WO2017135442A1 - Heat exchanger - Google Patents
Heat exchanger Download PDFInfo
- Publication number
- WO2017135442A1 WO2017135442A1 PCT/JP2017/004075 JP2017004075W WO2017135442A1 WO 2017135442 A1 WO2017135442 A1 WO 2017135442A1 JP 2017004075 W JP2017004075 W JP 2017004075W WO 2017135442 A1 WO2017135442 A1 WO 2017135442A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fin
- refrigerant
- heat transfer
- mounting portion
- heat exchanger
- Prior art date
Links
- 239000003507 refrigerant Substances 0.000 claims description 116
- 239000007788 liquid Substances 0.000 claims description 12
- 230000007423 decrease Effects 0.000 abstract description 3
- 239000002826 coolant Substances 0.000 abstract 7
- 238000011144 upstream manufacturing Methods 0.000 abstract 2
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000013021 overheating Methods 0.000 abstract 1
- 238000005057 refrigeration Methods 0.000 description 7
- 238000005452 bending Methods 0.000 description 6
- 238000001816 cooling Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 230000005484 gravity Effects 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000005219 brazing Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/14—Heat exchangers specially adapted for separate outdoor units
- F24F1/18—Heat exchangers specially adapted for separate outdoor units characterised by their shape
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/047—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
Definitions
- the present invention relates to a heat exchanger, and more particularly, to a heat exchanger that is mounted for an outdoor unit of a refrigeration apparatus using a flat tube.
- the above heat exchanger has a structure in which the gas refrigerant flows into the upper part of the header located on the windward side of the passing air flow and the liquid refrigerant flows out from the lower part of the header that is also located on the windward side. Is on the windward side, which tends to cause a decrease in heat exchange performance.
- An object of the present invention is to provide a heat exchanger that prevents deterioration in heat exchange performance in a plurality of rows of microchannel heat exchangers.
- a heat exchanger includes a first heat transfer fin group and a second heat transfer fin group, and a pipe through which a refrigerant passes, the first heat transfer fin group and the second heat transfer fin. And a refrigerant pipe having a flat tube on which the fin group is mounted.
- the refrigerant pipe has a first fin mounting portion, a second fin mounting portion, a first fin non-mounting portion, a second fin non-mounting portion, and a third fin non-mounting portion.
- the first heat transfer fin group is mounted on the first fin mounting portion.
- a second heat transfer fin group is mounted on the second fin mounting portion.
- the first fin non-mounting portion is located between the first fin mounting portion and the second fin mounting portion.
- the second fin non-mounting portion is located on the opposite side of the first fin non-mounting portion across the first fin mounting portion.
- the third fin non-mounting portion is located on the opposite side of the first fin non-mounting portion across the second fin mounting portion.
- the first fin non-mounting portion includes a first bent portion where the refrigerant pipe is bent so that the first heat transfer fin group and the second heat transfer fin group face each other.
- the second fin non-mounting portion includes a refrigerant inlet portion and a second bent portion where the refrigerant pipe exits from the first heat transfer fin group and returns to the first heat transfer fin group.
- the third fin non-mounting portion includes a refrigerant outlet portion and a third bent portion where the refrigerant pipe exits from the second heat transfer fin group and returns to the second heat transfer fin group.
- the refrigerant inlet portion and the refrigerant outlet portion can be diagonally arranged in the developed shape before the first bent portion is formed. Therefore, the refrigerant inlet portion and the refrigerant outlet portion can be arranged in different rows. it can.
- the refrigerant inlet portion and the refrigerant outlet portion can be arranged by distinguishing between the windward side and the leeward side of the air flow passing through the heat exchanger. Therefore, for example, when it is advantageous to improve the performance to arrange the refrigerant inlet portion on the leeward side, it can be arranged as such.
- the heat exchanger which concerns on the 2nd viewpoint of this invention is a heat exchanger which concerns on a 1st viewpoint, Comprising: As the mutually opposing surface of a 1st heat-transfer fin group and a 2nd heat-transfer fin group follows a perpendicular direction. Is arranged.
- the refrigerant inlet portion which is an inlet for the gas refrigerant, is positioned upward in the vertical direction.
- the refrigerant outlet part which is the outlet of the liquid refrigerant, is located downward in the vertical direction.
- the flow of the refrigerant is a flow from the top to the bottom, hardly affected by gravity, and the drift is suppressed.
- the heat exchanger according to the third aspect of the present invention is arranged such that the refrigerant inlet is located on the leeward side of the refrigerant outlet with respect to the air flow.
- a heat exchanger is the heat exchanger according to any one of the first to third aspects, wherein two rows of refrigerant pipes are arranged in parallel by forming the first bent portion. Is made. Furthermore, the refrigerant pipes are arranged so that the two rows are along the air flow direction. The refrigerant inlet portion is connected to a row located on the leeward side of the air flow in the two rows.
- the refrigerant inlet portion and the refrigerant outlet portion can be diagonally arranged in the developed shape before the first bent portion is formed. Can be arranged in different columns.
- the refrigerant inlet portion and the refrigerant outlet portion can be arranged by distinguishing between the windward side and the leeward side of the air flow passing through the heat exchanger. Therefore, for example, when it is advantageous to improve the performance to arrange the refrigerant inlet portion on the leeward side, it can be arranged as such.
- the refrigerant flow is a flow from the top to the bottom, hardly affected by gravity, and the drift is suppressed. .
- the refrigerant inlet portion into which the high-temperature refrigerant flows becomes leeward, it is avoided that the air is heated excessively on the windward side. That is, the heat exchange between [the air heated excessively on the windward side] and the refrigerant is suppressed, and the heat exchange performance is improved.
- FIG. 5 is a perspective view of the left side plate, the outdoor heat exchanger, and the outdoor fan when the left side plate, the outdoor heat exchanger, and the outdoor fan that are disposed at regular positions are viewed from a different angle from that of FIG. 4.
- FIG. 1 is a configuration diagram of a refrigeration apparatus 1 that uses an outdoor heat exchanger 25 that is a heat exchanger according to an embodiment of the present invention.
- a refrigeration apparatus 1 is an air conditioner capable of cooling operation and heating operation, and a liquid refrigerant communication pipe for connecting an outdoor unit 3, an indoor unit 2, and the outdoor unit 3 and the indoor unit 2. 7 and a gas refrigerant communication pipe 9.
- the indoor unit 2 includes an indoor heat exchanger 11 and an indoor fan 13.
- the indoor heat exchanger 11 is a cross fin type heat exchanger, and can evaporate or condense the refrigerant flowing inside by heat exchange with indoor air, thereby cooling or heating indoor air.
- the outdoor unit 3 mainly includes a compressor 21, a four-way switching valve 23, an outdoor heat exchanger 25, an expansion valve 27, an accumulator 29, a liquid side closing valve 37, and a gas side closing valve 39. ing. Furthermore, the outdoor unit 3 also has an outdoor fan 41.
- the four-way switching valve 23 switches the direction of the refrigerant flow when switching between the cooling operation and the heating operation. During the cooling operation, the four-way switching valve 23 connects the discharge side of the compressor 21 and the gas side of the outdoor heat exchanger 25 and connects the suction side of the compressor 21 and the gas side closing valve 39. That is, this is the state indicated by the solid line in the four-way selector valve 23 in FIG.
- the four-way switching valve 23 connects the discharge side of the compressor 21 and the gas side closing valve 39 and connects the suction side of the compressor 21 and the gas side of the outdoor heat exchanger 25. That is, this is the state indicated by the dotted line in the four-way selector valve 23 of FIG.
- FIG. 2 is an external perspective view of the outdoor heat exchanger 25.
- the outdoor heat exchanger 25 is a two-row microchannel heat exchanger, and can condense or evaporate the refrigerant flowing inside by heat exchange with outdoor air. The detailed configuration of the outdoor heat exchanger 25 will be described later.
- Expansion valve 27 The expansion valve 27 is connected to a pipe between the outdoor heat exchanger 25 and the liquid side shut-off valve 37 in order to adjust the refrigerant pressure and the refrigerant flow rate, so that the refrigerant can be used in both the cooling operation and the heating operation. Has the function of expanding.
- the liquid side closing valve 37 and the gas side closing valve 39 are connected to the liquid refrigerant communication pipe 7 and the gas refrigerant communication pipe 9, respectively.
- the liquid refrigerant communication pipe 7 connects between the liquid side of the indoor heat exchanger 11 of the indoor unit 2 and the liquid side shut-off valve 37 of the outdoor unit 3.
- the gas refrigerant communication pipe 9 connects between the gas side of the indoor heat exchanger 11 of the indoor unit 2 and the gas side closing valve 39 of the outdoor unit 3.
- the refrigerant flows in the order of the compressor 21, the outdoor heat exchanger 25, the expansion valve 27, and the indoor heat exchanger 11 during the cooling operation, and the compressor 21, the indoor heat exchanger 11, the expansion valve 27, and the outdoor heat during the heating operation.
- a refrigeration circuit through which the refrigerant flows in the order of the exchanger 25 is formed.
- FIG. 3 is a plan view of the outdoor unit 3, in which the top plate is removed and the inside is shown in a plan view.
- FIG. 4 is a perspective view of the left side plate 917, the outdoor heat exchanger 25, and the outdoor fan 41 that are disposed at regular positions. 5 shows the left side plate 917, the outdoor heat exchanger 25, and the outdoor fan when the left side plate 917, the outdoor heat exchanger 25, and the outdoor fan 41 arranged at regular positions are viewed from a different angle from FIG. FIG.
- the outdoor unit 3 includes a vapor compression refrigeration cycle such as an outdoor fan 41, a compressor 21, an outdoor heat exchanger 25, and piping in a main body casing 91 that forms an outer shell.
- a vapor compression refrigeration cycle such as an outdoor fan 41, a compressor 21, an outdoor heat exchanger 25, and piping in a main body casing 91 that forms an outer shell.
- the members necessary for the configuration are housed.
- the main body casing 91 has a substantially rectangular parallelepiped shape by a top plate 911 (see FIG. 5), a bottom plate 913, a base leg 915, a left side plate 917, a first front plate 919, a second front plate 921, a right side plate 923, and a suction grill 925. It is formed into a shape. Further, the top plate 911, the bottom plate 913, the base leg 915, the left side plate 917, the first front plate 919, the second front plate 921, and the right side plate 923 are steel sheet metal working members.
- the inside of the main body casing 91 is divided into a machine chamber 91a and a blower chamber 91b by a vertically extending partition plate 927, the compressor 21 in the machine chamber 91a, the outdoor heat exchanger 25 and the outdoor fan 41 in the blower chamber 91b. Is stored.
- FIG. 3 when the outdoor fan 41 is operating, air is sucked from the directions of B and C, and is exchanged with the outdoor heat exchanger 25 and then blown out in the direction of A.
- Outdoor fan 41 4 and 5 the outdoor fan 41 is a propeller fan having a plurality of blades, and is arranged to face the air outlet 919a (see FIG. 3) on the front side of the outdoor heat exchanger 25 in the blower chamber 91b. Has been.
- the outdoor fan 41 is rotationally driven by a fan motor 41a.
- the fan motor 41 a is attached to the motor fixing base 71.
- the motor fixing base 71 is a structure in which an upper end flat part 711 (see FIG. 4) and a lower end flat part 713 (see FIG. 5) are connected by four support bars 715.
- the fan motor 41 a is fixed to the central portion in the vertical direction of the motor fixing base 71.
- the outdoor heat exchanger 25 includes a refrigerant pipe 250, a first heat transfer fin group 255, a second heat transfer fin group 256, an anticorrosion member 260, and a pipe.
- a plate 270 is included.
- the refrigerant pipe 250 includes a flat tube 251, an inlet header 253, an outlet header 257, and the like.
- the first heat transfer fin group 255 and the second heat transfer fin group 256 are aggregates of heat transfer fins 255a which are unit elements.
- the flat tube 251 is meanderingly formed of aluminum or an aluminum alloy, has a flat portion 251a serving as a heat transfer surface, and further includes a first bent portion 250b, a second bent portion 251b, and a third bent portion as a folded portion. It has a bent portion 252b.
- a plurality of microchannels (not shown) through which the refrigerant flows are formed inside the flat tube 251.
- the flat tube 251 is disposed with the flat portion 251a facing up and down.
- the outdoor heat exchanger 25 is bent by 180 ° around a vertical axis at a predetermined location and formed into a two-row structure.
- FIG. 6 is a schematic side view of the outdoor heat exchanger 25 before being folded in half. 2 and 6, the four flat tubes 251 are folded four times so as to meander while maintaining an equal interval.
- the flat tube 251 is provided with two fin mounting portions on which a group of heat transfer fins 255a are mounted, spaced apart by a certain length, one being a first fin mounting portion 251x and the other being a second fin mounting portion. 252x.
- the heat transfer fin 255a is not mounted between the first fin mounting portion 251x and the second fin mounting portion 252x, and this portion is referred to as a first fin non-mounting portion 250y.
- the first fin non-mounting portion 250y is formed by bending the flat tube 251 so that the first heat transfer fin group 255 and the second heat transfer fin group face each other. Is formed.
- the first bent portion 250b is formed by being bent by 180 ° around the Z axis (vertical axis).
- the present invention is not limited to this, and the fact that the first heat transfer fin group 255 and the second heat transfer fin group 256 are opposed to each other is the internal angle formed by the first heat transfer fin group 255 and the second heat transfer fin group. It may be opposite so that becomes an obtuse angle.
- the first bent portion 250b has a three-dimensional U shape in which the direction of the flat portion of the flat tube 251 changes during the bending.
- the heat transfer fin 255a is not mounted on the flat tube 251 located on the opposite side of the first fin non-mounting portion 250y across the first fin mounting portion 251x, and this portion is not attached to the second fin non-mounting portion 251y. That's it.
- the second fin non-mounting portion 251y includes a flat tube 251 connected to the inlet header 253 and two second bent portions 251b for folding. The two second bent portions 251b exit from the first heat transfer fin group 255, are folded back, and return to the first heat transfer fin group 255.
- the one closer to the inlet header 253 is called a second bent portion A251ba, and the one farther from the inlet header 253 is called a second bent portion B251bb. Since the flat tube 251 connected to the inlet header 253 is not folded, it is called a non-folded portion 251c.
- the heat transfer fin 255a is not mounted on the flat tube 251 located on the opposite side of the first fin non-mounting portion 250y across the second fin mounting portion 252x, and this portion is connected to the third fin non-mounting portion 252y. That's it.
- the third fin non-mounting portion 252y includes a flat tube 251 connected to the outlet header 257 and two third bent portions 252b for folding. The two third bent portions 252b exit from the second heat transfer fin group 256, are folded back, and return to the second heat transfer fin group 256.
- the one far from the outlet header 257 is called a third bent portion A252ba, and the one closer to the outlet header 257 is called a third bent portion B252bb. Since the flat tube 251 connected to the outlet header 257 is not folded, it is called a non-folded portion 252c.
- the 1st bending part 250b, the 2nd bending part 251b, and the 3rd bending part 252b are formed when the flat tube 251 is folded back, it is not limited to it.
- each bending part is formed by connecting the flat tube 251 to a circular tube, and bend
- the heat transfer fin 255a is a fin made of aluminum or aluminum alloy bent into a corrugated shape.
- the heat transfer fins 255a are arranged in a ventilation space sandwiched between the flat portions 251a of the flat tubes 251 adjacent vertically, and the valley portions and the mountain portions are in contact with the flat portions 251a of the flat tubes 251.
- the trough part, the peak part, and the plane part 251a are brazed and welded.
- the group of heat transfer fins 255a attached to the first fin attachment portion 251x of the flat tube 251 is referred to as a first heat transfer fin group 255.
- the group of heat transfer fins 255a attached to the second fin attachment portion 252x of the flat tube 251 is referred to as a second heat transfer fin group 256.
- the inlet header 253 is a hollow cylindrical tube.
- the inlet header 253 is connected to one end of a plurality of flat tubes 251 arranged at regular intervals in the vertical direction. Further, the inlet header 253 has a function of supporting the flat tube 251, a function of guiding the refrigerant to the microchannel in the flat tube 251, and a function of collecting the refrigerant that has come out of the microchannel.
- the exit header 257 is a hollow cylindrical tube similar to the entrance header 253.
- the outlet header 257 is connected to the other end of the plurality of flat tubes 251 arranged at regular intervals in the vertical direction.
- the outlet header 257 has a function of supporting the flat tube 251, a function of guiding the refrigerant to the microchannel in the flat tube 251, and a function of collecting the refrigerant that has come out of the microchannel. Have.
- Anticorrosion member 260 As shown in FIGS. 4 and 5, a plate-shaped anticorrosion member 260 is attached between the first fin non-mounting portion 250 y (first bent portion 250 b) of the flat tube 251 and the left side plate 917.
- the anticorrosion member 260 prevents the first fin non-mounting portion 250y from being exposed to the air flow and suppresses the progress of corrosion.
- the first bent portion 250b of the first fin non-mounting portion 250y is close to the side suction port 917c (see FIG. 5) of the left side plate 917 in the blower chamber 91b. Exposed to the stream.
- the second fin non-mounting portion 251y and the third fin non-mounting portion 252y are located in the machine room 91a and are not exposed to the air flow.
- the corrosion of the first fin non-mounting portion 250y exposed to the air flow is faster than the second fin non-mounting portion 251y and the third fin non-mounting portion 252y that are not exposed to the air flow.
- the potential decreases in the order of the flat tube 251, the anticorrosion member 260, and the brazing material. Therefore, the anticorrosion member 260 exhibits a sacrificial anticorrosion effect with respect to the flat tube 251, and the brazing material exhibits a sacrificial anticorrosion effect with respect to the anticorrosion member 260 and the flat tube 251.
- Tube sheet 270 As shown in FIGS. 2 to 4, the second fin non-mounting portion 251y and the third fin non-mounting portion 252y on the opposite side of the anticorrosion member 260 across the first fin mounting portion 251x and the second fin mounting portion 252x A tube plate 270 is attached.
- the tube plate 270 includes a first heat transfer fin group 255 and a second heat transfer fin group 256, which are a group of heat transfer fins 255a attached to the first fin attachment portion 251x and the second fin attachment portion 252x, and the anticorrosion member 260. It is arranged to be sandwiched between.
- the tube plate 270 is brazed to the flat tube 251 by the second fin non-mounting portion 251y and the third fin non-mounting portion 252y.
- a partition plate 927 that divides the inside of the main body casing 91 into a machine chamber 91 a and a blower chamber 91 b extends from the boundary between the first front plate 919 and the second front plate 921, and the end thereof is the tube plate 270 of the outdoor heat exchanger 25. It approaches. And the clearance gap between the outdoor heat exchanger 25 and the back side of the main body casing 91 is divided by the tube sheet 270 into the machine room 91a and the air blower room 91b. That is, the tube sheet 270 also has a function as a partition member.
- the flat portion 251a of the flat tube 251 is arranged so that its normal line is along the vertical axis and is bent in an L shape, so that the vertical axis is the Z axis.
- An axis parallel to the long side of the L shape and perpendicular to the Z axis is defined as a Y axis, and an axis orthogonal to both the axes is defined as an X axis.
- the refrigerant flows into the inlet header 253 from the refrigerant inlet 253a located at the upper left side of the leeward row with respect to the air flow.
- the refrigerant flowing into the inlet header 253 is distributed substantially evenly to the internal flow paths (microchannels) of the first, second, third, and fourth flat tubes 251 from the top, and the first folded portion It flows toward the first bent portion 250b.
- the refrigerant that has reached the first bent portion 250b reverses its traveling direction around the Z axis (vertical axis) by 180 ° and flows toward the third bent portion A252ba of the third fin non-attached portion 252y that is the next turned portion. .
- the refrigerant that has reached the third bent portion A252ba of the third fin non-attached portion 252y reverses the traveling direction around the X axis by 180 ° and flows toward the first bent portion 250b that is the next turned portion.
- the refrigerant that has reached the first bent portion 250b reverses the traveling direction about the Z axis by 180 ° and flows toward the second bent portion A251ba of the second fin non-attached portion 251y that is the next turned portion.
- the refrigerant that has reached the second bent portion A251ba of the second fin non-attached portion 251y reverses the traveling direction around the X axis by 180 ° and flows toward the first bent portion 250b that is the next turned portion.
- the refrigerant that has reached the first bent portion 250b reverses the traveling direction around the Z axis by 180 ° and flows toward the third bent portion B252bb of the third fin non-attached portion 252y.
- the refrigerant that has reached the third bent portion B252bb of the third fin non-attached portion 252y reverses the traveling direction about the X axis by 180 ° and flows toward the first bent portion 250b that is the next turned portion.
- the refrigerant that has reached the first bent portion 250b reverses the traveling direction around the Z axis by 180 ° and flows toward the second bent portion B251bb of the second fin non-attached portion 251y.
- the refrigerant that has reached the second bent portion B251bb of the second fin non-attached portion 251y reverses the traveling direction around the X axis by 180 ° and flows toward the first bent portion 250b that is the next turned portion.
- the refrigerant that has reached the first bent portion 250b reverses the traveling direction around the Z axis by 180 ° and flows toward the outlet header 257 of the third fin non-attached portion 252y.
- the refrigerant that has reached the outlet header 257 collects there, and then flows from the refrigerant outlet portion 257a toward the expansion valve 27.
- the refrigerant inlet portion 253a and the refrigerant outlet portion 257a can be diagonally arranged in the developed shape before the first bent portion 250b is formed, so the refrigerant inlet portion 253a and the refrigerant outlet portion 257a are different. Can be arranged in rows.
- the refrigerant inlet 253a into which the high-temperature refrigerant flows becomes leeward, so that air is prevented from being excessively heated on the windward side. That is, the heat exchange between [the air heated excessively on the windward side] and the refrigerant is suppressed, and the heat exchange performance is improved.
- a high-performance heat exchanger can be employed as an outdoor heat exchanger, it is useful not only for an air conditioner but also for a heat pump type water heater.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Other Air-Conditioning Systems (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The purpose of the present invention is to provide a multirow microchannel heat exchanger which prevents decreases in heat exchange performance. In this outdoor heat exchanger (25), a coolant entry (253a) and a coolant exit (257a) can be arranged diagonally opposite of each other in an expanded configuration prior to formation of a first flexed portion (250b), so the coolant entry (253a) and the coolant exit (257a) can be arranged in different rows. Further, since the coolant entry (253a), into which a high-temperature coolant flows, is arranged downstream in the airflow direction, air is prevented from overheating upstream. In other words, heat exchange between the coolant and the "air that has been overheated upstream" is avoided, improving heat exchange performance.
Description
本発明は、熱交換器に関し、特に、扁平管を用いた、冷凍装置の室外ユニット用として搭載される熱交換器に関する。
The present invention relates to a heat exchanger, and more particularly, to a heat exchanger that is mounted for an outdoor unit of a refrigeration apparatus using a flat tube.
近年、冷凍装置の室外ユニットに採用される熱交換器として、例えば、特許文献1(特開2015-78829号公報)に開示されているような、2つのヘッダー間を連絡するマイクロチャネルが形成された扁平管と、その扁平管に接合される伝熱フィンとによって構成された、いわゆるマイクロチャネル熱交換器が広く普及している。この熱交換器では、その中央部に伝熱フィンが装着されていない扁平管のみのフィン非装着部を設け、その部分を折り返して2列構造を実現している。
In recent years, as a heat exchanger employed in an outdoor unit of a refrigeration apparatus, for example, a microchannel that communicates between two headers as disclosed in Patent Document 1 (Japanese Patent Laid-Open No. 2015-78829) has been formed. A so-called microchannel heat exchanger composed of a flat tube and a heat transfer fin joined to the flat tube is widely used. In this heat exchanger, a fin non-attached portion of only a flat tube not provided with a heat transfer fin is provided at the center, and the portion is folded to realize a two-row structure.
しかしながら、上記熱交換器では、通過する空気流の風上側に位置するヘッダー上部にガス冷媒を流入させ、同じく風上側に位置するヘッダー下部から液冷媒を流出させる構造であり、高温のガス冷媒入口が風上側となるため、熱交換性能の低下を招き易い。
However, the above heat exchanger has a structure in which the gas refrigerant flows into the upper part of the header located on the windward side of the passing air flow and the liquid refrigerant flows out from the lower part of the header that is also located on the windward side. Is on the windward side, which tends to cause a decrease in heat exchange performance.
本発明の課題は、複数列のマイクロチャネル熱交換器において、熱交換性能の低下を防止した熱交換器を提供することにある。
An object of the present invention is to provide a heat exchanger that prevents deterioration in heat exchange performance in a plurality of rows of microchannel heat exchangers.
本発明の第1観点に係る熱交換器は、第1伝熱フィン群および第2伝熱フィン群と、内部を冷媒が通過する管であって、第1伝熱フィン群および第2伝熱フィン群が装着される扁平管を有する冷媒配管とを備えている。冷媒配管は、第1フィン装着部と、第2フィン装着部と、第1フィン非装着部と、第2フィン非装着部と、第3フィン非装着部とを有している。第1フィン装着部は、第1伝熱フィン群が装着されている。第2フィン装着部は、第2伝熱フィン群が装着されている。第1フィン非装着部は、第1フィン装着部と第2フィン装着部との間に位置する。第2フィン非装着部は、第1フィン装着部を挟んで第1フィン非装着部と反対側に位置する。第3フィン非装着部は、第2フィン装着部を挟んで第1フィン非装着部と反対側に位置する。第1フィン非装着部は、第1伝熱フィン群と第2伝熱フィン群とが対向するように冷媒配管が折り曲げられる第1折り曲げ部を含む。第2フィン非装着部は、冷媒入口部、および冷媒配管が第1伝熱フィン群から出て、折り返されて第1伝熱フィン群に戻る第2折り曲げ部を含む。第3フィン非装着部は、冷媒出口部、および冷媒配管が第2伝熱フィン群から出て、折り返されて第2伝熱フィン群に戻る第3折り曲げ部を含む。
A heat exchanger according to a first aspect of the present invention includes a first heat transfer fin group and a second heat transfer fin group, and a pipe through which a refrigerant passes, the first heat transfer fin group and the second heat transfer fin. And a refrigerant pipe having a flat tube on which the fin group is mounted. The refrigerant pipe has a first fin mounting portion, a second fin mounting portion, a first fin non-mounting portion, a second fin non-mounting portion, and a third fin non-mounting portion. The first heat transfer fin group is mounted on the first fin mounting portion. A second heat transfer fin group is mounted on the second fin mounting portion. The first fin non-mounting portion is located between the first fin mounting portion and the second fin mounting portion. The second fin non-mounting portion is located on the opposite side of the first fin non-mounting portion across the first fin mounting portion. The third fin non-mounting portion is located on the opposite side of the first fin non-mounting portion across the second fin mounting portion. The first fin non-mounting portion includes a first bent portion where the refrigerant pipe is bent so that the first heat transfer fin group and the second heat transfer fin group face each other. The second fin non-mounting portion includes a refrigerant inlet portion and a second bent portion where the refrigerant pipe exits from the first heat transfer fin group and returns to the first heat transfer fin group. The third fin non-mounting portion includes a refrigerant outlet portion and a third bent portion where the refrigerant pipe exits from the second heat transfer fin group and returns to the second heat transfer fin group.
この熱交換器では、第1折り曲げ部形成前の展開形状で冷媒入口部と冷媒出口部との対角配置が可能となるので、冷媒入口部と冷媒出口部とを異なる列に配置することができる。
In this heat exchanger, the refrigerant inlet portion and the refrigerant outlet portion can be diagonally arranged in the developed shape before the first bent portion is formed. Therefore, the refrigerant inlet portion and the refrigerant outlet portion can be arranged in different rows. it can.
その結果、熱交換器を通過する空気流の風上側と風下側とに区別して、冷媒入口部と冷媒出口部とを配置することが可能となる。それゆえ、例えば、風下側に冷媒入口部を配置する方が性能向上に有利な場合には、そのように配置することができるようになる。
As a result, the refrigerant inlet portion and the refrigerant outlet portion can be arranged by distinguishing between the windward side and the leeward side of the air flow passing through the heat exchanger. Therefore, for example, when it is advantageous to improve the performance to arrange the refrigerant inlet portion on the leeward side, it can be arranged as such.
本発明の第2観点に係る熱交換器は、第1観点に係る熱交換器であって、第1伝熱フィン群および第2伝熱フィン群の互いの対向面が鉛直方向に沿うように配置されている。ガス冷媒の入口である冷媒入口部は、鉛直方向上方に位置する。液冷媒の出口である冷媒出口部は、鉛直方向下方に位置する。
The heat exchanger which concerns on the 2nd viewpoint of this invention is a heat exchanger which concerns on a 1st viewpoint, Comprising: As the mutually opposing surface of a 1st heat-transfer fin group and a 2nd heat-transfer fin group follows a perpendicular direction. Is arranged. The refrigerant inlet portion, which is an inlet for the gas refrigerant, is positioned upward in the vertical direction. The refrigerant outlet part, which is the outlet of the liquid refrigerant, is located downward in the vertical direction.
この熱交換器では、上部が冷媒入口で下部が冷媒出口となるので、冷媒の流れは上から下に向かう流れとなり、重力の影響を受け難く、偏流が抑制される。
In this heat exchanger, since the upper part is the refrigerant inlet and the lower part is the refrigerant outlet, the flow of the refrigerant is a flow from the top to the bottom, hardly affected by gravity, and the drift is suppressed.
本発明の第3観点に係る熱交換器は、空気の流れに対して、冷媒入口部が冷媒出口部よりも風下側に位置するように配置される。
The heat exchanger according to the third aspect of the present invention is arranged such that the refrigerant inlet is located on the leeward side of the refrigerant outlet with respect to the air flow.
本発明の第4観点に係る熱交換器は、第1観点から第3観点のいずれか1つに係る熱交換器であって、冷媒配管が第1折り曲げ部の形成によって平行に並ぶ2つの列を成している。さらに冷媒配管は2つの列が空気の流れ方向に沿うように配置されている。冷媒入口部は、2つの列のうち空気の流れの風下側に位置する列に接続されている。
A heat exchanger according to a fourth aspect of the present invention is the heat exchanger according to any one of the first to third aspects, wherein two rows of refrigerant pipes are arranged in parallel by forming the first bent portion. Is made. Furthermore, the refrigerant pipes are arranged so that the two rows are along the air flow direction. The refrigerant inlet portion is connected to a row located on the leeward side of the air flow in the two rows.
この熱交換器では、高温の冷媒が流入する冷媒入口部が風下となるので、風上側で空気が過剰に温められることが回避される。つまり、[風上側で過剰に温められた空気]と冷媒との熱交換が抑制され、熱交換性能が向上する。
In this heat exchanger, since the refrigerant inlet portion into which the high-temperature refrigerant flows becomes leeward, it is avoided that the air is excessively heated on the windward side. That is, the heat exchange between [the air heated excessively on the windward side] and the refrigerant is suppressed, and the heat exchange performance is improved.
本発明の第1観点に係る熱交換器では、第1折り曲げ部形成前の展開形状で冷媒入口部と冷媒出口部との対角配置が可能となるので、冷媒入口部と冷媒出口部とを異なる列に配置することができる。
In the heat exchanger according to the first aspect of the present invention, the refrigerant inlet portion and the refrigerant outlet portion can be diagonally arranged in the developed shape before the first bent portion is formed. Can be arranged in different columns.
その結果、熱交換器を通過する空気流の風上側と風下側とに区別して、冷媒入口部と冷媒出口部とを配置することが可能となる。それゆえ、例えば、風下側に冷媒入口部を配置する方が性能向上に有利な場合には、そのように配置することができるようになる。
As a result, the refrigerant inlet portion and the refrigerant outlet portion can be arranged by distinguishing between the windward side and the leeward side of the air flow passing through the heat exchanger. Therefore, for example, when it is advantageous to improve the performance to arrange the refrigerant inlet portion on the leeward side, it can be arranged as such.
本発明の第2観点に係る熱交換器では、上部が冷媒入口で下部が冷媒出口となるので、冷媒の流れは上から下に向かう流れとなり、重力の影響を受け難く、偏流が抑制される。
In the heat exchanger according to the second aspect of the present invention, since the upper part is the refrigerant inlet and the lower part is the refrigerant outlet, the refrigerant flow is a flow from the top to the bottom, hardly affected by gravity, and the drift is suppressed. .
本発明の第3観点及び第4観点に係る熱交換器では、高温の冷媒が流入する冷媒入口部が風下となるので、風上側で空気が過剰に温められることが回避される。つまり、[風上側で過剰に温められた空気]と冷媒との熱交換が抑制され、熱交換性能が向上する。
In the heat exchanger according to the third and fourth aspects of the present invention, since the refrigerant inlet portion into which the high-temperature refrigerant flows becomes leeward, it is avoided that the air is heated excessively on the windward side. That is, the heat exchange between [the air heated excessively on the windward side] and the refrigerant is suppressed, and the heat exchange performance is improved.
以下図面を参照しながら、本発明の実施形態について説明する。なお、以下の実施形態は、本発明の具体例であって、本発明の技術的範囲を限定するものではない。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. The following embodiments are specific examples of the present invention and do not limit the technical scope of the present invention.
(1)冷凍装置1の構成
図1は、本発明の一実施形態に係る熱交換器である室外熱交換器25を使用した冷凍装置1の構成図である。図1において、冷凍装置1は、冷房運転及び暖房運転が可能な空気調和装置であり、室外ユニット3と、室内ユニット2と、室外ユニット3と室内ユニット2とを接続するための液冷媒連絡配管7及びガス冷媒連絡配管9とを備えている。 (1) Configuration of Refrigeration Apparatus 1 FIG. 1 is a configuration diagram of a refrigeration apparatus 1 that uses anoutdoor heat exchanger 25 that is a heat exchanger according to an embodiment of the present invention. In FIG. 1, a refrigeration apparatus 1 is an air conditioner capable of cooling operation and heating operation, and a liquid refrigerant communication pipe for connecting an outdoor unit 3, an indoor unit 2, and the outdoor unit 3 and the indoor unit 2. 7 and a gas refrigerant communication pipe 9.
図1は、本発明の一実施形態に係る熱交換器である室外熱交換器25を使用した冷凍装置1の構成図である。図1において、冷凍装置1は、冷房運転及び暖房運転が可能な空気調和装置であり、室外ユニット3と、室内ユニット2と、室外ユニット3と室内ユニット2とを接続するための液冷媒連絡配管7及びガス冷媒連絡配管9とを備えている。 (1) Configuration of Refrigeration Apparatus 1 FIG. 1 is a configuration diagram of a refrigeration apparatus 1 that uses an
(1-1)室内ユニット2
図1において、室内ユニット2は、室内熱交換器11と、室内ファン13とを有している。室内熱交換器11は、クロスフィン型熱交換器であり、室内空気との熱交換によって内部を流れる冷媒を蒸発又は凝縮させ、室内の空気を冷却又は加熱することができる。 (1-1) Indoor unit 2
In FIG. 1, the indoor unit 2 includes anindoor heat exchanger 11 and an indoor fan 13. The indoor heat exchanger 11 is a cross fin type heat exchanger, and can evaporate or condense the refrigerant flowing inside by heat exchange with indoor air, thereby cooling or heating indoor air.
図1において、室内ユニット2は、室内熱交換器11と、室内ファン13とを有している。室内熱交換器11は、クロスフィン型熱交換器であり、室内空気との熱交換によって内部を流れる冷媒を蒸発又は凝縮させ、室内の空気を冷却又は加熱することができる。 (1-1) Indoor unit 2
In FIG. 1, the indoor unit 2 includes an
(1-2)室外ユニット3
図1において、室外ユニット3は、主に、圧縮機21、四路切換弁23、室外熱交換器25、膨張弁27、アキュムレータ29、液側閉鎖弁37、及びガス側閉鎖弁39を有している。さらに、室外ユニット3は室外ファン41も有している。 (1-2)Outdoor unit 3
In FIG. 1, theoutdoor unit 3 mainly includes a compressor 21, a four-way switching valve 23, an outdoor heat exchanger 25, an expansion valve 27, an accumulator 29, a liquid side closing valve 37, and a gas side closing valve 39. ing. Furthermore, the outdoor unit 3 also has an outdoor fan 41.
図1において、室外ユニット3は、主に、圧縮機21、四路切換弁23、室外熱交換器25、膨張弁27、アキュムレータ29、液側閉鎖弁37、及びガス側閉鎖弁39を有している。さらに、室外ユニット3は室外ファン41も有している。 (1-2)
In FIG. 1, the
(2)室外ユニット3の詳細構成
(2-1)圧縮機21、四路切換弁23およびアキュムレータ29
圧縮機21は、ガス冷媒を吸入して圧縮する。圧縮機21の吸込口手前には、アキュムレータ29が配置されており、圧縮機21に液冷媒が直に吸い込まれないようになっている。 (2) Detailed configuration of outdoor unit 3 (2-1)Compressor 21, four-way selector valve 23 and accumulator 29
Thecompressor 21 sucks and compresses the gas refrigerant. An accumulator 29 is disposed in front of the suction port of the compressor 21 so that liquid refrigerant is not directly sucked into the compressor 21.
(2-1)圧縮機21、四路切換弁23およびアキュムレータ29
圧縮機21は、ガス冷媒を吸入して圧縮する。圧縮機21の吸込口手前には、アキュムレータ29が配置されており、圧縮機21に液冷媒が直に吸い込まれないようになっている。 (2) Detailed configuration of outdoor unit 3 (2-1)
The
四路切換弁23は、冷房運転と暖房運転との切換時に、冷媒の流れの方向を切り換える。冷房運転時、四路切換弁23は、圧縮機21の吐出側と室外熱交換器25のガス側とを接続するとともに圧縮機21の吸入側とガス側閉鎖弁39とを接続する。つまり、図1の四路切換弁23内の実線で示された状態である。
The four-way switching valve 23 switches the direction of the refrigerant flow when switching between the cooling operation and the heating operation. During the cooling operation, the four-way switching valve 23 connects the discharge side of the compressor 21 and the gas side of the outdoor heat exchanger 25 and connects the suction side of the compressor 21 and the gas side closing valve 39. That is, this is the state indicated by the solid line in the four-way selector valve 23 in FIG.
また、暖房運転時、四路切換弁23は、圧縮機21の吐出側とガス側閉鎖弁39とを接続するとともに圧縮機21の吸入側と室外熱交換器25のガス側とを接続する。つまり、図1の四路切換弁23内の点線で示された状態である。
Further, during the heating operation, the four-way switching valve 23 connects the discharge side of the compressor 21 and the gas side closing valve 39 and connects the suction side of the compressor 21 and the gas side of the outdoor heat exchanger 25. That is, this is the state indicated by the dotted line in the four-way selector valve 23 of FIG.
(2-2)室外熱交換器25
図2は、室外熱交換器25の外観斜視図である。図2において、室外熱交換器25は、2列のマイクロチャネル熱交換器であって、室外空気との熱交換によって内部を流れる冷媒を凝縮又は蒸発させることができる。なお、室外熱交換器25の詳細構成については、後半で説明する。 (2-2)Outdoor heat exchanger 25
FIG. 2 is an external perspective view of theoutdoor heat exchanger 25. In FIG. 2, the outdoor heat exchanger 25 is a two-row microchannel heat exchanger, and can condense or evaporate the refrigerant flowing inside by heat exchange with outdoor air. The detailed configuration of the outdoor heat exchanger 25 will be described later.
図2は、室外熱交換器25の外観斜視図である。図2において、室外熱交換器25は、2列のマイクロチャネル熱交換器であって、室外空気との熱交換によって内部を流れる冷媒を凝縮又は蒸発させることができる。なお、室外熱交換器25の詳細構成については、後半で説明する。 (2-2)
FIG. 2 is an external perspective view of the
(2-3)膨張弁27
膨張弁27は、冷媒圧力や冷媒流量の調節を行うために、室外熱交換器25と液側閉鎖弁37の間の配管に接続され、冷房運転時及び暖房運転時のいずれにおいても、冷媒を膨張させる機能を有している。 (2-3)Expansion valve 27
Theexpansion valve 27 is connected to a pipe between the outdoor heat exchanger 25 and the liquid side shut-off valve 37 in order to adjust the refrigerant pressure and the refrigerant flow rate, so that the refrigerant can be used in both the cooling operation and the heating operation. Has the function of expanding.
膨張弁27は、冷媒圧力や冷媒流量の調節を行うために、室外熱交換器25と液側閉鎖弁37の間の配管に接続され、冷房運転時及び暖房運転時のいずれにおいても、冷媒を膨張させる機能を有している。 (2-3)
The
(2-4)閉鎖弁37,39および冷媒連絡配管7,9
液側閉鎖弁37及びガス側閉鎖弁39は、それぞれ、液冷媒連絡配管7及びガス冷媒連絡配管9に接続されている。液冷媒連絡配管7は、室内ユニット2の室内熱交換器11の液側と室外ユニット3の液側閉鎖弁37との間を接続している。ガス冷媒連絡配管9は、室内ユニット2の室内熱交換器11のガス側と室外ユニット3のガス側閉鎖弁39との間を接続している。 (2-4) Shut-off valves 37 and 39 and refrigerant communication pipes 7 and 9
The liquidside closing valve 37 and the gas side closing valve 39 are connected to the liquid refrigerant communication pipe 7 and the gas refrigerant communication pipe 9, respectively. The liquid refrigerant communication pipe 7 connects between the liquid side of the indoor heat exchanger 11 of the indoor unit 2 and the liquid side shut-off valve 37 of the outdoor unit 3. The gas refrigerant communication pipe 9 connects between the gas side of the indoor heat exchanger 11 of the indoor unit 2 and the gas side closing valve 39 of the outdoor unit 3.
液側閉鎖弁37及びガス側閉鎖弁39は、それぞれ、液冷媒連絡配管7及びガス冷媒連絡配管9に接続されている。液冷媒連絡配管7は、室内ユニット2の室内熱交換器11の液側と室外ユニット3の液側閉鎖弁37との間を接続している。ガス冷媒連絡配管9は、室内ユニット2の室内熱交換器11のガス側と室外ユニット3のガス側閉鎖弁39との間を接続している。 (2-4) Shut-off
The liquid
その結果、冷房運転時に圧縮機21、室外熱交換器25、膨張弁27および室内熱交換器11の順に冷媒が流れ、暖房運転時に圧縮機21、室内熱交換器11、膨張弁27および室外熱交換器25の順に冷媒が流れる冷凍回路が形成されている。
As a result, the refrigerant flows in the order of the compressor 21, the outdoor heat exchanger 25, the expansion valve 27, and the indoor heat exchanger 11 during the cooling operation, and the compressor 21, the indoor heat exchanger 11, the expansion valve 27, and the outdoor heat during the heating operation. A refrigeration circuit through which the refrigerant flows in the order of the exchanger 25 is formed.
(2-5)本体ケーシング91
図3は、室外ユニット3の平面図であり、天板を取り除いて内部を平面的に図示している。また、図4は、正規位置に配置された左側板917、室外熱交換器25及び室外ファン41の斜視図である。さらに、図5は、正規位置に配置された左側板917、室外熱交換器25及び室外ファン41を図4とは別の角度から視たときの左側板917、室外熱交換器25および室外ファン41の斜視図である。 (2-5)Main casing 91
FIG. 3 is a plan view of theoutdoor unit 3, in which the top plate is removed and the inside is shown in a plan view. FIG. 4 is a perspective view of the left side plate 917, the outdoor heat exchanger 25, and the outdoor fan 41 that are disposed at regular positions. 5 shows the left side plate 917, the outdoor heat exchanger 25, and the outdoor fan when the left side plate 917, the outdoor heat exchanger 25, and the outdoor fan 41 arranged at regular positions are viewed from a different angle from FIG. FIG.
図3は、室外ユニット3の平面図であり、天板を取り除いて内部を平面的に図示している。また、図4は、正規位置に配置された左側板917、室外熱交換器25及び室外ファン41の斜視図である。さらに、図5は、正規位置に配置された左側板917、室外熱交換器25及び室外ファン41を図4とは別の角度から視たときの左側板917、室外熱交換器25および室外ファン41の斜視図である。 (2-5)
FIG. 3 is a plan view of the
図3、図4及び図5において、室外ユニット3は、外殻を形成する本体ケーシング91の内部に、室外ファン41、圧縮機21、室外熱交換器25、及び配管等の蒸気圧縮式冷凍サイクルの構成に必要な部材を収納している。
3, 4, and 5, the outdoor unit 3 includes a vapor compression refrigeration cycle such as an outdoor fan 41, a compressor 21, an outdoor heat exchanger 25, and piping in a main body casing 91 that forms an outer shell. The members necessary for the configuration are housed.
本体ケーシング91の外形は、天板911(図5参照)、底板913、基礎脚915、左側板917、第1前板919、第2前板921、右側板923、及び吸込グリル925によって略直方体形状に形成されている。また、天板911、底板913、基礎脚915、左側板917、第1前板919、第2前板921、及び右側板923は鋼製の板金加工部材である。
The main body casing 91 has a substantially rectangular parallelepiped shape by a top plate 911 (see FIG. 5), a bottom plate 913, a base leg 915, a left side plate 917, a first front plate 919, a second front plate 921, a right side plate 923, and a suction grill 925. It is formed into a shape. Further, the top plate 911, the bottom plate 913, the base leg 915, the left side plate 917, the first front plate 919, the second front plate 921, and the right side plate 923 are steel sheet metal working members.
本体ケーシング91の内部は、鉛直に延びる仕切板927によって機械室91aと送風機室91bとに分割されており、機械室91aに圧縮機21が、送風機室91bに室外熱交換器25及び室外ファン41が収納されている。図3において、室外ファン41が稼動しているとき、空気はB及びCの方向から吸い込まれ、室外熱交換器25と熱交換した後、Aの方向へ吹き出される。
The inside of the main body casing 91 is divided into a machine chamber 91a and a blower chamber 91b by a vertically extending partition plate 927, the compressor 21 in the machine chamber 91a, the outdoor heat exchanger 25 and the outdoor fan 41 in the blower chamber 91b. Is stored. In FIG. 3, when the outdoor fan 41 is operating, air is sucked from the directions of B and C, and is exchanged with the outdoor heat exchanger 25 and then blown out in the direction of A.
(2-6)室外ファン41
図4及び図5において、室外ファン41は、複数の翼を有するプロペラファンであり、送風機室91b内の室外熱交換器25の前側で、吹出口919a(図3参照)に対向するように配置されている。室外ファン41は、ファンモータ41aによって回転駆動される。 (2-6)Outdoor fan 41
4 and 5, theoutdoor fan 41 is a propeller fan having a plurality of blades, and is arranged to face the air outlet 919a (see FIG. 3) on the front side of the outdoor heat exchanger 25 in the blower chamber 91b. Has been. The outdoor fan 41 is rotationally driven by a fan motor 41a.
図4及び図5において、室外ファン41は、複数の翼を有するプロペラファンであり、送風機室91b内の室外熱交換器25の前側で、吹出口919a(図3参照)に対向するように配置されている。室外ファン41は、ファンモータ41aによって回転駆動される。 (2-6)
4 and 5, the
ファンモータ41aは、モータ固定台71に取り付けられている。モータ固定台71は、上端平面部711(図4参照)と下端平面部713(図5参照)とが4本の支持棒715で連結されている構造体である。ファンモータ41aはモータ固定台71の鉛直方向中央部分に固定されている。
The fan motor 41 a is attached to the motor fixing base 71. The motor fixing base 71 is a structure in which an upper end flat part 711 (see FIG. 4) and a lower end flat part 713 (see FIG. 5) are connected by four support bars 715. The fan motor 41 a is fixed to the central portion in the vertical direction of the motor fixing base 71.
(3)室外熱交換器25の詳細構成
図2に示すように、室外熱交換器25は、冷媒配管250、第1伝熱フィン群255、第2伝熱フィン群256、防食部材260及び管板270を含んでいる。 (3) Detailed Configuration ofOutdoor Heat Exchanger 25 As shown in FIG. 2, the outdoor heat exchanger 25 includes a refrigerant pipe 250, a first heat transfer fin group 255, a second heat transfer fin group 256, an anticorrosion member 260, and a pipe. A plate 270 is included.
図2に示すように、室外熱交換器25は、冷媒配管250、第1伝熱フィン群255、第2伝熱フィン群256、防食部材260及び管板270を含んでいる。 (3) Detailed Configuration of
冷媒配管250は、扁平管251、入口ヘッダー253、出口ヘッダー257などを含んでいる。
The refrigerant pipe 250 includes a flat tube 251, an inlet header 253, an outlet header 257, and the like.
第1伝熱フィン群255及び第2伝熱フィン群256は、単位要素である伝熱フィン255aの集合体である。
The first heat transfer fin group 255 and the second heat transfer fin group 256 are aggregates of heat transfer fins 255a which are unit elements.
以下、各部の構成について説明する。
Hereinafter, the configuration of each part will be described.
(3-1)扁平管251
扁平管251は、アルミニウムまたはアルミニウム合金で蛇行状に成形されており、伝熱面となる平面部251aを有し、さらに、折り返し部としての第1折り曲げ部250b、第2折り曲げ部251b及び第3折り曲げ部252bを有している。扁平管251の内部には、冷媒が流れる複数のマイクロチャネル(図示せず)を形成されている。扁平管251は、平面部251aを上下に向けた状態で配置されている。室外熱交換器25は、所定の箇所で鉛直軸周りに180°曲げられて2列構造に成形されている。 (3-1)Flat tube 251
Theflat tube 251 is meanderingly formed of aluminum or an aluminum alloy, has a flat portion 251a serving as a heat transfer surface, and further includes a first bent portion 250b, a second bent portion 251b, and a third bent portion as a folded portion. It has a bent portion 252b. A plurality of microchannels (not shown) through which the refrigerant flows are formed inside the flat tube 251. The flat tube 251 is disposed with the flat portion 251a facing up and down. The outdoor heat exchanger 25 is bent by 180 ° around a vertical axis at a predetermined location and formed into a two-row structure.
扁平管251は、アルミニウムまたはアルミニウム合金で蛇行状に成形されており、伝熱面となる平面部251aを有し、さらに、折り返し部としての第1折り曲げ部250b、第2折り曲げ部251b及び第3折り曲げ部252bを有している。扁平管251の内部には、冷媒が流れる複数のマイクロチャネル(図示せず)を形成されている。扁平管251は、平面部251aを上下に向けた状態で配置されている。室外熱交換器25は、所定の箇所で鉛直軸周りに180°曲げられて2列構造に成形されている。 (3-1)
The
上記2列構造の列同士は、平行に並んでいる。このように、平行に並ぶ列とすることによって、後述の伝熱フィン255aの積層方向が揃うので、効率よく熱交換が行われる。なお、「平行」とは完全な平行である必要はなく、概ね平行であれば良い。
The above two-row structure columns are arranged in parallel. In this way, by arranging in parallel rows, the heat transfer fins 255a, which will be described later, are aligned in the same direction, so that heat exchange is performed efficiently. “Parallel” does not need to be completely parallel, but may be substantially parallel.
図6は、2つ折り加工前の室外熱交換器25の概略側面図である。図2及び図6において、4つの扁平管251が互いに等間隔を維持したまま蛇行するように4回折り返されている。
FIG. 6 is a schematic side view of the outdoor heat exchanger 25 before being folded in half. 2 and 6, the four flat tubes 251 are folded four times so as to meander while maintaining an equal interval.
蛇行するように折り返された4つの扁平管251のうち一方側の4つの端部は後述の入口ヘッダー253に連結され、他方側の4つの端部は後述の出口ヘッダー257に連結される。
Of the four flat tubes 251 folded so as to meander, four end portions on one side are connected to an inlet header 253 which will be described later, and four end portions on the other side are connected to an outlet header 257 which will be described later.
扁平管251には、伝熱フィン255aの群が装着される2つのフィン装着部が一定長さ隔てて設けられており、一方は第1フィン装着部251xであり、他方が第2フィン装着部252xである。
The flat tube 251 is provided with two fin mounting portions on which a group of heat transfer fins 255a are mounted, spaced apart by a certain length, one being a first fin mounting portion 251x and the other being a second fin mounting portion. 252x.
第1フィン装着部251xと第2フィン装着部252xとの間には伝熱フィン255aが装着されておらず、この部分を第1フィン非装着部250yという。第1フィン非装着部250yは、図2に示すように第1伝熱フィン群255と第2伝熱フィン群とが対向するように扁平管251が折り曲げられることによって、第1折り曲げ部250bが形成されている。本実施形態では、Z軸(鉛直軸)周りに180°折り曲げられて第1折り曲げ部250bを成している。しかし、これに限定されるものではなく、第1伝熱フィン群255と第2伝熱フィン群256とが対向するとは、第1伝熱フィン群255と第2伝熱フィン群との成す内角が鈍角となるような対向であってもよい。第1折り曲げ部250bは、折り曲げの途中で扁平管251の扁平部分の向きが変わる立体的なU字形状になっている。
The heat transfer fin 255a is not mounted between the first fin mounting portion 251x and the second fin mounting portion 252x, and this portion is referred to as a first fin non-mounting portion 250y. As shown in FIG. 2, the first fin non-mounting portion 250y is formed by bending the flat tube 251 so that the first heat transfer fin group 255 and the second heat transfer fin group face each other. Is formed. In the present embodiment, the first bent portion 250b is formed by being bent by 180 ° around the Z axis (vertical axis). However, the present invention is not limited to this, and the fact that the first heat transfer fin group 255 and the second heat transfer fin group 256 are opposed to each other is the internal angle formed by the first heat transfer fin group 255 and the second heat transfer fin group. It may be opposite so that becomes an obtuse angle. The first bent portion 250b has a three-dimensional U shape in which the direction of the flat portion of the flat tube 251 changes during the bending.
また、第1フィン装着部251xを挟んで第1フィン非装着部250yと反対側に位置する扁平管251にも伝熱フィン255aは装着されておらず、この部分を第2フィン非装着部251yという。第2フィン非装着部251yには、入口ヘッダー253に繋がる扁平管251と、折り返しのための2つの第2折り曲げ部251bを含んでいる。2つの第2折り曲げ部251bは、第1伝熱フィン群255から出て、折り返されて第1伝熱フィン群255に戻る。この2つの第2折り曲げ部251bのうち入口ヘッダー253から近い方を第2折り曲げ部A251baとよび、入口ヘッダー253から遠い方を第2折り曲げ部B251bbとよぶ。入口ヘッダー253に繋がる扁平管251は、折り返しがないので非折り返し部251cとよぶ。
Further, the heat transfer fin 255a is not mounted on the flat tube 251 located on the opposite side of the first fin non-mounting portion 250y across the first fin mounting portion 251x, and this portion is not attached to the second fin non-mounting portion 251y. That's it. The second fin non-mounting portion 251y includes a flat tube 251 connected to the inlet header 253 and two second bent portions 251b for folding. The two second bent portions 251b exit from the first heat transfer fin group 255, are folded back, and return to the first heat transfer fin group 255. Of the two second bent portions 251b, the one closer to the inlet header 253 is called a second bent portion A251ba, and the one farther from the inlet header 253 is called a second bent portion B251bb. Since the flat tube 251 connected to the inlet header 253 is not folded, it is called a non-folded portion 251c.
さらに、第2フィン装着部252xを挟んで第1フィン非装着部250yと反対側に位置する扁平管251にも伝熱フィン255aが装着されておらず、この部分を第3フィン非装着部252yという。第3フィン非装着部252yには、出口ヘッダー257に繋がる扁平管251と、折り返しのための2つの第3折り曲げ部252bを含んでいる。2つの第3折り曲げ部252bは、第2伝熱フィン群256から出て、折り返されて第2伝熱フィン群256に戻る。この2つの第3折り曲げ部252bのうち出口ヘッダー257から遠い方を第3折り曲げ部A252baとよび、出口ヘッダー257から近い方を第3折り曲げ部B252bbとよぶ。出口ヘッダー257に繋がる扁平管251は、折り返しがないので非折り返し部252cとよぶ。
Further, the heat transfer fin 255a is not mounted on the flat tube 251 located on the opposite side of the first fin non-mounting portion 250y across the second fin mounting portion 252x, and this portion is connected to the third fin non-mounting portion 252y. That's it. The third fin non-mounting portion 252y includes a flat tube 251 connected to the outlet header 257 and two third bent portions 252b for folding. The two third bent portions 252b exit from the second heat transfer fin group 256, are folded back, and return to the second heat transfer fin group 256. Of the two third bent portions 252b, the one far from the outlet header 257 is called a third bent portion A252ba, and the one closer to the outlet header 257 is called a third bent portion B252bb. Since the flat tube 251 connected to the outlet header 257 is not folded, it is called a non-folded portion 252c.
なお、本実施形態では、第1折り曲げ部250b、第2折り曲げ部251b及び第3折り曲げ部252bは、扁平管251が折り返されることによって形成されているが、それに限定されるものではない。
In addition, in this embodiment, although the 1st bending part 250b, the 2nd bending part 251b, and the 3rd bending part 252b are formed when the flat tube 251 is folded back, it is not limited to it.
例えば、扁平管251が円管に接続され、その円管部分で折り返されることによって各折り曲げ部が形成される構成としてもよい。
For example, it is good also as a structure by which each bending part is formed by connecting the flat tube 251 to a circular tube, and bend | folding at the circular tube part.
(3-2)第1伝熱フィン群255及び第2伝熱フィン群256
伝熱フィン255aは、波形に折り曲げられたアルミニウム製またはアルミニウム合金製のフィンである。伝熱フィン255aは、上下に隣接する扁平管251の平面部251aに挟まれた通風空間に配置され、谷部および山部が扁平管251の平面部251aと接触している。なお、谷部と山部と平面部251aとはロウ付け溶接されている。 (3-2) First HeatTransfer Fin Group 255 and Second Heat Transfer Fin Group 256
Theheat transfer fin 255a is a fin made of aluminum or aluminum alloy bent into a corrugated shape. The heat transfer fins 255a are arranged in a ventilation space sandwiched between the flat portions 251a of the flat tubes 251 adjacent vertically, and the valley portions and the mountain portions are in contact with the flat portions 251a of the flat tubes 251. In addition, the trough part, the peak part, and the plane part 251a are brazed and welded.
伝熱フィン255aは、波形に折り曲げられたアルミニウム製またはアルミニウム合金製のフィンである。伝熱フィン255aは、上下に隣接する扁平管251の平面部251aに挟まれた通風空間に配置され、谷部および山部が扁平管251の平面部251aと接触している。なお、谷部と山部と平面部251aとはロウ付け溶接されている。 (3-2) First Heat
The
扁平管251の第1フィン装着部251xに装着される伝熱フィン255aの群を第1伝熱フィン群255とよぶ。また、扁平管251の第2フィン装着部252xに装着される伝熱フィン255aの群を第2伝熱フィン群256とよぶ。
The group of heat transfer fins 255a attached to the first fin attachment portion 251x of the flat tube 251 is referred to as a first heat transfer fin group 255. The group of heat transfer fins 255a attached to the second fin attachment portion 252x of the flat tube 251 is referred to as a second heat transfer fin group 256.
(3-3)入口ヘッダー253、出口ヘッダー257
入口ヘッダー253は、中空円筒状の管である。入口ヘッダー253は、上下方向に等間隔を維持して並ぶ複数の扁平管251の一方の端と連結されている。また、入口ヘッダー253は、扁平管251を支持する機能と、冷媒を扁平管251内のマイクロチャネルに導く機能と、マイクロチャネルから出てきた冷媒を集合させる機能とを有している。 (3-3)Inlet header 253, outlet header 257
Theinlet header 253 is a hollow cylindrical tube. The inlet header 253 is connected to one end of a plurality of flat tubes 251 arranged at regular intervals in the vertical direction. Further, the inlet header 253 has a function of supporting the flat tube 251, a function of guiding the refrigerant to the microchannel in the flat tube 251, and a function of collecting the refrigerant that has come out of the microchannel.
入口ヘッダー253は、中空円筒状の管である。入口ヘッダー253は、上下方向に等間隔を維持して並ぶ複数の扁平管251の一方の端と連結されている。また、入口ヘッダー253は、扁平管251を支持する機能と、冷媒を扁平管251内のマイクロチャネルに導く機能と、マイクロチャネルから出てきた冷媒を集合させる機能とを有している。 (3-3)
The
出口ヘッダー257は、入口ヘッダー253と同様に、中空円筒状の管である。出口ヘッダー257は、上下方向に等間隔を維持して並ぶ複数の扁平管251の他方の端と連結されている。また、出口ヘッダー257は、入口ヘッダー253と同様に、扁平管251を支持する機能と、冷媒を扁平管251内のマイクロチャネルに導く機能と、マイクロチャネルから出てきた冷媒を集合させる機能とを有している。
The exit header 257 is a hollow cylindrical tube similar to the entrance header 253. The outlet header 257 is connected to the other end of the plurality of flat tubes 251 arranged at regular intervals in the vertical direction. Similarly to the inlet header 253, the outlet header 257 has a function of supporting the flat tube 251, a function of guiding the refrigerant to the microchannel in the flat tube 251, and a function of collecting the refrigerant that has come out of the microchannel. Have.
(3-4)防食部材260
図4及び図5に示すように、扁平管251の第1フィン非装着部250y(第1折り曲げ部250b)と、左側板917との間に板状の防食部材260が取り付けられている。 (3-4)Anticorrosion member 260
As shown in FIGS. 4 and 5, a plate-shapedanticorrosion member 260 is attached between the first fin non-mounting portion 250 y (first bent portion 250 b) of the flat tube 251 and the left side plate 917.
図4及び図5に示すように、扁平管251の第1フィン非装着部250y(第1折り曲げ部250b)と、左側板917との間に板状の防食部材260が取り付けられている。 (3-4)
As shown in FIGS. 4 and 5, a plate-shaped
防食部材260は、第1フィン非装着部250yが空気流に曝されることを防止して腐食の進行を抑制している。
The anticorrosion member 260 prevents the first fin non-mounting portion 250y from being exposed to the air flow and suppresses the progress of corrosion.
例えば、防食部材260がない場合、第1フィン非装着部250yの第1折り曲げ部250bは、送風機室91b内で左側板917の側面吸入口917c(図5参照)に近接しているので、空気流に曝される。
For example, when the anticorrosion member 260 is not provided, the first bent portion 250b of the first fin non-mounting portion 250y is close to the side suction port 917c (see FIG. 5) of the left side plate 917 in the blower chamber 91b. Exposed to the stream.
これに対し、第2フィン非装着部251y及び第3フィン非装着部252yは、機械室91a内に位置し、空気流に曝されることがない。このような場合、空気流に曝される第1フィン非装着部250yは、空気流に曝されない第2フィン非装着部251y及び第3フィン非装着部252yに比べて腐食の進行が速くなる。
In contrast, the second fin non-mounting portion 251y and the third fin non-mounting portion 252y are located in the machine room 91a and are not exposed to the air flow. In such a case, the corrosion of the first fin non-mounting portion 250y exposed to the air flow is faster than the second fin non-mounting portion 251y and the third fin non-mounting portion 252y that are not exposed to the air flow.
そこで、室外熱交換器25では、扁平管251、防食部材260、ロウ材の順に電位が小さくなる構成としている。それゆえ、扁平管251に対して防食部材260が犠牲防食効果を発揮し、防食部材260及び扁平管251に対してロウ材が犠牲防食効果を発揮する。
Therefore, in the outdoor heat exchanger 25, the potential decreases in the order of the flat tube 251, the anticorrosion member 260, and the brazing material. Therefore, the anticorrosion member 260 exhibits a sacrificial anticorrosion effect with respect to the flat tube 251, and the brazing material exhibits a sacrificial anticorrosion effect with respect to the anticorrosion member 260 and the flat tube 251.
(3-5)管板270
図2~図4に示すように、第1フィン装着部251x及び第2フィン装着部252xを挟んで防食部材260と反対側となる第2フィン非装着部251y及び第3フィン非装着部252yに管板270が取り付けられている。管板270は、第1フィン装着部251x及び第2フィン装着部252xに装着された伝熱フィン255aの群である第1伝熱フィン群255及び第2伝熱フィン群256を防食部材260とで挟み込むように配置されている。管板270は、第2フィン非装着部251y及び第3フィン非装着部252yで扁平管251とロウ付けされる。 (3-5)Tube sheet 270
As shown in FIGS. 2 to 4, the secondfin non-mounting portion 251y and the third fin non-mounting portion 252y on the opposite side of the anticorrosion member 260 across the first fin mounting portion 251x and the second fin mounting portion 252x A tube plate 270 is attached. The tube plate 270 includes a first heat transfer fin group 255 and a second heat transfer fin group 256, which are a group of heat transfer fins 255a attached to the first fin attachment portion 251x and the second fin attachment portion 252x, and the anticorrosion member 260. It is arranged to be sandwiched between. The tube plate 270 is brazed to the flat tube 251 by the second fin non-mounting portion 251y and the third fin non-mounting portion 252y.
図2~図4に示すように、第1フィン装着部251x及び第2フィン装着部252xを挟んで防食部材260と反対側となる第2フィン非装着部251y及び第3フィン非装着部252yに管板270が取り付けられている。管板270は、第1フィン装着部251x及び第2フィン装着部252xに装着された伝熱フィン255aの群である第1伝熱フィン群255及び第2伝熱フィン群256を防食部材260とで挟み込むように配置されている。管板270は、第2フィン非装着部251y及び第3フィン非装着部252yで扁平管251とロウ付けされる。 (3-5)
As shown in FIGS. 2 to 4, the second
本体ケーシング91の内部を機械室91aと送風機室91bとに分ける仕切板927は、第1前板919と第2前板921との境界から延び、その終端は室外熱交換器25の管板270寄りに至る。そして、室外熱交換器25と本体ケーシング91の背面側との隙間は、管板270によって機械室91aと送風機室91bとに仕切られる。つまり、管板270は、仕切部材としての機能も有している。
A partition plate 927 that divides the inside of the main body casing 91 into a machine chamber 91 a and a blower chamber 91 b extends from the boundary between the first front plate 919 and the second front plate 921, and the end thereof is the tube plate 270 of the outdoor heat exchanger 25. It approaches. And the clearance gap between the outdoor heat exchanger 25 and the back side of the main body casing 91 is divided by the tube sheet 270 into the machine room 91a and the air blower room 91b. That is, the tube sheet 270 also has a function as a partition member.
(4)冷媒の流れ
以下、図2を参照しながら冷媒の流れについて説明する。なお、冷媒の進行方向が反転する際の説明において、便宜上、「X軸周りに180°反転」、「Z軸周りに180°反転」という表現を用いている。 (4) Flow of Refrigerant Hereinafter, the flow of the refrigerant will be described with reference to FIG. Note that, in the description when the traveling direction of the refrigerant is reversed, the expressions “inverted 180 ° around the X axis” and “inverted 180 ° around the Z axis” are used for convenience.
以下、図2を参照しながら冷媒の流れについて説明する。なお、冷媒の進行方向が反転する際の説明において、便宜上、「X軸周りに180°反転」、「Z軸周りに180°反転」という表現を用いている。 (4) Flow of Refrigerant Hereinafter, the flow of the refrigerant will be described with reference to FIG. Note that, in the description when the traveling direction of the refrigerant is reversed, the expressions “inverted 180 ° around the X axis” and “inverted 180 ° around the Z axis” are used for convenience.
ここで、本実施形態の図2では、扁平管251の平面部251aは、その法線が鉛直軸に沿うように配置され、且つL字形状に曲げられているので、鉛直軸をZ軸とし、当該L字形状の長辺に平行でZ軸と直交する軸をY軸、前記両軸と直交する軸をX軸とする。
Here, in FIG. 2 of the present embodiment, the flat portion 251a of the flat tube 251 is arranged so that its normal line is along the vertical axis and is bent in an L shape, so that the vertical axis is the Z axis. An axis parallel to the long side of the L shape and perpendicular to the Z axis is defined as a Y axis, and an axis orthogonal to both the axes is defined as an X axis.
図2において、空気の流れに対して風下側の列の左側上部に位置する冷媒入口部253aから入口ヘッダー253に冷媒が流入する。
In FIG. 2, the refrigerant flows into the inlet header 253 from the refrigerant inlet 253a located at the upper left side of the leeward row with respect to the air flow.
入口ヘッダー253に流入した冷媒は、上から1段目、2段目、3段目及び4段目の扁平管251の各内部流路(マイクロチャネル)へ略均等に分配され、最初の折り返し部である第1折り曲げ部250bに向って流れる。
The refrigerant flowing into the inlet header 253 is distributed substantially evenly to the internal flow paths (microchannels) of the first, second, third, and fourth flat tubes 251 from the top, and the first folded portion It flows toward the first bent portion 250b.
第1折り曲げ部250bに到達した冷媒はそこで進行方向をZ軸(鉛直軸)周りに180°反転し、次の折り返し部である第3フィン非装着部252yの第3折り曲げ部A252baに向かって流れる。
The refrigerant that has reached the first bent portion 250b reverses its traveling direction around the Z axis (vertical axis) by 180 ° and flows toward the third bent portion A252ba of the third fin non-attached portion 252y that is the next turned portion. .
第3フィン非装着部252yの第3折り曲げ部A252baに到達した冷媒はそこで進行方向をX軸回りに180°反転し、次の折り返し部である第1折り曲げ部250bに向かって流れる。
The refrigerant that has reached the third bent portion A252ba of the third fin non-attached portion 252y reverses the traveling direction around the X axis by 180 ° and flows toward the first bent portion 250b that is the next turned portion.
第1折り曲げ部250bに到達した冷媒はそこで進行方向をZ軸周りに180°反転し、次の折り返し部である第2フィン非装着部251yの第2折り曲げ部A251baに向かって流れる。
The refrigerant that has reached the first bent portion 250b reverses the traveling direction about the Z axis by 180 ° and flows toward the second bent portion A251ba of the second fin non-attached portion 251y that is the next turned portion.
第2フィン非装着部251yの第2折り曲げ部A251baに到達した冷媒はそこで進行方向をX軸周りに180°反転し、次の折り返し部である第1折り曲げ部250bに向かって流れる。
The refrigerant that has reached the second bent portion A251ba of the second fin non-attached portion 251y reverses the traveling direction around the X axis by 180 ° and flows toward the first bent portion 250b that is the next turned portion.
第1折り曲げ部250bに到達した冷媒はそこで進行方向をZ軸周りに180°反転し、第3フィン非装着部252yの第3折り曲げ部B252bbに向かって流れる。
The refrigerant that has reached the first bent portion 250b reverses the traveling direction around the Z axis by 180 ° and flows toward the third bent portion B252bb of the third fin non-attached portion 252y.
第3フィン非装着部252yの第3折り曲げ部B252bbに到達した冷媒はそこで進行方向をX軸周りに180°反転し、次の折り返し部である第1折り曲げ部250bに向かって流れる。
The refrigerant that has reached the third bent portion B252bb of the third fin non-attached portion 252y reverses the traveling direction about the X axis by 180 ° and flows toward the first bent portion 250b that is the next turned portion.
第1折り曲げ部250bに到達した冷媒はそこで進行方向をZ軸周りに180°反転し、第2フィン非装着部251yの第2折り曲げ部B251bbに向かって流れる。
The refrigerant that has reached the first bent portion 250b reverses the traveling direction around the Z axis by 180 ° and flows toward the second bent portion B251bb of the second fin non-attached portion 251y.
第2フィン非装着部251yの第2折り曲げ部B251bbに到達した冷媒はそこで進行方向をX軸周りに180°反転し、次の折り返し部である第1折り曲げ部250bに向かって流れる。
The refrigerant that has reached the second bent portion B251bb of the second fin non-attached portion 251y reverses the traveling direction around the X axis by 180 ° and flows toward the first bent portion 250b that is the next turned portion.
第1折り曲げ部250bに到達した冷媒はそこで進行方向をZ軸周りに180°反転し、第3フィン非装着部252yの出口ヘッダー257に向かって流れる。
The refrigerant that has reached the first bent portion 250b reverses the traveling direction around the Z axis by 180 ° and flows toward the outlet header 257 of the third fin non-attached portion 252y.
出口ヘッダー257に到達した冷媒は、そこで集合した後、冷媒出口部257aから膨張弁27に向かって流れる。
The refrigerant that has reached the outlet header 257 collects there, and then flows from the refrigerant outlet portion 257a toward the expansion valve 27.
(5)特徴
(5-1)
室外熱交換器25では、第1折り曲げ部250b形成前の展開形状で冷媒入口部253aと冷媒出口部257aとの対角配置が可能となるので、冷媒入口部253aと冷媒出口部257aとを異なる列に配置することができる。 (5) Features (5-1)
In theoutdoor heat exchanger 25, the refrigerant inlet portion 253a and the refrigerant outlet portion 257a can be diagonally arranged in the developed shape before the first bent portion 250b is formed, so the refrigerant inlet portion 253a and the refrigerant outlet portion 257a are different. Can be arranged in rows.
(5-1)
室外熱交換器25では、第1折り曲げ部250b形成前の展開形状で冷媒入口部253aと冷媒出口部257aとの対角配置が可能となるので、冷媒入口部253aと冷媒出口部257aとを異なる列に配置することができる。 (5) Features (5-1)
In the
その結果、室外熱交換器25を通過する空気流の風上側と風下側とに区別して、冷媒入口部253aと冷媒出口部257aとを配置することが可能となる。
As a result, it is possible to dispose the refrigerant inlet portion 253a and the refrigerant outlet portion 257a by distinguishing between the windward side and the leeward side of the airflow passing through the outdoor heat exchanger 25.
(5-2)
室外熱交換器25では、上部が冷媒の入口で下部が冷媒の出口となるので、冷媒の流れは上から下に向かう流れとなり、重力の影響を受け難く、偏流が抑制される。 (5-2)
In theoutdoor heat exchanger 25, since the upper part is the refrigerant inlet and the lower part is the refrigerant outlet, the refrigerant flow is from the top to the bottom, and is hardly affected by gravity, and drift is suppressed.
室外熱交換器25では、上部が冷媒の入口で下部が冷媒の出口となるので、冷媒の流れは上から下に向かう流れとなり、重力の影響を受け難く、偏流が抑制される。 (5-2)
In the
(5-3)
室外熱交換器25では、高温の冷媒が流入する冷媒入口部253aが風下となるので、風上側で空気が過剰に温められることが回避される。つまり、[風上側で過剰に温められた空気]と冷媒との熱交換が抑制され、熱交換性能が向上する。 (5-3)
In theoutdoor heat exchanger 25, the refrigerant inlet 253a into which the high-temperature refrigerant flows becomes leeward, so that air is prevented from being excessively heated on the windward side. That is, the heat exchange between [the air heated excessively on the windward side] and the refrigerant is suppressed, and the heat exchange performance is improved.
室外熱交換器25では、高温の冷媒が流入する冷媒入口部253aが風下となるので、風上側で空気が過剰に温められることが回避される。つまり、[風上側で過剰に温められた空気]と冷媒との熱交換が抑制され、熱交換性能が向上する。 (5-3)
In the
以上のように、本発明によれば、高性能の熱交換器を室外熱交換器として採用することができるので、空気調和機に限らずヒートポンプ式給湯機にも有用である。
As described above, according to the present invention, since a high-performance heat exchanger can be employed as an outdoor heat exchanger, it is useful not only for an air conditioner but also for a heat pump type water heater.
25 室外熱交換器
250 冷媒配管
250b 第1折り曲げ部
250y 第1フィン非装着部
251 扁平管
255a 伝熱フィン
251b 第2折り曲げ部
251x 第1フィン装着部
251y 第2フィン非装着部
252b 第3折り曲げ部
252x 第2フィン装着部
252y 第3フィン非装着部
253a 冷媒入口部
255 伝熱フィン
257a 冷媒出口部 25Outdoor heat exchanger 250 Refrigerant pipe 250b First bent portion 250y First fin non-attached portion 251 Flat tube 255a Heat transfer fin 251b Second bent portion 251x First fin attached portion 251y Second fin non-attached portion 252b Third bent portion 252x Second fin mounting portion 252y Third fin non-mounting portion 253a Refrigerant inlet portion 255 Heat transfer fin 257a Refrigerant outlet portion
250 冷媒配管
250b 第1折り曲げ部
250y 第1フィン非装着部
251 扁平管
255a 伝熱フィン
251b 第2折り曲げ部
251x 第1フィン装着部
251y 第2フィン非装着部
252b 第3折り曲げ部
252x 第2フィン装着部
252y 第3フィン非装着部
253a 冷媒入口部
255 伝熱フィン
257a 冷媒出口部 25
Claims (4)
- 第1伝熱フィン群(255)および第2伝熱フィン群(256)と、
内部を冷媒が通過する管であって、前記第1伝熱フィン群(255)および前記第2伝熱フィン群(256)が装着される扁平管(251)を有する冷媒配管(250)と、
を備え、
前記冷媒配管(250)は、
前記第1伝熱フィン群(255)が装着される第1フィン装着部(251x)と、
前記第2伝熱フィン群(256)が装着される第2フィン装着部(252x)と、
前記第1フィン装着部(251x)と前記第2フィン装着部(252x)との間の第1フィン非装着部(250y)と、
前記第1フィン装着部(251x)を挟んで前記第1フィン非装着部(250y)と反対側に位置する第2フィン非装着部(251y)と、
前記第2フィン装着部(252x)を挟んで前記第1フィン非装着部(250y)と反対側に位置する第3フィン非装着部(252y)と、
を有し、
前記第1フィン非装着部(250y)は、前記第1伝熱フィン群(255)と前記第2伝熱フィン群(256)とが対向するように前記冷媒配管(250)が折り曲げられる第1折り曲げ部(250b)を含み、
前記第2フィン非装着部(251y)は、冷媒入口部(253a)、および前記冷媒配管(250)が前記第1伝熱フィン群(255)から出て、折り返されて前記第1伝熱フィン群(255)に戻る第2折り曲げ部(251b)を含み、
前記第3フィン非装着部(252y)は、冷媒出口部(257a)、および前記冷媒配管(250)が前記第2伝熱フィン群(256)から出て、折り返されて前記第2伝熱フィン群(256)に戻る第3折り曲げ部(252b)を含む、
熱交換器(25)。 A first heat transfer fin group (255) and a second heat transfer fin group (256);
A refrigerant pipe (250) having a flat pipe (251) to which a refrigerant passes, the first heat transfer fin group (255) and the second heat transfer fin group (256) being mounted;
With
The refrigerant pipe (250)
A first fin mounting portion (251x) to which the first heat transfer fin group (255) is mounted;
A second fin mounting portion (252x) to which the second heat transfer fin group (256) is mounted;
A first fin non-mounting portion (250y) between the first fin mounting portion (251x) and the second fin mounting portion (252x);
A second fin non-mounting portion (251y) located on the opposite side of the first fin non-mounting portion (250y) across the first fin mounting portion (251x);
A third fin non-mounting portion (252y) located on the opposite side of the first fin non-mounting portion (250y) across the second fin mounting portion (252x);
Have
The first fin non-mounting portion (250y) includes a first bent refrigerant pipe (250) so that the first heat transfer fin group (255) and the second heat transfer fin group (256) face each other. Including a bent portion (250b),
The second fin non-mounting portion (251y) is configured such that the refrigerant inlet portion (253a) and the refrigerant pipe (250) come out of the first heat transfer fin group (255) and are folded back to form the first heat transfer fin. Including a second fold (251b) returning to the group (255);
The third fin non-mounting portion (252y) has the refrigerant outlet portion (257a) and the refrigerant pipe (250) coming out of the second heat transfer fin group (256) and folded back to the second heat transfer fin. Including a third fold (252b) returning to the group (256),
Heat exchanger (25). - 前記第1伝熱フィン群(255)および前記第2伝熱フィン群(256)の互いの対向面が鉛直方向に沿うように配置され、
ガス冷媒の入口である前記冷媒入口部(253a)が鉛直方向上方に、液冷媒の出口である前記冷媒出口部(257a)が鉛直方向下方に位置する、
請求項1に記載の熱交換器(25)。 The first heat transfer fin group (255) and the second heat transfer fin group (256) are arranged so that the opposing surfaces thereof are along the vertical direction,
The refrigerant inlet portion (253a), which is an inlet for gas refrigerant, is positioned vertically upward, and the refrigerant outlet portion (257a), which is an outlet for liquid refrigerant, is positioned vertically downward.
The heat exchanger (25) according to claim 1. - 空気の流れに対して、前記冷媒入口部(253a)が前記冷媒出口部(257a)よりも風下側に位置するように配置される、
請求項1又は請求項2に記載の熱交換器(25)。 With respect to the air flow, the refrigerant inlet portion (253a) is disposed on the leeward side of the refrigerant outlet portion (257a).
The heat exchanger (25) according to claim 1 or claim 2. - 前記冷媒配管(250)は、前記第1折り曲げ部(250b)の形成によって平行に並ぶ2つの列を成し、
さらに前記冷媒配管(250)は前記2つの列が空気の流れ方向に沿うように配置され、
前記冷媒入口部(253a)が、前記2つの列のうち前記空気の流れの風下側に位置する前記列に接続されている、
請求項1から請求項3のいずれか1項に記載の熱交換器(25)。 The refrigerant pipe (250) forms two rows arranged in parallel by forming the first bent portion (250b),
Further, the refrigerant pipe (250) is arranged so that the two rows are along the air flow direction,
The refrigerant inlet portion (253a) is connected to the row located on the leeward side of the air flow among the two rows.
The heat exchanger (25) according to any one of claims 1 to 3.
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CN114126331A (en) * | 2020-08-26 | 2022-03-01 | 广东美的暖通设备有限公司 | Air conditioner and electric control box |
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EP3881018A1 (en) * | 2018-11-12 | 2021-09-22 | Carrier Corporation | Compact heat exchanger assembly for a refrigeration system |
CN112033052A (en) * | 2020-08-06 | 2020-12-04 | 珠海格力电器股份有限公司 | Refrigerator condenser mounting structure, assembling method thereof and refrigerator |
CN113790549A (en) * | 2021-09-01 | 2021-12-14 | 中山富雪泰制冷设备有限公司 | Novel efficient and energy-saving condensation unit and air conditioner |
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