JP2013226563A - Method for manufacturing piercing plug - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a piercing plug that can strengthen the adhesion of arc spray coating formed on a plug surface and stably improve the plug life.SOLUTION: A method for manufacturing a plug that is used in a piercing and rolling machine, which is used in manufacturing a seamless steel pipe, includes an arc spraying step in which iron wire is melted by an arc spraying machine 4, and the molten material is blown toward a surface of a base material 2 for the plug 1 to form a film 3 constituted of an oxide and Fe on a surface of the plug base material 2. In the arc spraying step, the surface of the plug base material 2 is divided into a plurality of regions (for example, a tip 1a and a shank 1b) in an axial direction of the plug 1, and the arc spraying is performed in a state in which the crossing angle θ between the centerline Aof blowing from the arc spraying machine 4 and the surface of the plug base material 2 is maintained in a range of 35°- 90° sequentially for each of the divided regions.

Description

  The present invention relates to a method for producing a piercing and rolling plug (hereinafter also simply referred to as “plug”) used in a piercing and rolling machine (hereinafter also simply referred to as “piercing machine”) used for the production of seamless steel pipes. More particularly, the present invention relates to a method for manufacturing a piercing-rolling plug in which a coating is formed by arc spraying an iron wire on the surface of a plug base material.

The seamless steel pipe can be manufactured by the Mannesmann pipe manufacturing method. This pipe making process consists of the following steps:
(1) A material (round billet) heated to a predetermined temperature is pierced and rolled by a piercing machine, and formed into a hollow shell (hollow shell);
(2) The hollow shell is stretch-rolled by a stretching mill (eg, mandrel mill);
(3) Using a constant diameter rolling mill (eg, stretch reducer), the stretched hollow shell is constant-rolled to a predetermined outer diameter and thickness.

  In piercing and rolling by a piercing machine, a plug is used as a piercing tool. This plug is attached to the end of the core metal and pierces the billet heated to a high temperature of about 1200 ° C., so that it is exposed to a severe situation where high surface pressure is applied with high heat. Generally, a plug uses hot tool steel as a base material, and in order to protect the base material, an oxide scale film is previously formed on the surface of the base material by heat treatment, and then used for piercing and rolling. During piercing and rolling, the scale film on the plug surface plays a role of blocking heat transfer from the billet to the plug base material and preventing seizure between the billet and the plug.

  In such a plug with a scale coating, the scale coating gradually wears with repeated piercing and rolling. When the scale coating is worn, the heat shielding effect by the coating is reduced, so that the temperature of the plug rises during drilling, and the plug base material is easily melted and thermally deformed. Further, when the scale film disappears and the plug base material comes into direct contact with the billet, seizure occurs and wrinkles are generated on the inner surface of the steel pipe. For this reason, the plug becomes unusable at the time when the film is lost, and the life is reached.

  In particular, when manufacturing seamless steel pipes made of high-Cr steels containing 9% or more of Cr, high-alloy steels such as Ni-base alloys and stainless steels, wear of the scale coating on the plug surface is noticeable during piercing and rolling. , Plug life is significantly reduced. For example, in the drilling of stainless steel, the scale film on the plug surface is worn in a few passes (number of continuous drilling), and the plug reaches the end of its life. For this reason, the situation where a plug is frequently replaced arises and the manufacturing efficiency of a steel pipe is low. Therefore, particularly when producing a seamless steel pipe of high alloy steel, it is required to improve the plug life during piercing and rolling, thereby increasing the production efficiency of the steel pipe.

  In response to such a request, for example, in Patent Document 1, as a film to be formed on the surface of the plug base material, instead of a scale film by heat treatment, an iron wire material is arc sprayed on the surface of the plug base material to form oxide and Fe A plug formed with a film composed of is disclosed. Since the plug on the surface of the arc sprayed coating is composed of oxide and Fe, the plug has excellent heat shielding properties and anti-seizure properties, and an improvement in plug life can be expected.

  In addition, in the same document, when manufacturing (reproducing) a plug with an arc sprayed coating, after performing shot blasting on the surface of the plug, rotating the turntable on which the plug is placed, A manufacturing facility is disclosed in which a molten material is sprayed on the surface of a base material to form a film composed of oxide and Fe on the surface of the base material of the plug. In this manufacturing facility, a thermal sprayer is installed at the tip of the plug base metal surface, the front half of the barrel, and the latter half of the barrel, and all sprayers are operated simultaneously to form an arc spray coating. In this case, the time required for forming the coating can be shortened and the manufacturing efficiency of the plug can be improved as compared with the case where the arc spray coating is formed over the entire surface of the plug base material with one thermal spraying machine.

  However, even with plugs with an arc sprayed coating manufactured by the conventional manufacturing equipment disclosed in the same document, peeling of the coating may occur when the perforation length of the billet is long or the high temperature strength of the billet is high. There is. This is because the adhesion of the film is unstable. For this reason, there is room for improvement in terms of stably obtaining an improvement in plug life.

Japanese Patent No. 4279350

The present invention has been made in view of the above problems, and presupposes that a coating composed of oxide and Fe is formed by arc spraying an iron wire on the surface of a plug base material. It is to provide a method for manufacturing a piercing and rolling plug having the following characteristics:
(1) Strengthening the adhesion of the film formed on the plug surface;
(2) The plug life can be stably improved even when the perforation length of the billet is long or the high temperature strength of the billet is high.

  The gist of the present invention is as follows.

A method of manufacturing a plug used in a piercing and rolling machine used for manufacturing a seamless steel pipe,
The manufacturing method of the piercing and rolling plug is as follows:
Including an arc spraying step of melting an iron wire by an arc spraying machine and blowing the molten material toward the surface of the plug base material to form a film composed of oxide and Fe on the surface of the base material of the plug;
In this arc spraying process, the plug base material surface is divided into a plurality of regions in the axial direction of the plug, and the crossing angle between the arc sprayer blow center line and the plug base material surface is determined in each region. Performing arc spraying in a state maintained in a range of 35 ° to 90 °,
A manufacturing method of a plug for piercing and rolling characterized by the above.

  In this manufacturing method, it is preferable that the plug has a bullet shape and includes a trunk portion and a tip portion, and the plurality of regions are a barrel portion region and a tip portion region.

The method for manufacturing a plug for piercing and rolling of the present invention has the following remarkable effects:
(1) The adhesion of the arc sprayed coating formed on the plug surface can be strengthened;
(2) The plug life can be stably improved even when the perforation length of the billet is long or the high temperature strength of the billet is high.

It is a figure which shows typically the condition of the arc spraying implemented by the basic test which investigates the adhesiveness of an arc spraying coating. It is a figure which shows the dependence of the crossing angle of the blowing centerline of an arc sprayer, and the base material surface of a plug as a basic test result of the adhesiveness investigation of an arc sprayed coating. It is a figure which shows the cross-sectional micro observation photograph of the film | membrane according to the crossing angle of the blowing centerline of an arc sprayer, and the base material surface of a plug as a basic test result of the adhesiveness investigation of an arc sprayed film. It is a schematic diagram for demonstrating the film formation method by the conventional arc spraying, and the construction conditions of the arc spraying of the comparative example 4. FIG. It is a schematic diagram for demonstrating why a plug lifetime cannot be improved when an arc sprayed coating is formed by the conventional method shown in FIG. It is a schematic diagram which shows the procedure of the film formation by arc spraying in the manufacturing method of the plug of 1st Embodiment of this invention. It is a schematic diagram which shows the procedure of the film formation by arc spraying in the manufacturing method of the plug of 2nd Embodiment of this invention. It is a schematic diagram for demonstrating the construction conditions of the arc spraying of the comparative example 1. It is a schematic diagram for demonstrating the construction conditions of the arc spraying of the comparative example 2. It is a schematic diagram for demonstrating the construction conditions of the arc spraying of the comparative example 3. It is a schematic diagram for demonstrating the construction conditions of the arc spraying of the example 1 of this invention. It is a schematic diagram for demonstrating the construction conditions of the arc spraying of the example 2 of this invention. It is a schematic diagram for demonstrating the construction conditions of the arc spraying of the example 3 of this invention.

  In order to achieve the above-mentioned object, the present inventors are premised on forming a coating composed of Fe oxide and Fe by arc spraying an iron wire on the surface of the plug base material, and in particular, the arc spray coating of the arc spray coating. Various tests were conducted focusing on adhesion, and earnest studies were repeated. As a result, the following knowledge was obtained.

  Arc spraying uses an arc spraying machine. For example, an arc is generated between the tips of two sprayed wires that serve as electrodes to melt the sprayed wire, and at the same time, compressed air, nitrogen gas, etc. are placed between the tips of the sprayed wires. This is a technique for forming a film by supplying a jet to blow out a molten material and thereby spraying the molten material onto an object. In arc spraying using an iron wire as the thermal spray wire and using the object as a plug, the coating formed on the surface of the plug base material is composed of Fe oxide (iron oxide) and Fe. The Fe oxide in the coating is generated by oxidation during the flight until the molten material (molten iron) blown out from the arc sprayer reaches the plug base material surface. Fe in the film is the molten material that has reached the surface of the plug base material without being oxidized during the flight.

FIG. 1 is a diagram schematically showing the state of arc spraying performed in a basic test for investigating the adhesion of an arc sprayed coating. As shown in the figure, the basic tests to investigate the adhesion of the film, while rotating the plug base material 2 to the central axis P _C around the plug 1, the molten material to the iron wire material sourced from an arc spray gun 4 A film was formed on the surface of the blowout plug 1. At that time, the film was formed by variously changing the intersection angle θ between the blowing center line A _C of the arc sprayer 4 and the surface of the base material 2 of the plug 1. Then, for each plug 1 having a different crossing angle θ, a peeling stress (hereinafter referred to as “adhesion force”) in the shear direction of the film was measured as an evaluation index of film adhesion. The evaluation of the adhesion of the film is based on the ratio of the adhesion force when the crossing angle θ is 90 ° as a reference “1”, and the ratio of the adhesion strength at each crossing angle θ (hereinafter referred to as “adhesion strength ratio”). went. Moreover, cross-sectional micro observation of the film was also conducted.

  FIG. 2 is a diagram showing the dependence of the angle of intersection between the blowing center line of the arc sprayer and the surface of the base metal of the plug as a basic test result of the investigation of the adhesion of the arc sprayed coating. FIG. 3 is a diagram showing a cross-sectional micro-observation photograph of the coating film according to the crossing angle between the blowing center line of the arc sprayer and the surface of the base metal of the plug as the basic test result.

  As shown in FIG. 2, it can be seen that the adhesion strength ratio of the coating depends on the crossing angle θ between the blowing center line of the arc sprayer and the surface of the plug base material. Specifically, when the crossing angle θ is a low angle of less than 35 °, the tendency of the adhesion force ratio to be remarkably lowered is recognized. On the other hand, if the crossing angle θ is a high angle of 60 ° or more, there is no tendency for the adhesion ratio to decrease.

  As shown in FIG. 3, the reason why the adhesion force decreases when the crossing angle θ is low is that when the crossing angle θ is low, the film adheres sparsely to the surface of the plug base material. This is thought to be due to the increase in porosity.

  Here, in general, arc spraying is used for repairing a tapping hole of a metal smelting vessel made of a refractory and for coating an inner peripheral surface of a cylinder bore of an engine. In this case, the object to be subjected to arc spraying is the inner surface of the cylindrical member, and the spraying machine is inserted into the fixed cylindrical member to perform the arc spraying. Therefore, the distance from the spraying machine to the coating target surface, that is, the thermal spraying. The distance is as small as about 50 mm and at most about 150 mm. In such arc spraying that is generally performed, it is not desirable to set the intersecting angle between the spray center line of the thermal sprayer and the coating target surface to a high angle. When the crossing angle is high, the molten material blown out from the sprayer is reflected on the surface to be coated and returned to the sprayer, causing damage to the sprayer or the molten material reflected on the surface to be coated blown out again. This is to prevent the film from being inadvertently attached to the surface of the film and thereby reducing the adhesion of the film.

  According to this theory, even in arc spraying for plugs, if the angle of intersection between the spray center line of the thermal sprayer and the surface of the base metal of the plug is set to a high angle, there is a concern that the adhesion of the coating may be reduced. However, as described above, in the arc spraying for the plug, rather, the higher the crossing angle θ, the better the adhesion of the coating. This is due to the following reason.

  When arc spraying is performed using an iron wire and a coating composed of oxide and Fe is formed on the plug base metal surface, the time for the molten material (molten iron) blown from the sprayer to oxidize during flight is reduced. Since it is necessary to ensure enough, the spraying distance from a spraying machine to the plug base material surface is as large as about 200-1000 mm. For this reason, even if the crossing angle is high, the molten material hardly reflects on the plug base material surface.

  Also, when an arc spray coating is formed on the surface of the plug base material, arc spraying is performed while the plug is rotated. Therefore, even if the molten material is reflected on the surface of the plug base material, it is greatly bounced and scattered by the rotation of the plug. The molten material does not inadvertently adhere to the surface of the plug base material.

  Therefore, from the above basic test results, in order to secure the adhesion of the coating formed on the plug surface and to strengthen the adhesion, arc spraying is performed when forming the arc spray coating on the base material surface of the plug. It can be said that it is preferable to perform the arc spraying in a state where the crossing angle θ between the blowing center line of the machine and the surface of the plug base material is maintained in the range of 35 ° to 90 °. More preferably, it is in the range of 60 ° to 90 °.

  By the way, as a method of performing the arc spraying with the crossing angle θ set in the above appropriate range, there are the following methods.

FIG. 4 is a schematic diagram for explaining a conventional film forming method by arc spraying. As shown in the figure, in the conventional method, the plug 1 has a shell shape, and when the coating 3 is formed on the surface of the base material 2 by arc spraying, the plug base material 2 is attached to the central axis P _{C of the} plug 1. While being rotated around, the thermal sprayer 4 is reciprocated along the surface of the plug base material 2 from the rear end to the front end. As a result, the coating 3 is formed on the surface of the plug 1 over the entire region of the front end portion 1a, the front half portion 1ba of the barrel portion 1b, and the latter half portion (reeling portion) 1bb of the barrel portion 1b. At that time, the thermal sprayer 4 is attached to an articulated arm that operates according to a program, and its movement and posture are controlled.

  However, it has been found that when the film is formed by the conventional method shown in FIG. 4, the plug life is not improved as expected, as will be demonstrated in the examples described later. This is due to the following reason.

FIG. 5 is a schematic diagram for explaining the reason why the plug life cannot be improved when the arc sprayed coating is formed by the conventional method shown in FIG. In the conventional method shown in FIG. 4, since the thermal sprayer 4 is moved over a wide range from the rear end to the front end of the surface of the plug base material 2, the movement of the thermal sprayer 4 and the control of the posture are extremely complicated. Therefore, as shown in FIG. 5, the position adjustment and posture adjustment of the spray gun 4 is deviated even slightly relative to the plug base material 2, the balloon centerline A _C and the plug base metal 2 of the surface of the spray gun 4 The crossing angle θ may deviate from the above-mentioned appropriate range (portion surrounded by a circle in FIG. 5). Due to this, a part of the film has low adhesion.

  In contrast to such a conventional method, as will be demonstrated in the examples described later, a method of dividing the surface of the plug base material into a plurality of regions in the axial direction of the plug and sequentially forming an arc sprayed coating for each of the divided regions. It has been found that the life of the plug is remarkably improved by adopting.

  In addition, in Patent Document 1, in order to shorten the formation time of the film by arc spraying, a thermal sprayer is installed toward each of the tip of the plug, the front half of the body, and the latter half of the body, A technique for forming an arc sprayed coating by operating all the thermal sprayers simultaneously is described. Even in the case of this technique, the reason is not clear, but as with the conventional method shown in FIG. 4, the plug life cannot be improved as expected.

  The present invention has been completed based on the above findings. Below, the preferable aspect of the manufacturing method of the plug of this invention is demonstrated.

<First Embodiment>
FIG. 6 is a schematic view showing a procedure for forming a film by arc spraying in the method for manufacturing a plug according to the first embodiment of the present invention. FIG. 6 (a) shows the plug body as procedure 1 and FIG. b) shows a state in which a film is formed on the tip of the plug as step 2. The method of the first embodiment shown in the figure is based on the conventional method shown in FIG.

As shown in FIG. 6, in the method of the first embodiment, the plug 1 is a shell-shaped, while rotating the plug base material 2 placed on the like turntable (not shown) to the central axis P _C around the plug 1 The coating 3 is formed on the surface of the plug base material 2 by arc spraying. Specifically, first, the surface of the plug base material 2 is divided into two regions in the axial direction of the plug 1. In FIG. 6, the example divided into the front-end | tip part 1a of the plug 1 and the trunk | drum 1b is shown. The trunk portion 1b here is a portion of 80 to 98% of the total length along the axial direction (vertical direction in the drawing) from the rear end (lower end in the drawing) of the plug 1.

  Then, as procedure 1, as shown in FIG. 6A, the thermal sprayer 4 is opposed to the region of the plug body 1b on the surface of the plug base material 2, and reciprocating along only that region. And arc spraying. As a result, a film 3 is formed on the surface of the plug base material 2 on the body portion 1b excluding the tip portion 1a.

  Next, the procedure proceeds to step 2 and, as shown in FIG. 6 (b), the thermal sprayer 4 is made to face the region of the plug tip 1a on the surface of the plug base material 2 and slightly along only that region. Reciprocate to arc spray. As a result, the film 3 is formed on the tip portion 1 a on the surface of the plug base material 2. In this way, the film 3 is formed over the entire surface of the plug 1.

At that time, in any of the procedures 1 and 2 shown in FIGS. 6A and 6B, the crossing angle θ between the blowing center line A _C of the thermal sprayer 4 and the surface of the plug base material 2 is the above basic test result. Arc spraying is performed by controlling the movement and posture of each thermal sprayer 4 so as to be within an appropriate range derived from the above, that is, a range of 35 ° to 90 °, more preferably a range of 60 ° to 90 °.

According to the method of the present embodiment, the surface of the plug base material 2 is divided into two regions (the tip portion 1a and the body portion 1b) in the axial direction of the plug 1, and the thermal sprayer is sequentially applied to each of the divided two regions. 4 with balloon centerline a _C and the plug base metal 2 of the surface crossing angle θ of maintaining the proper range performs arc thermal spraying, since in order to form a film 3, the adhesiveness of the plug base metal and the film Can be manufactured, and a plug with an arc sprayed coating that can significantly improve the plug life can be manufactured. In addition, when arc spraying is performed in each divided area, the operating range of each thermal sprayer 4 can be reduced, so that the above-described intersection angle θ can be ensured without complicated control of the movement and posture of each thermal sprayer 4. As a result, the adhesion of the film is stabilized over the entire surface of the plug, and the plug life is also stabilized.

Second Embodiment
FIG. 7 is a schematic diagram showing the procedure of coating formation by arc spraying in the plug manufacturing method of the second embodiment of the present invention. FIG. FIG. 4B shows a state in which a film is formed on the front half of the plug body as step 2 and FIG. The method of the second embodiment is based on the method of the first embodiment, and the number of regions dividing the surface of the plug base material 2 is increased. In the second embodiment, the surface of the plug base material 2 is divided into three regions. In FIG. 7, the example divided into the front-end | tip part 1a of the plug 1, the front half part 1ba of the trunk | drum 1b, and the latter half part 1bb of the trunk | drum 1b is shown.

  In the second embodiment, as the procedure 1, as shown in FIG. 7A, the thermal sprayer 4 is made to face the region of the rear half 1bb of the plug body 1b on the surface of the plug base material 2, and arc spraying is performed. Apply. Thereby, on the surface of the plug base material 2, the film 3 is formed on the body rear half 1bb except for the tip 1a and the body front half 1ba.

  Subsequently, the procedure proceeds to step 2, and as shown in FIG. 7B, the thermal spraying machine 4 is made to face the region of the front half 1ba of the plug body 1b on the surface of the plug base material 2 to perform arc spraying. . Thereby, the film 3 is formed on the body front half 1ba on the surface of the plug base material 2.

  Next, the procedure proceeds to step 3, and as shown in FIG. 7C, the thermal sprayer 4 is made to face the region of the plug tip 1a on the surface of the plug base material 2, and arc spraying is performed. As a result, the film 3 is formed on the tip portion 1 a on the surface of the plug base material 2. In this way, the film 3 is formed over the entire surface of the plug 1.

At that time, any of the steps 13 shown in FIG. 7 (a) ~ (c) , the intersection angle between the balloon centerline A _C and the plug base metal 2 of the surface of the spray gun 4 theta is, the above basic test results Arc spraying is performed by controlling the movement and posture of each thermal sprayer 4 so as to be within an appropriate range derived from.

  Also by the method of the second embodiment, the same effect as the case of the method of the first embodiment can be obtained.

  The number of regions for dividing the surface of the plug base material may be any number as long as it is two or more, and the regions to be divided are set according to the taper angle of the plug surface, the curvature, and the like.

  The plug obtained by the method of each of the above embodiments is repeatedly used for piercing and rolling, and when it reaches the end of its life, an arc sprayed coating can be re-formed on the plug surface and regenerated by the same method. In this case, it is preferable to remove the film as it is pierced and rolled remaining on the plug surface by blowing air or shot blasting the plug surface immediately before the process of re-forming the film.

  Moreover, it is desirable to perform air blasting or shot blasting on the area to be subjected to arc spraying every time immediately before the arc spraying is performed on each area of the divided base material surface. If the molten material adheres inadvertently to the target area for arc spraying (ie, at an inappropriate crossing angle) during arc spraying performed in another area before that, the adhesion of the coating becomes uneven. This is because there is a risk of becoming.

  Moreover, when performing arc spraying on each area | region of the divided base material surface, a shielding board can be arrange | positioned so that area | regions other than the target area | region of film formation may be covered. Specifically, in the first embodiment described above, when arc spraying is applied to the body portion, a shielding plate is provided so as to cover the tip portion, and when performing arc spraying on the tip portion, the body portion is What is necessary is just to arrange | position a shielding board so that it may cover. Similarly, in the case of the second embodiment, when arc spraying is applied to the rear half of the body, a shielding plate may be disposed so as to cover the front half and the front end of the body. When spraying the front half of the body, cover the rear half of the body and the tip. When spraying the front, cover the front half of the body and the rear half of the body. What is necessary is just to arrange | position. This is to prevent the molten material from the thermal sprayer from inadvertently adhering to the unintended area (that is, at an inappropriate crossing angle) and reducing the adhesion between the plug base material and the coating. . Therefore, the shielding plate may be disposed so as to cover at least a region where the thermal spray coating is not yet formed, and may not be disposed in the region where the thermal spray coating is already formed.

  In the method of each embodiment, the thickness of the film formed by arc spraying can be formed uniformly over the entire region, or can be formed thicker at the tip than at the body. When the plug tip is thick, the plug tip where the surface pressure rises and the temperature rises during piercing and rolling can further ensure heat insulation and wear resistance due to the coating, and further improvement of the plug life can be expected. Useful in terms.

  In order to confirm the effect of the present invention, a piercing and rolling plug was manufactured, and a test was conducted in which the manufactured plug was mounted on a piercing machine and pierced and rolled. The test conditions are as follows.

[Test method]
(1) Manufacture of plugs A number of shell-shaped plugs having a maximum diameter of 57 mm were prepared using hot-work tool steel specified by JIS as a base material. On the surface of the base material of each plug, a coating was formed by variously changing the arc spraying application conditions using an iron wire to produce a plug with an arc spray coating. When forming the arc sprayed coating, the arc spraying from the sprayer to the plug base material surface was initially 200 mm, while performing the arc spraying, gradually moving away from the sprayer, and finally increasing the spraying distance to 1000 mm for arc spraying. . The thickness of the arc sprayed coating was 400 μm at the plug body and 1200 μm at the plug tip.

  In addition, as a criterion for evaluation, an oxide scale film was formed on the surface of the plug base material using a heat treatment furnace to produce a plug with a scale film. The thickness of the scale film was 600 μm.

The conditions for arc spraying are as follows.
Comparative Example 1:
As shown in FIG. 8, the spraying machine 4 is moved from the rear end of the surface of the plug base material 2 while maintaining the blowing center line A _C of the thermal spraying machine 4 so as to be always orthogonal to the central axis P _C of the plug base material 2. Move across the entire area up to the tip and perform arc spraying. In this case, the intersection angle θ between the blowing center line A _C of the thermal sprayer 4 and the surface of the plug base material 2 deviates from the appropriate range at the plug tip 1a.

Comparative Example 2:
As shown in FIG. 9, while maintaining the blowout center line A _C of the thermal sprayer 4 so as to be always parallel to the central axis P _C of the plug base material 2, the thermal sprayer 4 is connected to the region of the plug body 1 b and the plug tip. It is moved over the entire area of the part 1a and arc spraying is performed. In this case, the intersection angle θ between the blowing center line A _C of the thermal sprayer 4 and the surface of the plug base material 2 deviates from an appropriate range at the plug body 1b.

Comparative Example 3:
As shown in FIG. 10 (a), as procedure 1, the spraying machine 4 is connected to the plug cylinder while maintaining the blowing center line A _C of the thermal spraying machine 4 so as to be always parallel to the central axis P _C of the plug base material 2. It is moved along only the region of the part 1b, and arc spraying is performed on the plug body 1b. Next, as shown in FIG. 10 (b), the procedure proceeds to step 2, while maintaining the intersection angle θ between the blowing center line A _C of the thermal sprayer 4 and the surface of the plug base material 2 to be always 25 °. Then, the thermal sprayer 4 is moved only along the region of the plug tip 1a, and arc spraying is performed on the plug tip 1a. In this case, the crossing angle θ between the blowing center line A _C of the thermal sprayer 4 and the surface of the plug base material 2 deviates from the appropriate range over the entire region of the plug tip 1a and the body 1b.

Comparative Example 4:
As shown in FIG. 4, the blowing center line A _C of the thermal sprayer 4 is orthogonal to the central axis P _C of the plug base material 2 at the rear end of the plug base material 2, and the plug base material at the tip of the plug base material 2. while controlling the attitude of the spray gun 4 so as to be parallel to the second center axis P _C, the spraying machine 4 is moved over the entire region from the rear end surface of the plug base material 2 to the tip, it performs arc spraying. In this case, the crossing angle θ between the blowing center line A _C of the thermal sprayer 4 and the surface of the plug base material 2 deviates from an appropriate range in the vicinity of the boundary between the plug tip 1a and the body 1b.

Invention Example 1:
As shown in FIG. 11 (a), as a step 1, the spraying device 4 is moved along only in the region of the plug body portion 1b, at that time, the spray gun 4 balloon centerline A _C and the plug base metal 2 The position of the thermal sprayer 4 is controlled so that the crossing angle θ with the surface is 90 ° on the rear end side of the plug body 1b and exceeds 35 ° on the front end side of the plug body 1b. Perform arc spraying. Next, as shown in FIG. 11 (b), the procedure proceeds to step 2, while maintaining the intersection angle θ between the blowing center line A _C of the thermal sprayer 4 and the surface of the plug base material 2 to be always 90 °. Then, the thermal sprayer 4 is moved only along the region of the plug tip 1a, and arc spraying is performed on the plug tip 1a. In this case, the crossing angle θ between the balloon centerline A _C and the plug base metal 2 of the surface of the spray gun 4, satisfying the appropriate range across the plug tip portion 1a and the barrel section 1b.

Invention Example 2:
As shown in FIG. 12 (a), as a step 1, the spraying device 4 is moved along only in the region of the plug body portion 1b, at that time, the spray gun 4 balloon centerline A _C and the plug base metal 2 The attitude of the thermal sprayer 4 is controlled so that the crossing angle θ with the surface is always 90 °, and arc spraying is performed on the plug body 1b. Next, as shown in FIG. 12 (b), the procedure proceeds to step 2, while maintaining the intersection angle θ between the blowing center line A _C of the thermal sprayer 4 and the surface of the plug base material 2 to be always 45 °. Then, the thermal sprayer 4 is moved only along the region of the plug tip 1a, and arc spraying is performed on the plug tip 1a. In this case, the crossing angle θ between the balloon centerline A _C and the plug base metal 2 of the surface of the spray gun 4, satisfying the appropriate range across the plug tip portion 1a and the barrel section 1b.

Invention Example 3:
As shown in FIG. 13 (a), as a step 1, the spraying device 4 is moved along only in the region of the plug body portion 1b, at that time, the spray gun 4 balloon centerline A _C and the plug base metal 2 The attitude of the thermal sprayer 4 is controlled so that the crossing angle θ with the surface is always 90 °, and arc spraying is performed on the plug body 1b. Next, as shown in FIG. 13 (b), the procedure proceeds to step 2, while maintaining the intersection angle θ between the blowing center line A _C of the thermal sprayer 4 and the surface of the plug base material 2 to be always 90 °. Then, the thermal sprayer 4 is moved only along the region of the plug tip 1a, and arc spraying is performed on the plug tip 1a. In this case, the crossing angle θ between the balloon centerline A _C and the plug base metal 2 of the surface of the spray gun 4, satisfying the appropriate range across the plug tip portion 1a and the barrel section 1b.

(2) Drilling and rolling Using the above plugs, the following workpiece (material) heated to 1200 ° C. was repeatedly punched and rolled to produce the following hollow shell.
・ Dimensions of work material: Round billet with a diameter of 70 mm and a length of 600 mm ・ Material of work material: SUS304
Hollow shell: outer diameter 73mm, wall thickness 6.0mm, length 1800mm

[Evaluation method]
Each time piercing and rolling is completed, the appearance of the plug is inspected, and the coating peels off and the plug cannot be used, or the number of passes when the plug tip is melted, seized, or deformed, that is, continuous piercing and rolling. The number of billets that could be done (the number of continuous drilling) was investigated. The plug life was evaluated based on the ratio of the life of each plug relative to the life of the plug with scale coating as “1” (hereinafter referred to as “plug life ratio”).

[Test results]
The test results are shown in Table 1.

  The results shown in Table 1 indicate the following. No. In Comparative Examples 1 to 3 shown in 1 to 3, most of the coating formed by arc spraying is formed under conditions that deviate from the appropriate range (35 ° to 90 °) of the crossing angle θ defined in the present invention. As a result, film peeling, plug erosion, or seizure occurred at an early stage, the plug life ratio was 1.0 or less, and no improvement in plug life was observed. No. In Comparative Example 4 shown in FIG. 4, although an improvement in plug life was recognized for a while, arc spraying was performed over the entire region at once without dividing the surface of the plug base material, so the plug life ratio remained at 2.5.

  In contrast, no. In Examples 1 and 2 of the present invention shown in FIGS. 5 and 6, the base material surface of the plug is divided into a plurality of regions, and the appropriate range (35 ° Since the arc spraying was performed under the conditions satisfying (90 °), the adhesion of the coating was remarkably improved, the plug life ratio was 5.0 or more, and the improvement of the plug life was remarkably recognized.

  INDUSTRIAL APPLICATION This invention can be utilized effectively for manufacture of the seamless steel pipe of high alloy steel.

1: plug, 1a: plug tip, 1b: plug body,
1ba: the first half of the plug body, 1bb: the second half of the plug body,
2: plug base material, 3: arc sprayed coating, 4: arc spraying machine, P _C : central axis of plug, A _C : blowing center line of arc spraying machine,
θ: Crossing angle

A method of manufacturing a plug used in a piercing and rolling machine used for manufacturing a seamless steel pipe,
The manufacturing method of the piercing and rolling plug is as follows:
Including an arc spraying step of melting an iron wire by an arc spraying machine and blowing the molten material toward the surface of the plug base material to form a film composed of oxide and Fe on the surface of the base material of the plug;
In this arc spraying process, the plug base material surface is divided into a plurality of regions in the axial direction of the plug, and the crossing angle between the arc sprayer blow center line and the plug base material surface is determined in each region. There rows arc spraying while maintained in the range of 35 ° to 90 °,
The plug has a shell shape and includes a body portion and a tip portion, and the plurality of regions are a body region and a tip region.
After forming a film on the body part, forming a film on the tip part,
A manufacturing method of a plug for piercing and rolling characterized by the above.

  It is preferable to arrange a shielding plate so as to cover a region other than the target region for film formation in the plug when arc spraying is performed sequentially for each of the divided regions.
  It is preferable to perform arc spraying in a state where the crossing angle is maintained in a range of 60 ° to 90 °.

In contrast, no. In Examples 1 to 3 of the present invention shown in 5 to 7 , the surface of the base material of the plug is divided into a plurality of regions, and the appropriate range (35 °) of the crossing angle θ defined in the present invention is sequentially and individually divided into the divided regions. Since the arc spraying was performed under the conditions satisfying (90 °), the adhesion of the coating was remarkably improved, the plug life ratio was 5.0 or more, and the improvement of the plug life was remarkably recognized.

Claims (2)

A method of manufacturing a plug used in a piercing and rolling machine used for manufacturing a seamless steel pipe,
The manufacturing method of the piercing and rolling plug is as follows:
Including an arc spraying step of melting an iron wire by an arc spraying machine and blowing the molten material toward the surface of the plug base material to form a film composed of oxide and Fe on the surface of the base material of the plug;
In this arc spraying process, the plug base material surface is divided into a plurality of regions in the axial direction of the plug, and the crossing angle between the arc sprayer blow center line and the plug base material surface is determined in each region. Performing arc spraying in a state maintained in a range of 35 ° to 90 °,
A manufacturing method of a plug for piercing and rolling characterized by the above. The plug has a shell shape and includes a body portion and a tip portion, and the plurality of regions are a body region and a tip region;
The manufacturing method of the plug for piercing-rolling of Claim 1 characterized by these.