WO2017130976A1 - Heat exchanger and refrigeration device outdoor unit equipped with same - Google Patents

Heat exchanger and refrigeration device outdoor unit equipped with same Download PDF

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Publication number
WO2017130976A1
WO2017130976A1 PCT/JP2017/002376 JP2017002376W WO2017130976A1 WO 2017130976 A1 WO2017130976 A1 WO 2017130976A1 JP 2017002376 W JP2017002376 W JP 2017002376W WO 2017130976 A1 WO2017130976 A1 WO 2017130976A1
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WO
WIPO (PCT)
Prior art keywords
heat exchanger
temperature sensor
flat tube
outdoor
tube
Prior art date
Application number
PCT/JP2017/002376
Other languages
French (fr)
Japanese (ja)
Inventor
中野 寛之
博治 久保
泰弘 笹井
Original Assignee
ダイキン工業株式会社
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Application filed by ダイキン工業株式会社 filed Critical ダイキン工業株式会社
Publication of WO2017130976A1 publication Critical patent/WO2017130976A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/14Heat exchangers specially adapted for separate outdoor units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/20Electric components for separate outdoor units
    • F24F1/22Arrangement or mounting thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/89Arrangement or mounting of control or safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight

Definitions

  • the present invention relates to a heat exchanger, and more particularly, to a heat exchanger that is mounted for an outdoor unit of a refrigeration apparatus using a flat tube.
  • Patent Document 1 Japanese Patent Laid-Open No. 2015-90237
  • a flat tube is folded back in a meandering manner, and fins are attached to flat portions other than the folded portion.
  • This heat exchanger is used as an outdoor heat exchanger.
  • the heat exchanger does not have a header, the place where the temperature sensor is attached is naturally confined to the flat tube, but the flat tube is not strong enough to deform the flat tube when installing the temperature sensor, or There is a risk of hurting.
  • An object of the present invention is to provide a heat exchanger to which a temperature sensor can be reliably attached without deforming or damaging a flat tube.
  • the heat exchanger includes a flat tube, a heat transfer fin, a plate member, and a temperature sensor holding unit.
  • the heat transfer fin is mounted so as to come into contact with the flat tube.
  • the plate member is attached to a fin non-attachment portion of the flat tube excluding the fin attachment portion to which the heat transfer fin is attached.
  • the temperature sensor holding part is formed on the plate member or fixed to the plate member in order to hold the temperature sensor.
  • the heat exchanger according to the second aspect of the present invention is the heat exchanger according to the first aspect, and the temperature sensor holding portion is disposed in the vicinity of the flat tube.
  • the heat exchanger temperature can be detected accurately.
  • the heat exchanger according to the third aspect of the present invention is a heat exchanger according to the first aspect or the second aspect, and a flat tube and a plate member are brazed.
  • the heat exchanger which concerns on the 4th viewpoint of this invention is a heat exchanger which concerns on any one of the 1st viewpoint to the 3rd viewpoint, Comprising:
  • An outdoor unit of a refrigeration apparatus is an outdoor unit of a refrigeration apparatus including the heat exchanger according to any one of the first to fourth aspects, and further includes a casing.
  • the casing has a machine room in which a compressor is arranged and a blower room in which a blower is arranged.
  • the heat exchanger is disposed in the blower chamber.
  • the plate member functions as a part of a partition member that separates the machine room and the blower room.
  • the temperature sensor is held by the temperature sensor holding portion provided on the plate member that is neither the flat tube nor the heat transfer fin, it is avoided that the flat tube is damaged.
  • the heat exchanger since the temperature sensor is close to the flat tube by arranging the temperature sensor holding portion in the vicinity of the flat tube, the heat exchanger temperature can be accurately detected. .
  • the heat exchanger temperature can be accurately detected.
  • the temperature sensor along the horizontal plane of the flat tube, so that the measurement points of the temperature sensor with respect to the flat tube are stable, and the heat exchanger temperature is accurately set. Can be detected.
  • FIG. 5 is a perspective view of the left side plate, the outdoor heat exchanger, and the outdoor fan when the left side plate, the outdoor heat exchanger, and the outdoor fan that are disposed at regular positions are viewed from a different angle from that of FIG. 4.
  • maintenance part The perspective view before the assembly of a temperature sensor and a temperature sensor holding
  • FIG. 1 is a configuration diagram of a refrigeration apparatus 1 that uses an outdoor heat exchanger 25 that is a heat exchanger according to an embodiment of the present invention.
  • a refrigeration apparatus 1 is an air conditioner capable of cooling operation and heating operation, and a liquid refrigerant communication pipe for connecting an outdoor unit 3, an indoor unit 2, and the outdoor unit 3 and the indoor unit 2. 7 and a gas refrigerant communication pipe 9.
  • the indoor unit 2 includes an indoor heat exchanger 11 and an indoor fan 13.
  • the indoor heat exchanger 11 is a cross fin type heat exchanger, and can evaporate or condense the refrigerant flowing inside by heat exchange with indoor air, thereby cooling or heating indoor air.
  • the outdoor unit 3 mainly includes a compressor 21, a four-way switching valve 23, an outdoor heat exchanger 25, an expansion valve 27, an accumulator 29, a liquid side closing valve 37, and a gas side closing valve 39. ing. Furthermore, the outdoor unit 3 also has an outdoor fan 41.
  • the four-way switching valve 23 switches the direction of the refrigerant flow when switching between the cooling operation and the heating operation. During the cooling operation, the four-way switching valve 23 connects the discharge side of the compressor 21 and the gas side of the outdoor heat exchanger 25 and connects the suction side of the compressor 21 and the gas side closing valve 39. That is, this is the state indicated by the solid line in the four-way selector valve 23 in FIG.
  • the four-way switching valve 23 connects the discharge side of the compressor 21 and the gas side closing valve 39 and connects the suction side of the compressor 21 and the gas side of the outdoor heat exchanger 25. That is, this is the state indicated by the dotted line in the four-way selector valve 23 of FIG.
  • FIG. 2 is an external perspective view of the outdoor heat exchanger 25.
  • an outdoor heat exchanger 25 is a microchannel heat exchanger, and can condense or evaporate the refrigerant flowing inside by heat exchange with outdoor air. The detailed configuration of the outdoor heat exchanger 25 will be described later.
  • Expansion valve 27 The expansion valve 27 is connected to a pipe between the outdoor heat exchanger 25 and the liquid side shut-off valve 37 in order to adjust the refrigerant pressure and the refrigerant flow rate, so that the refrigerant can be used in both the cooling operation and the heating operation. Has the function of expanding.
  • the liquid side closing valve 37 and the gas side closing valve 39 are connected to the liquid refrigerant communication pipe 7 and the gas refrigerant communication pipe 9, respectively.
  • the liquid refrigerant communication pipe 7 connects between the liquid side of the indoor heat exchanger 11 of the indoor unit 2 and the liquid side shut-off valve 37 of the outdoor unit 3.
  • the gas refrigerant communication pipe 9 connects between the gas side of the indoor heat exchanger 11 of the indoor unit 2 and the gas side closing valve 39 of the outdoor unit 3.
  • the refrigerant flows in the order of the compressor 21, the outdoor heat exchanger 25, the expansion valve 27, and the indoor heat exchanger 11 during the cooling operation, and the compressor 21, the indoor heat exchanger 11, the expansion valve 27, and the outdoor heat during the heating operation.
  • a refrigeration circuit through which the refrigerant flows in the order of the exchanger 25 is formed.
  • FIG. 3 is a plan view of the outdoor unit 3, in which the top plate is removed and the inside is shown in a plan view.
  • FIG. 4 is a perspective view of the left side plate 917, the outdoor heat exchanger 25, and the outdoor fan 41 that are disposed at regular positions. 5 shows the left side plate 917, the outdoor heat exchanger 25, and the outdoor fan when the left side plate 917, the outdoor heat exchanger 25, and the outdoor fan 41 arranged at regular positions are viewed from a different angle from FIG. FIG.
  • the outdoor unit 3 includes a vapor compression refrigeration cycle such as an outdoor fan 41, a compressor 21, an outdoor heat exchanger 25, and piping in a main body casing 91 that forms an outer shell.
  • a vapor compression refrigeration cycle such as an outdoor fan 41, a compressor 21, an outdoor heat exchanger 25, and piping in a main body casing 91 that forms an outer shell.
  • the members necessary for the configuration are housed.
  • the main body casing 91 has a substantially rectangular parallelepiped shape by a top plate 911 (see FIG. 5), a bottom plate 913, a base leg 915, a left side plate 917, a first front plate 919, a second front plate 921, a right side plate 923, and a suction grill 925. It is formed into a shape. Further, the top plate 911, the bottom plate 913, the base leg 915, the left side plate 917, the first front plate 919, the second front plate 921, and the right side plate 923 are steel sheet metal working members.
  • the inside of the main body casing 91 is divided into a machine chamber 91a and a blower chamber 91b by a vertically extending partition plate 927, the compressor 21 in the machine chamber 91a, the outdoor heat exchanger 25 and the outdoor fan 41 in the blower chamber 91b. Is stored.
  • FIG. 3 when the outdoor fan 41 is operating, air is sucked from the directions of B and C, and is exchanged with the outdoor heat exchanger 25 and then blown out in the direction of A.
  • the outdoor fan 41 is a propeller fan having a plurality of blades, and is located on the front side of the outdoor heat exchanger 25 in the blower chamber 91b, at the air outlet 919a (see FIG. 3). ).
  • the outdoor fan 41 is rotationally driven by a fan motor 41a.
  • the fan motor 41 a is attached to the motor fixing base 71.
  • the motor fixing base 71 is a structure in which an upper end flat part 711 and a lower end flat part 713 are connected by four support bars 715.
  • the fan motor 41 a is fixed to the central portion in the vertical direction of the motor fixing base 71.
  • the outdoor heat exchanger 25 includes a flat tube 251, an inlet header 253, heat transfer fins 255, an outlet header 257, an anticorrosion member 260, and a tube plate 270. Contains.
  • the flat tube 251 is formed in a meandering manner with aluminum or an aluminum alloy, and has a flat surface portion 251a serving as a heat transfer surface and a folded portion 251b. A plurality of microchannels (not shown) through which the refrigerant flows are formed inside the flat tube 251.
  • the flat tube 251 is disposed with the flat portion 251a facing up and down.
  • the four flat tubes 251 are folded five times so as to meander while maintaining an equal interval therebetween. This is referred to as a folded portion 251b.
  • the folded portion 251b protrudes from the fin mounting portion 250a to which the heat transfer fin 255 is mounted and is folded back to reach the fin mounting portion 250a again.
  • the first turn-up portion is the first turn-up portion 251ba
  • the second turn-up portion is the second turn-up portion 251bb
  • the third turn-up portion is the third turn-up portion 251bc
  • the fourth turn-up portion is the fourth turn-up portion.
  • the fifth folded portion 251bd is called the fifth folded portion 251be.
  • an inlet header 253 is disposed above the second folded portion 251bb, and an outlet header 257 is disposed below the fourth folded portion 251bd. Since the flat tube 251 protruding from the fin mounting portion 250a and connected to the inlet header 253 and the outlet header 257 does not have the folded portion 251b, these are referred to as non-folded portions 251c.
  • the heat transfer fin 255 is not mounted on the folded portion 251b and the non-folded portion 251c of the flat tube 251, it is referred to as a fin non-mounted portion 250b.
  • the fin non-mounting portion 250b hardly contributes to heat exchange between the passing air and the in-pipe refrigerant.
  • the heat transfer fins 255 are fins made of aluminum or aluminum alloy bent into a corrugated shape.
  • the heat transfer fins 255 are disposed in the ventilation space sandwiched between the flat portions 251 a of the flat tubes 251 adjacent to each other in the vertical direction, and the valley portions and the mountain portions are in contact with the flat portions 251 a of the flat tubes 251.
  • the trough part, the peak part, and the plane part 251a are brazed and welded.
  • the heat transfer fin 255 is brazed from a position away from the folded portion on one side to a position away from the folded portion on the other side in the flat portion 251a of the flat tube 251.
  • This region is called a fin mounting portion 250a, and the other area is called a fin non-mounting portion 250b.
  • the inlet header 253 is a hollow cylindrical tube.
  • the inlet header 253 is connected to one end of a plurality of flat tubes 251 arranged at regular intervals in the vertical direction. Further, the inlet header 253 has a function of supporting the flat tube 251, a function of guiding the refrigerant to the microchannel in the flat tube 251, and a function of collecting the refrigerant that has come out of the microchannel.
  • the exit header 257 is a hollow cylindrical tube similar to the entrance header 253.
  • the outlet header 257 is connected to the other end of the plurality of flat tubes 251 arranged at regular intervals in the vertical direction.
  • the outlet header 257 has a function of supporting the flat tube 251, a function of guiding the refrigerant to the microchannel in the flat tube 251, and a function of collecting the refrigerant that has come out of the microchannel. Have.
  • the refrigerant flowing into the upper left inlet header 253 is almost evenly distributed to the internal flow paths (microchannels) of the first, second, third and fourth flat tubes 251 from the top. It is distributed and flows toward the first folded portion 251ba, which is the first folded portion.
  • the refrigerant that has reached the first folding portion 251ba reverses the traveling direction by 180 ° and flows toward the second folding portion 251bb that is the next folding portion.
  • the refrigerant that has reached the second folded portion 251bb reverses its traveling direction by 180 ° and flows toward the third folded portion 251bc, which is the next folded portion.
  • the refrigerant that has reached the third folded portion 251bc reverses its traveling direction by 180 ° and flows toward the fourth folded portion 251bd, which is the next folded portion.
  • the refrigerant that has reached the fourth folded portion 251bd reverses its traveling direction by 180 ° and flows toward the fifth folded portion 251be, which is the next folded portion.
  • the refrigerant that has reached the fifth folded portion 251be reverses its traveling direction by 180 ° and flows toward the outlet header 257.
  • the refrigerant flowing in the flat tube 251 absorbs heat from the air flow flowing in the ventilation space via the heat transfer fins 255.
  • the refrigerant flowing in the flat tube 251 radiates heat to the air flow flowing in the ventilation space via the heat transfer fins 255.
  • Anticorrosion member 260 As shown in FIGS. 4 and 5, among the five folded portions of the flat tube 251, a plate-shaped anticorrosion is provided between the first folded portion 251 ba, the third folded portion 251 bc and the fifth folded portion 251 be and the left plate 917. A member 260 is attached.
  • the anticorrosion member 260 prevents the first folded portion 251ba, the third folded portion 251bc, and the fifth folded portion 251be from being exposed to the air flow, thereby suppressing the progress of corrosion.
  • the first folded portion 251ba, the third folded portion 251bc, and the fifth folded portion 251be among the five folded portions of the flat tube 251 are the side inlets of the left side plate 917 in the blower chamber 91b. Since it is close to 917c (see FIG. 5), it is exposed to airflow.
  • the second folded portion 251bb and the fourth folded portion 251bd are located in the machine room 91a and are not exposed to the air flow.
  • the first folded portion 251ba, the third folded portion 251bc, and the fifth folded portion 251be that are exposed to the airflow corrode compared to the second folded portion 251bb and the fourth folded portion 251bd that are not exposed to the airflow. Progresses faster.
  • the potential decreases in the order of the flat tube 251, the anticorrosion member 260, and the brazing material. Therefore, the anticorrosion member 260 exhibits a sacrificial anticorrosion effect with respect to the flat tube 251, and the brazing material exhibits a sacrificial anticorrosion effect with respect to the anticorrosion member 260 and the flat tube 251.
  • Tube sheet 270 As shown in FIGS. 2 to 4, a tube plate 270 is attached to a fin non-mounting portion 250b opposite to the anticorrosion member 260 with the fin mounting portion 250a interposed therebetween. The tube plate 270 is disposed so as to sandwich the group of heat transfer fins 255 attached to the fin attachment part 250a with the anticorrosion member 260. The tube plate 270 is brazed to the flat tube 251 by the fin non-mounting portion 250b.
  • a partition plate 927 that divides the inside of the main body casing 91 into a machine chamber 91 a and a blower chamber 91 b extends from the boundary between the first front plate 919 and the second front plate 921, and the end thereof is the tube plate 270 of the outdoor heat exchanger 25. It approaches. And the clearance gap between the outdoor heat exchanger 25 and the back side of the main body casing 91 is divided by the tube sheet 270 into the machine room 91a and the air blower room 91b. That is, the tube sheet 270 also has a function as a partition member.
  • Temperature sensor holding unit 280 As shown in FIG. 2 and FIG. 4, a temperature sensor holding unit, which is approximately the center of the tube plate 270 and in which a temperature sensor is inserted between the second folded part 251 bb and the fourth folded part 251 bd of the flat tube 251. 280 is provided.
  • FIG. 6 is an enlarged side view of the periphery of the temperature sensor holding unit 280.
  • the temperature sensor holding part 280 is provided so as to contact the flat tube 251 located on the outermost side of the fourth folded part 251bd.
  • the temperature sensor 45 is fixed to the heat transfer tube of the heat exchanger with a clip, but the flat tube 251 is weaker than the conventional heat transfer tube, and fixing with the clip causes damage to the flat tube 251.
  • a temperature sensor holding unit 280 is provided on the tube plate 270.
  • the temperature sensor holding unit 280 may be fixed to the tube plate 270 after being manufactured on the tube plate 270, but in this embodiment, it is integrally formed using the material of the tube plate 270 when the tube plate 270 is manufactured.
  • FIG. 7 is a perspective view of the temperature sensor 45 and the temperature sensor holding part 280 before assembly.
  • the tube plate 270 needs two through holes 270a into which the second folded portion 251bb and the fourth folded portion 251bd of the flat tube 251 are inserted, and FIG. 7 shows the fourth folded portion therein.
  • a through hole 270a into which the portion 251bd is inserted is drawn.
  • the through hole 270a when the through hole 270a is formed by punching, the upper end of the through hole 270a is perforated so as not to be separated from the base material, and a “cantilevered” strip is formed. And the temperature sensor holding
  • the temperature sensor holding part 280 is located at the upper end part of the through hole 270a, when the fourth folded part 251bd of the flat pipe 251 is inserted into the through hole 270a, the flat tube 251 and the temperature sensor holding part 280 come close to each other. .
  • the temperature sensor insertion hole 280a of the temperature sensor holding part 280 penetrates in the horizontal direction, it is aligned in parallel with the flat portion of the flat tube 251. Therefore, the temperature sensor 45 and the flat portion of the flat tube 251 are only separated by the thickness of the temperature sensor holding portion 280, that is, the plate thickness of the tube plate 270, and the temperature of the refrigerant flowing in the flat tube 251 is accurately determined. Can be detected.
  • the temperature sensor 45 is held by the temperature sensor holding portion 280 provided on the tube plate 270 that is neither the flat tube 251 nor the heat transfer fin 255, so that the temperature sensor 45 is not damaged. Can be attached to the outdoor heat exchanger 25.
  • the temperature sensor holding unit 280 is disposed in the vicinity of the flat tube 251. Therefore, since the temperature sensor 45 is close to the flat tube 251, it is possible to accurately detect the heat exchanger temperature.
  • the temperature sensor holding portion 280 is formed in a hollow cylindrical shape to produce the temperature sensor insertion hole 280a, but is not limited thereto.
  • FIG. 8 is a perspective view before assembly of the temperature sensor 45 and the temperature sensor holding part 280 according to the modification.
  • the temperature sensor holding part 280 is manufactured only at the upper end of the through hole 270a. It is the same as the above embodiment until it is perforated so as not to be separated from the base material to form a “cantilevered” strip, but after that, the strip is not a cylinder but a clip. Molding.
  • the temperature sensor holding part 280 By making the temperature sensor holding part 280 into a clip shape, the temperature sensor 45 can be held using elasticity, so that the working efficiency when the temperature sensor 45 is incorporated into the temperature sensor holding part 280 can be improved. .
  • an aluminum heat exchanger can be employed as an outdoor heat exchanger, it is useful not only for air conditioners but also for heat pump water heaters.
  • Outdoor unit 21 Compressor 25 Outdoor heat exchanger 41 Blower 45 Temperature sensor 91 Main body casing (casing) 91a Machine room 91b Blower room 250a Fin mounting part 250b Fin non-mounting part 251 Flat tube 255 Heat transfer fin 270 Tube plate (plate member) 280 Sensor holding part

Abstract

The present invention addresses the problem of providing a heat exchanger to which a temperature sensor can be reliably attached without deforming or damaging a flat tube. In an outdoor heat exchanger (25), a temperature sensor (45) is retained by a temperature sensor retaining part (280) provided to a tube plate (270), not to a flat tube (251) or a heat transfer fin (255). Thus, the temperature sensor (45) can be mounted on the outdoor heat exchanger (25) without damaging the flat tube (251). Further, the temperature sensor retaining part (280) is disposed near the flat tube (251). Therefore, the temperature sensor (45) is adjacent to the flat tube (251), and thus the temperature of the heat exchanger can be accurately detected.

Description

熱交換器、及びそれを備えた冷凍装置の室外ユニットHeat exchanger and outdoor unit of refrigeration apparatus provided with the same
 本発明は、熱交換器に関し、特に、扁平管を用いた、冷凍装置の室外ユニット用として搭載される熱交換器に関する。 The present invention relates to a heat exchanger, and more particularly, to a heat exchanger that is mounted for an outdoor unit of a refrigeration apparatus using a flat tube.
 近年、冷凍装置の室外ユニットでは、例えば、特許文献1(特開2015-90237号公報)に開示されているような、扁平管を蛇行状に折り返し、その折り返し部を除く平坦部にフィンを装着した熱交換器が室外熱交換器として採用されている。 In recent years, in an outdoor unit of a refrigeration apparatus, for example, as disclosed in Patent Document 1 (Japanese Patent Laid-Open No. 2015-90237), a flat tube is folded back in a meandering manner, and fins are attached to flat portions other than the folded portion. This heat exchanger is used as an outdoor heat exchanger.
 当該熱交換器は、ヘッダーを有しないので温度センサを取り付ける場所がおのずと扁平管に絞られてくるが、扁平管は強度が強くなく、温度センサの取付け時に扁平管を変形させ、又は扁平管を傷つけてしまうおそれがある。 Since the heat exchanger does not have a header, the place where the temperature sensor is attached is naturally confined to the flat tube, but the flat tube is not strong enough to deform the flat tube when installing the temperature sensor, or There is a risk of hurting.
 本発明の課題は、扁平管を変形させたり、傷つけたりすることなく確実に温度センサが取り付けられる熱交換器を提供することにある。 An object of the present invention is to provide a heat exchanger to which a temperature sensor can be reliably attached without deforming or damaging a flat tube.
 本発明の第1観点に係る熱交換器は、扁平管と、伝熱フィンと、板部材と、温度センサ保持部とを備えている。伝熱フィンは、扁平管と接触するように装着される。板部材は、扁平管のうち伝熱フィンが装着されているフィン装着部を除くフィン非装着部に装着される。温度センサ保持部は、温度センサを保持させるために板部材に形成される、或いは板部材に固定される。 The heat exchanger according to the first aspect of the present invention includes a flat tube, a heat transfer fin, a plate member, and a temperature sensor holding unit. The heat transfer fin is mounted so as to come into contact with the flat tube. The plate member is attached to a fin non-attachment portion of the flat tube excluding the fin attachment portion to which the heat transfer fin is attached. The temperature sensor holding part is formed on the plate member or fixed to the plate member in order to hold the temperature sensor.
 この熱交換器では、温度センサが、扁平管でも伝熱フィンでもない板部材に設けられた温度センサ保持部に保持されるので、扁平管を損傷させることが回避される。 In this heat exchanger, since the temperature sensor is held by the temperature sensor holding portion provided on the plate member that is neither the flat tube nor the heat transfer fin, it is possible to avoid damaging the flat tube.
 本発明の第2観点に係る熱交換器は、第1観点に係る熱交換器であって、温度センサ保持部が扁平管の近傍に配置される。 The heat exchanger according to the second aspect of the present invention is the heat exchanger according to the first aspect, and the temperature sensor holding portion is disposed in the vicinity of the flat tube.
 この熱交換器では、温度センサ保持部が扁平管の近傍に配置されることによって温度センサが扁平管に近接するので、熱交換器温度を正確に検知することができる。 In this heat exchanger, since the temperature sensor is close to the flat tube by arranging the temperature sensor holding part in the vicinity of the flat tube, the heat exchanger temperature can be detected accurately.
 本発明の第3観点に係る熱交換器は、第1観点又は第2観点に係る熱交換器であって、扁平管と板部材とがロウ付けされている。 The heat exchanger according to the third aspect of the present invention is a heat exchanger according to the first aspect or the second aspect, and a flat tube and a plate member are brazed.
 この熱交換器では、扁平管と板部材とのエアギャップが解消されて伝熱性能が向上するので、熱交換器温度を正確に検知することができる。 In this heat exchanger, since the air gap between the flat tube and the plate member is eliminated and the heat transfer performance is improved, the heat exchanger temperature can be detected accurately.
 本発明の第4観点に係る熱交換器は、第1観点から第3観点のいずれか1つに係る熱交換器であって、温度センサ保持部が、温度センサを水平方向に挿入させる保持形状である。 The heat exchanger which concerns on the 4th viewpoint of this invention is a heat exchanger which concerns on any one of the 1st viewpoint to the 3rd viewpoint, Comprising: The temperature sensor holding | maintenance part hold | maintains the shape which makes a temperature sensor insert in a horizontal direction It is.
 この熱交換器では、扁平管の水平面に沿って温度センサを配置することが可能となるので、扁平管に対する温度センサの測定点が安定し、熱交換器温度を正確に検知することができる。 In this heat exchanger, since it becomes possible to arrange the temperature sensor along the horizontal plane of the flat tube, the measurement point of the temperature sensor with respect to the flat tube is stable, and the heat exchanger temperature can be detected accurately.
 本発明の第5観点に係る冷凍装置の室外ユニットは、第1観点から第4観点のいずれか1つに係る熱交換器を備えた冷凍装置の室外ユニットであって、ケーシングをさらに備えている。ケーシングは、圧縮機が配置される機械室と送風機が配置される送風機室とを有している。熱交換器は、送風機室に配置されている。板部材は、機械室と送風機室とを分ける仕切り部材の一部として機能する。 An outdoor unit of a refrigeration apparatus according to a fifth aspect of the present invention is an outdoor unit of a refrigeration apparatus including the heat exchanger according to any one of the first to fourth aspects, and further includes a casing. . The casing has a machine room in which a compressor is arranged and a blower room in which a blower is arranged. The heat exchanger is disposed in the blower chamber. The plate member functions as a part of a partition member that separates the machine room and the blower room.
 この室外ユニットでは、部品の機能の兼用化により、部品の大型化、部品点数の増加を抑制することができる。 In this outdoor unit, it is possible to suppress an increase in the size of parts and an increase in the number of parts by sharing the functions of the parts.
 本発明の第1観点に係る熱交換器では、温度センサが、扁平管でも伝熱フィンでもない板部材に設けられた温度センサ保持部に保持されるので、扁平管を損傷させることが回避される。 In the heat exchanger according to the first aspect of the present invention, since the temperature sensor is held by the temperature sensor holding portion provided on the plate member that is neither the flat tube nor the heat transfer fin, it is avoided that the flat tube is damaged. The
 本発明の第2観点に係る熱交換器では、温度センサ保持部が扁平管の近傍に配置されることによって温度センサが扁平管に近接するので、熱交換器温度を正確に検知することができる。 In the heat exchanger according to the second aspect of the present invention, since the temperature sensor is close to the flat tube by arranging the temperature sensor holding portion in the vicinity of the flat tube, the heat exchanger temperature can be accurately detected. .
 本発明の第3観点に係る熱交換器では、扁平管と板部材とのエアギャップが解消されて伝熱性能が向上するので、熱交換器温度を正確に検知することができる。 In the heat exchanger according to the third aspect of the present invention, since the air gap between the flat tube and the plate member is eliminated and the heat transfer performance is improved, the heat exchanger temperature can be accurately detected.
 本発明の第4観点に係る熱交換器では、扁平管の水平面に沿って温度センサを配置することが可能となるので、扁平管に対する温度センサの測定点が安定し、熱交換器温度を正確に検知することができる。 In the heat exchanger according to the fourth aspect of the present invention, it becomes possible to arrange the temperature sensor along the horizontal plane of the flat tube, so that the measurement points of the temperature sensor with respect to the flat tube are stable, and the heat exchanger temperature is accurately set. Can be detected.
 本発明の第5観点に係る冷凍装置の室外ユニットでは、部品の機能の兼用化により、部品の大型化、部品点数の増加を抑制することができる。 In the outdoor unit of the refrigeration apparatus according to the fifth aspect of the present invention, it is possible to suppress an increase in the size of the component and an increase in the number of components by sharing the functions of the components.
本発明の一実施形態に係る熱交換器である室外熱交換器を使用した冷凍装置の構成図。The block diagram of the freezing apparatus using the outdoor heat exchanger which is a heat exchanger which concerns on one Embodiment of this invention. 熱交換器の外観斜視図。The external appearance perspective view of a heat exchanger. 室外ユニットの平面図。The top view of an outdoor unit. 正規位置に配置された左側板、室外熱交換器及び室外ファンの斜視図。The perspective view of the left side board, outdoor heat exchanger, and outdoor fan which are arrange | positioned at a regular position. 正規位置に配置された左側板、室外熱交換器及び室外ファンを図4とは別の角度から視たときの左側板、室外熱交換器および室外ファンの斜視図。FIG. 5 is a perspective view of the left side plate, the outdoor heat exchanger, and the outdoor fan when the left side plate, the outdoor heat exchanger, and the outdoor fan that are disposed at regular positions are viewed from a different angle from that of FIG. 4. 温度センサ保持部の周辺の拡大側面図。The enlarged side view of the periphery of a temperature sensor holding | maintenance part. 温度センサ、及び温度センサ保持部の組立前の斜視図。The perspective view before the assembly of a temperature sensor and a temperature sensor holding | maintenance part. 温度センサ、及び変形例に係る温度センサ保持部の組立前の斜視図。The perspective view before the assembly of the temperature sensor which concerns on a temperature sensor and a modification.
 以下図面を参照しながら、本発明の実施形態について説明する。なお、以下の実施形態は、本発明の具体例であって、本発明の技術的範囲を限定するものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. The following embodiments are specific examples of the present invention and do not limit the technical scope of the present invention.
 (1)冷凍装置1の構成
 図1は、本発明の一実施形態に係る熱交換器である室外熱交換器25を使用した冷凍装置1の構成図である。図1において、冷凍装置1は、冷房運転及び暖房運転が可能な空気調和装置であり、室外ユニット3と、室内ユニット2と、室外ユニット3と室内ユニット2とを接続するための液冷媒連絡配管7及びガス冷媒連絡配管9とを備えている。
(1) Configuration of Refrigeration Apparatus 1 FIG. 1 is a configuration diagram of a refrigeration apparatus 1 that uses an outdoor heat exchanger 25 that is a heat exchanger according to an embodiment of the present invention. In FIG. 1, a refrigeration apparatus 1 is an air conditioner capable of cooling operation and heating operation, and a liquid refrigerant communication pipe for connecting an outdoor unit 3, an indoor unit 2, and the outdoor unit 3 and the indoor unit 2. 7 and a gas refrigerant communication pipe 9.
 (1-1)室内ユニット2
 図1において、室内ユニット2は、室内熱交換器11と、室内ファン13とを有している。室内熱交換器11は、クロスフィン型熱交換器であり、室内空気との熱交換によって内部を流れる冷媒を蒸発又は凝縮させ、室内の空気を冷却又は加熱することができる。
(1-1) Indoor unit 2
In FIG. 1, the indoor unit 2 includes an indoor heat exchanger 11 and an indoor fan 13. The indoor heat exchanger 11 is a cross fin type heat exchanger, and can evaporate or condense the refrigerant flowing inside by heat exchange with indoor air, thereby cooling or heating indoor air.
 (1-2)室外ユニット3
 図1において、室外ユニット3は、主に、圧縮機21、四路切換弁23、室外熱交換器25、膨張弁27、アキュムレータ29、液側閉鎖弁37、及びガス側閉鎖弁39を有している。さらに、室外ユニット3は室外ファン41も有している。
(1-2) Outdoor unit 3
In FIG. 1, the outdoor unit 3 mainly includes a compressor 21, a four-way switching valve 23, an outdoor heat exchanger 25, an expansion valve 27, an accumulator 29, a liquid side closing valve 37, and a gas side closing valve 39. ing. Furthermore, the outdoor unit 3 also has an outdoor fan 41.
 (2)室外ユニット3の詳細構成
 (2-1)圧縮機21、四路切換弁23およびアキュムレータ29
 圧縮機21は、ガス冷媒を吸入して圧縮する。圧縮機21の吸込口手前には、アキュムレータ29が配置されており、圧縮機21に液冷媒が直に吸い込まれないようになっている。
(2) Detailed configuration of outdoor unit 3 (2-1) Compressor 21, four-way selector valve 23 and accumulator 29
The compressor 21 sucks and compresses the gas refrigerant. An accumulator 29 is disposed in front of the suction port of the compressor 21 so that liquid refrigerant is not directly sucked into the compressor 21.
 四路切換弁23は、冷房運転と暖房運転との切換時に、冷媒の流れの方向を切り換える。冷房運転時、四路切換弁23は、圧縮機21の吐出側と室外熱交換器25のガス側とを接続するとともに圧縮機21の吸入側とガス側閉鎖弁39とを接続する。つまり、図1の四路切換弁23内の実線で示された状態である。 The four-way switching valve 23 switches the direction of the refrigerant flow when switching between the cooling operation and the heating operation. During the cooling operation, the four-way switching valve 23 connects the discharge side of the compressor 21 and the gas side of the outdoor heat exchanger 25 and connects the suction side of the compressor 21 and the gas side closing valve 39. That is, this is the state indicated by the solid line in the four-way selector valve 23 in FIG.
 また、暖房運転時、四路切換弁23は、圧縮機21の吐出側とガス側閉鎖弁39とを接続するとともに圧縮機21の吸入側と室外熱交換器25のガス側とを接続する。つまり、図1の四路切換弁23内の点線で示された状態である。 Further, during the heating operation, the four-way switching valve 23 connects the discharge side of the compressor 21 and the gas side closing valve 39 and connects the suction side of the compressor 21 and the gas side of the outdoor heat exchanger 25. That is, this is the state indicated by the dotted line in the four-way selector valve 23 of FIG.
 (2-2)室外熱交換器25
 図2は、室外熱交換器25の外観斜視図である。図2において、室外熱交換器25は、マイクロチャネル熱交換器であって、室外空気との熱交換によって内部を流れる冷媒を凝縮又は蒸発させることができる。なお、室外熱交換器25の詳細構成については、後半で説明する。
(2-2) Outdoor heat exchanger 25
FIG. 2 is an external perspective view of the outdoor heat exchanger 25. In FIG. 2, an outdoor heat exchanger 25 is a microchannel heat exchanger, and can condense or evaporate the refrigerant flowing inside by heat exchange with outdoor air. The detailed configuration of the outdoor heat exchanger 25 will be described later.
 (2-3)膨張弁27
 膨張弁27は、冷媒圧力や冷媒流量の調節を行うために、室外熱交換器25と液側閉鎖弁37の間の配管に接続され、冷房運転時及び暖房運転時のいずれにおいても、冷媒を膨張させる機能を有している。
(2-3) Expansion valve 27
The expansion valve 27 is connected to a pipe between the outdoor heat exchanger 25 and the liquid side shut-off valve 37 in order to adjust the refrigerant pressure and the refrigerant flow rate, so that the refrigerant can be used in both the cooling operation and the heating operation. Has the function of expanding.
 (2-4)閉鎖弁37,39および冷媒連絡配管7,9
 液側閉鎖弁37及びガス側閉鎖弁39は、それぞれ、液冷媒連絡配管7及びガス冷媒連絡配管9に接続されている。液冷媒連絡配管7は、室内ユニット2の室内熱交換器11の液側と室外ユニット3の液側閉鎖弁37との間を接続している。ガス冷媒連絡配管9は、室内ユニット2の室内熱交換器11のガス側と室外ユニット3のガス側閉鎖弁39との間を接続している。
(2-4) Shut-off valves 37 and 39 and refrigerant communication pipes 7 and 9
The liquid side closing valve 37 and the gas side closing valve 39 are connected to the liquid refrigerant communication pipe 7 and the gas refrigerant communication pipe 9, respectively. The liquid refrigerant communication pipe 7 connects between the liquid side of the indoor heat exchanger 11 of the indoor unit 2 and the liquid side shut-off valve 37 of the outdoor unit 3. The gas refrigerant communication pipe 9 connects between the gas side of the indoor heat exchanger 11 of the indoor unit 2 and the gas side closing valve 39 of the outdoor unit 3.
 その結果、冷房運転時に圧縮機21、室外熱交換器25、膨張弁27および室内熱交換器11の順に冷媒が流れ、暖房運転時に圧縮機21、室内熱交換器11、膨張弁27および室外熱交換器25の順に冷媒が流れる冷凍回路が形成されている。 As a result, the refrigerant flows in the order of the compressor 21, the outdoor heat exchanger 25, the expansion valve 27, and the indoor heat exchanger 11 during the cooling operation, and the compressor 21, the indoor heat exchanger 11, the expansion valve 27, and the outdoor heat during the heating operation. A refrigeration circuit through which the refrigerant flows in the order of the exchanger 25 is formed.
 (2-5)本体ケーシング91
 図3は、室外ユニット3の平面図であり、天板を取り除いて内部を平面的に図示している。また、図4は、正規位置に配置された左側板917、室外熱交換器25及び室外ファン41の斜視図である。さらに、図5は、正規位置に配置された左側板917、室外熱交換器25及び室外ファン41を図4とは別の角度から視たときの左側板917、室外熱交換器25および室外ファン41の斜視図である。
(2-5) Main casing 91
FIG. 3 is a plan view of the outdoor unit 3, in which the top plate is removed and the inside is shown in a plan view. FIG. 4 is a perspective view of the left side plate 917, the outdoor heat exchanger 25, and the outdoor fan 41 that are disposed at regular positions. 5 shows the left side plate 917, the outdoor heat exchanger 25, and the outdoor fan when the left side plate 917, the outdoor heat exchanger 25, and the outdoor fan 41 arranged at regular positions are viewed from a different angle from FIG. FIG.
 図3、図4及び図5において、室外ユニット3は、外殻を形成する本体ケーシング91の内部に、室外ファン41、圧縮機21、室外熱交換器25、及び配管等の蒸気圧縮式冷凍サイクルの構成に必要な部材を収納している。 3, 4, and 5, the outdoor unit 3 includes a vapor compression refrigeration cycle such as an outdoor fan 41, a compressor 21, an outdoor heat exchanger 25, and piping in a main body casing 91 that forms an outer shell. The members necessary for the configuration are housed.
 本体ケーシング91の外形は、天板911(図5参照)、底板913、基礎脚915、左側板917、第1前板919、第2前板921、右側板923、及び吸込グリル925によって略直方体形状に形成されている。また、天板911、底板913、基礎脚915、左側板917、第1前板919、第2前板921、及び右側板923は鋼製の板金加工部材である。 The main body casing 91 has a substantially rectangular parallelepiped shape by a top plate 911 (see FIG. 5), a bottom plate 913, a base leg 915, a left side plate 917, a first front plate 919, a second front plate 921, a right side plate 923, and a suction grill 925. It is formed into a shape. Further, the top plate 911, the bottom plate 913, the base leg 915, the left side plate 917, the first front plate 919, the second front plate 921, and the right side plate 923 are steel sheet metal working members.
 本体ケーシング91の内部は、鉛直に延びる仕切板927によって機械室91aと送風機室91bとに分割されており、機械室91aに圧縮機21が、送風機室91bに室外熱交換器25及び室外ファン41が収納されている。図3において、室外ファン41が稼動しているとき、空気はB及びCの方向から吸い込まれ、室外熱交換器25と熱交換した後、Aの方向へ吹き出される。 The inside of the main body casing 91 is divided into a machine chamber 91a and a blower chamber 91b by a vertically extending partition plate 927, the compressor 21 in the machine chamber 91a, the outdoor heat exchanger 25 and the outdoor fan 41 in the blower chamber 91b. Is stored. In FIG. 3, when the outdoor fan 41 is operating, air is sucked from the directions of B and C, and is exchanged with the outdoor heat exchanger 25 and then blown out in the direction of A.
 (2-6)室外ファン
 図4及び図5において、室外ファン41は、複数の翼を有するプロペラファンであり、送風機室91b内の室外熱交換器25の前側で、吹出口919a(図3参照)に対向するように配置されている。室外ファン41は、ファンモータ41aによって回転駆動される。
(2-6) Outdoor Fan In FIGS. 4 and 5, the outdoor fan 41 is a propeller fan having a plurality of blades, and is located on the front side of the outdoor heat exchanger 25 in the blower chamber 91b, at the air outlet 919a (see FIG. 3). ). The outdoor fan 41 is rotationally driven by a fan motor 41a.
 ファンモータ41aは、モータ固定台71に取り付けられている。モータ固定台71は、上端平面部711と下端平面部713とが4本の支持棒715で連結されている構造体である。ファンモータ41aはモータ固定台71の鉛直方向中央部分に固定されている。 The fan motor 41 a is attached to the motor fixing base 71. The motor fixing base 71 is a structure in which an upper end flat part 711 and a lower end flat part 713 are connected by four support bars 715. The fan motor 41 a is fixed to the central portion in the vertical direction of the motor fixing base 71.
 (3)室外熱交換器25の詳細構成
 図2に示すように、室外熱交換器25は、扁平管251、入口ヘッダー253、伝熱フィン255、出口ヘッダー257、防食部材260及び管板270を含んでいる。
(3) Detailed Configuration of Outdoor Heat Exchanger 25 As shown in FIG. 2, the outdoor heat exchanger 25 includes a flat tube 251, an inlet header 253, heat transfer fins 255, an outlet header 257, an anticorrosion member 260, and a tube plate 270. Contains.
 (3-1)扁平管251
 扁平管251は、アルミニウムまたはアルミニウム合金で蛇行状に成形されており、伝熱面となる平面部251aと、折り返し部251bとを有している。扁平管251の内部には、冷媒が流れる複数のマイクロチャネル(図示せず)を形成されている。扁平管251は、平面部251aを上下に向けた状態で配置されている。
(3-1) Flat tube 251
The flat tube 251 is formed in a meandering manner with aluminum or an aluminum alloy, and has a flat surface portion 251a serving as a heat transfer surface and a folded portion 251b. A plurality of microchannels (not shown) through which the refrigerant flows are formed inside the flat tube 251. The flat tube 251 is disposed with the flat portion 251a facing up and down.
 本実施形態では、4つの扁平管251が互いに等間隔を維持したまま蛇行するように5回折り返されている。これを、折り返し部251bという。折り返し部251bは、伝熱フィン255が装着されるフィン装着部250aから突出して折り返されて再びフィン装着部250aに至る。 In the present embodiment, the four flat tubes 251 are folded five times so as to meander while maintaining an equal interval therebetween. This is referred to as a folded portion 251b. The folded portion 251b protrudes from the fin mounting portion 250a to which the heat transfer fin 255 is mounted and is folded back to reach the fin mounting portion 250a again.
 説明の便宜上、1回目の折り返し部を第1折り返し部251ba、2回目の折り返し部を第2折り返し部251bb、3回目の折り返し部を第3折り返し部251bc、4回目の折り返し部を第4折り返し部251bd、5回目の折り返し部を第5折り返し部251beという。 For the convenience of explanation, the first turn-up portion is the first turn-up portion 251ba, the second turn-up portion is the second turn-up portion 251bb, the third turn-up portion is the third turn-up portion 251bc, and the fourth turn-up portion is the fourth turn-up portion. The fifth folded portion 251bd is called the fifth folded portion 251be.
 また、図2に示すように、第2折り返し部251bbの上方に入口ヘッダー253が配置され、第4折り返し部251bdの下方に出口ヘッダー257が配置されている。フィン装着部250aから突出して入口ヘッダー253及び出口ヘッダー257に繋がる扁平管251には折り返し部251bは存在しないので、これらを非折り返し部251cという。 Further, as shown in FIG. 2, an inlet header 253 is disposed above the second folded portion 251bb, and an outlet header 257 is disposed below the fourth folded portion 251bd. Since the flat tube 251 protruding from the fin mounting portion 250a and connected to the inlet header 253 and the outlet header 257 does not have the folded portion 251b, these are referred to as non-folded portions 251c.
 扁平管251の折り返し部251b及び非折り返し部251cには、伝熱フィン255が装着されないので、フィン非装着部250bという。フィン非装着部250bでは、通過する空気と管内冷媒との熱交換にほとんど貢献しない。 Since the heat transfer fin 255 is not mounted on the folded portion 251b and the non-folded portion 251c of the flat tube 251, it is referred to as a fin non-mounted portion 250b. The fin non-mounting portion 250b hardly contributes to heat exchange between the passing air and the in-pipe refrigerant.
 (3-2)伝熱フィン255
 伝熱フィン255は、波形に折り曲げられたアルミニウム製またはアルミニウム合金製のフィンである。伝熱フィン255は、上下に隣接する扁平管251の平面部251aに挟まれた通風空間に配置され、谷部および山部が扁平管251の平面部251aと接触している。なお、谷部と山部と平面部251aとはロウ付け溶接されている。
(3-2) Heat transfer fin 255
The heat transfer fins 255 are fins made of aluminum or aluminum alloy bent into a corrugated shape. The heat transfer fins 255 are disposed in the ventilation space sandwiched between the flat portions 251 a of the flat tubes 251 adjacent to each other in the vertical direction, and the valley portions and the mountain portions are in contact with the flat portions 251 a of the flat tubes 251. In addition, the trough part, the peak part, and the plane part 251a are brazed and welded.
 伝熱フィン255は、扁平管251の平面部251aのうち、片側の折り返し部から一定長さ離れた位置から反対側の折り返し部から一定長さ離れた位置までロウ付けされている。この領域をフィン装着部250aとよび、それ以外をフィン非装着部250bとよぶ。 The heat transfer fin 255 is brazed from a position away from the folded portion on one side to a position away from the folded portion on the other side in the flat portion 251a of the flat tube 251. This region is called a fin mounting portion 250a, and the other area is called a fin non-mounting portion 250b.
 (3-3)入口ヘッダー253、出口ヘッダー257及び冷媒の流れ
 入口ヘッダー253は、中空円筒状の管である。入口ヘッダー253は、上下方向に等間隔を維持して並ぶ複数の扁平管251の一方の端と連結されている。また、入口ヘッダー253は、扁平管251を支持する機能と、冷媒を扁平管251内のマイクロチャネルに導く機能と、マイクロチャネルから出てきた冷媒を集合させる機能とを有している。
(3-3) Inlet header 253, outlet header 257, and refrigerant flow The inlet header 253 is a hollow cylindrical tube. The inlet header 253 is connected to one end of a plurality of flat tubes 251 arranged at regular intervals in the vertical direction. Further, the inlet header 253 has a function of supporting the flat tube 251, a function of guiding the refrigerant to the microchannel in the flat tube 251, and a function of collecting the refrigerant that has come out of the microchannel.
 出口ヘッダー257は、入口ヘッダー253と同様に、中空円筒状の管である。出口ヘッダー257は、上下方向に等間隔を維持して並ぶ複数の扁平管251の他方の端と連結されている。また、出口ヘッダー257は、入口ヘッダー253と同様に、扁平管251を支持する機能と、冷媒を扁平管251内のマイクロチャネルに導く機能と、マイクロチャネルから出てきた冷媒を集合させる機能とを有している。 The exit header 257 is a hollow cylindrical tube similar to the entrance header 253. The outlet header 257 is connected to the other end of the plurality of flat tubes 251 arranged at regular intervals in the vertical direction. Similarly to the inlet header 253, the outlet header 257 has a function of supporting the flat tube 251, a function of guiding the refrigerant to the microchannel in the flat tube 251, and a function of collecting the refrigerant that has come out of the microchannel. Have.
 (冷媒の流れ)
 図2において、左側上部の入口ヘッダー253に流入した冷媒は、上から1段目、2段目、3段目及び4段目の扁平管251の各内部流路(マイクロチャネル)へほぼ均等に分配され、最初の折り返し部である第1折り返し部251baに向って流れる。
(Refrigerant flow)
In FIG. 2, the refrigerant flowing into the upper left inlet header 253 is almost evenly distributed to the internal flow paths (microchannels) of the first, second, third and fourth flat tubes 251 from the top. It is distributed and flows toward the first folded portion 251ba, which is the first folded portion.
 第1折り返し部251baに到達した冷媒はそこで進行方向を180°反転し、次の折り返し部である第2折り返し部251bbに向かって流れる。 The refrigerant that has reached the first folding portion 251ba reverses the traveling direction by 180 ° and flows toward the second folding portion 251bb that is the next folding portion.
 第2折り返し部251bbに到達した冷媒はそこで進行方向を180°反転し、次の折り返し部である第3折り返し部251bcに向かって流れる。 The refrigerant that has reached the second folded portion 251bb reverses its traveling direction by 180 ° and flows toward the third folded portion 251bc, which is the next folded portion.
 第3折り返し部251bcに到達した冷媒はそこで進行方向を180°反転し、次の折り返し部である第4折り返し部251bdに向かって流れる。 The refrigerant that has reached the third folded portion 251bc reverses its traveling direction by 180 ° and flows toward the fourth folded portion 251bd, which is the next folded portion.
 第4折り返し部251bdに到達した冷媒はそこで進行方向を180°反転し、次の折り返し部である第5折り返し部251beに向かって流れる。 The refrigerant that has reached the fourth folded portion 251bd reverses its traveling direction by 180 ° and flows toward the fifth folded portion 251be, which is the next folded portion.
 第5折り返し部251beに到達した冷媒はそこで進行方向を180°反転し、出口ヘッダー257に向かって流れる。 The refrigerant that has reached the fifth folded portion 251be reverses its traveling direction by 180 ° and flows toward the outlet header 257.
 例えば、室外熱交換器25が蒸発器として機能するとき、扁平管251内を流れる冷媒は、伝熱フィン255を介して通風空間を流れる空気流から吸熱する。室外熱交換器25が凝縮器として機能するときは、扁平管251内を流れる冷媒は、伝熱フィン255を介して通風空間を流れる空気流へ放熱する。 For example, when the outdoor heat exchanger 25 functions as an evaporator, the refrigerant flowing in the flat tube 251 absorbs heat from the air flow flowing in the ventilation space via the heat transfer fins 255. When the outdoor heat exchanger 25 functions as a condenser, the refrigerant flowing in the flat tube 251 radiates heat to the air flow flowing in the ventilation space via the heat transfer fins 255.
 (3-4)防食部材260
 図4及び図5に示すように、扁平管251の5つの折り返し部のうち第1折り返し部251ba、第3折り返し部251bc及び第5折り返し部251beと、左側板917との間に板状の防食部材260が取り付けられている。
(3-4) Anticorrosion member 260
As shown in FIGS. 4 and 5, among the five folded portions of the flat tube 251, a plate-shaped anticorrosion is provided between the first folded portion 251 ba, the third folded portion 251 bc and the fifth folded portion 251 be and the left plate 917. A member 260 is attached.
 防食部材260は、第1折り返し部251ba、第3折り返し部251bc及び第5折り返し部251beが空気流に曝されることを防止して腐食の進行を抑制している。 The anticorrosion member 260 prevents the first folded portion 251ba, the third folded portion 251bc, and the fifth folded portion 251be from being exposed to the air flow, thereby suppressing the progress of corrosion.
 例えば、防食部材260がない場合、扁平管251の5つの折り返し部のうち第1折り返し部251ba、第3折り返し部251bc及び第5折り返し部251beは、送風機室91b内で左側板917の側面吸入口917c(図5参照)に近接しているので、空気流に曝される。 For example, when the anticorrosion member 260 is not provided, the first folded portion 251ba, the third folded portion 251bc, and the fifth folded portion 251be among the five folded portions of the flat tube 251 are the side inlets of the left side plate 917 in the blower chamber 91b. Since it is close to 917c (see FIG. 5), it is exposed to airflow.
 これに対し、第2折り返し部251bb及び第4折り返し部251bdは、機械室91a内に位置し、空気流に曝されることがない。このような場合、空気流に曝される第1折り返し部251ba、第3折り返し部251bc及び第5折り返し部251beは、空気流に曝されない第2折り返し部251bb及び第4折り返し部251bdに比べて腐食の進行が速くなる。 In contrast, the second folded portion 251bb and the fourth folded portion 251bd are located in the machine room 91a and are not exposed to the air flow. In such a case, the first folded portion 251ba, the third folded portion 251bc, and the fifth folded portion 251be that are exposed to the airflow corrode compared to the second folded portion 251bb and the fourth folded portion 251bd that are not exposed to the airflow. Progresses faster.
 そこで、室外熱交換器25では、扁平管251、防食部材260、ロウ材の順に電位が小さくなる構成としている。それゆえ、扁平管251に対して防食部材260が犠牲防食効果を発揮し、防食部材260及び扁平管251に対してロウ材が犠牲防食効果を発揮する。 Therefore, in the outdoor heat exchanger 25, the potential decreases in the order of the flat tube 251, the anticorrosion member 260, and the brazing material. Therefore, the anticorrosion member 260 exhibits a sacrificial anticorrosion effect with respect to the flat tube 251, and the brazing material exhibits a sacrificial anticorrosion effect with respect to the anticorrosion member 260 and the flat tube 251.
 (3-5)管板270
 図2~図4に示すように、フィン装着部250aを挟んで防食部材260と反対側となるフィン非装着部250bに管板270が取り付けられている。管板270は、フィン装着部250aに装着された伝熱フィン255の群を防食部材260とで挟み込むように配置されている。管板270は、フィン非装着部250bで扁平管251とロウ付けされる。
(3-5) Tube sheet 270
As shown in FIGS. 2 to 4, a tube plate 270 is attached to a fin non-mounting portion 250b opposite to the anticorrosion member 260 with the fin mounting portion 250a interposed therebetween. The tube plate 270 is disposed so as to sandwich the group of heat transfer fins 255 attached to the fin attachment part 250a with the anticorrosion member 260. The tube plate 270 is brazed to the flat tube 251 by the fin non-mounting portion 250b.
 本体ケーシング91の内部を機械室91aと送風機室91bとに分ける仕切板927は、第1前板919と第2前板921との境界から延び、その終端は室外熱交換器25の管板270寄りに至る。そして、室外熱交換器25と本体ケーシング91の背面側との隙間は、管板270によって機械室91aと送風機室91bとに仕切られる。つまり、管板270は、仕切部材としての機能も有している。 A partition plate 927 that divides the inside of the main body casing 91 into a machine chamber 91 a and a blower chamber 91 b extends from the boundary between the first front plate 919 and the second front plate 921, and the end thereof is the tube plate 270 of the outdoor heat exchanger 25. It approaches. And the clearance gap between the outdoor heat exchanger 25 and the back side of the main body casing 91 is divided by the tube sheet 270 into the machine room 91a and the air blower room 91b. That is, the tube sheet 270 also has a function as a partition member.
 (3-5-1)温度センサ保持部280
 図2及び図4に示すように、管板270の略中央であって、扁平管251の第2折り返し部251bbと第4折り返し部251bdとの間に、温度センサが挿入される温度センサ保持部280が設けられている。
(3-5-1) Temperature sensor holding unit 280
As shown in FIG. 2 and FIG. 4, a temperature sensor holding unit, which is approximately the center of the tube plate 270 and in which a temperature sensor is inserted between the second folded part 251 bb and the fourth folded part 251 bd of the flat tube 251. 280 is provided.
 図6は、温度センサ保持部280の周辺の拡大側面図である。図6において、温度センサ保持部280は、第4折り返し部251bdの最も外側に位置する扁平管251に接するように設けられている。 FIG. 6 is an enlarged side view of the periphery of the temperature sensor holding unit 280. In FIG. 6, the temperature sensor holding part 280 is provided so as to contact the flat tube 251 located on the outermost side of the fourth folded part 251bd.
 従来、温度センサ45は熱交換器の伝熱管にクリップで固定されていたが、扁平管251は強度が従来の伝熱管に比べて弱く、クリップでの固定は扁平管251の損傷を招くので、本実施形態では管板270に温度センサ保持部280が設けられている。 Conventionally, the temperature sensor 45 is fixed to the heat transfer tube of the heat exchanger with a clip, but the flat tube 251 is weaker than the conventional heat transfer tube, and fixing with the clip causes damage to the flat tube 251. In the present embodiment, a temperature sensor holding unit 280 is provided on the tube plate 270.
 温度センサ保持部280は、管板270に製作後に管板270に固着させてもよいが、本実施形態では管板270の製作時に管板270の材料自体を用いて一体成形される。 The temperature sensor holding unit 280 may be fixed to the tube plate 270 after being manufactured on the tube plate 270, but in this embodiment, it is integrally formed using the material of the tube plate 270 when the tube plate 270 is manufactured.
 図7は、温度センサ45、及び温度センサ保持部280の組立前の斜視図である。図7において、管板270には扁平管251の第2折り返し部251bb及び第4折り返し部251bdが挿入されるための2つの貫通孔270aが必要であり、図7にはその内の第4折り返し部251bdが挿入される貫通孔270aが描かれている。 FIG. 7 is a perspective view of the temperature sensor 45 and the temperature sensor holding part 280 before assembly. In FIG. 7, the tube plate 270 needs two through holes 270a into which the second folded portion 251bb and the fourth folded portion 251bd of the flat tube 251 are inserted, and FIG. 7 shows the fourth folded portion therein. A through hole 270a into which the portion 251bd is inserted is drawn.
 本実施形態では、打ち抜き加工により貫通孔270aを形成する際、貫通孔270aの上端だけが母材から分離しないように穿孔して、「片持ちはり」状の短冊部を成形する。そして、その短冊部を円筒状に巻き加工することによって、図7に示すような温度センサ保持部280が形成される。 In this embodiment, when the through hole 270a is formed by punching, the upper end of the through hole 270a is perforated so as not to be separated from the base material, and a “cantilevered” strip is formed. And the temperature sensor holding | maintenance part 280 as shown in FIG. 7 is formed by winding the strip part in a cylindrical shape.
 温度センサ保持部280は、貫通孔270aの上端部に位置するので、貫通孔270aに扁平管251の第4折り返し部251bdが挿入されたとき、扁平管251と温度センサ保持部280とが近接する。 Since the temperature sensor holding part 280 is located at the upper end part of the through hole 270a, when the fourth folded part 251bd of the flat pipe 251 is inserted into the through hole 270a, the flat tube 251 and the temperature sensor holding part 280 come close to each other. .
 また、温度センサ保持部280の温度センサ挿入孔280aは、水平方向に貫通しているので、扁平管251の平面部分と平行に並ぶ。したがって、温度センサ45と扁平管251の平面部分とは、温度センサ保持部280の厚み、すなわち管板270の板厚分だけ離れているに過ぎず、扁平管251内を流れる冷媒の温度を正確に検知することができる。 Moreover, since the temperature sensor insertion hole 280a of the temperature sensor holding part 280 penetrates in the horizontal direction, it is aligned in parallel with the flat portion of the flat tube 251. Therefore, the temperature sensor 45 and the flat portion of the flat tube 251 are only separated by the thickness of the temperature sensor holding portion 280, that is, the plate thickness of the tube plate 270, and the temperature of the refrigerant flowing in the flat tube 251 is accurately determined. Can be detected.
 (4)特徴
 (4-1)
 室外熱交換器25では、温度センサ45が扁平管251でも伝熱フィン255でもない管板270に設けられた温度センサ保持部280に保持されるので、扁平管251を損傷させることなく温度センサ45を室外熱交換器25に装着することできる。
(4) Features (4-1)
In the outdoor heat exchanger 25, the temperature sensor 45 is held by the temperature sensor holding portion 280 provided on the tube plate 270 that is neither the flat tube 251 nor the heat transfer fin 255, so that the temperature sensor 45 is not damaged. Can be attached to the outdoor heat exchanger 25.
 (4-2)
 室外熱交換器25では、温度センサ保持部280が扁平管251の近傍に配置される。それゆえ、温度センサ45が扁平管251に近接するので、熱交換器温度を正確に検知することができる。
(4-2)
In the outdoor heat exchanger 25, the temperature sensor holding unit 280 is disposed in the vicinity of the flat tube 251. Therefore, since the temperature sensor 45 is close to the flat tube 251, it is possible to accurately detect the heat exchanger temperature.
 (4-3)
 室外熱交換器25では、扁平管251と管板270とのエアギャップが解消されて伝熱性能が向上するので、熱交換器温度を正確に検知することができる。
(4-3)
In the outdoor heat exchanger 25, since the air gap between the flat tube 251 and the tube plate 270 is eliminated and the heat transfer performance is improved, the heat exchanger temperature can be accurately detected.
 (4-4)
 室外熱交換器25では、扁平管251の水平部に沿って温度センサ45を配置することができるので、扁平管251に対する温度センサ45の測定点が安定し、熱交換器温度を正確に検知することができる。
(4-4)
In the outdoor heat exchanger 25, since the temperature sensor 45 can be disposed along the horizontal portion of the flat tube 251, the measurement point of the temperature sensor 45 with respect to the flat tube 251 is stabilized, and the heat exchanger temperature is accurately detected. be able to.
 (4-5)
 冷凍装置の室外ユニット3では、部品の機能の兼用化により、部品の大型化、部品点数の増加を抑制することができる。
(4-5)
In the outdoor unit 3 of the refrigeration apparatus, an increase in the size of the component and an increase in the number of components can be suppressed by sharing the functions of the components.
 (5)管板270の変形例
 上記実施形態では、温度センサ保持部280は中空円筒状に成形して温度センサ挿入孔280aを製作しているが、これに限定されるものではない。
(5) Modified Example of Tube Sheet 270 In the above embodiment, the temperature sensor holding portion 280 is formed in a hollow cylindrical shape to produce the temperature sensor insertion hole 280a, but is not limited thereto.
 例えば、図8は、温度センサ45、及び変形例に係る温度センサ保持部280の組立前の斜視図であるが、図8において、温度センサ保持部280の製作は、貫通孔270aの上端だけが母材から分離しないように穿孔して「片持ちはり」状の短冊部を成形する、というところまでは上記実施形態と同様であるが、その後、短冊部を円筒状にではなく、クリップ状に成形している。 For example, FIG. 8 is a perspective view before assembly of the temperature sensor 45 and the temperature sensor holding part 280 according to the modification. In FIG. 8, the temperature sensor holding part 280 is manufactured only at the upper end of the through hole 270a. It is the same as the above embodiment until it is perforated so as not to be separated from the base material to form a “cantilevered” strip, but after that, the strip is not a cylinder but a clip. Molding.
 温度センサ保持部280をクリップ状にすることで、弾性を利用して温度センサ45を保持することができるので、温度センサ45を温度センサ保持部280へ組み込む際の作業効率の向上させることができる。 By making the temperature sensor holding part 280 into a clip shape, the temperature sensor 45 can be held using elasticity, so that the working efficiency when the temperature sensor 45 is incorporated into the temperature sensor holding part 280 can be improved. .
 以上のように、本発明によれば、アルミ製の熱交換器を室外熱交換器として採用することができるので、空気調和機に限らずヒートポンプ式給湯機にも有用である。 As described above, according to the present invention, since an aluminum heat exchanger can be employed as an outdoor heat exchanger, it is useful not only for air conditioners but also for heat pump water heaters.
3     室外ユニット
21    圧縮機
25    室外熱交換器
41    送風機
45    温度センサ
91    本体ケーシング(ケーシング)
91a   機械室
91b   送風機室
250a  フィン装着部
250b  フィン非装着部
251   扁平管
255   伝熱フィン
270   管板(板部材)
280   センサ保持部
3 Outdoor unit 21 Compressor 25 Outdoor heat exchanger 41 Blower 45 Temperature sensor 91 Main body casing (casing)
91a Machine room 91b Blower room 250a Fin mounting part 250b Fin non-mounting part 251 Flat tube 255 Heat transfer fin 270 Tube plate (plate member)
280 Sensor holding part
特開2015-90237号公報Japanese Patent Laying-Open No. 2015-90237

Claims (5)

  1.  扁平管(251)と、
     前記扁平管(251)と接触するように装着される伝熱フィン(255)と、
     前記扁平管(251)のうち前記伝熱フィン(255)が装着されているフィン装着部(250a)を除くフィン非装着部(250b)に装着される板部材(270)と、
     温度センサ(45)を保持させるために前記板部材(270)に形成される或いは前記板部材(270)に固定される温度センサ保持部(280)と、
    を備える熱交換器(25)。
    A flat tube (251);
    A heat transfer fin (255) mounted to contact the flat tube (251);
    A plate member (270) mounted on the non-finned portion (250b) excluding the fin mounted portion (250a) on which the heat transfer fin (255) is mounted on the flat tube (251);
    A temperature sensor holding part (280) formed on the plate member (270) or fixed to the plate member (270) to hold the temperature sensor (45);
    A heat exchanger (25) comprising:
  2.  前記温度センサ保持部(280)は、前記扁平管(251)の近傍に配置される、
    請求項1に記載の熱交換器(25)
    The temperature sensor holding part (280) is disposed in the vicinity of the flat tube (251).
    Heat exchanger (25) according to claim 1
  3.  前記扁平管(251)と前記板部材(270)とはロウ付けされる、
    請求項1又は請求項2に記載の熱交換器(25)。
    The flat tube (251) and the plate member (270) are brazed.
    The heat exchanger (25) according to claim 1 or claim 2.
  4.  前記温度センサ保持部(280)は、前記温度センサ(45)を水平方向に挿入させる保持形状である、
    請求項1から請求項3のいずれか1項に記載の熱交換器(25)。
    The temperature sensor holding part (280) has a holding shape for inserting the temperature sensor (45) in a horizontal direction.
    The heat exchanger (25) according to any one of claims 1 to 3.
  5.  請求項1から請求項4のいずれか1項に記載の熱交換器を備えた冷凍装置の室外ユニットであって、
     圧縮機(21)が配置される機械室(91a)と送風機(41)が配置される送風機室(91b)とを有するケーシング(91)をさらに備え、
     前記熱交換器(25)は前記送風機室(91b)に配置され、
     前記板部材(270)は、前記機械室(91a)と前記送風機室(91b)とを分ける仕切り部材の一部として機能する、
    冷凍装置の室外ユニット(3)。
    An outdoor unit of a refrigeration apparatus comprising the heat exchanger according to any one of claims 1 to 4,
    It further comprises a casing (91) having a machine room (91a) in which the compressor (21) is arranged and a fan room (91b) in which the blower (41) is arranged,
    The heat exchanger (25) is disposed in the blower chamber (91b),
    The plate member (270) functions as a part of a partition member that divides the machine room (91a) and the blower room (91b).
    The outdoor unit (3) of the refrigeration apparatus.
PCT/JP2017/002376 2016-01-29 2017-01-24 Heat exchanger and refrigeration device outdoor unit equipped with same WO2017130976A1 (en)

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JP2016016606A JP6399008B2 (en) 2016-01-29 2016-01-29 Heat exchanger and outdoor unit of refrigeration apparatus provided with the same

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