JP2013134823A - Battery exterior laminate, battery case using the laminate and battery - Google Patents
Battery exterior laminate, battery case using the laminate and battery Download PDFInfo
- Publication number
- JP2013134823A JP2013134823A JP2011282764A JP2011282764A JP2013134823A JP 2013134823 A JP2013134823 A JP 2013134823A JP 2011282764 A JP2011282764 A JP 2011282764A JP 2011282764 A JP2011282764 A JP 2011282764A JP 2013134823 A JP2013134823 A JP 2013134823A
- Authority
- JP
- Japan
- Prior art keywords
- battery
- layer
- group
- reactive functional
- aluminum foil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 44
- 239000011888 foil Substances 0.000 claims abstract description 43
- 125000000524 functional group Chemical group 0.000 claims abstract description 40
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- 150000001875 compounds Chemical class 0.000 claims abstract description 26
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- 238000012986 modification Methods 0.000 description 7
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- 238000012360 testing method Methods 0.000 description 5
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings, jackets or wrappings of a single cell or a single battery
- H01M50/116—Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material
- H01M50/124—Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material having a layered structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings, jackets or wrappings of a single cell or a single battery
- H01M50/116—Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material
- H01M50/121—Organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings, jackets or wrappings of a single cell or a single battery
- H01M50/116—Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material
- H01M50/117—Inorganic material
- H01M50/119—Metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings, jackets or wrappings of a single cell or a single battery
- H01M50/116—Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material
- H01M50/124—Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material having a layered structure
- H01M50/126—Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material having a layered structure comprising three or more layers
- H01M50/129—Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material having a layered structure comprising three or more layers with two or more layers of only organic material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
Description
本発明は、包装用、特にリチウムイオン等の二次電池の外装に適した積層体、その積層体を用いて成形された電池ケース及びその電池ケースを用いた電池に関するものである。 The present invention relates to a laminate suitable for packaging, in particular, a secondary battery such as lithium ion, a battery case formed using the laminate, and a battery using the battery case.
現在、ノートパソコン、ビデオカメラ、携帯電話などの電子機器は、小型化、軽量化、薄型化が進行している。このような電子機器の小型化及び軽量化に伴い、電子機器用の二次蓄電池やキャパシタなどについて、高性能化、軽量化、移動性能の向上が要求されている。これらの要望に応えるため、二次蓄電池においても従来の鉛蓄電池から高エネルギー密度を有するリチウムイオン電池へと主流が代わり、リチウムイオン電池の開発が盛んに行われている。更には、高体積エネルギー密度を有し、大電流充放電が可能であり、充放電サイクルに耐性を有する、電気自動車やハイブリッド車の電源にも使用可能なリチウムイオン電池が実用化されつつある。 Currently, electronic devices such as notebook computers, video cameras, and mobile phones are becoming smaller, lighter, and thinner. With the reduction in size and weight of electronic devices, there is a demand for higher performance, lighter weight, and improved movement performance for secondary storage batteries and capacitors for electronic devices. In order to meet these demands, secondary storage batteries have been replaced by mainstream lithium ion batteries having high energy density instead of conventional lead storage batteries, and lithium ion batteries have been actively developed. Furthermore, a lithium ion battery that can be used for a power source of an electric vehicle or a hybrid vehicle, which has a high volumetric energy density, can charge and discharge a large current, and is resistant to a charge and discharge cycle, is being put into practical use.
リチウムイオン電池では、正極材としてリチウムを含む化合物、負極材としてグラファイトやコークスなどの炭素材料が用いられる。更に、正極及び負極の間には、炭酸プロピレン、炭酸エチレン、炭酸ジメチル、炭酸ジエチル、炭酸エチルメチルなどの浸透力を有する非プロトン性の溶媒に、電解質としてLiPF6、LiBF4等のリチウム塩を溶解した電解液、又はその電解液を含浸させたポリマーゲルからなる電解質層が備えられている。このような浸透力を有する溶媒が電池の外装に用いられている積層体中のシーラントとなるフィルム層を通過すると、アルミニウム箔層とフィルム層間のラミネート強度が低下し、電解液が漏れ出す問題がある。そのため、外側層としての耐熱性樹脂延伸フィルム層と、アルミニウム箔層と、内側層としての熱可塑性樹脂未延伸フィルム層とを順次積層した積層体を含む電池ケース用包材において、アルミニウム箔層と内側層との間に、水酸基またはカルボキシル基を有するポリオレフィン樹脂と多官能イソシアネート化合物とを含有する接着剤層を介して接着する電池ケース用包材(例えば、特許文献1、特許文献2及び特許文献3参照)が開発されている。 In the lithium ion battery, a lithium-containing compound is used as a positive electrode material, and a carbon material such as graphite or coke is used as a negative electrode material. Furthermore, a lithium salt such as LiPF 6 or LiBF 4 is used as an electrolyte in an aprotic solvent having penetrating power such as propylene carbonate, ethylene carbonate, dimethyl carbonate, diethyl carbonate, or ethyl methyl carbonate between the positive electrode and the negative electrode. An electrolyte layer made of a dissolved electrolyte solution or a polymer gel impregnated with the electrolyte solution is provided. When such a solvent having a penetrating power passes through a film layer serving as a sealant in a laminate used for a battery exterior, the laminate strength between the aluminum foil layer and the film layer is lowered, and the electrolyte leaks out. is there. Therefore, in a packaging material for a battery case including a laminate in which a heat-resistant resin stretched film layer as an outer layer, an aluminum foil layer, and a thermoplastic resin unstretched film layer as an inner layer are sequentially laminated, an aluminum foil layer and A battery case packaging material (for example, Patent Document 1, Patent Document 2 and Patent Document) which are bonded via an adhesive layer containing a polyolefin resin having a hydroxyl group or a carboxyl group and a polyfunctional isocyanate compound between the inner layer and the inner layer. 3) has been developed.
現在、リチウムイオン電池は、電気自動車やハイブリッド車への応用展開が盛んに行われている。しかし、これらの用途で使用する場合、大電流で充放電を繰り返すことにより、電池の温度が上昇するため、電池ケース用包材に耐熱性が必要となる。電池ケース用包材の耐熱性が不十分であると、接着剤層の経時的劣化により剥離し、電解液が漏れ出すという問題がある。そして、上記の水酸基またはカルボキシル基を有するポリオレフィン樹脂と多官能イソシアネート化合物とを含有する接着剤を用いた電池外装用積層体では、耐熱性が十分でないため、優れた耐電解液性及び耐熱性を有する電池外装用積層体が求められている。 Currently, lithium-ion batteries are actively applied to electric vehicles and hybrid vehicles. However, when used in these applications, the battery temperature rises due to repeated charging and discharging with a large current, and thus the heat resistance is required for the battery case packaging material. If the heat resistance of the battery case packaging material is insufficient, there is a problem that the adhesive layer peels off due to deterioration over time and the electrolyte solution leaks out. And in the laminated body for battery exteriors using the adhesive containing the polyolefin resin having a hydroxyl group or a carboxyl group and a polyfunctional isocyanate compound, since the heat resistance is not sufficient, it has excellent electrolytic solution resistance and heat resistance. There is a need for a battery exterior laminate.
本発明は、優れた耐電解液性及び耐熱性を有する電池外装用積層体、この積層体を用いて成形された電池ケース及びこの電池ケースを用いた電池を提供するものである。 The present invention provides a battery exterior laminate having excellent electrolytic solution resistance and heat resistance, a battery case formed using the laminate, and a battery using the battery case.
本発明者らは、上記の課題を解決すべく検討を行った結果、反応性官能基含有スチレン系エラストマーとイソシアネート基を有する化合物との反応物を含有してなる接着剤層を介在させた電池外装用積層体が、優れた耐電解液性及び耐熱性を有することを見出し、本発明を完成するに至った。すなわち、本発明は、耐熱性樹脂フィルムからなる外層とアルミニウム箔層が積層し、該アルミニウム箔層の外層側とは異なるもう一方の面(外層と接する面とは反対側の面)に熱可塑性樹脂フィルムからなる内層が積層した積層体において、少なくともアルミニウム箔層と内層との間に、カルボキシル基、アミノ基、及び水酸基からなる群より選ばれる、少なくとも1つの反応性官能基を有する反応性官能基含有スチレン系エラストマーと1分子中に2つ以上のイソシアネート基を有する化合物との反応物を含有してなる接着剤層が介在する電池外装用積層体に関する。 As a result of studies conducted by the present inventors to solve the above-mentioned problems, a battery in which an adhesive layer containing a reaction product of a reactive functional group-containing styrene elastomer and a compound having an isocyanate group is interposed is interposed. The outer laminate was found to have excellent electrolytic solution resistance and heat resistance, and the present invention was completed. That is, according to the present invention, an outer layer made of a heat-resistant resin film and an aluminum foil layer are laminated, and thermoplasticity is provided on the other surface (the surface opposite to the surface in contact with the outer layer) different from the outer layer side of the aluminum foil layer. In a laminate in which an inner layer made of a resin film is laminated, a reactive function having at least one reactive functional group selected from the group consisting of a carboxyl group, an amino group, and a hydroxyl group at least between the aluminum foil layer and the inner layer The present invention relates to a laminate for battery exterior, in which an adhesive layer containing a reaction product of a group-containing styrene elastomer and a compound having two or more isocyanate groups in one molecule is interposed.
また、電池外装用積層体は、前記反応性官能基含有スチレン系エラストマーの反応性官能基に対して、1分子中に2つ以上のイソシアネート基を有する化合物のイソシアネート基のモル比が0.5〜10.0であることが好ましい。 Moreover, the laminated body for battery exterior has a molar ratio of the isocyanate group of the compound having two or more isocyanate groups in one molecule to the reactive functional group of the reactive functional group-containing styrene elastomer. It is preferably ˜10.0.
また、反応性官能基含有スチレン系エラストマーが、エチレン、プロピレン、ブチレン、ブタジエン及びイソプレンから選ばれる少なくとも一つに由来する構成単位とスチレン由来の構成単位を有するブロック共重合体に、エチレン性不飽和カルボン酸、エチレン性不飽和ジカルボン酸無水物、アミノ基含有エチレン性不飽和化合物及び/又は水酸基含有エチレン性不飽和化合物をグラフト変性(グラフト重合)させた変性スチレン系エラストマーであることが好ましい。 In addition, the reactive functional group-containing styrenic elastomer is converted into an ethylenically unsaturated copolymer having a structural unit derived from at least one selected from ethylene, propylene, butylene, butadiene and isoprene and a structural unit derived from styrene. A modified styrene elastomer obtained by graft-modifying (grafting) a carboxylic acid, an ethylenically unsaturated dicarboxylic acid anhydride, an amino group-containing ethylenically unsaturated compound and / or a hydroxyl group-containing ethylenically unsaturated compound is preferable.
本発明は、前記電池外装用積層体を用いて深絞り成形または張り出し成形により成形された電池ケースに関する。 The present invention relates to a battery case formed by deep drawing or stretch forming using the battery exterior laminate.
本発明は、前記電池ケースを用いた電池に関する。 The present invention relates to a battery using the battery case.
本発明により、優れた耐電解液性及び耐熱性を有する電池外装用積層体、この積層体を用いて成形された電池ケース及びその電池ケースを用いた電池を提供することができる。 According to the present invention, it is possible to provide a battery exterior laminate having excellent electrolytic solution resistance and heat resistance, a battery case molded using the laminate, and a battery using the battery case.
(電池外装用積層体)
本発明による電池外装用積層体は、少なくとも耐熱性樹脂フィルムからなる外層と、アルミニウム箔層と、熱可塑性樹脂フィルムからなる内層とを備えた構成を基本とするものであり、耐熱性樹脂フィルムからなる外層と、アルミニウム箔層と、熱可塑性樹脂フィルムからなる内層とを順次積層することが好ましい。また、必要に応じて、電池外装用積層体の機械的強度や特性を高めるため、第1中間樹脂層または/及び第2中間樹脂層等を付加した構成にすることができ、具体的には次のような構成からなるものなどを対象とするものである。
(Battery exterior laminate)
The laminated body for battery exterior according to the present invention is basically composed of at least an outer layer made of a heat resistant resin film, an aluminum foil layer, and an inner layer made of a thermoplastic resin film. It is preferable to sequentially laminate an outer layer, an aluminum foil layer, and an inner layer made of a thermoplastic resin film. In addition, in order to increase the mechanical strength and characteristics of the laminate for battery exterior, if necessary, the first intermediate resin layer or / and the second intermediate resin layer can be added. Specifically, It is intended for the following configurations.
(1)外層/アルミニウム箔層/内層
(2)外層/第1中間樹脂層/アルミニウム箔層/内層
(3)外層/アルミニウム箔層/第2中間樹脂層/内層
(4)外層/第1中間樹脂層/アルミニウム箔層/第2中間樹脂層/内層
(5)コート層/外層/アルミニウム箔層/内層
(6)コート層/外層/第1中間樹脂層/アルミニウム箔層/内層
(7)コート層/外層/アルミニウム箔層/第2中間樹脂層/内層
(8)コート層/外層/第1中間樹脂層/アルミニウム箔層/第2中間樹脂層/内層
(1) outer layer / aluminum foil layer / inner layer (2) outer layer / first intermediate resin layer / aluminum foil layer / inner layer (3) outer layer / aluminum foil layer / second intermediate resin layer / inner layer (4) outer layer / first intermediate Resin layer / aluminum foil layer / second intermediate resin layer / inner layer (5) coat layer / outer layer / aluminum foil layer / inner layer (6) coat layer / outer layer / first intermediate resin layer / aluminum foil layer / inner layer (7) coat Layer / outer layer / aluminum foil layer / second intermediate resin layer / inner layer (8) coat layer / outer layer / first intermediate resin layer / aluminum foil layer / second intermediate resin layer / inner layer
上記において、第1中間樹脂層としては、ポリアミド樹脂、ポリエステル樹脂又はポリエチレン樹脂等が電池外装用積層体の機械的強度を向上させる目的で使用される。第2中間樹脂層としては、第1中間樹脂層と同様にポリアミド樹脂、ポリエステル樹脂又はポリエチレン樹脂やポリプロピレン等の熱接着性押出し樹脂が、主として耐電解液性を向上させる目的で使用される。内層は、単層の樹脂フィルム、複層の樹脂フィルム(2層の共押出し又は3層の共押出し等により製造する)が使用できる。また、第2中間樹脂層も単層の樹脂フィルムや複層の共押出し樹脂フィルムが使用できる。第1中間樹脂層及び第2中間樹脂層の厚さは、特に限定されないが、これらを設ける場合は、通常0.1〜30μm程度である。 In the above, as the first intermediate resin layer, polyamide resin, polyester resin, polyethylene resin, or the like is used for the purpose of improving the mechanical strength of the battery exterior laminate. As the second intermediate resin layer, similarly to the first intermediate resin layer, a polyamide resin, a polyester resin, or a heat-adhesive extruded resin such as polyethylene resin or polypropylene is used mainly for the purpose of improving the resistance to electrolyte. As the inner layer, a single-layer resin film or a multilayer resin film (manufactured by two-layer coextrusion or three-layer coextrusion) can be used. The second intermediate resin layer can also be a single-layer resin film or a multilayer co-extruded resin film. The thickness of the first intermediate resin layer and the second intermediate resin layer is not particularly limited, but when these are provided, it is usually about 0.1 to 30 μm.
(外層の耐熱性樹脂フィルム)
外層に使用する樹脂フィルムは、耐熱性、成形性、絶縁性等に優れたものであり、ポリアミド(ナイロン)樹脂又はポリエステル樹脂の延伸フィルムが一般的に使用される。この外層フィルムの厚さは、9〜50μm程度であり、9μm未満では包装材料の成形を行うときに延伸フィルムの伸びが不足し、アルミニウム箔にネッキングが生じ、成形不良が起こり易い。一方、50μmを超える厚さの場合は、特段、成形性の効果が向上する訳でもなく、逆に体積エネルギー密度を低下させるとともにコストアップにつながるだけである。外層フィルムの厚さは10〜40μm程度であることがより好ましく、20〜30μmであることがさらに好ましい。
(Outer layer heat-resistant resin film)
The resin film used for the outer layer is excellent in heat resistance, moldability, insulation, etc., and a stretched film of polyamide (nylon) resin or polyester resin is generally used. The thickness of the outer layer film is about 9 to 50 μm. If the thickness is less than 9 μm, the stretched film is insufficiently stretched when molding the packaging material, necking occurs in the aluminum foil, and molding defects are likely to occur. On the other hand, in the case of a thickness exceeding 50 μm, the effect of formability is not particularly improved, but conversely, the volume energy density is lowered and only the cost is increased. The thickness of the outer layer film is more preferably about 10 to 40 μm, and further preferably 20 to 30 μm.
この外層に使用するフィルムとしては、延伸フィルムの延伸方向を0°とした場合における、0°、45°、90°の3方向のそれぞれが引張り方向となるようにフィルムを所定の大きさに切り出し、引張り試験を行った時に、その引張り強さが150N/mm2以上、好ましくは200N/mm2以上、さらに好ましくは250N/mm2以上であり、かつ3方向の引張りによる伸びが80%以上、好ましくは100%以上、さらに好ましくは120%以上であるようなものを使用することが、よりシャープな形状を得る点において好ましい。引張り強さが150N/mm2未満、又は引張りによる伸びが80%未満である場合には、その効果が少ない。なお、引張り強さ及び引張りによる伸びの値は、フィルムの引張り試験(試験片の長さ150mm×幅15mm×厚さ9〜50μm、引張り速度100mm/min)における破断までの値である。試験片は3方向についてそれぞれ切り出す。 As the film used for this outer layer, the film is cut into a predetermined size so that each of the three directions of 0 °, 45 °, and 90 ° is the tensile direction when the stretched direction of the stretched film is 0 °. When the tensile test is performed, the tensile strength is 150 N / mm 2 or more, preferably 200 N / mm 2 or more, more preferably 250 N / mm 2 or more, and the elongation by pulling in three directions is 80% or more, It is preferable to use a material that is preferably 100% or more, more preferably 120% or more, from the viewpoint of obtaining a sharper shape. The effect is small when the tensile strength is less than 150 N / mm 2 or when the tensile elongation is less than 80%. In addition, the value of the tensile strength and the elongation by tension is a value until breakage in a film tensile test (test piece length 150 mm × width 15 mm × thickness 9 to 50 μm, tensile speed 100 mm / min). The test piece is cut out in each of three directions.
(アルミニウム箔)
アルミニウム箔は、水蒸気等に対するバリア性の役割を担うもので、材質としては純アルミニウム系またはアルミニウム−鉄系合金のO材(軟質材)が一般的に使用される。アルミニウム箔の厚さとしては、加工性の確保及び酸素や水分のケース内への浸入を防止するバリア性確保のために、10〜100μm程度が必要である。アルミニウム箔の厚さが10μm未満の場合は、成形時においてアルミニウム箔の破断が生じたり、ピンホールが発生して酸素や水分の浸入のおそれがある。一方、アルミニウム箔の厚さが100μmを超えた場合は、成形時の破断の改善効果やピンホール発生防止効果が特段向上するわけでなく、単に包装材料の総厚さが厚く、質量が増加し、体積エネルギー密度が低下する。アルミニウム箔は、一般的に30〜50μm程度の厚さのものが使用され、40〜50μmの厚さのものを使用することが好ましい。なお、アルミニウム箔には、樹脂やフィルムとの接着性向上や耐食性向上のため、シランカップリング剤やチタンカップリング剤等のアンダーコート処理、クロメート処理等の化成処理をしておくことが好ましい。
(Aluminum foil)
The aluminum foil plays a role of barrier properties against water vapor and the like, and as a material, a pure aluminum-based or aluminum-iron-based alloy O material (soft material) is generally used. The thickness of the aluminum foil is required to be about 10 to 100 μm in order to ensure workability and to ensure barrier properties that prevent oxygen and moisture from entering the case. When the thickness of the aluminum foil is less than 10 μm, the aluminum foil may be broken during molding or a pinhole may be generated and oxygen or moisture may enter. On the other hand, when the thickness of the aluminum foil exceeds 100 μm, the effect of improving the breakage at the time of molding and the effect of preventing the occurrence of pinholes are not particularly improved, and the total thickness of the packaging material is simply increased and the mass increases. , Volume energy density is reduced. The aluminum foil generally has a thickness of about 30 to 50 μm, and preferably has a thickness of 40 to 50 μm. The aluminum foil is preferably subjected to a chemical conversion treatment such as an undercoat treatment such as a silane coupling agent or a titanium coupling agent, or a chromate treatment in order to improve adhesion to a resin or film and improve corrosion resistance.
(内層の熱可塑性樹脂フィルム)
内層の樹脂フィルムとしては、ポリプロピレン、ポリエチレン、マレイン酸変性ポリプロピレン、エチレン−アクリレート共重合体またはアイオノマー樹脂などのフィルムが使用される。これらの樹脂は、ヒートシール性を有し、腐食性の強いリチウム二次電池の電解液等に対する耐薬品性を向上させる役割を担うものである。これらのフィルム厚さとしては、9〜100μm程度の厚さが必要である。内層の樹脂フィルムの厚さが9μm未満の場合、ヒートシール強度が低く、電解液等に対する耐食性が低下する可能性がある。一方、100μmを超える厚さのフィルムを使用しても、ヒートシール性及び耐薬品性が向上するわけではなく、体積エネルギーを低下させるため、好ましくない。内層の樹脂フィルムは、一般的に20〜80μm程度の厚さのものが使用され、40〜80μmの厚さのものを使用することが好ましい。
(Inner layer thermoplastic resin film)
As the resin film of the inner layer, films such as polypropylene, polyethylene, maleic acid-modified polypropylene, ethylene-acrylate copolymer or ionomer resin are used. These resins have a heat-sealing property and play a role of improving chemical resistance against an electrolytic solution or the like of a lithium secondary battery having strong corrosivity. As these film thicknesses, a thickness of about 9 to 100 μm is necessary. When the thickness of the resin film of the inner layer is less than 9 μm, the heat seal strength is low and the corrosion resistance against the electrolytic solution or the like may be reduced. On the other hand, even if a film having a thickness exceeding 100 μm is used, the heat sealability and chemical resistance are not improved, and the volume energy is lowered, which is not preferable. The resin film of the inner layer generally has a thickness of about 20 to 80 μm, and preferably has a thickness of 40 to 80 μm.
(接着剤層)
本発明による接着剤層に使用される接着剤は、耐熱性、成形性、絶縁性等に優れたものである。本発明による接着剤層に使用されるカルボキシル基、アミノ基、及び水酸基からなる群のうち、少なくとも1つの基を有する反応性官能基含有スチレン系エラストマーとしては、スチレンとエチレン、プロピレン又はブチレンなどから選択される構造単位を有するブロック共重合体、例えば、スチレン−ブタジエン−スチレンブロック共重合体、スチレン−イソプレン−スチレンブロック共重合体、スチレン−エチレン−ブチレン−スチレンブロック共重合体、スチレン−ブタジエンジブロック共重合体、スチレン−イソプレンジブロック共重合体、スチレン−エチレン−ブチレンジブロック共重合体、スチレン−エチレン−プロピレンジブロック共重合体、スチレン−エチレン−プロピレン−スチレンブロック共重合体、スチレン−ブタジエン−ブチレン−スチレンブロック共重合体等にエチレン性不飽和カルボン酸、エチレン性不飽和ジカルボン酸無水物、アミノ基含有エチレン性不飽和化合物、または水酸基含有エチレン性不飽和化合物をグラフト変性させた変性スチレン系エラストマーが挙げられる。
(Adhesive layer)
The adhesive used in the adhesive layer according to the present invention is excellent in heat resistance, moldability, insulation and the like. The reactive functional group-containing styrenic elastomer having at least one group out of the group consisting of a carboxyl group, an amino group, and a hydroxyl group used in the adhesive layer according to the present invention includes styrene and ethylene, propylene, or butylene. Block copolymers having selected structural units, such as styrene-butadiene-styrene block copolymers, styrene-isoprene-styrene block copolymers, styrene-ethylene-butylene-styrene block copolymers, styrene-butadiene dimers Block copolymer, styrene-isoprene diblock copolymer, styrene-ethylene-butylene diblock copolymer, styrene-ethylene-propylene diblock copolymer, styrene-ethylene-propylene-styrene block copolymer, styrene- Butaj Modified by graft-modifying an ethylenically unsaturated carboxylic acid, ethylenically unsaturated dicarboxylic acid anhydride, amino group-containing ethylenically unsaturated compound, or hydroxyl group-containing ethylenically unsaturated compound to a polybutylene-styrene block copolymer, etc. A styrene-type elastomer is mentioned.
反応性官能基含有スチレン系エラストマーにおけるスチレン単位の含有量は、反応性官能基含有スチレン系エラストマーに対して、5〜70質量%であることが好ましく、30〜50質量%であることがより好ましい。反応性官能基含有スチレン系エラストマーにおけるスチレン単位の含有量が5質量%より少ないと、反応性官能基含有スチレン系エラストマーのガラス転移温度が低くなるため、耐熱性に優れた接着剤組成物が得られにくくなり、70質量%より多いとアルミニウム箔及び内層の熱可塑性樹脂フィルムとの密着性が低下する。 The content of styrene units in the reactive functional group-containing styrene elastomer is preferably 5 to 70% by mass, more preferably 30 to 50% by mass with respect to the reactive functional group-containing styrene elastomer. . When the content of the styrene unit in the reactive functional group-containing styrene elastomer is less than 5% by mass, the glass transition temperature of the reactive functional group-containing styrene elastomer is lowered, so that an adhesive composition excellent in heat resistance is obtained. When it is more than 70% by mass, the adhesion between the aluminum foil and the thermoplastic resin film of the inner layer is lowered.
接着剤層を形成するための接着剤組成物中における、反応性官能基含有スチレン系エラストマーの含有量は、5〜20質量%であることが好ましく、10〜15質量%であることがより好ましい。接着剤組成物中における、反応性官能基含有スチレン系エラストマーの含有量が5質量%より少ないと、接着性能を発現しにくくなり、20質量%より多いと接着剤組成物の粘度が高くなり、塗工性及び作業性が低下する傾向にある。 The content of the reactive functional group-containing styrene-based elastomer in the adhesive composition for forming the adhesive layer is preferably 5 to 20% by mass, and more preferably 10 to 15% by mass. . In the adhesive composition, if the content of the reactive functional group-containing styrene-based elastomer is less than 5% by mass, it becomes difficult to express adhesive performance, and if it is more than 20% by mass, the viscosity of the adhesive composition increases. Coatability and workability tend to decrease.
グラフト変性に用いられるエチレン性不飽和カルボン酸としては、アクリル酸、メタクリル酸、マレイン酸、フマル酸、クロトン酸、イタコン酸等が挙げられる。これらのエチレン性不飽和カルボン酸は、単独で用いてもよいし、2種以上を組み合わせて用いてもよい。 Examples of the ethylenically unsaturated carboxylic acid used for graft modification include acrylic acid, methacrylic acid, maleic acid, fumaric acid, crotonic acid, itaconic acid and the like. These ethylenically unsaturated carboxylic acids may be used alone or in combination of two or more.
グラフト変性に用いられるエチレン性不飽和ジカルボン酸無水物としては、無水マレイン酸、無水イタコン酸、無水シトラコン酸等が挙げられる。これらのエチレン性不飽和ジカルボン酸無水物は、単独で用いてもよいし、2種以上を組み合わせて用いてもよい。 Examples of the ethylenically unsaturated dicarboxylic acid anhydride used for graft modification include maleic anhydride, itaconic anhydride, citraconic anhydride, and the like. These ethylenically unsaturated dicarboxylic acid anhydrides may be used alone or in combination of two or more.
グラフト変性に用いられるアミノ基含有エチレン性不飽和化合物としては、2−アミノエチル(メタ)アクリレート、2−アミノプロピル(メタ)アクリレート等が挙げられる。これらの不飽和アミノ化合物は、単独で用いてもよいし、2種以上を組み合わせて用いてもよい。 Examples of amino group-containing ethylenically unsaturated compounds used for graft modification include 2-aminoethyl (meth) acrylate and 2-aminopropyl (meth) acrylate. These unsaturated amino compounds may be used alone or in combination of two or more.
グラフト変性に用いられる水酸基含有エチレン性不飽和化合物としては、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、N−メチロールアクリルアミド、エチレングリコールモノ(メタ)アクリレート、ジエチレングリコール(メタ)アクリレート等が挙げられる。これらの不飽和水酸基含有化合物は、単独で用いてもよいし、2種以上を組み合わせて用いてもよい。 Examples of the hydroxyl group-containing ethylenically unsaturated compound used for graft modification include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, N-methylolacrylamide, ethylene glycol mono (Meth) acrylate, diethylene glycol (meth) acrylate, etc. are mentioned. These unsaturated hydroxyl group-containing compounds may be used alone or in combination of two or more.
本発明による接着剤層に使用される反応性官能基含有スチレン系エラストマーへの反応性官能基の導入方法としてグラフト変性を例示したが、共重合法等その他の公知の方法で反応性官能基を導入することも可能である。 Although the graft modification was exemplified as a method for introducing the reactive functional group into the reactive functional group-containing styrene elastomer used in the adhesive layer according to the present invention, the reactive functional group was removed by other known methods such as a copolymerization method. It is also possible to introduce.
反応性官能基含有スチレン系エラストマーの反応性官能基の含有量は、好ましくは0.1〜4.0質量%であり、より好ましくは0.5〜3.0質量%であり、さらに好ましくは2.0〜3.0質量%である。反応性官能基含有量が0.1質量%より少ない場合は、イソシアネート基を有する化合物による架橋密度が低下して耐電解液性に優れた接着剤組成物が得られにくくなり、一方、4.0質量%より多い場合は電池外装材用接着剤組成物の可使時間が短くなり、電池外装材の加工が困難となる傾向にある。ここで言う、反応性官能基含有量とは、反応性官能基含有スチレン系エラストマーの全質量に対する、その反応性官能基含有スチレン系エラストマー中のカルボキシル基(化学式:−COOH)、アミノ基(化学式:−NH2)及び水酸基(化学式:−OH)に相当する部分の質量の割合を質量%で表したものである。 The reactive functional group content of the reactive functional group-containing styrene-based elastomer is preferably 0.1 to 4.0% by mass, more preferably 0.5 to 3.0% by mass, and still more preferably. It is 2.0-3.0 mass%. When the reactive functional group content is less than 0.1% by mass, the crosslink density due to the compound having an isocyanate group is lowered, making it difficult to obtain an adhesive composition having excellent electrolytic solution resistance. When the content is more than 0% by mass, the usable time of the battery exterior material adhesive composition is shortened, and it tends to be difficult to process the battery exterior material. Here, the reactive functional group content means the carboxyl group (chemical formula: —COOH), amino group (chemical formula) in the reactive functional group-containing styrene elastomer relative to the total mass of the reactive functional group-containing styrene elastomer. : -NH 2 ) and the proportion of the mass corresponding to the hydroxyl group (chemical formula: —OH) in mass%.
反応性官能基含有スチレン系エラストマーの重量平均分子量は、5万〜70万であり、より好ましくは10万〜50万であり、さらに好ましくは15万〜40万である。重量平均分子量が5万より低い場合はエラストマーの凝集力の低下により各条件での剥離強度が低下し、70万より高い場合は有機溶剤への溶解性が低下し、接着剤組成物の塗工が困難となる傾向にある。 The weight average molecular weight of the reactive functional group-containing styrenic elastomer is 50,000 to 700,000, more preferably 100,000 to 500,000, and further preferably 150,000 to 400,000. When the weight average molecular weight is lower than 50,000, the peel strength under each condition decreases due to a decrease in the cohesive strength of the elastomer. When the weight average molecular weight is higher than 700,000, the solubility in an organic solvent decreases, and the adhesive composition is applied. Tend to be difficult.
なお、本発明における重量平均分子量は、ゲルパーミエーションクロマトグラフィー(昭和電工株式会社製Shodex GPC System−11)を用いて、下記条件にて常温で測定し、標準ポリスチレン検量線を用いて求めた値である。
カラム:昭和電工株式会社製KF−806L
カラム温度:40℃
試料:反応性官能基含有スチレン系エラストマーの0.2質量%テトラヒドロフラン溶液
流量:2ml/分
溶離液:テトラヒドロフラン
検出器:示差屈折率計(RI)
In addition, the weight average molecular weight in this invention is the value calculated | required using the standard polystyrene calibration curve by measuring at normal temperature on the following conditions using the gel permeation chromatography (Showa Denko Co., Ltd. Shodex GPC System-11). It is.
Column: Showa Denko KF-806L
Column temperature: 40 ° C
Sample: 0.2 mass% tetrahydrofuran solution of a reactive functional group-containing styrene elastomer Flow rate: 2 ml / min Eluent: Tetrahydrofuran Detector: Differential refractometer (RI)
硬化剤として用いられるイソシアネート基を有する化合物は、1分子中に2つ以上のイソシアネート基を有しているものであれば特に制限は無い。例としてはヘキサメチレンジイソシアネートのような脂肪族イソシアネート、m−及びp−フェニレンジイソシアネート、トリレン−2,4−及び−2,6−ジイソシアネート、ジフェニルメタン−4,4’−ジイソシアネート、ジフェニレン−4,4’−ジイソシアネート、4,4’−ジイソシアネート−3,3’−ジメチルジフェニル、3−メチル−ジフェニルメタンー4,4’−ジイソシアネート、ジフェニルエーテルジイソシアネートのような芳香族イソシアネート、及びシクロヘキサン−2,4−及び−2,3−ジイソシアネート、イソホロンジイソシアネートのような脂環族イソシアネート、またはこれらジイソシアネート化合物のイソシアヌレート変性物、ビュウレット変性物等が挙げられる。これらの中でも、特にヘキサメチレンジイソシアネートを用いることが、作業性の点で好ましい。また、イソシアネート基を有する化合物は、単独または2種以上を混合して使用することができる。 The compound having an isocyanate group used as a curing agent is not particularly limited as long as it has two or more isocyanate groups in one molecule. Examples include aliphatic isocyanates such as hexamethylene diisocyanate, m- and p-phenylene diisocyanate, tolylene-2,4- and -2,6-diisocyanate, diphenylmethane-4,4′-diisocyanate, diphenylene-4,4 ′. Aromatic isocyanates such as diisocyanates, 4,4′-diisocyanate-3,3′-dimethyldiphenyl, 3-methyl-diphenylmethane-4,4′-diisocyanate, diphenyl ether diisocyanate, and cyclohexane-2,4- and −2. , 3-diisocyanate and isophorone diisocyanate, or isocyanurate modified products and burette modified products of these diisocyanate compounds. Among these, it is particularly preferable to use hexamethylene diisocyanate from the viewpoint of workability. Moreover, the compound which has an isocyanate group can be used individually or in mixture of 2 or more types.
反応性官能基含有スチレン系エラストマーの反応性官能基に対して、イソシアネート基を有する化合物のイソシアネート基のモル比は0.5〜10.0であり、より好ましくは0.8〜4.0であり、さらに好ましくは1.0〜3.0である。反応性官能基含有スチレン系エラストマーの反応性官能基に対して、イソシアネート基を有する化合物のイソシアネート基のモル比が0.5より少ない場合は架橋密度が低下するため耐電解液性及び耐熱性が低下し、一方、10.0より多い場合は可使時間が短くなり、アルミニウム箔層と内層の熱可塑性樹脂フィルム層との接着が困難となる傾向にある。 The molar ratio of the isocyanate group of the compound having an isocyanate group to the reactive functional group of the reactive functional group-containing styrene elastomer is 0.5 to 10.0, more preferably 0.8 to 4.0. Yes, more preferably 1.0 to 3.0. When the molar ratio of the isocyanate group of the compound having an isocyanate group to the reactive functional group of the reactive functional group-containing styrenic elastomer is less than 0.5, the crosslink density is lowered, so the electrolytic solution resistance and heat resistance are reduced. On the other hand, when it is more than 10.0, the pot life is shortened and the adhesion between the aluminum foil layer and the inner thermoplastic resin film layer tends to be difficult.
接着剤組成物に使用される有機溶剤としては、反応性官能基含有スチレン系エラストマーを溶解または分散させることができるものであれば、特に限定されない。これらの中でも、反応性官能基含有スチレン系エラストマーを溶解させることができる有機溶剤が好ましく、例としてはトルエン、キシレン等の芳香族系有機溶剤、n−ヘキサン等の脂肪族系有機溶剤、シクロヘキサン、メチルシクロヘキサン等の脂環族系有機溶剤、エチルメチルケトン等のケトン系有機溶剤等が挙げられる。これらは、単独または2種以上混合して使用することができる。 The organic solvent used in the adhesive composition is not particularly limited as long as it can dissolve or disperse the reactive functional group-containing styrene-based elastomer. Among these, an organic solvent capable of dissolving the reactive functional group-containing styrene-based elastomer is preferable. Examples include aromatic organic solvents such as toluene and xylene, aliphatic organic solvents such as n-hexane, cyclohexane, Examples thereof include alicyclic organic solvents such as methylcyclohexane, and ketone organic solvents such as ethyl methyl ketone. These can be used individually or in mixture of 2 or more types.
本発明では、接着剤組成物に反応促進剤、粘着付与剤、可塑剤等の添加剤を併用することが可能である。また、これらの添加剤は、単独または2種以上を併用することも可能である。 In the present invention, additives such as a reaction accelerator, a tackifier, and a plasticizer can be used in combination with the adhesive composition. These additives can be used alone or in combination of two or more.
反応性官能基含有スチレン系エラストマーと、前記イソシアネート基を有する化合物の反応を促進する反応促進剤としては、有機スズ化合物であるジオクチルスズジラウレート、ジオクチルスズジアセテートや第3級アミンである2、4、6−トリス(ジメチルアミノメチル)フェノール、ジメチルアニリン、ジメチルパラトルイジン、N、N−ジ(β−ヒドロキシエチル)−p−トルイジン等が挙げられる。これらの反応促進剤は、単独または2種以上を併用することができる。 Examples of the reaction accelerator for promoting the reaction between the reactive functional group-containing styrene elastomer and the compound having an isocyanate group include dioctyltin dilaurate, dioctyltin diacetate, and tertiary amines, which are organotin compounds. , 6-tris (dimethylaminomethyl) phenol, dimethylaniline, dimethylparatoluidine, N, N-di (β-hydroxyethyl) -p-toluidine and the like. These reaction accelerators can be used alone or in combination of two or more.
粘着付与剤としては、石油樹脂系及びロジン系、ロジン誘導体系、テルペン系、テルペン誘導体系等の天然樹脂系粘着付与剤が挙げられる。これらの粘着付与剤は、単独または2種以上を併用することができる。 Examples of the tackifier include petroleum resin-based and rosin-based, rosin derivative-based, terpene-based, terpene derivative-based natural resin-based tackifiers. These tackifiers can be used alone or in combination of two or more.
可塑剤としては、ポリイソプレン、ポリブテン等の液状ゴム、ジブチルフタレート、ジオクチルフタレート、テキサノール、DBE(二塩基酸エステル)等が適宜用いられる。 As the plasticizer, liquid rubber such as polyisoprene and polybutene, dibutyl phthalate, dioctyl phthalate, texanol, DBE (dibasic acid ester) and the like are appropriately used.
アルミニウム箔層と内層の熱可塑性樹脂フィルムとは、前記接着剤組成物を用いて接着される。アルミニウム箔層と外層の耐熱性樹脂フィルムとの接着にも、前記接着剤組成物を用いても良いが、内層側と比較して、電解液に対する耐性を考慮する必要が少ないので、周知のウレタン系接着剤を用いることができる。 The aluminum foil layer and the thermoplastic resin film of the inner layer are bonded using the adhesive composition. The adhesive composition may also be used for adhesion between the aluminum foil layer and the outer layer heat-resistant resin film. However, compared to the inner layer side, it is less necessary to consider the resistance to the electrolytic solution, so that a well-known urethane is used. A system adhesive can be used.
電池ケース用包装材料の製造方法は、ヒートラミネーション方式とドライラミネーション方式の2方式ある。本発明の電池ケース用包装材料は、ヒートラミネーション方式とドライラミネーション方式のどちらの方式を用いても良く、その他の公知の方法で製造することも可能である。 There are two methods for manufacturing a battery case packaging material: a heat lamination method and a dry lamination method. The battery case packaging material of the present invention may use either a heat lamination method or a dry lamination method, and can also be produced by other known methods.
アルミニウム箔層と熱可塑性樹脂フィルムからなる内層間に第2中間樹脂層を介在させた場合には、第2中間樹脂層は内層の構成材料の一部とみなし、アルミニウム箔層と第2中間樹脂層とが上記接着剤組成物を用いて接着されたものが本発明の対象となる。 When the second intermediate resin layer is interposed between the inner layer composed of the aluminum foil layer and the thermoplastic resin film, the second intermediate resin layer is regarded as a part of the constituent material of the inner layer, and the aluminum foil layer and the second intermediate resin What the layer adhere | attached using the said adhesive composition becomes the object of this invention.
(コート層)
本願発明の電池外装材用積層体に、コート層を設ける場合、ガスバリア性のポリマーをコートする方法、アルミニウム金属や酸化ケイ素・酸化アルミニウム等の無機酸化物を蒸着し、金属及び無機物の薄膜をコートする方法等その他の公知の方法がある。本願発明の電池外装材用積層体にコート層を設けることにより、水蒸気及びその他のガスバリア性がより優れる電池ケースが提供可能となる。
(Coat layer)
When providing a coating layer on the laminate for battery outer packaging material of the present invention, a method of coating a gas barrier polymer, depositing an inorganic oxide such as aluminum metal or silicon oxide / aluminum oxide, and coating a thin film of metal and inorganic material And other known methods. By providing a coating layer on the laminate for battery outer packaging material of the present invention, a battery case with better water vapor and other gas barrier properties can be provided.
本願発明の電池外装材用積層体は、成形性が非常に良好であり、成形されることで、耐電解液性や耐熱性を有する電池ケースとして好適に使用される。また、本願発明の電池外装材用積層体を用いた電池ケースは、耐電解液性や耐熱性を有する電池に用いられ、特にリチウムイオン電池の電池ケースとして好適に用いられる。本願発明の電池外装材用積層体は、あらゆる公知の方法により成形することが可能であるが、深絞り成形または張り出し成形は複雑な形状や寸法精度が高い加工が可能となる点で好ましい。 The laminate for battery outer packaging material of the present invention has very good moldability, and is suitably used as a battery case having electrolyte resistance and heat resistance by being molded. Moreover, the battery case using the laminated body for battery exterior materials of this invention is used for the battery which has electrolyte solution resistance and heat resistance, and is used suitably especially as a battery case of a lithium ion battery. The battery exterior material laminate of the present invention can be molded by any known method, but deep drawing or stretch molding is preferred in that it can be processed with a complicated shape and high dimensional accuracy.
以下、実施例及び比較例によって本発明をより具体的に説明するが、本発明はこれら実施例に制限されるものではない。なお、例中の%は質量基準である。 EXAMPLES Hereinafter, although an Example and a comparative example demonstrate this invention more concretely, this invention is not restrict | limited to these Examples. In the examples,% is based on mass.
(電池ケース用包装材料)
耐熱性樹脂延伸フィルム、アルミニウム−鉄系合金のアルミニウム箔(AA規格8079、O材)及び熱可塑性樹脂未延伸フィルムを用いて、外層用接着剤としてウレタン系ドライラミネート用接着剤、内層用接着剤として反応性官能基含有スチレン系エラストマーと1分子中に2つ以上のイソシアネート基を有する化合物を必須とする接着剤組成物を使用した。
(Packaging materials for battery cases)
Heat-resistant resin stretched film, aluminum-iron alloy aluminum foil (AA standard 8079, O material) and thermoplastic resin unstretched film, urethane-based dry laminate adhesive, inner-layer adhesive as outer-layer adhesive As an adhesive composition, a reactive functional group-containing styrene-based elastomer and a compound having two or more isocyanate groups in one molecule are used.
(電池ケース用包装材料構成及び製造方法)
外層:延伸ポリアミドフィルム(厚さ25μm)
外層用接着剤:ウレタン系ドライラミネート用接着剤(東洋モートン株式会社製:AD502/CAT10、塗布量3g/m2(塗布時))
アルミニウム箔層:AA規格8079−O材(厚さ40μm)
内層用接着剤:反応性官能基含有スチレン系エラストマーと1分子中に2つ以上のイソシアネート基を有する化合物とを含む接着剤組成物(塗布量:乾燥後の厚さが2μm)
内層:未延伸ポリプロピレンフィルム(厚さ30μm)
電池ケース用包装材料の構成は、外層/外層用接着剤/アルミニウム箔層/内層用接着剤/内層となる。また、電池ケース用包装材料はドライラミネーション方式で製造した。
(Battery case packaging material structure and manufacturing method)
Outer layer: stretched polyamide film (thickness 25 μm)
Adhesive for outer layer: Adhesive for urethane-based dry lamination (Toyo Morton Co., Ltd .: AD502 / CAT10, application amount 3 g / m 2 (at the time of application))
Aluminum foil layer: AA standard 8079-O material (thickness 40 μm)
Inner layer adhesive: an adhesive composition containing a reactive functional group-containing styrene elastomer and a compound having two or more isocyanate groups in one molecule (coating amount: thickness after drying is 2 μm)
Inner layer: unstretched polypropylene film (thickness 30 μm)
The configuration of the battery case packaging material is outer layer / outer layer adhesive / aluminum foil layer / inner layer adhesive / inner layer. The battery case packaging material was manufactured by a dry lamination method.
(実施例1)
前記電池ケース用包装材料構成に従って、電池ケース用包装材料を得た。内層用接着剤としては、反応性官能基含有スチレン系エラストマーであるカルボキシル基含有スチレン−エチレン−ブチレン−スチレンブロック共重合体A(スチレン単位含有量30質量%、マレイン酸変性率3.0質量%、カルボキシル基含有量2.3質量%、重量平均分子量30万)150gに対して、イソシアネート基を含有する化合物であるデュラネートTKA−100(旭化成ケミカルズ株式会社製、ヘキサメチレンジイソシアネート、イソシアネート基含量21.7質量%)を18.75g、溶媒はトルエン/エチルメチルケトン(質量比9/1)を1100g混合し、使用した。内層用接着剤の組成について、表1に示す。以下、同様に、実施例2〜4及び比較例1〜4で用いた内層用接着剤の組成についても、表1に示す。
Example 1
According to the battery case packaging material configuration, a battery case packaging material was obtained. As the adhesive for the inner layer, carboxyl group-containing styrene-ethylene-butylene-styrene block copolymer A which is a reactive functional group-containing styrene elastomer (styrene unit content 30% by mass, maleic acid modification rate 3.0% by mass Duranate TKA-100 (produced by Asahi Kasei Chemicals Co., Ltd., hexamethylene diisocyanate, isocyanate group content 21.100%), a carboxyl group content of 2.3% by mass and a weight average molecular weight of 300,000 (150 g). 7 mass%) was used as a mixture of 18.75 g and 1100 g of toluene / ethyl methyl ketone (mass ratio 9/1) as a solvent. The composition of the inner layer adhesive is shown in Table 1. Hereinafter, the composition of the adhesive for the inner layer used in Examples 2 to 4 and Comparative Examples 1 to 4 is also shown in Table 1.
(実施例2)
デュラネートTKA−100を6.25gに変更したこと以外は、実施例1と同様の接着剤を使用し、実施例2の電池ケース用包装材料を得た。
(Example 2)
A battery case packaging material of Example 2 was obtained using the same adhesive as in Example 1 except that Duranate TKA-100 was changed to 6.25 g.
(実施例3)
デュラネートTKA−100を127.5gに変更したこと以外は、実施例1と同様の接着剤を使用し、実施例3の電池ケース用包装材料を得た。
(Example 3)
A battery case packaging material of Example 3 was obtained using the same adhesive as in Example 1 except that Duranate TKA-100 was changed to 127.5 g.
(実施例4)
デュラネートTKA−100を165.0gに変更したこと以外は、実施例1と同様の接着剤を使用し、実施例4の電池ケース用包装材料を得た。
Example 4
The battery case packaging material of Example 4 was obtained using the same adhesive as in Example 1 except that Duranate TKA-100 was changed to 165.0 g.
(比較例1)
カルボキシル基含有スチレン−エチレン−ブチレン−スチレンブロック共重合体Aの代わりに、未変性スチレン−エチレン−ブチレン−スチレンブロック共重合体B(スチレン単位含有量30質量%、重量平均分子量30万)に変更及びデュラネートTKA−100未使用以外は、実施例1と同様の接着剤を使用し、比較例1の電池ケース用包装材料を得た。
(Comparative Example 1)
Instead of carboxyl group-containing styrene-ethylene-butylene-styrene block copolymer A, it is changed to unmodified styrene-ethylene-butylene-styrene block copolymer B (styrene unit content 30 mass%, weight average molecular weight 300,000). And the adhesive agent similar to Example 1 was used except the duranate TKA-100 unused, and the packaging material for battery cases of the comparative example 1 was obtained.
(比較例2)
カルボキシル基含有スチレン−エチレン−ブチレン−スチレンブロック共重合体Aの代わりに、未変性スチレン−エチレン−ブチレン−スチレンブロック共重合体B(スチレン単位含有量30質量%、重量平均分子量30万)に変更した以外は、実施例1と同様の接着剤を使用し、比較例2の電池ケース用包装材料を得た。
(Comparative Example 2)
Instead of carboxyl group-containing styrene-ethylene-butylene-styrene block copolymer A, it is changed to unmodified styrene-ethylene-butylene-styrene block copolymer B (styrene unit content 30 mass%, weight average molecular weight 300,000). A battery case packaging material of Comparative Example 2 was obtained using the same adhesive as in Example 1 except that.
(比較例3)
カルボキシル基含有スチレン−エチレン−ブチレン−スチレンブロック共重合体Aの代わりに、マレイン酸変性ポリプロピレン樹脂C(マレイン酸変性率1.5質量%、カルボキシル基含有量1.2質量%、重量平均分子量15万)に変更した以外は、実施例1と同様の接着剤を使用し、比較例3の電池ケース用包装材料を得た。
(Comparative Example 3)
Instead of carboxyl group-containing styrene-ethylene-butylene-styrene block copolymer A, maleic acid-modified polypropylene resin C (maleic acid modification rate 1.5 mass%, carboxyl group content 1.2 mass%, weight average molecular weight 15 The battery case packaging material of Comparative Example 3 was obtained using the same adhesive as in Example 1 except that the battery case was changed to 10,000.
(比較例4)
デュラネートTKA−100の代わりに、エポキシ化合物であるデナコールEX−810(ナガセケムテックス株式会社製)18.75g使用した以外は、実施例1と同様の接着剤を使用し、比較例4の電池ケース用包装材料を得た。
(Comparative Example 4)
A battery case of Comparative Example 4 except that 18.75 g of Denacol EX-810 (manufactured by Nagase ChemteX Corporation), which is an epoxy compound, was used instead of Duranate TKA-100. Packaging material was obtained.
<物性測定>
上記の実施例及び比較例で得られた電池ケース用包装材料を使用し、下記に示す物性評価を行った。その結果を表1に示した。
<Measurement of physical properties>
Using the battery case packaging materials obtained in the above Examples and Comparative Examples, the following physical properties were evaluated. The results are shown in Table 1.
(1)常態T字剥離強度
試験片を長さ150mm×幅15mmに切断し、23℃×50%RH雰囲気下において、テンシロン(株式会社オリエンテック製)を用いて、剥離速度100mm/minでアルミニウム箔層と未延伸ポリプロピレンフィルム層間の90°剥離強度を測定した。
(1) Normal T-shape peel strength A test piece was cut into a length of 150 mm x a width of 15 mm, and aluminum was removed at a peel rate of 100 mm / min using Tensilon (manufactured by Orientec Co., Ltd.) in an atmosphere of 23 ° C x 50% RH. The 90 ° peel strength between the foil layer and the unstretched polypropylene film layer was measured.
(2)電解液溶媒浸漬後のT字剥離強度
試験片を長さ150mm×幅15mmに切断し、電解液溶媒プロピレンカーボネート/ジエチルカーボネート(50/50質量部)へ浸漬し、80℃雰囲気下において1日放置後、23℃×50%RH雰囲気下において、テンシロン(株式会社オリエンテック製)を用いて、剥離速度100mm/minでアルミニウム箔層と未延伸ポリプロピレンフィルム層間の90°剥離強度を測定した。
(2) T-shaped peel strength after immersion in electrolyte solution Cut the test piece into 150 mm length x 15 mm width and immerse in electrolyte solvent propylene carbonate / diethyl carbonate (50/50 parts by mass) in an atmosphere at 80 ° C. After leaving for 1 day, 90 ° peel strength between the aluminum foil layer and the unstretched polypropylene film layer was measured at a peel rate of 100 mm / min using Tensilon (manufactured by Orientec Co., Ltd.) in an atmosphere of 23 ° C. × 50% RH. .
(3)80℃雰囲気下での剥離強度
試験片を長さ150mm×幅15mmに切断し、80℃雰囲気下において、オートグラフAG−X(株式会社島津製作所製)を用いて、剥離速度100mm/minでアルミニウム箔層と未延伸ポリプロピレンフィルム層間の180°剥離強度を測定した。
(3) Peel strength in an 80 ° C. atmosphere A test piece was cut to a length of 150 mm × width of 15 mm, and in an 80 ° C. atmosphere, using an autograph AG-X (manufactured by Shimadzu Corporation), a peel rate of 100 mm / The 180 ° peel strength between the aluminum foil layer and the unstretched polypropylene film layer was measured in min.
(4)成形性
各実施例及び比較例の電池ケース包装材料を110mm×180mmのブランク形状にし、成形高さフリーのストレート金型にて張出して1段成形を行い、各包装材料の成形高さにより、成形性を比較した。使用した金型のポンチ形状は、長辺60mm、短辺45mm、コーナーR=1〜2mm、ポンチ肩R=1mm、ダイス肩R=1mmである。
(4) Formability The battery case packaging material of each example and comparative example was made into a blank shape of 110 mm × 180 mm, and stretched with a straight mold having a molding height free to perform one-stage molding, and the molding height of each packaging material. Thus, the moldability was compared. The punch shape of the used mold has a long side of 60 mm, a short side of 45 mm, a corner R = 1 to 2 mm, a punch shoulder R = 1 mm, and a die shoulder R = 1 mm.
成形高さの評価基準は以下の通りである。
◎:5mm以上
○:3〜5mm
△:2〜3mm
×:2mm未満
The evaluation criteria for the molding height are as follows.
A: 5 mm or more B: 3-5 mm
Δ: 2 to 3 mm
X: Less than 2 mm
上記の実施例及び比較例でのイソシアネート基/カルボキシル基 モル比を算出するための各々のモル量は、一般式(1):
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JP2011282764A JP2013134823A (en) | 2011-12-26 | 2011-12-26 | Battery exterior laminate, battery case using the laminate and battery |
PCT/JP2012/083096 WO2013099761A1 (en) | 2011-12-26 | 2012-12-20 | Laminate for battery packages, battery case using laminate, and battery |
TW101149559A TW201342690A (en) | 2011-12-26 | 2012-12-24 | Laminate for battery packages, battery case using laminate, and battery |
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JP2015135740A (en) * | 2014-01-16 | 2015-07-27 | 凸版印刷株式会社 | exterior material for power storage device |
US10581032B2 (en) | 2014-03-06 | 2020-03-03 | Toppan Printing Co., Ltd. | Lithium battery packaging material |
US11916241B2 (en) | 2020-09-04 | 2024-02-27 | Youlchon Chemical Co., Ltd. | Primer layer composition, secondary battery pouch film using the same, and method of manufacturing the same |
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JP6366964B2 (en) * | 2014-03-13 | 2018-08-01 | 昭和電工パッケージング株式会社 | Exterior material for electrochemical device and electrochemical device |
JP6436758B2 (en) * | 2014-12-18 | 2018-12-12 | 昭和電工パッケージング株式会社 | Power storage device exterior material and power storage device |
CN111211254B (en) * | 2019-10-21 | 2022-03-04 | 浙江昊杨新能源科技有限公司 | Acid-corrosion-resistant lead-acid storage battery plastic shell |
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JP4360325B2 (en) * | 2002-11-06 | 2009-11-11 | 東亞合成株式会社 | Adhesive composition and bonding method |
JP5474329B2 (en) * | 2008-10-08 | 2014-04-16 | 昭和電工パッケージング株式会社 | Battery case packaging and battery case |
WO2012114776A1 (en) * | 2011-02-25 | 2012-08-30 | 東洋インキScホールディングス株式会社 | Laminate for nonaqueous electrolyte secondary cell container, method for producing same, nonaqueous electrolyte secondary cell, and adhesive composition |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2015135740A (en) * | 2014-01-16 | 2015-07-27 | 凸版印刷株式会社 | exterior material for power storage device |
US10581032B2 (en) | 2014-03-06 | 2020-03-03 | Toppan Printing Co., Ltd. | Lithium battery packaging material |
US11916241B2 (en) | 2020-09-04 | 2024-02-27 | Youlchon Chemical Co., Ltd. | Primer layer composition, secondary battery pouch film using the same, and method of manufacturing the same |
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