JP2013217594A - Fixing structure of temperature transducer - Google Patents

Fixing structure of temperature transducer Download PDF

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JP2013217594A
JP2013217594A JP2012089461A JP2012089461A JP2013217594A JP 2013217594 A JP2013217594 A JP 2013217594A JP 2012089461 A JP2012089461 A JP 2012089461A JP 2012089461 A JP2012089461 A JP 2012089461A JP 2013217594 A JP2013217594 A JP 2013217594A
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housing
collecting pipe
fixing member
header collecting
aluminum
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JP5962159B2 (en
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Keitaro Hoshika
啓太郎 星加
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Daikin Industries Ltd
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Daikin Industries Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K1/00Details of thermometers not specially adapted for particular types of thermometer
    • G01K1/14Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
    • G01K1/143Supports; Fastening devices; Arrangements for mounting thermometers in particular locations for measuring surface temperatures

Abstract

PROBLEM TO BE SOLVED: To suppress an increase of cost associated with fitting of a temperature transducer to a header collection pipe of a heat exchanger made of aluminum or aluminum alloy.SOLUTION: A fixing member 60 fixes a temperature transducer of a temperature sensor 50 to a header collection pipe 35 of an outdoor heat exchanger made of aluminum. The temperature transducer of the temperature sensor 50 is housed in a housing 54 made of aluminum. The housing 54 of the temperature sensor 50 is fixed in thermal contact with the header collection pipe 35 with the fixing member 60. The fixing member 60 has: a housing portion 63 made of rubber and designed to house the housing 54; and holding portions 62a, 62b holding the header collection pipe 35 therebetween and made of rubber.

Description

本発明は、感温素子の固定構造、特に熱交換器の温度を検知するための感温素子の固定構造に関する。   The present invention relates to a temperature sensing element fixing structure, and more particularly to a temperature sensing element fixing structure for detecting the temperature of a heat exchanger.

近年、熱交換器を軽量化するために、熱交換器のフィンだけでなく、熱交換器の伝熱管やヘッダ集合管にもアルミニウムやアルミニウム合金が用いられることがある。熱交換器には、一般に、制御のための温度検知の目的で、サーミスタなどの感温素子が取り付けられる。   In recent years, in order to reduce the weight of a heat exchanger, aluminum or an aluminum alloy is sometimes used not only for the fins of the heat exchanger but also for the heat transfer tubes and header collecting tubes of the heat exchanger. Generally, a temperature sensitive element such as a thermistor is attached to the heat exchanger for the purpose of temperature detection for control.

例えば特許文献1(特開2011−69543号公報)に記載されているように、従来は、アルミニウム又はアルミニウム合金製の熱交換器に温度センサを取り付けるために専用の保持部材を使用している。   For example, as described in Patent Document 1 (Japanese Patent Laid-Open No. 2011-69543), conventionally, a dedicated holding member is used to attach a temperature sensor to a heat exchanger made of aluminum or aluminum alloy.

ところで、アルミニウム又はアルミニウム合金製の熱交換器への非アルミニウム金属の直接の接触が熱交換器の腐蝕の原因になるため、このような専用の保持部材もアルミニウムで構成することが必要になる。アルミニウム又はアルミニウム合金製の専用の保持部材を準備し、保持部材を熱交換器のヘッダ集合管などに取り付けるためのヘッダ集合管の加工を行うと、熱交換器を備える空気調和装置のコストが上昇することになる。   By the way, since the direct contact of the non-aluminum metal with the heat exchanger made of aluminum or aluminum alloy causes corrosion of the heat exchanger, it is necessary that such a dedicated holding member is also made of aluminum. When a dedicated holding member made of aluminum or aluminum alloy is prepared and the header collecting pipe is processed to attach the holding member to the header collecting pipe of the heat exchanger, the cost of the air conditioner equipped with the heat exchanger increases. Will do.

本発明の課題は、アルミニウム又はアルミニウム合金製の熱交換器のヘッダ集合管への感温素子の取り付けにともなうコストの上昇を抑制することである。   The subject of this invention is suppressing the raise of the cost accompanying the attachment of the temperature sensing element to the header collecting pipe of the heat exchanger made from aluminum or aluminum alloy.

本発明の第1観点に係る感温素子の固定構造は、アルミニウム又はアルミニウム合金製の熱交換器のヘッダ集合管に感温素子を固定するための感温素子の固定構造であって、感温素子を収納するアルミニウム又はアルミニウム合金製のハウジングと、ハウジングを収納する弾性を有する高分子材料からなる収納部とヘッダ集合管を挟持する弾性を有する高分子材料からなる挟持部とを有し、ハウジングをヘッダ集合管に熱的に接触させた状態で固定する固定部材とを備える。   A temperature sensing element fixing structure according to a first aspect of the present invention is a temperature sensing element fixing structure for fixing a temperature sensing element to a header collecting pipe of a heat exchanger made of aluminum or aluminum alloy. A housing made of aluminum or aluminum alloy for housing the element, a housing portion made of an elastic polymer material for housing the housing, and a sandwiching portion made of an elastic polymer material for sandwiching the header collecting pipe; And a fixing member that fixes the header in a state of being in thermal contact with the header collecting pipe.

第1観点に係る感温素子の固定構造では、ハウジングをアルミニウム又はアルミニウム合金とすることでハウジングに起因してアルミニウム又はアルミニウム合金製のヘッダ集合管が腐蝕するのを抑制することができる。それと同時に、収納部と挟持部のゴム弾性を用いてハウジングをヘッダ集合管にしっかりと押し付けることができ、ハウジングとヘッダ集合管との熱的な接触を保たせた状態で固定部材をヘッダ集合管に固定し易くなる。   In the temperature sensing element fixing structure according to the first aspect, the aluminum or aluminum alloy header collecting pipe can be prevented from corroding due to the housing being made of aluminum or aluminum alloy. At the same time, the housing can be firmly pressed against the header collecting pipe by using the rubber elasticity of the storage part and the clamping part, and the fixing member is attached to the header collecting pipe while keeping the thermal contact between the housing and the header collecting pipe. It becomes easy to fix to.

本発明の第2観点に係る感温素子の固定構造は、第1観点の感温素子の固定構造において、固定部材の挟持部は、ヘッダ集合管の側面から嵌め込み可能な断面C字形の形状に成形されている。   The fixing structure of the temperature sensing element according to the second aspect of the present invention is the fixing structure of the temperature sensing element according to the first aspect, wherein the holding portion of the fixing member has a C-shaped cross section that can be fitted from the side surface of the header collecting pipe. Molded.

第2観点に係る感温素子の固定構造では、挟持部が断面C字形の形状に成形されているので、ヘッダ集合管の側面から嵌め込んだときに、挟持部をヘッダ集合管から引き抜く方向の力が掛かっても外れ難くなる。   In the fixing structure of the temperature sensing element according to the second aspect, since the holding part is formed in a C-shaped cross section, when the fitting part is fitted from the side surface of the header collecting pipe, the holding part is pulled out from the header collecting pipe. It becomes difficult to come off even if force is applied.

本発明の第3観点に係る感温素子の固定構造は、第1観点又は第2観点の感温素子の固定構造において、固定部材の挟持部は、凹部が形成されている内周面を持ち、固定部材の収納部は、内周面の凹部に設けられており、固定部材がヘッダ集合管に固定された状態でハウジングに押されて弾性変形する状態を保つ構造を有する。   The temperature sensitive element fixing structure according to the third aspect of the present invention is the temperature sensitive element fixing structure according to the first aspect or the second aspect, wherein the holding portion of the fixing member has an inner peripheral surface in which a recess is formed. The housing portion for the fixing member is provided in a recess on the inner peripheral surface, and has a structure that keeps the state where the fixing member is elastically deformed by being pushed by the housing while being fixed to the header collecting pipe.

第3観点に係る感温素子の固定構造では、収納部の構造がハウジングに押されて弾性変形する状態を保つように構成されているので、ハウジングをしっかりとヘッダ集合管に押し付けることができる。また、ハウジングやヘッダ集合管を包む挟持部の内周面の保温効果によって、熱交換器を通過する空気などによってハウジングから熱が奪われ難くなる。   In the fixing structure of the temperature sensitive element according to the third aspect, the housing structure is configured to be kept elastically deformed by being pushed by the housing, so that the housing can be firmly pressed against the header collecting pipe. In addition, due to the heat retaining effect of the inner peripheral surface of the sandwiching portion that wraps the housing and the header collecting pipe, heat is hardly taken away from the housing by air passing through the heat exchanger.

本発明の第4観点に係る感温素子の固定構造は、第1観点から第3観点のいずれかの感温素子の固定構造において、ハウジングは、ヘッダ集合管の長手方向に沿って延びるように配置され、固定部材の収納部は、ハウジングを支持するために長手方向のハウジングの一端と他端に当接する第1弾性壁及び第2弾性壁を持つ。   The temperature sensing element fixing structure according to the fourth aspect of the present invention is the temperature sensing element fixing structure according to any one of the first to third aspects, wherein the housing extends along the longitudinal direction of the header collecting pipe. The storage portion of the fixing member that is disposed has a first elastic wall and a second elastic wall that abut against one end and the other end of the housing in the longitudinal direction to support the housing.

第4観点に係る感温素子の固定構造では、ハウジングを収納部に取り付けたときに、弾性変形した第1弾性壁と第2弾性壁がハウジングの一端と他端に当接されてしっかりとハウジングが保持されるので、固定部材にハウジングを保持した状態で固定部材をハンドリングできる。   In the temperature sensing element fixing structure according to the fourth aspect, when the housing is attached to the housing portion, the elastically deformed first elastic wall and the second elastic wall are brought into contact with one end and the other end of the housing so that the housing is firmly Therefore, the fixing member can be handled in a state where the housing is held by the fixing member.

本発明の第5観点に係る感温素子の固定構造は、第1観点から第4観点のいずれかの感温素子の固定構造において、ヘッダ集合管に取り付けられている固定部材の周囲を締め付ける締結部材をさらに備える。   The fixing structure of the temperature sensing element according to the fifth aspect of the present invention is the fastening structure for tightening the periphery of the fixing member attached to the header collecting pipe in the temperature sensing element fixing structure according to any one of the first to fourth aspects. A member is further provided.

第5観点に係る感温素子の固定構造では、締結部材で固定部材の周囲を締め付けることにより、固定部材の弾性を有する高分子材料からなる挟持部や収納部の弾性変形をさらに強くして、固定部材によってハウジングをヘッダ集合管に確実に固定することができる。   In the fixing structure of the temperature sensing element according to the fifth aspect, by tightening the periphery of the fixing member with the fastening member, the elastic deformation of the sandwiching portion and the storage portion made of a polymer material having elasticity of the fixing member is further increased, The housing can be securely fixed to the header collecting pipe by the fixing member.

第1観点に係る感温素子の固定構造では、固定構造が簡素化されるので固定構造を安価に提供できるばかりでなく、固定構造のヘッダ集合管への固定が容易になるため作業効率も向上して作業コストを抑制して、感温素子の取り付けにともなうコストの上昇を抑制することができる。   In the temperature sensor fixing structure according to the first aspect, since the fixing structure is simplified, not only can the fixing structure be provided at a low cost, but also the fixing structure can be easily fixed to the header collecting pipe, thereby improving work efficiency. Thus, the operation cost can be suppressed, and the increase in cost associated with the attachment of the temperature sensitive element can be suppressed.

第2観点に係る感温素子の固定構造では、固定部材をヘッダ集合管に確実に固定でき、感温素子の取り付け作業の効率が向上する。   In the temperature sensing element fixing structure according to the second aspect, the fixing member can be reliably fixed to the header collecting pipe, and the efficiency of the temperature sensing element mounting operation is improved.

第3観点に係る感温素子の固定構造では、温度検知の精度を向上させることができる。   In the temperature sensing element fixing structure according to the third aspect, the accuracy of temperature detection can be improved.

第4観点に係る感温素子の固定構造では、固定部材をヘッダ集合管に取り付け易くなる。   In the fixing structure of the temperature sensitive element according to the fourth aspect, the fixing member can be easily attached to the header collecting pipe.

第5観点に係る感温素子の固定構造では、感温素子が確実に固定でき、感温素子の取り付けにともなうコストの上昇を抑制することができる。   In the temperature sensing element fixing structure according to the fifth aspect, the temperature sensing element can be reliably fixed, and an increase in cost due to the attachment of the temperature sensing element can be suppressed.

一実施形態に係る空気調和装置の構成の概要を説明するための回路図。The circuit diagram for demonstrating the outline | summary of a structure of the air conditioning apparatus which concerns on one Embodiment. 室外ユニットの外観を示す斜視図。The perspective view which shows the external appearance of an outdoor unit. 天板を外した状態の室外ユニットを示す模式的な平面図。The typical top view which shows the outdoor unit of the state which removed the top plate. 室外熱交換器の概略構成を示す模式的な背面図。The typical rear view which shows schematic structure of an outdoor heat exchanger. 室外熱交換器の構成を説明するための部分断面図。The fragmentary sectional view for demonstrating the structure of an outdoor heat exchanger. 室外熱交換器の熱交換部の構成を説明するための拡大断面図。The expanded sectional view for demonstrating the structure of the heat exchange part of an outdoor heat exchanger. (a)温度センサの概観を示す斜視図、(b)温度センサの構成の概要を示す模式的な断面図。(A) The perspective view which shows the external appearance of a temperature sensor, (b) Typical sectional drawing which shows the outline | summary of a structure of a temperature sensor. 感温素子の固定構造の一例を示す拡大側断面図。The expanded sectional side view which shows an example of the fixing structure of a temperature sensing element. 固定部材の形態の一例を示す斜視図。The perspective view which shows an example of the form of a fixing member. 固定部材を図9のI-I線で切断した状態を示す部分拡大斜視図。FIG. 10 is a partially enlarged perspective view showing a state in which the fixing member is cut along line II in FIG. 9. 感温素子の固定構造の他の例を示す拡大側断面図。The expanded sectional side view which shows the other example of the fixing structure of a temperature sensing element. 固定部材の形態の他の例を示す斜視図。The perspective view which shows the other example of the form of a fixing member.

(1)空気調和装置の全体構成
本発明の一実施形態に係る感温素子の固定構造として、空気調和装置の熱交換器の温度を検知するための感温素子の固定構造について説明する。図1は、空気調和装置の概要を示す回路図である。空気調和装置1は、利用側ユニットとして例えば室内に設置される室内ユニット3と、熱源側ユニットとして例えば室外に設置される室外ユニット2とを備えている。この空気調和装置1は、蒸気圧縮式の冷凍サイクル運転を行うことによって建物内の各室の冷暖房に使用される装置である。
(1) Overall Configuration of Air Conditioner As a temperature sensitive element fixing structure according to an embodiment of the present invention, a temperature sensitive element fixing structure for detecting the temperature of the heat exchanger of the air conditioner will be described. FIG. 1 is a circuit diagram showing an outline of an air conditioner. The air conditioner 1 includes, for example, an indoor unit 3 installed indoors as a usage-side unit, and an outdoor unit 2 installed outdoor, for example, as a heat source side unit. This air conditioner 1 is an apparatus used for air conditioning of each room in a building by performing a vapor compression refrigeration cycle operation.

室外ユニット2と室内ユニット3とを備える空気調和装置1は、圧縮機11、四路切換弁12、室外熱交換器13、膨張弁14、室内熱交換器4及びアキュムレータ15などが冷媒連絡管6,7で接続された冷凍回路を有している。この冷媒回路10内には冷媒が封入されており、冷媒が圧縮され、冷却され、減圧され、加熱・蒸発された後に、再び圧縮されるという冷凍サイクル運転が行われるようになっている。運転時には、冷媒連絡管6,7に接続されている室外ユニット2の液冷媒側閉鎖弁17及びガス冷媒側閉鎖弁18は、開状態にされる。   An air conditioner 1 including an outdoor unit 2 and an indoor unit 3 includes a compressor 11, a four-way switching valve 12, an outdoor heat exchanger 13, an expansion valve 14, an indoor heat exchanger 4, and an accumulator 15. , 7 are connected to the refrigeration circuit. A refrigerant is sealed in the refrigerant circuit 10, and a refrigeration cycle operation is performed in which the refrigerant is compressed, cooled, decompressed, heated and evaporated, and then compressed again. During operation, the liquid refrigerant side closing valve 17 and the gas refrigerant side closing valve 18 of the outdoor unit 2 connected to the refrigerant communication pipes 6 and 7 are opened.

冷房運転時は、四路切換弁12が図1の実線で示される状態、すなわち、圧縮機11の吐出側が室外熱交換器13のガス側に接続され、かつ、圧縮機11の吸入側がアキュムレータ15、ガス冷媒側閉鎖弁18及び冷媒連絡管7を介して室内熱交換器4のガス側に接続された状態となっている。冷房運転では、空気調和装置1は、室外熱交換器13を圧縮機11において圧縮される冷媒の凝縮器として、かつ、室内熱交換器4を室外熱交換器13において凝縮された冷媒の蒸発器として機能させる。   During the cooling operation, the four-way switching valve 12 is in the state indicated by the solid line in FIG. 1, that is, the discharge side of the compressor 11 is connected to the gas side of the outdoor heat exchanger 13 and the suction side of the compressor 11 is the accumulator 15. The gas refrigerant side closing valve 18 and the refrigerant communication pipe 7 are connected to the gas side of the indoor heat exchanger 4. In the cooling operation, the air conditioner 1 uses the outdoor heat exchanger 13 as a refrigerant condenser compressed in the compressor 11 and the indoor heat exchanger 4 as a refrigerant evaporator condensed in the outdoor heat exchanger 13. To function as.

暖房運転時は、四路切換弁12が図1の破線で示される状態、すなわち、圧縮機11の吐出側がガス冷媒側閉鎖弁18及び冷媒連絡管7を介して室内熱交換器4のガス側に接続され、かつ、圧縮機11の吸入側が室外熱交換器13のガス側に接続された状態となっている。暖房運転では、空気調和装置1は、室内熱交換器4を圧縮機11において圧縮される冷媒の凝縮器として、かつ、室外熱交換器13を室内熱交換器4において凝縮された冷媒の蒸発器として機能させる。   During heating operation, the four-way switching valve 12 is in the state indicated by the broken line in FIG. 1, that is, the discharge side of the compressor 11 is on the gas side of the indoor heat exchanger 4 via the gas refrigerant side closing valve 18 and the refrigerant communication pipe 7. And the suction side of the compressor 11 is connected to the gas side of the outdoor heat exchanger 13. In the heating operation, the air conditioner 1 uses the indoor heat exchanger 4 as a refrigerant condenser compressed in the compressor 11 and the outdoor heat exchanger 13 as a refrigerant evaporator condensed in the indoor heat exchanger 4. To function as.

上述の冷房運転や暖房運転では、冷媒回路10の各所の冷媒の温度や圧力を検出して冷媒回路10の制御が制御部90によって行われる。図1に示すように、室外熱交換器13には、室外熱交換器13の内部を流れる冷媒の温度を検出するための温度センサ50が設けられている。この温度センサ50は、電線53によって制御部90に接続されている。制御部90には、温度センサ50以外にも圧縮機11、四路切換弁12、膨張弁14及び室外ファン16などが接続されている。   In the cooling operation and the heating operation described above, the control of the refrigerant circuit 10 is performed by detecting the temperature and pressure of the refrigerant at various points in the refrigerant circuit 10. As shown in FIG. 1, the outdoor heat exchanger 13 is provided with a temperature sensor 50 for detecting the temperature of the refrigerant flowing inside the outdoor heat exchanger 13. The temperature sensor 50 is connected to the control unit 90 by an electric wire 53. In addition to the temperature sensor 50, the compressor 11, the four-way switching valve 12, the expansion valve 14, and the outdoor fan 16 are connected to the control unit 90.

(2)空気調和装置の詳細構成
(2−1)室内ユニット
室内ユニット3は、室内の壁面に壁掛け等により、又は、ビル等の室内の天井に埋め込みや吊り下げ等により設置される。室内ユニット3は、室内熱交換器4と、室内ファン5とを有している。室内熱交換器4は、例えば伝熱管と多数のフィンとにより構成されたクロスフィン式のフィン・アンド・チューブ型熱交換器であり、冷房運転時には冷媒の蒸発器として機能して室内空気を冷却し、暖房運転時には冷媒の凝縮器として機能して室内空気を加熱する熱交換器である。
(2) Detailed configuration of air conditioner (2-1) Indoor unit The indoor unit 3 is installed on a wall surface of the room by wall hanging or the like, or embedded or suspended in a ceiling of a room such as a building. The indoor unit 3 has an indoor heat exchanger 4 and an indoor fan 5. The indoor heat exchanger 4 is, for example, a cross fin type fin-and-tube heat exchanger composed of heat transfer tubes and a large number of fins, and functions as a refrigerant evaporator during cooling operation to cool indoor air. In the heating operation, the heat exchanger functions as a refrigerant condenser and heats indoor air.

(2−2)室外ユニット
室外ユニット2は、ビル等の室外に設置されており、冷媒連絡管6,7を介して室内に設置される室内ユニット3に接続される。室外ユニット2は、図2及び図3に示されているように、略直方体状のユニットケーシング20を備えている。図3に示されているように、室外ユニット2は、ユニットケーシング20の内部空間を鉛直方向に延びる仕切板28で二つに分割することによって送風機室S1と機械室S2とを形成した構造を有するものである。送風機室S1には、図3に示されているように、室外熱交換器13及び室外ファン16などが配置される。また、機械室S2には、図3に示されている圧縮機11やアキュムレータ15や電装品箱19及び、図3では図示を省略されている四路切換弁12や膨張弁14や液冷媒側閉鎖弁17やガス冷媒側閉鎖弁18などが配置される。
(2-2) Outdoor unit The outdoor unit 2 is installed outside a building or the like, and is connected to the indoor unit 3 installed indoors via the refrigerant communication pipes 6 and 7. As shown in FIGS. 2 and 3, the outdoor unit 2 includes a substantially rectangular parallelepiped unit casing 20. As shown in FIG. 3, the outdoor unit 2 has a structure in which the blower chamber S <b> 1 and the machine chamber S <b> 2 are formed by dividing the internal space of the unit casing 20 into two by a partition plate 28 extending in the vertical direction. It is what you have. As shown in FIG. 3, an outdoor heat exchanger 13 and an outdoor fan 16 are disposed in the blower room S1. Further, in the machine room S2, the compressor 11, the accumulator 15, the electrical component box 19 shown in FIG. 3, the four-way switching valve 12, the expansion valve 14 and the liquid refrigerant side which are not shown in FIG. A closing valve 17 and a gas refrigerant side closing valve 18 are arranged.

ユニットケーシング20は、天板21と、底板22と、送風機室側側板23と、機械室側側板24と、送風機室側前板25と、機械室側前板26とで構成されている。室外ユニット2は、ユニットケーシング20の背面及び側面の一部からユニットケーシング20内の送風機室S1に室外空気を吸い込んで、吸い込んだ室外空気をユニットケーシング20の前面から吹き出すように構成されている。そのために、送風機室S1に設けられている室外ファン16は、羽根16aをファンモータ16bで回転させて送風を行うため、羽根16aをファンモータ16bに直接取り付けた構成となっている。ユニットケーシング20内の送風機室S1に吸い込まれる室外空気の吸入口20aが、送風機室側側板23の背面側の端部と機械室側側板24の送風機室S1側の端部との間に形成され、室外空気の吸入口20bが送風機室側側板23に形成されている。また、送風機室S1に吸い込まれた室外空気を外部に吹き出すための吹出口20cが、送風機室側前板25に設けられている。吹出口20cの前側は、ファングリル25aによって覆われている。   The unit casing 20 includes a top plate 21, a bottom plate 22, a blower room side plate 23, a machine room side plate 24, a blower room side front plate 25, and a machine room side front plate 26. The outdoor unit 2 is configured to suck outdoor air into the blower chamber S <b> 1 in the unit casing 20 from a part of the back surface and side surface of the unit casing 20 and blow out the sucked outdoor air from the front surface of the unit casing 20. Therefore, the outdoor fan 16 provided in the blower chamber S1 has a configuration in which the blades 16a are directly attached to the fan motor 16b in order to blow the blades 16a by the fan motor 16b. An outdoor air suction port 20a sucked into the blower chamber S1 in the unit casing 20 is formed between an end portion on the back side of the blower chamber side plate 23 and an end portion of the machine chamber side plate 24 on the blower chamber S1 side. An outdoor air inlet 20 b is formed in the blower chamber side plate 23. Further, a blower chamber side front plate 25 is provided with an outlet 20c for blowing the outdoor air sucked into the blower chamber S1 to the outside. The front side of the air outlet 20c is covered with a fan grill 25a.

室外熱交換器13は、送風機室側側板23と送風機室側前板25と仕切板28と機械室側側板24の一部分とで覆われた空間である送風機室S1に上下方向(鉛直方向)に立てて配置されている。この室外熱交換器13は、平面視においてL字型の形状を有しており、吸入口20a,20bに対向している。室外熱交換器13は、アルミニウム製の熱交換器である。アルミニウム製の室外熱交換器13は、腐蝕を防止するために鋼板製の天板21、底板22、送風機室側側板23、機械室側側板24及び仕切板28などに直接接触しないように、例えばアルミニウム製のブラケットなどによってユニットケーシング20に取り付けられる。   The outdoor heat exchanger 13 is arranged in a vertical direction (vertical direction) in the blower chamber S1 which is a space covered by the blower chamber side plate 23, the blower chamber side front plate 25, the partition plate 28, and a part of the machine room side plate 24. It is placed upright. The outdoor heat exchanger 13 has an L shape in plan view, and faces the suction ports 20a and 20b. The outdoor heat exchanger 13 is an aluminum heat exchanger. In order to prevent corrosion, the aluminum-made outdoor heat exchanger 13 should not be in direct contact with the steel plate top plate 21, bottom plate 22, fan chamber side plate 23, machine room side plate 24, partition plate 28, etc. The unit casing 20 is attached with an aluminum bracket or the like.

(2−2−1)室外熱交換器
次に、図4、図5及び図6を用いて室外熱交換器13の構成について詳細に説明する。アルミニウム製の熱交換器は、アルミニウム製の伝熱フィン32とアルミニウム製の扁平多穴管33とアルミニウム製のヘッダ集合管34,35により構成されている。室外熱交換器13は、室外空気と冷媒との熱交換を行わせる熱交換部31を備えており、この熱交換部31がアルミニウム製の多数の伝熱フィン32とアルミニウム製の多数の扁平多穴管33とで構成されている。熱交換部31は、凝縮器として機能するときに、多数の扁平多穴管33のうちガス冷媒あるいは気液二層状態の冷媒を流すためのガス冷媒用扁平多穴管33aが配置されている上部熱交換部31aと、多数の扁平多穴管33のうち気液二層状態の冷媒あるいは液冷媒を流すための液冷媒用扁平多穴管33bが接続される下部熱交換部31bとを有している。
(2-2-1) Outdoor Heat Exchanger Next, the configuration of the outdoor heat exchanger 13 will be described in detail with reference to FIGS. 4, 5, and 6. The aluminum heat exchanger includes an aluminum heat transfer fin 32, an aluminum flat multi-hole pipe 33, and aluminum header collecting pipes 34 and 35. The outdoor heat exchanger 13 includes a heat exchanging portion 31 that exchanges heat between the outdoor air and the refrigerant. The heat exchanging portion 31 includes a large number of aluminum heat transfer fins 32 and a large number of flat aluminum plates. It consists of a hole tube 33. When the heat exchanging unit 31 functions as a condenser, a gas refrigerant flat multi-hole tube 33a for flowing a gas refrigerant or a gas-liquid two-layer refrigerant out of the many flat multi-hole tubes 33 is disposed. An upper heat exchanging portion 31a and a lower heat exchanging portion 31b to which a liquid refrigerant flat multi-hole tube 33b for flowing a gas-liquid two-layer refrigerant or liquid refrigerant out of a number of flat multi-hole tubes 33 are connected. doing.

扁平多穴管33は、伝熱管として機能し、伝熱フィン32と室外空気との間で移動する熱を、内部を流れる冷媒と伝熱フィン32との間で遣り取りさせる。   The flat multi-hole tube 33 functions as a heat transfer tube, and exchanges heat moving between the heat transfer fins 32 and the outdoor air between the refrigerant flowing inside and the heat transfer fins 32.

室外熱交換器13は、熱交換部31の両端に各1本設けられたアルミニウム製のヘッダ集合管34,35を備えている。ヘッダ集合管34は、アルミニウム製の円筒パイプ構造を有しており、アルミニウム製のバッフル34cによって互いに仕切られた内部空間34a,34bを有している。上部の内部空間34aには、アルミニウム製の熱交換器側ガス管38が接続され、下部の内部空間34bには、アルミニウム製の熱交換器側液管39が接続されている。   The outdoor heat exchanger 13 includes aluminum header collecting pipes 34 and 35, one on each end of the heat exchanging section 31. The header collecting pipe 34 has an aluminum cylindrical pipe structure, and has internal spaces 34a and 34b partitioned from each other by an aluminum baffle 34c. An aluminum heat exchanger side gas pipe 38 is connected to the upper internal space 34a, and an aluminum heat exchanger side liquid pipe 39 is connected to the lower internal space 34b.

ヘッダ集合管35は、アルミニウム製の円筒パイプ構造を有しており、アルミニウム製のバッフル35f,35g,35h,35iによって仕切られ、内部空間35a,35b,35c,35d,35eが形成されている。ヘッダ集合管34の上部の内部空間34aに接続される多数のガス冷媒用扁平多穴管33aは、ヘッダ集合管35の3つの内部空間35a,35b,35cに接続されている。また、ヘッダ集合管34の下部の内部空間34bに接続される多数の液冷媒用扁平多穴管33bは、ヘッダ集合管35の3つの内部空間35c,35d,35eに接続されている。   The header collecting pipe 35 has an aluminum cylindrical pipe structure, and is partitioned by aluminum baffles 35f, 35g, 35h, and 35i to form internal spaces 35a, 35b, 35c, 35d, and 35e. A number of flat multi-hole pipes 33a for gas refrigerant connected to the internal space 34a above the header collecting pipe 34 are connected to the three internal spaces 35a, 35b, 35c of the header collecting pipe 35. A number of flat multi-hole pipes 33 b for liquid refrigerant connected to the internal space 34 b below the header collecting pipe 34 are connected to the three internal spaces 35 c, 35 d, and 35 e of the header collecting pipe 35.

また、ヘッダ集合管35の内部空間35aと内部空間35eがアルミニウム製の連絡配管36により接続され、内部空間35bと内部空間35dがアルミニウム製の連絡配管37により接続されている。内部空間35cは、熱交換部31の上部内部空間(内部空間34aに接続されている部分)の一部と下部内部空間(内部空間34bに接続されている部分)の一部を接続する機能も果たしている。これらの構成により、例えば冷房運転時(凝縮器として機能するとき)には、アルミニウム製の熱交換器側ガス管38によってヘッダ集合管35上部の内部空間35aに供給されるガス冷媒は、熱交換部31の上部で熱交換を行って一部が液化して気液二層状態になり、ヘッダ集合管35で折り返して、熱交換部31の下部を通って残りのガス冷媒が液化してアルミニウム製の熱交換器側液管39から出て行く。   Further, the internal space 35a and the internal space 35e of the header collecting pipe 35 are connected by an aluminum connecting pipe 36, and the internal space 35b and the internal space 35d are connected by an aluminum connecting pipe 37. The internal space 35c also has a function of connecting a part of the upper internal space (part connected to the internal space 34a) and a part of the lower internal space (part connected to the internal space 34b) of the heat exchange unit 31. Plays. With these configurations, for example, during cooling operation (when functioning as a condenser), the gas refrigerant supplied to the internal space 35a above the header collecting pipe 35 by the heat exchanger-side gas pipe 38 made of aluminum is subjected to heat exchange. Heat exchange is performed at the upper part of the part 31, and a part is liquefied to form a gas-liquid two-layer state, folded back at the header collecting pipe 35, and the remaining gas refrigerant is liquefied through the lower part of the heat exchange part 31 to form aluminum. It goes out from the heat exchanger side liquid pipe 39 made of the product.

温度センサ50は、室外熱交換器13の中を流れる冷媒の飽和温度を測定するため、冷媒の流れが折り返されるヘッダ集合管35の上部内部空間である内部空間35aの周囲に取り付けられている。取り付ける位置は、上部内部空間と下部内部空間とが連結されて一体となっている内部空間35cよりも内部空間35a,35bが好ましい。また、温度センサ50の取り付け位置は、ガス冷媒が上に溜まって液冷媒が下に溜まることから、内部空間35a,35bの周囲の中でも上端部近傍が好ましい。   In order to measure the saturation temperature of the refrigerant flowing through the outdoor heat exchanger 13, the temperature sensor 50 is attached around an internal space 35a that is an upper internal space of the header collecting pipe 35 where the refrigerant flow is turned back. The attachment positions are preferably the internal spaces 35a and 35b rather than the internal space 35c in which the upper internal space and the lower internal space are connected and integrated. Further, the temperature sensor 50 is preferably attached to the vicinity of the upper end portion of the inner spaces 35a and 35b because the gas refrigerant is accumulated on the upper side and the liquid refrigerant is accumulated on the lower side.

図6は、室外熱交換器13の熱交換部31の扁平多穴管33の長手方向に対して垂直な平面で切断したときの断面構造を示す部分拡大図である。伝熱フィン32は薄いアルミニウム製の平板であり、各伝熱フィン32には水平方向に延びる切り欠き32aが上下方向に並べて複数形成されている。扁平多穴管33は、伝熱面となる上下の平面部と、冷媒が流れる複数の内部流路331を有している。切り欠き32aの上下の幅よりもわずかに厚い扁平多穴管33は、平面部を上下に向けた状態(扁平多穴管33の側面が対向するように配列された状態)で、間隔をあけて複数段配列され、切り欠き32aに嵌め込まれた状態で仮固定される。このように、伝熱フィン32の切り欠き32aに扁平多穴管33が嵌め込まれた状態で伝熱フィン32と扁平多穴管33とがロウ付けされる。また、各扁平多穴管33の両端は、それぞれヘッダ集合管34,35に嵌め込まれてロウ付けされる。   FIG. 6 is a partially enlarged view showing a cross-sectional structure when cut along a plane perpendicular to the longitudinal direction of the flat multi-hole tube 33 of the heat exchange section 31 of the outdoor heat exchanger 13. The heat transfer fins 32 are thin aluminum flat plates, and each heat transfer fin 32 has a plurality of cutouts 32a extending in the horizontal direction. The flat multi-hole tube 33 has upper and lower flat portions serving as heat transfer surfaces and a plurality of internal flow paths 331 through which the refrigerant flows. The flat multi-hole tubes 33 that are slightly thicker than the upper and lower widths of the cutouts 32a are spaced apart in a state where the flat portions are directed upward and downward (a state in which the side surfaces of the flat multi-hole tubes 33 face each other). Are arranged in a plurality of stages and temporarily fixed in a state of being fitted into the notches 32a. Thus, the heat transfer fin 32 and the flat multi-hole tube 33 are brazed in a state where the flat multi-hole tube 33 is fitted in the notch 32 a of the heat transfer fin 32. Further, both ends of each flat multi-hole pipe 33 are fitted into the header collecting pipes 34 and 35 and brazed.

ヘッダ集合管34の内部空間34a,34bやヘッダ集合管35の内部空間35a,35b,35c,35d,35eと扁平多穴管33の内部流路331とは繋がっている。なお、ヘッダ集合管34の内部空間34a,34bやヘッダ集合管35の内部空間35a,35b,35c,35d,35eには、冷媒の流れを整えるための整流板などが配されるが、このような細部については説明を省略している。   The internal spaces 34a and 34b of the header collecting pipe 34 and the internal spaces 35a, 35b, 35c, 35d and 35e of the header collecting pipe 35 and the internal flow path 331 of the flat multi-hole pipe 33 are connected. The internal spaces 34a, 34b of the header collecting pipe 34 and the internal spaces 35a, 35b, 35c, 35d, 35e of the header collecting pipe 35 are provided with a rectifying plate for adjusting the flow of the refrigerant. The detailed description is omitted.

(2−2−2)温度センサ
図7には温度センサ50が示されており、図7(a)は温度センサの外観を示す斜視図であり、図7(b)は温度センサの構成の概要を示す模式的な断面図である。温度センサ50は、主に、サーミスタなどの感温素子51と、リード線52と、ハーネスなどの電線53と、アルミニウム製のハウジング54と、モールド樹脂55とで構成されている。感温素子51にはリード線52が接続されており、温度によって変換する信号がリード線52に伝達される。リード線52が電線53に接続されており、電線53を通じて温度に応じた信号が室外ユニット2の制御部90に伝送される。感温素子51やリード線52や電線53は、エポキシなどのモールド樹脂55によって円筒状のアルミニウム製のハウジング54に封入されている。
(2-2-2) Temperature Sensor FIG. 7 shows a temperature sensor 50, FIG. 7 (a) is a perspective view showing the appearance of the temperature sensor, and FIG. 7 (b) is a diagram of the configuration of the temperature sensor. It is a typical sectional view showing an outline. The temperature sensor 50 mainly includes a temperature sensing element 51 such as a thermistor, a lead wire 52, an electric wire 53 such as a harness, an aluminum housing 54, and a mold resin 55. A lead wire 52 is connected to the temperature sensing element 51, and a signal to be converted according to temperature is transmitted to the lead wire 52. The lead wire 52 is connected to the electric wire 53, and a signal corresponding to the temperature is transmitted to the control unit 90 of the outdoor unit 2 through the electric wire 53. The temperature sensing element 51, the lead wire 52, and the electric wire 53 are enclosed in a cylindrical aluminum housing 54 with a mold resin 55 such as epoxy.

(2−2−3)温度センサの固定構造
図8は、温度センサの固定構造を示す断面図である。図9は固定部材の構造を示す断面図であり、図10は図9のI−I線断面図である。固定部材60は、アルミニウム製の室外熱交換器13のヘッダ集合管35に温度センサ50を固定する。固定部材60による温度センサ50の固定は即ち固定部材60による感温素子51の固定であるから、以下においては固定部材60による温度センサ50の固定について説明する。
(2-2-3) Temperature Sensor Fixing Structure FIG. 8 is a cross-sectional view showing a temperature sensor fixing structure. 9 is a cross-sectional view showing the structure of the fixing member, and FIG. 10 is a cross-sectional view taken along the line II of FIG. The fixing member 60 fixes the temperature sensor 50 to the header collecting pipe 35 of the aluminum outdoor heat exchanger 13. Since the temperature sensor 50 is fixed by the fixing member 60, that is, the temperature sensing element 51 is fixed by the fixing member 60, the fixing of the temperature sensor 50 by the fixing member 60 will be described below.

固定部材60は、弾性を有する高分子材料であるゴムで形成されている。ゴムは、室外熱交換器13が取り得る温度範囲よりも広い範囲で使用できる耐熱性や耐寒性を有する。例えば、固定部材60を構成するゴムには、エチレンプロピレン(EPDM)ゴムやシリコーンゴムやフッ素ゴムや水素化ニトリルゴムなどが用いられる。   The fixing member 60 is made of rubber which is a polymer material having elasticity. The rubber has heat resistance and cold resistance that can be used in a wider range than the temperature range that the outdoor heat exchanger 13 can take. For example, as the rubber constituting the fixing member 60, ethylene propylene (EPDM) rubber, silicone rubber, fluorine rubber, hydrogenated nitrile rubber, or the like is used.

固定部材60は、図9に示されているように、円柱に加工されたゴムの塊に、水平断面形状が略円形でかつ長手方向(母線方向)に延びる穴を開けた形をしている。そして、円柱の側面からこの穴に達する略直方体状の開口部64が形成されている。そのため、固定部材60を水平に切断した形状は、図8に示されているようにC字形である。このような形状の固定部材60を機能の面から見ると、2つの手のひら状の挟持部62a,62bと挟持部62a,62bを基部61が繋いだ形状になっている。そのため、これら挟持部62a,62bで上述のヘッダ集合管35を包み込むように挟むことができる。挟持部62a、62bでヘッダ集合管35を挟んで固定するために、固定部材60の内周面60bの水平断面の曲率半径は、ヘッダ集合管35の外周面の半径にほぼ等しくなるように設定されている。   As shown in FIG. 9, the fixing member 60 has a shape in which a horizontal cross-sectional shape is substantially circular and a hole extending in the longitudinal direction (bus line direction) is formed in a rubber mass processed into a cylinder. . A substantially rectangular parallelepiped opening 64 reaching the hole from the side surface of the cylinder is formed. Therefore, the shape obtained by horizontally cutting the fixing member 60 is a C-shape as shown in FIG. When the fixing member 60 having such a shape is viewed from the viewpoint of function, the base portion 61 is connected to the two palm-shaped holding portions 62a and 62b and the holding portions 62a and 62b. Therefore, the above-described header collecting pipe 35 can be sandwiched between these sandwiching portions 62a and 62b. In order to sandwich and fix the header collecting pipe 35 by the sandwiching portions 62a and 62b, the radius of curvature of the horizontal section of the inner peripheral surface 60b of the fixing member 60 is set to be substantially equal to the radius of the outer peripheral surface of the header collecting pipe 35. Has been.

固定部材60の基部61には、温度センサ50を収納するための収納部63が形成されている。この収納部63は、固定部材60の内周面60bに形成された凹部60cに設けられている。凹部60cの上方側には、温度センサ50のハウジング54上面側を押さえるための凸部60c1が形成され、凹部60cの下方側には、温度センサ50のハウジング54の下面側を押さえるための凸部60c2が形成されている。このような凹部60cに温度センサ50が収納されるとき、凸部60c1,60c2の間に温度センサ50が挟まれて凸部60c1,60c2が弾性変形する。そのため、凹部60cに温度センサ50が収納部63に収納された状態で固定部材60をハンドリングしても温度センサ50は固定部材60に収納された状態を維持することができる。つまり、固定部材60の通常のハンドリングでは温度センサ50を取り出すような外力が加わらないので、温度センサ50は収納部63から外れない。   A housing portion 63 for housing the temperature sensor 50 is formed in the base portion 61 of the fixing member 60. The storage portion 63 is provided in a recess 60 c formed on the inner peripheral surface 60 b of the fixing member 60. A convex portion 60c1 for pressing the upper surface side of the housing 54 of the temperature sensor 50 is formed above the concave portion 60c, and a convex portion for pressing the lower surface side of the housing 54 of the temperature sensor 50 is formed below the concave portion 60c. 60c2 is formed. When the temperature sensor 50 is housed in the concave portion 60c, the temperature sensor 50 is sandwiched between the convex portions 60c1 and 60c2, and the convex portions 60c1 and 60c2 are elastically deformed. Therefore, even if the fixing member 60 is handled in a state where the temperature sensor 50 is accommodated in the accommodating portion 63 in the recess 60c, the temperature sensor 50 can be maintained in the state accommodated in the fixing member 60. That is, in the normal handling of the fixing member 60, an external force that takes out the temperature sensor 50 is not applied, so that the temperature sensor 50 is not detached from the storage portion 63.

また、この凹部60cの側面60c3が形成されている位置から固定部材60の内周面60bまでの長さ即ち凹部60cの深さは、温度センサ50のハウジング54が持つ外周面の直径よりも小さい。そのため、温度センサを収納部63に収納したときには、図10に示されているように、ハウジング54が固定部材60の内周面60bよりも内側に突出する。   Further, the length from the position where the side surface 60c3 of the concave portion 60c is formed to the inner peripheral surface 60b of the fixing member 60, that is, the depth of the concave portion 60c is smaller than the diameter of the outer peripheral surface of the housing 54 of the temperature sensor 50. . Therefore, when the temperature sensor is stored in the storage portion 63, the housing 54 protrudes inward from the inner peripheral surface 60 b of the fixing member 60 as shown in FIG. 10.

固定部材60は、温度センサ50が収納部63に収納された状態で、扁平多穴管33の間から露出しているヘッダ集合管35に嵌め込まれて固定される。そのため、固定部材60はヘッダ集合管35の側面から嵌め込まれるが、そのとき、挟持部62a,62bのうち開口部64周辺の箇所をヘッダ集合管35の側面に当てて固定部材60がヘッダ集合管35の方に押し込まれる。固定部材60の開口部64にヘッダ集合管35が押し入ってくるとき、挟持部62a,62bが弾性変形し、開口部64が押し広げられる。さらに固定部材60にヘッダ集合管35が押し込まれると、ヘッダ集合管35の外周面に固定部材60の内周面60bが密着し、挟持部62a、62bの弾性変形が緩和されて挟持部62a,62bの形状が元に戻る。このとき、挟持部62a,62bでヘッダ集合管35をグリップさせるために、挟持部62a,62bに少し弾性変形が残留する状態にしておくことが好ましい。そのような状態を生じさせるためには、例えば、固定部材60の内周面60bの曲率半径がヘッダ集合管35の外周面の半径よりも小さくなるように形成する。開口部64の幅(挟持部62a,62b間の距離)がヘッダ集合管35の直径よりも小さいので、一旦固定部材60がヘッダ融合間35に嵌め込まれると、外力が加わらなければ固定部材60はヘッダ集合管35から外れない。   The fixing member 60 is fitted and fixed to the header collecting pipe 35 exposed from between the flat multi-hole pipes 33 in a state where the temperature sensor 50 is housed in the housing portion 63. Therefore, the fixing member 60 is fitted from the side surface of the header collecting pipe 35. At this time, the fixing member 60 is placed on the side surface of the header collecting pipe 35 by placing a portion around the opening 64 in the sandwiching portions 62a and 62b. It is pushed toward 35. When the header collecting pipe 35 is pushed into the opening 64 of the fixing member 60, the holding portions 62a and 62b are elastically deformed, and the opening 64 is pushed and expanded. Further, when the header collecting pipe 35 is pushed into the fixing member 60, the inner peripheral surface 60b of the fixing member 60 comes into close contact with the outer peripheral surface of the header collecting pipe 35, and the elastic deformation of the holding parts 62a and 62b is alleviated, thereby holding the holding parts 62a, The shape of 62b is restored. At this time, in order to grip the header collecting pipe 35 by the sandwiching portions 62a and 62b, it is preferable that a slight elastic deformation remains in the sandwiching portions 62a and 62b. In order to generate such a state, for example, the radius of curvature of the inner peripheral surface 60 b of the fixing member 60 is formed to be smaller than the radius of the outer peripheral surface of the header collecting pipe 35. Since the width of the opening 64 (the distance between the holding portions 62a and 62b) is smaller than the diameter of the header collecting pipe 35, once the fixing member 60 is fitted into the header fusion interval 35, the fixing member 60 is not subjected to any external force. It does not come off the header collecting pipe 35.

(3)変形例
(3−1)変形例A
上記実施形態では、ヘッダ集合管35や温度センサ50のハウジング54がアルミニウムである場合について説明したが、ヘッダ集合管35や温度センサ50のハウジング54はアルミニウム合金製であってもよく、アルミニウム製のヘッダ集合管35や温度センサ50のハウジング54に代えてアルミニウム合金製のヘッダ集合管やハウジングを用いても同様の効果を奏する。
(3) Modification (3-1) Modification A
In the above-described embodiment, the case where the housing 54 of the header collecting pipe 35 and the temperature sensor 50 is made of aluminum has been described. However, the housing 54 of the header collecting pipe 35 and the temperature sensor 50 may be made of an aluminum alloy or made of aluminum. The same effect can be obtained by using an aluminum alloy header collecting pipe or housing instead of the header collecting pipe 35 or the housing 54 of the temperature sensor 50.

(3−2)変形例B
上記実施形態では、固定部材60を構成するための弾性を有する高分子材料にゴムを用いる場合について説明した。しかし、ゴムよりも弾性変形し難くなるが、ポリエチレンやポリプロピレンなどの樹脂を用いることもできる。また、ゴムと樹脂とを接合して固定部材60を構成することもできる。あるいはゴムや樹脂と他の材料とを組み合わせても構わない。その場合に他の材料は、例えばアルミニウムなど、アルミニウム製のヘッダ集合管35やハウジング54に接触しても構わない材料の中から選択され、挟持部62a,62bや収納部63以外の部分に用いられる。ただし、上記実施形態のように高分子材料のみで固定部材60が形成される場合、金型などを用いてモールド成形により固定部材60を成形できるので、安価に固定部材60を製造することができる。なお、ゴムや樹脂には、例えばその耐久性を向上させるためにカーボンなどの添加剤を入れてもよい。なお、添加剤を用いる場合に重要な点は、アルミニウム製のヘッダ集合管35やアルミニウム製の温度センサ50のハウジング54又はアルミニウム合金製のそれらを侵食しない化学組成を持つ添加剤を選択することである。
(3-2) Modification B
In the above-described embodiment, the case where rubber is used as the polymer material having elasticity for constituting the fixing member 60 has been described. However, it is less likely to be elastically deformed than rubber, but resins such as polyethylene and polypropylene can also be used. Also, the fixing member 60 can be configured by bonding rubber and resin. Alternatively, rubber or resin and other materials may be combined. In this case, the other material is selected from materials that may come into contact with the header collecting pipe 35 and the housing 54 made of aluminum, such as aluminum, and is used for portions other than the holding portions 62a and 62b and the storage portion 63. It is done. However, when the fixing member 60 is formed of only a polymer material as in the above embodiment, the fixing member 60 can be formed by molding using a mold or the like, so that the fixing member 60 can be manufactured at low cost. . Note that an additive such as carbon may be added to the rubber or resin, for example, in order to improve its durability. In addition, when using an additive, an important point is to select an additive having a chemical composition that does not corrode aluminum header collecting pipe 35, aluminum temperature sensor 50 housing 54, or aluminum alloy. is there.

(3−3)変形例C
上記実施形態では、感温素子51を固定するアルミニウム製又はアルミニウム合金製の熱交換器が室外熱交換器13である場合について説明したが、例えば室内熱交換器4がアルミニウム製又はアルミニウム合金製の熱交換器であれば本発明の感温素子の固定構造を適用することができる。このように、本発明の感温素子の固定構造を適用で切る熱交換器は、室外熱交換器13に限られるものではない。
(3-3) Modification C
In the said embodiment, although the case where the heat exchanger made from aluminum or aluminum alloy which fixes the temperature sensing element 51 was the outdoor heat exchanger 13 was demonstrated, for example, the indoor heat exchanger 4 is made from aluminum or an aluminum alloy If it is a heat exchanger, the fixing structure of the temperature sensitive element of this invention is applicable. Thus, the heat exchanger which cuts by applying the fixing structure of the temperature sensitive element of the present invention is not limited to the outdoor heat exchanger 13.

(3−4)変形例D
上記実施形態では、ヘッダ集合管35に固定部材60の弾性変形のみで固定する場合について説明したが、図11及び図12に示されているタイラップ(登録商標)やインシュロック(登録商標)などの結束バンド70により固定部材60の外周面60aに取り付けられる。結束バンド70は、固定部材60が弾性変形する程度に締め付ける。それにより、固定部材60がヘッダ集合管35を締め付ける力が強くなるとともに、固定部材60が温度センサ50をヘッダ集合管35に押し付ける力が強くなる。
(3-4) Modification D
In the above-described embodiment, the case where the header collecting pipe 35 is fixed only by elastic deformation of the fixing member 60 has been described. However, the tie wrap (registered trademark) and the insulation lock (registered trademark) shown in FIGS. The band 70 is attached to the outer peripheral surface 60 a of the fixing member 60. The binding band 70 is tightened to such an extent that the fixing member 60 is elastically deformed. As a result, the force with which the fixing member 60 tightens the header collecting pipe 35 becomes strong, and the force with which the fixing member 60 presses the temperature sensor 50 against the header collecting pipe 35 becomes strong.

(4)固定構造の特徴
(4−1)
上述の感温素子51を収納するハウジング54がアルミニウム製である。そのため、ハウジング54をヘッダ集合管35に熱的に接触させた状態で固定部材60により固定しても、ヘッダ集合管35とハウジング54との間では、アルミニウムと異種金属との間で発生するような腐蝕が防止される。また、高分子材料からなる収納部と挟持部とがヘッダ集合管35及びハウジング54に接触しても異種金属との間で発生する腐蝕が防止される。従って、固定部材60による固定でヘッダ集合管35やハウジング54に腐蝕が発生することが抑制される。さらには、固定部材のうちのハウジングやヘッダ集合管と接触する部分を撥水性のある高分子材料とすることで固定部材に起因してヘッダ集合管やハウジングが腐蝕するのを抑制することができる。上記実施形態のように、固定部材60のうちハウジング54やヘッダ集合管35と接触する部分を撥水性のあるゴム製とすることで固定部材60に結露水などが溜まってヘッダ集合管35やハウジング54が腐蝕するのを抑制することができる。
(4) Features of fixed structure (4-1)
The housing 54 that houses the temperature sensing element 51 is made of aluminum. Therefore, even if the housing 54 is fixed by the fixing member 60 in a state of being in thermal contact with the header collecting pipe 35, it is generated between the header collecting pipe 35 and the housing 54 between aluminum and a different metal. Corrosion is prevented. Further, even when the storage portion and the sandwiching portion made of a polymer material come into contact with the header collecting pipe 35 and the housing 54, corrosion that occurs between different kinds of metals is prevented. Therefore, the occurrence of corrosion in the header collecting pipe 35 and the housing 54 due to fixing by the fixing member 60 is suppressed. Furthermore, the portion of the fixing member that contacts the housing and the header collecting pipe is made of a water-repellent polymer material, so that the header collecting pipe and the housing can be prevented from being corroded due to the fixing member. . As in the above-described embodiment, the portion of the fixing member 60 that contacts the housing 54 and the header collecting pipe 35 is made of water-repellent rubber, so that condensed water or the like accumulates in the fixing member 60 and the header collecting pipe 35 and the housing. It can suppress that 54 corrodes.

その一方、収納部63と挟持部62a,62bのゴム弾性を用いてハウジング54をヘッダ集合管35にしっかりと押し付けることができ、ハウジング54とヘッダ集合管35との熱的な接触を保たせた状態で固定部材60をヘッダ集合管35に固定し易くなる。その結果、固定部材60の構造が簡素化されるので感温素子51の固定構造を安価に提供できるばかりでなく、固定構造のヘッダ集合管35への固定が容易になるため作業効率も向上して作業コストを抑制して、感温素子の取り付けにともなうコストの上昇を抑制することができる。   On the other hand, the housing 54 can be firmly pressed against the header collecting pipe 35 by using the rubber elasticity of the storage part 63 and the holding parts 62a and 62b, and the thermal contact between the housing 54 and the header collecting pipe 35 is maintained. It becomes easy to fix the fixing member 60 to the header collecting pipe 35 in the state. As a result, since the structure of the fixing member 60 is simplified, not only the fixing structure of the temperature sensing element 51 can be provided at low cost, but also the fixing efficiency of the fixing structure to the header collecting pipe 35 can be easily improved. Thus, the operation cost can be suppressed, and the increase in cost associated with the attachment of the temperature sensitive element can be suppressed.

(4−2)
固定部材60の挟持部62a,62bがヘッダ集合管35の側面から嵌め込み可能な断面C字形の形状に成形されているので、固定部材60の固定時に、扁平多穴管33が邪魔にならない。そのため、固定部材60をヘッダ集合管35に確実に固定でき、感温素子51の取り付け作業の効率が向上する。そして、開口部64の幅がヘッダ集合管35の直径よりも小さいため、ヘッダ集合管35の側面から嵌め込んだときに、挟持部62a,62bをヘッダ集合管35から引き抜く方向の力が掛かっても外れ難くなる。
(4-2)
Since the holding portions 62 a and 62 b of the fixing member 60 are formed in a C-shaped cross section that can be fitted from the side surface of the header collecting pipe 35, the flat multi-hole tube 33 does not get in the way when the fixing member 60 is fixed. Therefore, the fixing member 60 can be reliably fixed to the header collecting pipe 35, and the efficiency of attaching the temperature sensing element 51 is improved. Since the width of the opening 64 is smaller than the diameter of the header collecting pipe 35, a force in the direction of pulling out the holding parts 62 a and 62 b from the header collecting pipe 35 is applied when fitted from the side surface of the header collecting pipe 35. It becomes difficult to come off.

(4−3)
固定部材60即ち挟持部62a,62bの内周面60bには、内面がゴムで覆われた凹部60cが形成されている。固定部材60の収納部63は、内周面60bの凹部60cに設けられており、固定部材60がヘッダ集合管35に固定された状態で、収納部63がハウジング54に押されて弾性変形する状態を保つ構造を持つ。ここでは、ハウジング54の直径よりも収納部62(凹部60c)の深さが小さくなるように設定されているので、ハウジング54をしっかりとヘッダ集合管35に押し付けることができる。また、ハウジング54やヘッダ集合管35を包む挟持部62a,62bの内周面60bの保温効果によって、室外熱交換器13を通過する空気などによってハウジング54から熱が奪われ難くなり、感温素子51による温度検知の精度を向上させることができる。
(4-3)
A concave portion 60c whose inner surface is covered with rubber is formed on the inner peripheral surface 60b of the fixing member 60, that is, the sandwiching portions 62a and 62b. The storage portion 63 of the fixing member 60 is provided in the recess 60c of the inner peripheral surface 60b, and the storage portion 63 is pushed by the housing 54 and elastically deformed in a state where the fixing member 60 is fixed to the header collecting pipe 35. Has a structure that keeps the state. Here, since the depth of the storage portion 62 (recess 60c) is set to be smaller than the diameter of the housing 54, the housing 54 can be firmly pressed against the header collecting pipe 35. Further, the heat retaining effect of the inner peripheral surfaces 60b of the holding portions 62a and 62b that wrap the housing 54 and the header collecting pipe 35 makes it difficult for heat to be taken away from the housing 54 by air passing through the outdoor heat exchanger 13, and the like. The accuracy of temperature detection by 51 can be improved.

(4−4)
ハウジング54は、ヘッダ集合管35の長手方向に沿って延びるように配置され、固定部材60の収納部63は、ハウジング54を支持するために長手方向のハウジングの上面側(一端)と下面側(他端)に当接する凸部60c1の下面(第1弾性壁)及び凸部60c2の上面(第2弾性壁)を持っている。そのため、ハウジング54を収納部63に取り付けたときに、凸部60c1の下面(第1弾性壁)及び凸部60c2の上面(第2弾性壁)がハウジング54の上面側と下面側に当接して弾性変形し、しっかりと保持することになる。このように、固定部材60にハウジング54を保持した状態で固定部材60をハンドリングでき、固定部材60をヘッダ集合管35に取り付け易くなる。
(4-4)
The housing 54 is disposed so as to extend along the longitudinal direction of the header collecting pipe 35, and the housing portion 63 of the fixing member 60 is provided on the upper surface side (one end) and the lower surface side (in the longitudinal direction) to support the housing 54. It has a lower surface (first elastic wall) of the convex portion 60c1 that contacts the other end) and an upper surface (second elastic wall) of the convex portion 60c2. Therefore, when the housing 54 is attached to the storage portion 63, the lower surface (first elastic wall) of the convex portion 60c1 and the upper surface (second elastic wall) of the convex portion 60c2 are in contact with the upper surface side and the lower surface side of the housing 54. It will be elastically deformed and held firmly. Thus, the fixing member 60 can be handled in a state where the housing 54 is held on the fixing member 60, and the fixing member 60 can be easily attached to the header collecting pipe 35.

(4−5)
結束バンド70(締結部材)で固定部材60の周囲を締め付けることにより、固定部材60のゴムからなる挟持部62a,62bや収納部の弾性変形をさらに強くして、固定部材60によってハウジング54をヘッダ集合管35に確実に固定することができ、感温素子51の取り付けにともなうコストの上昇を抑制することができる。
(4-5)
By tightening the periphery of the fixing member 60 with a binding band 70 (fastening member), elastic deformation of the holding portions 62a and 62b made of rubber and the storage portion of the fixing member 60 is further strengthened, and the housing 54 is headerd by the fixing member 60. It can be reliably fixed to the collecting pipe 35, and an increase in cost associated with the attachment of the temperature sensing element 51 can be suppressed.

1 空気調和装置
13 室外熱交換器
34,35 ヘッダ集合管
40 ブラケット
50 温度センサ
51 感温素子
53 電線
54 ハウジング
60 固定部材
61 基部
62a,62b 挟持部
63 凹部
64 開口部
70 結束バンド
DESCRIPTION OF SYMBOLS 1 Air conditioning apparatus 13 Outdoor heat exchanger 34,35 Header collecting pipe 40 Bracket 50 Temperature sensor 51 Temperature sensing element 53 Electric wire 54 Housing 60 Fixing member 61 Base part 62a, 62b Holding part 63 Recessed part 64 Opening part 70 Binding band

特開2011−69543号公報JP 2011-69543 A

Claims (5)

アルミニウム又はアルミニウム合金製の熱交換器(13)のヘッダ集合管(35)に感温素子(51)を固定するための感温素子の固定構造であって、
前記感温素子を収納するアルミニウム又はアルミニウム合金製のハウジング(54)と、
前記ハウジングを収納する弾性を有する高分子材料からなる収納部(63)と前記ヘッダ集合管を挟持する弾性を有する高分子材料からなる挟持部(62a,62b)とを有し、前記ハウジングを前記ヘッダ集合管に熱的に接触させた状態で固定する固定部材(60)と
を備える、感温素子の固定構造。
A temperature sensitive element fixing structure for fixing the temperature sensitive element (51) to the header collecting pipe (35) of the heat exchanger (13) made of aluminum or aluminum alloy,
A housing (54) made of aluminum or aluminum alloy for housing the temperature sensing element;
A housing part (63) made of a polymer material having elasticity for housing the housing, and a sandwiching part (62a, 62b) made of a polymer material having elasticity for sandwiching the header collecting pipe. A fixing structure for a temperature sensing element, comprising: a fixing member (60) that is fixed in a state of being in thermal contact with the header collecting pipe.
前記固定部材の前記挟持部は、前記ヘッダ集合管の側面から嵌め込み可能な断面C字形の形状に成形されている、
請求項1に記載の感温素子の固定構造。
The clamping portion of the fixing member is formed into a C-shaped cross section that can be fitted from a side surface of the header collecting pipe.
The fixing structure of the temperature sensitive element according to claim 1.
前記固定部材の前記挟持部は、凹部(60c)が形成されている内周面(60b)を持ち、
前記固定部材の前記収納部は、前記内周面の前記凹部に設けられており、前記固定部材が前記ヘッダ集合管に固定された状態で前記ハウジングに押されて弾性変形する状態を保つ構造を有する、
請求項1又は請求項2に記載の感温素子の固定構造。
The clamping portion of the fixing member has an inner peripheral surface (60b) in which a recess (60c) is formed,
The storage portion of the fixing member is provided in the concave portion of the inner peripheral surface, and has a structure that maintains a state in which the fixing member is elastically deformed by being pushed by the housing while being fixed to the header collecting pipe. Have
The fixing structure of the temperature sensing element according to claim 1 or 2.
前記ハウジングは、前記ヘッダ集合管の長手方向に沿って延びるように配置され、
固定部材の前記収納部は、前記ハウジングを支持するために前記長手方向の前記ハウジングの一端と他端に当接する第1弾性壁及び第2弾性壁を持つ、
請求項1から3のいずれか一項に記載の感温素子の固定構造。
The housing is arranged to extend along the longitudinal direction of the header collecting pipe,
The storage portion of the fixing member has a first elastic wall and a second elastic wall that come into contact with one end and the other end of the housing in the longitudinal direction to support the housing.
The fixing structure of the temperature sensitive element according to any one of claims 1 to 3.
前記ヘッダ集合管に取り付けられている前記固定部材の周囲を締め付ける締結部材(70)をさらに備える、
請求項1から4のいずれか一項に記載の感温素子の固定構造。
A fastening member (70) for tightening the periphery of the fixing member attached to the header collecting pipe;
The fixing structure of the temperature sensitive element according to any one of claims 1 to 4.
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