JP2013122209A - Internal combustion engine and control method for same - Google Patents

Internal combustion engine and control method for same Download PDF

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JP2013122209A
JP2013122209A JP2011271269A JP2011271269A JP2013122209A JP 2013122209 A JP2013122209 A JP 2013122209A JP 2011271269 A JP2011271269 A JP 2011271269A JP 2011271269 A JP2011271269 A JP 2011271269A JP 2013122209 A JP2013122209 A JP 2013122209A
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exhaust gas
valve
exhaust
internal combustion
combustion engine
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JP5799788B2 (en
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Taiji Nagaoka
大治 長岡
Tomohiro Korenaga
智宏 是永
Hiroyuki Yuza
裕之 遊座
Teruo Nakada
輝男 中田
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Isuzu Motors Ltd
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Isuzu Motors Ltd
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Priority to PCT/JP2012/080069 priority patent/WO2013088923A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/04Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits concerning exhaust conduits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4315Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being deformed flat pieces of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/21Mixing gases with liquids by introducing liquids into gaseous media
    • B01F23/213Mixing gases with liquids by introducing liquids into gaseous media by spraying or atomising of the liquids
    • B01F23/2132Mixing gases with liquids by introducing liquids into gaseous media by spraying or atomising of the liquids using nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/30Injector mixers
    • B01F25/31Injector mixers in conduits or tubes through which the main component flows
    • B01F25/314Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit
    • B01F25/3141Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit with additional mixing means other than injector mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4311Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4317Profiled elements, e.g. profiled blades, bars, pillars, columns or chevrons
    • B01F25/43171Profiled blades, wings, wedges, i.e. plate-like element having one side or part thicker than the other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/43197Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor characterised by the mounting of the baffles or obstructions
    • B01F25/431974Support members, e.g. tubular collars, with projecting baffles fitted inside the mixing tube or adjacent to the inner wall
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066Selective catalytic reduction [SCR]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2892Exhaust flow directors or the like, e.g. upstream of catalytic device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N9/00Electrical control of exhaust gas treating apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/08Throttle valves specially adapted therefor; Arrangements of such valves in conduits
    • F02D9/10Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
    • F02D9/1005Details of the flap
    • F02D9/101Special flap shapes, ribs, bores or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/36Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being an exhaust flap
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/02Adding substances to exhaust gases the substance being ammonia or urea
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2900/00Details of electrical control or of the monitoring of the exhaust gas treating apparatus
    • F01N2900/06Parameters used for exhaust control or diagnosing
    • F01N2900/08Parameters used for exhaust control or diagnosing said parameters being related to the engine
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

Abstract

PROBLEM TO BE SOLVED: To provide an internal combustion engine and a control method for the same, capable of promoting the agitation and evaporation of an additive added to exhaust gas, and maintaining the temperature of a catalyst.SOLUTION: This internal combustion engine is provided with an urea injector 5 that adds urea water Ur to the exhaust gas Ga on the upstream side of an urea SCR catalyst 4 of the exhaust gas Ga post-treatment device 1. A mixer unit 13, through which exhaust gas Ga and urea water Ur added to the exhaust gas Ga pass while the exhaust gas and the urea water are agitated when a throttle valve 10 is opened, is provided to the throttle valve 10 of an exhaust throttle 6, which opens and closes an exhaust pipe 2 provided between the urea injector 5 and the urea SCR catalyst 4.

Description

本発明は、排ガスに添加された添加剤の攪拌と蒸発を促進し、且つ高排ガス流量時には排ガスの一様度を向上させ、低排ガス流量時には触媒を保温することができる内燃機関とその制御方法に関する。   The present invention promotes stirring and evaporation of an additive added to exhaust gas, improves the uniformity of exhaust gas at a high exhaust gas flow rate, and maintains the catalyst at a low exhaust gas flow rate, and a control method thereof About.

排ガスを処理する後処理装置に設けられる尿素SCR(選択的還元)触媒では、NOx(酸化窒素化合物)還元の為に尿素水を噴射し、アンモニアに加水分解して還元剤として使用する。その尿素水は尿素インジェクタ(尿素噴射弁)で排気管内に噴射するが、そのままでは攪拌、そして蒸発が進まずNOx浄化率が低い。   In a urea SCR (selective reduction) catalyst provided in a post-treatment device for treating exhaust gas, urea water is injected for NOx (nitrogen oxide compound) reduction, hydrolyzed into ammonia, and used as a reducing agent. The urea water is injected into the exhaust pipe by a urea injector (urea injection valve). However, stirring and evaporation do not proceed and the NOx purification rate is low.

そこで、通常は排ガスを拡散して一様度(触媒への流れの一様度合いの尺度)を向上させる為に、及び尿素水の蒸発促進の為に、ミキサー(スワラーともいう)を使用した装置がある(例えば、特許文献1参照)。しかし、通常ミキサーを使用すると、一様度は排ガス量が多くなると低下する傾向がある。理想的には、排ガス量に応じて拡散効果を変化させれば、排ガス量が多くても一様度は低下しないが、通常のミキサーは可変構造では無いので難しい。また、別途ミキサーを設置すると、装置の設置分のコストが増加する。   Therefore, a device that uses a mixer (also called a swirler) to improve the uniformity (a measure of the uniformity of the flow to the catalyst) by diffusing exhaust gas and to promote the evaporation of urea water. (For example, refer to Patent Document 1). However, when a normal mixer is used, the uniformity tends to decrease as the amount of exhaust gas increases. Ideally, if the diffusion effect is changed according to the amount of exhaust gas, the uniformity will not be reduced even if the amount of exhaust gas is large, but it is difficult because a normal mixer is not a variable structure. In addition, if a separate mixer is installed, the cost for installing the apparatus increases.

一方、排ガスの流れを工夫した配管を用いた装置もある。しかし、排気管のレイアウトなどで排ガスの流れを工夫して排ガス流の拡散や蒸発効果を得ようとすると、レイアウト自体に制約が出る、又は、スペースを余計に必要とする可能性がある。   On the other hand, there is also an apparatus using a pipe that devised the flow of exhaust gas. However, if the exhaust gas flow is devised by the layout of the exhaust pipe or the like to obtain the diffusion or evaporation effect of the exhaust gas flow, the layout itself may be restricted or an extra space may be required.

上記の問題の他にも、尿素水自体が持つ問題として、尿素水が特定の温度下で固形物質として析出するというものがある。特に、この固形物質は流速の低下した箇所に堆積し易く、ミキサーを設けると流れの淀んだ箇所に固形物質が溜まり、排気管を閉塞する。   In addition to the above problems, the urea water itself has a problem that the urea water precipitates as a solid substance at a specific temperature. In particular, this solid substance is likely to be deposited at a location where the flow rate is reduced, and if a mixer is provided, the solid matter accumulates at a location where the flow is stagnant, and the exhaust pipe is blocked.

特開2007−077957号公報JP 2007-077957 A

本発明は、上記の問題を鑑みてなされたものであり、その目的は、低コストで、排ガスに添加された添加剤の攪拌と蒸発を促進することができ、且つ、高排ガス流量時では排ガスの一様度を向上することができ、低排ガス流量時では、触媒装置を保温することができる内燃機関とその制御方法を提供することである。また、添加剤の固形化も防止することができる内燃機関とその制御方法を提供することである。   The present invention has been made in view of the above problems, and its object is to reduce the cost and to promote the stirring and evaporation of the additive added to the exhaust gas. It is to provide an internal combustion engine that can keep the temperature of the catalyst device at a low exhaust gas flow rate, and a control method therefor. Another object of the present invention is to provide an internal combustion engine that can prevent solidification of the additive and a control method thereof.

上記の目的を解決するための本発明の内燃機関は、排気通路に触媒装置を含む排ガスの後処理装置を設け、該触媒装置の上流側で排ガスに添加剤を供給する添加弁を設けると共に、該添加弁と前記触媒装置の間に設けて、前記排気通路を開閉する弁装置に、該弁装置を開弁しているときに、排ガスと排ガスに添加された添加剤を攪拌しながら通過させる攪拌部を備えて構成される。   An internal combustion engine of the present invention for solving the above object includes an exhaust gas aftertreatment device including a catalyst device in an exhaust passage, and an addition valve for supplying an additive to the exhaust gas upstream of the catalyst device, The exhaust gas and the additive added to the exhaust gas are passed through the valve device that is provided between the addition valve and the catalyst device and opens and closes the exhaust passage while the valve device is opened. A stirrer is provided.

この構成によれば、排ガス中に添加剤が添加された排ガスを攪拌して、その添加剤を拡散することができる。また、攪拌部を通過した排ガスの、触媒装置への流れの一様度を向
上することができる。特に、添加剤として尿素水を排ガスに添加したときに、尿素水を攪拌して、蒸発を促進することができるので、NOxの浄化率を向上することができる。
According to this configuration, the exhaust gas in which the additive is added to the exhaust gas can be stirred to diffuse the additive. In addition, the uniformity of the flow of the exhaust gas that has passed through the stirring unit to the catalyst device can be improved. In particular, when urea water is added to the exhaust gas as an additive, the urea water can be stirred to promote evaporation, so that the NOx purification rate can be improved.

また、上記の内燃機関において、前記弁装置をバタフライ弁で形成し、前記攪拌部を、前記バタフライ弁を全開したときに排気通路の全体に拡がる攪拌板で形成すると共に、該攪拌板に設けた流通口に、前記バタフライ弁の弁開度によって排ガスと排ガスに添加された添加剤の攪拌度を変化させる攪拌羽根を備えると、攪拌部の攪拌羽根が弁装置の開度によって攪拌度が変わるので、排ガスの流量の変化に合せて攪拌効果を変化させることができる。   Further, in the internal combustion engine, the valve device is formed by a butterfly valve, and the stirring unit is formed by a stirring plate that extends to the entire exhaust passage when the butterfly valve is fully opened, and is provided on the stirring plate. If the circulation port is equipped with a stirring blade that changes the degree of stirring of the exhaust gas and the additive added to the exhaust gas depending on the valve opening of the butterfly valve, the stirring blade of the stirring unit changes the degree of stirring depending on the opening of the valve device. The stirring effect can be changed according to the change in the flow rate of the exhaust gas.

加えて、上記の内燃機関において、前記弁装置を排気ブレーキ装置の排気ブレーキバルブで形成すると、排気ブレーキバルブに上記に記載の攪拌部を追加するだけでよく、装置スペースの増加が無く、設置位置の設計自由度を高くでき、僅かなコストアップで尿素水やHC添加を攪拌し、またそれらの添加剤の蒸発も促進することができる。また、排ガスの排出量(走行状況)に合せて弁の開度が変化するので、高排ガス流量時では一様度の低下を防止することができ、低排ガス流量時では排ガスの流量を減少させて触媒を保温することができる。加えて、攪拌部が排気ブレーキバルブと連動して可動動作するので、流速の低い箇所も変化して、添加剤の固形化を防ぐことができ、また、固形化が生じても、排気バルブの動作時にはがれ落ちて排出することができる。   In addition, in the internal combustion engine described above, when the valve device is formed by an exhaust brake valve of an exhaust brake device, it is only necessary to add the above-described stirring unit to the exhaust brake valve, there is no increase in device space, and the installation position The degree of freedom in design can be increased, and urea water and HC addition can be stirred at a slight cost increase, and evaporation of these additives can be promoted. In addition, since the opening of the valve changes according to the exhaust gas emissions (running conditions), it is possible to prevent a decrease in uniformity at high exhaust gas flow rates, and to reduce exhaust gas flow rates at low exhaust gas flow rates. The catalyst can be kept warm. In addition, since the agitating part moves in conjunction with the exhaust brake valve, the part where the flow velocity is low can be changed to prevent the additive from solidifying, and even if solidification occurs, the exhaust valve During operation, it can fall off and be discharged.

その上、上記の内燃機関において、前記触媒装置を尿素選択型触媒装置で形成し、前記添加弁を尿素噴射弁で形成すると、尿素水が弁装置の上下面の攪拌部の攪拌羽根で攪拌され、且つ蒸発が促進されて、尿素SCR装置に供給されるため、NOxの浄化率を向上することができる。また、弁装置を全閉すると尿素SCR装置を保温することができるので、尿素水が固形物質として析出することを防ぐと共に、弁装置の開閉動作で、攪拌部に結晶化して体積した尿素水をふるい落とすことができる。これにより、尿素SCR装置と攪拌部での尿素水の結晶化の進行を防ぐことができる。   In addition, in the internal combustion engine, when the catalyst device is formed of a urea selective catalyst device and the addition valve is formed of a urea injection valve, urea water is stirred by the stirring blades of the stirring portions on the upper and lower surfaces of the valve device. In addition, since evaporation is promoted and supplied to the urea SCR device, the NOx purification rate can be improved. In addition, since the urea SCR device can be kept warm when the valve device is fully closed, the urea water is prevented from precipitating as a solid substance, and the urea water crystallized and volume in the agitating portion is opened and closed by the opening and closing operation of the valve device. Can be eliminated. Thereby, the progress of crystallization of urea water in the urea SCR device and the stirring unit can be prevented.

また、上記の問題を解決するための内燃機関の制御方法は、内燃機関の排気通路に触媒装置を含む排ガスの後処理装置を設け、該触媒装置の上流側で排ガスに添加剤を供給する添加弁を設けると共に、該添加弁と前記触媒装置の間に前記排気通路を開閉する弁装置を備える内燃機関の制御方法において、前記弁装置を閉弁すると、排ガスを遮蔽し、前記弁装置を開弁すると、前記弁装置に設けた攪拌部で排ガスと排ガスに添加された添加剤を攪拌しながら通過させることを特徴とする方法である。   In addition, an internal combustion engine control method for solving the above problem is provided with an exhaust gas aftertreatment device including a catalyst device in an exhaust passage of the internal combustion engine, and an additive for supplying an additive to the exhaust gas upstream of the catalyst device In a control method for an internal combustion engine, which includes a valve and a valve device that opens and closes the exhaust passage between the addition valve and the catalyst device, closing the valve device shields exhaust gas and opens the valve device. In other words, the exhaust gas and the additive added to the exhaust gas are allowed to pass through the stirring unit provided in the valve device while stirring.

この方法によれば、弁装置を開くと、尿素水や添加HCを攪拌することができ、さらにそれら添加剤の蒸発を促進することができる。また、弁装置を閉じると、触媒に排ガスが流れないので、触媒の冷却を防止して、触媒を保温することができる。   According to this method, when the valve device is opened, the urea water and the added HC can be stirred, and the evaporation of these additives can be further promoted. Further, when the valve device is closed, no exhaust gas flows through the catalyst, so that the catalyst can be prevented from being cooled and the catalyst can be kept warm.

さらに、上記の内燃機関の制御方法において、高排ガス流量時は前記弁装置を全開し、低排ガス流量時は前記弁装置を全開よりも閉側にし、内燃機関に燃料が供給されていないときは、全閉すると、高排ガス流量時は高い拡散効果、低排ガス流量時は低い拡散効果として高負荷時の一様度を向上することができる。減速時は、触媒を流れるガス量を低減させて、触媒の冷却を防止することができる。アイドリング時は開閉の中間状態とすると、排ガス流は攪拌部を通るので、添加剤の攪拌、蒸発が促進される。なお、圧力損失は上昇するがアイドリング状態では元々排気圧力はほとんど上昇していないので、問題はなく、アイドリング時に触媒を保温することができる。   Further, in the above control method for an internal combustion engine, when the exhaust gas flow rate is high, the valve device is fully opened, and when the exhaust gas flow rate is low, the valve device is closed from the fully open position, and fuel is not supplied to the internal combustion engine. When fully closed, the uniformity at high load can be improved as a high diffusion effect at a high exhaust gas flow rate and a low diffusion effect at a low exhaust gas flow rate. During deceleration, the amount of gas flowing through the catalyst can be reduced to prevent cooling of the catalyst. When idling, the exhaust gas flow passes through the agitation unit, and the agitation and evaporation of the additive are promoted. Although the pressure loss increases, the exhaust pressure has hardly increased originally in the idling state, so there is no problem and the catalyst can be kept warm during idling.

本発明によれば、低コストで、排ガスに添加された添加剤の攪拌と蒸発を促進すること
ができ、且つ、高排ガス流量時では排ガスの一様度を向上することができ、低排ガス流量時では、触媒装置を保温することができる。また、排ガスに添加された添加剤の固形化も防止することができる。
According to the present invention, the stirring and evaporation of the additive added to the exhaust gas can be promoted at low cost, and the uniformity of the exhaust gas can be improved at a high exhaust gas flow rate. Sometimes the catalyst device can be kept warm. Moreover, solidification of the additive added to the exhaust gas can be prevented.

本発明に係る第1の実施の形態の内燃機関の排気システムを示した概略図である。It is the schematic which showed the exhaust system of the internal combustion engine of 1st Embodiment which concerns on this invention. 図1に示す排気スロットルを示した斜視図である。It is the perspective view which showed the exhaust throttle shown in FIG. 図2のIII−IIIで示す断面図であり、排気スロットルの全開状態を示した断面図である。FIG. 3 is a cross-sectional view taken along line III-III in FIG. 2, showing a fully opened state of the exhaust throttle. 図2のIII−IIIで示す断面図であり、排気スロットルの全閉状態を示した断面図である。FIG. 3 is a cross-sectional view taken along line III-III in FIG. 2, showing a fully closed state of the exhaust throttle. 図2のIII−IIIで示す断面図であり、排気スロットルの全開と全閉の中間の開度状態を示した断面図である。FIG. 3 is a cross-sectional view taken along line III-III in FIG. 2, and is a cross-sectional view showing an intermediate opening state between the exhaust throttle fully opened and fully closed. 本発明に係る第2の実施の形態の内燃機関を示した概略図である。It is the schematic which showed the internal combustion engine of 2nd Embodiment which concerns on this invention. 本発明に係る実施の形態の内燃機関の制御方法を示したフローチャートである。It is the flowchart which showed the control method of the internal combustion engine of embodiment which concerns on this invention.

以下、本発明に係る実施の形態の内燃機関とその制御方法について、図面を参照しながら説明する。この実施の形態は、ディーゼルエンジンを例に説明するが、ディーゼルエンジンに限定せずに、ガソリンエンジンにも適用することができ、その気筒数や、気筒の配列は限定しない。なお、図面に関しては、構成が分かり易いように寸法を変化させており、各部材、各部品の板厚や幅や長さなどの比率も必ずしも実際に製造するものの比率とは一致させていない。   Hereinafter, an internal combustion engine and a control method thereof according to embodiments of the present invention will be described with reference to the drawings. This embodiment will be described by taking a diesel engine as an example, but the present invention is not limited to a diesel engine but can be applied to a gasoline engine, and the number of cylinders and the arrangement of cylinders are not limited. Note that the dimensions of the drawings are changed so that the configuration can be easily understood, and the ratios of the thicknesses, widths, lengths, and the like of the respective members and parts do not necessarily match the ratios of actually manufactured parts.

まず、本発明に係る第1の実施の形態の内燃機関について、図1を参照しながら説明する。エンジン(内燃機関)に、燃料の燃焼により発生する排ガスGaを処理する後処理装置1を備える。この後処理装置1は、排気管2にDPF(ディーゼル微粒子捕集フィルタ)3と尿素SCR触媒(尿素選択的還元触媒)4を備える。また、尿素SCR触媒4の上流側に尿素インジェクタ(尿素噴射弁)5を備える。   First, an internal combustion engine according to a first embodiment of the present invention will be described with reference to FIG. The engine (internal combustion engine) is provided with a post-processing device 1 that processes exhaust gas Ga generated by fuel combustion. The aftertreatment device 1 includes a DPF (diesel particulate collection filter) 3 and a urea SCR catalyst (urea selective reduction catalyst) 4 in an exhaust pipe 2. A urea injector (urea injection valve) 5 is provided upstream of the urea SCR catalyst 4.

加えて、尿素SCR触媒4の上流側で、且つ尿素インジェクタ5の下流側に排気スロットル(弁装置)6を備える。さらに、エンジンは、ECU(制御装置)7と排気量センサ8を備える。このECU7は、排気量センサ8の検知する排ガス流量により、尿素インジェクタ5の噴射制御、排気スロットル6の開閉制御を行う。この制御においては、排ガス流量を算出することができればよく、排気量センサ8に換えて、別のセンサを用いてもよく、また、エンジンに吸入される吸気空気量と燃料噴射量から排ガス流量を算出する方法を用いてもよい。   In addition, an exhaust throttle (valve device) 6 is provided upstream of the urea SCR catalyst 4 and downstream of the urea injector 5. The engine further includes an ECU (control device) 7 and a displacement sensor 8. The ECU 7 performs injection control of the urea injector 5 and opening / closing control of the exhaust throttle 6 based on the exhaust gas flow rate detected by the exhaust amount sensor 8. In this control, it suffices if the exhaust gas flow rate can be calculated, and another sensor may be used instead of the exhaust gas sensor 8, and the exhaust gas flow rate is calculated from the intake air amount and the fuel injection amount sucked into the engine. A calculation method may be used.

排気スロットル6は、リンク機構6a、エアチャンバー6b、及びスロットル弁10を備える。この排気スロットル6は、スロットル弁10を全閉すると排気管2を遮蔽して、排ガスGaを排気スロットル6の上流側に滞留させ、全閉状態から開くことで、排ガスGaを尿素SCR触媒4へ流すことができればよく、上記の構成に限定しない。   The exhaust throttle 6 includes a link mechanism 6a, an air chamber 6b, and a throttle valve 10. When the throttle valve 10 is fully closed, the exhaust throttle 6 shields the exhaust pipe 2 and causes the exhaust gas Ga to stay on the upstream side of the exhaust throttle 6, and opens from the fully closed state, whereby the exhaust gas Ga is passed to the urea SCR catalyst 4. It is not limited to the above configuration as long as it can flow.

次に、本発明の特徴であるスロットル弁10について、図2を参照しながら説明する。スロットル弁10は、バタフライ弁11と回転軸12を備えると共に、バタフライ弁11の両面にミキサー部(攪拌部)13を備え、ミキサー部13を、ミキサー板(攪拌板)14、流通口15、及び複数のフィン(攪拌羽根)16a〜16cから構成する。   Next, the throttle valve 10 which is a feature of the present invention will be described with reference to FIG. The throttle valve 10 includes a butterfly valve 11 and a rotating shaft 12, and includes a mixer unit (stirring unit) 13 on both sides of the butterfly valve 11. The mixer unit 13 includes a mixer plate (stirring plate) 14, a distribution port 15, and It comprises a plurality of fins (stirring blades) 16a to 16c.

この実施の形態では、スロットル弁10の排気管2内を開閉する弁体として、バタフライ弁11を用いたが、排気管2内を開閉することができれば、バタフライ弁に限定しないが、全開したときにミキサー部13を設けることができるものが好ましい。また、その開度を、少なくとも全開と全閉に固定できればよいが、全開、全閉、及びそれらの中間の開度に固定できるものが好ましく、また、開度を任意の位置に設定でき、且つその開度を固定できるものがより好ましい。   In this embodiment, the butterfly valve 11 is used as a valve body for opening and closing the exhaust pipe 2 of the throttle valve 10. However, the valve body is not limited to the butterfly valve as long as the inside of the exhaust pipe 2 can be opened and closed. The thing which can provide the mixer part 13 in is preferable. Further, it is sufficient that the opening can be fixed to at least fully open and fully closed, but it is preferable that the opening can be fixed to fully open, fully closed, and an intermediate opening therebetween, and the opening can be set at an arbitrary position, and What can fix the opening degree is more preferable.

また、排ガス流量に対して、スロットル弁10を閉じた時の圧力損失の増加で尿素SCR触媒4や、図示しないターボチャージャーなどの破損を防止するために、開度閾値が定められており、実際には完全に排気管2を閉じることができないが、ここではその状態を全閉状態として説明する。   Further, an opening degree threshold is set to prevent damage to the urea SCR catalyst 4 and a turbocharger (not shown) due to an increase in pressure loss when the throttle valve 10 is closed with respect to the exhaust gas flow rate. However, the exhaust pipe 2 cannot be closed completely, but here, the state will be described as a fully closed state.

ミキサー部13は、バタフライ弁11の開閉時に排気管2と干渉しないように、且つ可能な限り広い面積を得られるように、且つ圧力損失の上昇が少ないような形状が望ましく、また、フィン16a〜16c(以下、フィン16に統一する)の形状はバタフライ弁11の開度に応じて攪拌度が変わるような形状が好ましい。つまり、このミキサー部13は、バタフライ弁11の閉じ量が小さい時(排ガス流量が高いとき)にミキサー効果が大きく、閉じ量が大きい時(排ガス流量が低いとき)にミキサー効果が小さいことが好ましい。   The mixer section 13 is desirably shaped so as not to interfere with the exhaust pipe 2 when the butterfly valve 11 is opened and closed, and to obtain as large an area as possible and with a small increase in pressure loss. The shape of 16c (hereinafter referred to as fin 16) is preferably such that the degree of agitation changes according to the opening of butterfly valve 11. That is, it is preferable that the mixer section 13 has a large mixer effect when the amount of closing of the butterfly valve 11 is small (when the exhaust gas flow rate is high) and a small mixer effect when the amount of closure is large (when the exhaust gas flow rate is low). .

このミキサー部13についての一例を説明する。ミキサー板14をバタフライ弁11の両面に設け、バタフライ弁11が全開したときに、排気通路の全体に拡がるように形成し、排ガスの流量を減少しないように広い開口面積を有する流通口15を設ける。   An example of the mixer unit 13 will be described. Mixer plates 14 are provided on both sides of the butterfly valve 11 so that when the butterfly valve 11 is fully opened, the mixer plate 14 is formed so as to spread over the entire exhaust passage, and a flow port 15 having a wide opening area is provided so as not to reduce the flow rate of exhaust gas. .

好ましくはバタフライ弁11が全開したときに、両面合せて排気管2の断面と略同形状になるように形成するとよい。ミキサー板14を排気管2の断面と同様の形状に形成すると、開閉時に排気管2と干渉することがない。また、バタフライ弁11の排ガスの遮蔽面に対して、ミキサー板14の面が斜めになるよう配置すると、より排気管2との干渉を防止することができ、且つ排気スロットル10の全開時に流通口15の開口面積を大きくすることができる。   Preferably, when the butterfly valve 11 is fully opened, the both sides are formed so as to have substantially the same shape as the cross section of the exhaust pipe 2. If the mixer plate 14 is formed in the same shape as the cross section of the exhaust pipe 2, it does not interfere with the exhaust pipe 2 during opening and closing. Further, when the mixer plate 14 is disposed so that the surface of the mixer plate 14 is inclined with respect to the exhaust gas shielding surface of the butterfly valve 11, interference with the exhaust pipe 2 can be further prevented, and when the exhaust throttle 10 is fully opened, The opening area of 15 can be increased.

フィン16を、断面が三日月状の板で形成する。このフィン16の形状は限定せず、バタフライ弁11の開度によって、拡散効果が変化するような形状であればよく、より好ましくは、バタフライ弁11の全開時に、排ガスの流れに対して角度を持ち、また、バタフライ弁11が全開と全閉の中間の開度のときに、排ガスの流れに対して略平行になるような形状であればよい。   The fin 16 is formed of a plate having a crescent-shaped cross section. The shape of the fins 16 is not limited as long as the diffusion effect changes depending on the opening of the butterfly valve 11, and more preferably, the angle with respect to the flow of exhaust gas when the butterfly valve 11 is fully opened. And the butterfly valve 11 may have a shape that is substantially parallel to the flow of exhaust gas when the butterfly valve 11 has an opening between the fully open and fully closed positions.

この実施の形態のエンジンの動作を、図3〜5に示す排気スロットル10の動作を参照しながら説明する。ここで、エンジンの図示しないシリンダ内で燃焼が起こり、排ガスGaが排気管2を流れるとき(車両の通常走行中)では、排ガスが発生し、排気バルブから排出されている。排気管2を流れる排ガスGaは、排気管2の中心部の流れが排気管2の内壁近傍よりも強くなっている。また、スロットル弁10の上流に設けた尿素インジェクタ5より、尿素水Urを添加された排ガスGaは攪拌されていない状態であり、尿素水Urは拡散していない状態である。   The operation of the engine of this embodiment will be described with reference to the operation of the exhaust throttle 10 shown in FIGS. Here, when combustion occurs in a cylinder (not shown) of the engine and the exhaust gas Ga flows through the exhaust pipe 2 (during normal traveling of the vehicle), exhaust gas is generated and discharged from the exhaust valve. In the exhaust gas Ga flowing through the exhaust pipe 2, the flow at the center of the exhaust pipe 2 is stronger than the vicinity of the inner wall of the exhaust pipe 2. Further, the exhaust gas Ga to which the urea water Ur is added from the urea injector 5 provided upstream of the throttle valve 10 is not stirred, and the urea water Ur is not diffused.

そこで、車両の通常走行中は、図3に示すように、高排ガス流量時は全開にし、低排ガス流量時は全開の開度よりも小さい開度にする。このように、排ガス量センサ8の検知する排ガス流量に応じて、スロットル弁10の開度を変化させることにより、高排ガス流量時には、フィン16によるミキサー効果を大きく、低排ガス流量時には、ミキサー効果を小さくすることができる。   Therefore, during normal traveling of the vehicle, as shown in FIG. 3, the opening is fully opened at a high exhaust gas flow rate, and the opening is smaller than the fully opened opening at a low exhaust gas flow rate. In this way, by changing the opening degree of the throttle valve 10 according to the exhaust gas flow rate detected by the exhaust gas amount sensor 8, the mixer effect by the fins 16 is increased at a high exhaust gas flow rate, and the mixer effect is increased at a low exhaust gas flow rate. Can be small.

フィン16の傾きは排ガスの流れる方向に対して、角度αを有するように設けられている。この傾きαは、排気スロットル10の全開時に最大となり、開度の減少に比例して小さくなる。エンジン1の通常走行中では、この傾きαを10°〜80°になるように、フィン16の形状や取り付けを調節するとよい。   The inclination of the fin 16 is provided to have an angle α with respect to the direction in which the exhaust gas flows. This gradient α becomes maximum when the exhaust throttle 10 is fully opened, and becomes smaller in proportion to the decrease in the opening degree. During normal running of the engine 1, the shape and attachment of the fins 16 may be adjusted so that the inclination α is 10 ° to 80 °.

排気スロットル10が全開の時は、バタフライ弁11自体の流路抵抗はなくなるが、ミキサー部13のフィン16が排ガスGaの流れに対して角度αを持たせているので、その分の抵抗増加が発生する。よって、フィン16の排ガスGaに対する傾きαを設定する場合に、この抵抗増加の許容範囲内で、最大のミキサー効果となるように構成することが望ましい。   When the exhaust throttle 10 is fully open, the flow path resistance of the butterfly valve 11 itself disappears, but the fin 16 of the mixer section 13 has an angle α with respect to the flow of the exhaust gas Ga. Occur. Therefore, when the inclination α of the fin 16 with respect to the exhaust gas Ga is set, it is desirable that the maximum mixer effect be obtained within the allowable range of the increase in resistance.

エンジンが燃料カット時で、シリンダ内で燃焼が起きずに排気管2内を排ガスGaが流れないとき(車両の減速時)では、図4に示すように、スロットル弁10を閉弁状態として、尿素SCR触媒4を流れるガス量を低減させて、尿素SCR触媒4の冷却を防止することができる。この時、燃料カット状態なので排ガスGaが発生しないので、尿素インジェクタ5から尿素水を噴射しないよう制御する。   When the engine is fuel cut and combustion does not occur in the cylinder and the exhaust gas Ga does not flow in the exhaust pipe 2 (when the vehicle is decelerated), as shown in FIG. 4, the throttle valve 10 is closed, The amount of gas flowing through the urea SCR catalyst 4 can be reduced to prevent the urea SCR catalyst 4 from being cooled. At this time, since the exhaust gas Ga is not generated because the fuel is cut, control is performed so that urea water is not injected from the urea injector 5.

車両の減速時に、スロットル弁10を全閉すると、比較的低温のガスが尿素SCR触媒4を通過することを防ぎ、その際に尿素SCR触媒4が冷却されてしまうことを防ぐことができる。これにより、尿素SCR触媒4を保温することができる。この動作は車両のアイドリングストップ時にも適用することができる。   When the throttle valve 10 is fully closed during deceleration of the vehicle, it is possible to prevent a relatively low temperature gas from passing through the urea SCR catalyst 4 and to prevent the urea SCR catalyst 4 from being cooled at that time. Thereby, the urea SCR catalyst 4 can be kept warm. This operation can also be applied when the vehicle is idling stopped.

車両の駐停車や信号待ちなど停止時にエンジンが回転している状態であるアイドリング時では、スロットル弁10の開度を、図5に示すように、全開と全閉との中間の開度とする。このとき、フィン16の傾きは排ガスGaの流れる方向に対して、略並行となるようにするとよい。排ガスGaはスロットル弁10のミキサー部13を通るので、ミキサー部13のフィン16より排ガスGaと添加された尿素水Urの攪拌、蒸発を促進することができる。   When the engine is rotating when the vehicle is stopped, such as when the vehicle is parked or stopped, or when waiting for a signal, the opening of the throttle valve 10 is set to an intermediate opening between fully open and fully closed as shown in FIG. . At this time, the inclination of the fin 16 is preferably substantially parallel to the direction in which the exhaust gas Ga flows. Since the exhaust gas Ga passes through the mixer section 13 of the throttle valve 10, stirring and evaporation of the exhaust gas Ga and the added urea water Ur can be promoted from the fins 16 of the mixer section 13.

圧力損失は全開状態と比べると上昇するが、アイドリング状態では元々排気圧力は殆ど上昇しておらず、問題ない。また、アイドル状態では、排ガスGaの温度が通常走行時と比較すると低温になるので、中間の開度にすることで、尿素SCR触媒4へ流れる排ガス量が減少するので、尿素SCR触媒4も保温することができる。   Although the pressure loss increases as compared with the fully opened state, the exhaust pressure does not substantially increase in the idling state and there is no problem. Further, in the idle state, the temperature of the exhaust gas Ga is lower than that during normal traveling. Therefore, the amount of exhaust gas flowing to the urea SCR catalyst 4 is reduced by setting the opening to an intermediate opening, so that the urea SCR catalyst 4 is also kept warm. can do.

上記の動作は、開度を自在に変化させることが可能なスロットル弁10を用いた場合の動作であるが、開度を自在に変化させることができない場合は、通常走行時は全開状態、アイドリング時は全開又は全閉状態として、効果によって使い分けるとよい。   The above operation is an operation when the throttle valve 10 capable of freely changing the opening degree is used, but when the opening degree cannot be changed freely, the fully open state during idling, idling It is good to use it properly depending on the effect as fully open or fully closed.

上記の動作によれば、排気スロットル6の上流で尿素水Urを添加された排ガスGaを、スロットル弁11に設けたミキサー部13で攪拌して、尿素水Urの蒸発を促進することができるので、尿素SCR触媒4でのNOxの浄化率を向上することができる。   According to the above operation, the exhaust gas Ga to which the urea water Ur is added upstream of the exhaust throttle 6 can be stirred by the mixer unit 13 provided in the throttle valve 11 to promote the evaporation of the urea water Ur. In addition, the NOx purification rate of the urea SCR catalyst 4 can be improved.

また、排ガスGaの流量の変化に合せて、ミキサー効果を変化させることができるので、特に、排ガス流量が高流量のときに、フィン16を排ガスGaの流れに対して角度αを持たせると、高流量時にミキサー効果(攪拌効果)を強めて、特に高流量時に一様度が低下することを防止することができる。これにより、排ガス流量が高いときでも、一様度を低下させずに、排ガスGaを拡散することができる。   In addition, since the mixer effect can be changed in accordance with the change in the flow rate of the exhaust gas Ga, particularly when the exhaust gas flow rate is high, if the fin 16 has an angle α with respect to the flow of the exhaust gas Ga, The mixer effect (stirring effect) can be strengthened at a high flow rate, and the uniformity can be prevented from decreasing particularly at a high flow rate. Thereby, even when the exhaust gas flow rate is high, the exhaust gas Ga can be diffused without reducing the uniformity.

加えて、排ガス流量によってスロットル弁10が開閉するので、ミキサー部13へ尿素
水Urが結晶化して体積する問題を解決することができる。仮に尿素水Urが結晶化して体積しても、スロットル弁10の動作時にふるい落とすことが出来るので、結晶化の進行を防止することができる。
In addition, since the throttle valve 10 is opened and closed by the exhaust gas flow rate, it is possible to solve the problem that the urea water Ur is crystallized and volume in the mixer unit 13. Even if the urea water Ur is crystallized and volumed, it can be removed during the operation of the throttle valve 10, so that the progress of crystallization can be prevented.

さらに、比較的排気温度の低い、低排ガス流量時では、全閉する、又は開度を小さくすることで尿素SCR触媒4への排ガス流量を低減することができるので、尿素SCR触媒4を保温することができる。これにより、尿素SCR触媒4で尿素水Urが結晶化して、堆積することを防止することができる。   Further, when the exhaust gas temperature is relatively low and the exhaust gas flow rate is low, the exhaust gas flow rate to the urea SCR catalyst 4 can be reduced by fully closing or reducing the opening, so that the urea SCR catalyst 4 is kept warm. be able to. Thereby, it is possible to prevent the urea water Ur from being crystallized and deposited by the urea SCR catalyst 4.

上記の排気スロットル6は、排ガスGaにHC(軽油)を添加する場合でも同様の効果を得ることができる。例えば、後処理装置1にdeNOx触媒と、そのdeNOx触媒の上流側にHC添加弁を備え、deNOx触媒の上流側で、HC添加弁の下流側に上記の排気スロットル6を設けると、排ガスに添加したHCを攪拌して、蒸発を促進することができるので、LNT触媒のリッチ還元、Sパージ(SOx放出制御)時の還元、及びPMの再生率を向上することができる。   The exhaust throttle 6 can achieve the same effect even when HC (light oil) is added to the exhaust gas Ga. For example, if the post-treatment device 1 is provided with a deNOx catalyst and an HC addition valve upstream of the deNOx catalyst, and the exhaust throttle 6 is provided upstream of the deNOx catalyst and downstream of the HC addition valve, it is added to the exhaust gas. Since the evaporated HC can be stirred to promote evaporation, the rich reduction of the LNT catalyst, the reduction during the S purge (SOx release control), and the PM regeneration rate can be improved.

次に、本発明に係る第2の実施の形態のエンジンについて、図6を参照しながら説明する。エンジン(内燃機関)20は、エンジン本体21に排気通路22と吸気通路23とを備え、排気通路22に上記の記載の後処理装置1を設ける。排気通路22と後処理装置1との間にターボチャージャーやEGR装置(排気再循環装置)を設けてもよい。また、吸気通路23に吸入空気量(MAF値)を検出するMAFセンサ(吸気量センサ)24を備える。   Next, an engine according to a second embodiment of the present invention will be described with reference to FIG. The engine (internal combustion engine) 20 includes an exhaust passage 22 and an intake passage 23 in an engine body 21, and the post-processing device 1 described above is provided in the exhaust passage 22. A turbocharger or an EGR device (exhaust gas recirculation device) may be provided between the exhaust passage 22 and the aftertreatment device 1. Further, the intake passage 23 is provided with a MAF sensor (intake air amount sensor) 24 for detecting the intake air amount (MAF value).

上記に記載の排気スロットル6は、排気ブレーキシステム(エキゾーストリターダーともいう)30と接続され、排気ブレーキバルブとして動作し、排気スロットル6を閉じると、排気管2及び排気通路22の排気圧力が高くなり、エンジン本体21のポンピングロスを通常より大きくして回転速度を抑制することができる。   The exhaust throttle 6 described above is connected to an exhaust brake system (also called an exhaust retarder) 30 and operates as an exhaust brake valve. When the exhaust throttle 6 is closed, the exhaust pressure of the exhaust pipe 2 and the exhaust passage 22 increases. The pumping loss of the engine body 21 can be made larger than usual to suppress the rotational speed.

この排気ブレーキシステム30は、エアバルブ機構31がエアタンク32からの圧縮空気をエアチャンバー6bに送り、リンク機構6aを介して、排気スロットル6を排気ブレーキバルブとして開閉させる、電気空気式排気ブレーキである。   The exhaust brake system 30 is an electro-pneumatic exhaust brake in which an air valve mechanism 31 sends compressed air from an air tank 32 to an air chamber 6b and opens and closes the exhaust throttle 6 as an exhaust brake valve via the link mechanism 6a.

また、排気ブレーキシステム30は、操作部33を備え、アクセルペダル34、ブレーキスイッチ35、クラッチスイッチ36、及びアクセルスイッチ37を備える。アクセルペダル34、又は図示しないクラッチペダルの両ペダルを踏んでいない状態のとき、つまり、アクセルスイッチ37又はクラッチスイッチ36がONになっていない状態をECU7が検知したときにのみ、排気ブレーキシステム30を稼働するように構成されている。   The exhaust brake system 30 includes an operation unit 33, and includes an accelerator pedal 34, a brake switch 35, a clutch switch 36, and an accelerator switch 37. The exhaust brake system 30 is activated only when the ECU 7 detects that the accelerator pedal 34 or both clutch pedals (not shown) are not depressed, that is, the accelerator switch 37 or the clutch switch 36 is not turned on. It is configured to run.

トラックなどの商用車であれば、元々排気ブレーキシステム30を搭載していることが多く、その元々搭載している排気ブレーキシステム30のスロットル弁10に上記に記載のフィン16を有するミキサー部13を設けるだけでよく、僅かな製造コストの増加で前述した作用効果を得ることができる。一方、乗用車は通常排気ブレーキシステム30を搭載していないが、前述した触媒保温効果による触媒温度上昇効果により、触媒の貴金属量を低減することができるので、乗用車に新たに本発明の排気ブレーキシステム30を搭載しても、総合的に増加するコストが僅かである。   In the case of a commercial vehicle such as a truck, the exhaust brake system 30 is often originally installed, and the mixer section 13 having the fins 16 described above is provided on the throttle valve 10 of the exhaust brake system 30 that is originally installed. It is only necessary to provide it, and the above-described effects can be obtained with a slight increase in manufacturing cost. On the other hand, passenger cars usually do not have the exhaust brake system 30, but the amount of precious metal in the catalyst can be reduced due to the catalyst temperature increasing effect due to the catalyst heat retention effect described above. Even if 30 is mounted, the overall cost is small.

次に、このエンジン20の制御方法を、図7に示すフローチャートを参照しながら説明する。この制御方法に基づいて、ECU7が各装置を制御する方法である。先ず、車両の走行状態が通常走行時か否かを判断するステップS1を行う。ここでいう通常走行時とは、エンジン本体21で燃料が噴射され、燃焼している状態のことをいう。   Next, a method for controlling the engine 20 will be described with reference to a flowchart shown in FIG. Based on this control method, the ECU 7 controls each device. First, step S <b> 1 is performed to determine whether or not the traveling state of the vehicle is normal traveling. The normal running here means a state in which fuel is injected and burned by the engine body 21.

この車両の走行状態を判断する方法としては、アクセルペダル34などの操作部33の操作信号から判断する方法がある。通常、アクセルペダル34の開度によって、ECU7は燃料の噴射量を算出しているので、このステップS1をアクセルペダル34の開度で判断する方法を用いてもよい。また、ECU7に接続された各種センサの値から判断することもできる。   As a method of determining the traveling state of the vehicle, there is a method of determining from the operation signal of the operation unit 33 such as the accelerator pedal 34. Normally, since the ECU 7 calculates the fuel injection amount based on the opening degree of the accelerator pedal 34, a method of determining this step S1 based on the opening degree of the accelerator pedal 34 may be used. It can also be determined from the values of various sensors connected to the ECU 7.

車両の走行状態が通常走行時と判断されると、次に、排ガス流量を算出するステップS2を行う。このステップS2では、アクセルペダル34の開度からECU7が決定する指示燃料噴射量と、MAFセンサ24の検出する空気吸気量から排ガス流量を算出している。このステップS2では、この排ガス流量を算出することができればよく、上記の方法に限定せず、例えば、前述の排気量センサ、ラムダセンサ、又はA/Fセンサなどから排ガス流量を算出してもよい。   If it is determined that the traveling state of the vehicle is during normal traveling, then step S2 for calculating the exhaust gas flow rate is performed. In step S <b> 2, the exhaust gas flow rate is calculated from the command fuel injection amount determined by the ECU 7 from the opening of the accelerator pedal 34 and the air intake amount detected by the MAF sensor 24. In this step S2, it is only necessary to be able to calculate the exhaust gas flow rate, and the exhaust gas flow rate may be calculated from the above-described exhaust amount sensor, lambda sensor, or A / F sensor, for example, without being limited to the above method. .

次に、排ガス量に応じた開度で排気スロットル6を開くステップS3を行う。このステップS3では、図3で説明したように、排気スロットル6のスロットル弁10を開く。排ガス流量に対応したスロットル弁10の開度を、ECU7に予め記憶させておいた、排ガス流量とスロットル弁10の開度をベースとする開度マップM1を参照して、選択している。   Next, step S3 which opens the exhaust throttle 6 with the opening according to the amount of exhaust gas is performed. In step S3, as described in FIG. 3, the throttle valve 10 of the exhaust throttle 6 is opened. The opening degree of the throttle valve 10 corresponding to the exhaust gas flow rate is selected with reference to an opening degree map M1 stored in advance in the ECU 7 and based on the exhaust gas flow rate and the opening degree of the throttle valve 10.

この開度マップM1は、排ガス流量が高流量時は開き量が大きく、低流量時は開き量が小さくなるように、且つその範囲内で最適なミキサー効果を得ることができるように定められたマップである。ステップS3で排ガス流量に応じた開度でスロットル弁10を開くと、図7に示すように、再度スタートへと戻る。   The opening degree map M1 is determined so that the opening amount is large when the exhaust gas flow rate is high, and the opening amount is small when the exhaust gas flow rate is low, and an optimum mixer effect can be obtained within the range. It is a map. When the throttle valve 10 is opened at an opening corresponding to the exhaust gas flow rate in step S3, the process returns to the start again as shown in FIG.

一方、ステップS1で、車両の走行状態が通常走行時ではないと判断されると、次に、車両の走行状態が減速時か否かを判断するステップS4を行う。このステップS4では、ステップS1と同様の方法で判断することができる。   On the other hand, if it is determined in step S1 that the vehicle driving state is not during normal driving, then step S4 is performed to determine whether or not the vehicle driving state is during deceleration. In step S4, the determination can be made in the same manner as in step S1.

車両の走行状態が減速時と判断されると、次に、排気スロットル6を全閉するステップS5を行う。このステップS5では、図4で説明したように、排気スロットル6のスロットル弁10を全閉すると、排ガスGaの流れが遮断され、エンジン本体21に排気圧力がかかり、ポンピングロスを上昇させて、回転速度を抑制することができる。このステップS5で排気スロットル6を全閉すると、図7に示すように、再度スタートへと戻る。   If it is determined that the running state of the vehicle is during deceleration, then step S5 for fully closing the exhaust throttle 6 is performed. In step S5, as explained in FIG. 4, when the throttle valve 10 of the exhaust throttle 6 is fully closed, the flow of the exhaust gas Ga is cut off, the exhaust pressure is applied to the engine body 21, the pumping loss is increased, and the rotation Speed can be suppressed. When the exhaust throttle 6 is fully closed in step S5, the process returns to the start again as shown in FIG.

一方、ステップS4で車両の走行状態が減速時でないと判断されると、車両の走行状態がアイドル時か否かを判断するステップS6を行う。このステップS6もステップS1とステップS4と同様の方法で判断することができる。   On the other hand, if it is determined in step S4 that the running state of the vehicle is not decelerated, step S6 is performed to determine whether the running state of the vehicle is idle. This step S6 can also be determined by the same method as step S1 and step S4.

このステップS6では、エンジン30がアイドリングしているか否かを判断しているステップであり、車両がアイドリングストップシステムを備え、車両の一時停車などではエンジン30を停止させるよう構成すると、このステップS6を省略することができる。   In this step S6, it is determined whether or not the engine 30 is idling. If the vehicle has an idling stop system and is configured to stop the engine 30 when the vehicle is temporarily stopped, the step S6 is changed. Can be omitted.

車両の走行状態がアイドル時であると判断されると、次に、排気スロットル6を全開と全閉の中間の開度に固定するステップS7を行う。このステップS7では、図5で説明したように、スロットル弁10を中間の開度に固定する。ステップS7が完了すると、図7に示すように、再度スタートへと戻る。また、ステップS6で、車両の走行状態がアイドル時でないと判断された場合も同様にスタートへと戻る。この制御方法は、車両が完全に停止するまで、同様に行う。   If it is determined that the running state of the vehicle is idle, then step S7 is performed to fix the exhaust throttle 6 to an intermediate opening degree between full open and full close. In step S7, as described in FIG. 5, the throttle valve 10 is fixed at an intermediate opening. When step S7 is completed, the process returns to the start again as shown in FIG. Similarly, if it is determined in step S6 that the vehicle is not in an idling state, the process similarly returns to the start. This control method is similarly performed until the vehicle is completely stopped.

上記の制御方法によれば、排ガス流量に応じて排気スロットル6のスロットル弁10の開度を変えることで得られる作用効果に加えて、排気スロットル6が排気ブレーキシステム30の排気ブレーキバルブとして動作するので、流速の低い箇所も変化するので尿素水の固形化も生じにくい。又、固形化が生じたとしても、排気スロットル6の動作時に剥がれ落ちて排出されるので、従来のミキサーに比べ、尿素水の固形化に伴う問題を解決する事ができる。   According to the above control method, in addition to the operational effect obtained by changing the opening degree of the throttle valve 10 of the exhaust throttle 6 according to the exhaust gas flow rate, the exhaust throttle 6 operates as an exhaust brake valve of the exhaust brake system 30. Therefore, since the location where the flow rate is low also changes, solidification of urea water hardly occurs. Even if solidification occurs, the exhaust throttle 6 is peeled off and discharged, so that the problem associated with solidification of urea water can be solved as compared with the conventional mixer.

本発明の内燃機関は、従来の排気ブレーキシステムの弁体に排ガスと排ガスに添加された添加剤を攪拌することができる攪拌部を設けるだけで、排ガス流量の高流量時には、添加剤の攪拌と蒸発を促進し、且つ、排ガスの一様度を向上することができ、一方、排ガス流量の低流量時には、比較的低温な排ガスが触媒に流れ込むことを防止して、触媒を保温することができるので、特に排気ブレーキを搭載したトラックなどの車両に利用することができる。   The internal combustion engine of the present invention is simply provided with a stirrer that can stir the exhaust gas and the additive added to the exhaust gas in the valve body of the conventional exhaust brake system. Evaporation can be promoted and the uniformity of exhaust gas can be improved. On the other hand, when the exhaust gas flow rate is low, the catalyst can be kept warm by preventing relatively low temperature exhaust gas from flowing into the catalyst. Therefore, it can be used for vehicles such as trucks equipped with exhaust brakes.

1 排気システム
2 排気管
3 DPF
4 尿素SCR触媒(触媒装置)
5 尿素インジェクタ(添加弁)
6 排気スロットル(弁装置)
7 ECU(制御装置)
10 スロットル弁
11 バタフライ弁
13 攪拌部
16a〜16c フィン
20 エンジン(内燃機関)
30 排気ブレーキシステム
高排ガス流量時は前記弁装置を全開し、低排ガス流量時は前記弁装置を全開よりも閉側にし、内燃機関に燃料が供給されていないときは、全閉することを特徴とする請求項5に記載の内燃機関の制御方法。
1 Exhaust system 2 Exhaust pipe 3 DPF
4 Urea SCR catalyst (catalyst device)
5 Urea injector (addition valve)
6 Exhaust throttle (valve device)
7 ECU (control device)
DESCRIPTION OF SYMBOLS 10 Throttle valve 11 Butterfly valve 13 Stirring part 16a-16c Fin 20 Engine (internal combustion engine)
30 Exhaust brake system The valve device is fully opened at a high exhaust gas flow rate, the valve device is closed from the full open at a low exhaust gas flow rate, and fully closed when fuel is not supplied to the internal combustion engine. The method for controlling an internal combustion engine according to claim 5.

Claims (6)

排気通路に触媒装置を含む排ガスの後処理装置を設け、該触媒装置の上流側で排ガスに添加剤を供給する添加弁を設けると共に、
該添加弁と前記触媒装置の間に設けた前記排気通路を開閉する弁装置に、該弁装置を開弁しているときに、排ガスと排ガスに添加された添加剤を攪拌しながら通過させる攪拌部を備えることを特徴とする内燃機関。
An exhaust gas aftertreatment device including a catalyst device is provided in the exhaust passage, an addition valve for supplying an additive to the exhaust gas is provided on the upstream side of the catalyst device, and
Stirring that allows the exhaust gas and the additive added to the exhaust gas to pass through the valve device that opens and closes the exhaust passage provided between the addition valve and the catalyst device while stirring the valve device. An internal combustion engine comprising a portion.
前記弁装置をバタフライ弁で形成し、
前記攪拌部を、前記バタフライ弁を全開したときに排気通路の全体に拡がる攪拌板で形成すると共に、該攪拌板に設けた流通口に、前記バタフライ弁の弁開度によって排ガスと排ガスに添加された添加剤の攪拌度を変化させる攪拌羽根を備えることを特徴とする請求項1に記載の内燃機関。
The valve device is formed by a butterfly valve;
The stirring unit is formed by a stirring plate that extends over the entire exhaust passage when the butterfly valve is fully opened, and is added to the exhaust gas and the exhaust gas by a valve opening of the butterfly valve at a flow port provided in the stirring plate. The internal combustion engine according to claim 1, further comprising a stirring blade that changes a stirring degree of the additive.
前記弁装置を排気ブレーキ装置の排気ブレーキバルブで形成することを特徴とする請求項1又は2に記載の内燃機関。   The internal combustion engine according to claim 1 or 2, wherein the valve device is formed by an exhaust brake valve of an exhaust brake device. 前記触媒装置を尿素選択型触媒装置で形成し、前記添加弁を尿素水噴射弁で形成することを特徴とする請求項1〜3のいずれか1項に記載の内燃機関。   The internal combustion engine according to any one of claims 1 to 3, wherein the catalyst device is formed of a urea selective catalyst device, and the addition valve is formed of a urea water injection valve. 内燃機関の排気通路に触媒装置を含む排ガスの後処理装置を設け、該触媒装置の上流側で排ガスに添加剤を供給する添加弁を設けると共に、該添加弁と前記触媒装置の間に前記排気通路を開閉する弁装置を備える内燃機関の制御方法において、
前記弁装置を閉弁すると、排ガスを遮蔽し、
前記弁装置を開弁すると、前記弁装置に設けた攪拌部で排ガスと排ガスに添加された添加剤を攪拌しながら通過させることを特徴とする内燃機関の制御方法。
An exhaust gas aftertreatment device including a catalyst device is provided in an exhaust passage of the internal combustion engine, an addition valve for supplying an additive to the exhaust gas is provided upstream of the catalyst device, and the exhaust gas is provided between the addition valve and the catalyst device. In a control method of an internal combustion engine comprising a valve device for opening and closing a passage,
When the valve device is closed, the exhaust gas is shielded,
A control method for an internal combustion engine, wherein when the valve device is opened, the exhaust gas and the additive added to the exhaust gas are allowed to pass through the stirring unit provided in the valve device while stirring.
高排ガス流量時は前記弁装置を全開し、低排ガス流量時は前記弁装置を全開よりも閉側にし、内燃機関に燃料が供給されていないときは、全閉することを特徴とする請求項5に記載の内燃機関の制御方法。   The valve device is fully opened at a high exhaust gas flow rate, the valve device is closed from the full open at a low exhaust gas flow rate, and fully closed when fuel is not supplied to the internal combustion engine. 6. A method for controlling an internal combustion engine according to 5.
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