JP2013181441A - Impeller - Google Patents

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JP2013181441A
JP2013181441A JP2012044907A JP2012044907A JP2013181441A JP 2013181441 A JP2013181441 A JP 2013181441A JP 2012044907 A JP2012044907 A JP 2012044907A JP 2012044907 A JP2012044907 A JP 2012044907A JP 2013181441 A JP2013181441 A JP 2013181441A
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impeller
sheet member
housing
rubber
blade
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Yuki Nakagawa
侑己 中川
Hidekazu Niwa
秀和 丹羽
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Nok Corp
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Nok Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an impeller for preventing wear and damage on a sliding surface of the impeller by stably reducing sliding resistance, capable of reducing power loss and improving fuel efficiency due to reduction in rotational torque, and capable of reducing even a load applied to an adhesive surface between a blade part made of a rubber-like elastic material and a bush made of a metal material.SOLUTION: An impeller includes blade parts made of a rubber-like elastic material rotatably held in a pump housing and in elastic contact with an inner peripheral surface of the housing. In the impeller, the tip side of the blade part is covered with a U-shaped sheet member made of a fluororesin material.

Description

本発明は、この発明は、船外機エンジンの冷却水ポンプ、ビルジポンプ等に用いられるポンプ用インペラーに関し、特に、ドライ運転中に発生する当該インペラーの摩耗および焼付損傷を防止し得るポンプ用インペラーに関するものである。   The present invention relates to a pump impeller used for a cooling water pump, an bilge pump, etc. of an outboard motor engine, and more particularly to a pump impeller capable of preventing wear and seizure damage of the impeller generated during dry operation. Is.

従来、船外機エンジンの冷却水ポンプ、ピルジポンプ等に用いられるポンプ用インペラーとしては図6乃至図8に示す構造のものが知られている。
すなわち、インペラー100は、ポンプ用ハウジング200の内部に回転可能に保持され、このハウジング200の内周面210に弾性接触しているゴム状弾性材製の羽根部110を有する構成となっている。
この種ポンプ用インペラーは、通常運転では、ポンプによって汲み上げる水が一種の潤滑剤となるために、焼付損傷は生じにくいが、潤滑剤が供給されないドライ運転では、ボンプケーシングの中を高速で回転するために、短時間に羽根部が損傷してしまうという問題点を有していた。
2. Description of the Related Art Conventionally, pump impellers used in outboard engine engines such as cooling water pumps and pilge pumps have structures shown in FIGS.
That is, the impeller 100 is configured to include a blade portion 110 made of a rubber-like elastic material that is rotatably held inside the pump housing 200 and elastically contacts the inner peripheral surface 210 of the housing 200.
In this type of pump impeller, the water pumped up by the pump becomes a kind of lubricant in normal operation, so that seizure damage is unlikely to occur. Therefore, there has been a problem that the blade portion is damaged in a short time.

また、ドライ運転中に潤滑剤が不足するのを補うために、ゴム状弾性材製のポンプ用インペラーのゴム表面へPTFE(四弗化エチレン樹脂)のコーティング、オイルの塗布、摺動面に凹凸を設ける等の対策が試みられたが、(特許文献1)PTFEコーティング皮膜の剥離や、塗布したオイルの減少、凹凸の摩耗等で永続性および耐久性に乏しいという問題点を有していた。   Also, in order to compensate for the lack of lubricant during dry operation, PTFE (tetrafluoroethylene resin) coating on the rubber surface of rubber impeller pump impellers, oil application, and unevenness on the sliding surface However, (patent document 1) has a problem that durability and durability are poor due to peeling of the PTFE coating film, reduction of applied oil, uneven wear, and the like.

さらに、ポンプ用インペラーを構成するゴム材料中へ、直接にオイルを練り込む、所謂、含油ゴムで製作したものでインペラーを構成したものでは、加工性、及びインペラーの中心部に嵌挿する金属製のブッシュとの接着性、含油オイルの劣化、ポンプ用インペラー自体の成形不良等が生じ易く、そのため容易に使用することができないという問題点もあった。   Furthermore, the oil is directly kneaded into the rubber material constituting the impeller for the pump, so that the impeller is made of so-called oil-impregnated rubber, the workability and the metal made to be inserted into the center of the impeller There are also problems such as adhesion to the bushing, deterioration of the oil-containing oil, molding failure of the pump impeller itself, and the like, which makes it difficult to use.

特開2011−21538号公報JP 2011-21538 A 実開平4−35594号公報Japanese Utility Model Publication No. 4-35594

本発明は、上述した問題点に鑑みてなされたものであり、安定して摺動抵抗を低減する事により、インペラーの摺動面の摩耗・損傷を防止すると共に、回転トルクの低減が図られる為、動力損失の低減、燃費の向上が期待できると同時に、ゴム状弾性材製の羽根部と金属材製のブッシュとの接着面にかかる負荷も低減出来るインペラーを提供することを目的とする。   The present invention has been made in view of the above-described problems. By stably reducing the sliding resistance, the sliding surface of the impeller can be prevented from being worn and damaged, and the rotational torque can be reduced. Therefore, an object of the present invention is to provide an impeller that can be expected to reduce power loss and improve fuel efficiency, and at the same time reduce the load applied to the bonding surface between the rubber-like elastic material blade and the metal material bush.

本発明のインペラーは、ポンプ用ハウジングの内部に回転可能に保持され、前記ハウジングの内周面に弾性接触しているゴム状弾性材製の羽根部を有するインペラーにおいて、前記羽根部の先端側をU字形状のフッ素樹脂材製のシート部材で覆っていることを特徴とする。   An impeller according to the present invention includes a blade portion made of rubber-like elastic material that is rotatably held inside a pump housing and elastically contacts an inner peripheral surface of the housing. It is characterized by being covered with a sheet member made of a U-shaped fluororesin material.

本発明は、以下に記載されるような効果を奏する。
請求項1記載の発明のインペラーによれば、羽根部の先端側をU字形状のフッ素樹脂材製のシート部材で覆っている結果、永続的に摺動抵抗を低減出来る事により、長期間に渡ってインペラーの摺動面の摩耗・損傷を防止すると共に、回転トルクの低減が図られる為、動力損失の低減、燃費の向上が期待できると同時に、ゴム状弾性材製の羽根部と金属材製のブッシュとの接着面にかかる負荷も減らす事が出来る。
請求項2記載の発明のインペラーによれば、フッ素樹脂材製のシート部材のハウジングの内周面と接触する摺動面にリップ部を設けている為、更に摺動抵抗を低減出来ると共に、フッ素樹脂材製のシート部材とゴム状弾性材製の羽根部との接合が強固に行える。
The present invention has the following effects.
According to the impeller of the first aspect of the invention, as a result of covering the tip end side of the blade portion with the sheet member made of the U-shaped fluororesin material, the sliding resistance can be permanently reduced, and therefore, for a long period of time. The impeller's sliding surface can be prevented from being worn and damaged, and the rotational torque can be reduced, reducing power loss and improving fuel efficiency. At the same time, blades and metal material made of rubber-like elastic material The load on the bonding surface with the bush made of steel can also be reduced.
According to the impeller of the invention described in claim 2, since the lip portion is provided on the sliding surface that comes into contact with the inner peripheral surface of the housing of the fluororesin material sheet member, the sliding resistance can be further reduced, and It is possible to firmly join the resin sheet member and the rubber elastic material blade.

請求項3記載の発明のインペラーによれば、シート部材を四弗化エチレン樹脂材製とする事により、シート部材の耐久性を向上させる事が出来る。
請求項4記載の発明のインペラーによれば、フッ素樹脂材製のシート部材とゴム状弾性材製の羽根部とが長期に渡って一体化された状態で駆動される為、長期間に渡ってインペラーの摺動面の摩耗・損傷を防止すると共に、回転トルクの低減が図られる。
請求項5記載の発明のインペラーによれば、シート部材の端部が波打ち形状である為、シート部材の端部に発生する応力集中を分散出来る為、シート部材の剥がれや羽根部の折れ曲がり(座屈)を防止出来る。
According to the impeller of the invention described in claim 3, the durability of the sheet member can be improved by making the sheet member made of a tetrafluoroethylene resin material.
According to the impeller of the invention described in claim 4, since the fluororesin material sheet member and the rubber-like elastic material blades are driven in an integrated state over a long period of time, a long period of time is achieved. The wear and damage of the sliding surface of the impeller can be prevented and the rotational torque can be reduced.
According to the impeller of the invention described in claim 5, since the end portion of the sheet member is corrugated, the stress concentration generated at the end portion of the sheet member can be dispersed, so that the sheet member is peeled off or the blade portion is bent (seat Can be prevented.

本発明の実施形態を示す平面図。The top view which shows embodiment of this invention. 図1のA−A断面図。AA sectional drawing of FIG. 図1のインペラーをポンプ用ハウジング内に配置した側面図。The side view which has arrange | positioned the impeller of FIG. 1 in the housing for pumps. 本発明の他の実施形態を示す部分拡大図。The elements on larger scale which show other embodiment of this invention. 本発明の更なる他の実施形態を図2と同様に示した図。The figure which showed further another embodiment of this invention similarly to FIG. 従来技術に係るインペラー平面図。The impeller top view which concerns on a prior art. 図5のB−B断面図。BB sectional drawing of FIG. 図5のインペラーをポンプ用ハウジング内に配置した側面図。The side view which has arrange | positioned the impeller of FIG. 5 in the housing for pumps.

以下、本発明を実施するための最良の形態について、図に基づき説明する。
<第1実施形態>
図1乃至図3において、本発明に係るインペラー1は、ポンプ用ハウジング2の内部に回転可能に保持され、このハウジング2の内周面21に弾性接触しているゴム状弾性材製の羽根部11を有する構成となっている。
そして、この羽根部11の先端側をU字形状のフッ素樹脂材製のシート部材12で覆っている。
The best mode for carrying out the present invention will be described below with reference to the drawings.
<First Embodiment>
1 to 3, an impeller 1 according to the present invention is rotatably held inside a pump housing 2, and a blade portion made of a rubber-like elastic material that is in elastic contact with an inner peripheral surface 21 of the housing 2. 11.
And the front end side of this blade | wing part 11 is covered with the sheet | seat member 12 made from a U-shaped fluororesin material.

このインペラー1は、クロロプレンゴム(CR)やニトリルゴム(NBR)等のゴム状弾性材製の羽根部11が、金属材製若しくは樹脂材製のブッシュ3の外周面に一体的に接着された構成となっている。
そして、このインペラー1は、図示しない回転軸をブッシュ3に挿入する事により回転する。
The impeller 1 has a configuration in which a blade portion 11 made of a rubber-like elastic material such as chloroprene rubber (CR) or nitrile rubber (NBR) is integrally bonded to an outer peripheral surface of a bush 3 made of metal or resin. It has become.
The impeller 1 rotates by inserting a rotating shaft (not shown) into the bush 3.

また、このインペラー1は、図3に示す様に、ポンプ用ハウジング2内に配置される際、回転中心軸がハウジング2の中心軸に対し偏心するように配置される。
図3においては、インペラー1の中心はハウジング2の中心軸に対し右側に位置している。
Further, as shown in FIG. 3, the impeller 1 is arranged so that the rotation center axis is eccentric with respect to the center axis of the housing 2 when the impeller 1 is arranged in the pump housing 2.
In FIG. 3, the center of the impeller 1 is located on the right side with respect to the central axis of the housing 2.

この為、右側の羽根部11、11及びハウジング2内周面21により囲まれる空間は、左側の羽根部11、11及びハウジング2内周面21により囲まれる空間に比べ狭い為、
右側の羽根部11、11及びハウジング2内周面21により囲まれる空間に存在する液体は圧縮され、図示しない吐出口より強制的に排出される。
For this reason, the space surrounded by the right wings 11 and 11 and the inner peripheral surface 21 of the housing 2 is narrower than the space surrounded by the left wings 11 and 11 and the inner peripheral surface 21 of the housing 2,
The liquid existing in the space surrounded by the right blades 11 and 11 and the inner peripheral surface 21 of the housing 2 is compressed and forcibly discharged from a discharge port (not shown).

U字形状のフッ素樹脂材製のシート部材12は、四弗化エチレン樹脂、三弗化エチレン樹脂、弗化ビニリデン樹脂等が使用可能であるが、耐摩耗性の観点から四弗化エチレン樹脂が好ましい。   As the U-shaped sheet member 12 made of a fluororesin material, a tetrafluoroethylene resin, a trifluoride ethylene resin, a vinylidene fluoride resin or the like can be used, but from the viewpoint of wear resistance, a tetrafluoroethylene resin is used. preferable.

また、羽根部11への取り付けは、予めU字形状に成形しておいたフッ素樹脂材製のシート部材12を接着剤により羽根部11の先端に固着する方法と、略U字形状に成形しておいたフッ素樹脂材製のシート部材12を金型内に配置して、羽根部11を成形する際に一体成形する方法が有る。   In addition, the attachment to the blade portion 11 includes a method in which a sheet member 12 made of a fluororesin material, which has been previously formed into a U shape, is fixed to the tip of the blade portion 11 with an adhesive, and is formed into a substantially U shape. There is a method in which the sheet member 12 made of a fluororesin material is placed in a mold and is integrally formed when the blade portion 11 is formed.

何れの方法によりシート部材12を羽根部11への取り付けた場合においても、シート部材12がU字形状の状態で羽根部11に取り付けられている為、例えシート部材12が羽根部11から剥離したとしても、ハウジング2内に収まっている限り、シート部材12が羽根部11から脱落することは無い。
また、フッ素樹脂材製のシート部材である為、PTFEコーティング皮膜の様に羽根部から剥離する心配も無い。
Even when the sheet member 12 is attached to the blade part 11 by any method, the sheet member 12 is detached from the blade part 11 because the sheet member 12 is attached to the blade part 11 in a U-shaped state. However, as long as it fits in the housing 2, the sheet member 12 does not fall off the blade portion 11.
Further, since the sheet member is made of a fluororesin material, there is no fear of peeling from the blade portion like the PTFE coating film.

特に他の部材との強固な接着が難しいフッ素樹脂材製のシート部材12において、この様な構成とする事が有効である。   In particular, such a configuration is effective for the sheet member 12 made of a fluororesin material that is difficult to be firmly bonded to other members.

この様に、羽根部11の先端側をU字形状のフッ素樹脂材製のシート部材12で覆っている結果、永続的に摺動抵抗を低減出来る事により、長期間に渡ってインペラー1の摺動面の摩耗・損傷を防止すると共に、回転トルクの低減が図られる為、動力損失の低減、燃費の向上が期待できると同時に、ゴム状弾性材製の羽根部11と金属材製のブッシュ3との接着面にかかる負荷も減らす事が出来る。   In this way, as a result of covering the front end side of the blade portion 11 with the sheet member 12 made of a U-shaped fluororesin material, the sliding resistance can be reduced permanently, so that the sliding of the impeller 1 over a long period of time can be achieved. The wear and damage of the moving surface can be prevented and the rotational torque can be reduced, so that reduction of power loss and improvement of fuel consumption can be expected. At the same time, the blade portion 11 made of rubber-like elastic material and the bush 3 made of metal material The load on the adhesive surface can be reduced.

<第2実施形態>
図4に基づき、本発明の第2実施形態について説明する。
上述した実施形態と相違する点は、シート部材12のハウジング2の内周面21と接触する側の摺動面にリップ部121を設けた点である。
Second Embodiment
A second embodiment of the present invention will be described based on FIG.
The difference from the above-described embodiment is that a lip portion 121 is provided on the sliding surface of the sheet member 12 on the side in contact with the inner peripheral surface 21 of the housing 2.

そして、リップ部121に対応してインペラー1の羽根部11もリップ状になっている為、シート部材12と羽根部11との係合をより強固に出来る。   And since the blade | wing part 11 of the impeller 1 is also lip-shaped corresponding to the lip | rip part 121, engagement with the sheet | seat member 12 and the blade | wing part 11 can be strengthened more.

この様に、フッ素樹脂材製のシート部材12のハウジング2の内周面21と接触する摺動面にリップ部121を設けている為、更に摺動抵抗を低減出来ると共に、フッ素樹脂材製のシート部材12とゴム状弾性材製の羽根部11との接合が強固に行える。   In this manner, since the lip portion 121 is provided on the sliding surface that contacts the inner peripheral surface 21 of the housing 2 of the sheet member 12 made of the fluororesin material, the sliding resistance can be further reduced, and The sheet member 12 and the rubber-like elastic material blade 11 can be firmly joined.

<第3実施形態>
図5に基づき、本発明の第3実施形態について説明する。
上述した実施形態と相違する点は、シート部材12の端部122を直線形状では無く、図に示す様に波打ち形状とした点である。
この事により、シート部材12の端部122に発生する応力集中を分散出来る為、シート部材12の剥がれや羽根部11の折れ曲がり(座屈)を防止出来る。
本実施形態では、円弧状の波打ち形状としたが三角形状の波打ち形状としても良い。
また、シート部材12の両方の端部122、122を波打ち形状とする事が好ましいが、変形応力が大きい側にのみ設ける態様としても良い。
<Third Embodiment>
Based on FIG. 5, a third embodiment of the present invention will be described.
The difference from the above-described embodiment is that the end portion 122 of the sheet member 12 is not a linear shape but a wave shape as shown in the figure.
As a result, the stress concentration generated at the end 122 of the sheet member 12 can be dispersed, so that peeling of the sheet member 12 and bending (buckling) of the blade portion 11 can be prevented.
In the present embodiment, an arcuate wave shape is used, but a triangular wave shape may be used.
Moreover, although it is preferable that both the edge parts 122 and 122 of the sheet | seat member 12 are made into a wave shape, it is good also as an aspect provided only in the side with large deformation stress.

また、本発明は上述の発明を実施するための最良の形態に限らず本発明の要旨を逸脱することなくその他種々の構成を採り得ることはもちろんである。   Further, the present invention is not limited to the best mode for carrying out the invention described above, and various other configurations can be adopted without departing from the gist of the present invention.

船外機エンジンの冷却水ポンプ、ビルジポンプ等に用いられるポンプ用インペラーに好適に用いられる。   It is preferably used for a pump impeller used for an outboard engine cooling water pump, a bilge pump, or the like.

1 インペラー
2 ハウジング
3 ブッシュ
11 羽根部
12 シート部材
121リップ部
122端部
DESCRIPTION OF SYMBOLS 1 Impeller 2 Housing 3 Bush 11 Blade | wing part 12 Sheet | seat member 121 Lip part 122 edge part

Claims (5)

ポンプ用ハウジング(2)の内部に回転可能に保持され、前記ハウジング(2)の内周面(21)に弾性接触しているゴム状弾性材製の羽根部(11)を有するインペラ(1)において、前記羽根部(11)の先端側をU字形状のフッ素樹脂材製のシート部材(12)で覆っていることを特徴とするインペラー。   An impeller (1) having a blade portion (11) made of a rubber-like elastic material that is rotatably held inside the pump housing (2) and elastically contacts the inner peripheral surface (21) of the housing (2). The impeller is characterized in that the front end side of the blade part (11) is covered with a U-shaped sheet member (12) made of a fluororesin material. 前記シート部材(12)の前記ハウジング(2)の内周面(21)と接触する摺動面にリップ部(121)を設けたことを特徴とする請求項1記載のインペラー。   The impeller according to claim 1, wherein a lip portion (121) is provided on a sliding surface that contacts the inner peripheral surface (21) of the housing (2) of the seat member (12). 前記シート部材(12)が四弗化エチレン樹脂材製であることを特徴とする請求項1または2記載のインペラー。   The impeller according to claim 1 or 2, wherein the sheet member (12) is made of a tetrafluoroethylene resin material. 前記シート部材(12)が前記羽根部(11)に一体的に接着されていることを特徴とする請求項1〜3のいずれか一項に記載のインペラー。   The impeller according to any one of claims 1 to 3, wherein the sheet member (12) is integrally bonded to the blade portion (11). 前記シート部材(12)の端部(122)が波打ち形状であることを特徴とする請求項1〜4のいずれか一項に記載のインペラー。   The impeller according to any one of claims 1 to 4, wherein the end (122) of the sheet member (12) has a corrugated shape.
JP2012044907A 2012-03-01 2012-03-01 Impeller Pending JP2013181441A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015074994A (en) * 2013-10-07 2015-04-20 Nok株式会社 Impeller

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015074994A (en) * 2013-10-07 2015-04-20 Nok株式会社 Impeller

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