームや電子ビームの正確な照射位置が容易に把握できる非接触溶接による溶接方法を提供することを目的とする。   The present invention has been made in view of the problems as described above, and improves the adhesion of the welded parts between the members to be welded, thereby eliminating the fear of poor welding and insufficient welding strength. It is an object of the present invention to provide a welding method by non-contact welding that can increase the welding strength by making the area wide and easily grasp the exact irradiation position of the laser beam or electron beam.

上記課題を解決するため、請求項1記載の発明に係る非接触溶接による溶接方法は、
第一被溶接部材と第二被溶接部材とを溶接する非接触溶接による溶接方法であって、前記第一被溶接部材に突起部を形成すると共に、前記第二被溶接部材に前記第一被溶接部材の前記突起部と嵌合するための貫通穴を形成し、前記第一被溶接部材の前記突起部を前記第二被溶接部材の前記貫通穴に挿入嵌合して前記突起部と前記貫通穴との嵌合位置を前記第二被溶接部材における前記第一被溶接部材の存在位置とは反対の表面側に露出させ、前記嵌合位置又はその近傍にレーザービーム又は電子ビームを照射してその照射箇所に位置する前記第一被溶接部材と前記第二被溶接部材とを溶接することを特徴とするものである。
また、請求項2記載の発明に係る非接触溶接による溶接方法は、前記第一被溶接部材の前記突起部を前記第二被溶接部材の前記貫通穴に挿入嵌合した際に、前記突起部の突起端面を前記第二被溶接部材における前記第一被溶接部材の挿入側とは反対側の面と同一又は近い高さに配置することを特徴とするものである。
請求項3記載の発明に係る非接触溶接による溶接方法は、前記突起部の外側面と前記貫通穴の内壁との前記嵌合位置に沿って、前記第二被溶接部材における前記第一被溶接部材とは反対側の面から、レーザービーム又は電子ビームを照射することを特徴とするものである。
請求項4記載の発明に係る非接触溶接による溶接方法は、前記突起部の高さが前記第二被溶接部材の板厚と同じであることを特徴とするものである。
請求項5記載の発明に係る非接触溶接による溶接方法は、前記突起部の側面をテーパー状とすることを特徴とするものである。
請求項6記載の発明に係る非接触溶接による溶接方法は、前記第一被溶接部材の前記突起部と前記第二被溶接部材の前記貫通穴とが、同じ所定の間隔を空けてそれぞれ複数個形成されていることを特徴とするものである。
In order to solve the above-mentioned problem, a welding method by non-contact welding according to the invention of claim 1 is:
A welding method by non-contact welding for welding a first welded member and a second welded member, wherein a projection is formed on the first welded member, and the first welded member is formed on the second welded member. A through hole for fitting with the protruding portion of the welding member is formed, and the protruding portion of the first welded member is inserted and fitted into the through hole of the second welded member. A fitting position with the through hole is exposed on the surface side of the second welded member opposite to the position where the first welded member is present, and a laser beam or an electron beam is irradiated on or near the fitting position. The first welded member and the second welded member positioned at the irradiation location are welded.
Further, in the welding method by non-contact welding according to the second aspect of the present invention, when the protruding portion of the first welded member is inserted and fitted into the through hole of the second welded member, the protruding portion The protrusion end surface of the second welded member is arranged at the same height as or close to the surface of the second welded member opposite to the insertion side of the first welded member.
According to a third aspect of the present invention, there is provided a welding method by non-contact welding in which the first welded member in the second welded member is along the fitting position between the outer surface of the projection and the inner wall of the through hole. A laser beam or an electron beam is irradiated from the surface opposite to the member.
A welding method by non-contact welding according to a fourth aspect of the invention is characterized in that the height of the protrusion is the same as the plate thickness of the second member to be welded.
A welding method by non-contact welding according to a fifth aspect of the invention is characterized in that the side surface of the protruding portion is tapered.
In the welding method by non-contact welding according to the sixth aspect of the present invention, a plurality of the projections of the first member to be welded and the through holes of the second member to be welded are provided at the same predetermined interval. It is characterized by being formed.

本発明に係る溶接方法によれば、第一被溶接部材に形成した突起部を第二被溶接部材に形成した貫通穴に嵌合させた密着状態で溶接するので、溶接を行なう嵌合箇所に隙間が無くなり、溶接時に第一被溶接部材と第二被溶接部材との位置が固定され、両者が角度のズレなく溶接することができる。この結果、製品の形状に変形が生じるおそれを無くし、溶接した箇所にその後に交番荷重がかかることは無い。
また、第一被溶接部材と第二被溶接部材とは嵌合状態なので、抑えたりして固定せずとも安定しているので、レーザービームや電子ビームが正確に照射できるうえ、冶具も不要となる。
さらに、レーザービームや電子ビームを照射する第二被溶接部材の表面に、溶接を行うべき目印としての溶接作業指示線(第一被溶接部材の突起部と第二被溶接部材の貫通穴との嵌合箇所)が露出するので、レーザービームを照射する際に、第一被溶接部材が第二被溶接部材の背面の死角位置にあっても、目印としての照射位置である溶接作業指示線が明確且つ容易に把握でき、溶接作業者がその溶接作業指示線に沿って溶接すれば、正確な位置に確実に溶接を行うことができる。
According to the welding method of the present invention, since the projection formed on the first welded member is welded in a close contact state fitted to the through hole formed on the second welded member, The gap is eliminated, and the positions of the first and second members to be welded are fixed at the time of welding, and both can be welded without any angular deviation. As a result, there is no risk of deformation in the product shape, and no alternating load is subsequently applied to the welded location.
In addition, since the first welded member and the second welded member are in a fitted state, they are stable without being restrained and fixed, so that a laser beam and an electron beam can be accurately irradiated, and no jig is required. Become.
Further, a welding operation instruction line (a first welded member projection and a through-hole of the second welded member) as a mark to be welded to the surface of the second welded member irradiated with a laser beam or an electron beam. When the laser beam is irradiated, even if the first welded member is at the blind spot position on the back surface of the second welded member, the welding operation instruction line that is the irradiation position is used as a mark. If it can be clearly and easily grasped and a welding worker welds along the welding operation instruction line, welding can be reliably performed at an accurate position.

第一被溶接部材の突起部と第二被溶接部材の接合箇所は、第一被溶接部材の突起部の側面外周と第二被溶接部材の貫通穴の内壁周囲であり、接合面積は従来のもの(図9)より広いものである。溶接作業指示線に沿ってレーザービームや電子ビームを照射すれば、2つの部材の接合箇所が溶融するので、隙間が無くなり、しかも溶融面積が広くなるので、溶接強度をより強くすることができる。
また、突起部の高さと第二被溶接部材の厚みとを同等にすれば、溶接後に突起部の先端部が第二被溶接部材の面と同一面となり、邪魔な出っ張りや膨らみが無くなり完成品の汎用性が向上するうえ、溶接跡の外観も良好となる。
また、突起部の側面をテーパー状とすれば、貫通穴に嵌合させる際に、嵌め込みやすくなる
また、突起部及びそれに対応する貫通穴が複数形成されていれば、溶接強度をより向上させることができる。
The joint location between the projection of the first welded member and the second welded member is the outer periphery of the side surface of the projection of the first welded member and the inner wall of the through hole of the second welded member. It is wider than the one (FIG. 9). If a laser beam or an electron beam is irradiated along the welding operation instruction line, the joining portion of the two members is melted, so that there is no gap and the melting area is widened, so that the welding strength can be further increased.
In addition, if the height of the protrusion and the thickness of the second welded member are made equal, the end of the protrusion becomes the same surface as the surface of the second welded member after welding, and there is no disturbing bulge or bulge. In addition to improving the versatility, the appearance of the weld mark is also improved.
Also, if the side surface of the protrusion is tapered, it will be easier to fit into the through hole. If multiple protrusions and corresponding through holes are formed, the welding strength will be further improved. Can do.

溶接前における第一被溶接部材及び第二被溶接部材を示す斜視図である。It is a perspective view which shows the 1st to-be-welded member and the 2nd to-be-welded member before welding. 図1に示す第一被溶接部材と第二被溶接部材とが分離している状態から、第一被溶接部材と第二被溶接部材とを嵌合させた状態を示す断面図である。It is sectional drawing which shows the state which fitted the 1st to-be-welded member and the 2nd to-be-welded member from the state which the 1st to-be-welded member and the 2nd to-be-welded member shown in FIG. 1 isolate | separate. 第一被溶接部材と第二被溶接部材とが嵌合した状態から溶接を行う状態を示す斜視図である。It is a perspective view which shows the state which welds from the state which the 1st to-be-welded member and the 2nd to-be-welded member fitted. 本実施例に係る非接触溶接による溶接方法を示す略概念図である。It is a schematic conceptual diagram which shows the welding method by the non-contact welding which concerns on a present Example. 他の形態における第一被溶接部材と第二被溶接部材とが分離している状態から、第一被溶接部材と第二被溶接部材とを嵌合させた状態を示す断面図である。It is sectional drawing which shows the state which fitted the 1st to-be-welded member and the 2nd to-be-welded member from the state which the 1st to-be-welded member and the 2nd to-be-welded member in another form isolate | separate. (a)(b)は溶接跡の拡大平面図である。(A) and (b) are the enlarged plan views of a welding trace. 他の形態における第一被溶接部材及び第二被溶接部材を示す斜視図である。It is a perspective view which shows the 1st to-be-welded member and 2nd to-be-welded member in another form. 図7に示した第一被溶接部材と第二被溶接部材とを嵌合した状態を示す平面図である。It is a top view which shows the state which fitted the 1st to-be-welded member and 2nd to-be-welded member shown in FIG. (a)(b)は従来のレーザー溶接の構造を示す略断面図である。(A) (b) is a schematic sectional drawing which shows the structure of the conventional laser welding.

以下、図面に基づき、本発明に係る非接触溶接による溶接方法の一実施形態について説明する。
図1は、溶接前における第一被溶接部材及び第二被溶接部材が分離している状態を示す斜視図である。図2は、図1に示す第一被溶接部材と第二被溶接部材とが分離している状態から、第一被溶接部材と第二被溶接部材とを嵌合させた状態を示す断面図である。図3は、第一被溶接部材と第二被溶接部材とが嵌合した状態から溶接を行う状態を示す斜視図である。
Hereinafter, an embodiment of a welding method by non-contact welding according to the present invention will be described based on the drawings.
FIG. 1 is a perspective view showing a state in which a first welded member and a second welded member are separated before welding. 2 is a cross-sectional view showing a state in which the first welded member and the second welded member are fitted from the state in which the first welded member and the second welded member shown in FIG. 1 are separated. It is. FIG. 3 is a perspective view showing a state in which welding is performed from a state in which the first welded member and the second welded member are fitted.

本発明における非接触溶接による溶接方法は、第一被溶接部材である第一金属板10の端面(板の厚み面)側と、第二被溶接部材である第二金属板12の一方の面とをレーザー溶接するものである。本発明では、レーザー溶接を行う前に、第一金属板10にも第二金属板12にも、事前加工を施すものである。   The welding method by non-contact welding in the present invention includes an end surface (thickness surface of the plate) side of the first metal plate 10 that is the first welded member and one surface of the second metal plate 12 that is the second welded member. And laser welding. In the present invention, prior to laser welding, the first metal plate 10 and the second metal plate 12 are pre-processed.

図1や図2に示すように、第一金属板10における端部(板の厚み箇所)には、所定の間隔を空けて複数の突起部14が形成され、突起部14と突起部14の間には凹み空間16が形成されている。第一金属板10における第二金属板12に対向する端部の先端面は、突起部14の先端の突起端面18と、突起部14と突起部14の間の凹み空間16に面する凹み端面20とから成る。突起部14の高さは、凹み端面20と突起端面18との間の高さであり、この高さを“h”とする。   As shown in FIG. 1 and FIG. 2, a plurality of protrusions 14 are formed at predetermined intervals in the end portion (thickness portion of the plate) of the first metal plate 10. A recessed space 16 is formed between them. The front end surface of the end portion of the first metal plate 10 facing the second metal plate 12 has a projecting end surface 18 at the front end of the projecting portion 14 and a recessed end surface facing the recessed space 16 between the projecting portion 14 and the projecting portion 14. 20 and. The height of the protrusion 14 is a height between the recessed end surface 20 and the protrusion end surface 18, and this height is “h”.

突起部14の周囲を一周する側面は、凹み空間16に面するものであって相対的に狭い面積の一対の第一突起側面22(突起部14の高さ“h”を一辺とし、第一金属板10の厚みを他の一辺とするもの)と、一対の第一突起側面22に対して直角方向に配置される相対的に広い面積の一対の第二突起側面24(突起部14の高さ“h”を一辺とし、突起部14の長手方向の長さ(突起部14における表面または裏面に沿った長さ)を他の一辺とするもの)とから成る。1枚の金属板に、突起端面18と一方の突起側面22と凹み端面20と他方の突起側面22とを連続して形成される外形形状を形成するようにプレス加工を行うことで、第一金属板10を形成することができる。   The side surface that goes around the periphery of the protrusion 14 faces the recessed space 16 and has a pair of first protrusion side surfaces 22 having a relatively small area (the height “h” of the protrusion 14 is one side, A metal plate 10 having a thickness on the other side) and a pair of second projection side surfaces 24 (a height of the projection portion 14) having a relatively large area disposed in a direction perpendicular to the pair of first projection side surfaces 22. The length “h” is one side, and the length in the longitudinal direction of the protrusion 14 (the length along the front or back surface of the protrusion 14) is the other side. The first metal plate is pressed so as to form an outer shape in which the protruding end surface 18, one protruding side surface 22, the recessed end surface 20, and the other protruding side surface 22 are continuously formed. The metal plate 10 can be formed.

第二金属板12には、その厚み方向に、所定の間隔を空けて断面四角形の貫通穴26を同一の直線方向に複数個形成する。第二金属板12の各貫通穴26の断面の内壁28は、第一金属板10の各突起部14が丁度嵌合する形状に設定されている。即ち、第一金属板10の突起部14を第二金属板12の貫通穴26に嵌合させた際に、突起部14の側面外周と貫通穴26の内壁28とが隙間なく接合するように、それぞれの寸法や形状を設定する。また、第二金属板12の板厚(貫通穴26の深さ)“t”は、誤差がないものと仮定して、第一金属板10の突起部14の高さ“h”と同じ寸法にするのが望ましい。   In the second metal plate 12, a plurality of through holes 26 having a square cross section are formed in the same linear direction at predetermined intervals in the thickness direction. The inner wall 28 of the cross section of each through hole 26 of the second metal plate 12 is set to a shape in which each projection 14 of the first metal plate 10 is just fitted. That is, when the protrusion 14 of the first metal plate 10 is fitted into the through hole 26 of the second metal plate 12, the outer periphery of the side surface of the protrusion 14 and the inner wall 28 of the through hole 26 are joined without a gap. Set the dimensions and shape of each. Further, the plate thickness (depth of the through hole 26) “t” of the second metal plate 12 is the same dimension as the height “h” of the protrusion 14 of the first metal plate 10 on the assumption that there is no error. It is desirable to make it.

第一金属板10と第二金属板12とを溶接する際には、第一金属板10の突起部14を第二金属板12の貫通穴26内に挿入嵌合させる。この挿入嵌合によって、第一金属板10の凹み端面20が第二金属板12の片面12bと当接し、その当接によって第一金属板10の突起部14の第二金属板12の貫通穴26への挿入移動が停止する。この挿入移動が停止した状態では、第一金属板10の突起部14と第二金属板12の貫通穴26とが溶接可能な嵌合した状態となる(図2及び図3)。第一金属板10の突起部14と第二金属板12の貫通穴26とが嵌合した状態では、第一金属板10の突起部14の周囲の側面(一対の突起側面22と一対の突起側面24)が貫通穴26の内壁28と隙間無く密着接合する。   When welding the first metal plate 10 and the second metal plate 12, the protrusion 14 of the first metal plate 10 is inserted and fitted into the through hole 26 of the second metal plate 12. By this insertion fitting, the recessed end surface 20 of the first metal plate 10 contacts the one surface 12b of the second metal plate 12, and the through hole of the second metal plate 12 of the protrusion 14 of the first metal plate 10 by the contact. The insertion movement to 26 stops. In the state where the insertion movement is stopped, the protruding portion 14 of the first metal plate 10 and the through hole 26 of the second metal plate 12 are fitted so as to be welded (FIGS. 2 and 3). In a state where the protrusion 14 of the first metal plate 10 and the through hole 26 of the second metal plate 12 are fitted, the side surfaces around the protrusion 14 of the first metal plate 10 (the pair of protrusion side surfaces 22 and the pair of protrusions). The side surface 24) is tightly bonded to the inner wall 28 of the through hole 26 without a gap.

第一金属板10の突起部14と第二金属板12の貫通穴26とが嵌合した状態(図2及び図3)においては、突起部14の突起端面18は第二被溶接部材12における第一被溶接部材10の挿入側とは反対側の表面12aと同一又は近い高さとなるように設定する。第二金属板12の一方の表面12a(図3において見える位置、第一金属板10の凹み端面20が当接した第二金属板12の表面12bとは反対側の表面)側には、第一金属板10の突起部14の突起端面18が露出する。即ち、第二金属板12における第一金属板10の存在位置とは反対の表面12側に、第二金属板12の貫通穴26と第一金属板10の突起部14とが嵌合した四角い嵌合位置(溶接指標線30)が現われる。この四角い溶接指標線30は、溶接作業者が溶接を行う指標となるものである。この溶接指標線30が現われる第二金属板12の表面12a側から溶接指標線30を中心に溶接指標線30沿ってレーザービームLを照射する。レーザービームLの幅は、溶接指標線30の線の厚みよりも充分広いものである。レーザービームLを照射して第一金属板10と第二金属板12を溶接する場合には、第一金属板10と第二金属板12を固定状態としてレーザービームLを移動させても、レーザービームLを固定状態として第一金属板10と第二金属板12を移動させても、どちらでも良い。   In a state where the projection 14 of the first metal plate 10 and the through hole 26 of the second metal plate 12 are fitted (FIGS. 2 and 3), the projection end surface 18 of the projection 14 is in the second welded member 12. It sets so that it may become the same or near height as the surface 12a on the opposite side to the insertion side of the 1st member 10 to be welded. One surface 12a of the second metal plate 12 (the position visible in FIG. 3, the surface opposite to the surface 12b of the second metal plate 12 with which the recessed end surface 20 of the first metal plate 10 abuts) is on the side. The protrusion end surface 18 of the protrusion 14 of the single metal plate 10 is exposed. That is, a square in which the through hole 26 of the second metal plate 12 and the protrusion 14 of the first metal plate 10 are fitted to the surface 12 side of the second metal plate 12 opposite to the position where the first metal plate 10 is present. A fitting position (welding index line 30) appears. This square welding index line 30 is an index for the welding operator to perform welding. The laser beam L is irradiated along the welding index line 30 around the welding index line 30 from the surface 12a side of the second metal plate 12 where the welding index line 30 appears. The width of the laser beam L is sufficiently wider than the thickness of the welding index line 30. When the first metal plate 10 and the second metal plate 12 are welded by irradiating the laser beam L, the laser beam L can be moved even if the first metal plate 10 and the second metal plate 12 are fixed and moved. Either the first metal plate 10 or the second metal plate 12 may be moved with the beam L fixed.

ここで、図4にレーザービームLを照射する際の具体例を略概念図として示す。溶接対象である第一金属板10と第二金属板20は嵌合された状態において、その嵌合位置(溶接指標線30)を、リモート溶接光学装置50の集光レンズ群52によって捉えられ、その映像は各種ミラー54及びガルバノ・ミラー56を経てカメラ58によって画像として認識される(一点鎖線)。画像として認識された情報は、画像認識処理用PC60に送られ、溶接形状認識処理及び位置補正算出処理等を施される。上記処理を施された情報は、適切な加工プログラム及び位置補正データとして画像認識処理用PC60からレーザー発振器(制御系)62に送られる。レーザー発振器(制御系)62では、それらのプログラム及びデータに従って、レーザー発振器64からレーザービームLを発振する。レーザー発振器64により発振されたレーザービームLは、各種ミラー54及びガルバノ・ミラー56を経て集光レンズ群52を介して溶接対象である第一金属板10と第二金属板20との嵌合位置(溶接指標線30)に照射される。このとき、ガルバノ・ミラー56は、スキャナー装置(制御系)66によって、レーザー発振器(制御系)60から送信される位置補正データ等に従って制御され角度を変える。このようにガルバノ・ミラー56の角度を変えることにより、照射位置の調整を行い、溶接指標線30に沿って正確にレーザービームLを照射することができる。   Here, the specific example at the time of irradiating the laser beam L to FIG. 4 is shown as a schematic conceptual diagram. In a state where the first metal plate 10 and the second metal plate 20 to be welded are fitted, the fitting position (welding index line 30) is captured by the condenser lens group 52 of the remote welding optical device 50, The video is recognized as an image by the camera 58 through various mirrors 54 and galvanometer mirrors 56 (dashed line). Information recognized as an image is sent to the image recognition processing PC 60 and subjected to a welding shape recognition process, a position correction calculation process, and the like. The information subjected to the above processing is sent from the image recognition processing PC 60 to the laser oscillator (control system) 62 as an appropriate processing program and position correction data. The laser oscillator (control system) 62 oscillates the laser beam L from the laser oscillator 64 in accordance with those programs and data. The laser beam L oscillated by the laser oscillator 64 passes through various mirrors 54 and galvanometer mirrors 56 and is connected to the first metal plate 10 and the second metal plate 20 to be welded via the condenser lens group 52. (Welding index line 30) is irradiated. At this time, the galvanometer mirror 56 is controlled by the scanner device (control system) 66 in accordance with the position correction data transmitted from the laser oscillator (control system) 60 and changes the angle. In this way, by changing the angle of the galvanometer mirror 56, the irradiation position can be adjusted, and the laser beam L can be accurately irradiated along the welding index line 30.

上記の通り、レーザービームLを第一金属板10と第二金属板12との間の嵌合位置に現われる溶接指標線30に照射することで、第一金属板10側における溶接指標線30の近傍と第二金属板12側における溶接指標線30側の近傍とが溶融され、その後、第一金属板10側の溶融箇所と第二金属板12側の溶融箇所とが一体となり、その後溶融箇所が凝固することで、第一金属板10と第二金属板12とが溶接固定される。   As described above, by irradiating the laser beam L to the welding index line 30 that appears at the fitting position between the first metal plate 10 and the second metal plate 12, the welding index line 30 on the first metal plate 10 side is reduced. The vicinity and the vicinity of the welding index line 30 side on the second metal plate 12 side are melted, and then the melting point on the first metal plate 10 side and the melting point on the second metal plate 12 side are integrated, and then the melting point Solidifies, the first metal plate 10 and the second metal plate 12 are fixed by welding.

レーザービームLを照射する際に、レーザービームLを照射する第二金属板12の表面12a側には溶接指標線30が露出しているので、溶接すべき照射位置(溶接指標線30)が正確に把握でき、照射作業が容易である。また、溶接時には、2つの部材は突起部14が貫通穴26に嵌合した固定状態となっているので、2つの部材は別途抑えたりする必要もなく、そのための冶具も不要となる。   When the laser beam L is irradiated, the welding index line 30 is exposed on the surface 12a side of the second metal plate 12 to which the laser beam L is irradiated, so that the irradiation position (welding index line 30) to be welded is accurate. Therefore, the irradiation work is easy. Further, since the two members are in a fixed state in which the protruding portion 14 is fitted in the through hole 26 during welding, the two members do not need to be separately suppressed, and a jig for that purpose is also unnecessary.

また、突起部14の高さ“h”と第二金属板12の板厚“t”を同一寸法(部材の寸法の誤差が無いものとして)とすれば、突起部14の突起端面18と第二金属板12の表面12aとが同一面(同一高さ面)となり、溶接をした際の表面12a全体に邪魔な出っ張りや凹みが無く、その結果、表面12aを手で触っても手を傷をつけることが無く、見た目にも綺麗な表面とすることができる。なお、突起部14の突起端面18と第二金属板12の表面12aとが同一面(同一高さ面)となるのが望ましいが、第二金属板12の貫通穴26への突起部14の突出長さは、少なくとも貫通穴26の深さの半分以上であれば良い。それ以下であれば、嵌合状態が外れ易くなるおそれがあり、突起部14の側面と貫通穴26の壁面28との接合面積即ち溶着面積が少なくなる。   Further, if the height “h” of the protrusion 14 and the plate thickness “t” of the second metal plate 12 are the same dimension (assuming no error in the dimension of the member), the protrusion end surface 18 of the protrusion 14 and the The surface 12a of the two-metal plate 12 becomes the same surface (same height surface), and there is no disturbing protrusion or dent on the entire surface 12a when welding, and as a result, even if the surface 12a is touched by hand, the hand is scratched. It is possible to make the surface beautiful. In addition, although it is desirable that the protrusion end surface 18 of the protrusion 14 and the surface 12a of the second metal plate 12 are the same surface (the same height surface), the protrusion 14 to the through hole 26 of the second metal plate 12 The protruding length may be at least half the depth of the through hole 26. If it is less than that, there is a possibility that the fitted state is easily disengaged, and the bonding area, that is, the welding area between the side surface of the projection 14 and the wall surface 28 of the through hole 26 decreases.

また、突起部14の形状は、図5に示すように、突起側面22に勾配を付けテーパー状として、突起部14の先端部分(突起端面18)の幅をその付け根部分の幅よりも狭くする形状としてもよい。これにより、先端部分(突起端面18)の幅“w1”は貫通穴26の幅“w2”よりも小さくすることができる。このような構成であれば、第一金属板10の突起部14を第二金属板12の貫通穴26内に挿入嵌合させる際に、挿入し易くなる。このとき、突起部14の高さ“h”を第二金属板12の板厚(貫通穴26の深さ“t”)よりも若干高くし、第一金属板10の突起部14を第二金属板12の貫通穴26内に嵌合させた際に、突起部14の先端(突起端面18)が少し突出する位の寸法とすることが好ましい。そうすれば、レーザーで溶着した際に、溶着面が少し盛り上がることになるが、テーパーによって生じた隙間が埋まり密着性を高めることができる。   Further, as shown in FIG. 5, the shape of the protrusion 14 is a taper shape with a gradient on the protrusion side surface 22, and the width of the tip portion (projection end surface 18) of the protrusion 14 is narrower than the width of the base portion. It is good also as a shape. Thereby, the width “w1” of the tip portion (projection end surface 18) can be made smaller than the width “w2” of the through hole 26. With such a configuration, when the protrusion 14 of the first metal plate 10 is inserted and fitted into the through hole 26 of the second metal plate 12, it is easy to insert. At this time, the height “h” of the protrusion 14 is slightly higher than the thickness of the second metal plate 12 (depth “t” of the through hole 26), and the protrusion 14 of the first metal plate 10 is When fitted into the through hole 26 of the metal plate 12, it is preferable to set the dimensions so that the tip (projection end surface 18) of the protrusion 14 slightly protrudes. If it does so, when welding with a laser, a welding surface will rise a little, but the clearance gap produced by the taper is filled, and it can improve adhesiveness.

図6は、溶接跡の拡大平面図であり、具体的な溶接部位の形状である溶接跡32,34を示したものである。
図6(a)に示す溶接跡32は、第一金属板10の突起部14と第二金属板12の貫通穴26とが嵌合した溶接指標線30に沿ってレーザービームLを照射した場合のものである。レーザービームLの幅(図6における斜線で囲んだ領域の幅)は、溶接指標線30より広いので、溶接指標線30を中心にして溶接指標線30に沿ってレーザービームLを照射すれば、溶接指標線30の両側に位置する第一金属板10と第二金属板12とを溶融することができる。特に、突起部14が形成されている第一金属板10の板厚が比較的厚い場合(突起部14の突起端面18の幅が広い場合)には有効な溶接形状である。図6(a)では、溶接跡32は2個であり、例えばレーザービームLを2回移動させたものである。
FIG. 6 is an enlarged plan view of the welding trace, and shows the welding traces 32 and 34 which are specific shapes of the welded portions.
The welding mark 32 shown in FIG. 6A is a case where the laser beam L is irradiated along the welding index line 30 in which the protrusion 14 of the first metal plate 10 and the through hole 26 of the second metal plate 12 are fitted. belongs to. Since the width of the laser beam L (the width of the region surrounded by the oblique lines in FIG. 6) is wider than the welding index line 30, if the laser beam L is irradiated along the welding index line 30 around the welding index line 30, The first metal plate 10 and the second metal plate 12 located on both sides of the welding index line 30 can be melted. In particular, when the thickness of the first metal plate 10 on which the protrusions 14 are formed is relatively thick (when the width of the protrusion end surface 18 of the protrusion 14 is wide), the welded shape is effective. In FIG. 6A, the number of welding marks 32 is two, for example, the laser beam L is moved twice.

一方、図6(b)に示す溶接跡34は、四角い溶接指標線30の外側から内側に向けて直線状に通過して溶接指標線30の外側に突出し、その後、折り返して再び溶接指標線30の内側を直線状に通って溶接指標線30の外側に突出し、その後、折り返して移動するように、“くの字状”に交差にジグザクにレーザービームLを照射した場合のものである。この図6(b)の照射方法であれば、レーザービームLを一筆書きで照射でき、照射工程が一箇所につき一回で済むというメリットがある。特に、溶接強度よりも照射の簡易度(狙い易さ)を優先する場合には、このように波型にすることにより位置外れにも対応可能となり有効である。
なお、突起部14が形成されている第一金属板10の板厚が比較的薄い場合には(例えば、0.7mm以下)、第二金属板12の貫通穴26に嵌合している第一金属板10の突起部14(突起端面18)の幅がレーザービームLの幅よりも狭くなるので、図6(c)の溶接跡35に示すように、突起端面18の中心を狙い直線状にレーザービームLを照射しても第一金属板10と第二金属板12とを好適に溶接できる。
On the other hand, the welding mark 34 shown in FIG. 6B passes linearly from the outside to the inside of the square welding index line 30 and protrudes to the outside of the welding index line 30, and then turns back and is welded again. This is a case where the laser beam L is irradiated in a zigzag shape so as to project in the shape of a straight line and project outside the welding index line 30 and then turn back and move. With the irradiation method of FIG. 6B, there is an advantage that the laser beam L can be irradiated with a single stroke, and the irradiation process only needs to be performed once per location. In particular, when priority is given to the degree of simplicity of irradiation (easy to aim) over welding strength, it is possible to cope with out-of-position by using the wave shape in this way.
In addition, when the plate | board thickness of the 1st metal plate 10 in which the projection part 14 is formed is comparatively thin (for example, 0.7 mm or less), it fits into the through-hole 26 of the 2nd metal plate 12. Since the width of the protrusion 14 (protrusion end face 18) of the single metal plate 10 is narrower than the width of the laser beam L, a straight line is aimed at the center of the protrusion end face 18 as shown by a welding mark 35 in FIG. Even if the laser beam L is irradiated to the first metal plate 10, the first metal plate 10 and the second metal plate 12 can be suitably welded.

次に、第一金属板10に固定した突起部36を第二金属板12に溶接する他の例を図7及び図8に基づいて説明する。第一金属板10に突起部36を固定する。この突起部36は、例えば、第一金属板10に固定する円筒形雌螺子部材とする。この突起部36は、円筒形状の内壁に雌螺子部38を形成したものである。この突起部36の上端は突起端面40とする。なお、突起部36は円筒形雌螺子部材に限るものではない。第二金属板12には、円筒形状の突起部36の外形に合致する形状の貫通穴42が形成される。円筒形状の突起部36の第一金属板10からの突出高さを“h”とし、第二金属板12の厚み(貫通穴42の深さ)を“t”とすれば、“h”と“t”とが同一寸法とするのが望ましい。   Next, another example of welding the protrusion 36 fixed to the first metal plate 10 to the second metal plate 12 will be described with reference to FIGS. The protrusion 36 is fixed to the first metal plate 10. The protrusion 36 is, for example, a cylindrical female screw member that is fixed to the first metal plate 10. The protrusion 36 is formed by forming a female screw portion 38 on a cylindrical inner wall. The upper end of the protrusion 36 is a protrusion end surface 40. The protrusion 36 is not limited to the cylindrical female screw member. The second metal plate 12 is formed with a through hole 42 having a shape matching the outer shape of the cylindrical protrusion 36. If the protruding height of the cylindrical protrusion 36 from the first metal plate 10 is “h” and the thickness of the second metal plate 12 (depth of the through hole 42) is “t”, then “h” It is desirable that “t” have the same dimension.

第一金属板10に固定した突起部36を第二金属板12に溶接する場合には、円筒形状の突起部36を第二金属板12の貫通穴42に嵌合させる(図8)。これによって、第二金属板12の一方の表面12a(レーザービームを照射する側の面)からは、突起部36の外形線と第二金属板12の貫通穴42の外形線とが合致した溶接指標線44が現われる。溶接指標線44の内側は、環状の突起部36の突起端面40とその内側に円形の内部空間46が見える。   When the projection 36 fixed to the first metal plate 10 is welded to the second metal plate 12, the cylindrical projection 36 is fitted into the through hole 42 of the second metal plate 12 (FIG. 8). Thereby, from one surface 12a of the second metal plate 12 (the surface on the side irradiated with the laser beam), a weld in which the outline of the protrusion 36 and the outline of the through hole 42 of the second metal plate 12 are matched. An index line 44 appears. Inside the welding index line 44, a projection end surface 40 of the annular projection 36 and a circular internal space 46 can be seen inside.

ここで、突起部36と第二金属板12とを溶接する場合には、溶接指標線44を中心に溶接指標線44に沿ってレーザービームLを照射する。レーザービームLを照射することによって、溶接指標線44の内側に位置する突起部36(但し、雌螺子部38は溶融しないようにする)と、溶接指標線44の外側に位置する第二金属板12とが溶融する。その後、溶融した箇所の突起部36と溶融した箇所の第二金属板12とが一体となって固着し、第一金属板10に固定した突起部36と第二金属板12とが溶接される。この結果、突起部36は、第一金属板10と第二金属板12とに固定される。このように、第二金属板12の死角位置に存在する第一金属板10と、第二金属板12の表側に位置する何かの部材とを雄螺子(図示せず)を用いて固定させることができる。なお、突起部36の断面外形形状や第二金属板12の貫通穴42の形状は、円筒形状の他に、六角形等の多角形状でも構わない。   Here, when the projection 36 and the second metal plate 12 are welded, the laser beam L is irradiated along the welding index line 44 around the welding index line 44. By irradiating the laser beam L, the protrusion 36 located inside the welding index line 44 (however, the female screw part 38 is not melted) and the second metal plate located outside the welding index line 44. 12 melts. Thereafter, the projection 36 at the melted location and the second metal plate 12 at the melted location are integrally fixed, and the projection 36 fixed to the first metal plate 10 and the second metal plate 12 are welded. . As a result, the protrusion 36 is fixed to the first metal plate 10 and the second metal plate 12. In this way, the first metal plate 10 existing at the blind spot position of the second metal plate 12 and any member positioned on the front side of the second metal plate 12 are fixed using male screws (not shown). be able to. The cross-sectional outer shape of the protrusion 36 and the shape of the through hole 42 of the second metal plate 12 may be a polygonal shape such as a hexagon in addition to the cylindrical shape.

本実施例において、レーザーの種類及びレーザー加工機の構造等については説明を省略してあるが、レーザーは、気体レーザー(炭酸ガスレーザー等)、固体レーザー(YAGレーザー等)、半導体レーザー、液体レーザー等の従来から周知或いは実用化されている各種レーザーが用途に応じて利用できる。また、レーザー加工機は、レーザー照射部(発振器)又は被溶接部材側が任意の速度で垂直方向及び平行方向に適宜移動できるようになっている。
また、上記実施例においては、レーザービームについて説明したが、真空中でフィラメントを加熱させて放出された電子を加速収束することにより、電子ビームとして被溶接部材に当てて溶接を行う電子ビーム溶接においても、本発明の技術は適用可能である。
In this embodiment, the description of the type of laser and the structure of the laser processing machine is omitted, but the laser is a gas laser (carbon dioxide laser etc.), a solid laser (YAG laser etc.), a semiconductor laser, a liquid laser. Various lasers that are conventionally known or put into practical use, such as the above, can be used depending on the application. In the laser processing machine, the laser irradiation unit (oscillator) or the member to be welded can be appropriately moved in the vertical direction and the parallel direction at an arbitrary speed.
In the above embodiment, the laser beam has been described. However, in the electron beam welding in which the filament is heated in vacuum and the emitted electrons are accelerated and converged so that the electron beam is applied to the member to be welded and welded. However, the technique of the present invention is applicable.

本発明に係るレーザー溶接や電子ビーム溶接等の非接触溶接による溶接方法であれば、溶接不良や溶接強度不足、ましてや、溶接不能等の心配が無い高精度な溶接が可能であるので、特に精密度を要する家電製品やエレクトロニクス製品等に利用される薄厚板の溶接において好適に応用できる。また、本発明では、レーザービームや電子ビームの照射の際に、照射側から正確な照射位置が明確且つ容易に把握でき、レーザービームを照射する際に狙いが付け易いうえ、嵌合状態となっているので、抑えたりして固定せずとも安定しており、冶具も不要となる。そのため、レーザー溶接や電子ビーム溶接における大幅なコストダウンや労力削減を実現することも可能となり、汎用性が向上し、今後、より様々な分野においても利用できるようになることが期待できる。   The welding method using non-contact welding such as laser welding or electron beam welding according to the present invention enables high-precision welding without worrying about poor welding, insufficient welding strength, or even inability to weld. It can be suitably applied to the welding of thin plates used for home appliances and electronic products that require a high degree of temperature. Further, in the present invention, when irradiating a laser beam or an electron beam, an accurate irradiation position can be clearly and easily grasped from the irradiation side. Therefore, it is stable without being clamped and fixed, and no jigs are required. For this reason, it is possible to realize a significant cost reduction and labor reduction in laser welding and electron beam welding, so that versatility is improved and it can be expected that it can be used in various fields in the future.

10 第一金属板
12 第二金属板
12a 表面
14 突起部
22 第一突起側面
24 第二突起側面
26 貫通穴
28 内壁
30 溶接指標線
32 溶接跡
34 溶接跡
36 突起部
42 貫通穴
44 溶接指標線
DESCRIPTION OF SYMBOLS 10 1st metal plate 12 2nd metal plate 12a Surface 14 Protrusion part 22 1st protrusion side surface 24 2nd protrusion side surface 26 Through-hole 28 Inner wall 30 Welding indicator line 32 Welding trace 34 Welding trace 36 Protruding part 42 Through-hole 44 Welding indicator line

Claims (6)

第一被溶接部材と第二被溶接部材とを溶接する非接触溶接による溶接方法であって、
前記第一被溶接部材に突起部を形成すると共に、前記第二被溶接部材に前記第一被溶接部材の前記突起部と嵌合するための貫通穴を形成し、
前記第一被溶接部材の前記突起部を前記第二被溶接部材の前記貫通穴に挿入嵌合して前記突起部と前記貫通穴との嵌合位置を前記第二被溶接部材における前記第一被溶接部材の存在位置とは反対の表面側に露出させ、
前記嵌合位置又はその近傍にレーザービーム又は電子ビームを照射してその照射箇所に位置する前記第一被溶接部材と前記第二被溶接部材とを溶接することを特徴とする非接触溶接による溶接方法。
It is a welding method by non-contact welding for welding the first welded member and the second welded member,
Forming a projection in the first welded member, and forming a through hole in the second welded member for fitting with the projection of the first welded member;
The protruding portion of the first welded member is inserted and fitted into the through hole of the second welded member, and the fitting position of the protruding portion and the through hole is set to the first position of the second welded member. Expose on the surface side opposite to the location of the welded member,
Welding by non-contact welding characterized in that a laser beam or an electron beam is irradiated at or near the fitting position to weld the first welded member and the second welded member located at the irradiated location. Method.
前記第一被溶接部材の前記突起部を前記第二被溶接部材の前記貫通穴に挿入嵌合した際に、前記突起部の突起端面を前記第二被溶接部材における前記第一被溶接部材の挿入側とは反対側の面と同一又は近い高さに配置することを特徴とする請求項1記載の非接触溶接による溶接方法。 When the protruding portion of the first welded member is inserted and fitted into the through hole of the second welded member, the protruding end surface of the protruding portion of the first welded member in the second welded member The welding method by non-contact welding according to claim 1, wherein the welding method is arranged at a height equal to or close to a surface opposite to the insertion side. 前記突起部の側面と前記貫通穴の内壁との前記嵌合位置に沿って、前記第二被溶接部材における前記第一被溶接部材とは反対側の面から、レーザービーム又は電子ビームを照射することを特徴とする請求項1又は2記載の非接触溶接による溶接方法。 A laser beam or an electron beam is irradiated from the surface of the second welded member opposite to the first welded member along the fitting position between the side surface of the protrusion and the inner wall of the through hole. The welding method by non-contact welding according to claim 1 or 2. 前記突起部の高さが前記第二被溶接部材の板厚と同じであることを特徴とする請求項1乃至3のいずれかに記載の非接触溶接による溶接方法。 The welding method by non-contact welding according to any one of claims 1 to 3, wherein a height of the protrusion is the same as a plate thickness of the second member to be welded. 前記突起部の側面をテーパー状とすることを特徴とする請求項1乃至4のいずれかに記載の非接触溶接による溶接方法。 The welding method by non-contact welding according to claim 1, wherein a side surface of the protrusion is tapered. 前記第一被溶接部材の前記突起部と前記第二被溶接部材の前記貫通穴とが、同じ所定の間隔を空けてそれぞれ複数個形成されていることを特徴とする請求項1乃至5のいずれかに記載の非接触溶接による溶接方法。 6. The plurality of projections of the first member to be welded and a plurality of the through holes of the second member to be welded are formed at the same predetermined interval, respectively. A welding method by non-contact welding according to claim 1.
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