JP2013173551A - Surface treatment method for contents filled in container and device therefor - Google Patents

Surface treatment method for contents filled in container and device therefor Download PDF

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JP2013173551A
JP2013173551A JP2012039114A JP2012039114A JP2013173551A JP 2013173551 A JP2013173551 A JP 2013173551A JP 2012039114 A JP2012039114 A JP 2012039114A JP 2012039114 A JP2012039114 A JP 2012039114A JP 2013173551 A JP2013173551 A JP 2013173551A
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container
contents
content
rotating body
surface treatment
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JP5971459B2 (en
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Shinji Yamamoto
慎治 山本
Yoshiyuki Morita
佳之 森田
Nobuyuki Ueda
信幸 上田
Satoshi Kito
諭 鬼頭
Takeshi Fukui
健 福井
Soji Araki
宗司 荒木
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Toyo Seikan Group Holdings Ltd
Toyo Seikan Co Ltd
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Toyo Seikan Kaisha Ltd
Toyo Seikan Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a surface treatment method for contents filled in a container and a surface treatment device, capable of reliably and substantially uniformly leveling a content surface of a viscous material in a container, resolving sealing failure or content adhesion to a lid body to obtain good beauty with reduced uneven shape of the content surface after opening, and substantially equalizing the amount of contents without requiring a content removal device such as a duct.SOLUTION: A rotary roller 10 is arranged so that a portion of a circumferential surface thereof comes into contact with a content surface 6a in a container 5, and the rotor is rotated so as to perform the biting in a slide direction while sliding the rotor along the content surface 6a to level the content surface 6a.

Description

本発明は、容器に充填された粘稠物等の内容物表面を均す内容物の表面処理方法およびその装置に関する。   The present invention relates to a content surface treatment method and an apparatus for leveling a content surface such as a viscous material filled in a container.

クリームやバター、ベビーフード、味噌、畜肉加工品等の粘稠・粘性物や粒状或いは薄片状の固形物を含む内容物(以下、本明細書ではこれらを含めて粘稠物と称す。)を容器に充填した際、前記内容物表面に部分的に内容物が突出するツノや凹凸形状が生じることが一般的である。これらは、蓋体によって容器を密封する際に蓋体のシール面に噛み込んで密封不良を生じさせる原因となる。また、これらは蓋体裏面へ付着して蓋体汚れを発生させる原因となる、又は、内容物表面に凹凸形状が残って開封時の美感が損なわれるおそれがある。   Contents containing viscous / viscous substances such as cream, butter, baby food, miso, and processed meat products and granular or flaky solids (hereinafter referred to as viscous substances in the present specification). When the container is filled, it is common that a horn or an uneven shape in which the content partially protrudes from the content surface. These cause a sealing failure by biting into the sealing surface of the lid when the container is sealed by the lid. In addition, they may adhere to the back surface of the lid and cause dirt on the lid, or the rugged shape may remain on the surface of the contents, which may impair the aesthetics when opened.

前述の問題を解消するために、充填後に容器を振動させる、あるいは押圧体で内容物を押し込んで表面を均すことが従来から行われている。しかし、特に高粘性物の場合には、振動させるだけでは安定した形状が得られ難く、さらに単純に上方から押し込む方法では押圧体に内容物が付着することがあるため、押圧体の清掃頻度が多くなって生産性の低下を招くおそれがある。すなわち、未だ密封充填ラインにおいて前述の問題を良好に解決する方法は提案されていない。   In order to solve the above-mentioned problems, it has been conventionally performed to vibrate the container after filling or to level the surface by pressing the contents with a pressing body. However, particularly in the case of a highly viscous material, it is difficult to obtain a stable shape by simply vibrating it, and the content may adhere to the pressing body by simply pushing from above, so the cleaning frequency of the pressing body is low. There is a risk that productivity increases and productivity decreases. That is, there has not yet been proposed a method for satisfactorily solving the above-described problems in the sealed filling line.

一方、容器口から盛り上がるように内容物が過量充填された後、内容物表面を回転ローラで球状凹面に掻き取る方法が種々提案されている(特許文献1乃至3参照)。たとえば、特許文献1では、高粘度粘性体を充填した容器の高さより僅かに低い位置に回転周面が位置する軟質ロールを設け、且つ容器を軟質ロールに対して相対的に移動させることによって、軟質ロール面で内容物表面を凹面状に掻き取るようにしている。また、特許文献2では、内容物が充填された容器をクッションテーブルに載置して、容器開口縁を太鼓状の面取り回転ローラを作用面へ押圧することにより、内容物表面を半球面状に掻き取り、掻き取ったペースト状流動体を負圧口で吸引して回収するようにしている。さらに、特許文献3では、まず球面回転ローラで球面凹部を形成するように内容物表面を掻き取り、次にその下流側で円柱回転ローラによってその際容器開口端に付着した内容物を払拭して取り除くようにしている。   On the other hand, various methods for scraping the surface of the contents into a spherical concave surface with a rotating roller after the contents are overfilled so as to rise from the container mouth have been proposed (see Patent Documents 1 to 3). For example, in Patent Document 1, by providing a soft roll having a rotating peripheral surface at a position slightly lower than the height of a container filled with a high-viscosity viscous material, and moving the container relative to the soft roll, The surface of the contents is scraped to a concave shape with the soft roll surface. Further, in Patent Document 2, a container filled with the contents is placed on a cushion table, and the container opening edge is pressed against the working surface by a drum-shaped chamfering rotation roller, thereby making the contents surface hemispherical. The pasty fluid that has been scraped off is sucked and collected at the negative pressure port. Further, in Patent Document 3, the surface of the contents is first scraped so as to form a spherical recess with a spherical rotating roller, and then the contents adhering to the opening end of the container at that time are wiped with a cylindrical rotating roller on the downstream side. I try to remove it.

前記特許文献1乃至3に示すものは、いずれも過量充填された内容物表面に回転ローラ、あるいは球面回転ローラの周面の一部を容器内に作用させることによって、回転ローラ等の周面に内容物を接着させて余剰内容物及び内容物の一部を一方向に掻き取り容器外に除去して回収して、内容物表面に球状凹面を形成するようにしたものである。すなわち、前記特許文献1乃至3に示す方法を用いて充填された内容物表面を均そうとすると、内容物表面は大凡均されるものの、内容物表面に生じたツノや凹凸形状を掻き取って容器外に除去してしまい、その内容量が不均一となるおそれがある。また、回転ローラ等の周面に付着した内容物を除去するダクト等の内容物除去装置が別途必要となるため、装置が複雑化すると共に、清掃作業に起因する生産性の低下が懸念される。   In all of the above-mentioned Patent Documents 1 to 3, the rotating roller or a part of the peripheral surface of the spherical rotating roller is allowed to act on the surface of the overfilled contents on the surface of the rotating roller or the like. The contents are adhered, the excess contents and a part of the contents are scraped in one direction and removed from the container and collected to form a spherical concave surface on the contents surface. That is, if the contents surface filled using the methods shown in Patent Documents 1 to 3 is leveled, the contents surface is roughly averaged, but the horns and irregularities formed on the contents surface are scraped off. There is a risk that it will be removed outside the container and its internal volume will be non-uniform. In addition, since a content removing device such as a duct for removing the content attached to the peripheral surface of the rotating roller or the like is separately required, the device becomes complicated and there is a concern about a decrease in productivity due to cleaning work. .

実公昭47−35403号公報Japanese Utility Model Publication No. 47-35403 特公昭57−60205号公報Japanese Patent Publication No.57-60205 特公平1−16722号公報Japanese Examined Patent Publication No. 1-1722

そこで、本発明は、容器内の粘稠物の内容物表面を確実に略均一に均すことができ、密封不良や蓋体への内容物付着を解消して、且つ開封後の内容物表面の凹凸形状を低減させて良好な美感を得ると共に、ダクト等の内容物除去装置を必要とせず、内容量を略均等とすることができる容器に充填された内容物の表面処理方法及び表面処理装置を提供することを目的とする。   Therefore, the present invention can surely level the contents of the viscous material in the container substantially uniformly, eliminate the sealing failure and the content adhesion to the lid, and the content surface after opening. The surface treatment method and surface treatment of contents filled in a container that can obtain a good aesthetics by reducing the uneven shape of the container, and do not require a content removal device such as a duct, and can have a substantially uniform internal volume An object is to provide an apparatus.

前記課題を解決する請求項1に係る本発明の容器に充填された内容物の表面処理方法は、容器内の内容物表面に回転体の周面の一部が接触するように配置させた後、該回転体を前記内容物表面に沿ってスライドさせると共に、スライド方向で噛み込むように回転させて内容物表面を均すことを特徴とするものである。   In the surface treatment method for a content filled in a container according to the present invention according to claim 1 for solving the above-described problem, the surface of the content in the container is arranged so that a part of the peripheral surface of the rotating body comes into contact therewith. The rotating body is slid along the surface of the contents, and is rotated so as to be bitten in the sliding direction to level the contents surface.

請求項2に係る発明は、請求項1に記載の内容物の表面処理方法において、前記回転体を内容物表面に沿って往復動させることを特徴とするものである。
また、請求項3に係る発明は、請求項1又は2に記載の内容物の表面処理方法において、前記回転体の回転周速度をスライド速度よりも速くしたことを特徴とする。
また、請求項4に係る発明は、請求項2又は3に記載の内容物の表面処理方法において、前記回転体が容器内の一方端部若しくは他方端部又はそれら近傍部の少なくとも一部に達したとき、スライドを停止後に該回転体を同方向に一時回転させることを特徴とするものである。
The invention according to claim 2 is the surface treatment method for contents according to claim 1, characterized in that the rotating body is reciprocated along the contents surface.
According to a third aspect of the present invention, in the content surface treating method according to the first or second aspect, the rotational peripheral speed of the rotating body is made faster than the sliding speed.
According to a fourth aspect of the present invention, in the surface treatment method for contents according to the second or third aspect, the rotating body reaches at least a part of one end portion, the other end portion, or the vicinity thereof in the container. Then, after the slide is stopped, the rotating body is temporarily rotated in the same direction.

前記課題を解決する請求項5に係る発明の容器に充填された内容物の表面処理装置は、内容物表面に接触して内容物表面を均す回転体、該回転体の周面の一部が容器内の内容物表面に接触した状態とする位置調整手段、前記回転体を内容物表面に沿ってスライドさせるスライド手段、前記回転体をスライド方向で噛み込むように回転させる回転駆動手段からなることを特徴とするものである。   A surface treatment apparatus for a content filled in a container of the invention according to claim 5 that solves the above-mentioned problem is a rotating body that contacts the surface of the content and smoothes the surface of the content, and a part of the peripheral surface of the rotating body A position adjusting means for bringing the rotating body into contact with the contents surface in the container, a sliding means for sliding the rotating body along the contents surface, and a rotation driving means for rotating the rotating body so as to bite in the sliding direction. It is characterized by this.

請求項6に係る発明は、請求項5に記載の内容物の表面処理装置において、前記回転体が容器内の開口部に配置可能な軸方向長さを有する回転ローラであり、前記スライド手段が前記回転ローラを回転自在に軸受した回転ローラユニットをシリンダロッドに固定してなるシリンダ装置であり、前記位置調整手段が容器を移動させる上下動機構であり、前記回転駆動手段が前記回転ローラに回転軸と同心となるよう固定されたピニオンギア、及びラックギアとの組合せからなることを特徴とするものである。
また、請求項7に係る発明は、請求項6に記載の表面処理装置において、前記ラックギアを前記スライド手段に沿って変位させて、容器内の一方端部若しくは他方端部又はそれら近傍部の少なくとも一部で前記回転ローラを空回りさせて端面処理を行うための端面処理ラックギア変位手段を有してなることを特徴とするものである。
さらに、請求項8に係る発明は、請求項5に記載の内容物の表面処理装置において、前記回転駆動手段がサーボモータであることを特徴とする。
The invention according to claim 6 is the surface treatment apparatus for contents according to claim 5, wherein the rotating body is a rotating roller having an axial length that can be disposed in an opening in a container, and the sliding means is A cylinder device in which a rotating roller unit that rotatably supports the rotating roller is fixed to a cylinder rod, the position adjusting unit is a vertical movement mechanism that moves a container, and the rotation driving unit is rotated by the rotating roller. It is characterized by comprising a combination of a pinion gear fixed so as to be concentric with the shaft, and a rack gear.
Further, the invention according to claim 7 is the surface treatment apparatus according to claim 6, wherein the rack gear is displaced along the slide means so that at least one of the one end, the other end, or the vicinity thereof in the container. It is characterized in that it has end surface processing rack gear displacement means for performing end surface processing by partially rotating the rotating roller.
The invention according to claim 8 is the surface treatment apparatus for contents according to claim 5, wherein the rotation driving means is a servo motor.

請求項1の発明によれば、容器内の内容物表面に接触するように配置された回転体を前記内容物表面に沿ってスライドさせると共に、スライド方向で噛み込むように回転させるので、内容物表面を回転体が通過することによって、内容物は内方に押し込み作用を受けて表面が均されると同時に回転体への付着も防止され、内容量を略均等としつつ内容物表面を良好に均すことができる。したがって、容器開口端への内容物付着による密封不良の発生を防ぐことができ、且つ蓋体への内容物付着を防止でき開封後の内容物表面の凹凸が低減し良好な美感を得ることができる。また、回転体への付着も防止されているので、内容物除去装置を別途設ける必要が無く、さらに清掃作業頻度も少ないため、生産性を向上させることができる。   According to the first aspect of the present invention, the rotating body arranged so as to come into contact with the contents surface in the container is slid along the contents surface and is rotated so as to be bitten in the sliding direction. By passing the rotating body through the surface, the contents are pushed inward and the surface is leveled, and at the same time, adhesion to the rotating body is prevented, and the contents surface is improved while making the inner volume substantially uniform. Can be leveled. Therefore, it is possible to prevent the occurrence of poor sealing due to the contents adhering to the opening end of the container, and to prevent the contents from adhering to the lid, thereby reducing the unevenness of the contents surface after opening and obtaining a good aesthetics. it can. Further, since it is prevented from adhering to the rotating body, it is not necessary to separately provide a content removing device, and the frequency of cleaning work is reduced, so that productivity can be improved.

請求項2の発明によれば、回転体を往復動させることによって、内容物表面をより均一に均すことができる。
請求項3の発明によれば、回転体の回転周速度をスライド速度よりも速くすることによって、回転体の周面に付着するおそれのある内容物を、容器内の内容物表面側に付着させて均すことができ、これにより、回転ローラの周面への内容物付着を一層効果的に防止することができる。
さらに、請求項4の発明によれば、前記効果に加え、回転体が容器内の一方端部若しくは他方端部又はそれら近傍部の少なくとも一部に達し反対側に戻って逆回転する前に、回転ローラが達した位置で容器内側向きに一時空回りするために、回転ローラの容器端部側の周面に付着するおそれのある内容物を剪断力により内容物部分側に付着させることができ、容器の端部側に位置する内容物が回転ローラ周面に付着するのを効果的に防止することができる。
According to the invention of claim 2, the surface of the contents can be leveled more uniformly by reciprocating the rotating body.
According to the invention of claim 3, by making the rotational peripheral speed of the rotating body faster than the sliding speed, the contents that may adhere to the peripheral surface of the rotating body are adhered to the surface side of the contents in the container. Accordingly, it is possible to more effectively prevent the contents from adhering to the circumferential surface of the rotating roller.
Further, according to the invention of claim 4, in addition to the above effect, before the rotating body reaches at least a part of one end or the other end or the vicinity thereof in the container and returns to the opposite side and reversely rotates, In order to temporarily idle toward the inside of the container at the position reached by the rotating roller, the contents that may adhere to the peripheral surface of the rotating roller on the container end side can be attached to the contents part side by shearing force, It is possible to effectively prevent the contents located on the end side of the container from adhering to the circumferential surface of the rotating roller.

請求項5の発明によれば、請求項1の表面処理方法を確実に実施することができる装置を得ることができ、粘稠物充填密封ラインに容易に設置することができる。   According to invention of Claim 5, the apparatus which can implement the surface treatment method of Claim 1 reliably can be obtained, and it can install in a viscous substance filling sealing line easily.

請求項6の発明によれば、請求項2、3に係る表面処理方法を実施できる装置を簡易な手段によりコンパクトに且つ安価に構成することができ、且つメンテナンスも容易である。
請求項7の発明によれば、請求項4に係る表面処理方法を簡易な装置で確実に実施することができる。
請求項8の発明によれば、回転駆動手段をサーボモータで構成することによって、請求項6の発明におけるラックギア及びピニオンギアを省くことができ、構成がより簡単になり、且つ請求項3、4に係る表面処理方法に関係する回転体の多様な回転制御も容易に行なうことができる。
According to the invention of claim 6, the apparatus capable of performing the surface treatment method according to claims 2 and 3 can be configured in a compact and inexpensive manner by simple means, and maintenance is easy.
According to invention of Claim 7, the surface treatment method which concerns on Claim 4 can be reliably implemented with a simple apparatus.
According to the invention of claim 8, by constituting the rotational drive means with a servo motor, the rack gear and the pinion gear in the invention of claim 6 can be omitted, the construction becomes simpler, and claims 3, 4 Various rotation control of the rotating body related to the surface treatment method can be easily performed.

本発明に係る容器に充填された内容物の表面処理装置の実施形態の概略図である。It is the schematic of embodiment of the surface treatment apparatus of the content with which the container concerning this invention was filled. 図1に示す内容物の表面処理装置により、容器に充填された内容物の表面処理方法を実施する工程図である。It is process drawing which implements the surface treatment method of the content with which the container was filled with the surface treatment apparatus of the content shown in FIG. 容器に充填された内容物の表面処理方法を実施する図2の工程に続く工程図である。It is process drawing following the process of FIG. 2 which implements the surface treatment method of the content with which the container was filled. 容器に充填された内容物の表面処理方法を実施する図3の工程に続く工程図である。It is process drawing following the process of FIG. 3 which implements the surface treatment method of the content with which the container was filled. 容器に充填された内容物の表面処理方法を実施する図4の工程に続く工程図である。It is process drawing following the process of FIG. 4 which implements the surface treatment method of the content with which the container was filled. 容器に充填された内容物の表面処理方法を実施する図5の工程に続く工程図である。It is process drawing following the process of FIG. 5 which implements the surface treatment method of the content with which the container was filled. 本発明の他の実施形態に係る内容物の表面処理装置により、他の実施形態に係る容器に充填された内容物の表面処理方法を実施する工程図である。It is process drawing which implements the surface treatment method of the content with which the container which concerns on other embodiment was filled with the surface treatment apparatus of the content which concerns on other embodiment of this invention. 容器に充填された内容物の表面処理方法を実施する図7の工程に続く工程図である。It is process drawing following the process of FIG. 7 which implements the surface treatment method of the content with which the container was filled. 容器に充填された内容物の表面処理方法を実施する図8の工程に続く工程図である。It is process drawing following the process of FIG. 8 which implements the surface treatment method of the content with which the container was filled. 容器に充填された内容物の表面処理方法を実施する図9の工程に続く工程図である。It is process drawing following the process of FIG. 9 which implements the surface treatment method of the content with which the container was filled. 容器に充填された内容物の表面処理方法を実施する図10の工程に続く工程図である。It is process drawing following the process of FIG. 10 which implements the surface treatment method of the content with which the container was filled. 容器に充填された内容物の表面処理方法を実施する図11の工程に続く工程図である。It is process drawing following the process of FIG. 11 which implements the surface treatment method of the content with which the container was filled. 容器に充填された内容物の表面処理方法を実施する図12の工程に続く工程図である。It is process drawing following the process of FIG. 12 which implements the surface treatment method of the content with which the container was filled.

以下、本発明の容器に充填された内容物の表面処理方法及びその装置の実施形態を、図面を基に詳細に説明する。
図1は本実施形態に係る内容物の表面処理装置1の概略図であり、たとえば粘稠物等の内容物6を容器5に充填密封する製造ラインにおいて内容物表面処理ステーションとして設けられ、内容物6が充填された容器5が該ステーションに送られ、所定位置に位置決め停止している間に内容物6の表面処理を行うものである。容器5は、カップ、トレー状のプラスチック容器や金属缶等、その種類や形状は特に限定されるものではない。
本実施形態の内容物の表面処理装置1は、容器5内に充填された内容物6の表面に接触して内容物表面6aを均す回転体としての回転ローラ10、該回転ローラ10の周面の一部が容器5内の内容物表面6aに接触した状態となるように容器5を配置する位置調整手段としての上下動機構20、前記回転体を内容物表面6aに沿って水平方向に往復動させるスライド手段としてのシリンダ装置30、前記回転体をスライド方向で噛み込むように回転させる回転駆動手段としての、ピニオンギア14及びラックギア16からなるラックピニオン機構から構成されている。
Hereinafter, embodiments of a surface treatment method and apparatus for contents filled in a container according to the present invention will be described in detail with reference to the drawings.
FIG. 1 is a schematic view of a content surface treatment apparatus 1 according to the present embodiment. For example, a content surface treatment station is provided in a production line for filling and sealing a content 6 such as a viscous material in a container 5. The container 5 filled with the article 6 is sent to the station, and the surface treatment of the contents 6 is performed while the positioning is stopped at a predetermined position. The type and shape of the container 5 is not particularly limited, such as a cup, a tray-shaped plastic container, a metal can, or the like.
The content surface treatment apparatus 1 according to the present embodiment includes a rotating roller 10 as a rotating body that contacts the surface of the content 6 filled in a container 5 and smoothes the content surface 6 a, and the periphery of the rotating roller 10. The vertical movement mechanism 20 as a position adjusting means for arranging the container 5 so that a part of the surface is in contact with the content surface 6a in the container 5, the rotating body in the horizontal direction along the content surface 6a A cylinder device 30 as a sliding means for reciprocating movement, and a rack and pinion mechanism including a pinion gear 14 and a rack gear 16 as a rotation driving means for rotating the rotating body so as to bite in the sliding direction.

回転ローラ10は、図示しないがその周面が軸方向両端先細りの太鼓状に形成されたステンレス製ローラであって、容器5の開口部に進入できる大きさに形成されるが、容器の形状・寸法に応じて適宜、材質・形状・寸法のものが採用できる。たとえば容器開口部がほぼ矩形状等の角形容器の場合は回転ローラの軸方向長さが回転ローラのスライド方向と直角方向の容器開口長さより僅かに短い長さがよく、且つ回転ローラ径は回転ローラが容器開口端に位置したとき回転ローラの周面と容器開口端縁とが接触した時の内容物表面との間に形成される三角状空間(図9(b))に示す回転ローラの円弧面aと容器側壁部bと回転ローラ最下点の接線cとで囲われる空間)は、小さい方が均し面積を大きくする上で望ましいが、回転ローラ径が小さ過ぎると後述する均し効果が減少するので、回転ローラ直径は容器の回転ローラ進行方向の開口部長さLの4/5乃至1/5の範囲が望ましい。また、容器開口部が略円形の容器の場合は、回転ローラ軸方向の長さは、容器開口半径Rの√2Rよりも短いのが望ましく、直径は8/5R乃至2/5Rの範囲が望ましい。
また、回転ローラの軸方向長さが容器開口面積に対して小さ過ぎると内容物表面の均し洩れが生じるが、内容物はほぼ容器開口中央部から充填され、中央部にツノや凹凸形状が生じやすいので、中央部を含む近傍を重点的に均せばよく、必ずしも容器開口部全面を均さなくても目的を達成できるので、回転ローラの寸法は前記範囲で可能である。
また、回転ローラの直径及びギア比は、後述するように、回転ローラの回転周速度がスライド速度と等速、また好適には約1.2乃至3.0倍となるように選択されることが望ましい。
Although not shown, the rotating roller 10 is a stainless steel roller whose peripheral surface is formed in a drum shape with both ends tapered in the axial direction, and is formed in a size that can enter the opening of the container 5. Depending on the dimensions, materials, shapes and dimensions can be used as appropriate. For example, when the container opening is a rectangular container having a substantially rectangular shape, the axial length of the rotating roller is slightly shorter than the container opening length perpendicular to the sliding direction of the rotating roller, and the diameter of the rotating roller rotates. When the roller is positioned at the container opening end, the rotation roller shown in the triangular space (FIG. 9B) formed between the peripheral surface of the rotation roller and the contents surface when the container opening end edge contacts. The space surrounded by the circular arc surface a, the container side wall b, and the tangent line c at the lowest point of the rotating roller) is desirable in order to increase the leveling area, but if the diameter of the rotating roller is too small, the leveling described later will be performed. Since the effect is reduced, the diameter of the rotating roller is preferably in the range of 4/5 to 1/5 of the opening length L in the traveling direction of the rotating roller of the container. When the container opening is a substantially circular container, the length in the rotation roller axial direction is preferably shorter than √2R of the container opening radius R, and the diameter is preferably in the range of 8 / 5R to 2 / 5R. .
In addition, if the axial length of the rotating roller is too small relative to the container opening area, the contents surface will be evenly leaked, but the contents are almost filled from the center of the container opening, and there are horns and irregularities in the center. Since it is easy to occur, the vicinity including the central portion is required to be leveled, and the object can be achieved without necessarily leveling the entire surface of the container opening. Therefore, the size of the rotating roller can be within the above range.
Further, the diameter and gear ratio of the rotating roller are selected so that the rotating peripheral speed of the rotating roller is equal to the slide speed, and preferably about 1.2 to 3.0 times as will be described later. Is desirable.

内容物表面処理ステーションの所定位置において、回転ローラユニット15は回転ローラ10、回転軸11、取付ジグ12、ピニオンギア14から構成されている。回転ローラ10は回転軸11に装着され、シリンダ装置30のシリンダロッド31の先端部に固定される取付ジグ12に軸受されている。また、回転ローラ10には、回転軸11と同心となるようピニオンギア14が固定されている。
一方、ピニオンギア14と共に回転駆動手段を構成するラックギア16がピニオンギア14と噛み合った状態で配置されている。
前記構成により、シリンダ装置30の駆動により回転ローラユニット15が図1において左右にスライドする際、後述するラックギア16との噛み合いによってピニオンギア14が回転し、それと共に回転ローラ10がピニオンギア14と一体に回転駆動する。
The rotary roller unit 15 includes a rotary roller 10, a rotary shaft 11, a mounting jig 12, and a pinion gear 14 at a predetermined position of the content surface treatment station. The rotating roller 10 is mounted on the rotating shaft 11 and is supported by a mounting jig 12 that is fixed to the tip of the cylinder rod 31 of the cylinder device 30. Further, a pinion gear 14 is fixed to the rotating roller 10 so as to be concentric with the rotating shaft 11.
On the other hand, a rack gear 16 that constitutes a rotation driving means together with the pinion gear 14 is arranged in a state of being engaged with the pinion gear 14.
With the configuration described above, when the rotating roller unit 15 slides left and right in FIG. 1 by driving the cylinder device 30, the pinion gear 14 is rotated by meshing with a rack gear 16 described later, and the rotating roller 10 is integrated with the pinion gear 14. To rotate.

容器5の上下動機構20は任意の手段が採用でき、図1に仮想線で示すように容器5を戴置するテーブル22にシリンダロッド21に取り付けて、図示しないシリンダによりテーブル22を上下動させる構成となっている。そして、容器5の略その中央部に回転ローラユニット15が位置するように容器5を上昇させるときには、後述する図3に示すように、回転ローラ10の周面一部が容器5内に進入して内容物表面6aを所定深さだけ押し込んだ状態となるよう、テーブル22の高さ位置を決めるための図示しないシリンダのストローク量が調節されている。尚、図2以下では上下動機構20の図示を省略してある。   Arbitrary means can be adopted as the vertical movement mechanism 20 of the container 5. As shown by the phantom line in FIG. 1, the table 22 is mounted on the cylinder rod 21 on the table 22 on which the container 5 is placed, and the table 22 is moved up and down by a cylinder (not shown). It has a configuration. When the container 5 is raised so that the rotation roller unit 15 is positioned substantially at the center of the container 5, a part of the peripheral surface of the rotation roller 10 enters the container 5 as shown in FIG. Thus, the stroke amount of a cylinder (not shown) for determining the height position of the table 22 is adjusted so that the content surface 6a is pushed in by a predetermined depth. In FIG. 2 and subsequent figures, the vertical movement mechanism 20 is not shown.

以上のように構成された表面処理装置1によって、表面処理を行う本実施形態の表面処理方法を図2乃至図6に基づいて説明する。
まず、内容物6が充填された容器5が内容物表面処理ステーションに達し位置決め停止した状態で、上下動機構20により容器5を戴置したテーブル22が上昇していき、回転ローラ10の周面一部が、容器5の開口中央部で内容物表面6aを所定深さだけ押し込んだ状態で停止する(図2及び図3)。ここで、内容物の押し込み深さは、内容物や容器の形状・寸法等に応じて、回転ローラ径やラックギアとピニオンギアとの噛み合い比や、テーブル22を上下動させる図示しないシリンダのストローク量等を調整することによって、適宜調整することができる。
A surface treatment method according to this embodiment in which surface treatment is performed by the surface treatment apparatus 1 configured as described above will be described with reference to FIGS.
First, in a state where the container 5 filled with the contents 6 has reached the contents surface treatment station and stopped in positioning, the table 22 on which the containers 5 are placed is raised by the vertical movement mechanism 20, and the peripheral surface of the rotating roller 10. A part stops in a state where the content surface 6a is pushed by a predetermined depth at the center of the opening of the container 5 (FIGS. 2 and 3). Here, the push-in depth of the contents is determined by the rotation roller diameter, the meshing ratio between the rack gear and the pinion gear, and the stroke amount of a cylinder (not shown) that moves the table 22 up and down according to the shape and dimensions of the contents and the container. It can adjust suitably by adjusting etc.

そして、図3の状態からシリンダ装置30が作動して、シリンダロッド31が図中左方向に伸長すると、図においてラックピニオン機構により回転ローラ10が反時計回転しながら、回転ローラユニット15のスライド速度と等速で回転する回転ローラ10の周面一部が内容物表面6aを噛み込みながら図中左方向に進んで、容器5の内容物表面の片側を均す(図4)。このように、回転ローラ10の進行方向接地前縁が内容物表面6aと接触して、内容物6を押し込みつつ進行方向と逆方向に送り込み(内容物6を噛み込み)ながら進むため、回転ローラ10の周面への内容物6の付着が防止されつつ、内容物表面6aが均される。   Then, when the cylinder device 30 operates from the state of FIG. 3 and the cylinder rod 31 extends in the left direction in the figure, the sliding speed of the rotating roller unit 15 is rotated while the rotating roller 10 rotates counterclockwise by the rack and pinion mechanism in the drawing. A part of the peripheral surface of the rotating roller 10 rotating at a constant speed advances in the left direction in the figure while biting the contents surface 6a, leveling one side of the contents surface of the container 5 (FIG. 4). In this way, the leading edge of the rotating roller 10 in contact with the moving direction contacts the contents surface 6a and advances while pushing the contents 6 in the direction opposite to the moving direction (biting the contents 6). The content surface 6a is leveled while the content 6 is prevented from adhering to the peripheral surface of the ten.

尚、前記実施例では回転ローラ10の回転周速度を回転ローラユニット15のスライド速度と等速としたが、回転ローラ10の回転周速度は回転ローラユニット15のスライド速度より約1.2乃至3.0倍程度速いことが望ましい。こうすることで、回転ローラ10の周面に付着するおそれのある内容物6を、容器5内の内容物表面6a側に確実に付着させることができ、これにより、回転ローラ10の周面への内容物付着を一層効果的に防止することができる。
ここで、回転ローラの回転周速度が回転ローラユニットのスライド速度と等速以下であると、高粘性物の場合に回転ローラの周面へ内容物が付着するおそれがあり、また、3.0倍以上の速さであると、内容物が固形物を多く含む物である場合、送り込み効果が高すぎて逆に均し効果が阻害される、又は回転ローラの回転によって内容物が飛散するおそれがある。
In the above embodiment, the rotational peripheral speed of the rotary roller 10 is made equal to the slide speed of the rotary roller unit 15, but the rotational peripheral speed of the rotary roller 10 is about 1.2 to 3 from the slide speed of the rotary roller unit 15. It is desirable to be about 0 times faster. By doing so, the content 6 that may adhere to the peripheral surface of the rotating roller 10 can be reliably attached to the content surface 6 a side in the container 5, and thereby to the peripheral surface of the rotating roller 10. Can be more effectively prevented.
Here, if the rotational peripheral speed of the rotating roller is equal to or less than the sliding speed of the rotating roller unit, the contents may adhere to the peripheral surface of the rotating roller in the case of a highly viscous material. If the content is more than twice as fast, if the content contains a lot of solids, the feeding effect is too high and the leveling effect may be hindered, or the content may be scattered by the rotation of the rotating roller. There is.

続いて、回転ローラ10がスライド進行方向の容器5の一方端部7a又はその近傍部に達すると、シリンダ装置30の送りが停止し、次いで図4の状態からシリンダロッド31が図中右方向に収縮することによって(図4)、回転ローラ10は往工程と逆回転しながら、容器5の他方端部7b又はその近傍部に達するまで移動して、反対側の内容物表面も同様に均す(図5)。そして、図5の状態からシリンダロッド31が図中左方向に再び伸長することにより、回転ローラ10を他方端部7b又はその近傍部から容器5の中央位置に達するまで回転させながら戻して内容物表面6aの均し処理を終了し(図6)、上下動機構20により容器5を戴置したテーブル22が下降することによって、図1に示す初期位置に復帰する。
したがって、この実施形態では内容物表面6aは少なくとも回転ローラ10のスライドが容器5の開口中央部から一往復動することによって2回均されるが、必要に応じてその動作を複数回繰り返すことにより、更に均一に均すことが可能である。
ここで、均し開始位置や終了位置は必ずしも容器5の開口中央部に限らず、任意の位置で可能である。例えば、回転ローラユニット15を容器5の他方端部7b又はその近傍部に下降させ、続いてシリンダロッド31を図中左方向に伸長させて回転ローラ10を図中左方向に進ませ、一方端部7a又はその近傍部まで内容物表面6aの均し処理を1回行った後、容器5を戴置したテーブル22を下降させるようにすることも可能である。但し、通常の場合、内容物の充填状態を安定させるために容器5の開口中央部に対して充填が行われるため、開口中央部に内容物表面が部分的に突出するツノや凹凸形状が生じる傾向が有る。従って、均し開始位置や終了位置は開口中央部が好ましい。
Subsequently, when the rotating roller 10 reaches one end 7a of the container 5 in the sliding direction or in the vicinity thereof, the feeding of the cylinder device 30 is stopped, and then the cylinder rod 31 is moved rightward in the drawing from the state shown in FIG. By contracting (FIG. 4), the rotating roller 10 moves until it reaches the other end 7b of the container 5 or the vicinity thereof while rotating in the reverse direction to the forward process, and the opposite content surface is leveled in the same manner. (FIG. 5). Then, when the cylinder rod 31 extends again in the left direction in the figure from the state of FIG. 5, the rotating roller 10 is returned while rotating from the other end 7b or the vicinity thereof until reaching the center position of the container 5 and the contents. The leveling process of the surface 6a is finished (FIG. 6), and the table 22 on which the container 5 is placed is lowered by the vertical movement mechanism 20, thereby returning to the initial position shown in FIG.
Therefore, in this embodiment, the content surface 6a is leveled twice by at least one slide of the rotating roller 10 reciprocating from the center of the opening of the container 5, but if necessary, the operation is repeated a plurality of times. It is possible to evenly level the surface.
Here, the leveling start position and end position are not necessarily limited to the center of the opening of the container 5 but can be any position. For example, the rotating roller unit 15 is lowered to the other end 7b of the container 5 or the vicinity thereof, and then the cylinder rod 31 is extended leftward in the figure to advance the rotating roller 10 leftward in the figure. It is also possible to lower the table 22 on which the container 5 is placed after the content surface 6a is leveled once to the portion 7a or its vicinity. However, in a normal case, filling is performed on the center of the opening of the container 5 in order to stabilize the filling state of the contents, so that a horn or an uneven shape in which the contents surface partially protrudes at the center of the opening. There is a trend. Therefore, the leveling start position and end position are preferably at the center of the opening.

図7乃至図13は、本発明の他の実施形態に係る内容物の表面処理装置1Aを示す。本実施形態は、前記実施形態と同様な構成については同様な引出符号を付し、相違点のみについて説明する。
前記実施形態(図1乃至図6)では、回転ローラ10の周面が容器5の開口中央部からスライド進行方向の容器5の一方端部7a又はその近傍部に達して停止し、その状態から回転ローラ10が逆回転して戻り工程に移るが、その場合、図9(b)に要部を拡大して示すように、回転ローラ10の回転軸心位置から左側の回転ローラ10の周面に接している内容物部分6bは、回転ローラ10の進行方向の後側に位置することになるため、内容物部分6bが回転ローラ面10の周面に付着して掻き取られる、又は、回転ローラ10の戻り工程の回転により容器5の開口端又は外方に飛散するおそれがある。本実施形態では、それを防止するために次のような工夫を施した。
7 to 13 show a surface treatment apparatus 1A for contents according to another embodiment of the present invention. In the present embodiment, the same components as those in the above embodiment are denoted by the same reference numerals, and only differences will be described.
In the embodiment (FIGS. 1 to 6), the peripheral surface of the rotating roller 10 reaches the one end 7a of the container 5 in the sliding direction from the center of the opening of the container 5 or the vicinity thereof, and stops. The rotating roller 10 rotates in the reverse direction and proceeds to the return process. In this case, as shown in FIG. 9B in an enlarged manner, the peripheral surface of the rotating roller 10 on the left side from the rotational axis position of the rotating roller 10 is shown. The content portion 6b in contact with the rotary roller 10 is positioned on the rear side in the traveling direction of the rotating roller 10, so that the content portion 6b adheres to the peripheral surface of the rotating roller surface 10 and is scraped or rotated. There is a possibility that the container 10 may be scattered outward or outward due to the rotation of the return process of the roller 10. In this embodiment, in order to prevent this, the following measures are taken.

即ち、本実施形態では、ラックギア16を端部処理用シリンダ装置40のシリンダロッド41の先端に連結して、ラックギア16を回転ローラユニット15の往復動方向に沿って摺動可能にした点が前記実施形態と相違している。
本実施形態による内容物の表面処理装置1Aは、図7乃至図9に示す工程に至るまでは前記実施形態と同様の処理を行うが、図9に示すように回転ローラ10の周面がスライド進行方向の容器5の一方端部7a或いはその近傍部に達してシリンダ装置30の送りが停止し、回転ローラ10の送りが停止したときに、ラックギア16をスライド手段であるシリンダ装置30に沿って変位させて、回転ローラ10を一方端部7a或いはその近傍部において僅かに同方向に回転させて端部処理を行うためのラックギア変位手段としての端部処理用シリンダ装置40を有している。
That is, in the present embodiment, the rack gear 16 is connected to the tip of the cylinder rod 41 of the end processing cylinder device 40 so that the rack gear 16 can slide along the reciprocating direction of the rotary roller unit 15. This is different from the embodiment.
The surface treatment apparatus 1A for content according to the present embodiment performs the same processing as that of the above-described embodiment until the steps shown in FIGS. 7 to 9, but the peripheral surface of the rotating roller 10 slides as shown in FIG. When the feed of the cylinder device 30 stops when the one end portion 7a of the container 5 in the traveling direction or the vicinity thereof is stopped and the feed of the rotating roller 10 stops, the rack gear 16 is moved along the cylinder device 30 which is a slide means. An end processing cylinder device 40 is provided as rack gear displacing means for performing end processing by rotating the rotating roller 10 slightly in the same direction at one end 7a or in the vicinity thereof.

即ち、端部処理用シリンダ装置40を作動させてラックギア16を一方端部7a或いはその近傍部において図中右側に僅かに移動させることによって、図9(a)に示すように、ラックギア16とピニオンギア14との噛み合いにより回転ローラ10がその位置で反時計方向に空回り回転する。その結果、回転ローラ10の回転軸心位置から図中左側の回転ローラ10の周面に付着するおそれのある内容物部分6bを、回転ローラ10の周面との剪断力により容器5内の内容物側に付着させることができる。これにより、回転ローラ10の周面への内容物付着が防止されると共に内容物6が容器5の開口縁にはみ出すことが防止される(図9)。従って、端部処理用シリンダ装置40によるラックギア16の移動ストロークは、僅かな距離で内容物6の付着防止効果が得られるが、内容物6に応じてその効果が最大となるように適宜選定することができる。   That is, by operating the end portion processing cylinder device 40 and slightly moving the rack gear 16 to the right side in the drawing at one end portion 7a or in the vicinity thereof, as shown in FIG. Due to the meshing with the gear 14, the rotary roller 10 rotates counterclockwise at that position. As a result, the content portion 6b that may adhere to the peripheral surface of the rotating roller 10 on the left side in the drawing from the rotational axis position of the rotating roller 10 is removed from the contents in the container 5 by the shearing force with the peripheral surface of the rotating roller 10. Can be attached to the object side. This prevents the contents from adhering to the peripheral surface of the rotating roller 10 and prevents the contents 6 from protruding to the opening edge of the container 5 (FIG. 9). Accordingly, the movement stroke of the rack gear 16 by the end processing cylinder device 40 can be appropriately selected so that the effect of preventing the contents 6 from being adhered is obtained at a short distance, but the effect is maximized according to the contents 6. be able to.

その後、端部処理用シリンダ装置40の駆動は停止し、次いでシリンダ装置30が戻り方向に作動する結果、回転ローラ10は時計方向に回転して、内容物表面6aを均しながら図中右側に移動する(図10及び図11)。そして、回転ローラ10が他方端部7b又はその近傍部に達すると、スライド進行方向の容器5の一方端部7a又はその近傍部に達した場合と同様に、シリンダ装置30が停止すると同時に、端部処理用シリンダ装置40が作動して、他方端部7b又はその近傍部でラックギア16を図中左側に僅かに移動させて回転ローラ10を僅かに時計方向に空回り回転させ、回転ローラ10の周面に付着するおそれのある内容物部分6cを容器5内の内容物側に付着させる(図11)。その後、端部処理用シリンダ装置40の駆動が停止すると共にシリンダ装置30が作動し(図12)、回転ローラ10は反時計方向に回転しながら図中左方向に移動し、容器5の略中央部に位置するまで内容物表面6aを均す(図13)。次いで、上下動機構20が作動することによって容器5を戴置したテーブル22が下降して、初期位置に復帰する。
以上の動作により、回転ローラ10は内容物表面6aを少なくとも一往復して内容物6を均すことになる。該動作は、従来の余剰内容物を掻き取って均す場合と相違して、容器5内に内容物6を回転ローラ10により押し込んで均すので、内容量を略均等としつつ内容物表面を良好に均すことができ、また、内容物6を外部に飛散させる、若しくは容器5の開口縁に内容物6が付着することがないので、シール不良等を生じる恐れも殆どない。
Thereafter, the driving of the end processing cylinder device 40 is stopped, and then the cylinder device 30 is operated in the return direction. As a result, the rotating roller 10 rotates clockwise, leveling the contents surface 6a to the right side in the figure. Move (FIGS. 10 and 11). When the rotating roller 10 reaches the other end 7b or the vicinity thereof, the cylinder device 30 is stopped at the same time as when the one end 7a of the container 5 in the sliding direction or the vicinity thereof is reached. The part processing cylinder device 40 is operated, and the rack gear 16 is slightly moved to the left side in the drawing at the other end 7b or the vicinity thereof to rotate the rotating roller 10 slightly in the clockwise direction. The content portion 6c that may adhere to the surface is attached to the content side in the container 5 (FIG. 11). Thereafter, the driving of the end processing cylinder device 40 is stopped and the cylinder device 30 is operated (FIG. 12), and the rotating roller 10 moves counterclockwise while moving counterclockwise, and approximately in the center of the container 5. The contents surface 6a is leveled until it is positioned at the part (FIG. 13). Next, when the vertical movement mechanism 20 is operated, the table 22 on which the container 5 is placed descends and returns to the initial position.
By the above operation, the rotating roller 10 leveles the contents 6 by reciprocating at least once on the contents surface 6a. The operation is different from the conventional case of scraping and leveling off the surplus contents, and the contents 6 are pushed into the container 5 by the rotating roller 10 so as to level the contents. The contents can be well leveled, and the contents 6 are not scattered to the outside or the contents 6 do not adhere to the opening edge of the container 5, so that there is almost no possibility of causing a sealing failure or the like.

以上、本発明の実施形態を詳細に説明したが、本発明は前記実施形態に限るものでなく、その技術的思想の範囲内で種々の設計変更が可能である。
たとえば、前記実施形態では回転体の回転駆動手段としてラックピニオン機構を採用したが、ラックピニオン機構に代えて回転ローラ10の回転駆動をサーボモータにより行うようにしてもよい。その場合は、取付ジグ12にサーボモータと回転ローラ10を固定して回転ローラユニット15を構成するとよい。
前記構成とすることにより、回転ローラ10をサーボモータにより直接回転駆動するので、ラックギア16とピニオンギア14が不要となり、当該表面処理装置がコンパクトになり、且つ回転ローラ10の回転方向・回転速度をより細かく任意に制御することができるので、内容物6に応じたより適正な均し作業を行うことができる。また、他の実施形態においても、回転ローラ10が容器5に対して回転しながらスライドして容器5内の一方端部又は近傍部に達し、スライドを停止し、スライドを停止したまま回転ローラ10を同方向に一時回転させる際、サーボモータにより回転ローラ10の回転方向・回転速度をより細かく任意に制御することが可能となり、端部側に位置する粘稠物が回転ローラ10の周面に付着するのを効果的に防止することができる。
Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various design changes can be made within the scope of the technical idea.
For example, although the rack and pinion mechanism is employed as the rotation driving means of the rotating body in the above embodiment, the rotation roller 10 may be driven to rotate by a servo motor instead of the rack and pinion mechanism. In that case, the rotating roller unit 15 may be configured by fixing the servo motor and the rotating roller 10 to the mounting jig 12.
With this configuration, the rotating roller 10 is directly rotated by a servo motor, so that the rack gear 16 and the pinion gear 14 are not required, the surface treatment apparatus becomes compact, and the rotating direction and rotating speed of the rotating roller 10 are increased. Since it can be controlled more finely and arbitrarily, a more appropriate leveling operation according to the contents 6 can be performed. In another embodiment, the rotating roller 10 slides while rotating with respect to the container 5 to reach one end or the vicinity in the container 5, stops the sliding, and the rotating roller 10 with the sliding stopped. Are temporarily rotated in the same direction, it becomes possible to control the rotation direction and rotation speed of the rotating roller 10 more finely and arbitrarily by the servo motor, and the viscous material located on the end side is formed on the peripheral surface of the rotating roller 10. Adhesion can be effectively prevented.

尚、前述した容器5を上下動させる位置調整手段としての上下動機構20をシリンダ装置30に取り付けて、回転ローラユニット15側を上下動させてもよい。この場合、ピニオンギア14及びラックギア16を噛み合わせた状態、且つ、ラックギア16とシリンダ装置30を図示しない連結部材等を用いて水平方向には相対移動可能に上下方向には一体移動可能に連結させておき、回転ローラユニット15、ラックギア16及びシリンダ装置30を上下動機構によって一体として上昇又は下降させる。または、ラックギア16は所定位置に固定して、回転ローラユニット15とシリンダ装置30を一体に上昇又は下降させるようにしてもよい。
また、複数の上下動機構を併用し、容器5を上昇させると共に、回転ローラユニット15、ラックギア16及びシリンダ装置30を下降させて、回転ローラ10と内容物表面6aを接触状態とすることも可能である。
また、本実施形態においては、回転ローラ10が取り付けられている回転ローラユニット15をシリンダ装置30によってスライドさせているが、容器5をスライドさせてもよい。この場合、容器5を上下動させる位置調整手段としての上下動機構20にスライド手段となるシリンダ装置を取り付けて容器5をスライドさせるとよい。また、複数のスライド手段を併用し、回転ローラユニット15と容器5を同時にスライドさせることも可能である。
また、前記実施形態において、回転ローラ10の周速度を回転ローラのスライド速度よりも速くした方が均し効果が向上し望ましいが、スライド速度と同速であってもよい。
さらに、前記実施形態では回転体として、その周面が軸方向両端先細りの太鼓状に形成された回転ローラ10を採用したが、容器5の形状に応じて円柱状の回転ローラや球状あるいは楕円体の回転体も採用可能である。
Note that the above-described vertical movement mechanism 20 as a position adjusting means for moving the container 5 up and down may be attached to the cylinder device 30 to move the rotary roller unit 15 side up and down. In this case, the pinion gear 14 and the rack gear 16 are engaged with each other, and the rack gear 16 and the cylinder device 30 are connected so as to be relatively movable in the horizontal direction and integrally movable in the vertical direction using a connecting member or the like (not shown). The rotary roller unit 15, the rack gear 16, and the cylinder device 30 are raised or lowered together by the vertical movement mechanism. Alternatively, the rack gear 16 may be fixed at a predetermined position, and the rotating roller unit 15 and the cylinder device 30 may be raised or lowered together.
Further, a plurality of vertical movement mechanisms can be used together to raise the container 5 and lower the rotating roller unit 15, the rack gear 16, and the cylinder device 30 to bring the rotating roller 10 and the content surface 6a into contact with each other. It is.
Moreover, in this embodiment, although the rotation roller unit 15 to which the rotation roller 10 is attached is slid by the cylinder device 30, the container 5 may be slid. In this case, it is preferable to attach the cylinder device serving as the sliding means to the vertical movement mechanism 20 as the position adjusting means for moving the container 5 up and down and slide the container 5. It is also possible to use a plurality of slide means together and slide the rotating roller unit 15 and the container 5 at the same time.
Further, in the above-described embodiment, it is desirable to make the circumferential speed of the rotating roller 10 faster than the sliding speed of the rotating roller because the leveling effect is improved, but it may be the same as the sliding speed.
Furthermore, in the above embodiment, the rotating roller 10 is used as the rotating body. The rotating surface 10 is formed in a drum shape whose outer circumferential surface is tapered at both ends in the axial direction. It is also possible to adopt a rotating body.

本発明の内容物表面処理方法および表面処理装置は、プラスチック容器や金属缶等の特に広口の容器にクリームやバター、ベビーフード、味噌、畜肉加工品等の粘稠・粘性物や粒状或いは薄片状の固形物を含み、内容物表面に凸凹やツノが生じやすい内容物を充填した場合の表面均しに好適であり、それらの内容物の充填密封ラインに容易に適用できる。   The content surface treatment method and the surface treatment apparatus of the present invention are viscous or viscous, such as cream, butter, baby food, miso, processed meat products, granular or flake form, particularly in wide-mouth containers such as plastic containers and metal cans. It is suitable for surface leveling when the contents surface is filled with contents that are likely to cause unevenness and horns, and can be easily applied to a filling and sealing line for these contents.

1、1A 内容物の表面処理装置
5 容器
6 内容物
7a 一方端部
7b 他方端部
10 回転ローラ
11 回転軸
12 取付ジグ
14 ピニオンギア
15 回転ローラユニット
16 ラックギア
20 上下動機構
21、31、41 シリンダロッド
30 シリンダ装置
40 端部処理用シリンダ装置
DESCRIPTION OF SYMBOLS 1, 1A Contents surface treatment apparatus 5 Container 6 Contents 7a One end 7b The other end 10 Rotating roller 11 Rotating shaft 12 Mounting jig 14 Pinion gear 15 Rotating roller unit 16 Rack gear 20 Vertical movement mechanism 21, 31, 41 Cylinder Rod 30 Cylinder device 40 End processing cylinder device

Claims (8)

容器内の内容物表面に回転体の周面の一部が接触するように配置させた後、該回転体を前記内容物表面に沿ってスライドさせながら、スライド方向で噛み込むように回転させて内容物表面を均すようにしたことを特徴とする容器に充填された内容物の表面処理方法。   After placing the rotating body so that a part of the peripheral surface of the rotating body contacts the surface of the contents in the container, the rotating body is rotated so as to be bitten in the sliding direction while sliding along the surface of the contents. A surface treatment method for a content filled in a container, characterized by leveling the surface of the content. 前記回転体を内容物表面に沿って往復動させることを特徴とする請求項1に記載の内容物の表面処理方法。   The surface treatment method for contents according to claim 1, wherein the rotating body is reciprocated along the contents surface. 前記回転体の回転周速度をスライド速度よりも速くしたことを特徴とする請求項1又は2に記載の内容物の表面処理方法。   The surface treatment method for contents according to claim 1 or 2, wherein a rotational peripheral speed of the rotating body is made faster than a slide speed. 前記回転体が容器内の一方端部若しくは他方端部又はそれら近傍部の少なくとも一部に達したとき、スライドを停止後に該回転体を同方向に一時回転させることを特徴とする請求項2又は3に記載の内容物の表面処理方法。   The rotating body is temporarily rotated in the same direction after stopping the slide when the rotating body reaches at least a part of one end or the other end of the container or the vicinity thereof. 4. A surface treatment method for a content according to item 3. 内容物表面に接触して内容物表面を均す回転体、該回転体の周面一部が容器内の内容物表面に接触した状態とする位置調整手段、前記回転体を内容物表面に沿ってスライドさせるスライド手段、前記回転体をスライド方向で噛み込むように回転させる回転駆動手段からなることを特徴とする容器に充填された内容物の表面処理装置。   A rotating body that contacts the contents surface and leveles the contents surface, a position adjusting means for bringing a part of the peripheral surface of the rotating body into contact with the contents surface in the container, and the rotating body along the contents surface A surface treatment apparatus for a content filled in a container, comprising: a sliding means for sliding and a rotation driving means for rotating the rotating body so as to bite in the sliding direction. 前記回転体が容器内の開口部に配置可能な軸方向長さを有する回転ローラであり、前記スライド手段が前記回転ローラを回転自在に軸受した回転ローラユニットをシリンダロッドに固定してなるシリンダ装置であり、前記位置調整手段が容器を移動させる上下動機構であり、前記回転駆動手段が前記回転ローラに回転軸と同心となるよう固定されたピニオンギア、及びラックギアとの組合せからなることを特徴とする請求項5に記載の内容物の表面処理装置。   A cylinder device in which the rotating body is a rotating roller having an axial length that can be disposed at an opening in a container, and a rotating roller unit in which the sliding means rotatably supports the rotating roller is fixed to a cylinder rod. The position adjusting means is a vertical movement mechanism for moving the container, and the rotation driving means is composed of a combination of a pinion gear fixed to the rotation roller so as to be concentric with a rotation shaft, and a rack gear. The surface treatment apparatus for contents according to claim 5. 前記ラックギアを前記スライド手段に沿って変位させて、容器内の一方端部若しくは他方端部又はそれら近傍部の少なくとも一部で前記回転ローラを空回りさせて端面処理を行うための端面処理ラックギア変位手段を有してなることを特徴とする請求項6に記載の表面処理装置。   End surface processing rack gear displacement means for performing end surface processing by displacing the rack gear along the slide means and causing the rotating roller to idle at at least a part of one end, the other end or the vicinity thereof in the container. The surface treatment apparatus according to claim 6, comprising: 前記回転駆動手段がサーボモータであることを特徴とする請求項5に記載の表面処理装置。   The surface treatment apparatus according to claim 5, wherein the rotation driving unit is a servo motor.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0116722B2 (en) * 1981-03-13 1989-03-27 Pola Kasei Kogyo Kk
JPH03221182A (en) * 1990-01-26 1991-09-30 Asahi Eng Co Ltd Apparatus for scraping off viscous material
JPH0685204U (en) * 1993-05-20 1994-12-06 株式会社資生堂 Nozzle for cream filling machine
JPH0986501A (en) * 1995-09-20 1997-03-31 Kyoto Seisakusho:Kk Method for smoothing contents of packaging bag
JP2006282280A (en) * 2005-03-11 2006-10-19 Shikoku Kakoki Co Ltd Rotary type filling valve

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0116722B2 (en) * 1981-03-13 1989-03-27 Pola Kasei Kogyo Kk
JPH03221182A (en) * 1990-01-26 1991-09-30 Asahi Eng Co Ltd Apparatus for scraping off viscous material
JPH0685204U (en) * 1993-05-20 1994-12-06 株式会社資生堂 Nozzle for cream filling machine
JPH0986501A (en) * 1995-09-20 1997-03-31 Kyoto Seisakusho:Kk Method for smoothing contents of packaging bag
JP2006282280A (en) * 2005-03-11 2006-10-19 Shikoku Kakoki Co Ltd Rotary type filling valve

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