JP6210428B2 - Impeller - Google Patents

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JP6210428B2
JP6210428B2 JP2013209979A JP2013209979A JP6210428B2 JP 6210428 B2 JP6210428 B2 JP 6210428B2 JP 2013209979 A JP2013209979 A JP 2013209979A JP 2013209979 A JP2013209979 A JP 2013209979A JP 6210428 B2 JP6210428 B2 JP 6210428B2
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impeller
rubber
resin
bush
blade
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JP2015074994A (en
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秀和 丹羽
秀和 丹羽
正芸 内山
正芸 内山
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Nok Corp
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Description

本発明は、船外機エンジンの冷却水ポンプ、ビルジポンプ等に用いられるポンプ用インペラーに関し、特に、ドライ運転中に発生する当該インペラーの摩耗および焼付損傷を防止し、トルクを低減させたポンプ用インペラーに関するものである。   The present invention relates to a pump impeller used for an outboard motor engine coolant pump, a bilge pump, and the like, and more particularly to a pump impeller that prevents wear and seizure damage of the impeller during dry operation and reduces torque. It is about.

従来、船外機エンジンの冷却水ポンプ、ピルジポンプ等に用いられるポンプ用インペラーとしては図4乃至図6に示す構造のものが知られている。
すなわち、インペラー100は、ポンプ用ハウジング200の内部に回転可能に保持され、このハウジング200の内周面210に弾性接触しているゴム状弾性材製の羽根部110を有する構成となっている。
2. Description of the Related Art Conventionally, pump impellers used in outboard engine cooling water pumps, pilge pumps, and the like have been shown in FIGS.
That is, the impeller 100 is configured to include a blade portion 110 made of a rubber-like elastic material that is rotatably held inside the pump housing 200 and elastically contacts the inner peripheral surface 210 of the housing 200.

この種ポンプ用インペラーは、通常運転では、ポンプによって汲み上げる水が一種の潤滑剤となるために、焼付損傷は生じにくいが、潤滑剤が供給されないドライ運転では、ボンプケーシングの中を高速で回転するために、短時間に羽根部が損傷してしまうという問題点を有していた。   In this type of pump impeller, the water pumped up by the pump becomes a kind of lubricant in normal operation, so that seizure damage is unlikely to occur, but in dry operation where no lubricant is supplied, the pump casing rotates at high speed in the pump casing. Therefore, there has been a problem that the blade portion is damaged in a short time.

更に、近年、排ガス規制や低燃費化思考の影響で、トルク低減の要求が強まっている。
この様な現状下、ポンプの排水量が過剰な機種に於いては、インペラーのサイズを小さくし、揚水量を下げて、トルクを低減させる対応が可能であるが、揚水量を落とせない機種に於いては、この様な対応が出来ない為、現状のインペラーのサイズでトルクを低減させる事が強く要望されている。
Further, in recent years, the demand for torque reduction has increased due to the influence of exhaust gas regulations and fuel efficiency thinking.
Under these circumstances, in models with excessive pump drainage, it is possible to reduce the torque by reducing the size of the impeller and reducing the pumping volume, but in models that cannot reduce the pumping volume. However, since such a response is not possible, there is a strong demand for reducing the torque with the current impeller size.

この様な問題を解決する為に、ゴム状弾性材製のポンプ用インペラーのゴム表面へPTFE(四弗化エチレン樹脂)のコーティング、オイルの塗布、摺動面に凹凸を設ける等の対策が試みられたが、(特許文献1、2)PTFEコーティング皮膜の剥離や、塗布したオイルの減少、凹凸の摩耗等で永続性および耐久性に乏しいという問題点を有していた。   In order to solve such problems, measures such as PTFE (tetrafluoroethylene resin) coating on the rubber surface of pump impellers made of rubber-like elastic material, oil application, and unevenness on the sliding surface are tried. However, (Patent Documents 1 and 2) have a problem that durability and durability are poor due to peeling of the PTFE coating film, reduction of applied oil, wear of unevenness, and the like.

さらに、ポンプ用インペラーを構成するゴム材料中へ、直接にオイルを練り込む、所謂、含油ゴムで製作したものでインペラーを構成したものでは、加工性、及びインペラーの中心部に嵌挿するブッシュとの接着性、含油オイルの劣化、ポンプ用インペラー自体の成形不良等が生じ易く、そのため容易に使用することができないという問題点もあった。   Furthermore, the oil is directly kneaded into the rubber material constituting the impeller for the pump, so that the impeller is made of so-called oil-impregnated rubber, the workability, and the bush that is inserted into the center of the impeller, There are also problems that the adhesiveness of the oil, the deterioration of the oil-containing oil, the molding failure of the pump impeller itself, and the like cannot be easily used.

特開2011−21538号公報JP 2011-21538 A 実公平4−35594号公報Japanese Utility Model Publication No. 4-35594

本発明は、上述した問題点に鑑みてなされたものであり、安定して摺動抵抗を低減する事により、インペラーの摺動面の摩耗・損傷を防止すると共に、回転トルクの低減が図られる為、動力損失の低減、燃費の向上が期待出来るインペラーを提供することを目的とする。   The present invention has been made in view of the above-described problems. By stably reducing the sliding resistance, the sliding surface of the impeller can be prevented from being worn and damaged, and the rotational torque can be reduced. Therefore, an object is to provide an impeller that can be expected to reduce power loss and improve fuel efficiency.

本発明のインペラーは、ポンプ用ハウジングの内部に回転可能に保持された樹脂材製ブッシュと、前記樹脂材製ブッシュの外周面に固着されたゴム状弾性材製の複数個の羽根部を有するインペラにおいて、前記羽根部の先端部に固着され、前記ポンプ用ハウジングの内周面と摺動接触する樹脂材製板部を備えると共に、前記樹脂材製ブッシュの軸方向両端部に設けたゴム状弾性材製の環状突起が前記ポンプ用ハウジングの両側壁と摺動接触することを特徴とする。

An impeller according to the present invention includes a resin-made bush rotatably held inside a pump housing, and a plurality of blade portions made of a rubber-like elastic material fixed to an outer peripheral surface of the resin-made bush. In addition, a rubber-like elasticity provided at both end portions in the axial direction of the resin material bush, and including a resin material plate portion fixed to the tip of the blade portion and in sliding contact with the inner peripheral surface of the pump housing An annular protrusion made of a material is in sliding contact with both side walls of the pump housing.

本発明は、以下に記載されるような効果を奏する。
請求項1記載の発明のインペラーによれば、羽根部の先端部にポンプ用ハウジングの内周面と摺動接触する樹脂材製板部を備えると共に、樹脂材製ブッシュの軸方向両端部に環状突起を設ける構成としている為、安定して摺動抵抗を低減する事により、インペラーの摺動面の摩耗・損傷を防止すると共に、回転トルクの低減が図られる為、動力損失の低減、燃費の向上を図る事が出来る。
請求項2記載の発明のインペラーによれば、樹脂材製ブッシュの軸方向両端部に放射状に伸びる複数本の溝部を形成し、溝部内に羽根部を構成するゴム状弾性材の一部が入り込む構成としている為、樹脂材製ブッシュとゴム状弾性材製の羽根部との接合が強固に行える。
The present invention has the following effects.
According to the impeller of the first aspect of the present invention, the tip portion of the blade portion is provided with the resin material plate portion that is in sliding contact with the inner peripheral surface of the pump housing, and is annular at both axial end portions of the resin material bush. Protrusions are provided so that the sliding resistance can be stably reduced to prevent wear and damage to the sliding surface of the impeller and to reduce rotational torque, thus reducing power loss and fuel consumption. It can be improved.
According to the impeller of the second aspect of the present invention, a plurality of radially extending groove portions are formed at both axial end portions of the resin bush, and a part of the rubber-like elastic material constituting the blade portion enters the groove portion. Because of the configuration, the resin material bush and the rubber-like elastic material blade can be firmly joined.

請求項3記載の発明のインペラーによれば、樹脂材製板部に貫通孔を設け、この貫通孔内に前記羽根部を構成するゴム状弾性材の一部が入り込む構成としている為、樹脂材製板部とゴム状弾性材製の羽根部との接合が強固に行える。   According to the impeller of the invention described in claim 3, since a through hole is provided in the resin material plate portion, and a part of the rubber-like elastic material constituting the blade portion enters into the through hole, the resin material The plate-making part and the rubber-like elastic material blade part can be firmly joined.

本発明の実施形態を示す平面図。The top view which shows embodiment of this invention. 図1のA−A断面図。AA sectional drawing of FIG. 図1のインペラーをポンプ用ハウジング内に配置した側面図。The side view which has arrange | positioned the impeller of FIG. 1 in the housing for pumps. 従来技術に係るインペラー平面図。The impeller top view which concerns on a prior art. 図5のB−B断面図。BB sectional drawing of FIG. 図5のインペラーをポンプ用ハウジング内に配置した側面図。The side view which has arrange | positioned the impeller of FIG. 5 in the housing for pumps.

以下、本発明を実施するための最良の形態について、図に基づき説明する。
<実施形態>
図1乃至図3において、本発明に係るインペラー1は、ポンプ用ハウジング2の内部に回転可能に保持された樹脂材製ブッシュ13と、この樹脂材製ブッシュ13の外周面に固着されたゴム状弾性材製の複数個の羽根部11、11を有する基本構成となっている。
The best mode for carrying out the present invention will be described below with reference to the drawings.
<Embodiment>
1 to 3, an impeller 1 according to the present invention includes a resin bush 13 rotatably held in a pump housing 2 and a rubber-like member fixed to the outer peripheral surface of the resin bush 13. It has a basic configuration having a plurality of blade portions 11, 11 made of an elastic material.

そして、この羽根部11、11の先端部には、ポンプ用ハウジング2の内周面21と摺動接触する樹脂材製板部12が固着されている。
また、樹脂材製ブッシュ13の軸方向両端部には環状突起131が、円筒状のポンプ用ハウジング2の両側を塞いでいる両側壁22、22と摺動接触する構成となっている。
And the resin-made board part 12 which slide-contacts with the internal peripheral surface 21 of the housing 2 for pumps is adhering to the front-end | tip part of these blade | wing parts 11 and 11. As shown in FIG.
In addition, annular protrusions 131 are configured to be in sliding contact with both side walls 22, 22 closing both sides of the cylindrical pump housing 2 at both axial ends of the resin bush 13.

この様に、ポンプ用ハウジング2の内周面21と摺動接触しているのは、ゴム状弾性材製の複数個の羽根部11、11では無く、この羽根部11、11の先端部に設けた樹脂材製板部12である為、長期間に渡って安定して摺動抵抗を低減する事が出来、インペラーの摺動面の摩耗・損傷を防止すると共に、回転トルクの低減が図られる為、動力損失の低減、燃費の向上を図る事が出来る。   Thus, the sliding contact with the inner peripheral surface 21 of the pump housing 2 is not at the plurality of blade portions 11, 11 made of rubber-like elastic material but at the tip portions of the blade portions 11, 11. The provided resin material plate portion 12 can stably reduce sliding resistance over a long period of time, prevent wear and damage of the impeller sliding surface, and reduce rotational torque. Therefore, it is possible to reduce power loss and improve fuel efficiency.

更に、樹脂材製ブッシュ13の軸方向両端部に設けた環状突起131が、円筒状のポンプ用ハウジング2の両側を塞いでいる両側壁22、22と摺動接触する構成としている為、ブッシュ13の軸方向両端部を覆うゴム状弾性材が両側壁22、22と摺動接触する場合と比べ、更に摺動抵抗を低減する事が出来ると共に、ゴム型内での位置決めが、この環状突起131により行える為、ゴム型に設ける必要が有った環(ブッシュ13)を押えるピンが廃止でき、安価に生産できる。   Furthermore, since the annular protrusions 131 provided at both axial ends of the resin bush 13 are in sliding contact with both side walls 22, 22 closing both sides of the cylindrical pump housing 2, the bush 13 Compared with the case where the rubber-like elastic material covering both axial ends of the two is in sliding contact with both side walls 22, 22, the sliding resistance can be further reduced, and positioning in the rubber mold is performed by the annular protrusion 131. Therefore, the pin for pressing the ring (bush 13), which had to be provided in the rubber mold, can be eliminated and can be produced at low cost.

また、図1に示す様に、樹脂材製ブッシュ13の軸方向両端部に、放射状に伸びる複数本(6本)の溝部132を形成し、この溝部132内に羽根部11を構成するゴム状弾性材の一部が入り込む構成としている。   Further, as shown in FIG. 1, a plurality of (six) groove portions 132 extending radially are formed at both axial ends of the resin material bush 13, and a rubber-like structure constituting the blade portion 11 in the groove portion 132. A part of the elastic material enters.

この事により、樹脂材製ブッシュ13の軸方向両端部に設けた環状突起131は、円周上6ヶ所で切断される事になるが、密封性を維持する為に、この切断された環状突起131と同一形状の突起が羽根部11を構成するゴム状弾性材により形成され、環状突起131が円周上切れ目無く存在する形となっている。
この様な構成とする事により、樹脂材製ブッシュ13とゴム状弾性材製の羽根部11との接合が強固に行える。
As a result, the annular protrusions 131 provided at both ends in the axial direction of the resin bush 13 are cut at six positions on the circumference. In order to maintain the sealing performance, the cut annular protrusions 131 are cut off. A protrusion having the same shape as 131 is formed by a rubber-like elastic material constituting the blade portion 11, and the annular protrusion 131 is present without any break on the circumference.
With such a configuration, the resin material bush 13 and the rubber-like elastic material blade portion 11 can be firmly joined.

更に、図面には示していないが、樹脂材製板部12のゴム状弾性材製の羽根部11と接する領域に、貫通孔を設け、この貫通孔内に羽根部11を構成するゴム状弾性材の一部が入り込む構成とする事により、樹脂材製板部12とゴム状弾性材製の羽根部11との接合が強固に行える。   Further, although not shown in the drawing, a through hole is provided in a region of the resin material plate portion 12 in contact with the blade portion 11 made of rubber-like elastic material, and the rubber-like elasticity constituting the blade portion 11 in the through hole. By adopting a configuration in which a part of the material enters, it is possible to firmly join the resin material plate portion 12 and the rubber-like elastic blade portion 11.

このインペラー1は、クロロプレンゴム(CR)やニトリルゴム(NBR)等のゴム状弾性材製の羽根部11が、樹脂材製ブッシュ13の外周面に一体的に接着された構成となっている。   The impeller 1 has a configuration in which a blade portion 11 made of a rubber-like elastic material such as chloroprene rubber (CR) or nitrile rubber (NBR) is integrally bonded to an outer peripheral surface of a resin material bush 13.

また、樹脂材製ブッシュ13及び樹脂材製板部12の材質としては、熱硬化性樹脂や熱可塑性樹脂から適宜選択して用いられるが、摺動抵抗等の観点からポリアミド樹脂が好適に用いられる。   The material of the resin material bush 13 and the resin material plate portion 12 is appropriately selected from a thermosetting resin and a thermoplastic resin, but a polyamide resin is preferably used from the viewpoint of sliding resistance and the like. .

そして、このインペラー1は、図示しない回転軸をブッシュ13に挿入する事により回転する。   The impeller 1 rotates by inserting a rotating shaft (not shown) into the bush 13.

また、このインペラー1は、図3に示す様に、ポンプ用ハウジング2内に配置される際、回転中心軸がハウジング2の中心軸に対し偏心するように配置される。
図3においては、インペラー1の中心はハウジング2の中心軸に対し右側に位置している。
Further, as shown in FIG. 3, the impeller 1 is arranged so that the rotation center axis is eccentric with respect to the center axis of the housing 2 when the impeller 1 is arranged in the pump housing 2.
In FIG. 3, the center of the impeller 1 is located on the right side with respect to the central axis of the housing 2.

この為、右側の羽根部11、11及びハウジング2内周面21により囲まれる空間は、左側の羽根部11、11及びハウジング2内周面21により囲まれる空間に比べ狭い為、
右側の羽根部11、11及びハウジング2内周面21により囲まれる空間に存在する液体は圧縮され、図示しない吐出口より強制的に排出される。
For this reason, the space surrounded by the right wings 11 and 11 and the inner peripheral surface 21 of the housing 2 is narrower than the space surrounded by the left wings 11 and 11 and the inner peripheral surface 21 of the housing 2,
The liquid existing in the space surrounded by the right blades 11 and 11 and the inner peripheral surface 21 of the housing 2 is compressed and forcibly discharged from a discharge port (not shown).

また、本発明は上述の発明を実施するための最良の形態に限らず本発明の要旨を逸脱することなくその他種々の構成を採り得ることはもちろんである。   Further, the present invention is not limited to the best mode for carrying out the invention described above, and various other configurations can be adopted without departing from the gist of the present invention.

船外機エンジンの冷却水ポンプ、ビルジポンプ等に用いられるポンプ用インペラーに好適に用いられる。   It is preferably used for a pump impeller used for an outboard engine cooling water pump, a bilge pump, or the like.

1 インペラー
2 ハウジング
11 羽根部
12 樹脂材製板部
13 ブッシュ
21 内周面
22 側壁
131環状突起
132溝部
DESCRIPTION OF SYMBOLS 1 Impeller 2 Housing 11 Blade | wing part 12 Resin-made board part 13 Bush 21 Inner peripheral surface 22 Side wall 131 Annular protrusion 132 Groove part

Claims (3)

ポンプ用ハウジング(2)の内部に回転可能に保持された樹脂材製ブッシュ(13)と、前記樹脂材製ブッシュ(13)の外周面に固着されたゴム状弾性材製の複数個の羽根部(11)を有するインペラ(1)において、前記羽根部(11)の先端部に固着され、前記ポンプ用ハウジング(2)の内周面(21)と摺動接触する樹脂材製板部(12)を備えると共に、前記樹脂材製ブッシュ(13)の軸方向両端部に設けたゴム状弾性材製の環状突起(131)が前記ポンプ用ハウジング(2)の両側壁(22)と摺動接触することを特徴とするインペラー。 A resin-made bush (13) rotatably held inside the pump housing (2), and a plurality of blade portions made of rubber-like elastic material fixed to the outer peripheral surface of the resin-made bush (13) In the impeller (1) having (11), a resin plate portion (12) fixed to the tip of the blade (11) and in sliding contact with the inner peripheral surface (21) of the pump housing (2). ), And annular protrusions (131) made of rubber-like elastic material provided at both axial ends of the resin material bush (13) are in sliding contact with both side walls (22) of the pump housing (2). Impeller characterized by doing. 前記樹脂材製ブッシュ(13)の軸方向両端部に放射状に伸びる複数本の溝部(132)を形成し、前記溝部(132)内に前記羽根部(11)を構成するゴム状弾性材の一部が入り込んでいることを特徴とする請求項1記載のインペラー。   A plurality of radially extending groove portions (132) are formed at both axial end portions of the resin bush (13), and one of the rubber-like elastic materials constituting the blade portion (11) in the groove portion (132). The impeller according to claim 1, wherein the portion is inserted. 前記樹脂材製板部(12)に貫通孔を設け、前記貫通孔内に前記羽根部(11)を構成するゴム状弾性材の一部が入り込んでいることを特徴とする請求項1または2記載のインペラー。   A through hole is provided in the resin plate portion (12), and a part of a rubber-like elastic material constituting the blade portion (11) is inserted into the through hole. The impeller described.
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JP6890439B2 (en) * 2017-03-07 2021-06-18 Nok株式会社 Pump impeller
CN108678990A (en) * 2018-06-20 2018-10-19 南京汇龙橡胶制品有限公司 A kind of rubber impeller

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