JP2013213569A - Manual transmission for vehicle - Google Patents

Manual transmission for vehicle Download PDF

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JP2013213569A
JP2013213569A JP2012085369A JP2012085369A JP2013213569A JP 2013213569 A JP2013213569 A JP 2013213569A JP 2012085369 A JP2012085369 A JP 2012085369A JP 2012085369 A JP2012085369 A JP 2012085369A JP 2013213569 A JP2013213569 A JP 2013213569A
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speed
gear
shaft
intermediate shaft
driven gear
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Japanese (ja)
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Yuki Masui
勇樹 枡井
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Aisin AI Co Ltd
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Aisin AI Co Ltd
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Priority to JP2012085369A priority Critical patent/JP2013213569A/en
Priority to DE102013005659.4A priority patent/DE102013005659B4/en
Publication of JP2013213569A publication Critical patent/JP2013213569A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/087Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
    • F16H3/093Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears with two or more countershafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/087Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
    • F16H3/093Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears with two or more countershafts
    • F16H2003/0931Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears with two or more countershafts each countershaft having an output gear meshing with a single common gear on the output shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/003Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/0056Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising seven forward speeds

Abstract

PROBLEM TO BE SOLVED: To provide a manual transmission for a vehicle enabling reduction of the total length of an M/T (a manual transmission for a vehicle), and capable of achieving a wide range of a reduction gear ratio, in the 7-speed M/T of a type having five shafts of an input shaft, an output shaft, first and second intermediate shafts and an idle shaft.SOLUTION: An input shaft A1 is provided with "a driving gear G1i of 1-speed", "a driving gear G3i of 3-speed", "a driving gear G2i of 2-speed", "a driving gear G45i commonly used as driving gears of 4-speed and 5-speed" and "a driving gear G67i commonly used as driving gears of 6-speed and 7-speed". That is, the input shaft A1 is provided with the two "commonly used driving gears" G45i and G67i. The two"commonly used driving gears" G45i and G67i are respectively commonly used as the driving gears (4-speed and 5-speed, and 6-speed and 7-speed) of "two shift stages adjacent in the reduction gear ratio". A fifth switching mechanism M5 for reverse travel is arranged on the idle shaft A5.

Description

本発明は、車両用手動変速機に関し、特に、前進用に7つの変速段、後進用に1つの変速段を有するものに係わる。   The present invention relates to a vehicle manual transmission, and more particularly, to a vehicle manual transmission having seven shift stages for forward movement and one shift stage for backward movement.

従来より、前進用に複数の変速段、後進用に1つの変速段を備えた車両用手動変速機(以下、「M/T」と呼ぶ)として、特許文献1に記載されたものが知られている。このタイプのM/Tでは、エンジンの出力軸との間で動力伝達系統が形成される入力軸と、駆動輪との間で動力伝達系統が形成される出力軸と、2本の中間軸(第1中間軸及び第2中間軸)と、アイドル軸と、が互いに平行にハウジングに回転可能に支持されている。   2. Description of the Related Art Conventionally, a vehicle manual transmission (hereinafter referred to as “M / T”) having a plurality of shift stages for forward movement and one shift stage for backward movement is known as described in Patent Document 1. ing. In this type of M / T, an input shaft that forms a power transmission system with the output shaft of the engine, an output shaft that forms a power transmission system with the drive wheels, and two intermediate shafts ( A first intermediate shaft and a second intermediate shaft) and an idle shaft are rotatably supported by the housing in parallel with each other.

特開2011−43180号公報JP 2011-43180 A

図11は、上述したタイプのM/Tのうち、前進用に6つの変速段(1速〜6速)を備えたもの(6速M/T)の一例である。図11に示す6速M/Tでは、入力軸A1には、エンジンE/Gに近い側から順に、1速用の駆動ギヤG1i、2速用の駆動ギヤG2i、「4速用及び5速用の駆動ギヤを兼用する第1兼用駆動ギヤG45i」、並びに、3速用の駆動ギヤG3i、及び、6速用の駆動ギヤG6iが相対回転不能に配置されている。第1中間軸A2には、E/Gに近い側から順に、第1最終駆動ギヤGfi1が相対回転不能に、「G1i、G2i、G45i、G3iとそれぞれ常時歯合する1速用、2速用、4速用、3速用の被動ギヤG1o、G2o、G4o、G3o」が相対回転可能に配置されている。第2中間軸A3には、E/Gに近い側から順に、第2最終駆動ギヤGfi2が相対回転不能に、後進用の被動ギヤGRo2が相対回転可能に、「G45i、G6iとそれぞれ常時歯合する5速用、6速用の被動ギヤG5o、G6o」が相対回転可能に配置されている。出力軸A4には、「Gfi1及びGfi2と常時歯合する最終被動ギヤGfo」が相対回転不能に配置されている。アイドル軸A5には、E/Gに近い側から順に、「G1iと常時歯合する後進用の第1駆動ギヤGRi」、及び、「GRiと一体回転する第2駆動ギヤGRo1」が相対回転可能に配置されている。   FIG. 11 is an example of the M / T of the type described above (6th speed M / T) provided with six shift speeds (first speed to sixth speed) for forward movement. In the 6-speed M / T shown in FIG. 11, the input shaft A1 has a first-speed drive gear G1i, a second-speed drive gear G2i, “fourth-speed and fifth-speed” in order from the side closer to the engine E / G. The first dual-purpose drive gear G45i that also serves as the special drive gear, the third-speed drive gear G3i, and the sixth-speed drive gear G6i are disposed so as not to be relatively rotatable. For the first intermediate shaft A2, in order from the side closer to E / G, the first final drive gear Gfi1 cannot rotate relative to each other, “G1i, G2i, G45i, G3i are always meshed with each other, for 1st speed and 2nd speed 4th and 3rd speed driven gears G1o, G2o, G4o, and G3o ”are disposed so as to be relatively rotatable. In order from the side closer to E / G, the second final drive gear Gfi2 cannot rotate relative to the second intermediate shaft A3, and the reverse driven gear GRo2 can rotate relative to each other, “G45i and G6i are always meshed. The fifth-speed and sixth-speed driven gears G5o, G6o "are arranged so as to be relatively rotatable. On the output shaft A4, “the final driven gear Gfo that is always meshed with Gfi1 and Gfi2” is disposed so as not to be relatively rotatable. On the idle shaft A5, in order from the side closer to E / G, "the first drive gear GRi for reverse movement that always meshes with G1i" and "the second drive gear GRo1 that rotates integrally with GRi" can rotate relative to each other. Is arranged.

図11に示す6速M/Tでは、「A2に相対回転不能且つ軸方向に移動可能に配置されたスリーブS1」をG1o(G2o)と係合させることによって、1速(2速)用の動力伝達系統(A1→G1i(G2i)→G1o(G2o)→S1→A2→Gfi1→Gfo→A4)が実現される。「A2に相対回転不能且つ軸方向に移動可能に配置されたスリーブS2」をG3o(G4o)と係合させることによって、3速(4速)用の動力伝達系統(A1→G3i(G45i)→G3o(G4o)→S2→A2→Gfi1→Gfo→A4)が実現される。「A3に相対回転不能且つ軸方向に移動可能に配置されたスリーブS3」をG5o(G6o)と係合させることによって、5速(6速)用の動力伝達系統(A1→G45i(G6i)→G5o(G6o)→S3→A3→Gfi2→Gfo→A4)が実現される。「A3に相対回転不能且つ軸方向に移動可能に配置されたスリーブS4」をGRo2と係合させることによって、後進用の動力伝達系統(A1→G1i→GRi→GRo1→GRo2→S4→A3→Gfi2→Gfo→A4)が実現される。   In the 6th speed M / T shown in FIG. 11, the "sleeve S1 disposed so as not to be rotatable relative to the A2 and movable in the axial direction" is engaged with the G1o (G2o), so that the first speed (second speed) is used. A power transmission system (A1 → G1i (G2i) → G1o (G2o) → S1 → A2 → Gfi1 → Gfo → A4) is realized. By engaging with “G3o (G4o)” the “sleeve S2 that is not rotatable relative to A2 and is movable in the axial direction” with G3o (G4o), a power transmission system for three speeds (A1 → G3i (G45i) → G3o (G4o)-> S2-> A2-> Gfi1-> Gfo-> A4) is realized. By engaging with “G5o (G6o)” the “sleeve S3 that is arranged to be non-rotatable relative to A3 and movable in the axial direction” with G5o (G6o), a power transmission system for five speeds (A1 → G45i (G6i) G5o (G6o)-> S3-> A3-> Gfi2-> Gfo-> A4) is realized. By engaging with “Gro2” the “sleeve S4 that is arranged to be non-rotatable relative to A3 and movable in the axial direction”, the reverse drive power transmission system (A1 → G1i → GRi → GRo1 → GRo2 → S4 → A3 → Gfi2 → Gfo → A4) is realized.

上述のように、図11に示す6速M/Tでは、入力軸において、1つの「兼用駆動ギヤ」が設けられ、この「兼用駆動ギヤ」は、「減速比が隣り合う2つの変速段」用の駆動ギヤを兼用している。「兼用駆動ギヤ」とは、2つの変速段用の駆動ギヤを兼用する単一の駆動ギヤを指す。これにより、上述した「入力軸、第1、第2中間軸、出力軸、及び、アイドル軸を備えたタイプ」の6速M/Tのうちで軸方向の全長が短いものが得られる。なお、後進用の切替機構部(スリーブS4)は、第2中間軸に関して設けられている。   As described above, in the 6-speed M / T shown in FIG. 11, one “shared drive gear” is provided on the input shaft, and this “shared drive gear” includes “two shift speeds with adjacent reduction ratios”. It also serves as a drive gear. The “shared drive gear” refers to a single drive gear that also serves as a drive gear for two shift speeds. As a result, among the 6-speed M / T of the “type including the input shaft, the first and second intermediate shafts, the output shaft, and the idle shaft” described above, the one having a short axial length is obtained. The reverse switching mechanism (sleeve S4) is provided with respect to the second intermediate shaft.

一般に、エンジンが車両の前側に配置された前輪駆動車両(所謂、FF車両)では、通常、エンジン(の出力軸)が車両に対して横向きに配置される。M/Tの入力軸は、クラッチを介してエンジンの出力軸と同軸的に接続される。このため、M/Tは、M/Tの軸が車両に対して横向きになるようにクラッチを介してエンジンの横に配置される。即ち、エンジン・クラッチ・M/Tのアッセンブリは、車両のエンジンルーム内において比較的狭い左右のサイドフレーム間に横向きに配置される。従って、M/Tの軸方向の全長を短縮する要求度合いが非常に高い。以上より、図11に示す6速M/Tは、FF車両に適しているといえる。   Generally, in a front wheel drive vehicle (so-called FF vehicle) in which the engine is disposed on the front side of the vehicle, the engine (the output shaft thereof) is generally disposed laterally with respect to the vehicle. The M / T input shaft is coaxially connected to the engine output shaft via a clutch. For this reason, M / T is arrange | positioned beside an engine via a clutch so that the axis | shaft of M / T may become sideways with respect to a vehicle. In other words, the engine / clutch / M / T assembly is disposed laterally between the relatively narrow left and right side frames in the engine room of the vehicle. Therefore, the degree of demand for shortening the total length of the M / T in the axial direction is very high. From the above, it can be said that the 6-speed M / T shown in FIG. 11 is suitable for the FF vehicle.

ところで、近年、更なる燃費の向上等を目的として、6速から7速への手動変速機の多段化が検討されてきている。図12は、図11に示した6速M/Tに基づいて「6速から7速への多段化」を行った7速M/Tの一例を示す。図12に示す7速M/Tでは、図11に示した6速M/Tに対して、「入力軸A1に相対回転不能に配置された7速用(7速専用)の駆動ギヤG7i」と、「第2中間軸A3に相対回転可能に配置された7速用の被動ギヤG7o」と、が少なくとも追加されている。   By the way, in recent years, for the purpose of further improving fuel consumption, etc., the multi-stage manual transmission from the sixth speed to the seventh speed has been studied. FIG. 12 shows an example of 7-speed M / T in which “multi-stage from 6-speed to 7-speed” is performed based on 6-speed M / T shown in FIG. In the 7th speed M / T shown in FIG. 12, the “7th speed drive gear G7i that is disposed on the input shaft A1 so as not to rotate relative to the 6th speed M / T” is used. And “seventh-speed driven gear G7o disposed so as to be relatively rotatable with respect to the second intermediate shaft A3”.

図12に示す7速M/Tでは、「A3に相対回転不能且つ軸方向に移動可能に配置されたスリーブS4」をG7oと係合させることによって、7速用の動力伝達系統(A1→G7i→G7o→S4→A3→Gfi2→Gfo→A4)が実現され、スリーブS4をGRo2と係合させることによって、後進用の動力伝達系統(A1→GRi1→GRi2→GRo1→GRo2→S4→A3→Gfi2→Gfo→A4)が実現される。   In the 7-speed M / T shown in FIG. 12, the 7-speed power transmission system (A1 → G7i) is engaged by engaging the “sleeve S4 that is not rotatable relative to A3 and is movable in the axial direction” with the G7o. → G7o → S4 → A3 → Gfi2 → Gfo → A4), and by engaging the sleeve S4 with GRo2, the power transmission system for reverse travel (A1 → GRi1 → GRi2 → GRo1 → GRo2 → S4 → A3 → Gfi2) → Gfo → A4) is realized.

このように、図12に示す7速M/Tでは、図11に示す6速M/Tと比べて、少なくとも入力軸に配置されたギヤの枚数が増加していることに大きく起因して、M/Tの軸方向の全長が不可避的に増加してしまう。更なる全長の短縮化が達成された7速M/Tの到来が望まれていたところである。更には、1速(最低速の変速段)の減速比と7速(最高速の変速段)の減速比との差(比)の増大化(所謂、減速比のワイドレンジ化)を達成することも望まれているところである。   Thus, the seventh speed M / T shown in FIG. 12 is largely due to the fact that at least the number of gears arranged on the input shaft is increased compared to the sixth speed M / T shown in FIG. The total axial length of M / T is inevitably increased. The arrival of 7-speed M / T, which has achieved further shortening of the overall length, has been desired. Furthermore, an increase in the difference (ratio) between the reduction ratio of the first speed (lowest speed) and the reduction ratio of the seventh speed (highest speed) (so-called widening of the reduction ratio) is achieved. That is also desired.

以上、本発明の目的は、上述したように入力軸、出力軸、及び第1、第2中間軸を備えたタイプの7速M/TにおいてM/Tの全長を短くすることができ、且つ、減速比のワイドレンジ化を達成できるものを提供することにある。   As described above, the object of the present invention is to reduce the overall length of M / T in the 7-speed M / T of the type having the input shaft, the output shaft, and the first and second intermediate shafts as described above, It is to provide a device capable of achieving a wide range of reduction ratio.

本発明に係る車両用手動変速機(7速M/T)は、上述した入力軸、出力軸、及び第1、第2中間軸を備えたタイプの7速M/Tである。本発明に係る車両用手動変速機の特徴は、「入力軸に同軸的且つ相対回転不能に配置された前進用の1〜7速用の複数の駆動ギヤ」に関し、前進用の1〜7速のうちの2つのそれぞれのペアの変速段用の一対の駆動ギヤを「入力軸に対して同軸的且つ相対回転不能に配置された単一の駆動ギヤ」がそれぞれ兼用するように構成されたことにある。   The vehicle manual transmission (7-speed M / T) according to the present invention is a 7-speed M / T of the type provided with the above-described input shaft, output shaft, and first and second intermediate shafts. The vehicular manual transmission according to the present invention is characterized in that it relates to "a plurality of forward drive gears for 1 to 7 speeds arranged coaxially with an input shaft so as not to rotate relative thereto". The pair of drive gears for each of the two pairs of gears is configured to be shared by “a single drive gear arranged coaxially with the input shaft and not relatively rotatable”. It is in.

このように、本発明に係る車両用手動変速機では、入力軸において、2つの「兼用駆動ギヤ」が設けられている。これにより、図11に示す6速M/Tと比べて「入力軸に配置されたギヤの枚数」が同じになるように、7速M/Tを構成することができる(図1等を参照。詳細は後述)。この結果、図11に示す6速M/Tと同等の短い全長を有する7速M/Tが提供され得る。   Thus, in the vehicle manual transmission according to the present invention, two “shared drive gears” are provided on the input shaft. Thus, the 7-speed M / T can be configured so that the “number of gears arranged on the input shaft” is the same as the 6-speed M / T shown in FIG. 11 (see FIG. 1 and the like). Details will be described later). As a result, a 7-speed M / T having a short overall length equivalent to the 6-speed M / T shown in FIG. 11 can be provided.

更には、3つの「兼用駆動ギヤ」が設けられる構成と比べて、「減速比のワイドレンジ化」を達成することができる。これは、「兼用駆動ギヤ」を使用する枚数が多いほど、「1速〜7速の減速比に関する設計の自由度」が低下することに基づく。   Furthermore, as compared with the configuration in which three “shared drive gears” are provided, “widening of the reduction ratio” can be achieved. This is based on the fact that “the degree of freedom in design related to the reduction ratio of 1st to 7th speeds” decreases as the number of “shared drive gears” used increases.

加えて、本発明に係る車両用手動変速機では、前記2つの「兼用駆動ギヤ」のそれぞれが、「減速比が隣り合う2つの変速段」用の駆動ギヤを兼用するように構成されている。一般に、「兼用駆動ギヤ」が「減速比が隣り合わない2つの変速段」用の駆動ギヤを兼用するように構成される場合、「兼用駆動ギヤ」と常時歯合する2つの被動ギヤの歯数(従って、直径)が大きく異なることに起因して、「入力軸・第1中間軸間の距離」と「入力軸・第2中間軸間の距離」との差が大きくなる。このことに起因して、「ギヤと軸との干渉が発生し易い」、「1速〜7速の減速比に関する設計の自由度が低下する」などの問題が発生し易い。この点、上記構成によれば、このような問題が発生し難くなる。   In addition, in the vehicle manual transmission according to the present invention, each of the two “shared drive gears” is configured to also function as a drive gear for “two shift stages having adjacent reduction ratios”. . In general, when the “shared drive gear” is configured to also be used as a drive gear for “two shift speeds whose gear ratios are not adjacent to each other”, the teeth of the two driven gears that always mesh with the “shared drive gear” The difference between the “distance between the input shaft and the first intermediate shaft” and the “distance between the input shaft and the second intermediate shaft” increases due to the large difference in number (and hence the diameter). As a result, problems such as “prone to interference between the gear and the shaft” and “decrease in the degree of freedom in design regarding the reduction ratio of 1st to 7th speed” are likely to occur. In this regard, according to the above configuration, it is difficult for such a problem to occur.

上記本発明に係る手動変速機においては、後進用の切替機構部(図12に示すスリーブS4に相当する機構部)がアイドル軸に関して設けられていることが好適である。この構成は、第1中間軸又は第2中間軸に同軸的且つ相対回転不能に配置された「後進用の被動ギヤ」と、アイドル軸に同軸的且つ相対回転不能に配置された「前進用の1〜7速用の複数の駆動ギヤのうちの何れかと常時歯合する後進用の第1駆動ギヤ」と、アイドル軸に同軸的且つ相対回転可能に配置された「後進用の被動ギヤと常時歯合する後進用の第2駆動ギヤ」と、を備えることで達成され得る。   In the manual transmission according to the present invention, it is preferable that a reverse switching mechanism (a mechanism corresponding to the sleeve S4 shown in FIG. 12) is provided for the idle shaft. This configuration consists of a "backward driven gear" coaxially and non-rotatably arranged on the first intermediate shaft or the second intermediate shaft, and "forward advancement" coaxially and non-rotatably arranged on the idle shaft. The first reverse drive gear that always meshes with any one of the plurality of drive gears for 1st to 7th speeds, and the “reversed driven gear and the continuous drive gear that is coaxially and relatively rotatable with the idle shaft. This can be achieved by providing the second drive gear for reverse gearing.

これによれば、後進用の切替機構部(図12に示すスリーブS4に相当する機構部)がアイドル軸に関して設けられる。このことに起因して、後進用の切替機構部が中間軸に関して設けられる構成(図12を参照)と比べて、その中間軸の全長を短くすることができる。この結果、7速M/Tの全長をより一層短くすることができる。   According to this, a reverse switching mechanism (mechanism corresponding to the sleeve S4 shown in FIG. 12) is provided for the idle shaft. As a result, the total length of the intermediate shaft can be shortened compared to a configuration in which the reverse switching mechanism is provided for the intermediate shaft (see FIG. 12). As a result, the total length of the seventh speed M / T can be further shortened.

本発明の実施形態に係る7速の手動変速機の主要断面を示すニュートラル状態におけるスケルトン図である。It is a skeleton figure in the neutral state which shows the main sections of the 7-speed manual transmission concerning the embodiment of the present invention. 7速の手動変速機におけるシフトレバーのシフトパターンの一例を示した図である。It is the figure which showed an example of the shift pattern of the shift lever in a 7-speed manual transmission. 1速状態における図1に対応するスケルトン図である。FIG. 2 is a skeleton diagram corresponding to FIG. 1 in a first speed state. 2速状態における図1に対応するスケルトン図である。FIG. 2 is a skeleton diagram corresponding to FIG. 1 in a second speed state. 3速状態における図1に対応するスケルトン図である。FIG. 2 is a skeleton diagram corresponding to FIG. 1 in a third speed state. 4速状態における図1に対応するスケルトン図である。FIG. 2 is a skeleton diagram corresponding to FIG. 1 in a fourth speed state. 5速状態における図1に対応するスケルトン図である。FIG. 2 is a skeleton diagram corresponding to FIG. 1 in a fifth speed state. 6速状態における図1に対応するスケルトン図である。FIG. 2 is a skeleton diagram corresponding to FIG. 1 in a sixth speed state. 7速状態における図1に対応するスケルトン図である。FIG. 2 is a skeleton diagram corresponding to FIG. 1 in a seventh speed state. リバース状態における図1に対応するスケルトン図である。FIG. 2 is a skeleton diagram corresponding to FIG. 1 in a reverse state. 従来の6速の手動変速機における図1に対応するスケルトン図である。It is a skeleton figure corresponding to FIG. 1 in the conventional 6-speed manual transmission. 図11に示した6速の手動変速機に基づいて「6速から7速への多段化」を行った7速の手動変速機における図1に対応するスケルトン図である。FIG. 12 is a skeleton diagram corresponding to FIG. 1 in a 7-speed manual transmission that has been “multi-staged from 6-speed to 7-speed” based on the 6-speed manual transmission shown in FIG. 11.

以下、本発明の実施形態に係る車両用手動変速機について図面を参照しつつ説明する。本発明の実施形態に係る手動変速機M/Tは、前進用に7つ変速段(1速〜7速)、後進用に1つの変速段(リバース)を備えていて、特に、エンジン(の出力軸)が車両に対して横向きに配置されたFF車両に適用される。   Hereinafter, a vehicle manual transmission according to an embodiment of the present invention will be described with reference to the drawings. The manual transmission M / T according to the embodiment of the present invention includes seven shift speeds (1st to 7th speed) for forward movement and one shift speed (reverse) for backward movement. This is applied to the FF vehicle in which the output shaft) is disposed sideways with respect to the vehicle.

(構成)
図1に示すように、本発明の実施形態に係るM/Tは、入力軸A1、第1中間軸A2、第2中間軸A3、出力軸A4、及びアイドル軸A5の5本の軸を備える。これら5本の軸が、互いに偏心し且つ平行となるように、ハウジングに固設された複数のベアリング(或いは、ブッシュ)等により回転可能にそれぞれ支持されている。入力軸A1は、クラッチを介してエンジンE/Gの出力軸と接続されている。出力軸A4は、図示しない接続機構を介して駆動輪(前2輪)と接続されている。このM/Tは、M/Tの軸が車両に対して横向きになるようにクラッチを介してエンジンE/Gの横に配置される。
(Constitution)
As shown in FIG. 1, the M / T according to the embodiment of the present invention includes five shafts of an input shaft A1, a first intermediate shaft A2, a second intermediate shaft A3, an output shaft A4, and an idle shaft A5. . These five shafts are respectively rotatably supported by a plurality of bearings (or bushes) fixed to the housing so as to be eccentric and parallel to each other. The input shaft A1 is connected to the output shaft of the engine E / G via a clutch. The output shaft A4 is connected to drive wheels (front two wheels) via a connection mechanism (not shown). The M / T is arranged beside the engine E / G via a clutch so that the M / T axis is oriented laterally with respect to the vehicle.

入力軸A1には、エンジンE/G(クラッチ)に近い側から順に、1速の駆動ギヤG1i、3速の駆動ギヤG3i、2速の駆動ギヤG2i、4速及び5速の駆動ギヤを兼用する駆動ギヤG45i、6速及び7速の駆動ギヤを兼用する駆動ギヤG67iが同軸的且つ相対回転不能にそれぞれ固定されている。   For the input shaft A1, the first-speed driving gear G1i, the third-speed driving gear G3i, the second-speed driving gear G2i, the fourth-speed and the fifth-speed driving gear are used in order from the side closer to the engine E / G (clutch). The driving gear G45i, and the driving gear G67i that also serves as the 6th and 7th speed driving gears are fixed coaxially and in a relatively non-rotatable manner.

第1中間軸A2には、エンジンE/Gに近い側から順に、1速の被動ギヤG1o、2速の被動ギヤG2o、5速の被動ギヤG5o、及び6速の被動ギヤG6oが同軸的且つ相対回転可能にそれぞれ配置されている。被動ギヤG1o、G2o、G5o、及びG6oはそれぞれ、駆動ギヤG1i、G2i、G45i、及びG67iと常時歯合している。また、第1中間軸A2には、G1oよりエンジンE/Gに近い側にて、第1最終駆動ギヤGfi1が同軸的且つ相対回転不能に固定されている。   A first-speed driven gear G1o, a second-speed driven gear G2o, a fifth-speed driven gear G5o, and a sixth-speed driven gear G6o are coaxially connected to the first intermediate shaft A2 in order from the side closer to the engine E / G. Each is arranged so as to be capable of relative rotation. The driven gears G1o, G2o, G5o, and G6o are always in mesh with the drive gears G1i, G2i, G45i, and G67i, respectively. The first final drive gear Gfi1 is fixed to the first intermediate shaft A2 coaxially and in a relatively non-rotatable manner on the side closer to the engine E / G than G1o.

第2中間軸A3には、エンジンE/Gに近い側から順に、3速の被動ギヤG3o、4速の被動ギヤG4o、及び、7速の被動ギヤG7oが同軸的且つ相対回転可能にそれぞれ配置されている。被動ギヤG3o、G4o、及びG7oはそれぞれ、駆動ギヤG3i、G45i、及びG67iと常時歯合している。また、第2中間軸A3には、G3oよりエンジンE/Gに近い側にて、第2最終駆動ギヤGf21が同軸的且つ相対回転不能に固定されている。また、第2中間軸A3には、G4oとG7oとの間において、リバースの被動ギヤGRo2が同軸的且つ相対回転不能に固定されている。   A second-speed driven gear G3o, a fourth-speed driven gear G4o, and a seventh-speed driven gear G7o are arranged on the second intermediate shaft A3 in order from the side closer to the engine E / G so as to be coaxial and relatively rotatable. Has been. The driven gears G3o, G4o, and G7o are always in mesh with the drive gears G3i, G45i, and G67i, respectively. The second final drive gear Gf21 is fixed to the second intermediate shaft A3 coaxially and relatively non-rotatably on the side closer to the engine E / G than G3o. A reverse driven gear GRo2 is fixed to the second intermediate shaft A3 coaxially and in a relatively non-rotatable manner between G4o and G7o.

出力軸A4には、周知の構成の1つを有する差動歯車機構(ディファレンシャル)D/Fのハウジング(筺体)と一体化された最終被動ギヤGfoが同軸的に配置されている。Gfoは、Gfi1、Gfi2とそれぞれ常時歯合している。   On the output shaft A4, a final driven gear Gfo integrated with a housing (housing) of a differential gear mechanism (differential) D / F having one of known structures is coaxially disposed. Gfo always meshes with Gfi1 and Gfi2, respectively.

アイドル軸A5には、エンジンE/Gに近い側から順に、リバースの第1駆動ギヤGRi、及び、リバースの第2駆動ギヤGRo1が同軸的に配置されている。GRiはA5に対して相対回転不能に配置され、且つ、入力軸A1に配置されたG1iと常時歯合している。GRo1はA5に対して相対回転可能に配置され、且つ、第2中間軸A3に配置されたGRo2と常時歯合している。   A reverse first drive gear GRi and a reverse second drive gear GRo1 are coaxially arranged on the idle shaft A5 in order from the side closer to the engine E / G. GRi is disposed so as not to rotate relative to A5, and is always meshed with G1i disposed on the input shaft A1. GRo1 is disposed so as to be rotatable relative to A5, and is always meshed with GRo2 disposed on the second intermediate shaft A3.

また、図1に示すように、M/Tは、第1〜第5切替機構M1〜M5を備えている。M/Tの変速段の切り替えは、第1〜第5切替機構M1〜M5が作動することで達成される。第1〜第5切替機構M1〜M5は、図示しないシフトレバーと第1〜第5切替機構M1〜M5とを繋ぐ図示しない複数のリンク機構を介して、シフトレバーの操作に応じて操作される。図2は、このM/Tに対して使用されるシフトレバーのシフトパターンの一例(所謂「H型」)を示す。   Further, as shown in FIG. 1, the M / T includes first to fifth switching mechanisms M1 to M5. The switching of the M / T gear position is achieved by operating the first to fifth switching mechanisms M1 to M5. The first to fifth switching mechanisms M1 to M5 are operated according to the operation of the shift lever via a plurality of link mechanisms (not shown) that connect the shift lever (not shown) and the first to fifth switching mechanisms M1 to M5. . FIG. 2 shows an example (so-called “H type”) of the shift pattern of the shift lever used for this M / T.

第1切替機構M1は、1速の被動ギヤG1oと2速の被動ギヤG2oとの間において、第1中間軸A2に対して配置されている。M1は、第1中間軸A2と同軸的に一体回転する連結ピース11と、被動ギヤG1oと同軸的に一体回転する連結ピース12と、被動ギヤG2oと同軸的に一体回転する連結ピース13と、第1中間軸A2の軸線方向に同軸的に移動可能に配設されたスリーブS1とを備える。スリーブS1は、上述したリンク機構を介してシフトレバーの操作に応じて操作される。   The first switching mechanism M1 is disposed with respect to the first intermediate shaft A2 between the first-speed driven gear G1o and the second-speed driven gear G2o. M1 is a connecting piece 11 that rotates coaxially with the first intermediate shaft A2, a connecting piece 12 that rotates integrally with the driven gear G1o, a connecting piece 13 that rotates integrally with the driven gear G2o, and A sleeve S1 that is coaxially movable in the axial direction of the first intermediate shaft A2. The sleeve S1 is operated according to the operation of the shift lever via the link mechanism described above.

スリーブS1は、連結ピース11、12、13とスプライン嵌合可能となっている。スリーブS1が連結ピース11のみとスプライン嵌合する非接続状態(図1に示す位置)にある場合、被動ギヤG1o、G2oが共に第1中間軸A2と相対回転可能となる。スリーブS1が連結ピース11及び12とスプライン嵌合する1速状態(図1に示す位置から右へ移動した位置)にある場合、被動ギヤG2oが第1中間軸A2と相対回転可能である一方、被動ギヤG1oが第1中間軸A2と相対回転不能となる。スリーブS1が連結ピース11及び13とスプライン嵌合する2速状態(図1に示す位置から左へ移動した位置)にある場合、被動ギヤG1oが第1中間軸A2と相対回転可能である一方、被動ギヤG2oが第1中間軸A2と相対回転不能となる。以上、第1切替機構M1では、シフトレバー操作により操作されるスリーブS1の位置に応じて、非接続状態、1速状態、及び2速状態のうちの1つが選択的に採用される。   The sleeve S1 can be splined with the connecting pieces 11, 12, and 13. When the sleeve S1 is in a non-connected state (position shown in FIG. 1) where only the connecting piece 11 is spline-fitted (position shown in FIG. 1), both the driven gears G1o and G2o can rotate relative to the first intermediate shaft A2. When the sleeve S1 is in the first speed state (position moved to the right from the position shown in FIG. 1) in which the connecting pieces 11 and 12 are spline-fitted, the driven gear G2o can rotate relative to the first intermediate shaft A2. The driven gear G1o cannot be rotated relative to the first intermediate shaft A2. When the sleeve S1 is in the second speed state (position moved to the left from the position shown in FIG. 1) in which the connecting pieces 11 and 13 are spline-fitted, the driven gear G1o can rotate relative to the first intermediate shaft A2, while The driven gear G2o cannot rotate relative to the first intermediate shaft A2. As described above, in the first switching mechanism M1, one of the non-connected state, the first speed state, and the second speed state is selectively employed according to the position of the sleeve S1 operated by the shift lever operation.

第2、第3切替機構M2,M3は、第1切替機構M1と類似の構成を有するので、これらの詳細な説明を省略する。第2切替機構M2は、5速の被動ギヤG5oと6速の被動ギヤG6oとの間において、第1中間軸A2に対して配置されている。第2切替機構M2は、連結ピース21、22、23、及びスリーブS2を備えていて、シフトレバー操作により操作されるスリーブS2の位置に応じて、非接続状態、5速状態、及び6速状態のうちの1つが選択的に採用される。   Since the second and third switching mechanisms M2 and M3 have a configuration similar to that of the first switching mechanism M1, detailed description thereof will be omitted. The second switching mechanism M2 is disposed with respect to the first intermediate shaft A2 between the fifth-speed driven gear G5o and the sixth-speed driven gear G6o. The second switching mechanism M2 includes connecting pieces 21, 22, 23 and a sleeve S2, and is in a disconnected state, a fifth speed state, and a sixth speed state depending on the position of the sleeve S2 operated by operating the shift lever. One of these is selectively employed.

第3切替機構M3は、3速の被動ギヤG3oと4速の被動ギヤG4oとの間において、第2中間軸A3に対して配置されている。第3切替機構M3は、連結ピース31、32、33、及びスリーブS3を備えていて、シフトレバー操作により操作されるスリーブS3の位置に応じて、非接続状態、3速状態、及び4速状態のうちの1つが選択的に採用される。   The third switching mechanism M3 is disposed with respect to the second intermediate shaft A3 between the third speed driven gear G3o and the fourth speed driven gear G4o. The third switching mechanism M3 includes connecting pieces 31, 32, and 33 and a sleeve S3, and is in a disconnected state, a third speed state, and a fourth speed state depending on the position of the sleeve S3 operated by operating the shift lever. One of these is selectively employed.

第4切替機構M4は、7速の被動ギヤG7oとリバースの被動ギヤGRo2との間において、第2中間軸A3に対して配置されている。第4切替機構M4は、連結ピース41、42、及びスリーブS4を備えていて、シフトレバー操作により操作されるスリーブS4の位置に応じて、非接続状態、及び7速状態のうちの1つが選択的に採用される。   The fourth switching mechanism M4 is disposed with respect to the second intermediate shaft A3 between the seventh-speed driven gear G7o and the reverse driven gear GRo2. The fourth switching mechanism M4 includes connecting pieces 41 and 42 and a sleeve S4, and one of a non-connected state and a seventh speed state is selected according to the position of the sleeve S4 operated by the shift lever operation. Adopted.

第5切替機構M5は、リバースの第1駆動ギヤGRiとリバースの第2駆動ギヤGRo1との間において、アイドル軸A5に対して配置されている。第5切替機構M5は、連結ピース51、52、及びスリーブS5を備えていて、シフトレバー操作により操作されるスリーブS5の位置に応じて、非接続状態、及びリバース状態のうちの1つが選択的に採用される。   The fifth switching mechanism M5 is arranged with respect to the idle shaft A5 between the reverse first drive gear GRi and the reverse second drive gear GRo1. The fifth switching mechanism M5 includes connecting pieces 51 and 52 and a sleeve S5, and one of a non-connected state and a reverse state is selective depending on the position of the sleeve S5 operated by the shift lever operation. Adopted.

(作動)
次に、上記のように構成されたM/Tの作動について説明する。以下、M/Tの各変速段について順に説明していく。
(Operation)
Next, the operation of the M / T configured as described above will be described. Hereinafter, each of the M / T shift speeds will be described in order.

<1速>
シフトレバーが1速に対応する位置に操作されると、図3に示すように、スリーブS1のみが1速状態とされ、その他のスリーブS2〜S5は非接続状態とされる。これにより、図3に実線で示すように、M/T内において、(A1→G1i→G1o→12→S1→11→A2→Gfi1→Gfo→A4)という動力伝達系統が形成される。この結果、車両前進時において、M/Tの減速比(=出力軸A4の回転速度に対する入力軸A1の回転速度の割合)が1速の減速比GT1に設定される。GT1は、((G1oの歯数)/(G1iの歯数))・GTf1で表わされる。ここで、GTf1は((Gfoの歯数)/(Gfi1の歯数))で表わされる。以下、GTf1を「第1最終減速比」と呼ぶ。
<First gear>
When the shift lever is operated to the position corresponding to the first speed, as shown in FIG. 3, only the sleeve S1 is brought into the first speed state, and the other sleeves S2 to S5 are brought into the disconnected state. Thereby, as indicated by a solid line in FIG. 3, a power transmission system of (A1 → G1i → G1o → 12 → S1 → 11 → A2 → Gfi1 → Gfo → A4) is formed in the M / T. As a result, when the vehicle moves forward, the M / T reduction ratio (= the ratio of the rotational speed of the input shaft A1 to the rotational speed of the output shaft A4) is set to the first speed reduction ratio GT1. GT1 is represented by ((number of teeth of G1o) / (number of teeth of G1i)) · GTf1. Here, GTf1 is represented by ((number of teeth of Gfo) / (number of teeth of Gfi1)). Hereinafter, GTf1 is referred to as a “first final reduction ratio”.

<2速>
シフトレバーが2速に対応する位置に操作されると、図4に示すように、スリーブS1のみが2速状態とされ、その他のスリーブS2〜S5は非接続状態とされる。これにより、図4に実線で示すように、M/T内において、(A1→G2i→G2o→13→S1→11→A2→Gfi1→Gfo→A4)という動力伝達系統が形成される。この結果、車両前進時において、M/Tの減速比が2速の減速比GT2に設定される。GT2は、((G2oの歯数)/(G2iの歯数))・GTf1で表わされる。GT1>GT2の関係が成立する。
<2nd speed>
When the shift lever is operated to the position corresponding to the second speed, as shown in FIG. 4, only the sleeve S1 is brought into the second speed state, and the other sleeves S2 to S5 are brought into the non-connected state. Thereby, as indicated by a solid line in FIG. 4, a power transmission system of (A1 → G2i → G2o → 13 → S1 → 11 → A2 → Gfi1 → Gfo → A4) is formed in the M / T. As a result, when the vehicle moves forward, the M / T reduction ratio is set to the second reduction ratio GT2. GT2 is represented by ((number of teeth of G2o) / (number of teeth of G2i)) · GTf1. The relationship GT1> GT2 is established.

<3速>
シフトレバーが3速に対応する位置に操作されると、図5に示すように、スリーブS3のみが3速状態とされ、その他のスリーブS1〜S2、S4〜S5は非接続状態とされる。これにより、図5に実線で示すように、M/T内において、(A1→G3i→G3o→32→S3→31→A3→Gfi2→Gfo→A4)という動力伝達系統が形成される。この結果、車両前進時において、M/Tの減速比が3速の減速比GT3に設定される。GT3は、((G3oの歯数)/(G3iの歯数))・GTf2で表わされる。ここで、GTf2は((Gfoの歯数)/(Gfi2の歯数))で表わされる。以下、GTf2を「第2最終減速比」と呼ぶ。GT2>GT3の関係が成立する。
<3rd speed>
When the shift lever is operated to a position corresponding to the 3rd speed, only the sleeve S3 is brought into the 3rd speed state and the other sleeves S1 to S2 and S4 to S5 are brought into a disconnected state as shown in FIG. As a result, as indicated by a solid line in FIG. 5, a power transmission system of (A1 → G3i → G3o → 32 → S3 → 31 → A3 → Gfi2 → Gfo → A4) is formed in the M / T. As a result, when the vehicle moves forward, the M / T reduction ratio is set to the third reduction ratio GT3. GT3 is represented by ((number of teeth of G3o) / (number of teeth of G3i)) · GTf2. Here, GTf2 is represented by ((number of teeth of Gfo) / (number of teeth of Gfi2)). Hereinafter, GTf2 is referred to as a “second final reduction ratio”. The relationship GT2> GT3 is established.

<4速>
シフトレバーが4速に対応する位置に操作されると、図6に示すように、スリーブS3のみが4速状態とされ、その他のスリーブS1〜S2、S4〜S5は非接続状態とされる。これにより、図6に実線で示すように、M/T内において、(A1→G45i→G4o→33→S3→31→A3→Gfi2→Gfo→A4)という動力伝達系統が形成される。この結果、車両前進時において、M/Tの減速比が4速の減速比GT4に設定される。GT4は、((G4oの歯数)/(G45iの歯数))・GTf2で表わされる。GT3>GT4の関係が成立する。
<4th speed>
When the shift lever is operated to a position corresponding to the 4th speed, as shown in FIG. 6, only the sleeve S3 is brought into the 4th speed state, and the other sleeves S1 to S2 and S4 to S5 are brought into the disconnected state. Thereby, as indicated by a solid line in FIG. 6, a power transmission system of (A1 → G45i → G4o → 33 → S3 → 31 → A3 → Gfi2 → Gfo → A4) is formed in the M / T. As a result, when the vehicle moves forward, the M / T reduction ratio is set to the fourth reduction ratio GT4. GT4 is represented by ((G4o number of teeth) / (G45i number of teeth)) · GTf2. The relationship GT3> GT4 is established.

<5速>
シフトレバーが5速に対応する位置に操作されると、図7に示すように、スリーブS2のみが5速状態とされ、その他のスリーブS1、S3〜S5は非接続状態とされる。これにより、図7に実線で示すように、M/T内において、(A1→G45i→G5o→22→S2→21→A2→Gfi1→Gfo→A4)という動力伝達系統が形成される。この結果、車両前進時において、M/Tの減速比が5速の減速比GT5に設定される。GT5は、((G5oの歯数)/(G45iの歯数))・GTf1で表わされる。GT4>GT5の関係が成立する。
<5th speed>
When the shift lever is operated to a position corresponding to the fifth speed, as shown in FIG. 7, only the sleeve S2 is brought into the fifth speed state, and the other sleeves S1, S3 to S5 are brought into a disconnected state. Thereby, as indicated by a solid line in FIG. 7, a power transmission system of (A1 → G45i → G5o → 22 → S2 → 21 → A2 → Gfi1 → Gfo → A4) is formed in the M / T. As a result, when the vehicle moves forward, the M / T reduction ratio is set to the fifth reduction ratio GT5. GT5 is represented by ((number of teeth of G5o) / (number of teeth of G45i)) · GTf1. The relationship GT4> GT5 is established.

<6速>
シフトレバーが6速に対応する位置に操作されると、図8に示すように、スリーブS2のみが6速状態とされ、その他のスリーブS1、S3〜S5は非接続状態とされる。これにより、図8に実線で示すように、M/T内において、(A1→G67i→G6o→23→S2→21→A2→Gfi1→Gfo→A4)という動力伝達系統が形成される。この結果、車両前進時において、M/Tの減速比が6速の減速比GT6に設定される。GT6は、((G6oの歯数)/(G67iの歯数))・GTf1で表わされる。GT5>GT6の関係が成立する。
<6th speed>
When the shift lever is operated to the position corresponding to the 6th speed, only the sleeve S2 is brought into the 6th speed state, and the other sleeves S1, S3 to S5 are brought into the disconnected state as shown in FIG. Thereby, as indicated by a solid line in FIG. 8, a power transmission system of (A1 → G67i → G6o → 23 → S2 → 21 → A2 → Gfi1 → Gfo → A4) is formed in the M / T. As a result, when the vehicle moves forward, the M / T reduction ratio is set to the sixth reduction ratio GT6. GT6 is represented by ((number of teeth of G6o) / (number of teeth of G67i)) · GTf1. The relationship GT5> GT6 is established.

<7速>
シフトレバーが7速に対応する位置に操作されると、図9に示すように、スリーブS4のみが7速状態とされ、その他のスリーブS1〜S3、S5は非接続状態とされる。これにより、図9に実線で示すように、M/T内において、(A1→G67i→G7o→42→S4→41→A3→Gfi2→Gfo→A4)という動力伝達系統が形成される。この結果、車両前進時において、M/Tの減速比が7速の減速比GT7に設定される。GT7は、((G7oの歯数)/(G67iの歯数))・GTf2で表わされる。GT6>GT7の関係が成立する。
<7th speed>
When the shift lever is operated to the position corresponding to the seventh speed, only the sleeve S4 is brought into the seventh speed state and the other sleeves S1 to S3, S5 are brought into the disconnected state as shown in FIG. As a result, as shown by a solid line in FIG. 9, a power transmission system of (A1 → G67i → G7o → 42 → S4 → 41 → A3 → Gfi2 → Gfo → A4) is formed in the M / T. As a result, when the vehicle moves forward, the M / T reduction ratio is set to the seventh reduction ratio GT7. GT7 is represented by ((number of teeth of G7o) / (number of teeth of G67i)) · GTf2. The relationship GT6> GT7 is established.

<リバース>
シフトレバーがリバースに対応する位置に操作されると、図10に示すように、スリーブS5のみがリバース状態とされ、その他のスリーブS1〜S4は非接続状態とされる。これにより、図10に実線で示すように、M/T内において、(A1→G1i→GRi→A5→51→S5→52→GRo1→GRo2→A3→Gfi2→Gfo→A4)という動力伝達系統が形成される。この結果、車両後進時において、M/Tの減速比がリバースの減速比GTRに設定される。GTRは、((GRiの歯数)/(G1iの歯数))・((GRo2の歯数)/(GRo1の歯数))・GTf2で表わされる。
<Reverse>
When the shift lever is operated to a position corresponding to reverse, as shown in FIG. 10, only the sleeve S5 is brought into the reverse state, and the other sleeves S1 to S4 are brought into the non-connected state. As a result, as indicated by a solid line in FIG. 10, a power transmission system of (A1 → G1i → GRi → A5 → 51 → S5 → 52 → GRo1 → GRo2 → A3 → Gfi2 → Gfo → A4) is present in the M / T. It is formed. As a result, during reverse travel of the vehicle, the M / T reduction ratio is set to the reverse reduction ratio GTR. GTR is represented by ((GRi number of teeth) / (G1i number of teeth)) · ((GRo2 number of teeth) / (GRo1 number of teeth)) · GTf2.

(作用・効果)
次に、上記のように構成された本発明の実施形態に係るM/Tの作用・効果について説明する。
(Action / Effect)
Next, the operation / effect of the M / T according to the embodiment of the present invention configured as described above will be described.

第1に、このM/T(図1を参照)では、入力軸A1において、2つの「兼用駆動ギヤ」G45i、G67iが設けられている。これにより、図11に示す従来の6速M/Tと比べて「入力軸に配置されたギヤの枚数」が同じ5枚になるように、7速M/Tを構成することができる。この結果、図11に示す従来の6速M/Tと同等の短い全長を有する7速M/Tが提供され得る。   First, in this M / T (see FIG. 1), two “shared drive gears” G45i and G67i are provided on the input shaft A1. Accordingly, the 7-speed M / T can be configured so that the “number of gears arranged on the input shaft” is the same five as compared with the conventional 6-speed M / T shown in FIG. As a result, a 7-speed M / T having a short overall length equivalent to the conventional 6-speed M / T shown in FIG. 11 can be provided.

なお、入力軸A1において、3つの「兼用駆動ギヤ」が設ける7速M/Tの構成も考えられ得る。この構成と比べて、上記実施形態では、「減速比のワイドレンジ化」、即ち、1速(最低速の変速段)の減速比と7速(最高速の変速段)の減速比との差(比)の増大化を達成することができる。これは、「兼用駆動ギヤ」を使用する枚数が多いほど、「1速〜7速の減速比に関する設計の自由度」が低下することに基づく。   It should be noted that a configuration of 7-speed M / T provided by the three “shared drive gears” in the input shaft A1 can also be considered. Compared to this configuration, in the above-described embodiment, “widening of the reduction ratio”, that is, the difference between the reduction ratio of the first speed (lowest speed) and the reduction ratio of the seventh speed (highest speed) An increase in (ratio) can be achieved. This is based on the fact that “the degree of freedom in design related to the reduction ratio of 1st to 7th speeds” decreases as the number of “shared drive gears” used increases.

第2に、後進用の第5切替機構M5(図12に示すスリーブS4に相当する機構部)がアイドル軸A5に関して設けられる。このことに起因して、後進用の切替機構部が中間軸に関して設けられる構成(図12を参照)と比べて、その中間軸の全長を短くすることができる。この結果、7速M/Tの全長をより一層短くすることができる。   Second, a reverse fifth switching mechanism M5 (mechanism corresponding to the sleeve S4 shown in FIG. 12) is provided for the idle shaft A5. As a result, the total length of the intermediate shaft can be shortened compared to a configuration in which the reverse switching mechanism is provided for the intermediate shaft (see FIG. 12). As a result, the total length of the seventh speed M / T can be further shortened.

第3に、2つの「兼用駆動ギヤ」G45i、G67iがそれぞれ、「減速比が隣り合う2つの変速段」の駆動ギヤ(4速及び5速、6速及び7速)を兼用している。一般に、「兼用駆動ギヤ」が「減速比が隣り合わない2つの変速段」の駆動ギヤを兼用するように構成される場合、「兼用駆動ギヤ」と常時歯合する2つの被動ギヤの歯数(従って、直径)が大きく異なることに起因して、「入力軸・第1中間軸間の距離」と「入力軸・第2中間軸間の距離」との差が大きくなる。このことに起因して、「ギヤと軸との干渉が発生し易い」、「1速〜7速の減速比に関する設計の自由度が低下する」などの問題が発生し易い。この点、本発明の実施形態に係るM/Tによれば、このような問題が発生し難くなる。   Thirdly, the two “shared drive gears” G45i and G67i are also used as the drive gears (four speeds and five speeds, six speeds and seven speeds) of “two gear stages with adjacent reduction ratios”. In general, when the “shared drive gear” is configured to also be used as a drive gear of “two shift speeds whose speed reduction ratios are not adjacent”, the number of teeth of the two driven gears that are always in mesh with the “shared drive gear” Therefore, the difference between the “distance between the input shaft and the first intermediate shaft” and the “distance between the input shaft and the second intermediate shaft” is increased due to the large difference in diameter. As a result, problems such as “prone to interference between the gear and the shaft” and “decrease in the degree of freedom in design regarding the reduction ratio of 1st to 7th speed” are likely to occur. In this regard, according to the M / T according to the embodiment of the present invention, such a problem hardly occurs.

本発明は上記実施形態に限定されることはなく、本発明の範囲内において種々の変形例を採用することができる。例えば、上記実施形態では、入力軸A1に配置される2つの「兼用駆動ギヤ」としてG45i、G67iが採用されているが、1速〜7速の減速比に関する設計が成立する限りにおいて、入力軸A1に配置される2つの「兼用駆動ギヤ」のそれぞれが兼用する変速段として、「減速比が隣り合う2つの変速段」である限りにおいてどのようなペアの変速段が採用されてもよい。   The present invention is not limited to the above embodiment, and various modifications can be employed within the scope of the present invention. For example, in the above embodiment, G45i and G67i are adopted as the two “shared drive gears” arranged on the input shaft A1, but as long as the design relating to the reduction ratio of 1st to 7th is established, the input shaft Any pair of shift speeds may be adopted as a shift speed shared by each of the two “shared drive gears” arranged at A1 as long as “the two shift speeds having adjacent reduction ratios”.

また、上記実施形態では、出力軸A4に、ディファレンシャルD/Fのハウジング(筺体)と一体化された最終被動ギヤGfoが同軸的に配置されているが、出力軸A4に、ディファレンシャルD/Fのハウジング(筺体)と一体化されていない最終被動ギヤGfoそのものが同軸的に直接固定されていてもよい。   In the above embodiment, the final driven gear Gfo integrated with the differential D / F housing (housing) is coaxially arranged on the output shaft A4. However, the differential shaft of the differential D / F is arranged on the output shaft A4. The final driven gear Gfo itself that is not integrated with the housing (housing) may be directly fixed coaxially.

M/T…手動変速機、E/G…エンジン、A1…入力軸、A2…第1中間軸、A3…第2中間軸、A4…出力軸、A5…アイドル軸、G1i,G2i,G3i、G45i,G67i,GRi,GRo1…駆動ギヤ、G1o,G2o,G3o,G4o,G5o,G6o,G7o、GRo2…被動ギヤ、M1〜M5…第1〜第5切替機構、Gfi1,Gfi2…第1、第2最終駆動ギヤ、Gfo…最終被動ギヤ   M / T ... Manual transmission, E / G ... Engine, A1 ... Input shaft, A2 ... First intermediate shaft, A3 ... Second intermediate shaft, A4 ... Output shaft, A5 ... Idle shaft, G1i, G2i, G3i, G45i , G67i, GRi, GRo1 ... driving gear, G1o, G2o, G3o, G4o, G5o, G6o, G7o, GRo2 ... driven gear, M1-M5 ... first to fifth switching mechanisms, Gfi1, Gfi2 ... first, second Final drive gear, Gfo ... Final driven gear

Claims (3)

車両のエンジンの出力軸と駆動輪とを結ぶ動力伝達系統に介装され、前進用に7つの変速段を有する車両用手動変速機であって、
ハウジングと、
前記ハウジングに回転可能に支持されるとともに前記エンジンの出力軸との間で動力伝達系統が形成される入力軸と、
前記入力軸に同軸的且つ相対回転不能に配置された、前進用の1〜7速用の複数の駆動ギヤと、
前記入力軸から偏心した位置にて前記入力軸と平行に前記ハウジングに回転可能に支持される第1中間軸と、
前記第1中間軸に同軸的且つ相対回転可能にそれぞれ配置された、前記前進用の1〜7速のうちの一部の変速段用の複数の駆動ギヤとそれぞれ常時歯合する前記一部の変速段用の複数の被動ギヤと、
前記第1中間軸に同軸的且つ相対回転不能に配置された第1最終駆動ギヤと、
前記入力軸から偏心した位置にて前記入力軸と平行に前記ハウジングに回転可能に支持される第2中間軸と、
前記第2中間軸に同軸的且つ相対回転可能にそれぞれ配置された、前記前進用の1〜7速のうちの残りの変速段用の複数の駆動ギヤとそれぞれ常時歯合する前記残りの変速段用の複数の被動ギヤと、
前記第2中間軸に同軸的且つ相対回転不能に配置された第2最終駆動ギヤと、
前記入力軸から偏心した位置にて前記入力軸と平行に前記ハウジングに回転可能に支持されるとともに前記駆動輪との間で動力伝達系統が形成される出力軸と、
前記出力軸に同軸的且つ相対回転不能に配置された、前記第1、第2最終駆動ギヤとそれぞれ常時歯合する最終被動ギヤと、
前記複数の変速段のうち選択された1つの変速段に対応する被動ギヤを前記第1、第2中間軸のうちその被動ギヤが配置されている中間軸に対して相対回転不能に固定することによって、前記出力軸の回転速度に対する前記入力軸の回転速度の割合である減速比を前記選択された1つの変速段に対応する減速比に設定する切替機構と、
を備え、
前記前進用の1〜7速のうちの2つのそれぞれのペアの変速段用の一対の駆動ギヤを、前記入力軸に対して同軸的且つ相対回転不能に配置された単一の駆動ギヤがそれぞれ兼用し、且つ、前記それぞれのペアの変速段が、前記減速比が隣り合う2つの変速段であるように構成された、車両用手動変速機。
A vehicle manual transmission that is interposed in a power transmission system that connects an output shaft of a vehicle engine and drive wheels, and has seven shift stages for forward movement,
A housing;
An input shaft that is rotatably supported by the housing and forms a power transmission system with the output shaft of the engine;
A plurality of drive gears for forward 1 to 7 speed arranged coaxially with the input shaft and non-rotatably,
A first intermediate shaft rotatably supported by the housing in parallel with the input shaft at a position eccentric from the input shaft;
The part of the first gear that is always in mesh with a plurality of drive gears for a part of the first to seventh forward speeds that are coaxially and relatively rotatable with the first intermediate shaft. A plurality of driven gears for gear positions;
A first final drive gear arranged coaxially with the first intermediate shaft and incapable of relative rotation;
A second intermediate shaft rotatably supported by the housing in parallel with the input shaft at a position eccentric from the input shaft;
The remaining shift speeds that are respectively meshed with the plurality of drive gears for the remaining speed shift speeds of the first to seventh forward speeds that are coaxially and relatively rotatable with the second intermediate shaft. A plurality of driven gears for
A second final drive gear arranged coaxially with the second intermediate shaft and incapable of relative rotation;
An output shaft that is rotatably supported by the housing in parallel with the input shaft at a position eccentric from the input shaft and that forms a power transmission system with the drive wheels;
A final driven gear which is arranged coaxially with the output shaft and is relatively non-rotatable and which is always meshed with the first and second final drive gears;
Fixing a driven gear corresponding to one selected gear among the plurality of gears so as not to rotate relative to an intermediate shaft of the first and second intermediate shafts on which the driven gear is disposed. A switching mechanism that sets a reduction gear ratio, which is a ratio of the rotation speed of the input shaft to the rotation speed of the output shaft, to a reduction gear ratio corresponding to the selected one shift speed;
With
A pair of drive gears for each of the two pairs of shift speeds of the first to seventh forward speeds are arranged in a single drive gear arranged coaxially with respect to the input shaft and not relatively rotatable. A manual transmission for a vehicle that is also used and configured such that each pair of gears is two gears adjacent to each other in the reduction ratio.
請求項1に記載の車両用手動変速機において、
後進用に1つの変速段を有し、
前記第1中間軸又は前記第2中間軸に同軸的且つ相対回転不能に配置された、前記後進用の被動ギヤと、
前記入力軸から偏心した位置にて前記入力軸と平行に前記ハウジングに回転可能に支持されるアイドル軸と、
前記アイドル軸に同軸的且つ相対回転不能に配置された、前記前進用の1〜7速用の複数の駆動ギヤのうちの何れかと常時歯合する後進用の第1駆動ギヤと、
前記アイドル軸に同軸的且つ相対回転可能に配置された、前記後進用の被動ギヤと常時歯合する後進用の第2駆動ギヤと、
を備え、
前記切替機構は、
前記後進用の第2駆動ギヤが前記アイドル軸に対して相対回転可能となる非接続状態、及び前記後進用の第2駆動ギヤが前記アイドル軸に対して相対回転不能となる後進状態、のうちの1つを選択的に採用可能な後進用切替機構部を備えた、車両用手動変速機。
The vehicle manual transmission according to claim 1,
Have one gear for reverse,
The reverse driven gear disposed coaxially and non-rotatably with respect to the first intermediate shaft or the second intermediate shaft;
An idle shaft that is rotatably supported by the housing in parallel with the input shaft at a position eccentric from the input shaft;
A first drive gear for backward movement that is arranged coaxially with the idle shaft and is relatively non-rotatable and always meshes with any one of the plurality of drive gears for forward 1-7 speed;
A second drive gear for reverse movement, which is coaxially and relatively rotatable with the idle shaft, and is always in mesh with the driven gear for reverse movement;
With
The switching mechanism is
A non-connected state in which the second drive gear for reverse drive is rotatable relative to the idle shaft, and a reverse state in which the second drive gear for reverse drive is not rotatable relative to the idle shaft, A vehicle manual transmission comprising a reverse switching mechanism that can selectively adopt one of the above.
請求項2に記載の車両用手動変速機において、
前記入力軸には、前記入力軸の軸線方向の一方側から順に、前記1速用の駆動ギヤ、前記3速用の駆動ギヤ、前記2速用の駆動ギヤ、前記4速用及び前記5速用の駆動ギヤを兼用する第1兼用駆動ギヤ、及び、前記6速用の駆動ギヤ及び前記7速用の駆動ギヤを兼用する第2兼用駆動ギヤが配置され、
前記第1中間軸には、前記入力軸の軸線方向の一方側から順に、前記第1最終駆動ギヤ、前記1速用の被動ギヤ、前記2速用の被動ギヤ、前記5速用の被動ギヤ、及び、前記6速用の被動ギヤが配置され、
前記第2中間軸には、前記入力軸の軸線方向の一方側から順に、前記第2最終駆動ギヤ、前記3速用の被動ギヤ、前記4速用の被動ギヤ、前記後進用の被動ギヤ、及び、前記7速用の被動ギヤが配置され、
前記アイドル軸に配置された前記後進用の第1駆動ギヤは、前記入力軸に配置された前記1速用の駆動ギヤと常時歯合し、
前記アイドル軸に配置された前記後進用の第2駆動ギヤは、前記第2中間軸に配置された前記後進用の被動ギヤと常時歯合し、
前記切替機構は、
前記1速用及び2速用の2つの被動ギヤが共に前記第1中間軸に対して相対回転可能となる非接続状態、前記1速用の被動ギヤが前記第1中間軸に対して相対回転不能且つ前記2速用の被動ギヤが前記第1中間軸に対して相対回転可能となる1速状態、及び前記1速用の被動ギヤが前記第1中間軸に対して相対回転可能且つ前記2速用の被動ギヤが前記第1中間軸に対して相対回転不能となる2速状態、のうちの1つを選択的に採用可能な、前記1速用及び2速用の2つの被動ギヤの間に配置された第1切替機構部と、
前記5速用及び6速用の2つの被動ギヤが共に前記第1中間軸に対して相対回転可能となる非接続状態、前記5速用の被動ギヤが前記第1中間軸に対して相対回転不能且つ前記6速用の被動ギヤが前記第1中間軸に対して相対回転可能となる5速状態、及び前記5速用の被動ギヤが前記第1中間軸に対して相対回転可能且つ前記6速用の被動ギヤが前記第1中間軸に対して相対回転不能となる6速状態、のうちの1つを選択的に採用可能な、前記5速用及び6速用の2つの被動ギヤの間に配置された第2切替機構部と、
前記3速用及び4速用の2つの被動ギヤが共に前記第2中間軸に対して相対回転可能となる非接続状態、前記3速用の被動ギヤが前記第2中間軸に対して相対回転不能且つ前記4速用の被動ギヤが前記第2中間軸に対して相対回転可能となる3速状態、及び前記3速用の被動ギヤが前記第2中間軸に対して相対回転可能且つ前記4速用の被動ギヤが前記第2中間軸に対して相対回転不能となる4速状態、のうちの1つを選択的に採用可能な、前記3速用及び4速用の2つの被動ギヤの間に配置された第3切替機構部と、
前記7速用の被動ギヤが前記第2中間軸に対して相対回転可能となる非接続状態、及び前記7速用の被動ギヤが前記第2中間軸に対して相対回転不能となる7速状態、のうちの1つを選択的に採用可能な、前記7速用及び前記後進用の2つの被動ギヤの間に配置された第4切替機構部と、
を備えた、車両用手動変速機。
The vehicle manual transmission according to claim 2,
The input shaft includes the first-speed drive gear, the third-speed drive gear, the second-speed drive gear, the fourth-speed and the fifth-speed in order from one side in the axial direction of the input shaft. A first dual-purpose drive gear that also serves as the first drive gear, and a second dual-purpose drive gear that also serves as the sixth-speed drive gear and the seventh-speed drive gear,
The first intermediate shaft includes the first final drive gear, the first-speed driven gear, the second-speed driven gear, and the fifth-speed driven gear in order from one side in the axial direction of the input shaft. And the driven gear for the 6th speed is arranged,
The second intermediate shaft includes, in order from one side in the axial direction of the input shaft, the second final drive gear, the third speed driven gear, the fourth speed driven gear, the reverse driven gear, And the driven gear for the 7th speed is arranged,
The reverse first drive gear arranged on the idle shaft is always meshed with the first-speed drive gear arranged on the input shaft,
The second drive gear for reverse movement arranged on the idle shaft always meshes with the driven gear for reverse movement arranged on the second intermediate shaft,
The switching mechanism is
The two driven gears for the first speed and the second speed are both in a non-connected state where they can rotate relative to the first intermediate shaft, and the driven gear for the first speed rotates relative to the first intermediate shaft. The first speed state in which the second-speed driven gear is impossible and is rotatable relative to the first intermediate shaft, and the first-speed driven gear is rotatable relative to the first intermediate shaft and the second Of the two driven gears for the first speed and the second speed, which can selectively adopt one of the second speed states in which the driven gear for speed cannot rotate relative to the first intermediate shaft. A first switching mechanism portion disposed between;
The two driven gears for 5-speed and 6-speed are both in a non-connected state in which they can rotate relative to the first intermediate shaft, and the 5-speed driven gear is rotated relative to the first intermediate shaft. Impossible and the 6-speed driven gear can rotate relative to the first intermediate shaft, and the 5th-speed driven gear can rotate relative to the first intermediate shaft and the 6-speed. The two driven gears for the fifth speed and the sixth speed can selectively adopt one of the six speed states in which the driven gear for speed cannot rotate relative to the first intermediate shaft. A second switching mechanism portion disposed between;
The non-connected state where the two driven gears for the third speed and the fourth speed are both relatively rotatable with respect to the second intermediate shaft, and the driven gear for the third speed is relatively rotated with respect to the second intermediate shaft Impossible and the third speed state where the driven gear for the fourth speed is rotatable relative to the second intermediate shaft, and the driven gear for the third speed is rotatable relative to the second intermediate shaft and the fourth speed The two driven gears for the third speed and the fourth speed can selectively adopt one of the four speed states in which the driven gear for the speed cannot rotate relative to the second intermediate shaft. A third switching mechanism disposed between,
A disconnected state in which the 7-speed driven gear can rotate relative to the second intermediate shaft, and a 7-speed state in which the 7-speed driven gear cannot rotate relative to the second intermediate shaft , A fourth switching mechanism portion disposed between the two driven gears for the seventh speed and the reverse gear, which can selectively adopt one of the following,
A vehicle manual transmission comprising:
JP2012085369A 2012-04-04 2012-04-04 Manual transmission for vehicle Pending JP2013213569A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015079838A1 (en) 2013-11-26 2015-06-04 アイシン・エーアイ株式会社 Vehicle manual transmission
US20160273619A1 (en) * 2015-03-17 2016-09-22 GM Global Technology Operations LLC Manual transmission
WO2017110806A1 (en) * 2015-12-23 2017-06-29 アイシン・エーアイ株式会社 Manual transmission for vehicle
WO2024000979A1 (en) * 2022-06-28 2024-01-04 江苏汇智高端工程机械创新中心有限公司 Multi-gear full-automatic gearbox for port machinery

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10305242A1 (en) * 2003-02-08 2004-09-23 Zf Friedrichshafen Ag Six or seven-speed manual transmission for a motor vehicle
JP5225950B2 (en) * 2009-08-19 2013-07-03 アイシン・エーアイ株式会社 Manual transmission for vehicle

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015079838A1 (en) 2013-11-26 2015-06-04 アイシン・エーアイ株式会社 Vehicle manual transmission
CN105765267A (en) * 2013-11-26 2016-07-13 爱信Ai株式会社 Vehicle manual transmission
US20160273619A1 (en) * 2015-03-17 2016-09-22 GM Global Technology Operations LLC Manual transmission
US9739345B2 (en) * 2015-03-17 2017-08-22 Gm Global Technology Operations, Llc Manual transmission
WO2017110806A1 (en) * 2015-12-23 2017-06-29 アイシン・エーアイ株式会社 Manual transmission for vehicle
WO2024000979A1 (en) * 2022-06-28 2024-01-04 江苏汇智高端工程机械创新中心有限公司 Multi-gear full-automatic gearbox for port machinery

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