JP2013139049A - Method and device for controlling measuring of thick steel plate - Google Patents

Method and device for controlling measuring of thick steel plate Download PDF

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JP2013139049A
JP2013139049A JP2012050343A JP2012050343A JP2013139049A JP 2013139049 A JP2013139049 A JP 2013139049A JP 2012050343 A JP2012050343 A JP 2012050343A JP 2012050343 A JP2012050343 A JP 2012050343A JP 2013139049 A JP2013139049 A JP 2013139049A
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steel plate
thick steel
product
thickness
plate
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JP5966454B2 (en
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Yukihiro Okada
行弘 岡田
Taiki Miyano
太基 宮野
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JFE Steel Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a method for controlling measuring of a thick steel plate which can suppress a thick steel plate from being manufactured with a plate thickness failure, and to provide a device for controlling measuring of a thick steel plate.SOLUTION: A shearing calculator of a measuring control system obtains plate thickness measurement values of a post-rolled thick steel plate, determines allocation of extra lengths of a top and a bottom of the thick steel plate based on the plate thickness measurement values and product plate thickness tolerances and cuts extra-length parts of the top and the bottom of the thick steel plate to perfect product dimensions. Thus, extra-length parts of the top and the bottom are sheared while paying attention to a plate thickness failure point in each end of the thick steel plate, thereby suppressing a thick steel plate from being manufactured with a plate thickness failure.

Description

本発明は、厚板鋼板のトップ(先端部)およびボトム(尾端部)の余長を切断することによって、厚板鋼板を製品寸法に仕上げるための厚板鋼板の採寸制御方法および厚板鋼板の採寸制御装置に関するものである。   The present invention relates to a thick steel plate measuring control method and a thick steel plate for finishing a thick steel plate to a product size by cutting the extra length of the top (tip portion) and bottom (tail end) of the thick steel plate. The present invention relates to a measuring control device.

厚板鋼板の剪断ラインでは、厚板鋼板のトップクロップとボトムクロップとを予め粗切断装置で切断して下流に搬送し、サイドクロップを切断した後、厚板鋼板を回転させて直角度を調整して、仕上げ切断装置で製品寸法に切断する。ここで、粗切断装置でトップクロップとボトムクロップを切断する際には、まず、厚板鋼板の幅が製品幅以下になる部分を除外し、直角度を調整した後に、仕上げ切断装置で必要となる切り代(製品余長)と試材代とを残して不要な余長を切断する。このように、厚板鋼板の剪断ラインでは、予め粗切断装置で厚板鋼板の余長を切断し、その後仕上げ切断装置で厚板鋼板を製品寸法に切断する。これは、不要な余長を粗切断装置で切断しないと、その余長を仕上げ切断装置で切断しなければならなくなり、厚板剪断ラインの能率が落ちてしまうためである。また、厚板鋼板にキャンバーがある場合には、厚板鋼板を長手方向に分割する中切りを行い、分割した各厚板鋼板につき直角度を調整して製品幅を確保する。その場合には、仕上げ切断装置で必要となる切り代を考慮して、粗切断装置でのトップクロップとボトムクロップの切断量を決定する。   In the thick steel plate shearing line, the top and bottom crops of the thick steel plate are cut in advance with a rough cutting device and conveyed downstream, and after the side crop is cut, the square steel plate is rotated to adjust the squareness. Then, it is cut into product dimensions with a finish cutting device. Here, when cutting the top crop and the bottom crop with a rough cutting device, first, remove the part where the width of the thick steel plate is less than the product width, adjust the squareness, and then necessary with the finishing cutting device The unnecessary surplus length is cut while leaving the cutting allowance (product surplus length) and the sample cost. Thus, in the thick steel plate shear line, the extra length of the thick steel plate is cut in advance with a rough cutting device, and then the thick steel plate is cut into product dimensions with a finish cutting device. This is because if the unnecessary extra length is not cut by the rough cutting device, the extra length must be cut by the finishing cutting device, and the efficiency of the thick plate shear line is reduced. When the thick steel plate has a camber, the thick steel plate is divided in the longitudinal direction, and the squareness is adjusted for each divided thick steel plate to ensure the product width. In that case, the amount of cutting of the top crop and the bottom crop in the rough cutting device is determined in consideration of the cutting allowance required in the finishing cutting device.

このように、厚板剪断ラインでは、厚板鋼板の板幅やキャンバーなどの平面形状を考慮して粗切断装置でのトップクロップとボトムクロップとの切断量を決定している。なお、特許文献1には、長手方向に板厚が変わるLP鋼板から製品寸法を確保するために、トップクロップの切断位置を決定する方法が開示されている。   As described above, in the thick plate shearing line, the cutting amount of the top crop and the bottom crop in the rough cutting apparatus is determined in consideration of the plate width of the thick plate steel plate and the planar shape such as the camber. Patent Document 1 discloses a method for determining a cutting position of a top crop in order to ensure product dimensions from an LP steel plate whose thickness changes in the longitudinal direction.

特許第4323736号公報Japanese Patent No. 4323736

ところで、実操業上では、厚板鋼板の端部には板厚が予定より薄かったり厚かったりする板厚不良が発生する場合がある。すなわち、厚板鋼板を圧延する際に、荷重予測誤差などにより設定圧下位置が適正でなかった場合に、厚板鋼板の先端部を噛み込む際に圧延機の圧延ロールが反力で持ち上がって板厚が厚くなったり、持ち上がった圧延ロールが元に戻る際に押し付け過ぎて板厚が薄くなったりするなど、板厚制御の遅れで鋼板端部に板厚誤差が生じる場合がある。そして、板厚が予定より公差を超えて薄い場合には製品は不合格になる。また、板厚が予定より公差を超えて厚い場合には、薄くする減厚手入れを必要としたり製品が不合格になったりする。いずれにしても、板厚不良が発生すると損害が生じることになる。   By the way, in actual operation, there may be a case where a plate thickness defect occurs in which the plate thickness is thinner or thicker than expected at the end of the thick plate steel plate. That is, when rolling a thick steel plate, if the set reduction position is not appropriate due to a load prediction error or the like, the rolling roll of the rolling mill is lifted by the reaction force when biting the tip of the thick steel plate. In some cases, a plate thickness error may occur in the end portion of the steel plate due to a delay in the plate thickness control, such as when the thickness is increased, or when the lifted roll is returned to its original state, it is pressed too much to reduce the plate thickness. And if the plate thickness is thinner than planned, it will be rejected. Also, if the plate thickness is thicker than expected, the thickness may be reduced and maintenance may be rejected. In any case, if a plate thickness defect occurs, damage will occur.

そのような板厚不良箇所が厚板鋼板の端部にあった場合に、該当箇所を余長として切断できれば、損害が発生することを抑制できる。しかしながら、従来は、厚板鋼板の板厚を考慮せずに、トップ側の余長とボトム側の余長との切断量を決定しているため、厚板鋼板端部の板厚不良箇所が製品部分にかかり不合格になる場合があった。   When such a defective plate thickness portion is located at the end of the thick steel plate, if the corresponding portion can be cut with a surplus length, the occurrence of damage can be suppressed. However, in the past, the cutting amount of the extra length on the top side and the extra length on the bottom side is determined without considering the thickness of the thick steel plate. There was a case where the product part was rejected.

本発明は、上記課題に鑑みてなされたものであって、その目的は、板厚不良の厚板鋼板が製造されることを抑制可能な厚板鋼板の採寸制御方法および厚板鋼板の採寸制御装置を提供することにある。   The present invention has been made in view of the above problems, and its purpose is to control a measuring method of a thick steel plate and a measuring control of the thick steel plate that can suppress the production of a thick steel plate having a poor thickness. To provide an apparatus.

上記課題を解決し、目的を達成するために、本発明に係る厚板鋼板の採寸制御方法は、厚板鋼板のトップおよびボトムの余長を切断し製品寸法に仕上げるための厚板鋼板の採寸制御方法であって、圧延後の前記厚板鋼板の板厚実績値を取得するステップと、前記板厚実績値と製品板厚公差とに基づいて、前記厚板鋼板のトップおよびボトムの余長の配分を決定するステップと、を含むことを特徴とする。   In order to solve the above-mentioned problems and achieve the object, the method for controlling the measurement of a thick steel plate according to the present invention measures the measurement of the thick steel plate to cut the extra length of the top and bottom of the thick steel plate to finish the product dimensions. It is a control method, and based on the step of obtaining the actual plate thickness value of the thick steel plate after rolling, and the actual plate thickness value and the product thickness tolerance, the extra lengths of the top and bottom of the thick steel plate And determining the distribution of.

また、本発明に係る厚板鋼板の採寸制御方法は、上記発明において、圧延後の前記厚板鋼板の温度実績値を取得するステップと、前記温度実績値と鋼板温度公差とに基づいて、前記厚板鋼板のトップおよびボトムの余長の配分を決定するステップと、を含むことを特徴とする。   Further, in the above invention, the measurement control method of the thick steel plate according to the present invention is based on the step of obtaining the actual temperature value of the thick steel plate after rolling, and the actual temperature value and the steel plate temperature tolerance. Determining the distribution of the extra length of the top and bottom of the thick steel plate.

また、本発明に係る厚板鋼板の採寸制御方法は、上記発明において、前記板厚実績値は熱間板厚計により測定された熱間板厚実績値であり、決定された前記厚板鋼板のトップおよびボトムの余長の配分に基づいて、前記厚板鋼板のトップおよびボトムを切断した後に、冷間板厚計により測定された冷間板厚実績値を取得するステップと、前記冷間板厚実績値と製品板厚公差とに基づいて、製品余長を決定するステップと、を含むことを特徴とする。   Further, in the measurement control method for a thick steel plate according to the present invention, in the above invention, the actual plate thickness value is a hot plate thickness actual value measured by a hot plate thickness meter, and the determined thick steel plate is determined. Obtaining a cold sheet thickness actual value measured by a cold sheet thickness meter after cutting the top and bottom of the thick sheet steel based on the distribution of the surplus length of the top and bottom of the Determining a product surplus length based on the actual thickness value and the product thickness tolerance.

また、本発明に係る厚板鋼板の採寸制御装置は、厚板鋼板のトップおよびボトムの余長を切断し製品寸法に仕上げるための厚板鋼板の採寸制御装置であって、圧延後の前記厚板鋼板の板厚実績値を取得する手段と、前記板厚実績値と製品板厚公差とに基づいて、前記厚板鋼板のトップおよびボトムの余長の配分を決定する手段と、を備えることを特徴とする。   Further, the measuring control device for a thick steel plate according to the present invention is a measuring control device for a thick steel plate for cutting the extra lengths of the top and bottom of the thick steel plate to finish the product, and the thickness after rolling. Means for obtaining the plate thickness actual value of the plate steel plate, and means for determining the distribution of the extra length of the top and bottom of the plate steel plate based on the plate thickness actual value and the product plate thickness tolerance. It is characterized by.

また、本発明に係る厚板鋼板の採寸制御装置は、上記発明において、圧延後の前記厚板鋼板の温度実績値を取得する手段と、前記温度実績値と鋼板温度公差とに基づいて、前記厚板鋼板のトップおよびボトムの余長の配分を決定する手段と、を備えることを特徴とする。   Further, in the above invention, the measuring control device for a thick steel plate according to the present invention is based on the means for obtaining the actual temperature value of the thick steel plate after rolling, and the actual temperature value and the steel plate temperature tolerance. Means for determining the distribution of the extra length of the top and bottom of the thick steel plate.

また、本発明に係る厚板鋼板の採寸制御装置は、上記発明において、前記板厚実績値は熱間板厚計により測定された熱間板厚実績値であり、決定された前記厚板鋼板のトップおよびボトムの余長の配分に基づいて、前記厚板鋼板のトップおよびボトムを切断した後に、冷間板厚計により測定された冷間板厚実績値を取得する手段と、前記冷間板厚実績値と製品板厚公差とに基づいて、製品余長を決定する手段と、を備えることを特徴とする。   Further, in the measurement control apparatus for a thick steel plate according to the present invention, in the above invention, the actual plate thickness value is an actual hot plate thickness value measured by a hot plate thickness meter, and the determined thick steel plate Means for obtaining a cold plate thickness actual value measured by a cold plate thickness meter after cutting the top and bottom of the thick plate steel plate based on the distribution of the surplus length of the top and bottom of the Means for determining a product surplus length based on the actual thickness value and the product thickness tolerance.

本発明に係る厚板鋼板の採寸制御方法および厚板鋼板の採寸制御装置によれば、厚板鋼板の端部の板厚不良箇所を考慮して厚板鋼板のトップおよびボトムの余長を配分して切断量を決定するので、板厚不良の厚板鋼板が製造されることを抑制できる。   According to the measuring control method and apparatus for controlling a thick steel plate according to the present invention, the extra lengths of the top and bottom of the thick steel plate are allocated in consideration of the defective thickness portion at the end of the thick steel plate. Since the cutting amount is determined, it is possible to suppress the production of a thick steel plate having a poor thickness.

図1は、本発明の一実施形態に係る採寸制御システムの構成を示す模式図である。FIG. 1 is a schematic diagram showing a configuration of a measuring control system according to an embodiment of the present invention. 図2は、本発明の一実施形態に係る採寸制御処理の流れを示すフローチャートである。FIG. 2 is a flowchart showing the flow of the measurement control process according to the embodiment of the present invention. 図3は、本発明の一実施形態に係る採寸制御処理におけるトップクロップおよびボトムクロップの切断量の算出方法を説明するための図である。FIG. 3 is a view for explaining a calculation method of the cutting amounts of the top crop and the bottom crop in the measurement control process according to the embodiment of the present invention. 図4は、本発明の一実施形態に係る採寸制御処理におけるトップクロップおよびボトムクロップの切断量の算出方法を説明するための図である。FIG. 4 is a view for explaining a calculation method of the cutting amounts of the top crop and the bottom crop in the measurement control process according to the embodiment of the present invention. 図5は、本発明の一実施形態に係る採寸制御処理における製品余長の切断量の算出方法を説明するための図である。FIG. 5 is a diagram for explaining a method of calculating the cutting amount of the product surplus length in the measurement control process according to the embodiment of the present invention. 図6は、本発明の一実施形態に係る採寸制御処理における製品余長の切断量の修正方法を説明するための図である。FIG. 6 is a diagram for explaining a method of correcting the cutting amount of the product surplus length in the measurement control process according to one embodiment of the present invention. 図7は、本発明の第2の実施形態に係る採寸制御システムの構成を示す模式図である。FIG. 7 is a schematic diagram showing a configuration of a measuring control system according to the second embodiment of the present invention. 図8は、本発明の第2の実施形態に係る採寸制御処理の流れを示すフローチャートである。FIG. 8 is a flowchart showing the flow of the measurement control process according to the second embodiment of the present invention. 図9は、本発明の第2の実施形態に係る採寸制御処理におけるトップクロップおよびボトムクロップの切断量の修正方法を説明するための図である。FIG. 9 is a diagram for explaining a method of correcting the cutting amount of the top crop and the bottom crop in the measurement control process according to the second embodiment of the present invention. 図10は、本発明の第2の実施形態に係る採寸制御処理におけるトップクロップおよびボトムクロップの切断量の修正方法を説明するための図である。FIG. 10 is a diagram for explaining a method of correcting the cutting amount of the top crop and the bottom crop in the measurement control process according to the second embodiment of the present invention.

以下、図面を参照して、本発明の一実施形態について説明する。なお、この実施の形態により本発明が限定されるものではない。また、図面の記載において、同一部分には同一の符号を付して示している。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In addition, this invention is not limited by this embodiment. Moreover, in description of drawing, the same code | symbol is attached | subjected and shown to the same part.

(第1の実施形態)
〔採寸制御システムの構成〕
始めに、図1を参照して、本発明の一実施形態である採寸制御システムの構成について説明する。
(First embodiment)
[Configuration of measuring control system]
First, with reference to FIG. 1, the structure of the measuring control system which is one Embodiment of this invention is demonstrated.

図1は、本発明の一実施形態である採寸制御システムの構成を示す模式図である。図1に示すように、本発明の一実施形態に係る採寸制御システム1は、圧延機11と、加熱炉12と、熱間板厚計13と、圧延計算機14と、冷却床15と、粗切断装置16と、サイドクロップ切断装置17と、冷間板厚計18と、剪断計算機19と、仕上げ切断装置20とを有する。   FIG. 1 is a schematic diagram showing a configuration of a measuring control system according to an embodiment of the present invention. As shown in FIG. 1, a measuring control system 1 according to an embodiment of the present invention includes a rolling mill 11, a heating furnace 12, a hot plate thickness meter 13, a rolling calculator 14, a cooling bed 15, and a rough floor. It has a cutting device 16, a side crop cutting device 17, a cold plate thickness gauge 18, a shear calculator 19, and a finish cutting device 20.

圧延機11は、回転させた圧延ロール111間に加熱炉12で高温になった鋼材を通して板厚を圧下減少させる熱間圧延を行い、熱間板厚計13は、熱間圧延された鋼材の板厚を測定してその板厚実績値を圧延計算機14に通知する。圧延計算機14は、圧延機11での板厚制御のための板厚目標値を算出する。冷却床15は、熱間圧延された鋼材を冷却して厚板鋼板とする。粗切断装置16は、厚板鋼板のトップクロップとボトムクロップを切断し、サイドクロップ切断装置17は厚板鋼板のサイドクロップを切断する。冷間板厚計18は、冷却された厚板鋼板の板厚を測定してその冷間板厚実績値を剪断計算機19に通知する。仕上げ切断装置20は、厚板鋼板の製品余長を切断し、厚板鋼板を製品寸法に仕上げる。剪断計算機19は、本発明に係る採寸制御装置を構成するものであり、CPU等の演算処理装置によって構成されている。剪断計算機19は、図示しないROMに格納されている処理プログラムをRAM内にロードして実行することにより、後述するように、本実施の形態の採寸制御処理を行なって、粗切断装置16および仕上げ切断装置20での厚板鋼板の切断量を決定する。   The rolling mill 11 performs hot rolling to reduce the sheet thickness through the steel material that has been heated in the heating furnace 12 between the rotating rolling rolls 111, and the hot sheet thickness meter 13 is used for the hot-rolled steel material. The sheet thickness is measured and the actual sheet thickness value is notified to the rolling calculator 14. The rolling calculator 14 calculates a target thickness value for controlling the thickness in the rolling mill 11. The cooling floor 15 cools the hot-rolled steel material into a thick steel plate. The rough cutting device 16 cuts the top and bottom crops of the thick steel plate, and the side crop cutting device 17 cuts the side crop of the thick steel plate. The cold plate thickness gauge 18 measures the plate thickness of the cooled thick plate steel plate and notifies the shear calculator 19 of the actual cold plate thickness value. The finish cutting apparatus 20 cuts the product length of the thick steel plate and finishes the thick steel plate to the product dimensions. The shear calculator 19 constitutes a measuring control device according to the present invention, and is constituted by an arithmetic processing device such as a CPU. As will be described later, the shear calculator 19 loads the processing program stored in the ROM (not shown) into the RAM and executes it, thereby performing the measurement control processing of the present embodiment, and the rough cutting device 16 and finishing. The cutting amount of the thick steel plate with the cutting device 20 is determined.

〔採寸制御処理〕
以上の構成を有する採寸制御システム1では、剪断計算機19が、以下に示す採寸制御処理を実行することによって、厚板鋼板の端部の板厚不良箇所を考慮して厚板鋼板のトップおよびボトムの余長を配分して切断量を決定する。以下、図2に示すフローチャートを参照して、この採寸制御処理を実行する際の剪断計算機19の動作について説明する。
[Measurement control processing]
In the measuring control system 1 having the above configuration, the shear calculator 19 executes the measuring control process shown below, so that the top and bottom of the thick steel plate are considered in consideration of the plate thickness defect portion at the end of the thick steel plate. The amount of cutting is determined by allocating the surplus length. Hereinafter, with reference to the flowchart shown in FIG. 2, the operation of the shear calculator 19 when executing the measuring control process will be described.

図2に示すフローチャートは、剪断計算機19に対して採寸制御処理の実行指示が入力されたタイミングで開始となり、採寸制御処理はステップS1の処理に進む。   The flowchart shown in FIG. 2 starts at the timing when an instruction to execute the measurement control process is input to the shear calculator 19, and the measurement control process proceeds to the process of step S1.

ステップS1の処理では、剪断計算機19は、圧延計算機14から板厚実績値(熱間板厚実績値)を取得する。これにより、ステップS1の処理は完了し、採寸制御処理はステップS2の処理に進む。   In the process of step S <b> 1, the shear calculator 19 obtains a plate thickness actual value (hot plate thickness actual value) from the rolling calculator 14. Thereby, the process of step S1 is completed and the measurement control process proceeds to the process of step S2.

ステップS2の処理では、剪断計算機19は、まず、トップクロップの切断量とボトムクロップの切断量を算出する処理を行なう。図3はこのときの切断量の算出方法を説明するための図であり、併せて、後述する板厚実績値を例示している。図3に示すように、剪断計算機19は、まず、厚板鋼板の製品幅以下の部分(a,a)を除き、厚板鋼板の直角度を調整した後に、製品寸法と仕上げ切断装置20で必要な切り代(製品余長)とを含めた部分bを確保して、残る不要な部分(余長)を、トップ側余長cとボトム側余長cとして配分する。したがって剪断計算機19は、トップクロップの切断量はa+cとし、ボトムクロップの切断量はa+cとして算出する。なお、トップクロップの切断量およびボトムクロップの切断量により、トップクロップ切断位置dおよびボトムクロップ切断位置dが決定される。これにより、ステップS2の処理は完了し、採寸制御処理はステップS3の処理に進む。 In the process of step S2, the shear calculator 19 first performs a process of calculating the cutting amount of the top crop and the cutting amount of the bottom crop. FIG. 3 is a diagram for explaining a method of calculating the cutting amount at this time, and also illustrates an actual thickness value to be described later. As shown in FIG. 3, the shear calculator 19 first adjusts the perpendicularity of the thick steel plate except for portions (a 1 , a 2 ) below the product width of the thick steel plate, and then determines the product dimensions and finish cutting device. At 20, a portion b including a necessary cutting allowance (product surplus length) is secured, and the remaining unnecessary portion (surplus length) is allocated as a top surplus length c 1 and a bottom surplus length c 2 . Therefore, the shear calculator 19 calculates the cutting amount of the top crop as a 1 + c 1 and the cutting amount of the bottom crop as a 2 + c 2 . Incidentally, the cutting amount of the cutting amount and bottom crop top crop top crop cutting position d 1 and bottom crop cutting position d 2 are determined. Thereby, the process of step S2 is completed and the measurement control process proceeds to the process of step S3.

ステップS3の処理では、剪断計算機19は、予め取得している製品の板厚の許容範囲を示す製品板厚公差ステップS1で取得した板厚実績値とに基づいて、トップ部とボトム部の公差判定を行なう。すなわち、ステップS2で確保した製品寸法と製品余長とを含めた部分bについて、より詳細には、トップクロップおよびボトムクロップの切断位置(d,d)の近傍について、板厚実績値が製品板厚公差の範囲内であるか否かを確認する処理を行なう。図3に例示する板厚実績値について、斜線網掛け部に示すように、製品寸法と製品余長とを含めた部分bに、製品板厚公差の範囲を外れる部分が含まれる場合には(ステップS3,No)、採寸制御処理はステップS4の処理に進む。一方、製品寸法と製品余長とを含めた部分bに、板厚が製品板厚公差の範囲を外れる部分がない場合には(ステップS3,Yes)、板厚不良箇所はないものとして、採寸制御処理はステップS5の処理に進む。 In the process of step S3, the shear calculator 19 determines the tolerance between the top part and the bottom part based on the sheet thickness actual value acquired in the product sheet thickness tolerance step S1 indicating the allowable thickness range of the product acquired in advance. Make a decision. That is, for the portion b including the product dimensions and the product surplus secured in step S2, more specifically, the sheet thickness actual value is obtained in the vicinity of the cutting positions (d 1 , d 2 ) of the top crop and the bottom crop. A process is performed to check whether the product thickness tolerance is within the range. As shown in the hatched portion of the actual thickness value illustrated in FIG. 3, when the portion b including the product dimension and the product surplus length includes a portion outside the range of the product thickness tolerance ( In step S3, No), the measurement control process proceeds to step S4. On the other hand, if the part b including the product dimension and the product surplus length does not have a part where the thickness is outside the range of the product thickness tolerance (step S3, Yes), it is determined that there is no defective thickness. The control process proceeds to step S5.

ステップS4の処理では、ステップS3の結果に基づいて、トップクロップの切断量とボトムクロップの切断量とを修正する処理を行なう。図4はこのときの切断量の修正方法を説明するための図である。図4に例示するように、剪断計算機19は、製品寸法と製品余長とを含めた部分bに、板厚が製品板厚公差の範囲を外れる部分がかからないように、製品寸法と製品余長とを含めた部分bを確保する位置を変更して、トップ側余長c’とボトム側余長c’との配分を修正する。このときには、c+cとc’+c’が等しくなるように配分を修正する。したがって、トップクロップの切断量はa+c’とし、ボトムクロップの切断量はa+c’として修正する。なお、修正されたトップクロップの切断量およびボトムクロップの切断量により、トップクロップ切断位置d’およびボトムクロップ切断位置d’が修正される。これにより、ステップS4の処理は完了し、採寸制御処理はステップS5の処理に進む。 In the process of step S4, a process of correcting the cutting amount of the top crop and the cutting amount of the bottom crop is performed based on the result of step S3. FIG. 4 is a diagram for explaining a method of correcting the cutting amount at this time. As illustrated in FIG. 4, the shear calculator 19 has a product dimension and a product surplus length so that a portion b including the product size and the product surplus length does not have a portion where the plate thickness is out of the product thickness tolerance range. The position of securing the portion b including the above is changed to correct the distribution of the top side surplus length c 1 ′ and the bottom side surplus length c 2 ′. At this time, the distribution is corrected so that c 1 + c 2 and c 1 '+ c 2 ' are equal. Accordingly, the cutting amount of the top crop is corrected as a 1 + c 1 ′, and the cutting amount of the bottom crop is corrected as a 2 + c 2 ′. The top crop cutting position d 1 ′ and the bottom crop cutting position d 2 ′ are corrected based on the corrected top crop cutting amount and bottom crop cutting amount. Thereby, the process of step S4 is completed, and the measurement control process proceeds to the process of step S5.

ステップS5の処理では、剪断計算機19がステップS2で算出したトップクロップおよびボトムクロップの切断量、あるいはステップS4で修正した場合には修正後のトップクロップおよびボトムクロップの切断量を粗切断装置16に通知して、粗切断装置16が厚板鋼板を切断する処理を行なう。これにより、ステップS5の処理は完了し、採寸制御処理はステップS6の処理に進む。   In the process of step S5, the cutting amount of the top crop and the bottom crop calculated by the shear calculator 19 in step S2 or, if corrected in step S4, the cut amount of the top crop and the bottom crop after correction is supplied to the rough cutting device 16. The rough cutting device 16 performs a process of cutting the thick steel plate. Thereby, the process of step S5 is completed and the measurement control process proceeds to the process of step S6.

ステップS6の処理では、剪断計算機19は、冷間板厚計18から、冷間板厚実績値を取得する。これにより、ステップS6の処理は完了し、採寸制御処理はステップS7の処理に進む。なお、冷間板厚計18により板厚を計測された厚板鋼板は、冷却床15により冷却された後であるため、ステップS6で取得される冷間板厚実績値は熱膨張の影響がなく、熱間板厚計13により計測された板厚実績値より製品になった際の寸法との誤差が小さい。またこの厚板鋼板は、粗切断装置16およびサイドクロップ切断装置17によりクロップを切断され、製品寸法に製品余長を加えたサイズになっている。   In the process of step S <b> 6, the shear calculator 19 acquires the cold plate thickness actual value from the cold plate thickness meter 18. Thereby, the process of step S6 is completed and the measurement control process proceeds to the process of step S7. In addition, since the thick steel plate whose thickness is measured by the cold thickness meter 18 is after being cooled by the cooling floor 15, the actual cold plate thickness obtained in step S6 is influenced by thermal expansion. There is little error with the dimension when it becomes a product than the plate thickness actual value measured by the hot plate thickness meter 13. Further, the thick steel plate is cut by the rough cutting device 16 and the side crop cutting device 17 and has a size obtained by adding the product extra length to the product dimensions.

ステップS7の処理では、剪断計算機19は、製品余長の切断量を算出する処理を行なう。図5はこのときの切断量の算出方法を説明するための図である。図5に示すように、剪断計算機19は、製品寸法の製品部分eを確保して、トップ側製品余長fとボトム側製品余長fとして製品余長を配分する。このようにして剪断計算機19は、トップ側製品余長の切断量はfとし、ボトム側製品余長の切断量はfとして算出する。なお、トップ側製品余長の切断量およびボトム側製品余長の切断量により、トップ側仕上げ切断位置gおよびボトム側仕上げ切断位置gが決定される。これにより、ステップS7の処理は完了し、採寸制御処理はステップS8の処理に進む。 In the process of step S7, the shear calculator 19 performs a process of calculating the cutting amount of the product extra length. FIG. 5 is a diagram for explaining a cutting amount calculation method at this time. As shown in FIG. 5, the shear calculator 19 secures a product portion e of product dimensions, and distributes the product surplus length as a top product surplus length f 1 and a bottom product surplus length f 2 . Thus, the shear calculator 19 calculates the cutting amount of the top product surplus length as f 1 and the cutting amount of the bottom product surplus length as f 2 . Incidentally, the cutting amount and the cutting amount of bottom product excess length of the top side products extra length top side finishing cutting position g 1 and bottom finishing cutting position g 2 are determined. Thereby, the process of step S7 is completed and the measurement control process proceeds to the process of step S8.

ステップS8の処理では、剪断計算機19はステップS3と同様に、予め取得している製品の板厚の許容範囲を示す製品板厚公差と、ステップS6で取得した冷間板厚実績値とに基づいて、トップ部とボトム部の公差判定を行なう。すなわち、ステップS7で確保した製品部分eについて、より詳細には、トップ側およびボトム側仕上げ切断位置(g,g)の近傍について、冷間板厚実績値が製品板厚公差の範囲内であるか否かを確認する処理を行なう。図5に例示される冷間板厚実績値について、斜線網掛け部に示すように、製品部分eに、板厚が製品板厚公差の範囲を外れる部分がかかっている場合には(ステップS8,No)、採寸制御処理はステップS9の処理に進む。一方、製品部分eに、板厚が製品板厚公差の範囲を外れる部分がない場合には(ステップS8,Yes)、板厚不良箇所はなしとして、採寸制御処理はステップS10の処理に進む。 In the process of step S8, the shear calculator 19 is based on the product plate thickness tolerance indicating the allowable plate thickness range of the product acquired in advance and the cold plate thickness actual value acquired in step S6, as in step S3. To determine the tolerance of the top and bottom. That is, for the product portion e secured in step S7, more specifically, the actual cold plate thickness value is within the range of the product plate thickness tolerance in the vicinity of the top side and bottom side finish cutting positions (g 1 , g 2 ). The process which confirms whether it is is performed. With respect to the actual cold plate thickness illustrated in FIG. 5, as shown in the hatched portion, when the product portion e has a portion where the plate thickness is outside the range of the product plate thickness tolerance (step S8). , No), the measurement control process proceeds to step S9. On the other hand, if the product portion e does not have a portion where the plate thickness is out of the range of the product plate thickness tolerance (step S8, Yes), it is determined that there is no defective plate thickness, and the measurement control process proceeds to the process of step S10.

ステップS9の処理では、ステップS8の結果に基づいて、トップ側製品余長の切断量とボトム側製品余長の切断量とを修正する処理を行なう。図6はこのときの切断量の修正方法を説明するための図である。図6に例示するように、剪断計算機19は、製品部分eに、板厚が製品板厚公差の範囲を外れる部分がかからないように、製品寸法の製品部分eを確保する位置を変更して、トップ側製品余長f’とボトム側製品余長f’との配分を修正する。このときには、f+fとf’+f’が等しくなるように配分を修正する。このようにして剪断計算機19は、トップ側製品余長の切断量はf’とし、ボトム側製品余長の切断量はf’として修正する。なお、修正されたトップ側製品余長の切断量およびボトム側製品余長の切断量により、トップ側仕上げ切断位置g’およびボトム側仕上げ切断位置g’が修正される。これにより、ステップS9の処理は完了し、採寸制御処理はステップS10の処理に進む。 In the process of step S9, based on the result of step S8, a process of correcting the cutting amount of the top product surplus length and the cutting amount of the bottom product surplus length is performed. FIG. 6 is a diagram for explaining a method of correcting the cutting amount at this time. As illustrated in FIG. 6, the shear calculator 19 changes the position for securing the product portion e of the product dimensions so that the product portion e does not have a portion where the plate thickness is out of the range of the product plate thickness tolerance. The distribution of the top product surplus length f 1 ′ and the bottom product surplus length f 2 ′ is corrected. At this time, the distribution is corrected so that f 1 + f 2 and f 1 '+ f 2 ' are equal. In this way, the shear calculator 19 corrects the cutting amount of the top product surplus length as f 1 ′ and the cutting amount of the bottom product surplus length as f 2 ′. It should be noted that the top-side finished cutting position g 1 ′ and the bottom-side finished cutting position g 2 ′ are corrected according to the corrected cut amount of the top product surplus length and the cut amount of the bottom product surplus length. Thereby, the process of step S9 is completed, and the measurement control process proceeds to the process of step S10.

ステップS10の処理では、剪断計算機19がステップS7で算出したトップ側製品余長およびボトム側製品余長の切断量、あるいはステップS9で修正した場合には修正後のトップ側製品余長およびボトム側製品余長の切断量を仕上げ切断装置20に通知して、仕上げ切断装置20が厚板鋼板をトップ側およびボトム側仕上げ切断位置(g’,g2’)で切断して製品寸法に仕上げる処理を行なう。これにより、ステップS10の処理は完了し、一連の採寸制御処理は終了する。 In the process of step S10, the cutting amount of the top product surplus length and the bottom product surplus length calculated by the shear calculator 19 in step S7, or the top product surplus length and the bottom side after correction when corrected in step S9. The cutting amount of the product excess length is notified to the finishing cutting device 20, and the finishing cutting device 20 cuts the thick steel plate at the top side and bottom side finishing cutting positions (g 1 ', g 2 ') to finish the product dimensions. Perform processing. Thereby, the process of step S10 is completed and a series of measuring control processes are complete | finished.

以上の説明から明らかなように、本発明の一実施形態である採寸制御処理では、厚板鋼板の端部の板厚不良箇所を考慮して、製品部分の板厚が製品板厚公差の範囲を外れないように、厚板鋼板のトップおよびボトムの余長を配分して切断する。従って、このような採寸制御処理によれば、板厚不良の厚板鋼板が製造されることを抑制できる。   As is apparent from the above description, in the measurement control process according to an embodiment of the present invention, the thickness of the product portion is within the range of the product thickness tolerance in consideration of the defective thickness portion at the end of the thick steel plate. So that the excess length of the top and bottom of the thick steel plate is distributed. Therefore, according to such a measurement control process, it is possible to suppress the production of a thick steel plate having a poor thickness.

(第2の実施形態)
鋼板の品質は鋼板温度によっても変化する。鋼板温度は、鋼板の強度や靭性などの材質を決定付ける因子であり、調整温度、圧延完了温度、冷却開始温度、冷却停止温度などの項目が管理されている。このような鋼板温度について、冷却の過不足があれば鋼板が強度不足や強度過多となって材質不良が発生する。特に鋼板のトップ部やボトム部は母材の加熱不足により温度が不均一になり易く、材質不良が発生し易い。そこで、第2の実施の形態では、上記第1の実施形態で説明した板厚不良に加え、温度不良による材質不良の厚板鋼板が製造されることを抑制可能な厚板鋼板の採寸制御処理を行なう。
(Second Embodiment)
The quality of the steel sheet also varies depending on the steel sheet temperature. The steel plate temperature is a factor that determines the material such as strength and toughness of the steel plate, and items such as adjustment temperature, rolling completion temperature, cooling start temperature, and cooling stop temperature are managed. With such steel plate temperature, if the cooling is excessive or insufficient, the steel plate becomes insufficient in strength or excessive in strength, resulting in material defects. In particular, the top part and the bottom part of the steel sheet are likely to have non-uniform temperatures due to insufficient heating of the base material, and material defects are likely to occur. Therefore, in the second embodiment, in addition to the plate thickness failure described in the first embodiment, the measurement control processing of the plate steel plate that can suppress the production of a plate steel having a material failure due to a temperature failure is possible. To do.

図7に本実施の形態にかかる採寸制御システムの装置構成を例示する。この採寸制御システム100は、図1の採寸制御システム1とは、温度計131と、水冷設備151とを備える点のみが異なっている。温度計131は、熱間圧延された鋼材の温度を測定してその温度実績値を圧延計算機14に通知する。なお、温度計131は、熱間板厚計13の前と、水冷設備151の前後に設置される。水冷設備151は熱間圧延された鋼材を水で冷却し、冷却床15は、熱間圧延された鋼材を空気で冷却して厚板鋼板とする。   FIG. 7 illustrates an apparatus configuration of the measuring control system according to the present embodiment. This measuring control system 100 differs from the measuring control system 1 of FIG. 1 only in that it includes a thermometer 131 and a water cooling facility 151. The thermometer 131 measures the temperature of the hot-rolled steel material and notifies the rolling calculator 14 of the actual temperature value. The thermometer 131 is installed in front of the hot plate thickness gauge 13 and before and after the water cooling equipment 151. The water cooling equipment 151 cools the hot-rolled steel material with water, and the cooling floor 15 cools the hot-rolled steel material with air to obtain a thick steel plate.

以上の構成を有する採寸制御システム100では、剪断計算機19が、以下に示す採寸制御処理を実行することによって、厚板鋼板の端部の板厚不良箇所および温度不良による材質不良箇所を考慮して厚板鋼板のトップおよびボトムの余長を配分して切断量を決定する。   In the measurement control system 100 having the above-described configuration, the shear calculator 19 executes the measurement control process shown below to take into consideration the defective portion of the thickness of the thick steel plate and the defective portion of the material due to the temperature failure. The cutting amount is determined by allocating the extra length of the top and bottom of the thick steel plate.

次に、図8を参照して、第2の実施形態の採寸制御処理を実行する際の剪断計算機19の動作について説明する。図8に示すフローチャートは、剪断計算機19に対して採寸制御処理の実行指示が入力されたタイミングで開始となり、採寸制御処理はステップS101の処理に進む。   Next, with reference to FIG. 8, the operation of the shear calculator 19 when executing the measuring control process of the second embodiment will be described. The flowchart shown in FIG. 8 starts at the timing when an instruction to execute the measurement control process is input to the shear calculator 19, and the measurement control process proceeds to the process of step S101.

ステップS101の処理では、剪断計算機19は、圧延計算機14から板厚実績値(熱間板厚実績値)および温度実績値を取得する。これにより、ステップS101の処理は完了し、採寸制御処理はステップS102の処理に進む。   In the process of step S <b> 101, the shear calculator 19 obtains a plate thickness actual value (hot plate thickness actual value) and a temperature actual value from the rolling calculator 14. Thereby, the process of step S101 is completed, and the measurement control process proceeds to the process of step S102.

ステップS102の処理では、剪断計算機19は、まず、トップクロップの切断量とボトムクロップの切断量を算出する処理を行なう。前述の図3および図9はこのときの切断量の算出方法を説明するための図であり、併せて、図3には板厚実績値を例示し、図9には後述する温度実績値を例示している。図3および図9に示すように、剪断計算機19は、ステップS2と同様に、まず、厚板鋼板の製品幅以下の部分(a,a)を除き、厚板鋼板の直角度を調整した後に、製品寸法と仕上げ切断装置20で必要な切り代(製品余長)とを含めた部分bを確保して、残る不要な部分(余長)を、トップ側余長cとボトム側余長cとして配分する。したがって剪断計算機19は、トップクロップの切断量はa+cとし、ボトムクロップの切断量はa+cとして算出する。なお、トップクロップの切断量およびボトムクロップの切断量により、トップクロップ切断位置dおよびボトムクロップ切断位置dが決定される。これにより、ステップS102の処理は完了し、採寸制御処理はステップS103の処理に進む。 In the process of step S102, the shear calculator 19 first performs a process of calculating the cutting amount of the top crop and the cutting amount of the bottom crop. FIG. 3 and FIG. 9 described above are diagrams for explaining the method of calculating the cutting amount at this time. In addition, FIG. 3 illustrates the plate thickness actual value, and FIG. 9 illustrates the temperature actual value described later. Illustrated. As shown in FIG. 3 and FIG. 9, the shear calculator 19 first adjusts the perpendicularity of the thick steel plate except for the portions (a 1 , a 2 ) below the product width of the thick steel plate, as in step S2. after, kerf required product dimensions and finishing cutting device 20 (product surplus length) and to ensure partial b including the unnecessary portions (extra length), the top side excess length c 1 and the bottom side remains allocating the extra length c 2. Therefore, the shear calculator 19 calculates the cutting amount of the top crop as a 1 + c 1 and the cutting amount of the bottom crop as a 2 + c 2 . Incidentally, the cutting amount of the cutting amount and bottom crop top crop top crop cutting position d 1 and bottom crop cutting position d 2 are determined. Thereby, the process of step S102 is completed, and the measurement control process proceeds to the process of step S103.

ステップS103の処理では、剪断計算機19は、予め取得している製品の板厚の許容範囲を示す製品板厚公差および鋼板温度の許容範囲を示す鋼板温度公差と、ステップS101で取得した板厚実績値および温度実績値とに基づいて、トップ部とボトム部の公差判定を行なう。すなわち、ステップS102で確保した製品寸法と製品余長とを含めた部分bについて、より詳細には、トップクロップおよびボトムクロップの切断位置(d,d)の近傍について、板厚実績値が製品板厚公差の範囲内であるか否かを確認する処理を行なう。併せて、温度実績値が鋼板温度公差の範囲内にあるか否かを確認する処理を行なう。なお、複数箇所での温度実績値のそれぞれについて、鋼板温度公差を取得して対比させる。 In the process of step S103, the shear calculator 19 obtains the product plate thickness tolerance indicating the allowable plate thickness range of the product acquired in advance and the steel plate temperature tolerance indicating the allowable range of the steel plate temperature, and the plate thickness record acquired in step S101. Based on the value and the actual temperature value, the tolerance determination of the top portion and the bottom portion is performed. That is, for the portion b including the product dimensions and the product surplus secured in step S102, more specifically, the sheet thickness actual value is near the cutting positions (d 1 , d 2 ) of the top crop and the bottom crop. A process is performed to check whether the product thickness tolerance is within the range. At the same time, a process for confirming whether the actual temperature value is within the range of the steel plate temperature tolerance is performed. In addition, about each of the temperature actual value in several places, steel plate temperature tolerance is acquired and contrasted.

図3に例示する板厚実績値について、斜線網掛け部に示すように、製品寸法と製品余長とを含めた部分bに、製品板厚公差の範囲を外れる部分が含まれる場合には(ステップS103,No)、採寸制御処理はステップS104の処理に進む。一方、製品寸法と製品余長とを含めた部分bに、板厚が製品板厚公差の範囲を外れる部分がない場合には、板厚不良箇所はないものとする。   As shown in the hatched portion of the actual thickness value illustrated in FIG. 3, when the portion b including the product dimension and the product surplus length includes a portion outside the range of the product thickness tolerance ( In step S103, No), the measurement control process proceeds to step S104. On the other hand, if the portion b including the product dimensions and the product surplus length does not have a portion where the plate thickness is outside the range of the product plate thickness tolerance, there is no defective plate thickness portion.

同様に、図9に例示する温度実績値について、斜線網掛け部に示すように、製品寸法と製品余長とを含めた部分bに、鋼板温度公差の範囲を外れる部分が含まれる場合には(ステップS103,No)、採寸制御処理はステップS104の処理に進む。一方、製品寸法と製品余長とを含めた部分bに、温度が鋼板温度公差の範囲を外れる部分がない場合には、温度不良箇所(温度不良による材質不良箇所)はないものとする。板厚不良箇所および温度不良箇所のいずれもない場合には(ステップS103,Yes)、採寸制御処理はステップS105の処理に進む。   Similarly, with respect to the actual temperature values illustrated in FIG. 9, as shown in the hatched portion, when the portion b including the product dimensions and the product surplus length includes a portion outside the range of the steel plate temperature tolerance, (Step S103, No), the measurement control process proceeds to the process of Step S104. On the other hand, if there is no portion where the temperature deviates from the range of the steel plate temperature tolerance in the portion b including the product dimensions and the product surplus length, there is no temperature defective portion (material defective portion due to temperature failure). When there is neither a board thickness fault location nor a temperature fault location (step S103, Yes), the measurement control process proceeds to the process of step S105.

ステップS104の処理では、ステップS103の結果に基づいて、トップクロップの切断量とボトムクロップの切断量とを修正する処理を行なう。前述の図4および図10はこのときの切断量の修正方法を説明するための図である。製品寸法と製品余長とを含めた部分bに製品板厚公差の範囲を外れる部分が含まれる場合には、図4に例示するように、剪断計算機19は、製品寸法と製品余長とを含めた部分bに、板厚が製品板厚公差の範囲を外れる部分がかからないように、製品寸法と製品余長とを含めた部分bを確保する位置を変更して、トップ側余長c’とボトム側余長c’との配分を修正する。このときには、c+cとc’+c’が等しくなるように配分を修正する。したがって、トップクロップの切断量はa+c’とし、ボトムクロップの切断量はa+c’として修正する。なお、修正されたトップクロップの切断量およびボトムクロップの切断量により、トップクロップ切断位置d’およびボトムクロップ切断位置d’が修正される。 In the processing of step S104, processing for correcting the cutting amount of the top crop and the cutting amount of the bottom crop is performed based on the result of step S103. 4 and 10 described above are diagrams for explaining a method of correcting the cutting amount at this time. When the part b including the product dimension and the product surplus length includes a part outside the range of the product thickness tolerance, the shear calculator 19 calculates the product dimension and the product surplus length as illustrated in FIG. The position where the part b including the product dimensions and the product surplus length is secured is changed so that the part b including the product thickness does not deviate from the product thickness tolerance range, and the top surplus length c 1 Correct the distribution between 'and the bottom surplus length c 2 '. At this time, the distribution is corrected so that c 1 + c 2 and c 1 '+ c 2 ' are equal. Accordingly, the cutting amount of the top crop is corrected as a 1 + c 1 ′, and the cutting amount of the bottom crop is corrected as a 2 + c 2 ′. The top crop cutting position d 1 ′ and the bottom crop cutting position d 2 ′ are corrected based on the corrected top crop cutting amount and bottom crop cutting amount.

同様に、製品寸法と製品余長とを含めた部分bに鋼板温度公差の範囲を外れる部分が含まれる場合には、図10に例示するように、剪断計算機19は、製品寸法と製品余長とを含めた部分bに、温度が鋼板温度公差の範囲を外れる部分がかからないように、製品寸法と製品余長とを含めた部分bを確保する位置を変更して、トップ側余長c’’とボトム側余長c’’との配分を修正する。このときには、c+cとc’’+c’’が等しくなるように配分を修正する。したがって、トップクロップの切断量はa+c’’とし、ボトムクロップの切断量はa+c’’として修正する。なお、修正されたトップクロップの切断量およびボトムクロップの切断量により、トップクロップ切断位置d’’およびボトムクロップ切断位置d’’が修正される。 Similarly, when the part b including the product dimension and the product surplus length includes a part out of the range of the steel plate temperature tolerance, as illustrated in FIG. 10, the shear calculator 19 performs the product dimension and product surplus length. The position of securing the portion b including the product dimensions and the product surplus length is changed so that the portion b including the product does not have a portion where the temperature is out of the range of the steel plate temperature tolerance, and the top surplus length c 1 is changed. The distribution between '' and the bottom surplus length c 2 '' is corrected. At this time, the distribution is corrected so that c 1 + c 2 and c 1 ″ + c 2 ″ are equal. Therefore, the cutting amount of the top crop is corrected as a 1 + c 1 ″, and the cutting amount of the bottom crop is corrected as a 2 + c 2 ″. The top crop cutting position d 1 ″ and the bottom crop cutting position d 2 ″ are corrected based on the corrected top crop cutting amount and bottom crop cutting amount.

以上の処理により、板厚および温度の双方が公差の範囲を外れる部分が製品寸法と製品余長とを含めた部分bに含まれないようにトップクロップの切断量およびボトムクロップの切断量を修正する。これにより、ステップS104の処理は完了し、採寸制御処理はステップS105の処理に進む。   Through the above processing, the cutting amount of the top crop and the cutting amount of the bottom crop are corrected so that the portion where both the thickness and the temperature are outside the tolerance range is not included in the portion b including the product dimension and the product extra length. To do. Thereby, the process of step S104 is completed, and the measurement control process proceeds to the process of step S105.

ステップS105の処理では、ステップS5の処理と同様に、剪断計算機19がステップS2で算出したトップクロップおよびボトムクロップの切断量、あるいはステップS104で修正した場合には修正後のトップクロップおよびボトムクロップの切断量を粗切断装置16に通知して、粗切断装置16が厚板鋼板を切断する処理を行なう。これにより、ステップS105の処理は完了し、採寸制御処理はステップS106の処理に進む。   In the process of step S105, similarly to the process of step S5, the cutting amount of the top crop and the bottom crop calculated by the shear calculator 19 in step S2 or, if corrected in step S104, the corrected top crop and bottom crop. The cutting amount is notified to the rough cutting device 16, and the rough cutting device 16 performs a process of cutting the thick steel plate. Thereby, the process of step S105 is completed, and the measurement control process proceeds to the process of step S106.

ステップS106の処理では、ステップS6の処理と同様に、剪断計算機19は、冷間板厚計18から、冷間板厚実績値を取得する。これにより、ステップS106の処理は完了し、採寸制御処理はステップS107の処理に進む。なお、冷間板厚計18により板厚を計測された厚板鋼板は、冷却床15により冷却された後であるため、ステップS106で取得される冷間板厚実績値は熱膨張の影響がなく、熱間板厚計13により計測された板厚実績値より製品になった際の寸法との誤差が小さい。またこの厚板鋼板は、粗切断装置16およびサイドクロップ切断装置17によりクロップを切断され、製品寸法に製品余長を加えたサイズになっている。   In the process of step S106, as in the process of step S6, the shear calculator 19 acquires the cold plate thickness actual value from the cold plate thickness meter 18. Thereby, the process of step S106 is completed and the measurement control process proceeds to the process of step S107. In addition, since the thick steel plate whose thickness is measured by the cold thickness meter 18 is after being cooled by the cooling floor 15, the actual cold plate thickness value obtained in step S106 is influenced by thermal expansion. There is little error with the dimension when it becomes a product than the plate thickness actual value measured by the hot plate thickness meter 13. Further, the thick steel plate is cut by the rough cutting device 16 and the side crop cutting device 17 and has a size obtained by adding the product extra length to the product dimensions.

ステップS107の処理では、ステップS7の処理と同様に、剪断計算機19は、製品余長の切断量を算出する処理を行なう。前述の図5に示すように、剪断計算機19は、製品寸法の製品部分eを確保して、トップ側製品余長fとボトム側製品余長fとして製品余長を配分する。このようにして剪断計算機19は、トップ側製品余長の切断量はfとし、ボトム側製品余長の切断量はfとして算出する。なお、トップ側製品余長の切断量およびボトム側製品余長の切断量により、トップ側仕上げ切断位置gおよびボトム側仕上げ切断位置gが決定される。これにより、ステップS107の処理は完了し、採寸制御処理はステップS108の処理に進む。 In the process of step S107, as in the process of step S7, the shear calculator 19 performs a process of calculating the cutting amount of the product extra length. As shown in FIG. 5 described above, the shearing machine 19, to ensure product portion e of the product dimensions, allocating product excess length as the top side product excess length f 1 and the bottom side product excess length f 2. Thus, the shear calculator 19 calculates the cutting amount of the top product surplus length as f 1 and the cutting amount of the bottom product surplus length as f 2 . Incidentally, the cutting amount and the cutting amount of bottom product excess length of the top side products extra length top side finishing cutting position g 1 and bottom finishing cutting position g 2 are determined. Thereby, the process of step S107 is completed, and the measurement control process proceeds to the process of step S108.

ステップS108の処理では、ステップS3およびステップS8と同様に、剪断計算機19は、予め取得している製品の板厚の許容範囲を示す製品板厚公差と、ステップS106で取得した冷間板厚実績値とに基づいて、トップ部とボトム部の公差判定を行なう。すなわち、ステップS107で確保した製品部分eについて、より詳細には、トップ側およびボトム側仕上げ切断位置(g,g)の近傍について、冷間板厚実績値が製品板厚公差の範囲内であるか否かを確認する処理を行なう。図5に例示される冷間板厚実績値について、斜線網掛け部に示すように、製品部分eに、板厚が製品板厚公差の範囲を外れる部分がかかっている場合には(ステップS108,No)、採寸制御処理はステップS109の処理に進む。一方、製品部分eに、板厚が製品板厚公差の範囲を外れる部分がない場合には(ステップS108,Yes)、板厚不良箇所はなしとして、採寸制御処理はステップS110の処理に進む。 In the process of step S108, as in steps S3 and S8, the shear calculator 19 obtains the product thickness tolerance indicating the allowable thickness range of the product acquired in advance, and the cold sheet thickness result acquired in step S106. Based on the value, tolerance determination of the top part and the bottom part is performed. That is, for the product portion e secured in step S107, more specifically, the actual cold plate thickness value is within the range of the product plate thickness tolerance in the vicinity of the top side and bottom side finish cutting positions (g 1 , g 2 ). The process which confirms whether it is is performed. As for the actual cold plate thickness value illustrated in FIG. 5, as shown in the hatched portion, when the product portion e has a portion where the plate thickness is outside the range of the product plate thickness tolerance (step S108). , No), the measurement control process proceeds to step S109. On the other hand, if the product portion e does not have a portion where the plate thickness is outside the range of the product plate thickness tolerance (step S108, Yes), the measurement control processing proceeds to the processing of step S110, assuming that there is no defective plate thickness.

ステップS109の処理では、ステップS9の処理と同様に、ステップS108の結果に基づいて、トップ側製品余長の切断量とボトム側製品余長の切断量とを修正する処理を行なう。図6に例示するように、剪断計算機19は、製品部分eに、板厚が製品板厚公差の範囲を外れる部分がかからないように、製品寸法の製品部分eを確保する位置を変更して、トップ側製品余長f’とボトム側製品余長f’との配分を修正する。このときには、f+fとf’+f’が等しくなるように配分を修正する。このようにして剪断計算機19は、トップ側製品余長の切断量はf’とし、ボトム側製品余長の切断量はf’として修正する。なお、修正されたトップ側製品余長の切断量およびボトム側製品余長の切断量により、トップ側仕上げ切断位置g’およびボトム側仕上げ切断位置g’が修正される。これにより、ステップS109の処理は完了し、採寸制御処理はステップS110の処理に進む。 In the process of step S109, similarly to the process of step S9, based on the result of step S108, a process of correcting the cutting amount of the top product surplus length and the cutting amount of the bottom product surplus length is performed. As illustrated in FIG. 6, the shear calculator 19 changes the position for securing the product portion e of the product dimensions so that the product portion e does not have a portion where the plate thickness is out of the range of the product plate thickness tolerance. The distribution of the top product surplus length f 1 ′ and the bottom product surplus length f 2 ′ is corrected. At this time, the distribution is corrected so that f 1 + f 2 and f 1 '+ f 2 ' are equal. In this way, the shear calculator 19 corrects the cutting amount of the top product surplus length as f 1 ′ and the cutting amount of the bottom product surplus length as f 2 ′. It should be noted that the top-side finished cutting position g 1 ′ and the bottom-side finished cutting position g 2 ′ are corrected according to the corrected cut amount of the top product surplus length and the cut amount of the bottom product surplus length. Thereby, the process of step S109 is completed, and the measurement control process proceeds to the process of step S110.

ステップS110の処理では、剪断計算機19がステップS107で算出したトップ側製品余長およびボトム側製品余長の切断量、あるいはステップS109で修正した場合には修正後のトップ側製品余長およびボトム側製品余長の切断量を仕上げ切断装置20に通知して、仕上げ切断装置20が厚板鋼板をトップ側およびボトム側仕上げ切断位置(g’,g2’)で切断して製品寸法に仕上げる処理を行なう。これにより、ステップS110の処理は完了し、一連の採寸制御処理は終了する。 In the process of step S110, the cutting amount of the top product surplus length and the bottom product surplus length calculated by the shear calculator 19 in step S107, or the top product surplus length and the bottom side after correction when corrected in step S109. The cutting amount of the product excess length is notified to the finishing cutting device 20, and the finishing cutting device 20 cuts the thick steel plate at the top side and bottom side finishing cutting positions (g 1 ', g 2 ') to finish the product dimensions. Perform processing. Thereby, the process of step S110 is completed and a series of measuring control processes are complete | finished.

以上の説明から明らかなように、本発明の第2の実施形態の採寸制御処理では、厚板鋼板の端部の板厚不良箇所を考慮して、製品部分の板厚が製品板厚公差の範囲を外れないように、厚板鋼板のトップおよびボトムの余長を配分して切断する。加えて、温度不良による材質不良箇所を考慮して、製品部分の温度が鋼板温度公差の範囲を外れないように、厚板鋼板のトップおよびボトムの余長を配分して切断する。従って、このような採寸制御処理によれば、板厚不良や材質不良の厚板鋼板が製造されることを抑制できる。   As is apparent from the above description, in the measurement control process of the second embodiment of the present invention, the thickness of the product portion is determined to be within the tolerance of the product thickness in consideration of the defective thickness portion at the end of the thick steel plate. In order not to deviate from the range, the extra length of the top and bottom of the thick steel plate is distributed and cut. In addition, considering the material defect location due to the temperature defect, the length of the top and bottom of the thick steel plate is distributed and cut so that the temperature of the product portion does not fall outside the range of the steel plate temperature tolerance. Therefore, according to such a measurement control process, it is possible to suppress the production of a thick steel plate having a defective thickness or a poor material.

以上、本発明者によってなされた発明を適用した実施の形態について説明したが、本実施形態による本発明の開示の一部をなす記述及び図面により本発明は限定されることはない。すなわち、本実施形態に基づいて当業者等によりなされる他の実施の形態、実施例および運用技術等は全て本発明の範疇に含まれる。   Although the embodiment to which the invention made by the present inventor is applied has been described above, the present invention is not limited by the description and the drawings that form a part of the disclosure of the present invention according to this embodiment. That is, other embodiments, examples, operational techniques, and the like made by those skilled in the art based on this embodiment are all included in the scope of the present invention.

1,100 採寸制御システム
11 圧延機
13 熱間板厚計
14 圧延計算機
16 粗切断装置
17 サイドクロップ切断装置
18 冷間板厚計
19 剪断計算機
20 仕上げ切断装置
DESCRIPTION OF SYMBOLS 1,100 Measuring control system 11 Rolling machine 13 Hot plate thickness meter 14 Rolling calculator 16 Rough cutting device 17 Side crop cutting device 18 Cold plate thickness meter 19 Shear calculator 20 Finishing cutting device

Claims (6)

厚板鋼板のトップおよびボトムの余長を切断し製品寸法に仕上げるための厚板鋼板の採寸制御方法であって、
圧延後の前記厚板鋼板の板厚実績値を取得するステップと、
前記板厚実績値と製品板厚公差とに基づいて、前記厚板鋼板のトップおよびボトムの余長の配分を決定するステップと、
を含むことを特徴とする厚板鋼板の採寸制御方法。
A method for controlling the measurement of a thick steel plate to cut the extra length of the top and bottom of the thick steel plate to finish the product dimensions,
Obtaining a plate thickness actual value of the thick steel plate after rolling;
Determining the distribution of the surplus length of the top and bottom of the thick steel plate, based on the actual thickness value and product thickness tolerance;
A method for controlling the measurement of a thick steel plate, comprising:
圧延後の前記厚板鋼板の温度実績値を取得するステップと、
前記温度実績値と鋼板温度公差とに基づいて、前記厚板鋼板のトップおよびボトムの余長の配分を決定するステップと、
を含むことを特徴とする請求項1に記載の厚板鋼板の採寸制御方法。
Obtaining a temperature actual value of the thick steel plate after rolling;
Based on the actual temperature value and the steel plate temperature tolerance, determining the distribution of the extra length of the top and bottom of the thick steel plate;
The method for controlling the measurement of a thick steel plate according to claim 1, comprising:
前記板厚実績値は熱間板厚計により測定された熱間板厚実績値であり、
決定された前記厚板鋼板のトップおよびボトムの余長の配分に基づいて、前記厚板鋼板のトップおよびボトムを切断した後に、冷間板厚計により測定された冷間板厚実績値を取得するステップと、
前記冷間板厚実績値と製品板厚公差とに基づいて、製品余長を決定するステップと、
を含むことを特徴とする請求項1に記載の厚板鋼板の採寸制御方法。
The plate thickness actual value is a hot plate thickness actual value measured by a hot plate thickness meter,
Based on the determined distribution of the extra length of the top and bottom of the thick steel plate, obtain the actual cold plate thickness measured by the cold thickness meter after cutting the top and bottom of the thick steel plate And steps to
Determining a product surplus length based on the cold sheet thickness actual value and the product sheet thickness tolerance;
The method for controlling the measurement of a thick steel plate according to claim 1, comprising:
厚板鋼板のトップおよびボトムの余長を切断し製品寸法に仕上げるための厚板鋼板の採寸制御装置であって、
圧延後の前記厚板鋼板の板厚実績値を取得する手段と、
前記板厚実績値と製品板厚公差とに基づいて、前記厚板鋼板のトップおよびボトムの余長の配分を決定する手段と、
を備えることを特徴とする厚板鋼板の採寸制御装置。
A thick steel plate measuring control device for cutting the extra length of the top and bottom of a thick steel plate to finish the product dimensions,
Means for obtaining a plate thickness actual value of the thick steel plate after rolling;
Based on the sheet thickness actual value and the product sheet thickness tolerance, means for determining the distribution of the extra length of the top and bottom of the plate steel sheet,
A measuring apparatus for measuring a thick steel plate.
圧延後の前記厚板鋼板の温度実績値を取得する手段と、
前記温度実績値と鋼板温度公差とに基づいて、前記厚板鋼板のトップおよびボトムの余長の配分を決定する手段と、
を備えることを特徴とする請求項4に記載の厚板鋼板の採寸制御装置。
Means for obtaining the actual temperature value of the thick steel plate after rolling;
Based on the actual temperature value and the steel plate temperature tolerance, means for determining the distribution of the extra length of the top and bottom of the thick steel plate;
The measuring control apparatus of the thick steel plate of Claim 4 characterized by the above-mentioned.
前記板厚実績値は熱間板厚計により測定された熱間板厚実績値であり、
決定された前記厚板鋼板のトップおよびボトムの余長の配分に基づいて、前記厚板鋼板のトップおよびボトムを切断した後に、冷間板厚計により測定された冷間板厚実績値を取得する手段と、
前記冷間板厚実績値と製品板厚公差とに基づいて、製品余長を決定する手段と、
を備えることを特徴とする請求項4に記載の厚板鋼板の採寸制御装置。
The plate thickness actual value is a hot plate thickness actual value measured by a hot plate thickness meter,
Based on the determined distribution of the extra length of the top and bottom of the thick steel plate, obtain the actual cold plate thickness measured by the cold thickness meter after cutting the top and bottom of the thick steel plate Means to
Means for determining a product surplus length based on the cold sheet thickness actual value and the product sheet thickness tolerance;
The measuring control apparatus of the thick steel plate of Claim 4 characterized by the above-mentioned.
JP2012050343A 2011-12-07 2012-03-07 Thick steel plate measuring control method and thick steel plate measuring control device Expired - Fee Related JP5966454B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017013096A (en) * 2015-07-02 2017-01-19 Jfeスチール株式会社 Thick steel plate material and method for production of thick steel plate product using thick steel plate material

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