JP2013094811A - Manufacturing method and manufacturing apparatus of magnet ribbon - Google Patents

Manufacturing method and manufacturing apparatus of magnet ribbon Download PDF

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JP2013094811A
JP2013094811A JP2011239323A JP2011239323A JP2013094811A JP 2013094811 A JP2013094811 A JP 2013094811A JP 2011239323 A JP2011239323 A JP 2011239323A JP 2011239323 A JP2011239323 A JP 2011239323A JP 2013094811 A JP2013094811 A JP 2013094811A
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ribbon
cooling rate
magnet
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JP5730744B2 (en
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Noritsugu Sakuma
紀次 佐久間
Hideshi Kishimoto
秀史 岸本
Takashi Sazuka
崇 佐塚
Akira Kato
晃 加藤
Yasuhiro Onishi
康弘 大西
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YONEKURA SEISAKUSHO KK
Toyota Motor Corp
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Toyota Motor Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a method and apparatus for manufacturing a magnet ribbon capable of attaining a uniform fine structure and an excellent magnetic characteristic provided thereby, by preventing mixture of the ribbon generated at an unwanted cooling speed in a case when a ribbon of magnet alloy is manufactured by rapid solidification.SOLUTION: When manufacturing a magnet ribbon by rapid solidification by discharging a molten metal of magnet alloy onto the surface of a cooling roller, the cooling rate of the molten metal that is rapidly solidified is continuously measured, and a proper ribbon is selectively collected which is generated at a cooling rate within a range in which a desired solidification structure is generated.

Description

本発明は、急冷凝固による磁石薄帯の製造方法および製造装置に関する。   The present invention relates to a method and apparatus for manufacturing a magnet ribbon by rapid solidification.

ネオジム磁石(NdFe14B)で代表される希土類磁石は、磁束密度が高く極めて強力な永久磁石として種々の用途に用いられている。優れた磁気特性を得るために、ナノサイズの結晶粒または非晶質から成る微細組織を安定して確保する必要がある。そのため、希土類磁石の組成を有する合金溶湯を単ロール法、双ロール法等により急冷凝固させて薄帯(急冷リボン)を形成する方法が行なわれている。 Rare earth magnets typified by neodymium magnets (Nd 2 Fe 14 B) are used in various applications as permanent magnets with high magnetic flux density and extremely high strength. In order to obtain excellent magnetic properties, it is necessary to stably secure a microstructure composed of nano-sized crystal grains or amorphous. Therefore, a method of forming a ribbon (quenched ribbon) by rapidly solidifying a molten alloy having a composition of a rare earth magnet by a single roll method, a twin roll method or the like is performed.

例えば特許文献1には、上記のような急冷凝固により永久磁石を製造する方法が提案されている。   For example, Patent Document 1 proposes a method of manufacturing a permanent magnet by rapid solidification as described above.

しかし、合金溶湯を急冷凝固過程においては、一定した冷却速度を安定して得ることが困難なため、望ましいナノ結晶粒組織または非晶質組織を安定して得ることができず、両者の混在組織となったり、粗大な結晶粒組織が生成したり、これらの3種類の混在組織が生成してしまうため、優れた磁気特性を安定して確保することができないという問題があった。   However, in the rapid solidification process of the molten alloy, it is difficult to stably obtain a constant cooling rate, so it is impossible to stably obtain a desired nanocrystalline structure or amorphous structure. Or a coarse crystal grain structure is generated, or these three kinds of mixed structures are generated, and thus there is a problem that excellent magnetic properties cannot be secured stably.

特許第03248942号Japanese Patent No. 03488942

本発明は、急冷凝固により磁石合金の薄帯を製造する際に、望ましくない冷却速度で生成した薄帯の混在を防止することにより、均一な微細組織とそれによる優れた磁気特性を達成することができる磁石薄帯を製造する方法および装置を提供することを目的とする。   The present invention achieves a uniform microstructure and excellent magnetic properties by preventing the mixing of ribbons generated at an undesirable cooling rate when producing ribbons of magnet alloys by rapid solidification. It is an object of the present invention to provide a method and apparatus for manufacturing a magnet ribbon that can be used.

上記の目的を達成するために、本発明によれば、磁石合金の溶湯を冷却ロールの表面に吐出して急冷凝固する磁石薄帯の製造方法において、
上記急冷凝固する溶湯の冷却速度を連続的に測定し、所定の凝固組織が生成する範囲内の冷却速度で生成した薄帯を選択的に回収することを特徴とする磁石薄帯の製造方法が提供される。
In order to achieve the above object, according to the present invention, in a method for producing a magnet ribbon that rapidly solidifies by discharging a molten metal alloy onto the surface of a cooling roll,
A method for producing a magnet ribbon characterized by continuously measuring the cooling rate of the rapidly solidified molten metal and selectively recovering the ribbon generated at a cooling rate within a range where a predetermined solidified structure is generated. Provided.

上記の目的を達成するために、本発明によれば、磁石合金の溶湯を冷却ロールの表面に吐出して急冷凝固する磁石薄帯の製造装置において、
上記急冷凝固する溶湯の冷却速度を連続的に測定する冷却速度測定手段と、所定の凝固組織が生成する範囲内の冷却速度で生成した薄帯を選択的に回収する回収手段とを有することを特徴とする磁石薄帯の製造装置も提供される。
In order to achieve the above object, according to the present invention, in a magnet ribbon manufacturing apparatus that rapidly cools and solidifies by discharging a molten metal alloy onto the surface of a cooling roll,
A cooling rate measuring means for continuously measuring the cooling rate of the rapidly solidified molten metal, and a recovery means for selectively recovering the ribbon generated at a cooling rate within a range where a predetermined solidified structure is generated. An apparatus for producing the featured magnet strip is also provided.

本発明によれば、望ましい凝固組織が生成する範囲内の冷却速度で生成した薄帯を選択的に回収するので、望ましくない冷却速度で生成した薄帯の混在を防止することができ、均一な微細組織とそれによる優れた磁気特性を達成することができる。   According to the present invention, since the ribbons generated at a cooling rate within a range in which a desired solidified structure is generated is selectively recovered, mixing of ribbons generated at an undesirable cooling rate can be prevented, and uniform Fine structure and excellent magnetic properties can be achieved.

図1は、薄帯を製造するための急冷凝固手段を示す。FIG. 1 shows a rapid solidification means for producing a ribbon. 図2は、本発明の回収機構を備えた薄帯の製造装置を示す。FIG. 2 shows a ribbon manufacturing apparatus equipped with the recovery mechanism of the present invention. 図3は、本発明の製造方法の基本的なフローチャートを示す。FIG. 3 shows a basic flowchart of the manufacturing method of the present invention. 図4は、温度測定のための配置を示す。FIG. 4 shows an arrangement for temperature measurement. 図5は、図4において、吐出溶湯と冷却ロール表面との関係を詳細に示す。FIG. 5 shows in detail the relationship between the discharged molten metal and the surface of the cooling roll in FIG. 図6は、実施例1における吐出時間と冷却速度との関係を示す。FIG. 6 shows the relationship between the discharge time and the cooling rate in Example 1. 図7は、図6に示した3水準の冷却速度域I、II、IIIで生成した薄帯の減磁曲線を示す。FIG. 7 shows a demagnetization curve of the ribbon generated in the three-level cooling rate regions I, II, and III shown in FIG. 図8は、冷却速度が(1)最低域IIIおよび(2)中間域IIの薄帯の厚さ断面についてSEMによる組織写真を示す。FIG. 8 shows a structure photograph by SEM of the thickness cross section of the ribbon in which the cooling rate is (1) the lowest zone III and (2) the middle zone II. 図9は、実施例2および比較例について、焼結体の減磁曲線を示すグラフである。FIG. 9 is a graph showing a demagnetization curve of the sintered body for Example 2 and the comparative example. 図10は、実施例2および比較例について、焼結体組織のSEM像を示す。FIG. 10 shows SEM images of the sintered body structure in Example 2 and Comparative Example.

図1に、磁石合金の薄帯を製造するための冷却ロールによる急冷凝固手段を示す。   FIG. 1 shows rapid solidification means using a cooling roll for producing a magnetic alloy ribbon.

冷却ロールRは回転軸Xの周りをV方向に回転する。磁石合金の溶湯MはノズルNから冷却ロールRの表面Sに吐出されて急冷され、凝固して薄帯(急冷リボン)BとなってD方向に生成する。   The cooling roll R rotates around the rotation axis X in the V direction. The melt M of the magnet alloy is discharged from the nozzle N onto the surface S of the cooling roll R, rapidly cooled, solidified, and formed into a ribbon (quenched ribbon) B in the D direction.

冷却ロールRの表面Sで急冷凝固により生成した合金薄帯Bは、冷却速度の変動に起因して組織が種々に変化している。すなわち、冷却速度が低速度から高速度に変化するの伴って、粗大結晶粒組織→微細結晶粒組織→非晶質組織と変化し、更にそれぞれの中間の冷却速度ではそれぞれ粗大結晶粒/微細結晶粒の混在組織あるいは微細結晶粒/非晶質の混在組織が生成する。一般に、良好な磁気特性を確保するには微細結晶粒組織または非晶質組織であることが必要である。非晶質組織は、後に熱処理で結晶化させて微細結晶粒組織に改質して用いる。従来は、このように冷却速度の変動に応じて種々の組織が生成した薄帯が混在した状態であり、良好な磁気特性を安定して得られないという問題があった。   The alloy ribbon B formed by rapid solidification on the surface S of the cooling roll R has various structures that change due to fluctuations in the cooling rate. That is, as the cooling rate changes from a low rate to a high rate, the coarse grain structure → fine grain structure → amorphous structure changes, and at each intermediate cooling rate, the coarse grain / fine crystal respectively changes. A mixed grain structure or a mixed structure of fine crystal grains / amorphous is formed. In general, a fine crystal grain structure or an amorphous structure is required to ensure good magnetic properties. The amorphous structure is used after being crystallized by heat treatment and modified to a fine grain structure. Conventionally, the ribbons formed by various structures according to the fluctuation of the cooling rate are mixed, and there is a problem that good magnetic properties cannot be stably obtained.

上記従来の問題を解消するための本発明の特徴を、図2を参照して説明する。   The features of the present invention for solving the above-described conventional problems will be described with reference to FIG.

図2(1)に、本発明により磁石合金の急冷凝固薄帯を製造する装置の全体を示す。図1に示した冷却ロールRで急冷凝固により生成した薄帯Bは、ロール回転周速vで左方に飛び出し、片状になって左端の回収機構A内に進入し、案内スリーブ130内を落下して、回収容器100内へ回収される。   FIG. 2 (1) shows the entire apparatus for producing a rapidly solidified ribbon of magnet alloy according to the present invention. The ribbon B generated by rapid solidification with the cooling roll R shown in FIG. 1 jumps out to the left at the roll rotational peripheral speed v, enters into the collection mechanism A at the left end in a piece, and passes through the guide sleeve 130. It falls and is collected in the collection container 100.

図2(2)の(A)および(B)に示すように、回収容器100は、2つの回収槽110と回収槽120に分けられている。例えば、適正な冷却速度で生成した薄帯Bは回収槽110へ、不適正な冷却速度で生成した薄帯Bは回収槽120へと分別回収される。2つの回収槽への振り分けは、(A)に示すように振り分け板140が左右に旋回することにより、落下する薄帯Bを振り分けるようにしても良いし、(B)に示すように回収容器100を左右に移動させて薄帯Bを振り分けるようにしても良い。この移動は、図示したように平行移動であってもよいし、回転移動(図示せず)であってもよい。   As shown in (A) and (B) of FIG. 2 (2), the recovery container 100 is divided into two recovery tanks 110 and a recovery tank 120. For example, the ribbon B generated at an appropriate cooling rate is collected separately into the recovery tank 110, and the ribbon B generated at an inappropriate cooling rate is collected separately into the recovery tank 120. The distribution to the two recovery tanks may be performed by distributing the falling ribbon B by turning the distribution plate 140 left and right as shown in (A), or as shown in (B). 100 may be moved to the left and right to distribute the ribbon B. This movement may be a parallel movement as shown, or may be a rotational movement (not shown).

また、説明を簡潔にするために、回収容器100を2つの回収槽110と120に分けた例を述べたが、必要ならば3つ以上の回収槽に分けることもできる。この場合、多数個の回収槽を円形に組み合わせて回転移動させ、冷却速度の区分に応じて振り分けるようにすることができる。   In addition, for the sake of simplicity, an example in which the collection container 100 is divided into two collection tanks 110 and 120 has been described. However, if necessary, the collection container 100 may be divided into three or more collection tanks. In this case, a large number of recovery tanks can be combined in a circle and rotated to be distributed according to the classification of the cooling rate.

このように、適正な冷却速度で生成し望ましい微細組織から成る薄帯Bのみを磁石の素材として用いることにより、優れた磁気特性を安定して確保できる。   As described above, by using only the thin ribbon B that is generated at an appropriate cooling rate and has a desirable fine structure as the material of the magnet, excellent magnetic characteristics can be stably secured.

図3に、本発明の製造方法の基本的なフローチャートを示す。   FIG. 3 shows a basic flowchart of the manufacturing method of the present invention.

図3(1)は、冷却速度データのフィードバック制御する場合のフローチャートであり、図3(2)は、フィードバック制御しない場合のフローチャートである。冷却速度のフィードバック制御は、制御パラメータとして溶湯温度、冷却ロール表面温度、冷却ロール周速度を用いて行なうことができる。   FIG. 3 (1) is a flowchart when the feedback control of the cooling rate data is performed, and FIG. 3 (2) is a flowchart when the feedback control is not performed. The feedback control of the cooling rate can be performed using the molten metal temperature, the cooling roll surface temperature, and the cooling roll peripheral speed as control parameters.

以下に、実施例により本発明を更に詳細に説明する。   Hereinafter, the present invention will be described in more detail with reference to examples.

〔実施例1〕
組成がNd14.7Fe79.035.67Ga0.3Cu0.1Al0.2のネオジム磁石合金をアーク溶解炉にて溶製し、図2に示した製造装置にて合金薄帯(急冷リボン)を作製した。表1に作製条件を示す。
[Example 1]
A neodymium magnet alloy having a composition of Nd 14.7 Fe 79.03 B 5.67 Ga 0.3 Cu 0.1 Al 0.2 is melted in an arc melting furnace, and the alloy is produced using the production apparatus shown in FIG. A ribbon (quenched ribbon) was produced. Table 1 shows the manufacturing conditions.

図4に示すように、赤外カメラK(NECアビオ製:TS9230H−A01)にて、凝固前後の溶湯温度を測定し、吐出中の急冷速度を評価した。   As shown in FIG. 4, the melt temperature before and after solidification was measured with an infrared camera K (manufactured by NEC Avio: TS9230H-A01), and the quenching rate during discharge was evaluated.

すなわち図5に示すように、赤外カメラKにて溶湯Mが冷却ロールRに接触する直前の範囲を設定し、その範囲内での最高温度をT1とした。冷却ロール表面上で凝固後に距離L(m)の範囲を設定し、その範囲内での最高温度をT2とした。T1とT2との温度差ΔT(K)から冷却速度を下式により算出した。本実施例においては、L=0.005mとした。vは、冷却ロールRの周速度[m/s]である。   That is, as shown in FIG. 5, the range immediately before the molten metal M contacts the cooling roll R is set by the infrared camera K, and the maximum temperature within the range is set to T1. A range of distance L (m) was set after solidification on the surface of the chill roll, and the maximum temperature within the range was defined as T2. The cooling rate was calculated from the temperature difference ΔT (K) between T1 and T2 by the following equation. In this embodiment, L = 0.005 m. v is the peripheral speed [m / s] of the cooling roll R.

冷却速度[K/s]=ΔT・v/L
本実施例では、冷却速度をフィードバック制御しないで、図6に示すように吐出時間の経過に伴い漸次降下する冷却速度を(I)10K/s以上、(II)10〜10K/s、(III)10K/s以下の3水準に区分して、各区分で生成した薄帯を分別して回収した。回収容器として、3槽を円形に組み合わせた回収容器を用い、各冷却速度区間の境目で順次回転させて3水準に振り分け回収した。
Cooling rate [K / s] = ΔT · v / L
In this embodiment, the cooling rate that gradually decreases with the elapse of the discharge time as shown in FIG. 6 is (I) 10 6 K / s or more and (II) 10 5 to 10 6 K without feedback control of the cooling rate. / S, (III) It was classified into three levels of 10 5 K / s or less, and the ribbons produced in each category were separated and collected. As a collection container, a collection container in which three tanks were combined in a circle was used, and was sequentially rotated at the boundary of each cooling rate section, and was collected in three levels.

回収した3種類の薄帯I、II、IIIについて、VSMによる磁気特性の測定と、SEMによる組織観察を行なった。図7および表2に、測定結果を示す。   The three kinds of collected ribbons I, II, and III were measured for magnetic properties by VSM and observed for structure by SEM. FIG. 7 and Table 2 show the measurement results.

上記の結果から、冷却速度が(I)10K/s以上、(II)10〜10K/s、(III)10K/s以下と変化するのに伴って保磁力が変化している。保磁力は、冷却速度中間域IIで最も高く、冷却速度最低域IIIでやや低下し、冷却速度最高域Iで最も低い。 From the above results, the coercive force changes as the cooling rate changes to (I) 10 6 K / s or more, (II) 10 5 to 10 6 K / s, (III) 10 5 K / s or less. doing. The coercive force is highest in the middle cooling rate region II, slightly lower in the lowest cooling rate region III, and lowest in the highest cooling rate region I.

図8に、冷却速度が(1)最低域IIIおよび(2)中間域IIの薄帯の厚さ断面についてSEMによる組織写真を示す。図8(1)の冷却速度最低域IIIの薄帯では、ロール面(最高速急冷凝固部)が微細結晶粒組織であるが、フリー面(最低速急冷凝固部)では粗大な結晶粒組織が観察される。図8(2)の冷却速度中間域IIの薄帯では、ロール面からフリー面にかけて薄帯断面全体が微細結晶粒組織であることが分かる。すなわち、微細結晶粒組織であることにより高い保磁力が得られた。冷却速度最高域Iについては、組織写真を示していないが、薄帯断面全体が非晶質であり、良好な磁性の発現には結晶化熱処理が必要である、と推察される。   FIG. 8 shows a structure photograph by SEM of the thickness cross section of the ribbon having a cooling rate of (1) the lowest region III and (2) the intermediate region II. 8 (1), the roll surface (the fastest rapid solidification part) has a fine grain structure in the ribbon of the lowest cooling rate region III, but the coarse grain structure on the free surface (lowest rapid quenching part). Observed. In the thin ribbon in the cooling rate intermediate region II in FIG. 8B, it can be seen that the entire cross section of the thin ribbon has a fine crystal grain structure from the roll surface to the free surface. That is, a high coercive force was obtained due to the fine grain structure. Although the structure photograph is not shown for the maximum cooling rate region I, it is assumed that the entire cross section of the ribbon is amorphous, and that crystallization heat treatment is necessary for the development of good magnetism.

〔実施例2〕
実施例1と同様の条件および手順により同じ合金組成の薄帯を作製した。冷却速度中間域II(10〜10K/s)の回収槽から薄帯2gを採取し、放電プラズマ焼結(SPS:Spark Plasma Sintering)により、100MPa加圧下にて、570℃加熱、5min保持で焼結した。
[Example 2]
A ribbon having the same alloy composition was produced under the same conditions and procedures as in Example 1. 2 g of a ribbon is taken from a recovery tank in the cooling rate intermediate region II (10 5 to 10 6 K / s) and heated at 570 ° C. under a pressure of 100 MPa by spark plasma sintering (SPS) for 5 minutes. Sintered by holding.

比較例として、実施例2で作製した3水準の冷却速度域I、II、IIIの回収槽の薄帯を混合して、混合物から無作為に2g採取し、放電プラズマ焼結(SPS:Spark Plasma Sintering)により、100MPa加圧下にて、570℃加熱、5min保持で焼結した。   As a comparative example, the ribbons of the recovery tanks of the three levels of cooling rates I, II, and III prepared in Example 2 were mixed, and 2 g were randomly sampled from the mixture and subjected to spark plasma sintering (SPS: Spark Plasma). Sintering), sintering was performed at a pressure of 100 MPa and heated at 570 ° C. for 5 minutes.

実施例2および比較例の焼結体について、VSMによる磁気特性の測定およびSEMによる組織観察を行なった。   For the sintered bodies of Example 2 and the comparative example, the magnetic properties were measured by VSM and the structure was observed by SEM.

図9に、実施例2および比較例について、焼結体の減磁曲線を示す。冷却速度中間域II(10〜10K/s)で生成した薄帯のみを用いた実施例2の焼結体は、3水準の冷却域で生成した薄帯を混合した比較例の焼結体に比べて、高い保磁力が得られた。 FIG. 9 shows the demagnetization curves of the sintered bodies for Example 2 and the comparative example. The sintered body of Example 2 using only the ribbons produced in the cooling rate intermediate zone II (10 5 to 10 6 K / s) is a comparative example in which the ribbons produced in the three-level cooling zone are mixed. High coercive force was obtained compared to the bonded body.

図10に、実施例2および比較例について、組織のSEM像を示す。図10(1)に示すように、実施例2の焼結体は均一な微細粒組織が観察された。これに対して、図10(2)に示すように、比較例の焼結体には粗大粒が混在する組織が観察された。これは冷却速度最低域IIIで生成した薄帯中の粗大粒が混在したためである。また、冷却速度最高域I(10K/s以上)で生成した薄帯の非晶質組織と微細結晶組織が混在した薄帯において、焼結時に一部が粗大化した可能性も考えられる。 In FIG. 10, the SEM image of a structure | tissue is shown about Example 2 and a comparative example. As shown in FIG. 10 (1), a uniform fine grain structure was observed in the sintered body of Example 2. On the other hand, as shown in FIG. 10 (2), a structure in which coarse grains were mixed was observed in the sintered body of the comparative example. This is because coarse grains in the ribbon formed in the lowest cooling rate region III are mixed. In addition, in a thin ribbon in which the amorphous structure and the fine crystalline structure of the ribbon generated in the maximum cooling rate region I (10 6 K / s or more) are mixed, there is a possibility that a part of the ribbon is coarsened during sintering. .

このように、急冷凝固時の冷却速度の変動による種々の組織の混在により磁気特性が劣化する。本発明により、冷却速度に連動して、適正な冷却速度で生成した薄帯を選択的に回収することにより、均一な微細粒組織が得られ、安定して良好な磁気特性が確保できる。   As described above, the magnetic characteristics are deteriorated due to the mixture of various structures due to the fluctuation of the cooling rate during the rapid solidification. According to the present invention, a thin ribbon formed at an appropriate cooling rate is selectively recovered in conjunction with the cooling rate, whereby a uniform fine grain structure can be obtained and stable and good magnetic properties can be secured.

本発明によれば、急冷凝固により磁石合金の薄帯を製造する際に、望ましくない冷却速度で生成した薄帯の混在を防止することにより、均一な微細組織とそれによる優れた磁気特性を達成することができる磁石薄帯の製造方法および製造装置が提供される。   According to the present invention, when a ribbon of magnet alloy is manufactured by rapid solidification, a uniform microstructure and excellent magnetic properties are achieved by preventing the mixing of ribbons generated at an undesirable cooling rate. A method and apparatus for producing a magnet ribbon that can be provided are provided.

R 冷却ロール
S 冷却ロールRの表面
X 冷却ロールRの回転軸
V 冷却ロールRの回転方向
T 冷却ロールRの往復移動方向
M 磁石合金の溶湯
N ノズル
H 誘導コイル
P 誘導コイルと冷却ロール表面との間に設けた遮蔽板
B 磁石合金の薄帯(急冷リボン)
D 薄帯の生成方向
A 薄帯の回収機構
100 回収容器
110 回収槽(適正薄帯用)
120 回収槽(不適正薄帯用)
130 案内スリーブ
140 振り分け板
R Cooling roll S Surface of cooling roll R X Rotating shaft of cooling roll R V Rotating direction of cooling roll R T Reciprocating direction of cooling roll R M Molten metal alloy N Nozzle H Induction coil P Induction coil surface and cooling roll surface Shielding plate provided between them B Magnetic alloy ribbon (quenched ribbon)
D Thin ribbon generation direction A Thin strip recovery mechanism 100 Recovery container 110 Recovery tank (for appropriate strip)
120 Collection tank (for inappropriate ribbon)
130 Guide sleeve 140 Sorting plate

Claims (6)

磁石合金の溶湯を冷却ロールの表面に吐出して急冷凝固する磁石薄帯の製造方法において、
上記急冷凝固する溶湯の冷却速度を連続的に測定し、所定の凝固組織が生成する範囲内の冷却速度で生成した薄帯を選択的に回収することを特徴とする磁石薄帯の製造方法。
In the manufacturing method of the magnet ribbon that discharges the molten metal alloy onto the surface of the cooling roll and rapidly solidifies,
A method for producing a magnet ribbon, comprising: continuously measuring a cooling rate of the rapidly solidified molten metal and selectively recovering the ribbon generated at a cooling rate within a range in which a predetermined solidified structure is generated.
請求項1において、上記冷却速度に連動して、上記薄帯と上記所定の凝固組織が生成する範囲外の冷却速度で生成した薄帯とを別の回収槽に回収することを特徴とする磁石薄帯の製造方法。   2. The magnet according to claim 1, wherein the thin ribbon and the thin ribbon generated at a cooling rate outside the range generated by the predetermined solidified structure are collected in a separate collection tank in conjunction with the cooling rate. A method of manufacturing a ribbon. 請求項1または2において、上記範囲内の冷却速度が10〜10K/sであることを特徴とする磁石薄帯の製造方法。 The method for producing a magnet ribbon according to claim 1 or 2, wherein the cooling rate within the above range is 10 5 to 10 6 K / s. 磁石合金の溶湯を冷却ロールの表面に吐出して急冷凝固する磁石薄帯の製造装置において、
上記急冷凝固する溶湯の冷却速度を連続的に測定する冷却速度測定手段と、所定の凝固組織が生成する範囲内の冷却速度で生成した薄帯を選択的に回収する回収手段とを有することを特徴とする磁石薄帯の製造装置。
In a magnet ribbon manufacturing apparatus that rapidly cools and solidifies by discharging a molten metal alloy onto the surface of a cooling roll,
A cooling rate measuring means for continuously measuring the cooling rate of the rapidly solidified molten metal, and a recovery means for selectively recovering the ribbon generated at a cooling rate within a range where a predetermined solidified structure is generated. An apparatus for producing a magnet ribbon.
請求項4において、上記冷却速度に連動して、上記薄帯と上記所定の凝固組織が生成する範囲外の冷却速度で生成した薄帯とを別の回収槽に回収する手段を有することを特徴とする磁石薄帯の製造装置。   5. The apparatus according to claim 4, further comprising means for recovering the ribbon and the ribbon generated at a cooling rate outside the range generated by the predetermined solidified structure in a separate recovery tank in conjunction with the cooling rate. Magnet thin ribbon manufacturing equipment. 請求項4または5において、上記範囲内の冷却速度が10〜10K/sであることを特徴とする磁石薄帯の製造装置。 The apparatus for producing a magnet ribbon according to claim 4 or 5, wherein the cooling rate within the above range is 10 5 to 10 6 K / s.
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