JP2013078887A - Preform and plastic bottle - Google Patents

Preform and plastic bottle Download PDF

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Publication number
JP2013078887A
JP2013078887A JP2011219932A JP2011219932A JP2013078887A JP 2013078887 A JP2013078887 A JP 2013078887A JP 2011219932 A JP2011219932 A JP 2011219932A JP 2011219932 A JP2011219932 A JP 2011219932A JP 2013078887 A JP2013078887 A JP 2013078887A
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Prior art keywords
preform
plastic bottle
radius
diameter portion
diameter
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JP2011219932A
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JP5817409B2 (en
Inventor
Akitomo Sekine
根 章 智 関
Mie Ota
田 美 恵 太
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Priority to JP2011219932A priority Critical patent/JP5817409B2/en
Priority to MYPI2014700735A priority patent/MY168339A/en
Priority to PCT/JP2012/075635 priority patent/WO2013051601A1/en
Priority to CN201280046675.9A priority patent/CN103826826B/en
Publication of JP2013078887A publication Critical patent/JP2013078887A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/14Making preforms characterised by structure or composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/071Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0223Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
    • B65D1/0261Bottom construction
    • B65D1/0276Bottom construction having a continuous contact surface, e.g. Champagne-type bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0715Preforms or parisons characterised by their configuration the preform having one end closed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/073Preforms or parisons characterised by their configuration having variable diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/077Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
    • B29C2949/0772Closure retaining means
    • B29C2949/0773Threads
    • B29C2949/0774Interrupted threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/077Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
    • B29C2949/0777Tamper-evident band retaining ring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/0778Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the flange
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/078Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/0811Wall thickness
    • B29C2949/0817Wall thickness of the body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/0811Wall thickness
    • B29C2949/0818Wall thickness of the bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/082Diameter
    • B29C2949/0822Diameter of the neck
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/082Diameter
    • B29C2949/0826Diameter of the body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/082Diameter
    • B29C2949/0827Diameter of the bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/0829Height, length
    • B29C2949/0831Height, length of the neck
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/0829Height, length
    • B29C2949/0835Height, length of the body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/0829Height, length
    • B29C2949/0836Height, length of the bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a preform that can thicken the thickness of the bottom tip of the plastic bottle after the blow molding, and can prevent the trouble of collapsing the bottom tip of the plastic bottle in the transportation etc.SOLUTION: This preform 10 includes a mouth 11, a body 20 with an inside diameter of D, and a base 30. The base 30 has, in terms of cross-sectional shape: an outside surface 31 that has an outside-surface middle part 35 with a radius of Rand an outside-surface edge section 36 with a radius of R; and an inside surface 32 that has an inside-surface middle part 37 with a radius of Rand an inside-surface edge part 38 with a radius of R, and has the relations (a) R<R, (b) D/2<R<R, and (c) R<R. Giving the base 30 a flattened shape enables increasing the thickness of the tip of the base of the plastic bottle that results after blow molding, preventing problems in which the tip of the base of the plastic bottle becomes crushed during shipping and handling despite being under pressure.

Description

本発明は、プラスチックボトル用のプリフォームおよびプラスチックボトルに係り、とりわけプラスチックボトルの底部先端の強度を高める事が可能な、プリフォーム形状に関する。   The present invention relates to a preform for a plastic bottle and a plastic bottle, and more particularly to a preform shape capable of increasing the strength of the bottom end of the plastic bottle.

近年、プラスチックボトルに使用される材料を削減し、ボトルを軽量化する事が望まれている。しかしながら、プラスチックボトルを軽量化していく際、強度不足が懸念事項となっている。プラスチックボトルの強度が低下した場合、積載時の荷崩れや自動販売機の詰り、多本だしが問題となる。   In recent years, it has been desired to reduce the weight of bottles by reducing the materials used for plastic bottles. However, lack of strength is a concern when reducing the weight of plastic bottles. When the strength of a plastic bottle is reduced, the collapse of cargo during loading, clogging of vending machines, and multiple bottles become a problem.

これに対して、プラスチックボトルの強度不足を補う為に、内容液の充填後に液体窒素を加え、これによりボトル内を加圧する技術が用いられている。この場合、プラスチックボトルは加圧されてその内部が陽圧となるが、このときボトルの底部が反転するおそれがある。この為、プラスチックボトルに耐圧性を付与する必要がある。一般に内部が陽圧とされる場合、ペタロイド形状の底部を有するプラスチックボトルが用いられている。   On the other hand, in order to compensate for the insufficient strength of the plastic bottle, a technique is used in which liquid nitrogen is added after the content liquid is filled, thereby pressurizing the inside of the bottle. In this case, the plastic bottle is pressurized and the inside becomes a positive pressure, but at this time, the bottom of the bottle may be inverted. For this reason, it is necessary to give pressure resistance to the plastic bottle. In general, when the inside is a positive pressure, a plastic bottle having a petaloid-shaped bottom is used.

しかしながら、ペタロイド形状の底部は凹凸が大きい為、特に軽量化を図る為にプラスチックボトルを肉薄とする場合、その脚先が過延伸により白化してしまい、ブロー成形する事が難しくなる可能性がある。また、プラスチックボトルを肉薄とする事により、ペタロイド底部先端の肉厚も薄くなる。この為加圧しているにも関わらず輸送時や搬送時にプラスチックボトルの底部先端が潰れる場合がある。潰れ等によりプラスチックボトルが傾き、結果として荷崩れが発生するおそれがある。   However, since the bottom of the petaloid shape has large irregularities, especially when the plastic bottle is thin to reduce weight, the leg tip may become white due to overstretching, which may make blow molding difficult. . Moreover, by making the plastic bottle thin, the thickness of the petaloid bottom tip is also thinned. For this reason, the bottom end of the plastic bottle may be crushed during transportation or transportation despite being pressurized. The plastic bottle may be tilted due to crushing or the like, and as a result, the collapse of the load may occur.

特表2008−540185号公報Special table 2008-540185 gazette

本発明はこのような点を考慮してなされたものであり、プラスチックボトルを肉薄とした場合であっても、ブロー成形後にプラスチックボトルの底部先端の肉厚を厚くする事ができ、ブロー成形性の向上と、加圧しているにも関わらず輸送時や搬送時にプラスチックボトルの底部先端が潰れる不具合とを防止する事が可能な、プリフォームおよびプラスチックボトルを提供する事を目的とする。   The present invention has been made in consideration of such points, and even when the plastic bottle is thin, the thickness of the bottom end of the plastic bottle can be increased after blow molding, It is an object of the present invention to provide a preform and a plastic bottle capable of preventing the problem that the bottom end of the plastic bottle is crushed at the time of transportation and transportation despite being pressurized.

本発明は、プラスチックボトル用のプリフォームにおいて、口部と、口部に連結され内径D1をもつ胴部と、胴部に連結された底部とを備え、底部は、その断面形状において、半径R1をもつ外面中央部と、半径R2をもつ外面周縁部と有する外面と、半径R3をもつ内面中央部と、半径R4をもつ内面周縁部と有する内面とを有し、(a)R2<R1、(b)D1/2<R3<R1、および(c)R4<R3という関係を満たす事を特徴とするプリフォームである。 The present invention provides a preform for a plastic bottle, and the mouth portion, a body portion having an internal diameter D 1 is connected to the mouth portion, and a concatenated bottom body portion, bottom portion, in its cross section, the radius An outer surface having an outer surface center portion having R 1 , an outer surface peripheral portion having a radius R 2 , an inner surface central portion having a radius R 3 , and an inner surface having an inner surface peripheral portion having a radius R 4 ; ) R 2 <R 1, a preform, characterized in that satisfies the relationship (b) D 1/2 < R 3 <R 1, and (c) R 4 <R 3 .

本発明は、胴部は、口部側の大径部と、底部側の小径部とを有し、小径部の外径をD2とし、大径部の外径をD3とした場合、1.20<D3/D2<2.40という関係を満たす事を特徴とするプリフォームである。 If the present invention is barrel, which has a large diameter portion of the mouth portion, a small diameter portion of the bottom side, the outer diameter of the small diameter portion and D 2, the outer diameter of the large-diameter portion was set to D 3, 1. A preform characterized by satisfying the relationship of 1.20 <D 3 / D 2 <2.40.

本発明は、胴部は、口部側の大径部と、底部側の小径部と、大径部と小径部との間に設けられ大径部側から小径部側に向けて縮径する傾斜部とを有し、大径部の長さをL1とし、傾斜部の長さをL2とし、小径部の長さをL3とした場合、L1≦L2<L3という関係を満たす事を特徴とするプリフォームである。 In the present invention, the body portion is provided between the large-diameter portion on the mouth side, the small-diameter portion on the bottom side, and the large-diameter portion and the small-diameter portion, and the diameter is reduced from the large-diameter portion side toward the small-diameter portion side. and an inclined portion, the length of the large diameter portion and L 1, the length of the inclined portion and L 2, if the length of the small-diameter portion was set to L 3, relationship L 1 ≦ L 2 <L 3 It is a preform characterized by satisfying.

プリフォームを用いて作製されたプラスチックボトルであって、その底部先端肉厚が0.04mm〜0.25mmである事を特徴とするプラスチックボトルである。   A plastic bottle produced using a preform, characterized in that the bottom end wall thickness is 0.04 mm to 0.25 mm.

本発明によれば、底部の断面形状は、半径R1をもつ外面中央部と、半径R2をもつ外面周縁部と有する外面と、半径R3をもつ内面中央部と、半径R4をもつ内面周縁部と有する内面とを有し、(a)R2<R1、(b)D1/2<R3<R1、および(c)R4<R3という関係を満たしている。このように底部の形状を扁平形状とした事により、延伸後にプラスチックボトル底部肉厚に相当するプリフォーム肉厚が厚くなる為、ブロー成形後にプラスチックボトルの底部先端の肉厚を厚くする事ができ、加圧しているにも関わらず輸送時や搬送時にプラスチックボトルの底部先端が潰れる不具合を防止する事ができる。 According to the present invention, the bottom of the cross-sectional shape has an outer surface central portion with a radius R 1, and an outer surface having an outer surface periphery with a radius R 2, and the inner surface central portion with a radius R 3, the radius R 4 It has an inner surface having an inner surface peripheral portion satisfies the relation (a) R 2 <R 1 , (b) D 1/2 <R 3 <R 1, and (c) R 4 <R 3 . By making the shape of the bottom flat in this way, the thickness of the preform corresponding to the thickness of the bottom of the plastic bottle is increased after stretching, so that the thickness of the bottom end of the plastic bottle can be increased after blow molding. In spite of being pressurized, it is possible to prevent the bottom end of the plastic bottle from being crushed during transportation or transportation.

図1は、本発明の一実施の形態によるプリフォームを示す部分断面図。FIG. 1 is a partial sectional view showing a preform according to an embodiment of the present invention. 図2は、本発明の一実施の形態によるプリフォームの底部を示す拡大断面図(図1のII部拡大図)。FIG. 2 is an enlarged sectional view (an enlarged view of a portion II in FIG. 1) showing a bottom portion of the preform according to the embodiment of the present invention. 図3は、本発明の一実施の形態によるプリフォームにより作製されるプラスチックボトルを示す斜視図。FIG. 3 is a perspective view showing a plastic bottle manufactured by a preform according to an embodiment of the present invention. 図4は、プリフォーム加熱する加熱装置を示す概略断面図。FIG. 4 is a schematic cross-sectional view showing a heating apparatus for heating a preform. 図5は、プリフォームの比較例(比較例1)を示す部分断面図。FIG. 5 is a partial cross-sectional view showing a comparative example (Comparative Example 1) of a preform. 図6は、プリフォームの比較例(比較例2)を示す部分断面図。FIG. 6 is a partial sectional view showing a comparative example (Comparative Example 2) of a preform. 図7(A)および(B)は、本発明の一実施の形態によるプリフォームにより作製されるプラスチックボトルの底部の別の例を示す斜視図。FIGS. 7A and 7B are perspective views showing another example of the bottom of a plastic bottle manufactured by a preform according to an embodiment of the present invention.

以下、図面を参照して本発明の実施の形態について説明する。図1乃至図4は本発明の一実施の形態を示す図である。   Embodiments of the present invention will be described below with reference to the drawings. 1 to 4 are views showing an embodiment of the present invention.

まず、図1および図2により本実施の形態によるプリフォームの概要について説明する。   First, an outline of a preform according to the present embodiment will be described with reference to FIGS.

図1に示すプリフォーム10は、開口部11aを有する口部11と、口部11に連結された胴部20と、胴部20に連結された底部30とを備えている。   A preform 10 shown in FIG. 1 includes a mouth portion 11 having an opening portion 11 a, a trunk portion 20 connected to the mouth portion 11, and a bottom portion 30 connected to the trunk portion 20.

このうち口部11の外周には、プリフォーム10を2軸延伸ブロー成形してプラスチックボトル40(図3)を作製した後、図示しないキャップを螺合するためのねじ部16が設けられている。また、口部11の下部には、環状のサポートリング12が突設されている。   Among these, on the outer periphery of the mouth portion 11, there is provided a screw portion 16 for screwing a cap (not shown) after the preform 10 is biaxially stretch blow-molded to produce a plastic bottle 40 (FIG. 3). . An annular support ring 12 projects from the lower portion of the mouth portion 11.

胴部20は、口部11側の大径部21と、底部30側の小径部23と、大径部21と小径部23との間に設けられた傾斜部22とを有している。   The trunk portion 20 includes a large diameter portion 21 on the mouth portion 11 side, a small diameter portion 23 on the bottom portion 30 side, and an inclined portion 22 provided between the large diameter portion 21 and the small diameter portion 23.

傾斜部22は、大径部21側から小径部23側に向けて徐々に縮径する形状からなっており、長さL2を有している。 Inclined portion 22 is formed of a shape that gradually decreases in diameter toward the small diameter portion 23 side from the large diameter portion 21 side, and has a length L 2.

小径部23は円筒形状からなっており、大径部21の外径より小さい外径D2を有するとともに、長さL3を有している。また小径部23は、内径D1をもっている。なお、本明細書において、胴部20の内径とは、この小径部23における内径D1の事をいう。 The small-diameter portion 23 has a cylindrical shape, and has an outer diameter D 2 smaller than the outer diameter of the large-diameter portion 21 and a length L 3 . The small diameter portion 23 has the inner diameter D 1. In the present specification, the inner diameter of the body portion 20 refers to the inner diameter D 1 in the small diameter portion 23.

この場合、小径部23の外径D2と、大径部21の外径D3との間には、1.20<D3/D2<2.40という関係が成り立つ事が好ましく、1.30<D3/D2<1.85という関係が成り立つ事が更に好ましい。すなわち、本実施の形態におけるプリフォーム10の胴部20は、比較例として示す一般的なプリフォーム90の胴部92(図6参照)と比べて、中央側に向けてより縮径した形状からなっている。 In this case, the outer diameter D 2 of the small diameter portion 23, between the outer diameter D 3 of the large diameter portion 21, preferably be established relation of 1.20 <D 3 / D 2 < 2.40, 1 More preferably, the relationship of 30 <D 3 / D 2 <1.85 holds. That is, the body portion 20 of the preform 10 in the present embodiment has a diameter that is more reduced toward the center than the body portion 92 (see FIG. 6) of a general preform 90 shown as a comparative example. It has become.

なお、D3/D2の値が2.40より小さいと、大径部21側から小径部23側に向けて徐々に縮径する角度が急にならない為、射出成形性が悪化したりショート等の不具合が発生したりすることを防止することができる。 If the value of D 3 / D 2 is smaller than 2.40, the angle for gradually reducing the diameter from the large diameter portion 21 side toward the small diameter portion 23 side does not become steep, so that the injection moldability deteriorates or the short circuit occurs. Or the like can be prevented from occurring.

他方、D3/D2の値が1.20より大きいと、プリフォーム10を軽量化する事が容易となる。なお、大径部21に対して小径部23の直径が大きすぎる場合、ブロー成形前にプリフォーム10をヒーター52(後述する図4参照)で加熱する際、小径部23が相対的にヒーターに近づく事となる。この場合、小径部23が暖められすぎてしまうため、ブロー成形時に小径部23が延伸され易くなり、結果として、プラスチックボトル40の胴部42(図3)の肉厚が薄くなってしまう。 On the other hand, if the value of D 3 / D 2 is greater than 1.20, it is easy to reduce the weight of the preform 10. In addition, when the diameter of the small diameter part 23 is too large with respect to the large diameter part 21, when heating the preform 10 with the heater 52 (refer FIG. 4 mentioned later) before blow molding, the small diameter part 23 becomes a heater relatively. It will approach. In this case, since the small diameter portion 23 is excessively warmed, the small diameter portion 23 is easily stretched during blow molding, and as a result, the thickness of the body portion 42 (FIG. 3) of the plastic bottle 40 becomes thin.

さらに、大径部21の長さL1と、傾斜部22の長さL2と、小径部23の長さL3との間で、L1≦L2<L3という関係を満たすことが好ましい。大径部21の長さL1と、傾斜部22の長さL2と、小径部23の長さL3とが上記関係を満たす事により、ブロー成形性及び射出成形性が良好になる。なお、L1>L2≧L3とした場合は大径部21から小径部23にわたる樹脂体積が増える為プリフォーム10を軽量化する事が難しくなるおそれがある。 Further, the length L 1 of the larger diameter portion 21, the length L 2 of the inclined portion 22, between the length L 3 of the small-diameter portion 23, to satisfy the relationship of L 1 ≦ L 2 <L 3 preferable. The length L 1 of the larger diameter portion 21, the length L 2 of the inclined portion 22, the length L 3 of the small-diameter portion 23 by satisfying the above relationship, blow moldability and injection moldability is improved. Note that when L 1 > L 2 ≧ L 3 , the resin volume from the large diameter portion 21 to the small diameter portion 23 increases, which may make it difficult to reduce the weight of the preform 10.

また、図1および図2に示すように、底部30は、その断面形状において、外面31と内面32とを有している。このうち外面31は、中央側に位置する外面中央部35と、外面中央部35の周縁側に位置し、外面中央部35に連続して延びる一対の外面周縁部36とからなっている。各外面周縁部36は、小径部23の外面下端に連続している。また、内面32は、中央側に位置する内面中央部37と、内面中央部37の周縁側に位置し、内面中央部37に連続して延びる一対の内面周縁部38とからなっている。各内面周縁部38は、小径部23の内面下端に連続している。   As shown in FIGS. 1 and 2, the bottom 30 has an outer surface 31 and an inner surface 32 in its cross-sectional shape. Of these, the outer surface 31 includes an outer surface central portion 35 positioned on the center side and a pair of outer surface peripheral portions 36 positioned on the peripheral side of the outer surface central portion 35 and continuously extending to the outer surface central portion 35. Each outer peripheral edge portion 36 is continuous with the lower end of the outer surface of the small diameter portion 23. The inner surface 32 includes an inner surface central portion 37 positioned on the center side, and a pair of inner surface peripheral portions 38 positioned on the peripheral side of the inner surface central portion 37 and continuously extending to the inner surface central portion 37. Each inner peripheral edge 38 is continuous with the lower end of the inner surface of the small diameter portion 23.

図2に示すように、外面中央部35、外面周縁部36、内面中央部37および内面周縁部38は、それぞれ半径R1、半径R2、半径R3および半径R4の円弧からなっている。この場合、外面中央部35の半径R1は、外面周縁部36の半径R2より大きくなっており(R2<R1)、内面中央部37の半径R3は、内面周縁部38の半径R4より大きくなっている(R4<R3)。さらに、小径部23の内径D1、内面中央部37の半径R3、および外面中央部35の半径R1は、D1/2<R3<R1という関係を満たしている。 As shown in FIG. 2, the outer surface central portion 35, the outer surface peripheral edge portion 36, the inner surface central portion 37, and the inner surface peripheral edge portion 38 are arcs of radius R 1 , radius R 2 , radius R 3, and radius R 4 , respectively. . In this case, the radius R 1 of the outer surface center portion 35 is larger than the radius R 2 of the outer surface periphery portion 36 (R 2 <R 1 ), and the radius R 3 of the inner surface center portion 37 is the radius of the inner surface periphery portion 38. It is larger than R 4 (R 4 <R 3 ). Further, the radius R 1 of the inner diameter D 1, the radius R 3 of the inner surface central portion 37, and an outer surface center portion 35 of the small-diameter portion 23 satisfy the relation of D 1/2 <R 3 < R 1.

すなわち、底部30は、その全体が一様に湾曲しているのではなく、底部30の中央部を相対的に平坦にする一方で、底部30の周縁部を相対的に大きく湾曲させた形状からなっている(扁平となっている)。したがって、本実施の形態におけるプリフォーム10の底部30は、比較例として示す一般的なプリフォーム90の底部93(図6参照)と比べて、上方(口部11側)に引っ込んだ形状となっている。   That is, the entire bottom portion 30 is not uniformly curved, but has a shape in which the central portion of the bottom portion 30 is relatively flat while the peripheral portion of the bottom portion 30 is relatively greatly curved. It has become flat. Therefore, the bottom portion 30 of the preform 10 in the present embodiment has a shape that is retracted upward (toward the mouth portion 11 side) as compared with a bottom portion 93 (see FIG. 6) of a general preform 90 shown as a comparative example. ing.

さらに、外面中央部35の半径R1と外面周縁部36の半径R2とは、3.0≦R1/R2≦9.0という関係を満たすことが好ましく、4.5≦R1/R2≦7.0という関係を満たすことが更に好ましい。また、内面中央部37の半径R3と、内面周縁部38の半径R4とは、3.0≦R3/R4≦9.0という関係を満たすことが好ましく、4.5≦R3/R4≦6.0という関係を満たすことが更に好ましい。 Further, the radius R 2 of the radius R 1 and outer surface peripheral edge 36 of the outer surface center portion 35 preferably satisfies the relationship of 3.0 ≦ R 1 / R 2 ≦ 9.0, 4.5 ≦ R 1 / More preferably, the relationship of R 2 ≦ 7.0 is satisfied. Further, the radius R 3 of the inner surface central portion 37, the radius R 4 of the inner surface rim portion 38 preferably satisfies the relationship of 3.0 ≦ R 3 / R 4 ≦ 9.0, 4.5 ≦ R 3 It is more preferable that the relationship / R 4 ≦ 6.0 is satisfied.

なお、R1/R2(R3/R4)の値が上記の値より大きいと、底部30のうち外面周縁部36の部分が直角に近くなるため、プリフォーム10を射出成形により製造する際、溶融プラスチックが胴部20側に流れにくくなる。これに対して、仮に溶融プラスチックの圧力を高めた場合、この圧力によって射出成形金型のインコアが中心軸から一方向にずれる為、胴部20の肉厚が周方向均一にならないおそれがある。他方、R1/R2(R3/R4)の値が上記の値より小さいと、外面周縁部36の部分における底部30の延伸倍率が大きくなり、ボトルの底部先端(例えば図3におけるペタロイド脚45)の肉厚を厚くするという効果が得られにくい。 If the value of R 1 / R 2 (R 3 / R 4 ) is larger than the above value, the outer peripheral edge portion 36 of the bottom 30 is close to a right angle, so the preform 10 is manufactured by injection molding. At this time, it becomes difficult for the molten plastic to flow to the body 20 side. On the other hand, if the pressure of the molten plastic is increased, the in-core of the injection mold is displaced in one direction from the central axis due to this pressure, so that the thickness of the body portion 20 may not be uniform in the circumferential direction. On the other hand, when the value of R 1 / R 2 (R 3 / R 4 ) is smaller than the above value, the draw ratio of the bottom 30 at the outer peripheral edge 36 increases, and the bottom tip of the bottle (eg, petaloid in FIG. 3). It is difficult to obtain the effect of increasing the thickness of the leg 45).

なお、図1において、プリフォーム10の全長L4を35mm〜140mmとすることが好ましい。この場合、小径部23の外径D2に対する、プリフォーム10の全長L4の割合(L4/D2)は、1.5≦L4/D2≦5.5とする事が好ましい。 In FIG. 1, the total length L 4 of the preform 10 is preferably 35 mm to 140 mm. In this case, the ratio of the total length L 4 of the preform 10 to the outer diameter D 2 of the small diameter portion 23 (L 4 / D 2 ) is preferably 1.5 ≦ L 4 / D 2 ≦ 5.5.

プラスチックボトルの底部先端肉厚が0.04mm〜0.25mmとする事ができ、従来より軽量化する事が出来る。   The bottom wall thickness of the bottom of the plastic bottle can be set to 0.04 mm to 0.25 mm, and the weight can be reduced as compared with the prior art.

なお、プリフォーム10の主材料としては熱可塑性樹脂、特にPE(ポリエチレン)、PP(ポリプロピレン)、PET(ポリエチレンテレフタレート)、PEN(ポリエチレンナフタレート)を使用する事が好ましく、植物由来のバイオマス系プラスチック、例えばPLA(ポリ乳酸)を用いる事も可能である。   In addition, it is preferable to use a thermoplastic resin, especially PE (polyethylene), PP (polypropylene), PET (polyethylene terephthalate), PEN (polyethylene naphthalate) as the main material of the preform 10, and a biomass-based plastic derived from plants. For example, PLA (polylactic acid) can also be used.

次に、図3により、このようなプリフォーム10を2軸延伸ブロー成形する事により作製された、プラスチックボトルの一例について説明する。なお、上述したプリフォーム10を用いて作製されるプラスチックボトルは、これに限定されないことは勿論である。これに限定されず図7(A)、(B)の様なボトルもある。   Next, an example of a plastic bottle produced by biaxially stretching blow molding such a preform 10 will be described with reference to FIG. Needless to say, the plastic bottle manufactured using the preform 10 is not limited to this. However, the present invention is not limited to this, and there are also bottles as shown in FIGS.

図3において、プラスチックボトル40は、口部41と、口部41下方に設けられた円筒状の胴部42と、胴部42に連続して設けられた底部43とを備えている。また口部41と胴部42との間に首部44が設けられている。首部44と胴部42との間には、肩部48が形成されている。   In FIG. 3, the plastic bottle 40 includes a mouth part 41, a cylindrical body part 42 provided below the mouth part 41, and a bottom part 43 provided continuously to the body part 42. A neck portion 44 is provided between the mouth portion 41 and the body portion 42. A shoulder portion 48 is formed between the neck portion 44 and the trunk portion 42.

さらに口部41外周には、図示しないキャップを螺合するためのねじ部46(上述したプリフォーム10のねじ部16に対応する)が設けられ、口部41外周のうちねじ部46下方部分には、外方に突出する環状のサポートリング47(上述したプリフォーム10のサポートリング12に対応する)が形成されている。   Further, on the outer periphery of the mouth portion 41, a screw portion 46 (corresponding to the screw portion 16 of the preform 10 described above) for screwing a cap (not shown) is provided, and in the outer periphery of the mouth portion 41, on the lower portion of the screw portion 46. Is formed with an annular support ring 47 projecting outward (corresponding to the support ring 12 of the preform 10 described above).

底部43は、いわゆるペタロイド底形状をなしている。すなわち底部43は、周方向に等間隔に配置され下方へ突出する複数個のペタロイド脚45を有している。このペタロイド脚45の個数は、プラスチックボトル40を安定して正立させるという観点、および軽量化ボトルの成形性を良好にするという観点から、5個〜9個とする事が好ましい。   The bottom 43 has a so-called petaloid bottom shape. That is, the bottom 43 has a plurality of petaloid legs 45 that are arranged at equal intervals in the circumferential direction and project downward. The number of petaloid legs 45 is preferably 5 to 9 from the viewpoint of stably erecting the plastic bottle 40 and improving the moldability of the lightweight bottle.

このようなプラスチックボトル40のサイズ(容量)は限定されるものではなく、どのようなサイズのボトルからなっていても良いが、例えば500ml〜600mlとすることができる。プラスチックボトル40の肉厚は、底部43のペタロイド脚45において0.04mm〜0.25mmとする事ができ、プラスチックボトル40の軽量化を図ることができる。   The size (capacity) of the plastic bottle 40 is not limited, and may be any size bottle, but may be 500 ml to 600 ml, for example. The thickness of the plastic bottle 40 can be set to 0.04 mm to 0.25 mm at the petaloid leg 45 of the bottom 43, and the plastic bottle 40 can be reduced in weight.

次に、このような構成からなる本実施の形態の作用(プラスチックボトルの製造方法)について述べる。   Next, the operation (method for manufacturing a plastic bottle) of the present embodiment having such a configuration will be described.

まずPET(ポリエチレンテレフタレート)等の熱可塑性樹脂製ペレットを図示しない射出成形機に投入し、このペレットが射出成形機によって加熱溶融および加圧される。その後ペレットは加圧された溶融プラスチックとなって、プリフォーム10に対応する内部形状を有する射出成形金型内に射出される。   First, pellets made of thermoplastic resin such as PET (polyethylene terephthalate) are put into an injection molding machine (not shown), and the pellets are heated and melted and pressurized by the injection molding machine. Thereafter, the pellets become pressurized molten plastic and are injected into an injection mold having an internal shape corresponding to the preform 10.

所定時間の経過後、射出成形金型内で溶融プラスチックが硬化し、プリフォーム10が形成される。その後、射出成形金型を分離し、射出成形金型内から図1に示すプリフォーム10を取り出す。   After a predetermined time has elapsed, the molten plastic is cured in the injection mold, and the preform 10 is formed. Thereafter, the injection mold is separated, and the preform 10 shown in FIG. 1 is taken out from the injection mold.

プリフォーム10は、次にブロー成形機内の加熱部50において加熱される(加熱工程:図4参照)。この加熱工程において、プリフォーム10は、マンドレル51によって口部11を下方に向けた状態で搬送され、中心軸を中心に回転しながら、加熱装置50のヒーター52によって周方向に均等に加熱される。なお、符号53は、ヒーター52からの熱をプリフォーム10側に反射させるための反射板、符号54は、ヒーター52からの熱を加熱装置50外方へ逃がさないようにするための遮蔽部材である。なお、上述した加熱工程は1例であり、マンドレル51やブロー成形機の構造によっては口部11は上方に向けた状態で搬送されても良い。   Next, the preform 10 is heated in the heating unit 50 in the blow molding machine (heating process: see FIG. 4). In this heating process, the preform 10 is conveyed by the mandrel 51 with the mouth portion 11 facing downward, and is uniformly heated in the circumferential direction by the heater 52 of the heating device 50 while rotating around the central axis. . Reference numeral 53 is a reflecting plate for reflecting the heat from the heater 52 toward the preform 10, and reference numeral 54 is a shielding member for preventing the heat from the heater 52 from escaping to the outside of the heating device 50. is there. In addition, the heating process mentioned above is an example, and depending on the structure of the mandrel 51 or the blow molding machine, the mouth part 11 may be conveyed in a state of facing upward.

この加熱工程において、プリフォーム10は加熱部50のヒーター52によって例えば80℃〜140℃の温度に加熱される。   In this heating step, the preform 10 is heated to a temperature of, for example, 80 ° C. to 140 ° C. by the heater 52 of the heating unit 50.

ところで本実施の形態において、胴部20は、大径部21と小径部23と傾斜部22とを有し、小径部23の外径D2と大径部21の外径D3との間に、1.20<D3/D2<2.40という関係が成立している。したがって、図4において、小径部23は、大径部21や傾斜部22よりヒーター52から遠い位置にあり、加熱されにくい。このため小径部23は、大径部21や傾斜部22と比べて暖められにくく、その後のブロー成形工程において延伸されにくくなっている。 Incidentally in this embodiment, the body portion 20 has a large-diameter portion 21 and the small diameter portion 23 and the inclined portion 22, between the outer diameter D 3 of outer diameter D 2 and the large diameter portion 21 of the small diameter portion 23 In addition, a relationship of 1.20 <D 3 / D 2 <2.40 is established. Therefore, in FIG. 4, the small diameter portion 23 is located farther from the heater 52 than the large diameter portion 21 and the inclined portion 22 and is not easily heated. For this reason, the small diameter part 23 is hard to be warmed compared with the large diameter part 21 and the inclination part 22, and is hard to be extended | stretched in a subsequent blow molding process.

一方、加熱工程の後、加熱されたプリフォーム10は、図示しない搬送装置によって図示しないブロー成形部に送られる。   On the other hand, after the heating step, the heated preform 10 is sent to a blow molding unit (not shown) by a transport device (not shown).

ブロー成形部に送られたプリフォーム10は、ブロー成形部のブロー成形金型内に挿着される。その後、プリフォーム10内に挿入された延伸ロッドからプリフォーム10内へ高圧エアを供給するとともに、延伸ロッドが伸長することによってプリフォーム10を延伸させ、2軸延伸ブロー成形が行なわれる(ブロー成形工程)。このようなブロー成形によって、図3に示すプラスチックボトル40が得られる。なおこのとき、プリフォーム10の底部30のうち外面周縁部36の部分が延伸して、主としてプラスチックボトル40のペタロイド脚45となる。   The preform 10 sent to the blow molding part is inserted into the blow molding die of the blow molding part. Thereafter, high-pressure air is supplied into the preform 10 from the stretching rod inserted into the preform 10, and the preform 10 is stretched by stretching the stretching rod to perform biaxial stretching blow molding (blow molding). Process). The plastic bottle 40 shown in FIG. 3 is obtained by such blow molding. At this time, the outer peripheral edge portion 36 of the bottom portion 30 of the preform 10 extends to mainly become the petaloid leg 45 of the plastic bottle 40.

ブロー成形工程で成形されたプラスチックボトル40は、エア搬送手段またはネック搬送手段により、ブロー成形部から図示しない充填機内に搬送される。   The plastic bottle 40 molded in the blow molding process is transported from a blow molding unit into a filling machine (not shown) by an air transport unit or a neck transport unit.

その後、充填機内でプラスチックボトル40内に飲料(内容物)が充填される。このようにして飲料が充填された後、プラスチックボトル40内に液体窒素等の不活性ガスが封入され、図示しないキャップによって密閉され、さらにラベル等が付される。キャップによって密閉されるまでの各工程が無菌状態である方が更に好ましい。このようにしてプラスチックボトル40と内容物とキャップとから構成される商品ボトルが製造される。   Thereafter, the beverage (contents) is filled into the plastic bottle 40 in the filling machine. After the beverage is filled in this way, an inert gas such as liquid nitrogen is sealed in the plastic bottle 40, sealed with a cap (not shown), and further labeled. It is more preferable that each process until the cap is sealed is aseptic. In this way, a product bottle composed of the plastic bottle 40, the contents, and the cap is manufactured.

ところで本実施の形態において、底部30の外面中央部35の半径R1、外面周縁部36の半径R2、内面中央部37の半径R3、内面周縁部38の半径R4および小径部23の内径D1は、(a)R2<R1、(b)D1/2<R3<R1、および(c)R4<R3という関係を満たしており、底部30が扁平形状となっている。このことにより、延伸後にプラスチックボトルの底部肉厚に相当するプリフォーム肉厚が厚くなる為、ブロー成形時に、外面周縁部36が外面中央部35より延伸しにくい形状となっている。したがって、ブロー成形後にプラスチックボトル40の底部43先端(すなわちペタロイド脚45の先端)の肉厚を厚くすることができ、加圧しているにも関わらず輸送時や搬送時に底部43先端が潰れる不具合を効果的に防止する事ができる。 Incidentally in this embodiment, the bottom 30 radius R 1 of the outer surface center portion 35, the radius R 2 of the outer surface periphery 36, the radius R 3 of the inner surface central portion 37, the inner surface peripheral edge portion 38 of radius R 4 and a small-diameter portion 23 the inner diameter D 1 is provided with (a) R 2 <R 1 , (b) D 1/2 <R 3 < satisfies the relationship of R 1, and (c) R 4 <R 3 , bottom 30 is flat shape It has become. As a result, the preform thickness corresponding to the thickness of the bottom of the plastic bottle is increased after stretching, so that the outer peripheral edge 36 is less likely to be stretched than the outer central portion 35 during blow molding. Therefore, the thickness of the tip of the bottom 43 of the plastic bottle 40 (that is, the tip of the petaloid leg 45) can be increased after blow molding, and the tip of the bottom 43 is crushed during transportation or transport despite being pressurized. It can be effectively prevented.

また本実施の形態において、上述したように、加熱部50内で、小径部23は大径部21および傾斜部22と比べてヒーター52から遠い位置にあり、大径部21および傾斜部22に比べて相対的に加熱されにくい。したがって、図5に示すブロー成形工程においては、大径部21および傾斜部22を十分に延伸する事ができ、プラスチックボトル40のうち、プラスチックボトル40全体の強度に影響が少なく、通常であれば延伸され難い肩部48を薄くする事ができる。   In the present embodiment, as described above, the small-diameter portion 23 is located farther from the heater 52 than the large-diameter portion 21 and the inclined portion 22 in the heating unit 50, and the large-diameter portion 21 and the inclined portion 22 In comparison, it is relatively difficult to heat. Therefore, in the blow molding process shown in FIG. 5, the large diameter portion 21 and the inclined portion 22 can be sufficiently stretched, and there is little influence on the strength of the entire plastic bottle 40 out of the plastic bottles 40. The shoulder 48 that is difficult to be stretched can be made thin.

他方、小径部23は、大径部21および傾斜部22に比べて加熱されない。したがって、ブロー成形工程において、小径部23の延伸量は、大径部21および傾斜部22の延伸量より抑えられる。この結果、プラスチックボトル40のうち、プラスチックボトル40全体の強度に与える影響が大きい胴部42の肉厚を重点的に厚くする事ができ、プラスチックボトル40全体の強度を保持する事ができる。   On the other hand, the small diameter portion 23 is not heated as compared with the large diameter portion 21 and the inclined portion 22. Therefore, in the blow molding process, the stretching amount of the small diameter portion 23 is suppressed from the stretching amounts of the large diameter portion 21 and the inclined portion 22. As a result, among the plastic bottles 40, it is possible to increase the thickness of the body portion 42, which has a great influence on the strength of the entire plastic bottle 40, and to maintain the strength of the entire plastic bottle 40.

このような作用効果は、とりわけプラスチックボトル40の肉厚を薄くして軽量化する場合(例えば500ml〜600mlのプラスチックボトル40用のプリフォーム10の重量を7g〜19gとする場合)に、顕著に得る事ができる。   Such an effect is particularly remarkable when the thickness of the plastic bottle 40 is reduced to reduce the weight (for example, when the weight of the preform 10 for the plastic bottle 40 of 500 ml to 600 ml is 7 g to 19 g). I can get it.

次に、本実施の形態の具体的実施例を説明する。   Next, specific examples of the present embodiment will be described.

まず、以下に挙げる7種類のプリフォーム(実施例1〜実施例5、および比較例1〜比較例2)を射出成形により作製した。   First, the following seven types of preforms (Examples 1 to 5 and Comparative Examples 1 to 2) were produced by injection molding.

(実施例1)
図1に示す本実施の形態によるプリフォーム10(実施例1)を作製した。このプリフォーム10(実施例1)において、外面中央部35の半径R1を0.83D1、R2を0.17D1、内面中央部37の半径R3を0.67D1、R4を0.17D1とした。また大径部21の外径D3の、小径部23の外径D2に対する比(D3/D2)を1.50とした。また、大径部21の長さL1と、傾斜部22の長さL2と、小径部23の長さL3との間で、L1≦L2<L3という関係を満たしている。また、プリフォーム10の重量は12gとした。
Example 1
A preform 10 (Example 1) according to the present embodiment shown in FIG. 1 was produced. In this preform 10 (Example 1), the radius R 1 of the outer surface central portion 35 is 0.83D 1 , R 2 is 0.17D 1 , and the radius R 3 of the inner surface central portion 37 is 0.67D 1 , R 4 . It was 0.17D 1. The outer diameter D 3 of the large diameter portion 21 was set to 1.50 the ratio (D 3 / D 2) to the outer diameter D 2 of the small-diameter portion 23. Further, the length L 1 of the larger diameter portion 21, the length L 2 of the inclined portion 22, between the length L 3 of the small-diameter portion 23 satisfy the relation of L 1 ≦ L 2 <L 3 . The weight of the preform 10 was 12 g.

(実施例2)
3を0.95D1としたこと、以外は実施例1と同様にして、プリフォーム10(実施例2)を作製した。
(Example 2)
It has the R 3 and 0.95D 1, except in the same manner as in Example 1 to prepare a preform 10 (Example 2).

(実施例3)
3を0.30D1としたこと、以外は実施例1と同様にして、プリフォーム10(実施例3)を作製した。
(Example 3)
A preform 10 (Example 3) was produced in the same manner as in Example 1 except that R 3 was set to 0.30D 1 .

(実施例4)
3/D2の値を1.20としたこと、以外は実施例1と同様にして、プリフォーム10(実施例4)を作製した。
Example 4
A preform 10 (Example 4) was produced in the same manner as in Example 1 except that the value of D 3 / D 2 was 1.20.

(実施例5)
3/D2の値を2.40としたこと、以外は実施例1と同様にして、プリフォーム10(実施例5)を作製した。
(Example 5)
A preform 10 (Example 5) was produced in the same manner as in Example 1 except that the value of D 3 / D 2 was 2.40.

(比較例1)
比較例として、図5に示すプリフォーム80(比較例1)を作製した。このプリフォーム80(比較例1)は、底部83が丸形状を有しており、その外面84および内面85がそれぞれ単一の半径の円弧から構成されていること、以外は実施例1と同様である。この場合、大径部の外径D3の、小径部の外径D2に対する比(D3/D2)を1.50である。なお図5において、符号81、82は、それぞれプリフォーム80の口部および胴部を示している。また、プリフォーム10の重量は12gとした。
(Comparative Example 1)
As a comparative example, a preform 80 (Comparative Example 1) shown in FIG. 5 was produced. This preform 80 (Comparative Example 1) is the same as Example 1 except that the bottom 83 has a round shape, and the outer surface 84 and the inner surface 85 are each formed of a single radius arc. It is. In this case, the outer diameter D 3 of the large diameter portion, is 1.50 the ratio (D 3 / D 2) to the outer diameter D 2 of the small diameter portion. In FIG. 5, reference numerals 81 and 82 indicate the mouth portion and the trunk portion of the preform 80, respectively. The weight of the preform 10 was 12 g.

(比較例2)
比較例として、図6に示すプリフォーム90(比較例2)を作製した。このプリフォーム90(比較例2)において、底部93が丸形状を有しており、その外面94および内面95がそれぞれ単一の半径の円弧から構成されている。また、D3/D2の値は1.10であった。この場合、底部93の外面94の半径R1の、小径部23の内径D1に対する比(R1/D1)は0.56となる。なお図7において、符号91、92は、それぞれプリフォーム90の口部および胴部を示している。また、プリフォーム90の重量は24gとした。
(Comparative Example 2)
As a comparative example, a preform 90 (Comparative Example 2) shown in FIG. 6 was produced. In this preform 90 (Comparative Example 2), the bottom portion 93 has a round shape, and the outer surface 94 and the inner surface 95 are each composed of an arc having a single radius. The value of D 3 / D 2 was 1.10. In this case, the ratio (R 1 / D 1 ) of the radius R 1 of the outer surface 94 of the bottom portion 93 to the inner diameter D 1 of the small diameter portion 23 is 0.56. In FIG. 7, reference numerals 91 and 92 denote a mouth portion and a trunk portion of the preform 90, respectively. The weight of the preform 90 was 24 g.

この結果、実施例3、5のプリフォーム10については、プリフォーム10を射出成形により作製する際、賦形性が悪化した。これに対して、射出成形時における溶融プラスチックの射出圧を強くしたところ、プリフォーム10の肉厚が周方向に偏ってしまった(偏肉という)。   As a result, for the preforms 10 of Examples 3 and 5, the shapeability deteriorated when the preform 10 was produced by injection molding. On the other hand, when the injection pressure of the molten plastic at the time of injection molding was increased, the thickness of the preform 10 was biased in the circumferential direction (referred to as uneven thickness).

実施例3、5以外のプリフォームは、良好な射出成形性を有していた。   Preforms other than Examples 3 and 5 had good injection moldability.

その後、それぞれのプリフォーム10、80、90を加熱部50を用いて加熱し(図4参照)、次いで、加熱された各プリフォーム10、80、90をブロー成形部により2軸延伸ブロー成形することにより、図3に示すペタロイド底形状を有するプラスチックボトル40を作製した。   Then, each preform 10, 80, 90 is heated using the heating unit 50 (see FIG. 4), and then each heated preform 10, 80, 90 is biaxially stretch blow molded by the blow molding unit. Thus, a plastic bottle 40 having a petaloid bottom shape shown in FIG. 3 was produced.

この結果、実施例4のプリフォーム10、ならびに比較例1のプリフォーム80を用いて作製したプラスチックボトル40は、底部43が過延伸により白化してしまった。   As a result, in the plastic bottle 40 manufactured using the preform 10 of Example 4 and the preform 80 of Comparative Example 1, the bottom 43 was whitened due to overstretching.

実施例1、実施例2のプリフォーム10および比較例2のプリフォーム90は、良好なブロー成形性を有していた。   The preform 10 of Example 1 and Example 2 and the preform 90 of Comparative Example 2 had good blow moldability.

各ボトルに30℃の緑茶を充填し、ボトル内圧が80kPaになる様に液体窒素を添加し閉栓した。そのボトルを使用して積載テストを実施し荷崩れの有無を検証した。   Each bottle was filled with green tea at 30 ° C., and liquid nitrogen was added to close the bottle so that the internal pressure of the bottle became 80 kPa. Using the bottle, a loading test was conducted to verify the presence or absence of collapse.

実施例1および比較例2のボトルは、荷崩れも無く良好であった。一方、実施例2のボトルは底部先端肉厚が0.03mmと薄肉化されていた為荷崩れが発生した。   The bottles of Example 1 and Comparative Example 2 were good without collapsing. On the other hand, in the bottle of Example 2, the collapse of the load occurred because the thickness at the bottom end was 0.03 mm.

以上の結果をまとめて表1に示す。   The above results are summarized in Table 1.

Figure 2013078887
Figure 2013078887

10 プリフォーム
11 口部
12 サポートリング
16 ねじ部
20 胴部
21 大径部
22 傾斜部
23 小径部
30 底部
31 外面
32 内面
35 外面中央部
36 外面周縁部
37 内面中央部
38 内面周縁部
40 プラスチックボトル
50 加熱部
80、90 プリフォーム
DESCRIPTION OF SYMBOLS 10 Preform 11 Mouth part 12 Support ring 16 Thread part 20 Body part 21 Large diameter part 22 Inclined part 23 Small diameter part 30 Bottom part 31 Outer surface 32 Inner surface 35 Outer surface center part 36 Outer surface peripheral part 37 Inner surface central part 38 Inner surface peripheral part 40 Plastic bottle 50 Heating unit 80, 90 Preform

Claims (4)

プラスチックボトル用のプリフォームにおいて、
口部と、
口部に連結され内径D1をもつ胴部と、
胴部に連結された底部とを備え、
底部は、その断面形状において、半径R1をもつ外面中央部と、半径R2をもつ外面周縁部と有する外面と、半径R3をもつ内面中央部と、半径R4をもつ内面周縁部と有する内面とを有し、
(a)R2<R1
(b)D1/2<R3<R1、および
(c)R4<R3
という関係を満たす事を特徴とするプリフォーム。
In preforms for plastic bottles,
The mouth,
A barrel having an inside diameter D 1 is connected to the mouth portion,
A bottom connected to the body,
The bottom portion has, in cross-sectional shape, an outer surface center portion having a radius R 1 , an outer surface having an outer surface periphery portion having a radius R 2 , an inner surface center portion having a radius R 3, and an inner surface periphery portion having a radius R 4 And having an inner surface
(A) R 2 <R 1 ,
(B) D 1/2 < R 3 <R 1, and (c) R 4 <R 3
Preform characterized by satisfying the relationship.
胴部は、口部側の大径部と、底部側の小径部とを有し、
小径部の外径をD2とし、大径部の外径をD3とした場合、
1.20<D3/D2<2.40
という関係を満たす事を特徴とする請求項1記載のプリフォーム。
The trunk has a large-diameter portion on the mouth side and a small-diameter portion on the bottom side,
When the outer diameter of the small diameter portion is D 2 and the outer diameter of the large diameter portion is D 3 ,
1.20 <D 3 / D 2 <2.40
The preform according to claim 1, wherein:
胴部は、口部側の大径部と、底部側の小径部と、大径部と小径部との間に設けられ大径部側から小径部側に向けて縮径する傾斜部とを有し、
大径部の長さをL1とし、傾斜部の長さをL2とし、小径部の長さをL3とした場合、
1≦L2<L3
という関係を満たす事を特徴とする請求項1または2記載のプリフォーム。
The trunk portion includes a large-diameter portion on the mouth side, a small-diameter portion on the bottom side, and an inclined portion that is provided between the large-diameter portion and the small-diameter portion and decreases in diameter from the large-diameter portion side toward the small-diameter portion side. Have
If the length of the large diameter portion and L 1, the length of the inclined portion and L 2, and the length of the small diameter portion and L 3,
L 1 ≦ L 2 <L 3
The preform according to claim 1 or 2, wherein the following relationship is satisfied.
請求項1乃至3のいずれか一項記載のプリフォームを用いて作製されたプラスチックボトルであって、その底部先端肉厚が0.04mm〜0.25mmである事を特徴とするプラスチックボトル。   A plastic bottle produced using the preform according to any one of claims 1 to 3, wherein the bottom tip thickness is 0.04 mm to 0.25 mm.
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JP2016529142A (en) * 2013-09-05 2016-09-23 エス.アイ.ピー.エイ.ソシエタ’インダストリアリザッジオーネ プロゲッタジオーネ エ オートマジオーネ ソシエタ ペル アチオニ Preform for containers made of plastic material
EP3206956B1 (en) 2014-10-17 2020-01-01 Amcor Rigid Plastics USA, LLC Container with base multi-function
JP2020011420A (en) * 2018-07-17 2020-01-23 大日本印刷株式会社 preform
JP2020011421A (en) * 2018-07-17 2020-01-23 大日本印刷株式会社 preform
JP7081359B2 (en) 2018-07-17 2022-06-07 大日本印刷株式会社 preform

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