JP2013053647A - Valve housing for control valve, and method for manufacturing the same - Google Patents

Valve housing for control valve, and method for manufacturing the same Download PDF

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JP2013053647A
JP2013053647A JP2011190784A JP2011190784A JP2013053647A JP 2013053647 A JP2013053647 A JP 2013053647A JP 2011190784 A JP2011190784 A JP 2011190784A JP 2011190784 A JP2011190784 A JP 2011190784A JP 2013053647 A JP2013053647 A JP 2013053647A
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valve
flow path
path forming
valve seat
control valve
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JP5568202B2 (en
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Yukinobu Kawamura
志信 河村
Takehisa Yokota
健久 横田
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Saginomiya Seisakusho Inc
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Abstract

PROBLEM TO BE SOLVED: To provide a valve housing for a control valve: in which a complex structural channel, a seal groove, a joint, a valve chamber, a valve seat and the like are not required to be cut; which does not need to be subjected to surface processing and sealing treatment; which has excellent airtightness, is not deteriorated due to aging, and also has excellent heat resistance and corrosivity; and which can reduce processing time and the cost by a simple process.SOLUTION: The valve housing for the control valve includes: a plurality of channel forming members 32 and 34; a valve seat member 14 constituting the valve seat 24; and a valve casing unit constituted by the valve seat member 14 being sandwiched by the plurality of channel forming members 32 and 34.

Description

本発明は、二方弁、三方弁などの切り換え弁、開閉弁、流量制御弁などの制御弁に用いられる制御弁用弁ハウジング、ならびに、制御弁用弁ハウジングの製造方法に関する。   The present invention relates to a valve housing for a control valve used for a control valve such as a switching valve such as a two-way valve and a three-way valve, an on-off valve, and a flow control valve, and a method for manufacturing the valve housing for the control valve.

従来、一つの弁ハウジングに、複数の制御弁を設け、それぞれの制御弁の開閉により流路を切換えるように構成した複合弁が用いられている。
例えば、特許文献1(特開平11−13920号公報)に記載されているように、複数の電磁弁の流体制御部を、ハウジングに設けた複数の取付け穴に取付け、それぞれの電磁弁の開閉により、流路を切り換えるようにした電磁弁が提案されている。
Conventionally, a composite valve is used in which a plurality of control valves are provided in one valve housing, and the flow paths are switched by opening and closing each control valve.
For example, as described in Patent Document 1 (Japanese Patent Laid-Open No. 11-13920), the fluid control units of a plurality of solenoid valves are attached to a plurality of mounting holes provided in the housing, and each solenoid valve is opened and closed. An electromagnetic valve that switches the flow path has been proposed.

しかしながら、このように弁ハウジングを鍛造、アルミなどのダイキャストで作製した場合、弁ハウジングの弁座部分は、高精度である必要があるため、弁座部分に切削加工により二次加工を行う必要がある。   However, when the valve housing is made by die casting such as forging or aluminum as described above, the valve seat portion of the valve housing needs to be highly accurate, so it is necessary to perform secondary processing by cutting the valve seat portion. There is.

このように二次加工が必要なため、弁ハウジングの製造に時間がかかり、コストが高くつくことになっていた。
また、鋳造、ダイキャストで弁ハウジングを作製するため、弁ハウジングの重量も重くなってしまうことになる。
Since secondary processing is required in this way, it takes time to manufacture the valve housing, and the cost is high.
Further, since the valve housing is manufactured by casting or die casting, the weight of the valve housing is also increased.

このため、特許文献2(特開2007−107692号公報)では、プレス加工によって形成した弁本体を作製することが開示されている。
すなわち、図19は、特許文献2の弁本体を備えた電磁弁を示した概略断面図である。この電磁弁200では、電磁弁本体202を備えており、この電磁弁本体202は、弁座部材204と、配管接続部材206を備えている。
For this reason, in patent document 2 (Unexamined-Japanese-Patent No. 2007-107692), producing the valve main body formed by press work is disclosed.
That is, FIG. 19 is a schematic cross-sectional view showing a solenoid valve including the valve body of Patent Document 2. The electromagnetic valve 200 includes an electromagnetic valve main body 202, and the electromagnetic valve main body 202 includes a valve seat member 204 and a pipe connection member 206.

そして、この弁座部材204は、略カップ形状であり、弁室208と弁座210を形成するようになっている、一方、配管接続部材206は、基体部212と配管に接続するための一対の接続部214を相互に接合することによって構成されている。   The valve seat member 204 is substantially cup-shaped, and forms the valve chamber 208 and the valve seat 210. On the other hand, the pipe connecting member 206 is a pair for connecting to the base portion 212 and the pipe. The connecting portions 214 are joined to each other.

そして、これらの弁座部材204と、基体部212と接続部214からなる配管接続部材206とを、ステンレスの薄板材をプレス加工した後、相互に接合することにより電磁弁本体202が形成されている。   Then, the valve seat member 204 and the pipe connecting member 206 composed of the base portion 212 and the connecting portion 214 are pressed with a thin stainless steel plate, and then joined together to form the electromagnetic valve main body 202. Yes.

また、特許文献3(実公昭49−7961号公報)では、弁本体を4枚の板部材を積層することによって、弁座および通路を形成することが開示されている。   Patent Document 3 (Japanese Utility Model Publication No. 49-7961) discloses that a valve body and a passage are formed by laminating four plate members on a valve body.

特開平11−13920号公報Japanese Patent Laid-Open No. 11-13920 特開2007−107692号公報JP 2007-107692 A 実公昭49−7961号公報Japanese Utility Model Publication No. 49-7961

しかしながら、特許文献2の電磁弁200では、図19の矢印で示したように、弁座部材204と配管接続部材206との間から、出口側に流体が漏れることを(いわゆる「裏漏れ」を)防止するために、弁座部材204と配管接続部材206との間にシール部材218を設けているが、シール部材218が経年劣化により破損した場合や、弁座部材204と配管接続部材206との間の深さ寸法などこれらの部品の寸法にバラツキがあると、シール部材218をつぶしきれず、裏漏れが生じてしまうことになる。   However, in the electromagnetic valve 200 of Patent Document 2, as shown by the arrow in FIG. 19, fluid leaks from the valve seat member 204 and the pipe connection member 206 to the outlet side (so-called “back leakage”). In order to prevent this, a seal member 218 is provided between the valve seat member 204 and the pipe connection member 206. However, when the seal member 218 is damaged due to deterioration over time, the valve seat member 204 and the pipe connection member 206 If there is a variation in the dimensions of these parts, such as the depth dimension between them, the seal member 218 cannot be crushed and back leakage will occur.

また、特許文献2の電磁弁200は、単一の電磁弁に関するものであって、電磁弁本体202を複数連結して複合弁を構成することは不可能である。
図20(A)、(B)に示したように、配管接続部材206において、継手部品220を追加すれば連結は可能であるが、継手部品220が必要になるため、部品点数が増加してしまう。さらに、このような複雑な構造の配管接続部材206のプレスの金型は、量産では不可能である。
The electromagnetic valve 200 of Patent Document 2 relates to a single electromagnetic valve, and it is impossible to configure a composite valve by connecting a plurality of electromagnetic valve main bodies 202.
As shown in FIGS. 20A and 20B, in the pipe connecting member 206, if the joint part 220 is added, the connection is possible. However, since the joint part 220 is necessary, the number of parts increases. End up. Further, the press mold of the pipe connection member 206 having such a complicated structure is impossible in mass production.

また、特許文献3では、弁本体を4枚の板部材を積層することによって、弁座および通路を形成するため、部品点数も多くなり、加工性、組立性に問題があり、量産は難しく、コストも高くつくことになる。   Moreover, in patent document 3, in order to form a valve seat and a channel | path by laminating | stacking four plate members on a valve main body, the number of parts also increases, there exists a problem in workability and assembly property, mass production is difficult, Cost will be high.

しかも、特許文献3は、単一の弁に関するものであって、弁本体を複数連結して複合弁を構成することは不可能である。
本発明は、このような現状に鑑み、従来のアルミダイキャスト製の制御弁用弁本体のように、弁座部分などを切削加工により二次加工を行う必要がなく、簡単な工程で、複雑な流路を構成することができ、しかも、気密性に優れ、経年変化による劣化がなく、信頼性にも優れ、加工性、組立性に優れ、量産が可能で、コストも低減できる制御弁用弁ハウジング、ならびに、制御弁用弁ハウジングの製造方法を提供することを目的とする。
Moreover, Patent Document 3 relates to a single valve, and it is impossible to configure a composite valve by connecting a plurality of valve bodies.
In view of such a current situation, the present invention does not require secondary processing by cutting the valve seat portion or the like, unlike the conventional valve die for control valve made of aluminum die-cast, and is simple and complicated. For control valves that can form a simple flow path, and have excellent airtightness, no deterioration due to secular change, excellent reliability, excellent workability and assembly, mass production, and cost reduction An object of the present invention is to provide a valve housing and a method for manufacturing a valve housing for a control valve.

さらに、本発明は、弁ケーシングユニットを複数連なるように一体成形して、複合弁の弁ハウジングを構成する場合にも、複合化が容易で、部品点数も少なく、流路の変更が容易で、いわゆる「裏漏れ」を生じることなく、気密性に優れ、経年変化による劣化がなく、信頼性にも優れ、加工性、組立性に優れ、量産が可能で、コストも低減できる制御弁用弁ハウジング、ならびに、制御弁用弁ハウジングの製造方法を提供することを目的とする。   Furthermore, in the present invention, even when a valve housing unit of a composite valve is formed by integrally molding a plurality of valve casing units, it is easy to combine, the number of parts is small, and the flow path can be easily changed. Valve housing for control valves that does not cause so-called “back leakage”, has excellent air tightness, does not deteriorate due to secular change, has excellent reliability, has excellent workability and ease of assembly, can be mass-produced, and can reduce costs And it aims at providing the manufacturing method of the valve housing for control valves.

本発明は、前述したような従来技術における課題及び目的を達成するために発明されたものであって、本発明の制御弁用弁ハウジングは、
複数の流路形成部材と、
弁座を構成する弁座部材と、
前記弁座部材を前記複数の流路形成部材で挟持することによって構成した弁ケーシングユニットとを備えることを特徴とする。
The present invention has been invented in order to achieve the above-described problems and objects in the prior art, and the valve housing for a control valve of the present invention includes:
A plurality of flow path forming members;
A valve seat member constituting the valve seat;
And a valve casing unit configured by sandwiching the valve seat member with the plurality of flow path forming members.

また、本発明の制御弁用弁ハウジングの製造方法は、弁座部材を複数の流路形成部材で挟持することによって弁ケーシングユニットを形成することを特徴とする。
このように弁座部材を複数の流路形成部材で挟持することによって、弁ケーシングユニットを構成することができるので、従来のアルミダイキャスト製の制御弁用弁本体のように、複雑な構成の流路、シール溝部、継手部、弁室、弁座などを切削加工により二次加工を行う必要がなく、簡単な工程で、複雑な流路を構成することができる。
The method for manufacturing a valve housing for a control valve according to the present invention is characterized in that a valve casing unit is formed by sandwiching a valve seat member between a plurality of flow path forming members.
Since the valve casing unit can be configured by sandwiching the valve seat member between the plurality of flow path forming members in this way, a complicated configuration such as a conventional valve body for a control valve made of aluminum die cast is used. It is not necessary to perform secondary processing by cutting the flow channel, the seal groove portion, the joint portion, the valve chamber, the valve seat, and the like, and a complicated flow channel can be configured with a simple process.

しかも、弁座部材を複数の流路形成部材で挟持して、これらの部材の間を、例えば、溶接、ろう付け、溶着、接着、圧着などの公知の接合方法で固定できるので、シール部材でシールする場合に比較して、いわゆる「裏漏れ」を生じることなく、気密性に優れ、経年変化による劣化がなく、信頼性にも優れ、加工性、組立性に優れ、量産が可能で、コストも低減できる。   In addition, the valve seat member can be sandwiched between a plurality of flow path forming members, and the members can be fixed by a known joining method such as welding, brazing, welding, adhesion, or pressure bonding. Compared to sealing, it does not cause so-called “back leakage”, has excellent airtightness, does not deteriorate due to secular change, has excellent reliability, has excellent workability and assemblability, and can be mass-produced. Can also be reduced.

また、弁ケーシングユニットを複数連なるように一体成形して、複合弁の弁ハウジングを構成する場合にも、複合化が容易で、部品点数も少なく、例えば、金属プレス成形で弁ハウジングを形成できるので、流路の変更が容易でコストも低減できる。   Also, when a valve housing of a composite valve is configured by integrally molding a plurality of valve casing units to form a composite valve, it is easy to make a composite, and the number of parts is small. For example, the valve housing can be formed by metal press molding. The flow path can be easily changed and the cost can be reduced.

さらに、プレスの金型を、流路のブロック毎に分割して作製することで、流路を変更する際には、ブロックを入れ替えることで簡単に変更でき、設計の自由度を増すことができる。   Furthermore, by creating the press mold separately for each block of the flow path, when changing the flow path, it can be easily changed by replacing the block, and the degree of design freedom can be increased. .

また、本発明の制御弁用弁ハウジングは、前記複数の流路形成部材が、弁体の移動方向に対して垂直な方向から弁座部材を挟持するように構成したことを特徴とする。
このように、複数の流路形成部材により、弁体の移動方向に対して垂直な方向から弁座部材を挟持するだけで良いので、簡単な工程で、複雑な流路を構成することができ、弁ケーシングユニットを複数連なるように一体成形して、複合弁の弁ハウジングを構成する場合にも、複合化が容易で、部品点数も少なく、例えば、金属プレス成形で弁ハウジングを形成できるので、流路の変更が容易でコストも低減できる。
また、本発明の制御弁用弁ハウジングは、前記弁座部材が、弁室を形成する略カップ形状の弁座部材本体部を備えることを特徴とする。
In the control valve valve housing according to the present invention, the plurality of flow path forming members are configured to sandwich the valve seat member from a direction perpendicular to the moving direction of the valve body.
In this way, a plurality of flow path forming members only need to sandwich the valve seat member from a direction perpendicular to the moving direction of the valve body, so that a complicated flow path can be configured with a simple process. Even when the valve casing unit is integrally molded so as to form a plurality of valve housings to constitute a valve housing of a composite valve, it is easy to make a composite and the number of parts is small.For example, a valve housing can be formed by metal press molding. Changing the flow path is easy and the cost can be reduced.
In the control valve valve housing according to the present invention, the valve seat member includes a substantially cup-shaped valve seat member main body portion that forms a valve chamber.

このように弁座部材が、弁室を形成する略カップ形状の弁座部材本体部を備えるので、弁室と弁座を構成することができ、しかも、弁座部材本体部を複数の流路形成部材で挟持し易く、組立性に優れ、量産が可能で、コストも低減できる。
また、本発明の制御弁用弁ハウジングは、前記複数の流路形成部材が、弁体の移動方向から弁座部材を挟持するように構成したことを特徴とする。
Thus, since the valve seat member includes a substantially cup-shaped valve seat member main body portion that forms the valve chamber, the valve chamber and the valve seat can be configured, and the valve seat member main body portion can be divided into a plurality of flow paths. It is easy to hold between the forming members, has excellent assemblability, can be mass-produced, and can reduce costs.
In the control valve valve housing according to the present invention, the plurality of flow path forming members are configured to sandwich the valve seat member from the moving direction of the valve body.

このように、複数の流路形成部材により、弁体の移動方向から弁座部材を挟持するだけで良いので、簡単な工程で、複雑な流路を構成することができ、弁ケーシングユニットを複数連なるように一体成形して、複合弁の弁ハウジングを構成する場合にも、複合化が容易で、部品点数も少なく、例えば、金属プレス成形で弁ハウジングを形成できるので、流路の変更が容易でコストも低減できる。   As described above, since it is only necessary to sandwich the valve seat member from the moving direction of the valve body by the plurality of flow path forming members, a complicated flow path can be configured with a simple process, and a plurality of valve casing units can be formed. Even when forming a valve housing of a composite valve by integrally molding to form a series, it is easy to make a composite, and the number of parts is small. For example, the valve housing can be formed by metal press molding, so the flow path can be easily changed. The cost can be reduced.

また、本発明の制御弁用弁ハウジングは、前記弁ケーシングユニットを構成する流路形成部材と弁座部材のすべて、または、少なくとも1つの部材が、金属プレス成形によって作製されていることを特徴とする。   The valve housing for a control valve according to the present invention is characterized in that all or at least one of the flow path forming member and the valve seat member constituting the valve casing unit is manufactured by metal press molding. To do.

このように弁ケーシングユニットを構成する部材が、金属プレス成形によって作製されているので、複雑な構成の流路、シール溝部、継手部、弁室、弁座などを切削加工する必要がなく、簡単に複雑な構成の流路などを低コストで形成できる。   Since the members constituting the valve casing unit are produced by metal press molding in this way, it is not necessary to cut the complicatedly configured flow paths, seal grooves, joints, valve chambers, valve seats, etc. It is possible to form a flow path having a complicated structure at a low cost.

また、本発明の制御弁用弁ハウジングは、前述のいずれかに記載の制御弁用弁ハウジングを複数連なるように一体成形して流路の切り換えを行うように構成したことを特徴とする。   The control valve valve housing according to the present invention is characterized in that the control valve valve housing described in any one of the foregoing is integrally formed so as to be connected in series and the flow path is switched.

このように構成することによって、弁ケーシングユニットを複数連なるように一体成形して、複合弁の弁ハウジングを構成する場合にも、複合化が容易で、部品点数も少なく、例えば、金属プレス成形で弁ハウジングを形成できるので、流路の変更が容易でコストも低減できる。   With this configuration, even when a valve housing unit of a composite valve is formed by integrally molding a plurality of valve casing units to form a composite valve, it is easy to make a composite and the number of parts is small. Since the valve housing can be formed, the flow path can be easily changed and the cost can be reduced.

また、本発明の制御弁は、前述のいずれかに記載の制御弁用弁ハウジングに、制御弁の弁体を備えた制御部を装着したことを特徴とする。
また、本発明の制御弁用弁ハウジングの製造方法は、弁座部材を複数の流路形成部材で挟持することによって弁ケーシングユニットを形成することを特徴とする。
The control valve according to the present invention is characterized in that a control unit including a valve body of the control valve is mounted on the control valve valve housing described above.
The method for manufacturing a valve housing for a control valve according to the present invention is characterized in that a valve casing unit is formed by sandwiching a valve seat member between a plurality of flow path forming members.

本発明によれば、弁座部材を複数の流路形成部材で挟持することによって、弁ケーシングユニットを構成することができるので、従来のアルミダイキャスト製の制御弁用弁本体のように、複雑な構成の流路、シール溝部、継手部、弁室、弁座などを切削加工により二次加工を行う必要がなく、簡単な工程で、複雑な流路を構成することができる。   According to the present invention, since the valve casing unit can be configured by sandwiching the valve seat member with a plurality of flow path forming members, it is complicated like a conventional valve body for a control valve made of aluminum die-casting. It is not necessary to perform secondary processing by cutting a flow path, a seal groove part, a joint part, a valve chamber, a valve seat, and the like with a simple structure, and a complicated flow path can be configured with a simple process.

しかも、弁座部材を複数の流路形成部材で挟持して、これらの部材の間を、例えば、溶接、ろう付け、溶着、接着、圧着などの公知の接合方法で固定できるので、シール部材でシールする場合に比較して、いわゆる「裏漏れ」を生じることなく、気密性に優れ、経年変化による劣化がなく、信頼性にも優れ、加工性、組立性に優れ、量産が可能で、コストも低減できる。   In addition, the valve seat member can be sandwiched between a plurality of flow path forming members, and the members can be fixed by a known joining method such as welding, brazing, welding, adhesion, or pressure bonding. Compared to sealing, it does not cause so-called “back leakage”, has excellent airtightness, does not deteriorate due to secular change, has excellent reliability, has excellent workability and assemblability, and can be mass-produced. Can also be reduced.

また、弁ケーシングユニットを複数連なるように一体成形して、複合弁の弁ハウジングを構成する場合にも、複合化が容易で、部品点数も少なく、例えば、金属プレス成形で弁ハウジングを形成できるので、流路の変更が容易でコストも低減できる。   Also, when a valve housing of a composite valve is configured by integrally molding a plurality of valve casing units to form a composite valve, it is easy to make a composite, and the number of parts is small. For example, the valve housing can be formed by metal press molding. The flow path can be easily changed and the cost can be reduced.

さらに、プレスの金型を、流路のブロック毎に分割して作製することで、流路を変更する際には、ブロックを入れ替えることで簡単に変更でき、設計の自由度を増すことができる。   Furthermore, by creating the press mold separately for each block of the flow path, when changing the flow path, it can be easily changed by replacing the block, and the degree of design freedom can be increased. .

図1は、本発明の弁ケーシングユニットの製造方法の概略を示す断面図である。FIG. 1 is a cross-sectional view schematically showing a method for manufacturing a valve casing unit of the present invention. 図2は、本発明の制御弁用弁ハウジングを用いた制御弁の製造方法の概略を示す断面図である。FIG. 2 is a cross-sectional view schematically showing a control valve manufacturing method using the control valve valve housing of the present invention. 図3は、本発明の制御弁用弁ハウジングを用いた制御弁の製造方法の概略を示す断面図である。FIG. 3 is a cross-sectional view schematically showing a method for manufacturing a control valve using the valve housing for a control valve of the present invention. 図4は、本発明の制御弁用弁ハウジングを用いた制御弁の断面図である。FIG. 4 is a cross-sectional view of a control valve using the valve housing for a control valve of the present invention. 図5は、図4の制御弁の上面図である。FIG. 5 is a top view of the control valve of FIG. 図6は、図4の制御弁のA方向の矢視図である。FIG. 6 is an arrow view of the control valve in FIG. 4 in the A direction. 図7は、本発明の制御弁用弁ハウジングを用いた複合弁の断面図である。FIG. 7 is a sectional view of a composite valve using the valve housing for a control valve of the present invention. 図8は、図7の複合弁の上面図である。FIG. 8 is a top view of the composite valve of FIG. 図9は、図7〜図8に示したように弁ケーシングユニット36を複数連なるように一体成形して、複合弁40の弁ハウジング10を構成する場合に用いる金型を示す概略図である。FIG. 9 is a schematic view showing a mold used when the valve housing 10 of the composite valve 40 is formed by integrally forming a plurality of valve casing units 36 as shown in FIGS. 7 to 8. 図10は、図9の金型のブロックを示す概略図である。FIG. 10 is a schematic view showing a block of the mold of FIG. 図11は、別の金型のブロックを示す概略図である。FIG. 11 is a schematic view showing another mold block. 図12は、弁ケーシングユニット36を複数連なるように一体成形して、複合弁40の弁ハウジング10を構成する場合に用いる別の金型を示す概略図である。FIG. 12 is a schematic view showing another mold used when the valve housing 10 of the composite valve 40 is formed by integrally molding a plurality of valve casing units 36. 図13は、弁ケーシングユニット36を複数連なるように一体成形して、複合弁40の弁ハウジング10を構成する場合に用いる別の金型を示す概略図である。FIG. 13 is a schematic view showing another mold used when the valve housing 10 of the composite valve 40 is formed by integrally molding a plurality of valve casing units 36. 図14は、本発明の制御弁用弁ハウジングを用いた制御弁の他の実施例の断面図である。FIG. 14 is a cross-sectional view of another embodiment of the control valve using the valve housing for a control valve of the present invention. 図15は、図14の制御弁のF−F線での上面図である。15 is a top view of the control valve in FIG. 14 taken along line FF. 図16は、図14の制御弁のA方向の矢視図である。FIG. 16 is an arrow view of the control valve in FIG. 14 in the A direction. 図17は、本発明の制御弁用弁ハウジングを用いた複合弁の他の実施例の断面図である。FIG. 17 is a cross-sectional view of another embodiment of a composite valve using the valve housing for a control valve of the present invention. 図18は、図17の複合弁のF−F線での上面図である。18 is a top view of the composite valve in FIG. 17 taken along line FF. 図19は、従来の弁本体を備えた電磁弁を示した概略断面図である。FIG. 19 is a schematic sectional view showing a solenoid valve provided with a conventional valve body. 図20は、従来の弁本体を備えた電磁弁における問題点を示した概略断面図である。FIG. 20 is a schematic cross-sectional view showing a problem in a solenoid valve having a conventional valve body.

以下、本発明の実施の形態(実施例)を図面に基づいてより詳細に説明する。   Hereinafter, embodiments (examples) of the present invention will be described in more detail with reference to the drawings.

図1は、本発明の弁ケーシングユニットの製造方法の概略を示す断面図、図2〜図3は、本発明の制御弁用弁ハウジングを用いた制御弁の製造方法の概略を示す断面図、図4は、本発明の制御弁用弁ハウジングを用いた制御弁の断面図、図5は、図4の制御弁の上面図、図6は、図4の制御弁のA方向の矢視図である。   FIG. 1 is a cross-sectional view showing an outline of a method for manufacturing a valve casing unit of the present invention, and FIGS. 2 to 3 are cross-sectional views showing an outline of a method for manufacturing a control valve using the valve housing for a control valve of the present invention. 4 is a cross-sectional view of a control valve using the valve housing for a control valve of the present invention, FIG. 5 is a top view of the control valve of FIG. 4, and FIG. 6 is an arrow view of the control valve of FIG. It is.

以下に、本発明の制御弁用弁ハウジング10およびこれを用いた制御弁およびその製造方法について、図1〜図6に基づいて説明する。
なお、この実施例1では、制御弁用弁ハウジング10を用いて、いわゆるシングルのタイプの制御弁に適用した実施例を示している。
Below, the valve housing 10 for control valves of this invention, a control valve using the same, and its manufacturing method are demonstrated based on FIGS.
In the first embodiment, the control valve valve housing 10 is used and applied to a so-called single type control valve.

先ず、図4に示したように、弁室12を形成する略カップ形状の弁座部材14を作製する。すなわち、図1(A)に示したように、この弁座部材14は、フランジ部16と、このフランジ部16から下方に延設され、弁室12を形成する弁座部材本体部20とを備えており、弁座部材本体部20の有底の底部が、弁孔22を有する弁座24を形成している。   First, as shown in FIG. 4, a substantially cup-shaped valve seat member 14 that forms the valve chamber 12 is produced. That is, as shown in FIG. 1A, the valve seat member 14 includes a flange portion 16 and a valve seat member main body portion 20 that extends downward from the flange portion 16 and forms the valve chamber 12. The bottom of the valve seat member main body 20 has a valve seat 24 having a valve hole 22.

一方、図1(B)に示したように、入口側流路26と出口側流路28を形成する流路形成部材30を作製する。
すなわち、図1(A)に示したように、この流路形成部材30は、図1で左右方向、すなわち、弁体44の移動方向に対して垂直な方向に、複数に分割された(この実施例では左右に2つに分割された)半割の第1の流路形成部材32と、第2の流路形成部材34から構成されている。
On the other hand, as shown in FIG. 1B, a flow path forming member 30 that forms the inlet side flow path 26 and the outlet side flow path 28 is produced.
That is, as shown in FIG. 1A, the flow path forming member 30 is divided into a plurality of parts in the left-right direction in FIG. 1, that is, in the direction perpendicular to the moving direction of the valve body 44 (this In the embodiment, it is composed of a first flow path forming member 32 and a second flow path forming member 34 which are divided in half on the left and right.

なお、図1(A)、(B)は、図4の矢印E方向の矢視図に相当する。
この第1の流路形成部材32は、入口側流路26を形成する半割の入口側流路形成部32aと、出口側流路28を形成する半割の出口側流路形成部32bとを備え、これらの入口側流路形成部32aと出口側流路形成部32bとの間に、弁座部材14の弁座部材本体部20に対応するように膨出した流路形成部材本体部32cが形成されている。
1A and 1B correspond to arrow views in the direction of arrow E in FIG.
The first flow path forming member 32 includes a half-divided inlet-side flow path forming section 32 a that forms the inlet-side flow path 26, and a half-divided outlet-side flow path forming section 32 b that forms the outlet-side flow path 28. The flow path forming member main body bulged so as to correspond to the valve seat member main body 20 of the valve seat member 14 between the inlet side flow path forming portion 32a and the outlet side flow path forming portion 32b. 32c is formed.

そして、第1の流路形成部材32の前後(図1において手前側と奥側)には、それぞれ接合用フランジ部32d、32eが形成されている(図1、図6参照)。
同様に、第2の流路形成部材34は、入口側流路26を形成する半割の入口側流路形成部34aと、出口側流路28を形成する半割の出口側流路形成部34bとを備え、これらの入口側流路形成部34aと出口側流路形成部34bとの間に、弁座部材14の弁座部材本体部20に対応するように膨出した流路形成部材本体部34cが形成されている。
And the flange parts 32d and 32e for joining are each formed in the front and back (the near side and back side in FIG. 1) of the 1st flow path formation member 32 (refer FIG. 1, FIG. 6).
Similarly, the second flow path forming member 34 includes a half of the inlet side flow path forming part 34 a that forms the inlet side flow path 26 and a half of the outlet side flow path forming part that forms the outlet side flow path 28. 34b, and a flow path forming member bulged so as to correspond to the valve seat member main body portion 20 of the valve seat member 14 between the inlet side flow path forming portion 34a and the outlet side flow path forming portion 34b. A main body portion 34c is formed.

そして、第2の流路形成部材34の前後(図1において手前側と奥側)には、それぞれ接合用フランジ部34d、34eが形成されている(図1、図6参照)。
そして、図1(A)に示したように、このように作製した弁座部材14と、半割の第1の流路形成部材32と、第2の流路形成部材34とを接合する。
And the flange parts 34d and 34e for joining are each formed in the front and back (the near side and back side in FIG. 1) of the 2nd flow path formation member 34 (refer FIG. 1, FIG. 6).
Then, as shown in FIG. 1A, the valve seat member 14 manufactured in this way, the half first flow path forming member 32, and the second flow path forming member 34 are joined.

すなわち、図1(A)の矢印で示したように、弁座部材14を、第1の流路形成部材32と、第2の流路形成部材34とで、左右方向から、すなわち、弁体44の移動方向に対して垂直な方向から、弁座部材14の弁座部材本体部20を挟持して、流路形成部材30を構成する(図1(B)参照)。   That is, as shown by the arrow in FIG. 1 (A), the valve seat member 14 is moved from the left and right directions by the first flow path forming member 32 and the second flow path forming member 34, that is, the valve body. The flow path forming member 30 is configured by sandwiching the valve seat member main body portion 20 of the valve seat member 14 from a direction perpendicular to the moving direction 44 (see FIG. 1B).

そして、図1(B)の矢印B、C、ならびに図6の矢印Cで示したように、弁座部材14の弁座部材本体部20の外面と流路形成部材30の内面との間(図1(B)の矢印B参照)、第1の流路形成部材32の接合用フランジ部32dと第2の流路形成部材34の接合用フランジ部34dとの間(図1(B)の矢印C参照)、ならびに、第1の流路形成部材32の接合用フランジ部32eと第2の流路形成部材34の接合用フランジ部34eとの間(図6の矢印C参照)を、相互に接合する。   Then, as indicated by arrows B and C in FIG. 1B and arrow C in FIG. 6, between the outer surface of the valve seat member body 20 of the valve seat member 14 and the inner surface of the flow path forming member 30 ( 1B), between the joining flange portion 32d of the first flow path forming member 32 and the joining flange portion 34d of the second flow path forming member 34 (in FIG. 1B). Between the flange portion 32e for joining the first flow path forming member 32 and the flange portion 34e for joining the second flow path forming member 34 (see arrow C in FIG. 6). To join.

これにより、図1(B)に示したように、弁座部材14と、第1の流路形成部材32と第2の流路形成部材34とから構成される流路形成部材30とにより、弁ケーシングユニット36が構成され、これにより、制御弁用弁ハウジング10が作製される。   Thereby, as shown in FIG. 1 (B), the valve seat member 14, and the flow path forming member 30 composed of the first flow path forming member 32 and the second flow path forming member 34, The valve casing unit 36 is configured, and thereby the control valve valve housing 10 is manufactured.

なお、弁ケーシングユニット36を構成する弁座部材14と、第1の流路形成部材32と第2の流路形成部材34は、金属から構成されていている。
この場合、使用される環境によっては、これらの金属の材質を適宜選択することによって、例えば、耐熱性、耐腐食性が求められる使用環境において、弁座部材14と、第1の流路形成部材32と第2の流路形成部材34からなる弁ケーシングユニット36を構成する金属を、耐腐食性に優れた、例えば、ステンレス鋼などから作製することによって、高い流体圧力でも使用可能で、また経年変化による劣化がなく、信頼性にも優れた制御弁用弁ハウジング10を提供することができる。
Note that the valve seat member 14, the first flow path forming member 32, and the second flow path forming member 34 constituting the valve casing unit 36 are made of metal.
In this case, depending on the environment to be used, by appropriately selecting these metal materials, for example, in a use environment where heat resistance and corrosion resistance are required, the valve seat member 14 and the first flow path forming member By making the metal constituting the valve casing unit 36 composed of 32 and the second flow path forming member 34 from, for example, stainless steel having excellent corrosion resistance, it can be used even at high fluid pressure. There can be provided the valve housing 10 for a control valve which is not deteriorated due to change and has excellent reliability.

また、この場合、弁座部材14と、第1の流路形成部材32と第2の流路形成部材34からなる弁ケーシングユニット36を、それぞれ同じ金属から構成するのが、電位差腐食が発生しないので好ましいが、異なる金属から構成することも可能である。   In this case, the valve casing unit 36 including the valve seat member 14 and the first flow path forming member 32 and the second flow path forming member 34 is made of the same metal, so that potential difference corrosion does not occur. Therefore, although it is preferable, it is also possible to comprise from different metals.

この場合、弁ケーシングユニット36を構成する弁座部材14と、第1の流路形成部材32と第2の流路形成部材34が、金属プレス成形によって作製されているのが望ましい。   In this case, it is desirable that the valve seat member 14, the first flow path forming member 32, and the second flow path forming member 34 constituting the valve casing unit 36 are manufactured by metal press molding.

このように、弁ケーシングユニット36が、金属プレス成形によって作製された弁座部材14と、第1の流路形成部材32と第2の流路形成部材34から構成されているので、従来のように、複雑な構成の流路、シール溝部、継手部、弁室、弁座などを切削加工する必要がなく、簡単に複雑な構成の流路などを低コストで形成できる。   As described above, the valve casing unit 36 includes the valve seat member 14 manufactured by metal press molding, the first flow path forming member 32, and the second flow path forming member 34. In addition, it is not necessary to cut a complicatedly configured flow path, seal groove, joint, valve chamber, valve seat, and the like, and a complicatedly structured flow path can be easily formed at low cost.

また、この実施例の場合には、流路形成部材30を、左右に2つに分割された半割の第1の流路形成部材32と、第2の流路形成部材34から構成したが、流路形成部材30を3つ以上の複数の流路形成部材32から構成することももちろん可能である。   Further, in the case of this embodiment, the flow path forming member 30 is composed of a first flow path forming member 32 and a second flow path forming member 34 which are divided into two on the left and right. Of course, the flow path forming member 30 may be composed of three or more flow path forming members 32.

さらに、これらの弁座部材14と、第1の流路形成部材32と第2の流路形成部材34を相互に接合する方法としては、特に限定されるものではなく、例えば、溶接、ろう付け、溶着、接着、圧着などの公知の接合方法を採用することができる。   Furthermore, the method for joining the valve seat member 14, the first flow path forming member 32, and the second flow path forming member 34 to each other is not particularly limited. A known joining method such as welding, adhesion, or pressure bonding can be employed.

さらに、弁ケーシングユニット36の周囲を、モールド材で一体成形することによりモールド本体部38を形成し、弁ケーシングユニット36とモールド本体部38とが、一体になった制御弁用弁ハウジング10を作製してもよい。なお、この場合、弁ケーシングユニット36の周囲を、モールド材で一体成形する方法としては、特に限定されるものではなく、従来から周知の一体成形、インサート成形、ポッティングなどの注形(モールド)も含むものである。   Further, the mold body 38 is formed by integrally molding the periphery of the valve casing unit 36 with a molding material, and the valve housing 10 for a control valve in which the valve casing unit 36 and the mold body 38 are integrated is manufactured. May be. In this case, the method of integrally molding the periphery of the valve casing unit 36 with a molding material is not particularly limited, and castings (molds) such as conventionally well-known integral molding, insert molding, and potting are also possible. Is included.

さらに、上記の樹脂としては、特に限定されるものではなく、使用環境に応じて、例えば、高耐熱性、耐薬品性、精密成形性に優れたポリフェニレンサルファイド樹脂(PPS)、フッ素樹脂などが使用可能である。   Furthermore, the above-mentioned resin is not particularly limited, and for example, polyphenylene sulfide resin (PPS) or fluororesin excellent in high heat resistance, chemical resistance and precision moldability is used depending on the use environment. Is possible.

そして、このように構成される制御弁用弁ハウジング10に、図2〜図3に示したように、制御弁42の弁体44を備えた電磁弁型の制御部46を装着することによって、制御弁42を組み立てている。   Then, as shown in FIGS. 2 to 3, by attaching the electromagnetic valve type control unit 46 including the valve body 44 of the control valve 42 to the control valve valve housing 10 configured as described above, The control valve 42 is assembled.

また、この制御弁42の制御部46は、図3に示したように、駆動部48が挿通された電磁コイル50を備えている。
そして、電磁コイル50は、巻線が巻かれたボビン52とボビン52の周囲を囲むようにモールド樹脂64でモールドされている。さらに、図3に示したように、電磁コイル50は、磁気フレーム54の内部に装着され、磁気フレーム54を介して駆動部に固定されている。
Moreover, the control part 46 of this control valve 42 is provided with the electromagnetic coil 50 by which the drive part 48 was penetrated, as shown in FIG.
The electromagnetic coil 50 is molded with a mold resin 64 so as to surround the bobbin 52 around which the winding is wound and the bobbin 52. Further, as shown in FIG. 3, the electromagnetic coil 50 is mounted inside the magnetic frame 54 and is fixed to the drive unit via the magnetic frame 54.

すなわち、磁気フレーム54の底板部60の中央部に形成された駆動部挿通孔62、ボビン52の駆動部挿通孔66に、駆動部48が挿通されている。そして、締結ボルト72が、磁気フレーム54の上板部56の中央部に形成されたボルト挿通孔58に挿通され、吸引子70に形成されたネジ孔に螺合されている。   That is, the drive unit 48 is inserted into the drive unit insertion hole 62 formed in the center of the bottom plate portion 60 of the magnetic frame 54 and the drive unit insertion hole 66 of the bobbin 52. The fastening bolt 72 is inserted into a bolt insertion hole 58 formed in the central portion of the upper plate portion 56 of the magnetic frame 54 and screwed into a screw hole formed in the attractor 70.

これにより、電磁コイル50が駆動部48に挿通して固定され、制御弁42の制御部46が構成されている。
なお、駆動部48は、プランジャーケース74を備え、このプランジャーケース74内に上下に移動可能に、弁体44を固定したプランジャー76を備えている。そして、吸引子70とプランジャー76との間に、プランジャー76を下方に、すなわち、弁座24の方向に弁体44を付勢する付勢バネ80が介装されている。
Thereby, the electromagnetic coil 50 is inserted and fixed in the drive part 48, and the control part 46 of the control valve 42 is comprised.
The drive unit 48 includes a plunger case 74, and includes a plunger 76 to which the valve body 44 is fixed so as to be movable up and down in the plunger case 74. A biasing spring 80 that biases the plunger 76 downward, that is, in the direction of the valve seat 24, is interposed between the suction element 70 and the plunger 76.

さらに、プランジャーケース74の下端外周には、シール部材82が装着されたシール枠部材84が固着され、蓋部材86が、図示しないが、蓋部材86の締結孔と弁座部材14のフランジ部16に形成した締め付け孔を介して、締め付けボルト88で装着されている。   Further, a seal frame member 84 to which a seal member 82 is attached is fixed to the outer periphery of the lower end of the plunger case 74, and a lid member 86 is not shown, but a fastening hole of the lid member 86 and a flange portion of the valve seat member 14 A fastening bolt 88 is attached through a fastening hole formed in 16.

このように構成される制御部46を、制御弁用弁ハウジング10に装着するには、図2の分解斜視図で示した順で組み立てて、弁座部材本体部20の弁室12の所定の位置に弁体44が位置するように、制御部46を蓋部材86の締結孔と弁座部材14のフランジ部16に形成した締め付け孔を介して、締め付けボルト88で装着すればよい。   In order to mount the control unit 46 configured as described above on the control valve valve housing 10, the control unit 46 is assembled in the order shown in the exploded perspective view of FIG. The control unit 46 may be mounted with the tightening bolt 88 through the tightening hole formed in the flange portion 16 of the valve seat member 14 and the tightening hole of the valve seat member 14 so that the valve body 44 is located at the position.

なお、図1〜図6中、符号90、92は、それぞれ入口側流路26と出口側流路28に接続される継手部を示している。   1 to 6, reference numerals 90 and 92 denote joint portions connected to the inlet-side channel 26 and the outlet-side channel 28, respectively.

図7は、本発明の制御弁用弁ハウジングを用いた複合弁の断面図、図8は、図7の複合弁の上面図である。
この実施例2の制御弁用弁ハウジング10において、上記の実施例1の制御弁用弁ハウジング10と同じ構成部材については、同一の参照番号を付してその詳細な説明を省略する。
FIG. 7 is a sectional view of a composite valve using the valve housing for a control valve of the present invention, and FIG. 8 is a top view of the composite valve of FIG.
In the control valve valve housing 10 of the second embodiment, the same components as those of the control valve valve housing 10 of the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

この実施例2は、制御弁用弁ハウジング10を用いて、複数の制御弁が連なるように一体にされた複合弁に適用した実施例を示している。
図2〜図6に示したような制御弁用弁ハウジング10は、図7〜図8に示したように、弁ケーシングユニット36を複数連なるように一体成形して複合弁40を構成することができる。
The second embodiment shows an embodiment in which the control valve valve housing 10 is applied to a composite valve integrated so that a plurality of control valves are connected.
As shown in FIGS. 7 to 8, the valve housing 10 for control valve as shown in FIGS. 2 to 6 can be formed integrally with a plurality of valve casing units 36 to form a composite valve 40. it can.

この場合に、本発明によれば、部品点数も少なく、例えば、金属プレス成形で、弁ケーシングユニット36を構成する弁座部材14と、第1の流路形成部材32と第2の流路形成部材34を形成できるので、流路の変更が容易でコストも低減できる。   In this case, according to the present invention, the number of parts is small. For example, the valve seat member 14 constituting the valve casing unit 36, the first flow path forming member 32, and the second flow path forming are formed by metal press molding. Since the member 34 can be formed, the flow path can be easily changed and the cost can be reduced.

さらに、プレスの金型を、後述するように、流路のブロック毎に分割して作製することで、流路を変更する際には、ブロックを入れ替えることで簡単に変更でき、設計の自由度を増すことができる。   In addition, as will be described later, the press mold can be divided and manufactured for each block of the flow path, so that when changing the flow path, it can be easily changed by replacing the block, and the degree of freedom in design Can be increased.

図9は、本発明の制御弁用弁ハウジング10を、図7〜図8に示したように、弁ケーシングユニット36を複数連なるように一体成形して複合弁40を構成する場合に、プレスの金型を、流路のブロック毎に分割して作製することで、流路を変更する際には、ブロックを入れ替えることで簡単に変更でき、設計の自由度を増すことができることを説明する概略図である。   FIG. 9 shows a case where the control valve valve housing 10 according to the present invention is integrally formed with a plurality of valve casing units 36 as shown in FIGS. Outline of explaining that the mold can be divided for each block of the flow path, and when changing the flow path, it can be easily changed by replacing the block, and the degree of freedom of design can be increased. FIG.

すなわち、図9は、図7〜図8に示したように弁ケーシングユニット36を複数連なるように一体成形して複合弁40の制御弁用弁ハウジング10を構成する場合に用いる金型94を示している。   That is, FIG. 9 shows a mold 94 used when the control valve valve housing 10 of the composite valve 40 is formed by integrally forming a plurality of valve casing units 36 as shown in FIGS. ing.

この金型94は、複数のブロック、例えば、図9、図10に示したように、第1のブロック96と、第2のブロック98と、第3のブロック100と、第4のブロック102とから構成されている。   The mold 94 includes a plurality of blocks, for example, a first block 96, a second block 98, a third block 100, and a fourth block 102, as shown in FIGS. It is composed of

そして、図11に示したように、流路の異なる第5のブロック104、第6のブロック106を別途作製しておき、これらのブロックを入れ替えることによって、例えば、図12、図13に示したように、ブロックを入れ替えることで、流路を簡単に変更でき、設計の自由度を増すことができる。   Then, as shown in FIG. 11, the fifth block 104 and the sixth block 106 having different flow paths are separately prepared, and these blocks are replaced, for example, as shown in FIG. 12 and FIG. Thus, by replacing the blocks, the flow path can be easily changed and the degree of freedom in design can be increased.

このように、複数の流路形成部材32、34により、弁体44の移動方向に対して垂直な方向から弁座部材14を挟持するだけで良いので、簡単な工程で、複雑な流路を構成することができ、
また、弁ケーシングユニット36を複数連なるように一体成形して複合弁40を構成する場合にも、複合化が容易で、部品点数も少なく、例えば、金属プレス成形で弁ケーシングユニット36を形成できるので、流路の変更が容易でコストも低減できる。
As described above, the plurality of flow path forming members 32 and 34 only need to sandwich the valve seat member 14 from the direction perpendicular to the moving direction of the valve body 44. Can be configured,
Further, when the composite valve 40 is configured by integrally molding the valve casing units 36 so as to form a plurality, the composite is easy and the number of parts is small. For example, the valve casing unit 36 can be formed by metal press molding. The flow path can be easily changed and the cost can be reduced.

このように弁座部材が、弁室12を形成する略カップ形状の弁座部材本体部20を備えるので、弁室12と弁座24を構成することができ、しかも、弁座部材本体部20を複数の流路形成部材で挟持し易く、組立性に優れ、量産が可能で、コストも低減できる。   Thus, since the valve seat member includes the substantially cup-shaped valve seat member main body portion 20 that forms the valve chamber 12, the valve chamber 12 and the valve seat 24 can be configured, and the valve seat member main body portion 20. Can be easily sandwiched between a plurality of flow path forming members, has excellent assemblability, can be mass-produced, and cost can be reduced.

図14は、本発明の制御弁用弁ハウジングを用いた複合弁の他の実施例の断面図、図15は、図14の複合弁のF−F線での上面図、図16は、図14の制御弁のA方向の矢視図である。   14 is a cross-sectional view of another embodiment of a composite valve using the valve housing for a control valve of the present invention, FIG. 15 is a top view of the composite valve in FIG. 14, taken along line F-F, and FIG. It is an arrow view of the A direction of 14 control valves.

この実施例3の制御弁用弁ハウジング10において、上記の実施例1の制御弁用弁ハウジング10と同じ構成部材については、同一の参照番号を付してその詳細な説明を省略する。   In the control valve valve housing 10 of the third embodiment, the same components as those of the control valve valve housing 10 of the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

なお、この実施例3では、制御弁用弁ハウジング10を用いて、いわゆるシングルのタイプの制御弁に適用した実施例を示している。
前述の実施例1では、弁座部材14が、略カップ形状であったが、この実施例の制御弁用弁ハウジング10では、弁室12を形成する弁座部材本体部20を備えておらず、略平板形状の弁座部材14である点が相違する。
In the third embodiment, the control valve valve housing 10 is used and applied to a so-called single type control valve.
In the above-described first embodiment, the valve seat member 14 has a substantially cup shape. However, the valve housing 10 for the control valve of this embodiment does not include the valve seat member main body 20 that forms the valve chamber 12. The difference is that the valve seat member 14 has a substantially flat plate shape.

また、実施例3では、流路形成部材30は、図1で左右方向、すなわち、弁体44の移動方向に対して垂直な方向に、複数に分割された(この実施例では左右に2つに分割された)半割の第1の流路形成部材32と、第2の流路形成部材34から構成されている。   Further, in the third embodiment, the flow path forming member 30 is divided into a plurality of parts in the left-right direction in FIG. 1, that is, the direction perpendicular to the moving direction of the valve body 44 (two in the left and right in this embodiment). The first flow path forming member 32 and the second flow path forming member 34 are divided into halves.

これに対して、この実施例3の制御弁用弁ハウジング10では、図14で上下方向、すなわち、弁体44の移動方向に、複数に分割された(この実施例では上下に2つに分割された)半割の第1の流路形成部材32と、第2の流路形成部材34から構成されている。   On the other hand, in the valve housing 10 for the control valve of the third embodiment, it is divided into a plurality of parts in the vertical direction in FIG. 14, that is, the moving direction of the valve body 44 (in this example, it is divided into two in the vertical direction). The first flow path forming member 32 and the second flow path forming member 34, which are halved, are formed.

弁座部材14は、第1の流路形成部材32と、第2の流路形成部材34によって挟持され、図14、図16に示したように、周囲部分に形成したフランジ部分で、締め付けボルト88で相互に締結されている。もちろん、上記の実施例1のように、例えば、溶接、ろう付け、溶着、接着、圧着などの公知の接合方法を採用することができる。   The valve seat member 14 is sandwiched between the first flow path forming member 32 and the second flow path forming member 34, and, as shown in FIGS. They are fastened together at 88. Of course, as in the first embodiment, for example, a known joining method such as welding, brazing, welding, adhesion, or pressure bonding can be employed.

図17は、本発明の制御弁用弁ハウジングを用いた複合弁の他の実施例の断面図、図18は、図17の複合弁のF−F線での上面図である。
この実施例4の制御弁用弁ハウジング10において、上記の実施例3の制御弁用弁ハウジング10と同じ構成部材については、同一の参照番号を付してその詳細な説明を省略する。
FIG. 17 is a cross-sectional view of another embodiment of the composite valve using the valve housing for the control valve of the present invention, and FIG. 18 is a top view of the composite valve of FIG.
In the control valve valve housing 10 of the fourth embodiment, the same components as those of the control valve valve housing 10 of the third embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

この実施例4は、制御弁用弁ハウジング10を用いて、複数の制御弁が連なるように一体にされた複合弁に適用した実施例を示している。
このように、複数の流路形成部材32.34により、弁体44の移動方向から弁座部材14を挟持するだけで良いので、簡単な工程で、複雑な流路を構成することができ、弁ケーシングユニット36を複数連なるように一体成形して複合弁40を構成する場合にも、複合化が容易で、部品点数も少なく、例えば、金属プレス成形で制御弁用弁ハウジング10を形成できるので、流路の変更が容易でコストも低減できる。
The fourth embodiment shows an embodiment in which the control valve valve housing 10 is applied to a composite valve integrated so that a plurality of control valves are connected.
Thus, since it is only necessary to sandwich the valve seat member 14 from the moving direction of the valve body 44 by the plurality of flow path forming members 32.34, a complicated flow path can be configured in a simple process, Even when the composite valve 40 is formed by integrally forming a plurality of valve casing units 36, the composite valve 40 can be easily combined and the number of parts can be reduced. For example, the control valve valve housing 10 can be formed by metal press molding. The flow path can be easily changed and the cost can be reduced.

以上、本発明の好ましい実施の態様を説明してきたが、本発明はこれに限定されることはなく、例えば、上記実施例では、弁ケーシングユニット36を構成する弁座部材14と、第1の流路形成部材32と第2の流路形成部材34の全てを金属から構成して、金属プレス成形によって作製したが、弁ケーシングユニット36を構成する弁座部材14と、第1の流路形成部材32と第2の流路形成部材34の少なくとも1つの部材を、金属から構成し、金属プレス成形によって作製してもよい。   The preferred embodiment of the present invention has been described above, but the present invention is not limited to this. For example, in the above embodiment, the valve seat member 14 constituting the valve casing unit 36 and the first Although all of the flow path forming member 32 and the second flow path forming member 34 are made of metal and manufactured by metal press molding, the valve seat member 14 constituting the valve casing unit 36 and the first flow path forming At least one member of the member 32 and the second flow path forming member 34 may be made of metal and manufactured by metal press molding.

また、弁ケーシングユニット36を構成する弁座部材14と、第1の流路形成部材32と第2の流路形成部材34のすべて、または、少なくとも1つの部材が、樹脂であってもよい、
この場合、使用される環境によっては、これらの樹脂の材質を適宜選択することによって、例えば、耐熱性、耐腐食性が求められる使用環境において、弁座部材14と、第1の流路形成部材32と第2の流路形成部材34からなる弁ケーシングユニット36を構成する樹脂を、耐熱性、耐腐食性に優れた、例えば、PTFE樹脂、PFA樹脂などのフッ素樹脂などから作製することによって、経年変化による劣化がなく、信頼性にも優れた制御弁用弁ハウジング10を提供することができる。
Further, all or at least one member of the valve seat member 14, the first flow path forming member 32, and the second flow path forming member 34 constituting the valve casing unit 36 may be a resin.
In this case, depending on the environment used, by appropriately selecting the material of these resins, for example, in a use environment where heat resistance and corrosion resistance are required, the valve seat member 14 and the first flow path forming member By making the resin that constitutes the valve casing unit 36 composed of 32 and the second flow path forming member 34 from, for example, a fluororesin such as PTFE resin or PFA resin that has excellent heat resistance and corrosion resistance, There can be provided the valve housing 10 for a control valve which is not deteriorated due to secular change and is excellent in reliability.

しかも、弁ケーシングユニット36が樹脂からなるので、軽量化が図れることになる。
なお、この場合、弁座部材14と、第1の流路形成部材32と第2の流路形成部材34を、それぞれ同じ樹脂から構成することも、異なる樹脂から構成することも可能である。
Moreover, since the valve casing unit 36 is made of resin, the weight can be reduced.
In this case, the valve seat member 14, the first flow path forming member 32, and the second flow path forming member 34 can be made of the same resin or different resins.

さらに、上記実施例では、電磁弁型の制御部46を制御弁用弁ハウジング10に、制御弁42を装着する場合について説明したが、その他の制御部、および、二方弁、三方弁などの切り換え弁、開閉弁、流量制御弁、電動弁などの全ての制御弁に適用可能である。   Further, in the above embodiment, the electromagnetic valve type control unit 46 is described as being mounted on the control valve valve housing 10 and the control valve 42 is mounted. However, other control units, two-way valves, three-way valves, etc. The present invention can be applied to all control valves such as switching valves, on-off valves, flow control valves, and motor operated valves.

従って、配管部材と、制御弁の弁体を備えた制御部、制御弁などを収容する弁ケーシングの形状、配管部材の数、形状などは何ら限定されるものではなく、用途に応じて、適宜選択可能であるなど本発明の目的を逸脱しない範囲で種々の変更が可能である。   Accordingly, the shape of the valve member that accommodates the piping member, the control unit including the valve body of the control valve, the control valve, the number of the piping members, the shape, and the like are not limited at all. Various modifications can be made without departing from the object of the present invention, such as being selectable.

本発明は、例えば、二方弁、三方弁などの切り換え弁、開閉弁、流量制御弁などの制御弁に用いられる制御弁用弁ハウジング、ならびに、制御弁用弁ハウジングの製造方法に適用可能である。   The present invention is applicable to, for example, a control valve valve housing used for a control valve such as a switching valve such as a two-way valve or a three-way valve, an on-off valve, and a flow control valve, and a method for manufacturing the control valve valve housing. is there.

10 制御弁用弁ハウジング
12 弁室
14 弁座部材
16 フランジ部
20 弁座部材本体部
22 弁孔
24 弁座
26 入口側流路
28 出口側流路
30 流路形成部材
32 第1の流路形成部材
32a 入口側流路形成部
32b 出口側流路形成部
32c 流路形成部材本体部
32d 接合用フランジ部
32e 接合用フランジ部
34 第2の流路形成部材
34a 入口側流路形成部
34b 出口側流路形成部
34c 流路形成部材本体部
34d 接合用フランジ部
34e 接合用フランジ部
36 弁ケーシングユニット
40 複合弁
42 制御弁
44 弁体
46 制御部
48 駆動部
50 電磁コイル
52 ボビン
54 磁気フレーム
56 上板部
58 ボルト挿通孔
60 底板部
62 駆動部挿通孔
64 モールド樹脂
66 駆動部挿通孔
70 吸引子
72 締結ボルト
74 プランジャーケース
76 プランジャー
80 付勢バネ
82 シール部材
84 シール枠部材
86 蓋部材
88 締め付けボルト
90、92 継手部
94 金型
96 第1のブロック
98 第2のブロック
100 第3のブロック
102 第4のブロック
104 第5のブロック
106 第6のブロック
200 電磁弁
202 電磁弁本体
204 弁座部材
206 配管接続部材
208 弁室
210 弁座
212 基体部
214 接続部
216 シール部材
218 シール部材
220 継手部品
DESCRIPTION OF SYMBOLS 10 Control valve valve housing 12 Valve chamber 14 Valve seat member 16 Flange part 20 Valve seat member main-body part 22 Valve hole 24 Valve seat 26 Inlet side flow path 28 Outlet side flow path 30 Flow path formation member 32 1st flow path formation Member 32a Inlet side channel forming part 32b Outlet side channel forming part 32c Channel forming member body part 32d Joining flange part 32e Joining flange part 34 Second channel forming member 34a Inlet side channel forming part 34b Outlet side Flow path forming part 34c Flow path forming member main body part 34d Joining flange part 34e Joining flange part 36 Valve casing unit 40 Composite valve 42 Control valve 44 Valve body 46 Control part 48 Drive part 50 Electromagnetic coil 52 Bobbin 54 Magnetic frame 56 Plate portion 58 Bolt insertion hole 60 Bottom plate portion 62 Drive portion insertion hole 64 Mold resin 66 Drive portion insertion hole 70 Suction element 72 Fastening bolt 74 Plunger Case 76 Plunger 80 Energizing spring 82 Sealing member 84 Sealing frame member 86 Lid member 88 Clamping bolts 90 and 92 Joint portion 94 Mold 96 First block 98 Second block 100 Third block 102 Fourth block 104 Fifth block 106 Sixth block 200 Solenoid valve 202 Solenoid valve body 204 Valve seat member 206 Piping connection member 208 Valve chamber 210 Valve seat 212 Base portion 214 Connection portion 216 Seal member 218 Seal member 220 Joint parts

Claims (8)

複数の流路形成部材と、
弁座を構成する弁座部材と、
前記弁座部材を前記複数の流路形成部材で挟持することによって構成した弁ケーシングユニットとを備えることを特徴とする制御弁用弁ハウジング。
A plurality of flow path forming members;
A valve seat member constituting the valve seat;
A valve housing for a control valve, comprising: a valve casing unit configured by sandwiching the valve seat member with the plurality of flow path forming members.
前記複数の流路形成部材が、弁体の移動方向に対して垂直な方向から弁座部材を挟持するように構成したことを特徴とする請求項1に記載の制御弁用弁ハウジング。   The valve housing for a control valve according to claim 1, wherein the plurality of flow path forming members are configured to sandwich the valve seat member from a direction perpendicular to a moving direction of the valve body. 前記弁座部材が、弁室を形成する略カップ形状の弁座部材本体部を備えることを特徴とする請求項2に記載の制御弁用弁ハウジング。   3. The valve housing for a control valve according to claim 2, wherein the valve seat member includes a substantially cup-shaped valve seat member main body forming a valve chamber. 前記複数の流路形成部材が、弁体の移動方向から弁座部材を挟持するように構成したことを特徴とする請求項1に記載の制御弁用弁ハウジング。   The valve housing for a control valve according to claim 1, wherein the plurality of flow path forming members are configured to sandwich the valve seat member from the moving direction of the valve body. 前記弁ケーシングユニットを構成する流路形成部材と弁座部材のすべて、または、少なくとも1つの部材が、金属プレス成形によって作製されていることを特徴とする請求項1から4のいずれかに記載の制御弁用弁ハウジング。   5. The flow path forming member and the valve seat member constituting the valve casing unit are all or at least one member is manufactured by metal press molding. 6. Valve housing for control valve. 前記弁ケーシングユニットを複数連なるように一体成形して流路の切り換えを行うように構成したことを特徴とする請求項1から5のいずれかに記載の制御弁用弁ハウジング。   The valve housing for a control valve according to any one of claims 1 to 5, wherein the valve casing unit is integrally formed so as to be connected in series so that the flow path is switched. 請求項1から6のいずれかに記載の制御弁用弁ハウジングに、制御弁の弁体を備えた制御部を装着したことを特徴とする制御弁。   A control valve comprising a control portion having a valve body of a control valve mounted on the control valve valve housing according to any one of claims 1 to 6. 弁座部材を複数の流路形成部材で挟持することによって弁ケーシングユニットを形成することを特徴とする制御弁用弁ハウジングの製造方法。   A method for manufacturing a valve housing for a control valve, wherein a valve casing unit is formed by sandwiching a valve seat member with a plurality of flow path forming members.
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