JP2013125002A - Constant temperature test device - Google Patents
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- JP2013125002A JP2013125002A JP2011275302A JP2011275302A JP2013125002A JP 2013125002 A JP2013125002 A JP 2013125002A JP 2011275302 A JP2011275302 A JP 2011275302A JP 2011275302 A JP2011275302 A JP 2011275302A JP 2013125002 A JP2013125002 A JP 2013125002A
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Abstract
Description
本発明は、自動車を始めとして数々の装置・機械の部品を所定の温度の下で種々の耐久試験を行うための恒温試験装置に関するものである。 The present invention relates to a constant temperature test apparatus for performing various endurance tests on parts of various apparatuses and machines including automobiles under a predetermined temperature.
これらの部品はマイナス40℃程度の極寒から120℃程度の灼熱下で使用されることがあり、これに伴って想定される温度の下で種々の耐久試験を行う必要がある。しかし、一々そういった温度の現場までは持って行けない。従来は、こういった特殊温度下で試験を行う装置も存在していたが、半導体等が正常に作動するか否かといった電気的な試験をするものが多かった。 These parts may be used under extremely cold temperatures of about minus 40 ° C. to about 120 ° C., and various endurance tests need to be performed under the assumed temperatures. However, you can't take them to such a temperature. Conventionally, there have been devices that perform tests under such special temperatures, but there are many devices that perform electrical tests such as whether semiconductors or the like operate normally.
ただ、わずかに、回転、摩擦、曲げ、捩じりといった機械的な試験を行うものも存在しているが、超低温なら当該温度に設定して試験を行い(特許文献1)、超高温も当該温度に設定して試験を行うものであった(特許文献2)。しかし、このような超低温から超高温(以下、簡単のために単に低温、高温という)の温度下で試験をするとなると、その附属設備も当然その温度になり、作動不良を起こしたりする。このため、常温下で低温から高温までの任意に設定した温度で、しかも、設定した温度を保ちつつ(恒温)試験をするものは存在していなかった。そこで、これらの試験が常温下でできる装置の実現が望まれていた。 However, there are a few that perform mechanical tests such as rotation, friction, bending, and twisting. However, if the temperature is very low, the temperature is set to that temperature (Patent Document 1). The test was conducted by setting the temperature (Patent Document 2). However, when a test is performed at a temperature from such a very low temperature to a very high temperature (hereinafter simply referred to as “low temperature” or “high temperature” for the sake of simplicity), the associated equipment will naturally be at that temperature, causing malfunction. For this reason, there is no one that performs a test (constant temperature) at an arbitrarily set temperature from a low temperature to a high temperature at normal temperature while maintaining the set temperature. Therefore, it has been desired to realize an apparatus capable of performing these tests at room temperature.
本発明は、恒温器の内部に設けられる低温から高温までの任意の温度で恒温に保てる恒温室に試験のための駆動軸を突入するだけで、所望の温度で、しかも、恒温を保ちつつ所定の試験ができるようにしたものである。 The present invention provides a predetermined temperature while maintaining a constant temperature only by entering a driving shaft for testing into a temperature-controlled room that can be maintained at a constant temperature from a low temperature to a high temperature provided inside the temperature-controlled device. It is possible to perform the test.
以上の課題の下、本発明は、請求項1に記載した、被試験体を恒温で種々の耐久試験を行う恒温試験装置であり、恒温器の内部に低温から高温までの任意の温度に保持でき、かつ、被試験体を収容できる恒温室を設けるとともに、恒温器の側面に駆動装置を付設し、駆動装置の出力軸(駆動軸)を恒温器から恒温室に突入させ、恒温室の内部で駆動軸で変換装置を介して被試験体の試験の目的に沿う動きをする作動子を動かすことを特徴とする恒温試験装置を提供したものである。 Under the above problems, the present invention is a constant temperature test apparatus for performing various endurance tests on a DUT at a constant temperature, as described in claim 1, and is maintained at an arbitrary temperature from a low temperature to a high temperature inside the constant temperature chamber. A temperature-controlled room that can accommodate the device under test is provided, and a drive device is attached to the side of the temperature chamber, and the output shaft (drive shaft) of the drive device enters the temperature-controlled room from the temperature chamber. Thus, a constant temperature test apparatus is provided in which an actuator that moves along a purpose of a test of a device under test is moved via a conversion device on a drive shaft.
また、本発明は、以上の恒温試験装置において、請求項2に記載した、作動子が軸芯廻りの回転をするものであり、収容室内の変換装置を廃した手段、請求項3に記載した、耐久試験が被試験体の回転、摩擦、引張り、曲げ、捩じりである手段を提供する。 According to the third aspect of the present invention, in the above-described constant temperature test apparatus, the operating element described in claim 2 rotates around the axis, and the conversion device in the storage chamber is eliminated. Providing means for the durability test to be rotation, friction, tension, bending, and twisting of the DUT;
請求項1の発明によると、一般に市販されている恒温器をそのまま利用できるとともに、これに設けられた低温から高温までの任意の温度に設定できる恒温室に駆動軸や変換装置を収容するだけで当該温度による試験が常温下でできる。つまり、通常の恒温器の恒温室に駆動源を設けることができるのである。請求項2の手段によれば、恒温室内では変換装置が不要になり、工作が簡単になるし、恒温室を広く使える。試験のうち、機械的なものは請求項3のようなものが考えられる。 According to the invention of claim 1, a commercially available thermostat can be used as it is, and the drive shaft and the conversion device can be accommodated in a thermostatic chamber that can be set to any temperature from low to high. The test at the temperature can be performed at room temperature. That is, a drive source can be provided in a constant temperature chamber of a normal thermostat. According to the means of claim 2, the conversion device is not required in the temperature-controlled room, the work is simplified, and the temperature-controlled room can be widely used. Among the tests, the mechanical one can be considered as in claim 3.
以下、本発明の実施の形態を図面を参照して説明する。図1は本発明に係る恒温試験装置の正面図、図2は縦断面図であるが、この試験装置は、大型の冷蔵庫程度のボックスからなる恒温器1を主体とするものである。恒温器1は、内部に低温から高温までの任意の温度に設定し、かつ、その温度を恒温に保てる隔絶された恒温室2を有する。このような恒温器1は完成品のパッケージ商品として市販されているから(例えば、エスペック株式会社のPUシリーズ)、それを使用すればよい。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a front view of a constant temperature test apparatus according to the present invention, and FIG. 2 is a longitudinal sectional view. This test apparatus is mainly composed of a constant temperature apparatus 1 composed of a box of a large refrigerator. The thermostat 1 has an isolated thermostatic chamber 2 which is set to an arbitrary temperature from a low temperature to a high temperature and can keep the temperature constant. Since such a thermostatic device 1 is commercially available as a finished package product (for example, PU series manufactured by ESPEC Corporation), it may be used.
通常、恒温器1は加熱機能と冷却(冷凍)機能を併せ持つが、恒温室2にはニクロム線等の加熱素子と冷却用の熱交換器である冷却素子のみを導き、本体部である加熱・冷却機1aは恒温室2の外部で恒温器1の内部に設置してある。恒温器1を常温で作動させる必要があるからである。 Usually, the thermostat 1 has both a heating function and a cooling (freezing) function. However, only a heating element such as a nichrome wire and a cooling element that is a heat exchanger for cooling are guided to the thermostatic chamber 2, and the heating and The cooler 1 a is installed inside the thermostat 1 outside the thermostatic chamber 2. It is because it is necessary to operate the thermostat 1 at normal temperature.
本発明では、恒温器1の側面に取付台3を設けてモータや変速装置からなる駆動装置4を設置し、駆動装置4の出力軸(駆動軸)5を恒温器1と恒温室2の壁体に貫通孔6を形成して恒温室2に突入させる。なお、駆動軸5が恒温室2の壁体を通過する貫通孔6には熱シール性軸受7を設けておくが、恒温器1を通過する部分は余裕のある孔にしておけばよい。恒温器1の内部が恒温室2の影響等で低温や高温になったときに外部へ又は外部から空気が出入りし、加温、冷却ができるからである。このように、駆動装置4を恒温器1の外部に設置するのは、市販されている恒温器1をそのまま使用できるようにするためである。 In the present invention, a mounting base 3 is provided on the side surface of the thermostatic device 1 and a driving device 4 including a motor and a transmission is installed. A through-hole 6 is formed in the body to enter the temperature-controlled room 2. In addition, although the heat-sealable bearing 7 is provided in the through-hole 6 through which the drive shaft 5 passes through the wall of the temperature-controlled room 2, the portion that passes through the temperature-controlled device 1 may be provided with a margin. This is because when the inside of the thermostat 1 becomes low temperature or high temperature due to the influence of the thermostatic chamber 2 or the like, air enters and exits from the outside or from the outside, and heating and cooling can be performed. Thus, the reason why the drive device 4 is installed outside the thermostat 1 is to allow the commercially available thermostat 1 to be used as it is.
恒温室2の内部には被試験体8を収容し、この被試験体8に所定の試験を施すのであるが、試験をするためには何らかの可動部分を要するから、これを作動子9で行う。このため、作動子9は種々の動作をすることになるが、これを一方向回転する駆動軸5の回転を作動子9の所定の動作に変換装置10で変換する。本例では、被試験体8をシートとし、これをU字形に垂らして一方を固定し、他方を上下に動かしてその折り曲げの耐久試験をするものを示している。 The test object 8 is accommodated in the temperature-controlled room 2, and a predetermined test is performed on the test object 8. However, since some movable part is required for the test, this is performed by the actuator 9. . For this reason, the actuator 9 performs various operations, and the conversion device 10 converts the rotation of the drive shaft 5 that rotates the actuator 9 into a predetermined operation of the actuator 9. In this example, an object to be tested 8 is a sheet, this is suspended in a U shape, one is fixed, and the other is moved up and down to perform a bending durability test.
したがって、本例の変換装置10は回転運動を直線運動に変換するものになるが、本例では、スコッチ・ヨーク機構を取り入れている。図4はその正面図であるが、恒温室2の中に変換装置10を設置し、突入された駆動軸5で円板11を回転させ、円板11の偏心した個所にローラ12を取り付け、ローラ12を平板状の作動子9の横長の長孔13に挿入している。これにより、駆動軸5を回転すれば、ローラ12が回転して長孔13中を移動し、これに伴って作動子9を上下に作動させる。 Accordingly, the conversion device 10 of this example converts rotational motion into linear motion, but in this example, a scotch-yoke mechanism is incorporated. Although FIG. 4 is the front view, the converter 10 is installed in the temperature-controlled room 2, the disk 11 is rotated by the drive shaft 5 that is plunged, and the roller 12 is attached to the eccentric part of the disk 11, The roller 12 is inserted into the horizontally long slot 13 of the flat actuator 9. Thus, when the drive shaft 5 is rotated, the roller 12 rotates and moves in the long hole 13, and accordingly, the actuator 9 is operated up and down.
この場合、作動子9の上下をガイドするガイド14が必要であるから、恒温室2の中に支柱15を立て、これにガイド14を固定している。作動子9の前面には被試験体8を取り付ける取付体16を取り付け、これに被試験体8の他端を止め付けている。支柱15の対向面にも支柱17を立て、その前面に被試験体8を固定する取付体18を取り付け、これに被試験体8の一端を固定している。 In this case, since the guide 14 for guiding the upper and lower sides of the actuator 9 is necessary, the support column 15 is set up in the temperature-controlled room 2, and the guide 14 is fixed thereto. An attachment body 16 for attaching the device under test 8 is attached to the front surface of the actuator 9, and the other end of the device under test 8 is fastened thereto. A support column 17 is also set up on the opposite surface of the support column 15, and an attachment body 18 for fixing the device under test 8 is attached to the front surface thereof, and one end of the device under test 8 is fixed thereto.
以上により、駆動装置4を駆動すれば駆動軸5が回転し、作動子9を上下に動かして被試験体8の折り曲げの耐久試験ができる。このとき、恒温器1の内部に設けられた加熱・冷却機1aを作動させてその加熱素子や冷却素子を恒温室2に導き、内部を所定の温度に設定しておくのである。なお、このときの折り曲げの回数はカウントできるようになっている。ところで、駆動軸5を回転させれば、当然に恒温室2の熱シール性軸受7と摩擦するから、駆動軸5の上方にファン19を取り付け、高温のときの冷却、低温のときの結露を防止している。 As described above, when the drive device 4 is driven, the drive shaft 5 rotates, and the actuator 9 can be moved up and down to perform an endurance test for bending the device under test 8. At this time, the heating / cooling machine 1a provided inside the thermostat 1 is operated to guide the heating element and cooling element to the thermostatic chamber 2, and the inside is set to a predetermined temperature. Note that the number of times of bending at this time can be counted. By the way, if the drive shaft 5 is rotated, it naturally rubs against the heat-sealing bearing 7 of the temperature-controlled room 2, so a fan 19 is attached above the drive shaft 5 to cool at high temperatures and to dew at low temperatures. It is preventing.
被試験体8の試験には様々なものがあり、作動子9の動作もこれに伴って種々のものがある。具体的には、a.連続一方向回転、b.連続一方向間欠回転、c.揺動(正逆回転)、d.往復動といったものがある。これらは駆動軸5そのもの又は変換装置10で実現できるから、どのような作動子9の動作に対しても、核となる恒温室2に駆動軸5が突入する部分の熱シール性軸受7の構造は同一のもので足りる。さらに、駆動装置4も試験によって大きさや形状が変わってくるが、これは恒温器1の外部に取付台3を設けて付設するのであるから、恒温器1自体は通常のものでよい。以下、これについて具体的に説明する。 There are various tests of the device under test 8, and the operation of the actuator 9 is also various in accordance with this. Specifically, a. Continuous unidirectional rotation, b. Continuous one-way intermittent rotation, c. Rocking (forward and reverse rotation), d. There is something like reciprocation. Since these can be realized by the drive shaft 5 itself or the conversion device 10, the structure of the heat-sealable bearing 7 in the portion where the drive shaft 5 enters the temperature-controlled room 2 which is the core for any operation of the actuator 9. Are the same. Further, the size and shape of the driving device 4 change depending on the test. Since this is because the mounting base 3 is provided outside the thermostatic device 1, the thermostatic device 1 itself may be a normal one. This will be specifically described below.
a. 連続一方向回転
シール材や軸受材の摩耗試験、回転体の荷重試験のようなものが考えられる。この場合は、所望の回転数に設定した駆動軸5を作動子9とすればよいから、変速装置等の変換装置10は恒温室2の外部に設置すればよい。
a. Continuous unidirectional rotation The wear test of sealing materials and bearing materials, and the load test of rotating bodies are conceivable. In this case, the drive shaft 5 set to a desired number of rotations may be used as the actuator 9, and therefore the conversion device 10 such as a transmission device may be installed outside the temperature-controlled room 2.
b連続一方向間欠回転
試験の対象は上記と同じであるが、回転を間欠的に行う必要のものが考えられる。この場合も作動子9は駆動軸5を利用できるから、変換装置10である周知のゼネバ機構や欠歯歯車機構等は恒温室2の外部に設置できる。
b Continuous one-way intermittent rotation The target of the test is the same as above, but it is possible to perform intermittent rotation. Also in this case, since the actuator 9 can use the drive shaft 5, a known Geneva mechanism, a missing gear mechanism or the like that is the conversion device 10 can be installed outside the temperature-controlled room 2.
c.揺動
この場合の揺動とは、恒温室2内で駆動軸5を駆動源として作動子9を揺動運動(振り子運動)をさせることで、シートやワイヤといった面状体や線状体からなる被試験体8の曲げや捩じりといったものである。この場合の機構としては、上記のスコッチ・ヨーク機構にラック&ピニオンを付与した機構、クランク・ロッド機構、クランク・レバー機構、カム・レバー機構といったものがある。
c. Oscillation In this case, the oscillation means that the actuator 9 is caused to perform an oscillating motion (pendulum motion) using the drive shaft 5 as a drive source in the temperature-controlled room 2, so that the surface 9 or the linear body such as a sheet or a wire is used. Such as bending or twisting of the device under test 8. As a mechanism in this case, there are a mechanism in which a rack and pinion is added to the scotch yoke mechanism, a crank rod mechanism, a crank lever mechanism, and a cam lever mechanism.
d.往復動
恒温室2内で作動子9を上下や前後に往復動させることで、試験としてはもっとも多い動きで、摺動させての摩耗試験を始め数多くのものがある。上記したシートをU字形にして折り返して試験するものも作動子9の動きはこれに含まれる。また、スイッチボタンの入切操作のようなものもある。この場合の機構としては、スコッチ・ヨーク機構やクランク・ロッド機構、カム・レバー機構のようなものがある。この他、作動子9の曲線運動や直線運動も不可能ではない。
d. Reciprocating motion By moving the actuator 9 back and forth and back and forth in the temperature-controlled room 2, the test has the largest number of movements, and there are a number of tests including a sliding wear test. The movement of the actuator 9 is also included in the above-described test by folding the sheet into a U shape and testing. There is also a switch button on / off operation. In this case, there are a mechanism such as a scotch / yoke mechanism, a crank / rod mechanism, and a cam / lever mechanism. In addition, a curved motion and a linear motion of the actuator 9 are not impossible.
以上のcやdでは、駆動軸5から作動子9に所定の動作をさせる変換装置10は恒温室2の内部に収容することになる。したがって、これらの温度に耐えられる素材や潤滑油を使用することになる。ただし、作動子9が軸芯廻りの回転でよい連続回転、間欠回転、正逆回転するものについては、駆動軸5そのものが利用できるため、変換装置10を恒温室2の外部に設けることができるのは上記したとおりである。 In the above c and d, the converter 10 that causes the actuator 9 to perform a predetermined operation from the drive shaft 5 is housed inside the temperature-controlled room 2. Therefore, a material and lubricating oil that can withstand these temperatures are used. However, since the drive shaft 5 itself can be used for those in which the actuator 9 rotates continuously, intermittently, or forward / reversely, which can be rotated around the axis, the conversion device 10 can be provided outside the temperature-controlled room 2. Is as described above.
以上の説明は恒温器として加熱と冷却の両方を行える市販品のパッケージ商品を使用することを前提としているが、もちろん、加熱器と冷凍機とを別々に用いてもよい。この場合でも、本体部はボックスの内部ではあるが、恒温室の外部に設置し、恒温室にはその発熱素子と冷却素子のみを導くようにして加熱器や冷凍機を常温で作動できるようにして恒温室内をできるだけ広く使えるようにしておく。 The above description is based on the premise that a commercially available packaged product that can perform both heating and cooling is used as a thermostat, but of course, the heater and the refrigerator may be used separately. Even in this case, although the main body is inside the box, it is installed outside the temperature-controlled room, and only the heating element and cooling element are guided to the temperature-controlled room so that the heater and refrigerator can be operated at room temperature. To make the inside of the constant temperature room as wide as possible.
1 恒温器
1a 加熱・冷却装置
2 恒温室
3 取付台
4 駆動装置
5 駆動軸
6 貫通孔
7 熱シール
8 被試験体
9 作動子
10 変換装置
11 円板
12 ローラ
13 長孔
14 ガイド
15 支柱
16 取付体
17 支柱
18 取付体
19 ファン
DESCRIPTION OF SYMBOLS 1 Constant temperature device 1a Heating / cooling device 2 Temperature control chamber 3 Mounting stand 4 Drive device 5 Drive shaft 6 Through-hole 7 Heat seal 8 Test object 9 Actuator 10 Conversion device 11 Disc 12 Roller 13 Long hole 14 Guide 15 Post 16 Installation Body 17 Prop 18 Mounting body 19 Fan
Claims (3)
2. The constant temperature test apparatus according to claim 1, wherein the durability test is rotation, friction, tension, bending, or twisting of the test object.
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JP2013125002A true JP2013125002A (en) | 2013-06-24 |
JP6041417B2 JP6041417B2 (en) | 2016-12-07 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2019002766A (en) * | 2017-06-14 | 2019-01-10 | 住友電気工業株式会社 | Test device and test method |
CN111397881A (en) * | 2020-04-13 | 2020-07-10 | 西安宇奇高压密封电连接器有限公司 | Test device for rapidly testing high temperature and high pressure |
KR20210027245A (en) | 2019-08-29 | 2021-03-10 | 유아사 시스템 키키 가부시키가이샤 | Strain tester |
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JP2019002766A (en) * | 2017-06-14 | 2019-01-10 | 住友電気工業株式会社 | Test device and test method |
KR20210027245A (en) | 2019-08-29 | 2021-03-10 | 유아사 시스템 키키 가부시키가이샤 | Strain tester |
US11326993B2 (en) | 2019-08-29 | 2022-05-10 | Yuasa System Co., Ltd. | Deformation testing apparatus |
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