JP2013113522A - Storage type hot water supply system - Google Patents

Storage type hot water supply system Download PDF

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JP2013113522A
JP2013113522A JP2011261314A JP2011261314A JP2013113522A JP 2013113522 A JP2013113522 A JP 2013113522A JP 2011261314 A JP2011261314 A JP 2011261314A JP 2011261314 A JP2011261314 A JP 2011261314A JP 2013113522 A JP2013113522 A JP 2013113522A
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hot water
temperature
water supply
water storage
valve
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JP5842576B2 (en
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Hirokazu Kuwabara
宏和 桑原
Hironobu Fujita
博信 藤田
Tomoki Kishimoto
知樹 岸本
Kunihiko Nakano
邦彦 中野
Enryu Kimura
艶隆 木村
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Noritz Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a storage type hot water supply system that can supply hot water of a temperature near a hot water supply set temperature even when a hot water supply mixing valve is failed.SOLUTION: When abnormality in a hot water supply temperature is detected, a mixing ratio of hot water and water in the hot water supply mixing valve 52 is determined, a hot water storage temperature T to make the hot water supply temperature from the hot water supply mixing valve 52 under the determined mixing rate, be equal to the hot water supply set temperature, is calculated, and the hot water supply temperature after mixing the hot water discharged from the hot water storage tank 2 and the water by the hot water supply mixing valve 52, is controlled to the hot water supply set temperature, by adjusting a temperature of the hot water stored in a hot water storage tank 2 to the calculated hot water storage temperature T.

Description

本発明は、貯湯式給湯システムに関する。   The present invention relates to a hot water storage type hot water supply system.

従来の貯湯式給湯システムは、例えば下記の特許文献1〜3に開示されているように、ヒートポンプやガスエンジン等の熱源部によって加熱された高温湯を貯湯槽に貯湯しておき、貯湯槽に貯湯された高温湯自体を出湯するか、或いは、貯湯槽に貯湯された高温湯を熱交換媒体として給水回路からの給水を前記高温湯によって間接加熱して出湯し、貯湯槽から出湯される湯と上水道などに接続された給水回路からの給水とをマイコン制御される給湯混合弁にて混合することによって、混合後の給湯温度が予めユーザーによって設定された給湯設定温度となるように構成されている。   Conventional hot water storage type hot water supply systems, for example, as disclosed in Patent Documents 1 to 3 below, store hot water heated by a heat source such as a heat pump or a gas engine in a hot water storage tank, and store the hot water in the hot water storage tank. The hot water stored in the hot water is discharged from the hot water stored in the hot water tank, or the hot water stored in the hot water tank is used as a heat exchange medium to indirectly heat the hot water supplied from the water supply circuit with the high temperature hot water. By mixing the water from the water supply circuit connected to the water supply with a hot water mixing valve controlled by a microcomputer, the hot water temperature after mixing is configured to be a preset hot water temperature set by the user. Yes.

この貯湯式給湯システムでは、給湯混合弁の異常によって予期せぬ高温水が給湯されてしまうことを阻止するために、従来より様々な提案がなされている。   In this hot water storage type hot water supply system, various proposals have been conventionally made in order to prevent unexpected hot water from being supplied due to an abnormality in the hot water mixing valve.

例えば、特許文献1には、給湯混合弁からの給湯温度の異常を検知する異常検知手段を設けて、該異常検知手段により異常と判断されたときには、貯湯槽内の貯湯温度を給湯設定温度に設定することで、給湯混合弁からの給湯温度を少なくとも給湯設定温度よりも低温となるようにする技術が開示されている(特許文献1の段落番号0020参照)。   For example, Patent Document 1 includes an abnormality detection means for detecting an abnormality in the hot water supply temperature from the hot water mixing valve, and when the abnormality detection means determines that an abnormality has occurred, the hot water storage temperature in the hot water storage tank is set to the hot water supply set temperature. A technique is disclosed in which the hot water supply temperature from the hot water supply mixing valve is set to be lower than at least the hot water supply set temperature by setting (see paragraph number 0020 of Patent Document 1).

また、特許文献2には、入水路からの給水が給湯混合弁を迂回するためのバイパス流路と、このバイパス流路を開閉する高温回避弁(バイパス弁)とを設けておき、高温回避弁によりバイパス流路を開放することで、給湯混合弁を介さずに、貯湯槽から出湯される湯と十分な量の給水とを混合させ、給湯混合弁の異常時や停電時においても、高温の湯が給湯されることがないようにした技術が開示されている。   Further, Patent Document 2 is provided with a bypass flow path for water supply from the water intake channel to bypass the hot water supply mixing valve, and a high temperature avoidance valve (bypass valve) for opening and closing the bypass flow path. By opening the bypass flow path, the hot water discharged from the hot water storage tank and a sufficient amount of water are mixed without going through the hot water mixing valve. A technique for preventing hot water from being supplied is disclosed.

また、特許文献3には、給湯温度の異常を検知したときに熱源部を停止したまま貯湯槽の下部の比較的低温の湯水を貯湯槽の上部へ循環供給することで、貯湯槽の上部に貯湯されている高温湯の温度を低下させるようにした技術が開示されている。   Patent Document 3 discloses that a relatively low temperature hot water at the lower part of the hot water tank is circulated and supplied to the upper part of the hot water tank while the heat source is stopped when an abnormality in the hot water temperature is detected. A technique is disclosed in which the temperature of the hot water stored is lowered.

特開2001−90965号公報JP 2001-90965 A 特開2006−125655号公報JP 2006-125655 A 特開2007−240091号公報JP 2007-240091 A

上記特許文献1〜3のいずれも、予期せぬ高温水が給湯されてしまうことを阻止し得るものではあるが、給湯混合弁からの給湯温度が、ユーザーによって設定された給湯設定温度となることは保証されず、給湯設定温度よりも低いぬるま湯を給湯させるものであった。すなわち、給湯混合弁の故障の多くは弁体等の摺動部品が固着してしまうことにより生じるが、貯湯槽からの湯の混合比率が最も大きい固着位置でも給湯温度が給湯設定温度以下となるように設定しているため、湯の混合比率が少ない固着位置での故障の場合には、給湯設定温度と実際の給湯温度との差が大きくなってぬるま湯の給湯しかできなくなり、貯湯槽内に高温水が存在するにもかかわらず、シャワー等にも使用できない程度のぬるい湯温の給湯になってしまうという問題があった。   None of the above Patent Documents 1 to 3 can prevent unexpectedly hot water from being supplied, but the hot water supply temperature from the hot water supply mixing valve becomes the hot water supply set temperature set by the user. Was not guaranteed, and warm water lower than the preset hot water temperature was supplied. That is, most of the malfunctions of the hot water mixing valve are caused by sticking of sliding parts such as the valve body, but the hot water temperature is below the set hot water temperature even at the fixing position where the mixing ratio of hot water from the hot water storage tank is the largest. Therefore, in the case of a failure at a fixed position where the mixing ratio of hot water is small, the difference between the hot water set temperature and the actual hot water temperature becomes large, and only hot water can be supplied. In spite of the presence of high-temperature water, there is a problem that it becomes a hot water supply with a lukewarm water temperature that cannot be used for showers and the like.

そこで、本発明は、給湯混合弁の故障時でも、給湯設定温度に近い温度で給湯できる貯湯式給湯システムを提供することを目的とする。   Then, an object of this invention is to provide the hot water storage type hot-water supply system which can supply hot water at the temperature close | similar to hot-water supply preset temperature, even at the time of failure of the hot-water supply mixing valve.

上記目的を達成するために、本発明は、次の技術的手段を講じた。   In order to achieve the above object, the present invention takes the following technical means.

すなわち、本発明は、熱源部と、熱源部で加熱された湯を貯湯する貯湯槽と、該貯湯槽から出湯される湯と水とを混合して給湯する給湯混合弁と、混合後の給湯温度が給湯設定温度となるように前記給湯混合弁を制御する混合弁制御手段と、前記給湯混合弁からの給湯温度の異常を検知する異常検知手段とを備えた貯湯式給湯システムにおいて、前記異常検知手段が給湯温度の異常を検知したときに給湯混合弁における湯と水との混合比率を判定する判定手段と、該判定手段により判定された混合比率において給湯混合弁からの給湯温度が前記給湯設定温度となる貯湯温度を算出する貯湯温度算出手段と、前記貯湯槽に貯湯される湯温を前記貯湯温度算出手段によって算出された貯湯温度に調節する貯湯温度調節手段とを備えることを特徴とするものである(請求項1)。   That is, the present invention includes a heat source unit, a hot water storage tank for storing hot water heated by the heat source unit, a hot water mixing valve for mixing and supplying hot water discharged from the hot water storage tank, and hot water after mixing. In the hot water storage hot water supply system comprising a mixing valve control means for controlling the hot water mixing valve so that the temperature becomes a hot water supply set temperature, and an abnormality detecting means for detecting an abnormality in the hot water temperature from the hot water mixing valve, the abnormality Determining means for determining the mixing ratio of hot water and water in the hot water mixing valve when the detecting means detects an abnormality in the hot water temperature, and the hot water temperature from the hot water mixing valve at the mixing ratio determined by the determining means Hot water storage temperature calculating means for calculating a hot water storage temperature as a set temperature, and hot water storage temperature adjusting means for adjusting the hot water temperature stored in the hot water storage tank to the hot water storage temperature calculated by the hot water storage temperature calculating means, A shall (claim 1).

かかる本発明の貯湯式給湯システムによれば、通常時は、熱源部で加熱された高温湯(例えば80℃以上)が貯湯槽に供給され、該高温湯は比重が軽いため貯湯槽の上部側から貯湯されていき、貯湯槽の下部側には比較的低温の湯が貯湯された状態となる。貯湯槽の上部に貯湯された高温湯自体を出湯するか、或いは、貯湯槽に貯湯された高温湯を熱交換媒体として給水回路からの給水を前記高温湯によって間接加熱して出湯し、出湯された湯を混合弁制御手段によって制御される給湯混合弁において給水回路からの水と混合させることによって、ユーザー或いはメーカーによって予め設定された給湯設定温度で給湯混合弁から給湯栓やその他適宜の給湯対象へ給湯される。実際の給湯温度と給湯設定温度との差が所定温度以上離れている状態が所定時間以上継続するなど所定の判定基準に基づき、異常検知手段が給湯混合弁からの給湯温度の異常を検知すると、給湯混合弁が故障して所定の混合比率位置で固着してしまっている可能性が高いため、その異常検知時の給湯混合弁における湯と水との実際の混合比率を判定手段によって判定し、判定された混合比率において給湯混合弁からの給湯温度が給湯設定温度となる貯湯温度を貯湯温度算出手段で算出して、貯湯槽に貯湯される湯温を貯湯温度調節手段により算出された貯湯温度に調節する。これにより、異常検知後は、貯湯槽には、算出された貯湯温度の湯が貯湯されることとなるため、該貯湯槽から出湯される湯が、故障して固着した給湯混合弁で給水回路からの水と混合されると、給湯設定温度に近い温度の給湯がなされるようになる。なお、異常検知手段によって異常を検知したときはアラーム表示等によりユーザーに異常発生を警告して、給湯混合弁の交換や修理を促すことが好ましい。   According to the hot water storage type hot water supply system of the present invention, normally, high temperature hot water (for example, 80 ° C. or more) heated in the heat source section is supplied to the hot water storage tank, and the high temperature hot water has a low specific gravity, so the upper side of the hot water storage tank The hot water is stored, and a relatively low temperature hot water is stored in the lower part of the hot water tank. The hot water stored in the upper part of the hot water tank is discharged from the hot water itself, or the hot water stored in the hot water tank is used as a heat exchange medium to indirectly heat the hot water from the water supply circuit to the hot water to be discharged and discharged. The hot water mixing valve controlled by the mixing valve control means is mixed with the water from the water supply circuit to mix the hot water from the hot water mixing valve to the hot water tap and other appropriate hot water supply objects at a hot water set temperature preset by the user or manufacturer. Hot water is supplied. When the abnormality detection means detects an abnormality in the hot water supply temperature from the hot water supply mixing valve based on a predetermined determination criterion such as a state where the difference between the actual hot water supply temperature and the hot water supply set temperature is a predetermined temperature or more continues for a predetermined time or more, Since there is a high possibility that the hot water mixing valve has failed and stuck at a predetermined mixing ratio position, the actual mixing ratio of hot water and water in the hot water mixing valve at the time of abnormality detection is determined by the determining means, The hot water storage temperature at which the hot water supply temperature from the hot water mixing valve at the determined mixing ratio becomes the hot water set temperature is calculated by the hot water storage temperature calculation means, and the hot water temperature stored in the hot water tank is calculated by the hot water storage temperature adjustment means. Adjust to. As a result, after the abnormality is detected, hot water at the calculated hot water storage temperature is stored in the hot water tank, so that the hot water discharged from the hot water tank is supplied with a hot water mixing valve that has failed and stuck. When mixed with water from the hot water, hot water is supplied at a temperature close to the hot water supply set temperature. In addition, when an abnormality is detected by the abnormality detection means, it is preferable to warn the user of the occurrence of an abnormality by an alarm display or the like, and to urge replacement or repair of the hot water supply mixing valve.

上記判定手段は、給湯混合弁で混合される湯と水のそれぞれの温度及び混合後の給湯湯温に基づいて混合比率を判定する構成とすることが好ましいが、給湯混合弁へ供給される湯と水のそれぞれの流量に基づいて混合比率を判定するように構成することもできる。   Preferably, the determining means determines the mixing ratio based on the temperature of hot water and water mixed by the hot water mixing valve and the hot water temperature after mixing, but the hot water supplied to the hot water mixing valve The mixing ratio can be determined based on the respective flow rates of water and water.

上記貯湯温度算出手段によって算出される貯湯温度は、給水回路からの給水の温度、給湯設定温度、並びに、判定手段によって判定された混合比率に基づいて算出することができ、配管構成等による熱損失をも考慮して算出することも可能である。また、貯湯槽に貯湯された高温湯を熱交換媒体として給水回路からの給水を前記高温湯によって間接加熱して出湯するシステム構成の場合は、出湯湯温と貯湯温度との関係を試験により求めておき、該試験データに基づいて貯湯湯温を校正することも可能である。   The hot water storage temperature calculated by the hot water storage temperature calculating means can be calculated based on the temperature of the water supplied from the water supply circuit, the hot water supply set temperature, and the mixing ratio determined by the determining means, and heat loss due to the piping configuration etc. It is also possible to calculate in consideration of. In addition, in the case of a system configuration in which hot water stored in a hot water tank is used as a heat exchange medium and the hot water is indirectly heated by the hot water and discharged, the relationship between the hot water temperature and the hot water temperature is obtained by testing. It is possible to calibrate the hot water temperature based on the test data.

上記貯湯温度調節手段は、熱源部の出力を調節することによって熱源部から供給される湯温を貯湯温度算出手段によって算出された貯湯温度に調節するものが好ましく、かかる構成によれば、従来の貯湯式給湯システムの配管構成をそのまま利用し、制御方法を変更するのみで本発明を構成できる。しかし、本発明はかかる構成に限定されるものではなく、例えば、熱源部で加熱された湯に、制御された量の水を混合させることによって、貯湯槽へ貯湯される湯温を調節するように構成することも可能である。   Preferably, the hot water storage temperature adjusting means adjusts the hot water temperature supplied from the heat source part to the hot water storage temperature calculated by the hot water temperature calculating means by adjusting the output of the heat source part. The present invention can be configured only by changing the control method using the piping configuration of the hot water storage type hot water supply system as it is. However, the present invention is not limited to such a configuration. For example, the temperature of hot water stored in the hot water storage tank is adjusted by mixing a controlled amount of water with hot water heated by the heat source unit. It is also possible to configure.

上記本発明の貯湯式給湯システムにおいて、給湯混合弁からの給湯に水を供給混合するための流路を開閉する高温回避弁と、前記異常検知手段が異常を検知したときに前記高温回避弁を開成制御するとともに前記貯湯温度算出手段によって算出された貯湯温度での貯湯槽への貯湯がなされた後に前記高温回避弁を閉成制御する高温回避弁制御手段とをさらに備えることができる(請求項2)。この高温回避弁の基本的構成は上記特許文献2にも記載されているものであるが、本発明の特徴は、高温回避弁制御手段によって、貯湯温度算出手段によって算出された貯湯温度での貯湯槽への貯湯がなされた後に前記高温回避弁を閉成制御する点にある。かかる特徴により、異常検知後貯湯槽から出湯される湯の温度がまだ高温であるうちは高温回避弁を開成しておくことにより高温湯が給湯されてしまうことを確実に阻止しつつも、貯湯槽内の上部の高温湯がある程度出湯されるか或いは給水回路からの給水との熱交換により温度低下して、算出された貯湯温度での貯湯槽への貯湯がなされた後に高温回避弁を閉成することによって、算出された貯湯温度での貯湯槽への貯湯がなされた後は自動的に給湯設定温度での給湯が行われるようになる。   In the hot water storage type hot water supply system of the present invention, a high temperature avoidance valve that opens and closes a flow path for supplying and mixing water to the hot water supply from the hot water supply mixing valve, and the high temperature avoidance valve when the abnormality detection means detects an abnormality. High temperature avoidance valve control means for performing opening control and closing control of the high temperature avoidance valve after hot water is stored in the hot water storage tank at the hot water storage temperature calculated by the hot water storage temperature calculation means (claim). 2). The basic configuration of this high temperature avoidance valve is also described in Patent Document 2 above, but the feature of the present invention is that the hot water storage temperature is calculated by the hot water storage temperature calculation means by the high temperature avoidance valve control means. The high temperature avoidance valve is controlled to be closed after the hot water is stored in the tank. With this feature, while the temperature of the hot water discharged from the hot water storage tank after the abnormality is detected is still high, the high temperature hot water can be reliably prevented from being supplied by opening the high temperature avoidance valve. The high temperature hot water in the upper part of the tank is discharged to some extent or the temperature drops due to heat exchange with the water supplied from the water supply circuit, and hot water is stored in the hot water storage tank at the calculated hot water storage temperature, and then the high temperature avoidance valve is closed. As a result, hot water is automatically supplied at the hot water supply set temperature after hot water is stored in the hot water storage tank at the calculated hot water storage temperature.

以上説明したように、本発明の請求項1に係る貯湯式給湯システムによれば、実際の給湯温度と給湯設定温度との差が所定温度以上離れている状態が所定時間以上継続するなど所定の判定基準に基づき、異常検知手段が給湯混合弁からの給湯温度の異常を検知すると、その異常検知時の給湯混合弁における湯と水との実際の混合比率を判定手段によって判定し、判定された混合比率において給湯混合弁からの給湯温度が給湯設定温度となる貯湯温度を貯湯温度設定手段で算出して、貯湯槽に貯湯される湯温を貯湯温度調節手段により算出された貯湯温度に調節することが可能となり、これにより、異常検知後は、貯湯槽には、算出された貯湯温度の湯が貯湯されることとなるため、該貯湯槽から出湯される湯が、故障して固着した給湯混合弁で給水回路からの水と混合されることにより、給湯設定温度に近い温度の給湯を行うことができる。   As described above, according to the hot water storage type hot water supply system according to claim 1 of the present invention, a state where the difference between the actual hot water supply temperature and the hot water supply set temperature is a predetermined temperature or more continues for a predetermined time or longer. Based on the determination criteria, when the abnormality detection means detects an abnormality in the hot water supply temperature from the hot water supply mixing valve, the determination means determines the actual mixing ratio of hot water and water in the hot water supply mixing valve at the time of the abnormality detection. The hot water storage temperature at which the hot water supply temperature from the hot water supply mixing valve becomes the hot water set temperature is calculated by the hot water storage temperature setting means, and the hot water temperature stored in the hot water tank is adjusted to the hot water storage temperature calculated by the hot water temperature adjustment means. As a result, after the abnormality is detected, hot water at the calculated hot water storage temperature is stored in the hot water storage tank, so that the hot water discharged from the hot water storage tank is damaged and stuck. Mixing valve By being mixed with water from the water supply circuit, it is possible to perform hot-water supply temperature close to the hot water set temperature.

また、本発明の請求項2に係る貯湯式給湯システムによれば、異常検知後貯湯槽から出湯される湯の温度がまだ高温であるうちは高温回避弁を開成しておくことにより高温湯が給湯されてしまうことを確実に阻止しつつも、貯湯槽内の上部の高温湯がある程度出湯されるか或いは給水回路からの給水との熱交換により温度低下して、算出された貯湯温度での貯湯槽への貯湯がなされた後に高温回避弁を閉成することによって、算出された貯湯温度での貯湯槽への貯湯がなされた後は自動的に給湯設定温度での給湯を行わせることができる。   Moreover, according to the hot water storage type hot water supply system according to claim 2 of the present invention, high temperature hot water can be obtained by opening the high temperature avoidance valve while the temperature of the hot water discharged from the hot water storage tank after the abnormality detection is still high. While reliably preventing hot water from being supplied, the high temperature hot water in the upper part of the hot water tank is discharged to some extent or the temperature drops due to heat exchange with the water supplied from the water supply circuit, and at the calculated hot water storage temperature. By closing the high temperature avoidance valve after hot water has been stored in the hot water tank, hot water can be automatically supplied at the set hot water temperature after hot water has been stored in the hot water tank at the calculated hot water temperature. it can.

本発明の一実施形態に係る貯湯式給湯システムの全体概略構成図である。1 is an overall schematic configuration diagram of a hot water storage hot water supply system according to an embodiment of the present invention. 同貯湯式給湯システムの給湯温度の異常検知時の制御フローチャートである。It is a control flowchart at the time of abnormality detection of the hot water supply temperature of the hot water storage type hot water supply system.

以下、本発明の好適な実施形態を図面に基づいて説明する。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of the invention will be described with reference to the drawings.

図1は、本発明の実施形態に係る貯湯式給湯システムを模式的に示し、該貯湯式給湯システムは、ヒートポンプやガスエンジンなどにより構成される外部熱源1(熱源部)と、該外部熱源1によって加熱された湯を貯湯する貯湯槽2と、貯湯槽2内の湯水を底部から取り出して頂部に戻す間に外部熱源1によって加熱するための蓄熱循環回路3と、外部から水道水等を給水する給水回路4と、貯湯槽2から供給される湯を用いて給湯栓(図示せず)に給湯する給湯回路5と、貯湯槽2から供給される湯を追い焚き熱源とする風呂追い焚き回路6と、給湯回路5から分岐して浴槽に給湯するための風呂落とし込み給湯回路7と、貯湯式給湯システムの作動制御を行うマイコン等からなるコントローラ(図示せず)とを備えている。   FIG. 1 schematically shows a hot water storage type hot water supply system according to an embodiment of the present invention. The hot water storage type hot water supply system includes an external heat source 1 (heat source unit) configured by a heat pump, a gas engine, and the like, and the external heat source 1. A hot water tank 2 for storing hot water heated by the water, a heat storage circulation circuit 3 for heating by the external heat source 1 while taking out the hot water in the hot water tank 2 from the bottom and returning it to the top, and supplying tap water and the like from the outside A hot water supply circuit 4 for supplying hot water to a hot-water tap (not shown) using hot water supplied from the hot water storage tank 2, and a bath reheating circuit that uses hot water supplied from the hot water storage tank 2 as a heat source. 6, a bath dropping hot water supply circuit 7 for branching from the hot water supply circuit 5 to supply hot water to the bathtub, and a controller (not shown) composed of a microcomputer or the like for controlling the operation of the hot water storage hot water supply system.

外部熱源1は、コントローラによって貯湯槽2への出湯温度を調節制御できるように構成されている。この外部熱源1には、貯湯槽2の底部からの入水温度を検出する入水温度センサ(図示せず)と、貯湯槽2の頂部への出水温度を検出する出水温度センサ(図示せず)とが設けられている。   The external heat source 1 is configured to be able to adjust and control the hot water temperature to the hot water tank 2 by a controller. The external heat source 1 includes an incoming water temperature sensor (not shown) that detects the incoming water temperature from the bottom of the hot water tank 2, and an outgoing water temperature sensor (not shown) that detects the outgoing water temperature to the top of the hot water tank 2. Is provided.

貯湯槽2は密閉式に構成され、その側部には少なくとも頂部位置を含む高さ方向の複数箇所に配設された複数の温度センサ21からなる残湯水量センサが設けられ、各高さ位置における貯湯の湯温を検出できるように構成されており、これにより、貯湯槽2内の上部側から貯湯される高温湯の湯量を検出できるようになっている。   The hot water storage tank 2 is configured in a hermetically sealed manner, and is provided with a remaining hot water amount sensor composed of a plurality of temperature sensors 21 disposed at a plurality of positions in the height direction including at least the top position on each side portion. The hot water temperature of the hot water stored in the hot water storage tank 2 can be detected, whereby the amount of hot water stored in the hot water storage tank 2 can be detected from the upper side.

蓄熱循環回路3は、この貯湯槽2の底部から貯湯槽2内部の比較的低温の湯水を取り出し、外部熱源1を通過して貯湯槽2の頂部に戻すように配設されている。貯湯槽2の底部と外部熱源1との間の蓄熱循環回路3には循環ポンプ31が介装されている。なお、外部熱源1の作動開始直後は外部熱源1から比較的低温の湯が供給されるが、かかる低温湯を貯湯槽2の頂部に供給すると貯湯槽2の上部側の高温湯が温度低下してしまうため、外部熱源1からの湯温が所定温度以上となるまでは蓄熱循環回路3の下流側に三方切換弁32を介して接続したバイパス路33を通って貯湯槽2の底部に外部熱源1からの湯を供給するように構成している。   The heat storage circulation circuit 3 is arranged to take out the relatively low temperature hot water in the hot water tank 2 from the bottom of the hot water tank 2, pass through the external heat source 1, and return it to the top of the hot water tank 2. A circulation pump 31 is interposed in the heat storage circuit 3 between the bottom of the hot water tank 2 and the external heat source 1. It should be noted that immediately after the operation of the external heat source 1 is started, relatively low temperature hot water is supplied from the external heat source 1, but if such low temperature hot water is supplied to the top of the hot water tank 2, the high temperature hot water on the upper side of the hot water tank 2 drops in temperature. Therefore, until the hot water temperature from the external heat source 1 reaches a predetermined temperature or more, the external heat source is connected to the bottom of the hot water tank 2 through the bypass path 33 connected to the downstream side of the heat storage circuit 3 via the three-way switching valve 32. The hot water from 1 is supplied.

給水回路4は、その上流端が外部の水道管等に接続され、主給水路41と混水用給水路42とに分岐されている。主給水路41は、下流端が貯湯槽2の底部に接続されており、貯湯槽2内の湯が頂部から出湯されるに伴って貯湯槽2の底部に対し水道水が給水されるように構成されている。混水用給水路42は、給湯回路5の後述の給湯混合弁52に対し給水可能に接続されている。なお、主給水路41と混水用給水路42との分岐部よりも上流側で給水回路4には減圧弁43、逆止弁44及び給水回路4により給水される水の温度を検出する給水温度センサ45が設けられている。   The upstream end of the water supply circuit 4 is connected to an external water pipe or the like, and is branched into a main water supply channel 41 and a mixed water supply channel 42. The main water supply channel 41 has a downstream end connected to the bottom of the hot water tank 2 so that tap water is supplied to the bottom of the hot water tank 2 as the hot water in the hot water tank 2 is discharged from the top. It is configured. The mixed water supply passage 42 is connected to a hot water supply mixing valve 52 (described later) of the hot water supply circuit 5 so that water can be supplied. In addition, the water supply which detects the temperature of the water supplied by the pressure reducing valve 43, the check valve 44, and the water supply circuit 4 in the water supply circuit 4 on the upstream side of the branch portion between the main water supply channel 41 and the mixed water supply channel 42. A temperature sensor 45 is provided.

給湯回路5は、上流端が貯湯槽2の頂部に接続されて下流端側が給湯栓まで延びるように接続された給湯路51と、この給湯路51の中途部に設けられた給湯混合弁52と、給湯混合弁52の下流側位置に配設された給湯水量センサ53、給湯温度センサ54及び給湯水量調整弁55と、給湯混合弁52の上流側位置に配設されて貯湯槽2から出湯された直後の湯温を検出する出湯温度センサ58とを備えている。給湯混合弁52は、給湯路51の上流側から供給される湯と、混水用給水路42から供給される給水とを制御された混合比率で混合(混水)させることにより、ユーザーによってリモコン等によって設定された給湯設定温度に温調した上で、給湯栓に給湯するものである。上記の給湯温度センサ54は、温調後に最終的に給湯される湯の温度を検出してコントローラに出力するようになっており、この給湯温度センサ54からの出力に基づいて給湯混合弁52がコントローラによりフィードバック制御されるようになっている。   The hot water supply circuit 5 includes a hot water supply passage 51 connected at the upstream end to the top of the hot water storage tank 2 and the downstream end extending to the hot water tap, and a hot water supply mixing valve 52 provided in the middle of the hot water supply passage 51. The hot water supply amount sensor 53, the hot water supply temperature sensor 54, the hot water supply amount adjustment valve 55, and the hot water supply valve 52 are arranged at the upstream position of the hot water mixing valve 52 and discharged from the hot water tank 2. And a hot water temperature sensor 58 for detecting the hot water temperature immediately after. The hot water supply mixing valve 52 mixes the hot water supplied from the upstream side of the hot water supply channel 51 and the water supplied from the mixed water supply channel 42 at a controlled mixing ratio (mixed water), so that the user can remotely control the hot water. The temperature is adjusted to a hot water supply set temperature set by the above method, and hot water is supplied to the hot water tap. The hot water supply temperature sensor 54 detects the temperature of the hot water finally supplied after temperature control and outputs it to the controller. Based on the output from the hot water supply temperature sensor 54, the hot water supply mixing valve 52 Feedback control is performed by the controller.

また、混水用給水路42と、給湯混合弁52の下流側の給湯路51とを接続するバイパス流路56と、該バイパス流路56を開閉する電磁開閉弁からなる高温回避弁57とが設けられており、該高温回避弁57が開かれることによって給湯混合弁52からの給湯に高温出湯回避に十分な量の水を供給混合することができるようになっている。該高温回避弁57もコントローラによって制御されるようになっており、該コントローラが高温回避弁制御手段として機能する。なお、高温回避弁57は、通電により閉成制御され、非通電時に開成制御されるように構成されており、これにより停電時に自動的に開成されることで、停電時に高温の湯が給湯栓に給湯されることを防止している。   In addition, a bypass flow path 56 that connects the mixed water supply water path 42 and the hot water supply path 51 on the downstream side of the hot water supply mixing valve 52, and a high-temperature avoidance valve 57 that includes an electromagnetic on-off valve that opens and closes the bypass flow path 56. By opening the high temperature avoidance valve 57, a sufficient amount of water for avoiding high temperature hot water can be supplied and mixed with the hot water supplied from the hot water supply mixing valve 52. The high temperature avoidance valve 57 is also controlled by a controller, and the controller functions as a high temperature avoidance valve control means. The high temperature avoidance valve 57 is configured to be closed when energized and to be opened when not energized. With this, the hot avoidance valve 57 is automatically opened at the time of a power failure so that hot water is supplied at the time of a power failure. The hot water is prevented from being heated.

風呂追い焚き回路6は、追い焚きポンプ61を作動させることにより浴槽(図示せず)内の湯水を追い焚き循環路62を通して熱交換器63との間で循環させ、この熱交換器63での液−液熱交換により追い焚き加熱するようになっている。熱交換器63の熱源側には、給湯混合弁52の上流側で給湯路51から分岐した熱源供給路64を通して貯湯槽2の頂部から出湯される高温湯が風呂追い焚き加熱用熱源として追い焚き熱源用ポンプ66によって供給され、液−液熱交換により温度低下した湯が逆止弁65を経て貯湯槽2の底部に循環供給するようになっている。なお、追い焚き循環路62には、水位センサ62a、水流スイッチ62b、風呂戻り温度センサ62c及び追い焚き温度センサ62dが設けられている。   The bath reheating circuit 6 operates the reheating pump 61 to circulate hot water in a bathtub (not shown) through the recirculation circuit 62 and the heat exchanger 63, and in the heat exchanger 63 Reheating is performed by liquid-liquid heat exchange. On the heat source side of the heat exchanger 63, hot water discharged from the top of the hot water tank 2 through the heat source supply path 64 branched from the hot water supply path 51 on the upstream side of the hot water mixing valve 52 is replenished as a heat source for reheating the bath. Hot water supplied by a heat source pump 66 and having a temperature drop due to liquid-liquid heat exchange is circulated and supplied to the bottom of the hot water tank 2 through a check valve 65. In the reheating circulation path 62, a water level sensor 62a, a water flow switch 62b, a bath return temperature sensor 62c, and a reheating temperature sensor 62d are provided.

風呂落とし込み給湯回路7は、上記した給湯混合弁52の下流側の給湯路51と追い焚き循環路62とを接続して給湯混合弁52からの給湯を追い焚き循環路62に注湯する落とし込み給湯路71と、水量センサ72と、注湯電磁弁73と、落とし込み温度センサ74と、水量調整弁75とを備えている。   The bath dropping hot water supply circuit 7 connects the hot water supply passage 51 downstream of the hot water supply mixing valve 52 and the recirculation circulation path 62 to drop the hot water supply from the hot water supply mixing valve 52 and pour it into the circulation passage 62. A passage 71, a water amount sensor 72, a pouring electromagnetic valve 73, a drop temperature sensor 74, and a water amount adjustment valve 75 are provided.

以上の各回路3〜7の運転作動は、リモコンからの入力設定信号や操作信号の出力や、種々の温度センサや水量センサ等からの検出信号の出力を受けて、コントローラにより作動制御されるようになっている。以下、本発明の特徴的な制御について詳細に説明する。   The operation of each of the circuits 3 to 7 is controlled by the controller in response to the output of input setting signals and operation signals from the remote controller and the output of detection signals from various temperature sensors and water amount sensors. It has become. Hereinafter, characteristic control of the present invention will be described in detail.

本実施形態に係る貯湯式給湯システムでは、本願出願人が上記の特許文献1にも開示した技術と同様に、リモコンで設定された給湯設定温度と、給湯温度センサ54による検出温度とに基づいて、これらの温度の差が例えば10℃以上である状態が所定時間継続したことを条件にコントローラが給湯温度の異常として検知するように構成されており、かかるコントローラによって給湯混合弁52からの給湯温度の異常を検知する異常検知手段(湯水混合異常検出手段)が構成されている。なお、この異常検知手段は、後述の判定手段によって判定される混合比率が、所定温度以上の高温出湯が予想される比率である場合に異常と検知するように構成しても良い。   In the hot water storage type hot water supply system according to the present embodiment, based on the hot water supply set temperature set by the remote controller and the temperature detected by the hot water supply temperature sensor 54, as in the technique disclosed in the above-mentioned Patent Document 1 by the applicant of the present application. The controller is configured such that the controller detects an abnormality in the hot water supply temperature on the condition that a state where the temperature difference is, for example, 10 ° C. or more has continued for a predetermined time, and the hot water supply temperature from the hot water supply mixing valve 52 is detected by the controller. An abnormality detection means (hot water / mixture abnormality detection means) for detecting the abnormality is configured. The abnormality detection means may be configured to detect an abnormality when the mixing ratio determined by the determination means described later is a ratio at which high-temperature hot water having a predetermined temperature or higher is expected.

当該異常検知手段によって給湯温度の異常が検知されると、コントローラは、通常の高温湯(例えば80℃以上)の貯湯制御を中断し、図2に示す異常検出時制御による中温湯(例えば60℃程度)の貯湯制御を開始する。この異常検出時制御が開始されると、まず、出湯温度センサ58、給水温度センサ45及び給湯温度センサ54の各検出値に基づいて、給湯混合弁52における湯と水との混合比率を算出判定する(ステップS1)。かかる判定を行うコントローラによって、異常検知手段が出湯温度の異常を検知したときに給湯混合弁52における湯と水との混合比率を判定する判定手段が構成されている。   When the abnormality of the hot water supply temperature is detected by the abnormality detection means, the controller interrupts the hot water storage control of the normal hot water (for example, 80 ° C. or more), and the medium temperature hot water (for example, 60 ° C.) by the abnormality detection control shown in FIG. Degree) hot water storage control. When this abnormality detection control is started, first, the mixing ratio of hot water and water in the hot water mixing valve 52 is calculated and determined based on the detected values of the hot water temperature sensor 58, the hot water temperature sensor 45, and the hot water temperature sensor 54. (Step S1). The controller that performs such determination constitutes determination means for determining the mixing ratio of hot water and water in the hot water supply mixing valve 52 when the abnormality detection means detects an abnormality in the hot water temperature.

次に、コントローラは、算出された混合比率と、給水温度センサ45の検出値と、給湯設定温度とに基づき、上記混合比率で給水路42からの給水と混合したときに給湯設定温度となるような湯の温度を算出する(ステップS2)。かかる算出を行うコントローラによって、上記判定手段により判定された混合比率において給湯混合弁52からの給湯温度が給湯設定温度(例えば42℃)となる貯湯温度T(例えば60℃程度)を算出する貯湯温度算出手段が構成されている。   Next, based on the calculated mixing ratio, the detected value of the feed water temperature sensor 45, and the hot water supply set temperature, the controller sets the hot water supply set temperature when mixed with the feed water from the water supply path 42 at the above mix ratio. The temperature of hot water is calculated (step S2). The controller for performing the calculation calculates the hot water storage temperature T (for example, about 60 ° C.) at which the hot water supply temperature from the hot water mixing valve 52 becomes the hot water supply set temperature (for example, 42 ° C.) at the mixing ratio determined by the determination means. Calculation means is configured.

次に、貯湯槽2の上部の高温湯が消費されるまでの間に比較的高温の給湯がなされてしまうことを回避するために、コントローラは高温回避弁57を開成制御して(ステップS3)、十分な量の給水を給湯路51に供給し、給湯温度を比較的低温に維持する。なお、高温回避弁57は、高温出湯異常が検知されたときに直ちに開成制御されるものであればよく、上記ステップS3の処理をステップS1の処理の前に実行してもよい。   Next, the controller controls the opening of the high temperature avoidance valve 57 in order to avoid the relatively hot water being supplied until the high temperature hot water in the upper part of the hot water tank 2 is consumed (step S3). A sufficient amount of water supply is supplied to the hot water supply channel 51 to maintain the hot water supply temperature at a relatively low temperature. It should be noted that the high temperature avoidance valve 57 may be one that is controlled to be opened immediately when a high temperature hot water abnormality is detected, and the process of step S3 may be executed before the process of step S1.

この状態で貯湯槽2の上部に貯湯されている高温湯の湯量が一定以下に減るまで、例えば、残湯水量センサを構成する最も上側の温度センサ21をも高温を検出しなくなるまでは、外部熱源1による貯湯運転を行わず、高温回避弁57の開成状態を維持するのでこのとき給湯栓を開いても低温のぬるま湯が給湯される。   In this state, until the amount of hot water stored in the upper part of the hot water tank 2 decreases below a certain level, for example, until the uppermost temperature sensor 21 constituting the remaining hot water amount sensor no longer detects high temperature, The hot water storage operation by the heat source 1 is not performed, and the open state of the high temperature avoidance valve 57 is maintained. Therefore, even if the hot water tap is opened at this time, low temperature warm water is supplied.

貯湯槽2内の高温湯の湯量が一定以下に減ったことを残湯水量センサにより検知すると(ステップS4)、コントローラは、ステップS2で算出した貯湯温度Tによる外部熱源1の運転を開始する(ステップS5)。より具体的には、外部熱源1からの出湯温度が貯湯温度Tとなるようにコントローラが外部熱源1の出力を制御し、これにより、貯湯温度Tの中温湯が外部熱源1から貯湯槽2の頂部に供給され、貯湯槽2内に貯湯されていく。このとき、貯湯槽2の上部にわずかに高温湯が残存していても、中温湯と混合することによって高温湯は拡散されることとなる。かかる外部熱源1の出力制御を行うコントローラによって、外部熱源1から貯湯槽2に貯湯される湯温を貯湯温度Tに調節する貯湯温度調節手段が構成されている。   When the remaining hot water amount sensor detects that the amount of hot water in the hot water tank 2 has decreased below a certain level (step S4), the controller starts operation of the external heat source 1 with the hot water temperature T calculated in step S2 ( Step S5). More specifically, the controller controls the output of the external heat source 1 so that the hot water temperature from the external heat source 1 becomes the hot water storage temperature T, whereby the hot water of the hot water storage temperature T is transferred from the external heat source 1 to the hot water tank 2. The hot water is supplied to the top and stored in the hot water tank 2. At this time, even if the hot water remains slightly in the upper part of the hot water tank 2, the hot water is diffused by mixing with the hot water. The controller for controlling the output of the external heat source 1 constitutes hot water storage temperature adjusting means for adjusting the hot water temperature stored in the hot water storage tank 2 from the external heat source 1 to the hot water storage temperature T.

次に、貯湯温度Tの中温湯が予め設定された湯量だけ貯湯槽2の上部に貯湯されると(ステップS6)、コントローラは高温回避弁57を閉成制御するとともに(ステップS7)、外部熱源1の運転を一旦停止し(ステップS8)、これにより異常検出時制御が終了する。なお、高温回避弁57は、貯湯槽2内に高温湯が残存し、高温出湯の虞がある間は開成状態に維持されるとともに、貯湯槽2内の高温湯が消費され、高温出湯の虞が無くなった以降はいつでも閉じて良いので、上記ステップS7の処理をステップ4の処理の直後に実行しても良い。   Next, when the hot water of the hot water storage temperature T is stored in the upper part of the hot water tank 2 by a preset amount (step S6), the controller controls the closing of the high temperature avoidance valve 57 (step S7), and an external heat source. The operation of No. 1 is temporarily stopped (step S8), and the abnormality detection control is thereby ended. The high temperature avoidance valve 57 is maintained in an open state while high temperature hot water remains in the hot water storage tank 2 and there is a possibility of high temperature hot water, and high temperature hot water in the hot water storage tank 2 is consumed. Since it may be closed at any time after the disappearance, the process of step S7 may be executed immediately after the process of step 4.

その後は、給湯混合弁52の修理・交換がなされる迄は、中温湯の貯湯運転制御を続行し、貯湯槽2内の中温湯の残量が少なくなれば外部熱源1を運転して中温湯を貯湯するようにする。   Thereafter, until the hot water mixing valve 52 is repaired or replaced, the hot water storage operation control is continued. When the remaining amount of the hot water in the hot water storage tank 2 is reduced, the external heat source 1 is operated and the intermediate hot water is operated. To store hot water.

本発明は、上記実施形態に限定されるものではなく、適宜設計変更することができる。例えば、上記実施形態では、貯湯槽2に貯湯された高温湯乃至中温湯自体を貯湯槽2の頂部から出湯するものを例示したが、貯湯槽2に貯湯された湯を熱交換媒体として給水路から供給される給水を貯湯槽2内の熱交換配管に流通させて加熱し、この加熱された湯を出湯する貯湯式給湯システムに適用することも可能である。また、外部熱源1としては、出湯温度を可変できるものであればどのようなものであってもよい。また、外部熱源1として出湯温度を可変できないものを採用する場合でも、外部熱源1と貯湯槽2との間の循環路に制御された量の給水を混合することによって算出された貯湯温度Tでの貯湯を行うように構成しても良い。また、熱源1として、貯湯槽2に付設された内蔵式の熱源を用いても良い。   The present invention is not limited to the above-described embodiment, and can be appropriately changed in design. For example, in the above-described embodiment, the hot water or the medium hot water stored in the hot water tank 2 is discharged from the top of the hot water tank 2, but the hot water stored in the hot water tank 2 is used as a heat exchange medium. It is also possible to apply to a hot water storage hot water supply system in which the hot water supplied from the hot water is circulated through a heat exchange pipe in the hot water tank 2 and heated, and the heated hot water is discharged. Further, the external heat source 1 may be anything as long as it can change the temperature of the hot water. In addition, even when a hot water temperature that cannot be varied is adopted as the external heat source 1, the hot water storage temperature T calculated by mixing a controlled amount of water supply in the circulation path between the external heat source 1 and the hot water tank 2. You may comprise so that hot water storage may be performed. Further, a built-in heat source attached to the hot water tank 2 may be used as the heat source 1.

1 熱源部
2 貯湯槽
52 給湯混合弁
57 高温回避弁
DESCRIPTION OF SYMBOLS 1 Heat source part 2 Hot water storage tank 52 Hot-water supply mixing valve 57 High temperature avoidance valve

Claims (2)

熱源部と、熱源部で加熱された湯を貯湯する貯湯槽と、該貯湯槽から出湯される湯と水とを混合して給湯する給湯混合弁と、混合後の給湯温度が給湯設定温度となるように前記給湯混合弁を制御する混合弁制御手段と、前記給湯混合弁からの給湯温度の異常を検知する異常検知手段とを備えた貯湯式給湯システムにおいて、
前記異常検知手段が給湯温度の異常を検知したときに給湯混合弁における湯と水との混合比率を判定する判定手段と、該判定手段により判定された混合比率において給湯混合弁からの給湯温度が前記給湯設定温度となる貯湯温度を算出する貯湯温度算出手段と、前記貯湯槽に貯湯される湯温を前記貯湯温度算出手段によって算出された貯湯温度に調節する貯湯温度調節手段とを備えることを特徴とする貯湯式給湯システム。
A heat source section, a hot water storage tank for storing hot water heated in the heat source section, a hot water supply mixing valve for mixing and supplying hot water discharged from the hot water storage tank, and a hot water supply temperature after mixing is a hot water supply set temperature In a hot water storage type hot water supply system comprising a mixing valve control means for controlling the hot water mixing valve and an abnormality detection means for detecting an abnormality in hot water temperature from the hot water mixing valve,
Determining means for determining a mixing ratio of hot water and water in the hot water supply mixing valve when the abnormality detecting means detects an abnormality in the hot water supply temperature; Hot water storage temperature calculating means for calculating the hot water storage temperature as the hot water supply set temperature, and hot water storage temperature adjusting means for adjusting the hot water temperature stored in the hot water storage tank to the hot water storage temperature calculated by the hot water storage temperature calculating means. A hot water storage type hot water supply system.
請求項1に記載の貯湯式給湯システムにおいて、給湯混合弁からの給湯に水を供給混合するための流路を開閉する高温回避弁と、前記異常検知手段が異常を検知したときに前記高温回避弁を開成制御するとともに前記貯湯温度算出手段によって算出された貯湯温度での貯湯槽への貯湯がなされた後に前記高温回避弁を閉成制御する高温回避弁制御手段とをさらに備えることを特徴とする貯湯式給湯システム。   2. The hot water storage hot water supply system according to claim 1, wherein a high temperature avoidance valve that opens and closes a flow path for supplying and mixing water to the hot water supply from the hot water supply mixing valve, and the high temperature avoidance when the abnormality detection means detects an abnormality. High temperature avoidance valve control means for controlling opening of the valve and closing control of the high temperature avoidance valve after hot water is stored in the hot water storage tank at the hot water storage temperature calculated by the hot water storage temperature calculation means. Hot water storage hot water system.
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