JP2013076441A - Turning ring bearing structure for wind turbine, and method for replacing turning ring bearing structure for wind turbine - Google Patents

Turning ring bearing structure for wind turbine, and method for replacing turning ring bearing structure for wind turbine Download PDF

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JP2013076441A
JP2013076441A JP2011217008A JP2011217008A JP2013076441A JP 2013076441 A JP2013076441 A JP 2013076441A JP 2011217008 A JP2011217008 A JP 2011217008A JP 2011217008 A JP2011217008 A JP 2011217008A JP 2013076441 A JP2013076441 A JP 2013076441A
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Prior art keywords
ring
wind turbine
outer ring
bearing structure
inner ring
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Takafumi Yoshida
孝文 吉田
Yoshitomo Noda
善友 野田
Seita Seki
誠太 関
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Mitsubishi Heavy Industries Ltd
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Mitsubishi Heavy Industries Ltd
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Priority to JP2011217008A priority Critical patent/JP2013076441A/en
Priority to PCT/JP2012/074783 priority patent/WO2013047617A1/en
Publication of JP2013076441A publication Critical patent/JP2013076441A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/60Raceways; Race rings divided or split, e.g. comprising two juxtaposed rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/24Casings; Casing parts, e.g. diaphragms, casing fastenings
    • F01D25/243Flange connections; Bolting arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02KJET-PROPULSION PLANTS
    • F02K1/00Plants characterised by the form or arrangement of the jet pipe or nozzle; Jet pipes or nozzles peculiar thereto
    • F02K1/78Other construction of jet pipes
    • F02K1/80Couplings or connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • F03D80/70Bearing or lubricating arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2300/00Application independent of particular apparatuses
    • F16C2300/10Application independent of particular apparatuses related to size
    • F16C2300/14Large applications, e.g. bearings having an inner diameter exceeding 500 mm
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2360/00Engines or pumps
    • F16C2360/31Wind motors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Wind Motors (AREA)
  • Rolling Contact Bearings (AREA)
  • Mounting Of Bearings Or Others (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a turning ring bearing structure for a wind turbine and a method for replacing the turning ring bearing structure for the wind turbine, by which the bearing can be replaced without removing a blade from a rotor head of the wind turbine.SOLUTION: The turning ring bearing structure for the wind turbine includes: an outer ring 2 which is bolt-connected to the rotor head; an inner ring 3 which is bolt-conncted to the wind turbine blades; and a plurality of balls 4 which are arranged in one or more rows in the circumferential direction between the outer ring 2 and the inner ring 3. At least one of the outer ring 2 and the inner ring 3 comprises a plurality of divided members 2A, 3A. Two adjacent divided members 2A, 3A are provided to be separated from each other.

Description

本発明は、ロータヘッドと翼の接続部分に用いられる風車用旋回輪軸受構造及び風車用旋回輪軸受構造の交換方法に関するものである。   The present invention relates to a wind turbine slewing ring bearing structure used in a connecting portion between a rotor head and a blade, and a method for replacing the wind turbine slewing ring bearing structure.

風力発電において使用される風車は、タワー、ナセル、ロータヘッド及び複数枚の翼などからなる。翼は、旋回輪軸受を介してロータヘッドに接続され、翼長方向に延在する翼軸周りに回転(揺動)可能である。これにより、翼のピッチ角度が調整される。
特許文献1〜3には、軸受に関する発明であって、外輪又は内輪が周方向に分割された技術が開示されている。
A windmill used in wind power generation includes a tower, a nacelle, a rotor head, and a plurality of blades. The blade is connected to the rotor head via a swirl ring bearing and can be rotated (oscillated) around a blade axis extending in the blade length direction. Thereby, the pitch angle of a wing | blade is adjusted.
Patent Documents 1 to 3 disclose inventions relating to bearings, in which an outer ring or an inner ring is divided in the circumferential direction.

特開2007−24143号公報JP 2007-24143 A 特開2010−91047号公報JP 2010-91047 A 特開2010−242917号公報JP 2010-242917 A

ところで、風力発電に使用される風車のうち海上に建設される洋上風車は、陸上風車よりも一般に大型であり、アクセスが容易ではない。そのため、洋上風車の部品交換に掛かるコストが高い。特に、旋回輪軸受などの重要部品の交換は、多大なコストが掛かることから、洋上風車では陸上風車よりも更に重要部品の交換容易性が求められている。   By the way, among windmills used for wind power generation, offshore windmills constructed on the sea are generally larger than land windmills and are not easily accessible. For this reason, the cost for replacing parts of the offshore wind turbine is high. In particular, since replacement of important parts such as slewing ring bearings requires a great deal of cost, an offshore windmill is required to be more easily replaced than important on an offshore windmill.

交換容易性の一つの指標は、タワートップ上で部品を交換できるかどうかであるが、従来の旋回輪軸受は、直径が2〜3m以上となりタワートップ上で交換が困難な部品であった。また、旋回輪軸受は、非常に大きな部品であるので、部品の製造場所から据付現場までの搬送コストも高い。さらに、旋回輪軸受は、設置面上で撓まないことが望ましく、取付け相手部品であるロータヘッドが高精度であることを要求していた。   One index of the ease of replacement is whether or not the parts can be replaced on the tower top. However, the conventional slewing ring bearing has a diameter of 2 to 3 m or more and is difficult to replace on the tower top. Further, since the slewing ring bearing is a very large part, the transportation cost from the part production site to the installation site is high. Furthermore, it is desirable that the slewing ring bearing does not bend on the installation surface, and the rotor head that is a mounting counterpart component is required to have high accuracy.

本発明は、このような事情に鑑みてなされたものであって、風車にてロータヘッドから翼を取り外すことなく軸受を交換することが可能な風車用旋回輪軸受構造及び風車用旋回輪軸受構造の交換方法を提供することを目的とする。   The present invention has been made in view of such circumstances, and a windmill slewing ring bearing structure and a windmill slewing ring bearing structure capable of exchanging bearings without removing blades from the rotor head in the windmill. The purpose is to provide a replacement method.

上記課題を解決するために、本発明の風車用旋回輪軸受構造及び風車用旋回輪軸受構造の交換方法は以下の手段を採用する。
すなわち、本発明に係る風車用旋回輪軸受構造は、ロータヘッドとボルト結合される外輪と、外輪の内側に位置し、風車翼とボルト結合される内輪と、外輪と内輪の間に周方向に1列以上で配置される複数の転動体とを備え、外輪及び内輪の少なくともいずれか一方は、複数の分割部材からなり、隣り合う二つの分割部材は、互いに離隔して設けられる。
In order to solve the above-mentioned problems, the following means are employed in the wind turbine slewing ring bearing structure and the method for replacing the wind turbine slewing ring bearing structure of the present invention.
That is, the slewing ring bearing structure for wind turbines according to the present invention includes an outer ring that is bolt-coupled to the rotor head, an inner ring that is positioned inside the outer ring and is bolt-coupled to the wind turbine blades, and a circumferential direction between the outer ring and the inner ring. A plurality of rolling elements arranged in one or more rows, and at least one of the outer ring and the inner ring includes a plurality of divided members, and two adjacent divided members are provided apart from each other.

この発明によれば、風車翼は、風車用旋回輪軸受構造を介してロータヘッドに設置され、風車翼は、翼軸周りに回転し、ピッチ角度が調整される。そして、外輪及び内輪の少なくともいずれか一方の隣り合う二つの分割部材は、互いに離隔して設けられていることから、分割部材間には、隙間が形成される。したがって、外輪又は内輪全体を取り外すことなく、外輪又は内輪は、分割部材ごとに取り外しや取り付けが可能であり、ロータヘッドや風車翼に一部の外輪や内輪を残したまま、部品の交換が可能である。なお、転動体は、周方向に1列で、又は2列以上で各列は互いに平行して配置される。   According to this invention, a windmill blade is installed in a rotor head via the turning wheel bearing structure for windmills, and a windmill blade rotates around a blade axis | shaft and a pitch angle is adjusted. And since the adjacent two divided members of at least one of the outer ring and the inner ring are provided apart from each other, a gap is formed between the divided members. Therefore, the outer ring or inner ring can be removed and attached for each divided member without removing the entire outer ring or inner ring, and parts can be replaced while leaving some outer rings and inner rings on the rotor head and wind turbine blades. It is. The rolling elements are arranged in one row in the circumferential direction, or in two or more rows, and the rows are arranged in parallel to each other.

上記発明において、複数の分割部材からなる外輪又は内輪の分割部材は、4個以上であってもよい。   In the above invention, the number of divided members of the outer ring or inner ring composed of a plurality of divided members may be four or more.

この発明によれば、風車翼を水平状態にしたとき、外輪及び内輪は、風車翼自重によるモーメントを受け、鉛直方向から0°と180°の位置の転動体は荷重を支持するが、鉛直方向から90°と270°の位置の転動体は荷重を支持しない。そこで、鉛直方向から90°と270°の位置の転動体に対応する外輪又は内輪の分割部材は、容易に交換し得る。   According to the present invention, when the wind turbine blade is in a horizontal state, the outer ring and the inner ring receive a moment due to the wind turbine blade's own weight, and the rolling elements at 0 ° and 180 ° from the vertical direction support the load. The rolling elements at positions 90 ° and 270 ° from do not support the load. Therefore, the outer ring or inner ring split member corresponding to the rolling elements at 90 ° and 270 ° from the vertical direction can be easily replaced.

上記発明において、転動体と接触する側の分割部材の端部は、他部分に比べて弾性を有する、又は他部分に比べて塑性変形しやすくてもよい。   In the said invention, the edge part of the division member of the side which contacts a rolling element may have elasticity compared with another part, or may be easy to carry out plastic deformation compared with another part.

この発明によれば、転動体が分割部材間の隙間に位置したとき、分割部材の端部が弾性変形又は塑性変形して、転動体に荷重が集中することを防止できる。   According to this invention, when a rolling element is located in the clearance gap between division members, the edge part of a division member can prevent elastically deforming or plastically deforming, and it can prevent that a load concentrates on a rolling element.

上記発明において、転動体は、周方向に平行に2列で配置され、かつ千鳥配置されてもよい。   In the above invention, the rolling elements may be arranged in two rows parallel to the circumferential direction, and may be arranged in a staggered manner.

この発明によれば、転動体の一つが分割部材間の隙間に位置して荷重を負担しない場合でも、他の列の転動体が分割部材間の隙間に位置しないことから、転動体1個当たりの荷重の負担増加を低減できる。   According to the present invention, even when one of the rolling elements is located in the gap between the divided members and does not bear the load, the rolling elements in the other rows are not located in the gap between the divided members. The increase in the load of the load can be reduced.

上記発明において、隣り合う二つの分割部材は、いずれか一方の分割部材の端部の外周側が周方向に突出した第1突出部を有し、他方の分割部材の端部の内周側が周方向に突出した第2突出部を有し、第1突出部と第2突出部が接触して、分割部材の半径方向の位置決めがなされてもよい。   In the above invention, the adjacent two divided members have a first projecting portion in which the outer peripheral side of the end of one of the divided members protrudes in the circumferential direction, and the inner peripheral side of the end of the other divided member is in the circumferential direction. The first protrusion and the second protrusion may be in contact with each other, and the division member may be positioned in the radial direction.

この発明によれば、分割部材の設置において、第1突出部と第2突出部を接触させるだけで、分割部材の半径方向の位置決めがなされるため、分割部材を正確な位置へ容易に設置することができる。   According to the present invention, when the split member is installed, the split member is positioned in the radial direction simply by bringing the first projecting portion and the second projecting portion into contact with each other. Therefore, the split member can be easily installed at an accurate position. be able to.

上記発明において、隣り合う二つの分割部材間に形成された隙間を充填する弾性を有する充填部材を更に備えてもよい。   The said invention WHEREIN: You may further provide the filling member which has the elasticity filled with the clearance gap formed between two adjacent division members.

この発明によれば、二つの分割部材間に形成された隙間に充填部材が設けられることから、分割部材の移動を防止したり、内部に含まれる潤滑油の漏洩を防止したりすることができる。   According to this invention, since the filling member is provided in the gap formed between the two divided members, it is possible to prevent the divided member from moving or to prevent leakage of the lubricating oil contained therein. .

また、本発明に係る風車用旋回輪軸受構造の交換方法は、ロータヘッドとボルト結合された外輪と、外輪の内側に位置し、風車翼とボルト結合された内輪と、外輪と内輪の間に配置される複数の転動体とを備え、外輪及び内輪の少なくともいずれか一方は、複数の分割部材からなり、隣り合う二つの分割部材は、互いに離隔して設けられる風車用旋回輪軸受構造の交換方法であって、外輪とロータヘッドのボルト結合、又は内輪と風車翼のボルト結合を解除するステップと、外輪又は内輪の分割部材を、ロータヘッド又は風車翼から取り外すステップとを備える。   In addition, the method for replacing the wind turbine slewing ring bearing structure according to the present invention includes an outer ring bolted to the rotor head, an inner ring positioned on the inner side of the outer ring and bolted to the wind turbine blade, and the outer ring and the inner ring. A wind turbine slewing ring bearing structure that is provided with a plurality of rolling elements arranged, at least one of the outer ring and the inner ring is composed of a plurality of divided members, and the two adjacent divided members are spaced apart from each other. A method comprising: releasing a bolt connection between an outer ring and a rotor head or a bolt connection between an inner ring and a wind turbine blade; and removing a split member of the outer ring or the inner ring from the rotor head or the wind turbine blade.

この発明によれば、外輪又は内輪全体を取り外すことなく、分割部材ごとに取り外しが可能であり、ロータヘッドや風車翼に一部の外輪や内輪を残したまま、部品の交換が可能である。   According to this invention, it is possible to remove each divided member without removing the entire outer ring or inner ring, and it is possible to replace parts while leaving a part of the outer ring and inner ring on the rotor head and the wind turbine blade.

上記発明において、外輪又は内輪の分割部材を、ロータヘッド又は風車翼へ取り付けるステップと、外輪とロータヘッドとをボルト結合する、又は内輪と風車翼とをボルト結合するステップとを更に備えてもよい。   In the above invention, the method may further comprise a step of attaching the outer ring or inner ring dividing member to the rotor head or the wind turbine blade, and a step of bolting the outer ring and the rotor head, or a step of bolting the inner ring and the wind turbine blade. .

この発明によれば、分割部材ごとに取り外されたロータヘッドや風車翼の外輪部分又は内輪部分に対して、外輪又は内輪の分割部材を取り付けて、ロータヘッド又は風車翼とボルト結合することができる。   According to the present invention, the outer ring or inner ring split member can be attached to the rotor head or the outer ring portion or the inner ring portion of the wind turbine blade removed for each divided member, and can be bolted to the rotor head or the wind turbine blade. .

本発明によれば、風車にてロータヘッドから翼を取り外すことなく軸受を交換することができる。   According to the present invention, the bearing can be replaced without removing the blades from the rotor head by the windmill.

本発明の一実施形態に係る旋回輪軸受を示す横断面図である。It is a cross-sectional view showing a slewing ring bearing according to an embodiment of the present invention. 玉面圧と外輪又は内輪の分割数の関係、及びボルト本数と外輪又は内輪の分割数の関係を示すグラフである。It is a graph which shows the relationship between a ball surface pressure and the division | segmentation number of an outer ring | wheel or an inner ring, and the relationship between the number of volt | bolts and the division | segmentation number of an outer ring | wheel or an inner ring. 本発明の一実施形態に係る旋回輪軸受を示す部分拡大横断面図である。It is a partial expanded cross-sectional view which shows the turning ring bearing which concerns on one Embodiment of this invention. 同実施形態に係る旋回輪軸受を示す部分拡大横断面図である。FIG. 3 is a partially enlarged cross-sectional view showing a slewing ring bearing according to the same embodiment. 同実施形態に係る旋回輪軸受の外輪を示す部分拡大横断面図である。It is a partial expanded cross-sectional view which shows the outer ring | wheel of the turning ring bearing which concerns on the same embodiment. 同実施形態に係る旋回輪軸受の保持器を示す部分拡大横断面図である。It is a partial expanded cross-sectional view which shows the holder | retainer of the turning ring bearing which concerns on the same embodiment. 同実施形態に係る旋回輪軸受を示す部分拡大側面図である。It is a partial expanded side view which shows the turning ring bearing which concerns on the same embodiment. 同実施形態に係る旋回輪軸受を示す部分拡大横断面図である。FIG. 3 is a partially enlarged cross-sectional view showing a slewing ring bearing according to the same embodiment. 同実施形態に係る旋回輪軸受を示す部分拡大横断面図である。FIG. 3 is a partially enlarged cross-sectional view showing a slewing ring bearing according to the same embodiment. 同実施形態に係る旋回輪軸受を示す部分拡大横断面図である。FIG. 3 is a partially enlarged cross-sectional view showing a slewing ring bearing according to the same embodiment. 同実施形態に係る旋回輪軸受の交換方法を示すフローチャートである。It is a flowchart which shows the replacement | exchange method of the turning ring bearing which concerns on the same embodiment. 風車を示す斜視図である。It is a perspective view which shows a windmill. 本発明の一実施形態に係る旋回輪軸受構造を示す縦断面図である。1 is a longitudinal sectional view showing a slewing ring bearing structure according to an embodiment of the present invention. 同実施形態に係る旋回輪軸受を示す横断面図である。It is a cross-sectional view which shows the slewing ring bearing which concerns on the same embodiment. 同実施形態に係る旋回輪軸受の別の交換方法を示すフローチャートである。It is a flowchart which shows another replacement | exchange method of the turning ring bearing which concerns on the same embodiment.

以下に、本発明の一実施形態に係る風車用旋回輪軸受構造について、図面を参照して説明する。
風力発電において使用される風車11は、例えば図12に示すように、タワー12、ナセル13、ロータヘッド14及び複数枚の翼15などからなる。翼15は、図1に示す旋回輪軸受1を介してロータヘッド14に接続され、翼長方向に延在する翼軸周りに回転(揺動)可能である。これにより、翼15のピッチ角度が調整される。
Hereinafter, a swirl ring bearing structure for a wind turbine according to an embodiment of the present invention will be described with reference to the drawings.
A windmill 11 used in wind power generation includes, for example, a tower 12, a nacelle 13, a rotor head 14, and a plurality of blades 15 as shown in FIG. The blade 15 is connected to the rotor head 14 via the swivel ring bearing 1 shown in FIG. 1 and can be rotated (oscillated) around the blade axis extending in the blade length direction. Thereby, the pitch angle of the wing | blade 15 is adjusted.

図1は、旋回輪軸受1を示す横断面図であり、旋回輪軸受1が風車11に設置された状態を表す。但し、外輪2及び内輪3のサイズ、隙間6,7の間隔、玉4の数や位置は、概略的に示したものであり、実際のものとは異なる。   FIG. 1 is a cross-sectional view showing a slewing ring bearing 1, and shows a state in which the slewing ring bearing 1 is installed on a wind turbine 11. However, the sizes of the outer ring 2 and the inner ring 3, the intervals between the gaps 6 and 7, and the number and positions of the balls 4 are schematically shown and are different from the actual ones.

旋回輪軸受1は、例えば玉軸受(ボールベアリング)であり、外輪2と、内輪3と、玉4等からなる。外輪2は、図13に示すように、ロータヘッド14とボルト16によってボルト結合される。内輪3は、外輪2の内側に設置され、翼15とボルト17によってボルト結合される。ボルト16,17に対応するボルト穴は、外輪2及び内輪3それぞれに翼軸方向に対して平行に、かつ周方向に複数形成され、ボルト16,17は、該ボルト穴に挿入されて、ロータヘッド14又は翼15と結合される。   The slewing ring bearing 1 is, for example, a ball bearing (ball bearing), and includes an outer ring 2, an inner ring 3, a ball 4, and the like. The outer ring 2 is bolted by a rotor head 14 and a bolt 16 as shown in FIG. The inner ring 3 is installed inside the outer ring 2 and is bolted by a blade 15 and a bolt 17. A plurality of bolt holes corresponding to the bolts 16 and 17 are formed in each of the outer ring 2 and the inner ring 3 in parallel to the blade axis direction and in the circumferential direction. The bolts 16 and 17 are inserted into the bolt holes, and the rotor Coupled with the head 14 or the wing 15.

玉4は、転動体の一例であり、外輪2と内輪3との間に形成される環状の空間に配置される。玉4の数は、旋回輪軸受1の周長さや、玉4が負担する1個当たりの負荷等に依存するが、風車11の場合、例えば約100個になる。なお、転動体は、玉4に限られず、ころでもよい。   The ball 4 is an example of a rolling element, and is disposed in an annular space formed between the outer ring 2 and the inner ring 3. The number of balls 4 depends on the circumferential length of the slewing wheel bearing 1 and the load per ball borne by the balls 4, but in the case of the wind turbine 11, it is about 100, for example. In addition, a rolling element is not restricted to the ball 4, A roller may be sufficient.

ロータヘッド14は、翼15と共にナセル13に対して主軸周りに回転する。翼15は、ロータヘッド14に対して翼軸周りに回転する。また、ロータヘッド14は、翼15の翼軸周りに対する回転に対して固定された部材である。したがって、旋回輪軸受1のうち翼15に接続された内輪3がロータヘッド14に接続された外輪2に対して回転する。   The rotor head 14 rotates around the main axis with respect to the nacelle 13 together with the blades 15. The blade 15 rotates around the blade axis with respect to the rotor head 14. The rotor head 14 is a member that is fixed against rotation of the blade 15 around the blade axis. Therefore, the inner ring 3 connected to the blade 15 of the slewing ring bearing 1 rotates with respect to the outer ring 2 connected to the rotor head 14.

外輪2及び内輪3は、それぞれ複数の分割部材2A,3Aからなる。図1では、外輪2及び内輪3がそれぞれ四つの分割部材2A,3Aからなる場合を示した。そして、隣り合う二つの分割部材2A、又は隣り合う二つの分割部材3Aは、互いに離隔して設けられる。すなわち、一方の分割部材2Aの端部2aと他方の分割部材2Aの端部2aの間には、隙間6が形成される。同様に分割部材3Aの端部3a間には、隙間7が形成される。隙間6,7は、例えば1mm以上であり、分割部材2A,3Aの1mm程度の変形を考慮して、好ましくは2mm以上である。すなわち、隙間6,7の間隔は、荷重を受けて生じる分割部材2A,3Aの変形を見込んで、隣り合う分割部材2A,3Aが接触しないような距離が望ましい。   The outer ring 2 and the inner ring 3 are each composed of a plurality of divided members 2A and 3A. FIG. 1 shows a case where the outer ring 2 and the inner ring 3 are each composed of four divided members 2A and 3A. And two adjacent divided members 2A or two adjacent divided members 3A are provided apart from each other. That is, a gap 6 is formed between the end 2a of one split member 2A and the end 2a of the other split member 2A. Similarly, a gap 7 is formed between the end portions 3a of the divided member 3A. The gaps 6 and 7 are, for example, 1 mm or more, and preferably 2 mm or more in consideration of deformation of the divided members 2A and 3A by about 1 mm. That is, the distance between the gaps 6 and 7 is preferably a distance that prevents the adjacent divided members 2A and 3A from coming into contact with each other in view of deformation of the divided members 2A and 3A caused by receiving a load.

隙間6,7を形成しておくことで、交換対象の分割部材2A,3Aを設置位置から取り外すことができる。また、変形を見込んで隙間6,7を形成しておくことで、隣の分割部材2A,3Aが荷重を受けて変形している場合でも、分割部材2A,3Aを取り外すことができる。   By forming the gaps 6 and 7, the split members 2A and 3A to be replaced can be removed from the installation position. In addition, by forming the gaps 6 and 7 in anticipation of deformation, the divided members 2A and 3A can be removed even when the adjacent divided members 2A and 3A are deformed by receiving a load.

なお、本実施形態では外輪2及び内輪3の両者が分割されるとしたが、本発明は、この例に限定されない。例えば外輪2及び内輪3のいずれか一方のみが分割されるとしてもよい。この場合、分割された外輪2又は内輪3が交換容易になる。   In the present embodiment, both the outer ring 2 and the inner ring 3 are divided, but the present invention is not limited to this example. For example, only one of the outer ring 2 and the inner ring 3 may be divided. In this case, the divided outer ring 2 or inner ring 3 can be easily replaced.

外輪2と内輪3の分割数は図1に示す例では4分割であるが、本発明は、この例に限定されない。例えば5分割以上にしてもよい。従来、軸受は、精度の良い締結、寿命低下防止、又は振動、騒音防止のため、2分割又は多くて4分割であった。一方、本実施形態では、搬送容易性、交換容易性のため、4分割以上とする。また、風車11のロータヘッド14と翼15の接続部分において、翼15は、ピッチ角度の調整が滞りなく行われる程度にロータヘッド14に対して回転(揺動)できればよい。したがって、各分割部材2A,3Aの設置精度が確保できればよく、全周にわたって精度が確保される必要はない。そのため、外輪2を設置するためのロータヘッド14の設置面の精度を確保するため、全周にわたった精度良い水平面の形成は不要であり、取付け相手部品であるロータヘッド14が高精度であることを要求しない。これは、分割数が多いほど該当する。   The number of divisions of the outer ring 2 and the inner ring 3 is four in the example shown in FIG. 1, but the present invention is not limited to this example. For example, it may be divided into five or more. Conventionally, the bearing has been divided into two or at most four parts for accurate fastening, prevention of life reduction, or vibration and noise prevention. On the other hand, in this embodiment, it is divided into four or more for ease of conveyance and replacement. Further, at the connecting portion between the rotor head 14 and the blades 15 of the wind turbine 11, the blades 15 only need to be able to rotate (swing) with respect to the rotor head 14 so that the pitch angle can be adjusted without any delay. Therefore, it is only necessary to ensure the installation accuracy of the divided members 2A and 3A, and it is not necessary to ensure the accuracy over the entire circumference. Therefore, in order to ensure the accuracy of the installation surface of the rotor head 14 for installing the outer ring 2, it is not necessary to form an accurate horizontal plane over the entire circumference, and the rotor head 14 that is the mounting counterpart is highly accurate. Don't require that. This applies as the number of divisions increases.

また、図2に示すように、玉面圧と外輪又は内輪の分割数の関係、及び旋回輪軸受1の前周ボルト本数と外輪又は内輪の分割数がある。旋回輪軸受1の外輪2又は内輪3の分割数が少ないほど、旋回輪軸受1における隙間6,7の箇所数が減少し、外輪2又は内輪3の分割数が多いほど、隙間6,7の箇所数が増加する。そして、隙間6,7の数に応じて、隙間6,7に位置して荷重を負担できない玉4の数が変化する。したがって、外輪2又は内輪3の分割数が少ないほど、隙間6,7に位置する玉4の数が減少し、玉4が1個当たりに受ける玉面圧が減り、外輪2又は内輪3の分割数が多いほど、隙間6,7に位置する玉4の数が増加し、玉4が1個当たりに受ける玉面圧が増える。したがって、例えば玉4の寿命に影響する玉面圧の観点からは、隙間6,7の箇所数が少なく分割部材2A,3Aの数が少ないほどよい。   Further, as shown in FIG. 2, there are a relationship between the ball surface pressure and the number of divisions of the outer ring or the inner ring, and the number of front peripheral bolts of the slewing ring bearing 1 and the number of divisions of the outer ring or the inner ring. The smaller the number of divisions of the outer ring 2 or the inner ring 3 of the slewing ring bearing 1, the smaller the number of gaps 6, 7 in the slewing ring bearing 1. The larger the number of divisions of the outer ring 2 or the inner ring 3, the greater the number of gaps 6, 7. The number of places increases. And according to the number of the gaps 6 and 7, the number of balls 4 that are located in the gaps 6 and 7 and cannot bear a load changes. Therefore, the smaller the number of divisions of the outer ring 2 or the inner ring 3, the smaller the number of balls 4 positioned in the gaps 6 and 7, and the ball surface pressure per ball 4 is reduced. As the number increases, the number of balls 4 positioned in the gaps 6 and 7 increases, and the ball surface pressure received by each ball 4 increases. Therefore, for example, from the viewpoint of the ball surface pressure that affects the life of the balls 4, it is better that the number of the gaps 6 and 7 is smaller and the number of the divided members 2A and 3A is smaller.

一方、外輪2又は内輪3の分割数が少なく、分割部材2A,3Aの数が少ないほど、分割部材2A,3Aの1個当たりのボルト本数は増加する。また、外輪2又は内輪3の分割数が多く、分割部材2A,3Aの数が多いほど、分割部材2A,3Aの1個当たりのボルト本数は減少する。したがって、分割部材2A,3Aの交換容易性は、1個当たりのボルト本数が少なくないほうが高いため、分割部材2A,3Aの交換容易性の観点からは、分割部材2A,3Aの数が多いほどよい。
以上より、分割部材2A,3Aの数は、玉面圧の観点及び交換容易性の観点の両者の兼ね合いから決定される。
On the other hand, the smaller the number of divisions of the outer ring 2 or the inner ring 3 and the smaller the number of division members 2A, 3A, the greater the number of bolts per division member 2A, 3A. Further, the greater the number of divisions of the outer ring 2 or the inner ring 3 and the greater the number of division members 2A, 3A, the smaller the number of bolts per division member 2A, 3A. Accordingly, since the ease of replacement of the divided members 2A and 3A is higher when the number of bolts per one is not less, from the viewpoint of ease of replacement of the divided members 2A and 3A, the greater the number of divided members 2A and 3A is, Good.
From the above, the number of the divided members 2A and 3A is determined based on a balance between the viewpoint of the ball surface pressure and the viewpoint of easy replacement.

次に、隙間6,7の間隔について説明する。
分割部材2A,3Aの取り出し方向、取り付け方向は、旋回輪軸受1の半径方向である。外輪2、内輪3の分割部材2A,3Aを旋回輪軸受1の外周側から出入する場合は、隙間6,7の間隔に関わらず隣り合う二つの分割部材2A,3Aが干渉し合うことはない。
Next, the interval between the gaps 6 and 7 will be described.
The take-out direction and attachment direction of the divided members 2A and 3A are the radial directions of the swivel ring bearing 1. When the split members 2A and 3A of the outer ring 2 and the inner ring 3 are put in and out from the outer peripheral side of the slewing ring bearing 1, the two adjacent split members 2A and 3A do not interfere with each other regardless of the gaps 6 and 7. .

一方、外輪2、内輪3の分割部材2A,3Aを旋回輪軸受1の内周側から出入する場合は、隣り合う二つの分割部材2A,3Aが干渉し合わないように、隙間6,7の間隔を調整する必要がある。   On the other hand, when the divided members 2A and 3A of the outer ring 2 and the inner ring 3 are moved in and out from the inner peripheral side of the slewing ring bearing 1, the gaps 6 and 7 are formed so that the two adjacent divided members 2A and 3A do not interfere with each other. The interval needs to be adjusted.

例えば、図9に示すように、内輪3の分割部材3Aを旋回輪軸受1の内周側へ矢印Cの方向で取り出す場合、隣り合う分割部材3Aの隙間7は、分割部材3Aの外周側が点Aと点Bの間を通過できるように形成されている必要がある。したがって、隙間7の距離Lは、lsinθよりも大きくする。ここで、Lは、分割部材3Aの中央を通過する半径方向の直線に対して垂直方向のA−B間の距離であり、lは、分割部材3Aの半径方向の長さである。これにより、内輪3の分割部材3Aの中央を旋回輪軸受1の半径方向に沿って移動させて、分割部材3Aを内周側へ矢印Cの方向で取り出すことができる。 For example, as shown in FIG. 9, when the split member 3A of the inner ring 3 is taken out in the direction of the arrow C toward the inner peripheral side of the slewing ring bearing 1, the gap 7 between the adjacent split members 3A is pointed on the outer peripheral side of the split member 3A. It must be formed so that it can pass between A and point B. Accordingly, the distance L 2 of the gap 7 is larger than l 1 sin [theta. Here, L 2 is the distance between the vertical A-B with respect to the radial direction of the straight line passing through the center of the dividing member 3A, l 1 is the length of the radial dividing member 3A. Thereby, the center of the split member 3A of the inner ring 3 can be moved along the radial direction of the slewing ring bearing 1, and the split member 3A can be taken out in the direction of the arrow C toward the inner peripheral side.

また、図10に示すように、外輪2の分割部材2Aを旋回輪軸受1の内周側へ矢印Dの方向で取り出す場合、内輪3の隣り合う分割部材3Aの隙間7は、分割部材2Aの外周側が点Aと点Bの間を通過できるように形成されている必要がある。したがって、隙間7の距離Lは、lsinθよりも大きくする。ここで、Lは、分割部材2Aの中央を通過する半径方向の直線に対して垂直方向の距離A−B間の距離であり、lは、分割部材2A,3A及び玉6部分の半径方向の合計長さである。これにより、外輪2の分割部材2Aの中央を旋回輪軸受1の半径方向に沿って移動させて、分割部材2Aを内周側へ矢印Dの方向で取り出すことができる。なお、図9及び図10共に旋回輪軸受1を概略的に表した図である。 Further, as shown in FIG. 10, when the split member 2A of the outer ring 2 is taken out in the direction of arrow D toward the inner peripheral side of the slewing ring bearing 1, the gap 7 between the adjacent split members 3A of the inner ring 3 is The outer peripheral side needs to be formed so that it can pass between point A and point B. Therefore, the distance L 3 of the gap 7 is set to be greater than l 2 sin θ. Here, L 3 is the distance between the distances AB in the direction perpendicular to the straight line in the radial direction passing through the center of the divided member 2A, and l 2 is the radius of the divided members 2A, 3A and the ball 6 portion. The total length of the direction. Thereby, the center of the split member 2A of the outer ring 2 can be moved along the radial direction of the slewing ring bearing 1, and the split member 2A can be taken out in the direction of arrow D toward the inner peripheral side. 9 and 10 are diagrams schematically showing the slewing ring bearing 1. FIG.

次に、図11を参照して、外輪2の分割部材2A,又は内輪3の分割部材3Aの交換方法について説明する。
まず、交換対象になっている旋回輪軸受1を備える翼15を、図12の囲みE内に示すように、水平状態にして固定する(ステップS1)。このとき、旋回輪軸受1は、図13に示すように翼15の重心まで距離L離れているため、翼15の自重Wによってモーメントを受ける。旋回輪軸受1は、図14の矢印に示すように鉛直方向を0degとしたとき、0degと180degに位置する分割部材2A,3Aや玉4は、相対的に大きなモーメントを受けている。一方、90degと270degに位置する分割部材2A,3Aや玉4は、荷重を支持していない、又は相対的に小さなモーメントを受けている。
Next, with reference to FIG. 11, a method for exchanging the split member 2A of the outer ring 2 or the split member 3A of the inner ring 3 will be described.
First, the blade 15 provided with the slewing ring bearing 1 to be replaced is fixed in a horizontal state as shown in an enclosure E in FIG. 12 (step S1). At this time, as shown in FIG. 13, the slewing ring bearing 1 is separated from the center of gravity of the blade 15 by a distance L 1, and thus receives a moment by the weight W of the blade 15. In the slewing ring bearing 1, when the vertical direction is 0 deg as indicated by the arrow in FIG. 14, the divided members 2 </ b> A and 3 </ b> A and the balls 4 positioned at 0 deg and 180 deg are subjected to a relatively large moment. On the other hand, the divided members 2A and 3A and the balls 4 positioned at 90 deg and 270 deg do not support the load or receive a relatively small moment.

そこで、90deg若しくは270degに位置する分割部材2Aとロータヘッド14とのボルト結合、又は分割部材3Aと翼15とのボルト結合を解除する(ステップS2)。そして、ボルトが取り外されて相手部品から自由になった分割部材2A,3Aを旋回輪軸受1の半径方向にスライドして取り外す(ステップS3)。   Therefore, the bolt connection between the divided member 2A and the rotor head 14 positioned at 90 deg or 270 deg or the bolt connection between the divided member 3A and the blade 15 is released (step S2). Then, the divided members 2A and 3A, which have been freed from the mating parts after the bolts have been removed, are slid in the radial direction of the swivel ring bearing 1 and removed (step S3).

次に、新たな分割部材2A,3A(例えば新規に用意した部材、又は取り外した分割部材2A,3Aを修理した部材)を、旋回輪軸受1の半径方向にスライドして、取り外した分割部材2A,3Aの位置に設置する(ステップS4)。その後、分割部材2Aとロータヘッド14とをボルト結合し、又は分割部材3Aと翼15とをボルト結合する(ステップS5)。   Next, a new divided member 2A, 3A (for example, a newly prepared member or a member obtained by repairing the removed divided member 2A, 3A) is slid in the radial direction of the slewing ring bearing 1 to remove the divided member 2A. , 3A (step S4). Thereafter, the divided member 2A and the rotor head 14 are bolted, or the divided member 3A and the blade 15 are bolted (step S5).

また、翼15の位置を図12の囲みE内に示す水平状態にしたまま、翼15と内輪3を翼軸周りに回転させることで、90deg又は270degに位置する分割部材3Aを他の分割部材3Aに変更することができる。したがって、内輪3の分割部材3Aの交換は、翼15を図12の囲みE内に示す水平状態にした状態で完了できる。   Further, the blade 15 and the inner ring 3 are rotated around the blade axis while the blade 15 is kept in the horizontal state shown in an enclosure E in FIG. 12, so that the divided member 3A positioned at 90deg or 270deg is replaced with another divided member. It can be changed to 3A. Therefore, the replacement of the split member 3A of the inner ring 3 can be completed in a state where the blade 15 is in a horizontal state shown in an enclosure E in FIG.

以上より、旋回輪軸受1の外輪2又は内輪3は、分割部材2A,3Aごとに交換することができる。分割部材2A,3Aは、従来の環状の旋回輪軸受に比べてサイズが小さいため、例えば風車11のタワー12トップ上で交換可能であり、交換容易性が高く、且つ交換に掛かるコストも削減できる。   As described above, the outer ring 2 or the inner ring 3 of the slewing ring bearing 1 can be replaced for each of the divided members 2A and 3A. Since the divided members 2A and 3A are smaller in size than the conventional annular slewing ring bearing, for example, the divided members 2A and 3A can be replaced on the top of the tower 12 of the wind turbine 11, for example, can be easily replaced, and the cost for replacement can be reduced. .

次に、外輪2の分割部材2A,又は内輪3の分割部材3Aの他の交換方法について説明する。
外輪2は、翼15の翼軸周りの回転に対して位置が固定しているロータヘッド14に設置されている。そのため、翼15を図12の囲みE内に示す水平状態にしたままでは、0deg又は180degに位置する外輪2の分割部材2Aを交換できない。
Next, another replacement method of the split member 2A of the outer ring 2 or the split member 3A of the inner ring 3 will be described.
The outer ring 2 is installed on the rotor head 14 whose position is fixed with respect to the rotation of the blade 15 around the blade axis. For this reason, the split member 2A of the outer ring 2 positioned at 0 deg or 180 deg cannot be replaced with the wing 15 left in the horizontal state shown in the box E in FIG.

そこで、例えば交換対象になっている旋回輪軸受1を備える翼15を鉛直状態にして固定する。このとき、一部の分割部材2A,3Aのみに翼15からの荷重が作用しないように、全ての玉4によって均等に翼15の自重を支持している状態、すなわち1個当たりに掛かる玉4の圧力が均等となる状態にする。そして、この状態で外輪2の分割部材2Aを交換してもよい。   Therefore, for example, the blade 15 including the slewing ring bearing 1 to be replaced is fixed in a vertical state. At this time, the weight of the blade 15 is uniformly supported by all the balls 4 so that the load from the blade 15 does not act on only some of the divided members 2A and 3A, that is, the balls 4 applied to one piece. To make the pressure equal. In this state, the split member 2A of the outer ring 2 may be replaced.

この交換方法を図15のフローチャートに示す。
まず、交換対象になっている旋回輪軸受1を備える翼15を、鉛直状態にして固定する(ステップS11)。そして、鉛直状態の翼15において、全ての玉4が均等に翼15の自重を支持している状態で、分割部材2Aとロータヘッド14とのボルト結合、又は分割部材3Aと翼15とのボルト結合を解除する(ステップS12)。その後、ボルトが取り外されて相手部品から自由になった分割部材2A,3Aを取り外す(ステップS13)。
This exchange method is shown in the flowchart of FIG.
First, the blade 15 provided with the slewing ring bearing 1 to be replaced is fixed in a vertical state (step S11). And in the wing | blade 15 of a vertical state, in the state which all the balls 4 are supporting the dead weight of the wing | blade 15 equally, the volt | bolt coupling | bonding of the division member 2A and the rotor head 14, or the volt | bolt of the division member 3A and the wing | blade 15 The connection is released (step S12). Thereafter, the divided members 2A and 3A that have been removed from the mating parts by removing the bolts are removed (step S13).

次に、新たな分割部材2A,3A(例えば新規に用意した部材、又は取り外した分割部材2A,3Aを修理した部材)を、取り外した分割部材2A,3Aの位置に設置する(ステップS14)。そして、分割部材2Aとロータヘッド14とをボルト結合し、又は分割部材3Aと翼15とをボルト結合する(ステップS15)。   Next, new divided members 2A and 3A (for example, a newly prepared member or a member obtained by repairing the removed divided members 2A and 3A) are installed at the positions of the removed divided members 2A and 3A (step S14). Then, the split member 2A and the rotor head 14 are bolted, or the split member 3A and the blade 15 are bolted (step S15).

これにより、翼15を水平状態にした場合に交換できなかった外輪2の分割部材2Aについても、鉛直状態の翼15において、分割部材2Aごとに交換することができる。なお、翼15を鉛直状態にする上記方法で、内輪3の分割部材3Aを交換してもよい。   As a result, the split member 2A of the outer ring 2 that could not be replaced when the blade 15 is in the horizontal state can be replaced for each split member 2A in the blade 15 in the vertical state. Note that the split member 3 </ b> A of the inner ring 3 may be replaced by the above-described method for bringing the blade 15 into a vertical state.

次に、本実施形態の外輪2の分割部材2A及び内輪3の分割部材3Aの変形例について説明する。
本実施形態では、風車のロータヘッド14と翼15の接続部分において、翼15は、通常時にピッチ角度の調整が滞りなく行われる程度にロータヘッド14に対して回転(揺動)できればよい。したがって、隣り合う分割部材2A,3A間に隙間6,7が形成されても、旋回輪軸受1の動作に影響を及ぼさない。しかし、分割部材2A,3Aの端部2a,3aが例えば角形状であると、玉4が隙間6,7を通過する際、玉4及び分割部材2A,3Aに作用する単位面積当たりの負荷が大きくなる。
Next, modified examples of the split member 2A of the outer ring 2 and the split member 3A of the inner ring 3 according to this embodiment will be described.
In the present embodiment, at the connecting portion between the rotor head 14 and the blade 15 of the wind turbine, the blade 15 only needs to be able to rotate (swing) with respect to the rotor head 14 to the extent that the adjustment of the pitch angle can be performed normally. Therefore, even if the gaps 6 and 7 are formed between the adjacent divided members 2A and 3A, the operation of the slewing ring bearing 1 is not affected. However, when the end portions 2a and 3a of the divided members 2A and 3A are, for example, rectangular, when the ball 4 passes through the gaps 6 and 7, the load per unit area acting on the ball 4 and the divided members 2A and 3A is increased. growing.

そこで、図3に示すように、分割部材2A,3Aの隙間6,7近傍、例えば分割部材2A,3Aの端部2a,3aに低硬度領域8を設ける。低硬度領域8は、玉4が通過する際に、弾性変形又は塑性変形が容易な部材である。低硬度領域8は、例えば、ゴム部材を設けることによって形成したり、又は分割部材2A,3Aの金属部材に焼きを施したりしないことによって設けられる。これにより、隙間6,7近傍にて玉4及び分割部材2A,3Aに荷重が集中することを防止できる。   Therefore, as shown in FIG. 3, a low hardness region 8 is provided in the vicinity of the gaps 6 and 7 of the divided members 2A and 3A, for example, in the end portions 2a and 3a of the divided members 2A and 3A. The low hardness region 8 is a member that is easily elastically deformed or plastically deformed when the ball 4 passes through. The low hardness region 8 is provided by, for example, providing a rubber member or not baking the metal members of the divided members 2A and 3A. Thereby, it can prevent that a load concentrates on the ball | bowl 4 and division member 2A, 3A in the clearance gap 6 and 7 vicinity.

または、図4に示すように、分割部材2A,3Aの隙間6,7近傍、例えば分割部材2A,3Aの端部2a,3aに凹み部分9を設けてもよい。凹み部分9は、外輪2の分割部材2Aでは旋回輪軸受1の外周側に凹状に形成され、内輪3の分割部材3Aでは旋回輪軸受1の内周側に凹状に形成される。その結果、図4に示すように分割部材2A,3Aが設置されると、内輪2と外輪3との間の間隔は、隙間6,7近傍で他の部分よりも広くなる。これにより、玉4が隙間6,7を通過する際に、玉4は凹み部分9に収容され、玉4及び分割部材2A,3Aに荷重が集中することがない。   Or as shown in FIG. 4, you may provide the recessed part 9 in the clearance gaps 6 and 7 vicinity of division member 2A, 3A, for example, edge part 2a, 3a of division member 2A, 3A. The recessed portion 9 is formed in a concave shape on the outer peripheral side of the slewing ring bearing 1 in the divided member 2 </ b> A of the outer ring 2, and is formed in a concave shape on the inner peripheral side of the slewing ring bearing 1 in the divided member 3 </ b> A of the inner ring 3. As a result, when the split members 2A and 3A are installed as shown in FIG. 4, the distance between the inner ring 2 and the outer ring 3 is wider in the vicinity of the gaps 6 and 7 than the other parts. Thereby, when the ball 4 passes through the gaps 6 and 7, the ball 4 is accommodated in the recessed portion 9, and the load is not concentrated on the ball 4 and the divided members 2A and 3A.

次に、図5を参照して、外輪2及び内輪3の半径方向の位置決めが可能な形状を有する分割部材2A,3Aの変形例について説明する。
本実施形態では、隣り合う分割部材2A,3A間に隙間6,7が形成されるため、各分割部材2A,3Aを設置する際に、位置決めが困難になる。
Next, a modified example of the divided members 2A and 3A having a shape capable of positioning the outer ring 2 and the inner ring 3 in the radial direction will be described with reference to FIG.
In this embodiment, since the gaps 6 and 7 are formed between the adjacent divided members 2A and 3A, positioning becomes difficult when the divided members 2A and 3A are installed.

図5に示すように、一方の分割部材2Aの端部2aの外周側が周方向に突出した第1突出部2bを有し、他方の分割部材2Aの端部2aの内周側が周方向に突出した第2突出部2cを有する。第1突出部2bと第2突出部2cの半径方向の合計長さは、分割部材2Aの半径方向の長さと等しい。   As shown in FIG. 5, the outer peripheral side of the end 2a of one divided member 2A has a first protruding portion 2b protruding in the circumferential direction, and the inner peripheral side of the end 2a of the other divided member 2A protrudes in the circumferential direction. The second protruding portion 2c is provided. The total length in the radial direction of the first protrusion 2b and the second protrusion 2c is equal to the length in the radial direction of the split member 2A.

そして、分割部材2Aを設置する際、第1突出部2bの内周側の面と第2突出部2cの外周側の面とを接触させる。これにより、一方の分割部材2Aの半径方向の位置が、他方の固定された分割部材2Aを基準にして確実に決定される。   And when installing 2 A of division members, the surface of the inner peripheral side of the 1st protrusion part 2b and the surface of the outer peripheral side of the 2nd protrusion part 2c are made to contact. Thus, the radial position of one split member 2A is reliably determined with reference to the other fixed split member 2A.

次に、図6及び図7を参照して、外輪2及び内輪3間に配置される玉4の配置について説明する。
本実施形態では、隣り合う分割部材2A,3A間に隙間6,7が形成されるため、翼15のピッチ角度の調整の際、玉4が隙間6,7を通過する。隙間6,7に位置する玉4は、荷重を負担できず、隙間6,7以外に位置する残りの玉4に荷重が作用する。そこで、隙間6,7以外に位置する玉4の数をできるだけ増やして、1個当たりに作用する荷重を減らすことが望ましい。
Next, the arrangement of the balls 4 arranged between the outer ring 2 and the inner ring 3 will be described with reference to FIGS.
In this embodiment, since the gaps 6 and 7 are formed between the adjacent divided members 2A and 3A, the ball 4 passes through the gaps 6 and 7 when adjusting the pitch angle of the blades 15. The balls 4 positioned in the gaps 6 and 7 cannot bear the load, and the load acts on the remaining balls 4 positioned other than the gaps 6 and 7. Therefore, it is desirable to increase the number of balls 4 positioned other than the gaps 6 and 7 as much as possible to reduce the load acting on each ball.

玉4を周方向に平行して2列で配置する場合、一方の列の玉4と他方の列の玉4とは、旋回輪軸受1の軸方向に平行な一直線上に配置せず、軸方向に平行な直線に対して斜め方向に配置する。例えば、玉4は、図6に示すように千鳥配置される。図7では、一方の列の玉4Aを実線で表し、他方の列の玉4Bを破線で示した。このとき、複数の玉4は、図6に示す保持器5の開口5aなどによって、相互の相対的な位置が固定される。   When the balls 4 are arranged in two rows in parallel with the circumferential direction, the balls 4 in one row and the balls 4 in the other row are not arranged on a straight line parallel to the axial direction of the swivel bearing 1, It arrange | positions in the diagonal direction with respect to the straight line parallel to a direction. For example, the balls 4 are staggered as shown in FIG. In FIG. 7, the balls 4A in one row are represented by solid lines, and the balls 4B in the other row are represented by broken lines. At this time, the relative positions of the plurality of balls 4 are fixed by the openings 5a of the cage 5 shown in FIG.

隙間6,7が、旋回輪軸受1の軸方向に平行に形成されているとき、二つの玉4が旋回輪軸受1の軸方向に平行な一直線上に配置されていると、荷重を負担できない玉4が一度に二つ増えることになる。一方、本実施形態の図6のように玉4が千鳥配置されている場合は、隙間6,7に位置する玉4は、一つずつになることから、荷重を負担できない玉4の増加を抑えることができる。   When the gaps 6 and 7 are formed in parallel to the axial direction of the slewing ring bearing 1, if the two balls 4 are arranged on a straight line parallel to the axial direction of the slewing ring bearing 1, a load cannot be borne. Two balls 4 will be added at a time. On the other hand, when the balls 4 are arranged in a staggered manner as shown in FIG. 6 of the present embodiment, the balls 4 positioned in the gaps 6 and 7 are one by one. Can be suppressed.

すなわち、複数の玉4を周方向に平行に2列で配置する場合、千鳥配置することによって、玉4の一つが分割部材2A,3A間の隙間6,7に位置して荷重を負担しない場合でも、他の列の玉4が分割部材2A,3A間の隙間6,7に位置しないことから、荷重を負担できる。玉4について1個当たりの荷重の負担増加を低減できる。   That is, when two or more balls 4 are arranged in two rows parallel to the circumferential direction, when one of the balls 4 is positioned in the gaps 6 and 7 between the divided members 2A and 3A and does not bear a load, However, since the balls 4 in the other rows are not located in the gaps 6 and 7 between the divided members 2A and 3A, a load can be borne. It is possible to reduce an increase in the load of a load per ball 4.

次に、図8を参照して、旋回輪軸受1の分割部材2A,3Aの位置ずれ吸収、及び旋回輪軸受1のグリース漏れ防止について説明する。
隣り合う二つの分割部材2A,3A間には、図8に示すように充填部材10が設けられてもよい。充填部材10は、例えばゴム等の弾性を有する部材である。充填部材10は、外輪2の隙間6では旋回輪軸受1の外周側に設けられ、内輪3の隙間7では旋回輪軸受1の内周側に設けられる。
Next, with reference to FIG. 8, a description will be given of the absorption of the displacement of the split members 2A and 3A of the slewing ring bearing 1 and the prevention of grease leakage of the slewing ring bearing 1.
As shown in FIG. 8, a filling member 10 may be provided between two adjacent divided members 2A and 3A. The filling member 10 is a member having elasticity such as rubber. The filling member 10 is provided on the outer peripheral side of the slewing ring bearing 1 in the gap 6 of the outer ring 2, and is provided on the inner peripheral side of the slewing ring bearing 1 in the gap 7 of the inner ring 3.

充填部材10が設けられることによって、分割部材2A,3Aが移動しにくくなり外輪2及び内輪の移動を防止できる。また、隙間6,7が外部に対して閉鎖されることから、旋回輪軸受1の内部に用いられている潤滑剤(グリース)の漏洩を防止できる。   By providing the filling member 10, the divided members 2 </ b> A and 3 </ b> A are difficult to move, and the outer ring 2 and the inner ring can be prevented from moving. Further, since the gaps 6 and 7 are closed with respect to the outside, leakage of the lubricant (grease) used inside the slewing ring bearing 1 can be prevented.

なお、上記実施形態において、玉4を保持する保持器5は、環状であってもよいし、外輪2及び内輪3のように分割構造を有してもよい。保持器5が分割されている場合は、外輪2及び内輪3の分割部材2A,3Aと同様に、保持器5の分割部材ごとに交換可能となり、旋回輪軸受1の部品交換容易性を向上させることができる。   In the above embodiment, the cage 5 that holds the balls 4 may be annular, or may have a divided structure like the outer ring 2 and the inner ring 3. When the cage 5 is divided, it can be exchanged for each divided member of the cage 5 in the same manner as the divided members 2A and 3A of the outer ring 2 and the inner ring 3, and the ease of component replacement of the slewing ring bearing 1 is improved. be able to.

1 旋回輪軸受
2 外輪
2A,3A 分割部材
2a,3a 端部
2b 第1突出部
2c 第2突出部
3 内輪
4,4A,4B 玉(転動体)
5 保持器
6,7 隙間
8 低硬度領域
9 凹み部分
10 充填部材
11 風車
12 タワー
13 ナセル
14 ロータヘッド
15 翼
DESCRIPTION OF SYMBOLS 1 slewing ring bearing 2 outer ring | wheel 2A, 3A division | segmentation member 2a, 3a end part 2b 1st protrusion part 2c 2nd protrusion part 3 inner ring 4, 4A, 4B ball (rolling element)
5 Cage 6, 7 Clearance 8 Low Hardness Area 9 Recessed Part 10 Filling Member 11 Windmill 12 Tower 13 Nacelle 14 Rotor Head 15 Wings

Claims (8)

ロータヘッドとボルト結合される外輪と、
前記外輪の内側に位置し、風車翼とボルト結合される内輪と、
前記外輪と前記内輪の間に周方向に1列以上で配置される複数の転動体と、
を備え、
前記外輪及び前記内輪の少なくともいずれか一方は、複数の分割部材からなり、
隣り合う二つの前記分割部材は、互いに離隔して設けられる風車用旋回輪軸受構造。
An outer ring bolted to the rotor head;
An inner ring located inside the outer ring and bolted to the windmill blade;
A plurality of rolling elements arranged in one or more rows in the circumferential direction between the outer ring and the inner ring;
With
At least one of the outer ring and the inner ring is composed of a plurality of divided members,
The two adjacent divided members are provided with a slewing ring bearing structure for a wind turbine provided to be separated from each other.
複数の前記分割部材からなる前記外輪又は前記内輪の前記分割部材は、4個以上である請求項1に記載の風車用旋回輪軸受構造。   The slewing ring bearing structure for a wind turbine according to claim 1, wherein the number of the divided members of the outer ring or the inner ring including the plurality of divided members is four or more. 前記転動体と接触する側の前記分割部材の端部は、他部分に比べて弾性を有する、又は他部分に比べて塑性変形しやすい請求項1に記載の風車用旋回輪軸受構造。   The slewing ring bearing structure for a wind turbine according to claim 1, wherein an end portion of the divided member on a side in contact with the rolling element has elasticity compared to other portions or is more easily plastically deformed than other portions. 前記転動体は、周方向に平行に2列で配置され、かつ千鳥配置される請求項1に記載の風車用旋回輪軸受構造。   The slewing ring bearing structure for a wind turbine according to claim 1, wherein the rolling elements are arranged in two rows parallel to the circumferential direction and arranged in a staggered manner. 隣り合う二つの前記分割部材は、いずれか一方の前記分割部材の端部の外周側が周方向に突出した第1突出部を有し、他方の前記分割部材の端部の内周側が周方向に突出した第2突出部を有し、前記第1突出部と前記第2突出部が接触して、前記分割部材の半径方向の位置決めがなされる請求項1に記載の風車用旋回輪軸受構造。   Two adjacent divided members have a first protruding portion in which the outer peripheral side of the end of one of the divided members protrudes in the circumferential direction, and the inner peripheral side of the end of the other divided member extends in the circumferential direction. The slewing ring bearing structure for a wind turbine according to claim 1, further comprising a protruding second protruding portion, wherein the first protruding portion and the second protruding portion are in contact with each other to position the divided member in a radial direction. 隣り合う二つの前記分割部材間に形成された隙間を充填する弾性を有する充填部材を更に備える請求項1に記載の風車用旋回輪軸受構造。   The slewing ring bearing structure for wind turbines according to claim 1, further comprising a filling member having elasticity that fills a gap formed between two adjacent divided members. ロータヘッドとボルト結合された外輪と、前記外輪の内側に位置し、風車翼とボルト結合された内輪と、前記外輪と前記内輪の間に配置される複数の転動体とを備え、前記外輪及び前記内輪の少なくともいずれか一方は、複数の分割部材からなり、隣り合う二つの前記分割部材は、互いに離隔して設けられる風車用旋回輪軸受構造の交換方法であって、
前記外輪と前記ロータヘッドのボルト結合、又は前記内輪と前記風車翼のボルト結合を解除するステップと、
前記外輪又は前記内輪の前記分割部材を、前記ロータヘッド又は前記風車翼から取り外すステップと、
を備える風車用旋回輪軸受構造の交換方法。
An outer ring that is bolt-coupled to the rotor head, an inner ring that is positioned inside the outer ring and is bolt-coupled to a wind turbine blade, and a plurality of rolling elements that are disposed between the outer ring and the inner ring, the outer ring and At least one of the inner rings is composed of a plurality of divided members, and the two adjacent divided members are an exchange method of a slewing ring bearing structure for a windmill provided separately from each other,
Releasing the bolt connection between the outer ring and the rotor head, or the bolt connection between the inner ring and the wind turbine blade;
Removing the split member of the outer ring or the inner ring from the rotor head or the wind turbine blade;
A method for replacing a slewing ring bearing structure for a windmill.
前記外輪又は前記内輪の前記分割部材を、前記ロータヘッド又は前記風車翼へ取り付けるステップと、
前記外輪と前記ロータヘッドとをボルト結合する、又は前記内輪と前記風車翼とをボルト結合するステップと、
を更に備える請求項7に記載の風車用旋回輪軸受構造の交換方法。
Attaching the split member of the outer ring or the inner ring to the rotor head or the wind turbine blade;
Bolting the outer ring and the rotor head, or bolting the inner ring and the wind turbine blade;
The method for replacing a wind turbine slewing ring bearing structure according to claim 7, further comprising:
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