JP2013047113A - Wall structure of carrying container - Google Patents

Wall structure of carrying container Download PDF

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JP2013047113A
JP2013047113A JP2011186192A JP2011186192A JP2013047113A JP 2013047113 A JP2013047113 A JP 2013047113A JP 2011186192 A JP2011186192 A JP 2011186192A JP 2011186192 A JP2011186192 A JP 2011186192A JP 2013047113 A JP2013047113 A JP 2013047113A
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plate member
wall
side wall
protrusion
resin
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JP5748278B2 (en
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Takashi Yabuta
貴志 籔田
Yoshihiro Wada
吉弘 和田
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Sanko Co Ltd
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Sanko Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a wall structure of carrying container capable of increasing the strength of a fixing part between first and second resin plate members as compared with a conventional one.SOLUTION: In the wall structure of carrying container, a window plate member 32G is fixed to an inner surface 80C of a wall hole 75 of a frame member 32H, and a support wall 81 integrally molded with the frame member 32H is fixed to an inner surface of the window plate member 32G. Accordingly, a load applied on the window plate member 32G may be received by the entire plate thickness of an outer edge of the window plate member 32G, and the strength of the fixing part between the frame member 32H and the window plate member 32G is improved as compared with conventional wall structures of carrying containers receiving the load not larger than half the plate thickness. Furthermore, because the surface of the support wall 81 opposite to the fixing surface 81B with the window plate member 32G is an inclined surface 81A inclined so as to gradually approach the window plate member 32G as it goes toward the tip of the support wall 81, a foreign substance is prevented from being caught at the support wall 81.

Description

本発明は、第1及び第2の樹脂板部材のうち板厚方向と平行な板厚面同士が固着するようにそれら第1と第2の樹脂板部材を異なる樹脂で一体成形して搬送容器の側面、下面又は上面の何れかの容器構成壁とした搬送容器の壁構造に関する。   In the present invention, the first and second resin plate members are integrally molded with different resins so that the plate thickness surfaces parallel to the plate thickness direction of the first and second resin plate members are fixed to each other. The present invention relates to a wall structure of a transport container which is a container constituting wall of any one of a side surface, a lower surface and an upper surface.

従来、この種の搬送容器の壁構造として、図16に示すように、第2の樹脂板部材1の板厚面2に板厚の半分以下の厚さの段差突部2Aを設けると共に、第1の樹脂板部材5の壁孔3の内側面である板厚面4に段差凹部4Aを設け、段差突部2Aを段差凹部4Aに受容した状態で第2の樹脂板部材1を壁孔3の内側面4に固着させたものが知られている(例えば、特許文献1参照)。   Conventionally, as a wall structure of this type of transport container, as shown in FIG. 16, a stepped protrusion 2A having a thickness less than half of the plate thickness is provided on the plate thickness surface 2 of the second resin plate member 1, and The stepped recess 4A is provided in the plate thickness surface 4 which is the inner surface of the wall hole 3 of the first resin plate member 5, and the second resin plate member 1 is inserted into the wall hole 3 in a state where the stepped protrusion 2A is received in the stepped recess 4A. The thing fixed to the inner surface 4 of this is known (for example, refer patent document 1).

特許第4203684号公報(図6)Japanese Patent No. 4203684 (FIG. 6)

しかしながら、上記した従来の搬送容器の壁構造では、第2の樹脂板部材1が受ける負荷が、その板厚の半分以下の段差突部2Aにかかって段差突部2Aが変形する事態が生じ得た。   However, in the wall structure of the conventional transfer container described above, a situation may occur in which the load received by the second resin plate member 1 is applied to the step protrusion 2A that is half or less of the plate thickness and the step protrusion 2A is deformed. It was.

本発明は、上記事情に鑑みてなされたもので、従来に比べて第1と第2の樹脂板部材の固着部分の強度を上げることが可能な搬送容器の壁構造の提供を目的とする。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a wall structure of a transport container that can increase the strength of the fixing portion of the first and second resin plate members as compared with the conventional case.

上記目的を達成するためになされた請求項1の発明に係る搬送容器の壁構造は、第1及び第2の樹脂板部材のうち板厚方向と平行な板厚面同士が固着するようにそれら第1と第2の樹脂板部材を異なる樹脂で一体成形して搬送容器の側面、下面又は上面の何れかの容器構成壁とした搬送容器の壁構造において、第1の樹脂板部材の表裏の一方の面における第2の樹脂板部材寄りの縁部から突出して第2の樹脂板部材の表裏の一方の面の縁部に固着した支持壁を備え、その支持壁のうち第2の樹脂板部材との固着面と反対側の面が、支持壁の先端に向かうに従って徐々に第2の樹脂板部材に接近するように傾斜した傾斜面になっているところに特徴を有する。   The wall structure of the transport container according to the invention of claim 1 made to achieve the above object is such that the plate thickness surfaces parallel to the plate thickness direction of the first and second resin plate members are fixed to each other. In the wall structure of the transport container in which the first and second resin plate members are integrally molded with different resins and used as a container constituting wall on the side surface, lower surface, or upper surface of the transport container, the front and back surfaces of the first resin plate member A support wall that protrudes from the edge of the second resin plate member on one surface and is fixed to the edge of one surface of the front and back surfaces of the second resin plate member, and the second resin plate of the support walls The surface opposite to the fixing surface with the member is characterized in that the surface is inclined so as to gradually approach the second resin plate member toward the tip of the support wall.

請求項2の発明は、請求項1に記載の搬送容器の壁構造において、支持壁のうち第2の樹脂板部材との固着面の先端縁に沿って第1突条を突出形成したところに特徴を有する。   The invention of claim 2 is the wall structure of the transport container according to claim 1, wherein the first protrusion is formed so as to protrude along the tip edge of the fixing surface of the support wall with the second resin plate member. Has characteristics.

請求項3の発明は、請求項2に記載の搬送容器の壁構造において、第2の樹脂板部材のうち支持壁との固着面の反対面における第1突条と対向する位置に、第1突条と同一形状の第2突条を形成したところに特徴を有する。   According to a third aspect of the present invention, in the wall structure of the transport container according to the second aspect, the first resin plate member is positioned at a position facing the first protrusion on the surface opposite to the fixing surface with the support wall. It is characterized in that a second protrusion having the same shape as the protrusion is formed.

請求項4の発明は、請求項1乃至3の何れか1の請求項に記載の搬送容器の壁構造において、搬送容器は、その底部を構成する底部ベースと上部を構成する上部枠との間に、1対の跳上側壁と1対の折曲側壁とがそれぞれ対向配置され、跳上側壁は、上端部を上部枠に回動可能に連結され、折曲側壁は、上下の両端部を上部枠と底部ベースとに回動可能に連結されると共に上下方向の中央に備えた中間ヒンジで上側折曲側壁と下側折曲側壁とに分割されて内側に2つ折り可能に構成され、1対の跳上側壁、1対の折曲側壁の順番で折り畳んで折畳状態にすることが可能な折畳コンテナであり、跳上側壁と上側折曲側壁と下側折曲側壁とのうちの少なくとも1つは、その外縁部全体を含んだ枠部材と、枠部材の内側開口を閉塞した窓板部材とを異なる樹脂で一体成形してなり、窓板部材は、全体が第2の樹脂板部材をなしかつ透明又は半透明な樹脂で成形され、枠部材は、内側開口の周りが第1の樹脂板部材をなしかつ窓板部材より高強度な樹脂で成形されたところに特徴を有する。   According to a fourth aspect of the present invention, in the wall structure of the transfer container according to any one of the first to third aspects, the transfer container is provided between a bottom base constituting the bottom and an upper frame constituting the upper part. In addition, a pair of jumping side walls and a pair of bent side walls are arranged opposite to each other, the jumping side walls are rotatably connected to the upper frame at the upper end, and the bent side walls have upper and lower ends. The upper frame and the bottom base are pivotably connected to each other, and an intermediate hinge provided at the center in the vertical direction is divided into an upper bent side wall and a lower bent side wall so that it can be folded inward. It is a folding container that can be folded in the order of a pair of jumping side walls and a pair of folding side walls, and includes a jumping side wall, an upper folding side wall, and a lower folding side wall. At least one of the frame member including the entire outer edge portion and a window plate member that closes the inner opening of the frame member. The window plate member is entirely formed of a second resin plate member and is formed of a transparent or translucent resin, and the frame member has a first resin plate member around the inner opening. It is characterized in that it is made of a resin having higher strength than the window plate member.

請求項5の発明は、請求項1乃至4の何れか1の請求項に記載の搬送容器の壁構造において、第2の樹脂板部材には、第1の樹脂板部材の板厚面のうち支持壁側の端部に食い込んだ抜け止め突起が一体形成されたところに特徴を有する。   According to a fifth aspect of the present invention, in the wall structure of the transport container according to any one of the first to fourth aspects, the second resin plate member includes a plate thickness surface of the first resin plate member. It is characterized in that a retaining projection that bites into the end on the support wall side is integrally formed.

請求項1の搬送容器の壁構造では、第1及び第2の樹脂板部材のうち板厚方向と平行な板厚面同士が固着している上に、第1の樹脂板部材の縁部から突出した支持壁が第2の樹脂板部材の表裏の一方の面の縁部に固着しているので、第2の樹脂板部材にかかる負荷を第2の樹脂板部材の外縁部の板厚全体で受けることができ、半分以下の板厚で負荷を受けていた従来の搬送容器の壁構造に比べて第1と第2の樹脂板部材の固着部分の強度が向上する。しかも、その支持壁のうち第2の樹脂板部材との固着面と反対側の面は、支持壁の先端に向かうに従って徐々に第2の樹脂板部材に接近するように傾斜した傾斜面になっているので、支持壁に異物が引っ掛かるような事態も防がれる。   In the wall structure of the transport container according to claim 1, the plate thickness surfaces parallel to the plate thickness direction of the first and second resin plate members are fixed to each other, and from the edge of the first resin plate member. Since the protruding support wall is fixed to the edge of one surface of the front and back surfaces of the second resin plate member, the load applied to the second resin plate member is subjected to the entire thickness of the outer edge portion of the second resin plate member. The strength of the fixed portion of the first and second resin plate members is improved as compared with the wall structure of the conventional transfer container that has received a load with a plate thickness of less than half. In addition, the surface of the support wall opposite to the fixing surface with the second resin plate member is an inclined surface that is inclined so as to gradually approach the second resin plate member toward the tip of the support wall. Therefore, it is possible to prevent a situation in which foreign matter is caught on the support wall.

また、支持壁は上記したように外面が傾斜して先細り形状になっているが、請求項2の構成では、支持壁のうち第2の樹脂板部材との固着面の先端縁に沿って環状の第1突条を突出形成したので、支持壁の基端部と第1突条を有する先端部との肉厚差が抑えられ、成形時のヒケによる成形歪みを抑えることができると共に支持壁の先端部を補強することができる。さらに、第1突条を支持壁のうち第2の樹脂板部材との固着面に配置したことで、第2の樹脂板部材と第1突条を含んだ支持壁との固着面積が増えると共に第1突条が第2の樹脂板部材に食い込むことにもなり、第2の樹脂板部材と支持壁との結合強度が高くなる。   Further, as described above, the support wall has a tapered shape with the outer surface inclined, but in the configuration of claim 2, the support wall has an annular shape along the front edge of the fixing surface of the support wall with the second resin plate member. Since the first protrusion is formed so as to protrude, the difference in thickness between the base end portion of the support wall and the tip end portion having the first protrusion can be suppressed, and molding distortion due to sink marks during molding can be suppressed and the support wall The tip of the can be reinforced. Furthermore, by arranging the first protrusion on the fixing surface of the support wall with the second resin plate member, the fixing area between the second resin plate member and the support wall including the first protrusion increases. The first protrusion also bites into the second resin plate member, and the bonding strength between the second resin plate member and the support wall is increased.

請求項3の構成によれば、第2の樹脂板部材のうち第1突条が食い込むことで薄肉になった部位を第2の樹脂板部材の第2突条によって補強することができる。また、射出成形型のうち第1の樹脂板部材の第1突条を成形する部位を射出成形型内で移動可能な可動コアとし、第1の樹脂板部材を成形してから可動コアをコアバックして第2の樹脂板部材を成形すれば、第1突条と同一形状の第2突条を容易に成形することができる。   According to the structure of Claim 3, the site | part which became thin when the 1st protrusion striped in among 2nd resin board members can be reinforced with the 2nd protrusion of the 2nd resin board member. In addition, a portion of the injection mold that molds the first protrusion of the first resin plate member is a movable core that can move in the injection mold, and the movable core is the core after molding the first resin plate member. If the second resin plate member is formed by backing, the second protrusion having the same shape as the first protrusion can be easily formed.

請求項4の構成によれば、折畳コンテナのうち、跳上側壁と、上側折曲側壁及び下側折曲側壁とのうち少なくとも1つは、その外縁部全体を含んだ枠部材と、枠部材の内側開口を閉塞した窓板部材とを異なる樹脂で一体成形してなり、窓板部材は、全体が第2の樹脂板部材をなしかつ透明又は半透明な樹脂で成形されているので、その窓板部材を通して収容物を透視することができる。また、枠部材は、窓板部材より高強度な樹脂で成形され、その高強度な枠部材が底部ベース又は上部枠等の他の部品と連結されることになるので、透視のために全体を透明な同じ樹脂で成形した従来の折畳コンテナに比べて、折畳コンテナ全体の強度が向上する。即ち、本発明によれば、外部から収容物を透視可能でかつ従来より強度が高い折畳コンテナを提供することができる。   According to the structure of Claim 4, among the folding containers, at least one of the jumping side wall, the upper side folding side wall, and the lower side folding side wall includes a frame member including the entire outer edge portion, and a frame. Since the window plate member that closes the inner opening of the member is integrally formed with a different resin, the entire window plate member is a second resin plate member and is molded with a transparent or translucent resin. The contents can be seen through the window plate member. In addition, the frame member is formed of a resin that is stronger than the window plate member, and the high-strength frame member is connected to other parts such as the bottom base or the upper frame. Compared to a conventional folding container molded from the same transparent resin, the strength of the entire folding container is improved. That is, according to the present invention, it is possible to provide a folding container that can be seen through from the outside and that has higher strength than conventional ones.

請求項5の搬送容器の壁構造では、第1の樹脂板部材の板厚面において支持壁側の端部が、第1の樹脂板部材の厚さ方向における中間に位置することになる。そして、第1の樹脂板部材が溶融樹脂から成形される過程では、第1の樹脂板部材の板厚面のうち支持壁側の端部で溶融樹脂の固化が最も遅くなる。これにより、第1の樹脂板部材、第2の樹脂板部材の順番で成形したときに、第2の樹脂板部材成形用の溶融樹脂の圧力により、第1の樹脂板部材の板厚面における支持壁側の端部に食い込んだ抜け止め突起が第2の樹脂板部材に一体形成される。そして、この抜け止め突起により、第1の樹脂板部材と第2の樹脂板部材との結合力を高めることができる。   In the wall structure of the transfer container according to the fifth aspect, the end portion on the support wall side is located in the middle in the thickness direction of the first resin plate member on the plate thickness surface of the first resin plate member. And in the process in which a 1st resin board member is shape | molded from molten resin, solidification of molten resin becomes slowest in the edge part by the side of a support wall among the board thickness surfaces of a 1st resin board member. Thereby, when it shape | molds in order of a 1st resin board member and a 2nd resin board member, in the board | plate thickness surface of a 1st resin board member by the pressure of the molten resin for 2nd resin board member shaping | molding A retaining protrusion that bites into the end portion on the support wall side is formed integrally with the second resin plate member. And, by this retaining protrusion, the bonding force between the first resin plate member and the second resin plate member can be increased.

本発明の一実施形態に係る折畳コンテナの斜視図The perspective view of the folding container which concerns on one Embodiment of this invention (A)上部枠の上面側斜視図、(B)上部枠の下面側斜視図(A) Top side perspective view of upper frame, (B) Bottom side perspective view of upper frame (A)底部ベースの上面側斜視図、(B)底部ベースの下面側斜視図(A) Top side perspective view of bottom base, (B) Bottom side perspective view of bottom base (A)跳上側壁の外面側斜視図、(B)跳上側壁の内面側斜視図、(A) The outer surface side perspective view of a jumping side wall, (B) The inner surface side perspective view of a jumping side wall, 折曲側壁の外面側斜視図External perspective view of bent side wall 折曲側壁の内面側斜視図Inside perspective view of bent side wall (A)回動蓋の上面側斜視図、(B)回動蓋の下面側斜視図(A) Upper surface side perspective view of the rotating lid, (B) Lower surface side perspective view of the rotating lid. (B)係止スライダの上面側斜視図、(B)係止スライダの下面側斜視図(B) Top side perspective view of locking slider, (B) Bottom side perspective view of locking slider 回動蓋を全開にした折畳コンテナの斜視図Perspective view of a folding container with the rotating lid fully open 折畳状態の折畳コンテナの斜視図Perspective view of the folded container in the folded state 下側折曲側壁の断面図Cross section of lower bent side wall 下側折曲側壁の一部拡大断面図Partially enlarged sectional view of the lower bent side wall コアバック前の射出成形金型の断面図Cross section of injection mold before core back コアバック後の射出成形金型の断面図Cross section of injection mold after core back 回動蓋の一部拡大断面図Partially enlarged sectional view of the rotating lid 従来の搬送容器の部分断面図Partial sectional view of a conventional transport container

以下、本発明の一実施形態を図1〜図15に基づいて説明する。図1に示すように、本実施形態の折畳コンテナ10(本発明の「搬送容器」に相当する)は、全体が直方体の箱形状をなした樹脂成形品であって、その底部を構成する底部ベース11と上部を構成する上部枠20との間に、1対ずつの折曲側壁30,30と跳上側壁40,40とが組み付けられ、さらに、上部枠20の上面に1対の回動蓋50,50が組み付けられた構造になっている。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS. As shown in FIG. 1, the folding container 10 (corresponding to the “conveying container” of the present invention) of the present embodiment is a resin molded product having a rectangular parallelepiped box shape as a whole, and constitutes the bottom thereof. A pair of bent side walls 30, 30 and jumping side walls 40, 40 are assembled between the bottom base 11 and the upper frame 20 constituting the upper part, and a pair of turns are mounted on the upper surface of the upper frame 20. The movable lids 50 and 50 are assembled.

図2(B)に示すように、上部枠20は長方形の枠状になっていて、その上部枠20の長辺部分及び短辺部分は共に断面形状が下方に開放した溝形構造になっている。その溝形構造のうち溝開口を挟んで対向した外側枠側壁20A及び内側枠側壁20Bは、外側枠側壁20Aが内側枠側壁20Bより下方に長く延びると共に、上部枠20の短辺部分における内側枠側壁20Bの下端が、長辺部分における内側枠側壁20Bの下端より上方に位置している。そして、上部枠20の長辺部分における外側枠側壁20Aの下端部内面に長辺側回動支持部20D,20Dが形成される一方、上部枠20の1対の短辺部分における外側枠側壁20Aの内面に短辺側回動支持部20C,20Cが形成され、短辺側回動支持部20Cが長辺側回動支持部20Dより上側に配置されている。   As shown in FIG. 2B, the upper frame 20 has a rectangular frame shape, and both the long side portion and the short side portion of the upper frame 20 have a grooved structure with the cross-sectional shape opened downward. Yes. The outer frame side wall 20A and the inner frame side wall 20B that face each other across the groove opening in the groove-shaped structure are such that the outer frame side wall 20A extends longer than the inner frame side wall 20B and the inner frame in the short side portion of the upper frame 20 The lower end of the side wall 20B is located above the lower end of the inner frame side wall 20B in the long side portion. The long side rotation support portions 20D and 20D are formed on the inner surface of the lower end portion of the outer frame side wall 20A in the long side portion of the upper frame 20, while the outer frame side wall 20A in the pair of short side portions of the upper frame 20 is formed. The short-side rotation support portions 20C and 20C are formed on the inner surface of the, and the short-side rotation support portion 20C is disposed above the long-side rotation support portion 20D.

図2(A)に示すように、上部枠20の1対の長辺部分における上面には、蓋回動支持部20E,20Eが形成され、上部枠20の1対の短辺部分における上面には、それぞれ1対ずつ計4つの上面突部22が突出形成されている。また、上部枠20の1対の短辺部分における内面には、その長手方向の中央に閉止孔24が形成されている。   As shown in FIG. 2A, lid rotation support portions 20E and 20E are formed on the upper surface of the pair of long side portions of the upper frame 20, and the upper surface of the pair of short side portions of the upper frame 20 is formed on the upper surface. Each has a total of four upper surface protrusions 22 formed in pairs. Further, a closing hole 24 is formed in the inner surface of the pair of short sides of the upper frame 20 in the center in the longitudinal direction.

図3(A)に示すように、底部ベース11は、平面形状が上部枠20と同じ長方形をなし、上面外縁部全体から底面包囲壁11Sが突出して全体がトレイ状になっている。その底面包囲壁11Sにおける1対の長辺部分の内側には、ヒンジ構成部11D,11Dが備えられている。一方、底面包囲壁11Sにおける1対の短辺部分の内側には、それらの中央部に中央係合突部11R,11Rが備えられている。中央係合突部11Rは、底部ベース11の底面の一部を横長の直方体状に隆起させてなり、中央係合突部11Rの長手方向の中央には、回動規制孔14が貫通形成されている。また、中央係合突部11Rの長手方向の両端面からは、係止突片11K,11Kが側方に突出している。さらに、係止突片11Kの先端下面には、図示しない係止突起が突出形成されている。また、中央係合突部11Rの両横には、底部ベース11の底面から1対の角形突起11M,11Mが突出している。   As shown in FIG. 3A, the bottom base 11 has the same rectangular shape as that of the upper frame 20, and the bottom surface surrounding wall 11S protrudes from the entire outer edge of the upper surface to form a tray shape. Hinge components 11D and 11D are provided inside the pair of long side portions of the bottom surface surrounding wall 11S. On the other hand, inside the pair of short side portions in the bottom surface surrounding wall 11S, central engaging protrusions 11R and 11R are provided at the center thereof. The center engaging protrusion 11R has a part of the bottom surface of the bottom base 11 raised in a horizontally long rectangular parallelepiped shape, and a rotation restricting hole 14 is formed through the center of the center engaging protrusion 11R in the longitudinal direction. ing. In addition, locking protrusions 11K and 11K protrude laterally from both longitudinal end faces of the central engagement protrusion 11R. Further, a locking projection (not shown) is formed on the bottom surface of the distal end of the locking projection 11K. A pair of rectangular protrusions 11M and 11M protrude from the bottom surface of the bottom base 11 on both sides of the center engaging protrusion 11R.

図3(B)に示すように、底部ベース11の下面には、外縁部を除く全体に格子リブ11Lが突出形成されている。また、底部ベース11のうち下面と側面とが交差する外縁角部には、各長辺部分の両端寄りの2位置と、各短辺部分の中央位置とに、それぞれベルト係止用凹部13が形成されている。なお、折畳コンテナ10を複数積み上げた際に、ベルト係止用凹部13は上下の折畳コンテナ10,10同士の間に指を差し込むための指挿入部としても利用することができる。   As shown in FIG. 3 (B), the bottom surface of the bottom base 11 is formed with a grid rib 11L protruding from the entire surface excluding the outer edge portion. Further, at the outer edge corner portion of the bottom base 11 where the lower surface and the side surface intersect with each other, the belt locking recesses 13 are respectively provided at two positions near both ends of each long side portion and at the center position of each short side portion. Is formed. When a plurality of folding containers 10 are stacked, the belt locking recess 13 can also be used as a finger insertion part for inserting a finger between the upper and lower folding containers 10, 10.

図4(A)に示すように、跳上側壁40は、例えば、全体が略正方形で平板状の主要板部49にリブ等を設けて補強した構造になっている。具体的には、跳上側壁40には、主要板部49の両側縁部を下端部から上端寄り位置に亘って外側に膨出させて1対の第1膨出突部41,41が形成され、それら第1膨出突部41,41の隣には、第1膨出突部41と同様に主要板部49の一部を膨出させてなりかつ第1膨出突部41,41と同じ長さで上下方向に延びた第2膨出突部42,42が形成されている。また、第1膨出突部41,41における上下方向の2位置には、それぞれコーナー連結部45,45が形成されている。各コーナー連結部45は、第1膨出突部41のうち跳上側壁40の両側面になっている部分の一部を外側から陥没させて、その陥没部分の奥面から連結片45Tを突出させた構造になっている。   As shown in FIG. 4A, the jumping side wall 40 has a structure in which, for example, a rib is provided on a main plate portion 49 having a substantially square shape as a whole and is reinforced. Specifically, a pair of first bulging protrusions 41 and 41 are formed on the jumping side wall 40 by bulging both side edge portions of the main plate portion 49 outward from the lower end portion toward the upper end position. Next to the first bulging protrusions 41, 41, a part of the main plate portion 49 is bulged in the same manner as the first bulging protrusion 41, and the first bulging protrusions 41, 41 are formed. Second bulging protrusions 42, 42 are formed that extend in the vertical direction with the same length. In addition, corner connecting portions 45 and 45 are formed at two positions in the vertical direction of the first bulging protrusions 41 and 41, respectively. Each corner connecting portion 45 dents part of the first bulging protrusion 41 that is on both sides of the jumping side wall 40 from the outside, and protrudes the connecting piece 45T from the back surface of the recessed portion. The structure is

跳上側壁40の外面の下端寄り位置には、跳上側壁40の左右方向全体に亘って第1下端横リブ40Dが延びている。その第1下端横リブ40Dの長手方向の中央には、回動規制孔46が上下方向に貫通形成されている。また、第1下端横リブ40Dのうち第1及び第2の膨出突部41,42と交差する部分は、図4(B)に示すように跳上側壁40の内面における第1及び第2の膨出突部41,42の裏側の溝状陥没部を横切っている。さらに、第1下端横リブ40Dより上側部分には、第1膨出突部41の裏側の溝状陥没部を横切る複数の溝内リブ40Pが設けられている。   At a position near the lower end of the outer surface of the jumping side wall 40, the first lower end lateral rib 40D extends over the entire left and right direction of the jumping side wall 40. At the center in the longitudinal direction of the first lower end lateral rib 40D, a rotation restricting hole 46 is formed penetrating in the vertical direction. Moreover, the part which cross | intersects the 1st and 2nd bulging protrusion parts 41 and 42 among 1st lower end horizontal ribs 40D is the 1st and 2nd in the inner surface of the jumping side wall 40, as shown in FIG.4 (B). The groove-like depressions on the back side of the bulging protrusions 41 and 42 are crossed. Furthermore, a plurality of in-groove ribs 40 </ b> P crossing the groove-like depressions on the back side of the first bulging protrusion 41 are provided on the upper side of the first lower end lateral rib 40 </ b> D.

図4(A)に示すように、跳上側壁40の下端部には、第1下端横リブ40Dと平行に延びた第2下端横リブ40Eが備えられ、その第2下端横リブ40Eにおける長手方向の中央部分を切り欠いて中央係合凹部40Rが形成されている。また、跳上側壁40の下端部のうち中央係合凹部40Rの両側部分には、第2下端横リブ40Eの一部を上方にクランク状に屈曲させて1対の突部係合凹部40N,40Nが形成され、各突部係合凹部40Nを挟んだ各2箇所には、第1と第2の下端横リブ40D,40Eを連絡する縦リブ40Lが設けられている。また、1対の突部係合凹部40N,40Nと中央係合凹部40Rとの間には、縦リブ40Lと第1及び第2の下端横リブ40D,40Eと主要板部49とに、上下と一側方と後方とを囲まれかつ中央係合凹部40Rに連通した1対の突片係合凹部40M,40Mが設けられている。また、各突片係合凹部40M内の下面からは、係止突起40Uが突出している。   As shown in FIG. 4A, the lower end portion of the jumping side wall 40 is provided with a second lower end lateral rib 40E extending in parallel with the first lower end lateral rib 40D, and the longitudinal length of the second lower end lateral rib 40E. A central engaging recess 40R is formed by cutting out the central portion in the direction. Further, a part of the second lower end lateral rib 40E is bent upward in a crank shape at both side portions of the center engaging recess 40R in the lower end portion of the jumping side wall 40, and a pair of protrusion engaging recesses 40N, 40N is formed, and the vertical rib 40L which connects the 1st and 2nd lower end horizontal ribs 40D and 40E is provided in each two places on both sides of each protrusion engaging recessed part 40N. Between the pair of protrusion engaging recesses 40N and 40N and the central engaging recess 40R, the vertical rib 40L, the first and second lower end horizontal ribs 40D and 40E, and the main plate portion 49 are vertically A pair of projecting piece engaging recesses 40M, 40M are provided that are surrounded by one side and the rear and communicate with the central engaging recess 40R. In addition, a locking protrusion 40U protrudes from the lower surface in each protrusion engaging recess 40M.

主要板部49のうち第2膨出突部42,42の間で第1下端横リブ40Dの上隣りの帯状領域は、第2膨出突部42より小さく外側に膨出して段付膨出部40Sになっている。そして、段付膨出部40Sのうち突部係合凹部40N,40Nの上方の2位置から外側にホルダ固定突部43,43が突出形成され、それらホルダ固定突部43,43と第1下端横リブ40Dとが上下方向で隙間を空けて対向している。なお、このホルダ固定突部43,43に図示しないカードホルダが取り付けられ、そのカードホルダと跳上側壁40の外面との間で、カードを保持することができる。   The band-like region adjacent to the first lower end lateral rib 40D between the second bulging protrusions 42, 42 in the main plate portion 49 bulges outward smaller than the second bulging protrusion 42 and is stepped bulging. Part 40S. Then, holder fixing protrusions 43 and 43 are formed to protrude outward from two positions above the protrusion engaging recesses 40N and 40N in the stepped bulging portion 40S, and the holder fixing protrusions 43 and 43 and the first lower end are formed. The horizontal ribs 40D are opposed to each other with a gap in the vertical direction. A card holder (not shown) is attached to the holder fixing projections 43, 43, and the card can be held between the card holder and the outer surface of the jumping side wall 40.

図4(A)に示すように、跳上側壁40の外面上端寄り位置には、跳上側壁40の左右方向全体に亘って延びた第1上端横リブ40Fが設けられ、その第1上端横リブ40Fの上側部分が跳上側壁40を上部枠20に回動可能に連結するための上端連結部47になっている。上端連結部47では、第1上端横リブ40Fの上面と主要板部49の外面との間が複数の上端突部40Kによって連絡され、跳上側壁40の左右方向の両端の上端突部40K,40Kから側方にサイド軸部48,48が突出している。また、上端突部40K群及び主要板部49の上端部は、サイド軸部48,48の軸心を中心とした円弧状に湾曲している。さらに、跳上側壁40の左右方向における複数位置で、上端突部40K,40Kの間の主要板部49が切り欠かれ、それら切り欠かれた部分で対向した上端突部40K,40Kの対向面から連結突起47Tが突出している。   As shown in FIG. 4A, a first upper end lateral rib 40F extending across the entire left and right direction of the leap wall 13 is provided at a position near the upper end of the outer surface of the leap wall 40. The upper portion of the rib 40F is an upper end connecting portion 47 for connecting the jumping side wall 40 to the upper frame 20 so as to be rotatable. In the upper end connecting portion 47, the upper surface of the first upper end lateral rib 40F and the outer surface of the main plate portion 49 are connected by a plurality of upper end protrusions 40K, and the upper end protrusions 40K at both ends in the left-right direction of the jumping side wall 40 are connected. Side shaft portions 48 and 48 protrude laterally from 40K. Further, the upper end protrusions 40 </ b> K group and the upper end portions of the main plate portion 49 are curved in an arc shape centering on the axis of the side shaft portions 48, 48. Further, the main plate portion 49 between the upper end protrusions 40K, 40K is cut out at a plurality of positions in the left-right direction of the jumping side wall 40, and the upper surfaces of the upper end protrusions 40K, 40K facing each other at the notched portions. The connecting protrusion 47T protrudes from the end.

跳上側壁40の上部中央には、指掛部44が設けられている。指掛部44は、横長の長方形全体を下方に湾曲させた領域の外縁部から突出した環状のリブで構成されている。   A finger hook portion 44 is provided at the upper center of the jumping side wall 40. The finger hook portion 44 is configured by an annular rib protruding from an outer edge portion of a region where the entire horizontally long rectangle is bent downward.

図4(A)に示すように、跳上側壁40の外面のうち指掛部44の両側方部分には、第1上端横リブ40Fと平行な1対の第2上端横リブ40J,40Jが突出形成されている。これら1対の第2上端横リブ40J,40Jは、跳上側壁40の側面から互いに接近するように水平に延び、途中から斜め上方に延びて第1上端横リブ40Fの下面に繋がっている。また、第2上端横リブ40Jのうち水平部分は、第1膨出突部41及び第2膨出突部42の上端に位置している。   As shown in FIG. 4A, a pair of second upper end lateral ribs 40J and 40J parallel to the first upper end lateral rib 40F are provided on both sides of the finger hooking portion 44 on the outer surface of the jumping side wall 40. Protrusions are formed. The pair of second upper end lateral ribs 40J, 40J extend horizontally so as to approach each other from the side surface of the jumping side wall 40, and extend obliquely upward from the middle to be connected to the lower surface of the first upper end lateral rib 40F. Further, the horizontal portion of the second upper end lateral rib 40J is located at the upper ends of the first bulge protrusion 41 and the second bulge protrusion 42.

図1に示すように、折曲側壁30は、中央の中間ヒンジ33で上側折曲側壁31と下側折曲側壁32とに分割されて2つ折り可能になっている。その上側折曲側壁31は、図5に示すように、例えば全体が横長の長方形になった平板状の主要板部39にリブ等を設けて補強した構造になっている。具体的には、上側折曲側壁31には、主要板部39の両側縁部を外側に膨出させて上下方向に延びた1対の側縁膨出突部31C,31Cが形成されている。また、主要板部39の下端寄り位置からは、下端横リブ31Bが突出していて、側縁膨出突部31C,31Cの下端寄り位置の間を連絡している。さらには、主要板部39の上端部からは、上端横リブ31Aが突出していて、側縁膨出突部31C,31Cの上端部間を連絡している。   As shown in FIG. 1, the bent side wall 30 is divided into an upper bent side wall 31 and a lower bent side wall 32 by a middle intermediate hinge 33 and can be folded in two. As shown in FIG. 5, the upper bent side wall 31 has a structure in which, for example, ribs are provided on a flat plate main plate portion 39 that is a horizontally long rectangle as a whole. Specifically, the upper bent side wall 31 is formed with a pair of side edge bulging projections 31C and 31C extending in the vertical direction by bulging both side edges of the main plate 39 outward. . Further, the lower end lateral rib 31B protrudes from the position near the lower end of the main plate portion 39, and communicates between the positions near the lower end of the side edge bulging protrusions 31C and 31C. Furthermore, the upper end lateral rib 31A protrudes from the upper end portion of the main plate portion 39, and communicates between the upper end portions of the side edge bulging protrusions 31C and 31C.

上側折曲側壁31のうち上端横リブ31Aより上側部分は、上端連結部31Fになっている。その上端連結部31Fでは、上端横リブ31Aの上面と主要板部39の外面との間が複数の上端突部31Eによって連絡され、上端突部31E群及び主要板部39の上端部が円弧状に湾曲している。さらに、上側折曲側壁31の左右方向における複数位置では、上端突部31E,31Eの間で主要板部39が切り欠かれ、それら切り欠かれた部分で対向した上端突部31E,31Eの対向面から連結突起31Tが突出している。   An upper portion of the upper bent side wall 31 above the upper end lateral rib 31A is an upper end connecting portion 31F. In the upper end connecting portion 31F, the upper surface of the upper end lateral rib 31A and the outer surface of the main plate portion 39 are connected by a plurality of upper end protrusions 31E, and the upper end protrusion 31E group and the upper ends of the main plate portions 39 are arcuate. Is curved. Further, at a plurality of positions in the left-right direction of the upper bent side wall 31, the main plate portion 39 is notched between the upper end protrusions 31E, 31E, and the upper end protrusions 31E, 31E facing each other at the notched portions are opposed. The connection protrusion 31T protrudes from the surface.

主要板部39の外面のうち下端横リブ31Bより下側部分には、上側折曲側壁31の左右方向の複数位置に中間ヒンジ構成部31Kが設けられている。中間ヒンジ構成部31Kは、主要板部39から突出した1対の対向片31N,31Nの間をヒンジ軸31Mで連絡してなる。また、側縁膨出突部31C,31Cの互いの対向面の下端部からは、ヒンジ軸31Mと同軸上にサイド軸部31P,31Pが突出している。   Intermediate hinge components 31K are provided at a plurality of positions in the left-right direction of the upper bent side wall 31 on the lower side of the lower lateral rib 31B in the outer surface of the main plate portion 39. The intermediate hinge constituting part 31K is formed by connecting a pair of opposed pieces 31N, 31N protruding from the main plate part 39 by a hinge shaft 31M. Further, side shaft portions 31P and 31P protrude from the lower ends of the opposing surfaces of the side edge bulging protrusions 31C and 31C on the same axis as the hinge shaft 31M.

図6に示すように、上側折曲側壁31のうち側縁膨出突部31Cの裏面側は溝状に陥没していて、その溝状陥没部を幅方向に横切る溝内リブ31Lが設けられている。また、各側縁膨出突部31Cのうち上下方向の中間位置には、係止フック34が設けられている。係止フック34は、側縁膨出突部31Cにおける上側折曲側壁31の両側面側の壁部の一部を上側折曲側壁31の内面側に延長してから、上側折曲側壁31の左右方向の中央側に直角曲げしてなる。   As shown in FIG. 6, the back surface side of the side edge bulging protrusion 31 </ b> C of the upper bent side wall 31 is recessed in a groove shape, and an in-groove rib 31 </ b> L is provided to cross the grooved recess in the width direction. ing. A locking hook 34 is provided at an intermediate position in the vertical direction of each side edge bulging protrusion 31C. The locking hook 34 extends a part of the wall portion on both sides of the upper bent side wall 31 in the side edge bulging protrusion 31 </ b> C to the inner surface side of the upper bent side wall 31, and then It is bent at right angles to the center in the left-right direction.

図5に示すように、下側折曲側壁32は、全体が上側折曲側壁31と略同じ大きさの横長の長方形をなした平板状の主要板部38にリブ等を設けて補強した構造になっている。具体的には、下側折曲側壁32は、両側縁部に主要板部38の外側に膨出した側縁膨出突部32C,32Cを備えると共に、下端部に下端横リブ32Bを備えている。また、下側折曲側壁32の上端部には、主要板部38から膨出した上縁膨出突部32Aを備えている。さらに、図6に示すように、下側折曲側壁32は、上側折曲側壁31と同様に、各側縁膨出突部32Cの裏側に溝内リブ32Lを備えると共に両側部に係止フック34,34を備えている。   As shown in FIG. 5, the lower bent side wall 32 has a structure in which ribs or the like are provided to reinforce a flat main plate portion 38 having a horizontally long rectangular shape that is substantially the same size as the upper bent side wall 31. It has become. Specifically, the lower bent side wall 32 includes side edge bulging protrusions 32C and 32C that bulge outside the main plate portion 38 at both side edge portions, and a lower end lateral rib 32B at the lower end portion. Yes. Further, an upper edge bulging protrusion 32 </ b> A bulging from the main plate 38 is provided at the upper end of the lower bent side wall 32. Further, as shown in FIG. 6, the lower bent side wall 32 is provided with an in-groove rib 32 </ b> L on the back side of each side edge bulging protrusion 32 </ b> C and locking hooks on both sides as in the upper bent side wall 31. 34, 34 are provided.

図5に示すように、下側折曲側壁32のうち上縁膨出突部32Aの上面には、上側折曲側壁31の中間ヒンジ構成部31Kに対応して、複数の中間ヒンジ構成部32Kが設けられている。下側折曲側壁32は、上縁膨出突部32Aの上面から上方に突出した突壁32Nに、下側折曲側壁32の外面側に開放した丸溝32Mを形成してなる。また、各中間ヒンジ構成部32Kの両横には、上縁膨出突部32Aの一部を上方に延長してなる上端突部32Rがそれぞれ形成されている。さらに、上縁膨出突部32Aの上面における長手方向の両端部には、丸溝32Mの同軸上に1対の筒部32P,32Pが設けられている。そして、各中間ヒンジ構成部32Kの突壁32Nが中間ヒンジ構成部31Kの対向片31N,31Nの間に受容されて、ヒンジ軸31Mが丸溝32Mと係合し、サイド軸部31Pが筒部32Pに係合することで、上側折曲側壁31と下側折曲側壁32とが回動可能に連結されて上側と下側の折曲側壁31,32の間に中間ヒンジ33(図1参照)が構成されている。   As shown in FIG. 5, a plurality of intermediate hinge components 32 </ b> K corresponding to the intermediate hinge components 31 </ b> K of the upper bent side wall 31 are formed on the upper surface of the upper edge bulging protrusion 32 </ b> A of the lower bent sidewall 32. Is provided. The lower bent side wall 32 is formed by forming a round groove 32M opened on the outer surface side of the lower bent side wall 32 in a protruding wall 32N protruding upward from the upper surface of the upper edge bulging protrusion 32A. Further, on both sides of each intermediate hinge constituting portion 32K, an upper end protruding portion 32R formed by extending a part of the upper edge bulging protruding portion 32A upward is formed. Furthermore, a pair of cylindrical portions 32P and 32P are provided coaxially with the round groove 32M at both ends in the longitudinal direction on the upper surface of the upper edge bulging protrusion 32A. Then, the protruding wall 32N of each intermediate hinge component 32K is received between the opposing pieces 31N, 31N of the intermediate hinge component 31K, the hinge shaft 31M engages with the round groove 32M, and the side shaft portion 31P is the cylindrical portion. By engaging with 32P, the upper bent side wall 31 and the lower bent side wall 32 are rotatably connected, and an intermediate hinge 33 (see FIG. 1) is provided between the upper and lower bent side walls 31, 32. ) Is configured.

下側折曲側壁32のうち下端横リブ32Bより下側部分は、下端連結部32Fになっている。下端連結部32Fは、下端連結部32Fの下面と主要板部38の外面との間が複数の下端突部32Eによって連絡され、下端突部32E群及び主要板部38の下端部が円弧状に湾曲している。また、下側折曲側壁32の左右方向における複数位置では、下端突部32E,32Eの間で主要板部38が切り欠かれると共に、所定の下端突部32E,32Eの間にヒンジ軸32Dが差し渡されている。
なお、図5に示すように、下側折曲側壁32の外面には、下端横リブ32Bの上側近傍の2位置からホルダ固定突部35,35が突出している。そして、跳上側壁40と同様に、下側折曲側壁32においても、ホルダ固定突部35,35と下端横リブ32Bとの間にカードホルダを保持することができるようになっている。
A lower side portion of the lower bent side wall 32 from the lower end lateral rib 32B is a lower end connecting portion 32F. The lower end connecting portion 32F is connected to the lower surface of the lower end connecting portion 32F and the outer surface of the main plate portion 38 by a plurality of lower end protruding portions 32E, and the lower end protruding portions 32E group and the lower end portions of the main plate portions 38 are formed in an arc shape. It is curved. Further, at a plurality of positions in the left-right direction of the lower bent side wall 32, the main plate portion 38 is notched between the lower end protrusions 32E and 32E, and the hinge shaft 32D is provided between the predetermined lower end protrusions 32E and 32E. Has been handed over.
As shown in FIG. 5, holder fixing protrusions 35, 35 protrude from two positions near the upper side of the lower end lateral rib 32 </ b> B on the outer surface of the lower bent side wall 32. Similarly to the jumping side wall 40, the card holder can be held between the holder fixing protrusions 35 and 35 and the lower end lateral rib 32 </ b> B also on the lower bent side wall 32.

図7(A)に示すように、回動蓋50は、横長の長方形の一辺が波形部50Wとなった平板状の主要板部59にリブ等を設けて補強した構造になっている。具体的には、回動蓋50の波形部50Wは、回動蓋50の長手方向の一端側から他端側に向かって順番に第1山部54、第1谷部53、第2山部52、第2谷部55になっている。また、回動蓋50の上面には、折畳コンテナ10の上面開口を短辺方向で2等分した位置に溝状の境界線50Sが形成され、回動蓋50の下面には境界線50Sの裏側位置に第1横リブ50Aが形成されている。そして、第1山部54及び第2山部52は、主要板部59の一部を境界線50Sより外側に突出させて、それら突出部分の下面外縁部に、図7(B)に示すように外縁リブ50Lを突出形成した構造になっている。これに対し、第1谷部53と第2谷部55は、図7(A)に示すように、主要板部59の一部を境界線50Sより内側に湾曲させて、その湾曲部分の下面外縁部に図7(B)に示すように外縁リブ50Lを突出形成しかつその外縁リブ50Lの下端部の全体又は一部に下面カバー壁53A,55Aを張った構造になっている。なお、境界線50Sを境界にして回動蓋50の一部である第1山部54及び第2山部52が、それらの先端に向かうに従って徐々に下るように僅かに傾斜している。これにより、両境界線50S,50Sを閉じて、一方の回動蓋50の第1山部54及び第2山部52が、他方の回動蓋50の第2谷部55及び第1谷部53に嵌合したときに、それら第1山部54及び第2山部52が回動蓋50,50の上面より上方に段付き状に突出することを防ぐことができる。   As shown in FIG. 7A, the rotating lid 50 has a structure in which a rib or the like is provided on a flat main plate portion 59 in which one side of a horizontally long rectangle is a corrugated portion 50W. Specifically, the corrugated portion 50W of the rotating lid 50 includes a first peak portion 54, a first valley portion 53, and a second peak portion in order from one end side to the other end side in the longitudinal direction of the rotating lid 50. 52 and the second valley 55. Further, a groove-like boundary line 50S is formed on the upper surface of the rotating lid 50 at a position where the upper surface opening of the folding container 10 is equally divided in the short side direction, and the boundary line 50S is formed on the lower surface of the rotating lid 50. The first lateral rib 50A is formed at the back side position. And the 1st peak part 54 and the 2nd peak part 52 make a part of main board part 59 protrude outside the boundary line 50S, and it is as shown in FIG. The outer edge rib 50L is formed in a protruding manner. On the other hand, as shown in FIG. 7A, the first valley portion 53 and the second valley portion 55 are configured such that a part of the main plate portion 59 is curved inward from the boundary line 50S, and the lower surface of the curved portion. As shown in FIG. 7B, the outer edge rib 50L is formed to protrude from the outer edge part, and the lower surface cover walls 53A and 55A are stretched over the whole or a part of the lower end part of the outer edge rib 50L. In addition, the 1st peak part 54 and the 2nd peak part 52 which are a part of the rotation lid | cover 50 are slightly inclined so that it may fall gradually toward those front-end | tips with the boundary line 50S as a boundary. Thereby, both boundary lines 50S and 50S are closed, and the first peak portion 54 and the second peak portion 52 of one rotating lid 50 are replaced with the second valley portion 55 and the first valley portion of the other rotating lid 50. It is possible to prevent the first peak portion 54 and the second peak portion 52 from protruding upwardly from the upper surfaces of the rotary lids 50 and 50 when fitted to 53.

図7(A)に示すように、第2山部52及び第1谷部53は、それらを合わせると丁度サインカーブ1周期分の波形になっている。第1山部54は、略台形状をなし、その第1山部54には、主要板部59の一部を下方に陥没させてスライダ収容部56が形成されている。そのスライダ収容部56は、回動蓋50の長手方向に延び、回動蓋50の一側面側に開放した側面開口56K(図7(B)参照)を備えている。その側面開口56Kは、回動蓋50全体の一側面より内側にずれた配置となっていて、スライダ収容部56のうち側面開口56K側の上面は、抜止壁56Bで覆われている。そして、スライダ収容部56内に、図8(A)及び図8(B)に示した係止スライダ60がスライド可能に収容されている。係止スライダ60は、基端部に操作リング61を備える一方、先端部に係止突片64を備え、さらに、両側部に1対の弾性アーム62,62を備えた構造になっている。そして、スライダ収容部56の上面に露出した操作リング61を操作することで、弾性アーム62,62をスライダ収容部56の内側面に摺接させながら係止スライダ60がスライドし、係止突片64が側面開口56Kから出没するようになっている。   As shown in FIG. 7A, the second peak portion 52 and the first valley portion 53 have a waveform for exactly one cycle of the sine curve when they are combined. The first peak portion 54 has a substantially trapezoidal shape, and a slider accommodating portion 56 is formed in the first peak portion 54 by partially sinking the main plate portion 59. The slider accommodating portion 56 includes a side opening 56K (see FIG. 7B) that extends in the longitudinal direction of the rotating lid 50 and is open on one side of the rotating lid 50. The side opening 56K is arranged to be displaced inward from one side of the entire rotary lid 50, and the upper surface on the side opening 56K side of the slider accommodating portion 56 is covered with a retaining wall 56B. And the latching slider 60 shown to FIG. 8 (A) and FIG. 8 (B) is accommodated in the slider accommodating part 56 so that a slide is possible. The locking slider 60 has an operation ring 61 at the base end, a locking protrusion 64 at the distal end, and a pair of elastic arms 62 and 62 on both sides. Then, by operating the operation ring 61 exposed on the upper surface of the slider housing portion 56, the locking slider 60 slides while the elastic arms 62, 62 are slidably contacted with the inner surface of the slider housing portion 56, and the locking protrusions. 64 protrudes from the side opening 56K.

図7(B)に示すように、回動蓋50の下面には、両側縁寄り位置に1対の第1縦リブ50D,50Dが突出形成されると共に、波形部50W側で第1横リブ50Aと平行に延びた第2横リブ50Bによって1対の第1縦リブ50D,50Dの一端部の間が連絡される一方、1対の第1縦リブ50D,50Dの他端部の間が、第3横リブ50Fにて連絡されている。また、第2山部52及び第1山部54の下面には、第1横リブ50Aと第2横リブ50Bとに直交するように第2縦リブ50Cが延びている。   As shown in FIG. 7B, a pair of first vertical ribs 50D and 50D are formed on the lower surface of the rotating lid 50 so as to protrude from both side edges, and the first horizontal ribs on the corrugated portion 50W side. One end of the pair of first vertical ribs 50D and 50D is connected by the second horizontal rib 50B extending in parallel with 50A, while the other end of the pair of first vertical ribs 50D and 50D is connected. And the third lateral rib 50F. The second vertical rib 50C extends on the lower surface of the second peak 52 and the first peak 54 so as to be orthogonal to the first horizontal rib 50A and the second horizontal rib 50B.

回動蓋50のうち各第1縦リブ50Dより外側部分には、それぞれ係合貫通孔51が貫通形成されている。また、図7(A)に示すように、回動蓋50の上面のうち波形部50Wと反対側の外縁部には、回動連結部50Eが形成されている。回動連結部50Eは、主要板部59から上方に突出した軸支持部50N群の間にヒンジ軸50Mを差し渡しかつ、一部の軸支持部50Nの側面からヒンジ軸50Mを突出させた構造になっている。   Engagement through-holes 51 are formed through the rotary lid 50 at portions outside the first vertical ribs 50D. Further, as shown in FIG. 7A, a rotation connecting portion 50E is formed on the outer edge of the upper surface of the rotation lid 50 on the side opposite to the corrugated portion 50W. The rotation connecting portion 50E has a structure in which the hinge shaft 50M is passed between the shaft support portions 50N protruding upward from the main plate portion 59, and the hinge shaft 50M is protruded from the side surface of a part of the shaft support portions 50N. It has become.

上記した跳上側壁40,折曲側壁30及び回動蓋50は、以下のように上部枠20と底部ベース11とに組み付けられている。即ち、各折曲側壁30の上端連結部31F(図5参照)が上部枠20の長辺側回動支持部20D(図2(B)参照)に回動可能に連結される一方、折曲側壁30の下端連結部32F(図5参照)が底部ベース11のヒンジ構成部11D(図3(A)参照)に回動可能に連結された状態に組み付けられている。そして、図1に示すように、上側と下側の折曲側壁31,32が、同一鉛直面に沿って並んだ起立姿勢と、中間ヒンジ33で屈曲して上側と下側の折曲側壁31,32の外面を互いに向かい合わせた折畳姿勢とに変更することができる。   The jumping side wall 40, the bent side wall 30 and the rotating lid 50 are assembled to the upper frame 20 and the bottom base 11 as follows. That is, the upper end connecting portion 31F (see FIG. 5) of each bent side wall 30 is rotatably connected to the long side rotation support portion 20D (see FIG. 2B) of the upper frame 20, while the bent side wall 30 is bent. The lower end connection part 32F (refer FIG. 5) of the side wall 30 is assembled | attached to the hinge structure part 11D (refer FIG. 3 (A)) of the bottom part base 11 so that rotation was possible. As shown in FIG. 1, the upper and lower bent side walls 31, 32 are arranged in a standing posture along the same vertical plane, and the upper and lower bent side walls 31 are bent by the intermediate hinge 33. , 32 can be changed to a folding posture in which the outer surfaces face each other.

各跳上側壁40の上端連結部47(図4参照)が上部枠20の短辺側回動支持部20C(図2(B)参照)に回動可能に連結されている。そして、両折曲側壁30,30を起立姿勢にした状態で、跳上側壁40は、鉛直面に沿った起立姿勢と、上部枠20の内側に折り畳まれた折畳姿勢とに変更することができる。   The upper end connection part 47 (refer FIG. 4) of each jumping side wall 40 is connected with the short side rotation support part 20C (refer FIG. 2 (B)) of the upper frame 20 so that rotation is possible. And in the state which made both the folding side walls 30 and 30 into the standing posture, the raising side wall 40 can be changed into the standing posture along the vertical surface and the folding posture folded inside the upper frame 20. it can.

図1に示すように、跳上側壁40が起立姿勢になると、折曲側壁30の係止フック34群が跳上側壁40の連結片45Tに係合して折曲側壁30と跳上側壁40とが一体になると共に、跳上側壁40の中央係合凹部40R、突片係合凹部40M、突部係合凹部40N(図4(A)参照)に、それぞれ底部ベース11の中央係合突部11R、係止突片11K,11M(図3(A)参照)が係合して跳上側壁40と底部ベース11とが一体になる。また、係止突片11Kの先端下面に備えた図示しない係止突起と、突片係合凹部40M内の下面に備えた係止突起40U(図4(A)参照)とが係合することで、跳上側壁40が起立姿勢に保持される。さらに、その起立した跳上側壁40が、1対の折曲側壁30,30の間に配置されて折曲側壁30,30を起立姿勢に保持し、これにより、折畳コンテナ10全体の組立状態に保持される。   As shown in FIG. 1, when the jumping side wall 40 is in a standing posture, the hooks 34 of the bent side wall 30 engage with the connecting pieces 45 </ b> T of the jumping side wall 40 and the bent side wall 30 and the jumping side wall 40. And the central engagement protrusion 40R, the protrusion engagement groove 40M, and the protrusion engagement recess 40N (see FIG. 4A) of the jumping side wall 40, respectively. The portion 11R and the locking projections 11K and 11M (see FIG. 3A) are engaged, and the jumping side wall 40 and the bottom base 11 are integrated. Further, a locking projection (not shown) provided on the lower surface of the front end of the locking projection 11K and a locking projection 40U (see FIG. 4A) provided on the lower surface in the projection engaging recess 40M are engaged. Thus, the jumping side wall 40 is held in the standing posture. Further, the rising wall 40 is disposed between the pair of bent side walls 30 and 30 to hold the bent side walls 30 and 30 in an upright posture, whereby the entire folding container 10 is assembled. Retained.

一方、跳上側壁40,40は、折畳姿勢になると折曲側壁30,30の間から上方に外れ、これにより、折曲側壁30,30が折り畳み可能になる。そこで、跳上側壁40,40に次いで、折曲側壁30,30も折り畳むと、上部枠20の下面が底部ベース11における底面包囲壁11Sの上面に重なり、折畳コンテナ10全体が図10に示した折畳状態になる。なお、跳上側壁40を起立姿勢から折畳姿勢にする際には、跳上側壁40を外面側から殴打することで、係止突片11Kの図示しない係止突起と、突片係合凹部40M内の下面に備えた係止突起40Uとの係合が外れ、跳上側壁40を折畳姿勢になるまで回動することができる。   On the other hand, the jumping side walls 40, 40 are disengaged upward from between the bent side walls 30, 30 when in the folded position, whereby the bent side walls 30, 30 can be folded. Therefore, when the folding side walls 30 and 30 are also folded after the jumping side walls 40 and 40, the lower surface of the upper frame 20 overlaps the upper surface of the bottom surface surrounding wall 11S in the bottom base 11, and the entire folding container 10 is shown in FIG. Folded. When the jumping side wall 40 is changed from the standing posture to the folded posture, the hooking side wall 40 is beaten from the outer surface side so that the locking protrusion (not shown) of the locking protrusion 11K and the protrusion engaging recess are formed. The engagement with the locking protrusion 40U provided on the lower surface within 40M is released, and the jumping side wall 40 can be rotated until it is in the folded position.

各回動蓋50の回動連結部50Eは、上部枠20の上面の蓋回動支持部20Eに連結されている。そして、図1に示すように、1対の回動蓋50,50は、上部枠20の上面開口を覆った閉塞位置と、そこから約270度外側に回動して図9に示すように折曲側壁30の外側に重ねられた全開位置との間を回動する。また、回動蓋50,50を閉じると、図1に示すように、一方の回動蓋50の第1山部54と第2山部52が、他方の回動蓋50の第2谷部55と第1谷部53に嵌り、両回動蓋50,50の境界線50S,50Sが一直線上に並ぶ。また、回動蓋50,50を閉じると、各回動蓋50に形成された係合貫通孔51,51に上部枠20の上面突部22が凹凸嵌合すると共に、回動蓋50の下面の第1縦リブ50D,50D及び第3横リブ50F(図7(B)参照)が上部枠20の内側に嵌合し、回動蓋50,50の上部枠20に対する水平方向のズレが規制される。さらに、回動蓋50,50を閉じた状態で係止スライダ60,60をスライド操作すると、係止スライダ60の係止突片64(図8参照)が上部枠20の閉止孔24(図2参照)に係合し、回動蓋50,50が閉じた状態に保持される。   The rotation connecting portion 50E of each rotation lid 50 is connected to the lid rotation support portion 20E on the upper surface of the upper frame 20. As shown in FIG. 1, the pair of rotating lids 50 and 50 are rotated to the outer side by about 270 degrees from the closed position covering the upper surface opening of the upper frame 20, as shown in FIG. It rotates between the fully opened position superimposed on the outside of the bent side wall 30. Further, when the rotary lids 50 and 50 are closed, as shown in FIG. 1, the first peak portion 54 and the second peak portion 52 of one rotary lid 50 are connected to the second valley portion of the other rotary lid 50. 55 and the first valley portion 53, the boundary lines 50S and 50S of both the rotating lids 50 and 50 are aligned on a straight line. Further, when the rotary lids 50 and 50 are closed, the upper surface protrusion 22 of the upper frame 20 is fitted into the engagement through holes 51 and 51 formed in the rotary lids 50, and the lower surface of the rotary lid 50 is The first vertical ribs 50D and 50D and the third horizontal rib 50F (see FIG. 7B) are fitted inside the upper frame 20, and the horizontal displacement of the rotary lids 50 and 50 with respect to the upper frame 20 is restricted. The Further, when the locking sliders 60, 60 are slid in a state where the rotary lids 50, 50 are closed, the locking protrusions 64 (see FIG. 8) of the locking slider 60 are moved to the closing holes 24 (FIG. 2) of the upper frame 20. The rotating lids 50 and 50 are held closed.

さて、上記した跳上側壁40,上側及び下側の折曲側壁31,32及び回動蓋50は、それぞれ本発明に係る「枠部材」と本発明に係る「窓板部材」とを異なる樹脂で一体成形してなる。   Now, the above-described jumping side wall 40, upper and lower bent side walls 31, 32, and rotating lid 50 are different resins from the “frame member” according to the present invention and the “window plate member” according to the present invention. It is integrally formed with.

具体的には、図4(A)に示すように、跳上側壁40は、上記した1対の第2膨出突部42,42と段付膨出部40Sと第2上端横リブ40Jと第1上端横リブ40Fとに囲まれた中央領域70が、指掛部44以外にリブを有しない平板構造になっている。そして、指掛部44より下側で中央領域70の外縁部を除いた略全域に壁孔71(本発明の「枠部材の内側開口」に相当する)が形成され、その壁孔71が窓板部材40Gによって閉塞されている。また、跳上側壁40のうち窓板部材40G以外の部分が、枠部材40Hになっている。なお、壁孔71の上辺部分は、指掛部44に対応して下方に膨らむように湾曲し、壁孔71のその他の辺は、第2膨出突部42,42又は段付膨出部40Sと平行に延びている。なお、枠部材40Hのうち窓板部材40Gの周りの主要板部49が本発明に係る「第1の樹脂板部材」に相当し、窓板部材40G全体が本発明に係る「第2の樹脂板部材」に相当する。後述する他の枠部材31H,32H,50H及び他の窓板部材31G,32G,50Gに関しても同様である。   Specifically, as shown in FIG. 4A, the jumping side wall 40 includes the pair of second bulging protrusions 42, 42, the stepped bulging portion 40S, and the second upper end lateral rib 40J. The central region 70 surrounded by the first upper end lateral rib 40F has a flat plate structure having no ribs other than the finger hook portion 44. A wall hole 71 (corresponding to the “inner opening of the frame member” of the present invention) is formed in substantially the entire region below the finger hook portion 44 except for the outer edge portion of the central region 70, and the wall hole 71 is a window. It is closed by the plate member 40G. Further, a portion of the jumping side wall 40 other than the window plate member 40G is a frame member 40H. The upper side portion of the wall hole 71 is curved so as to bulge downward corresponding to the finger hook portion 44, and the other side of the wall hole 71 is the second bulging protrusions 42, 42 or the stepped bulging portion. It extends parallel to 40S. The main plate portion 49 around the window plate member 40G in the frame member 40H corresponds to the “first resin plate member” according to the present invention, and the entire window plate member 40G corresponds to the “second resin” according to the present invention. It corresponds to a “plate member”. The same applies to other frame members 31H, 32H, and 50H and other window plate members 31G, 32G, and 50G described later.

窓板部材40Gは、透明な樹脂で成形されると共に、枠部材40Hは、窓板部材40Gより高強度な樹脂で成形されている。具体的には、本実施形態では、窓板部材40Gには、例えば、プロピレンに少量のエチレンを共重合した透明なランダムコポリマー(ポリプロピレンの一種)が使用される一方、枠部材40Hには、例えば、ホモポリマー及びエチレン・プロピレンゴム(EPR)等の混合物であるブロックポリマー(ポリプロピレンの一種)が使用されている。そして、シャルピー衝撃強さ(JISK7111,ISO179)及び曲げ弾性率(JISK7171,ISO178)の値は、共に枠部材40Hを構成する樹脂の方が窓板部材40Gを構成する樹脂より高くなっている。即ち、枠部材40Hを構成する樹脂の方が窓板部材40Gを構成する樹脂よりシャルピー衝撃強さ及び曲げ弾性率において高強度になっている。なお、枠部材40Hを構成するブロックポリマーは、窓板部材40Gを構成するランダムポリマーのように透明ではない(不透明になっている)。   The window plate member 40G is molded from a transparent resin, and the frame member 40H is molded from a resin having higher strength than the window plate member 40G. Specifically, in the present embodiment, for the window plate member 40G, for example, a transparent random copolymer (a kind of polypropylene) obtained by copolymerizing a small amount of ethylene with propylene is used, while for the frame member 40H, for example, A block polymer (a kind of polypropylene) that is a mixture of homopolymer and ethylene / propylene rubber (EPR) is used. The Charpy impact strength (JISK7111, ISO179) and the flexural modulus (JISK7171, ISO178) are both higher for the resin constituting the frame member 40H than for the resin constituting the window plate member 40G. That is, the resin constituting the frame member 40H is higher in Charpy impact strength and flexural modulus than the resin constituting the window plate member 40G. The block polymer constituting the frame member 40H is not transparent (is opaque) like the random polymer constituting the window plate member 40G.

図5に示すように、上側折曲側壁31は、上記した1対の側縁膨出突部31C,31Cと上端横リブ31Aと下端横リブ31Bとに囲まれた中央領域72が、リブを有しない平板構造になっている。そして、中央領域72の外縁部を除いた略全域に壁孔73が貫通形成され、その壁孔73が跳上側壁40と同様に透明な樹脂製の窓板部材31Gによって閉塞されている。また、上側折曲側壁31のうち窓板部材31G以外の部分が、不透明な樹脂製の枠部材31Hになっている。なお、壁孔73の上辺と下辺は、上端横リブ31Aに沿って平行に延び、壁孔73の左右の両側辺は、外側に膨らむように湾曲している。   As shown in FIG. 5, the upper bent side wall 31 is formed by a central region 72 surrounded by the pair of side edge bulging protrusions 31C and 31C, the upper end lateral rib 31A, and the lower end lateral rib 31B. It has a flat plate structure that does not have. A wall hole 73 is formed through substantially the entire area excluding the outer edge of the central region 72, and the wall hole 73 is closed by a transparent resin window plate member 31 </ b> G in the same manner as the jumping side wall 40. Further, a portion other than the window plate member 31G in the upper bent side wall 31 is an opaque resin frame member 31H. The upper and lower sides of the wall hole 73 extend in parallel along the upper end lateral rib 31A, and the left and right sides of the wall hole 73 are curved so as to bulge outward.

下側折曲側壁32は、上側折曲側壁31と同様に、1対の側縁膨出突部32C,32Cと上縁膨出突部32Aと下端横リブ32Bとに囲まれた中央領域74が、リブを有しない平板構造になっていて、上側折曲側壁31の壁孔73と同じ形状の壁孔75を備え、その壁孔75が透明な樹脂製の窓板部材32Gによって閉塞されている。また、下側折曲側壁32のうち窓板部材32G以外の部分が、不透明な樹脂製の枠部材32Hになっている。   Similar to the upper bent side wall 31, the lower bent side wall 32 is a central region 74 surrounded by a pair of side edge bulging protrusions 32C, 32C, an upper edge bulging protrusion 32A, and a lower end lateral rib 32B. However, it has a flat plate structure without ribs, and includes a wall hole 75 having the same shape as the wall hole 73 of the upper bent side wall 31, and the wall hole 75 is closed by a transparent resin window plate member 32G. Yes. Further, a portion of the lower bent side wall 32 other than the window plate member 32G is an opaque resin frame member 32H.

図7(B)に示すように、回動蓋50は、上記した1対の第1縦リブ50D,50Dと第2及び第3の横リブ50B,50Fとに囲まれた中央領域76を有し、その中央領域76の外縁部を除いた略全域に壁孔77が形成されている。詳細には、中央領域76を構成する主要板部59には、壁孔77の周囲に、壁孔77に向かって徐々に下面に突出した傾斜部78が形成され、その傾斜部78の先端から内側に張り出しかつ主要板部59全体と平行になった鍔部79に壁孔77が形成されている。そして、その壁孔77が透明な樹脂製の窓板部材50Gによって閉塞され、回動蓋50のうち窓板部材50G以外の部分が、不透明な樹脂製の枠部材50Hになっている。   As shown in FIG. 7B, the rotating lid 50 has a central region 76 surrounded by the pair of first vertical ribs 50D and 50D and the second and third horizontal ribs 50B and 50F. A wall hole 77 is formed in substantially the entire region excluding the outer edge of the central region 76. Specifically, the main plate portion 59 constituting the central region 76 is formed with an inclined portion 78 that gradually protrudes toward the wall hole 77 around the wall hole 77, and from the tip of the inclined portion 78. A wall hole 77 is formed in the flange portion 79 that protrudes inward and is parallel to the entire main plate portion 59. And the wall hole 77 is obstruct | occluded by the transparent resin window board member 50G, and parts other than the window board member 50G among the rotation lids 50 become the opaque resin frame members 50H.

なお、壁孔77は、第2横リブ50B側の一辺が波形部50Wの第2山部52と第1谷部53とに対応して湾曲し、それ以外の3辺は、上側折曲側壁31の壁孔73の3辺と同じ形状になっている。   The wall hole 77 is curved on one side of the second lateral rib 50B side corresponding to the second peak 52 and the first valley 53 of the corrugated part 50W, and the other three sides are the upper bent side walls. It has the same shape as the three sides of the 31 wall holes 73.

図11には、下側折曲側壁32における壁孔75の開口縁の断面形状が示されている。同図に示すように、下側折曲側壁32の外面には、壁孔75の開口縁全域に、開口縁突部80が突出形成されている。開口縁突部80は、図12に拡大して示すように、下側折曲側壁32の中央領域74を構成する主要板部38の厚さと略同じ大きさだけ、主要板部38の外面から突出し、その突出方向の先端には、主要板部38の外面と平行な先端平坦面80Bが備えられている。また、開口縁突部80のうち先端平坦面80Bより外側には、傾斜面80Aが備えられる一方、先端平坦面80Bより内側は、壁孔75の内側面80C(本発明の「板厚面」に相当する)になって、その内側面80Cと先端平坦面80Bとが直交している。そして、窓板部材32Gのうち板厚方向と平行な板厚面32Zが、壁孔75の内側面80Cに固着している。   FIG. 11 shows a cross-sectional shape of the opening edge of the wall hole 75 in the lower bent side wall 32. As shown in the figure, an opening edge protrusion 80 is formed on the outer surface of the lower bent side wall 32 so as to project over the entire opening edge of the wall hole 75. As shown in an enlarged view in FIG. 12, the opening edge protrusion 80 extends from the outer surface of the main plate portion 38 by the same amount as the thickness of the main plate portion 38 constituting the central region 74 of the lower bent side wall 32. The front end flat surface 80B parallel to the outer surface of the main plate portion 38 is provided at the front end in the protruding direction. In addition, an inclined surface 80A is provided outside the tip flat surface 80B in the opening edge protrusion 80, while an inside surface 80C of the wall hole 75 (the “thick surface” of the present invention) is provided inside the tip flat surface 80B. The inner side surface 80C and the tip flat surface 80B are orthogonal to each other. A plate thickness surface 32Z parallel to the plate thickness direction of the window plate member 32G is fixed to the inner side surface 80C of the wall hole 75.

壁孔75の開口縁全域には、主要板部38から延設されかつ壁孔75の内側面80Cより壁孔75の内側に張り出した支持壁81が設けられている。その支持壁81は、主要板部38の内面(組立状態の折畳コンテナ10の内側を向いた面)に連続しかつ支持壁81の先端に向かうに従って徐々に窓板部材32Gに接近するように湾曲した傾斜面81Aと、窓板部材32Gに接合しかつ主要板部38の内面と平行な固着面81Bとを有し、それら傾斜面81Aと固着面81Bとが支持壁81の先端で鋭角に交差している。また、固着面81Bは、主要板部38の外面より若干、主要板部38の内面側にずれた配置とされ、その固着面81Bの先端寄り位置からは第1突条82が突出している。第1突条82は、全体が丸みを帯び、楕円を短軸方向の中央で半分にした断面形状になっている。この第1突条82を設けたことで、先細りの支持壁81の基端部と第1突条82を有する先端部との肉厚差が抑えられ、枠部材32Hの成形時のヒケによる成形歪みを抑えることができると共に支持壁81の先端部を補強することができる。また、第1突条82を支持壁81のうち窓板部材32Gとの固着面に配置したことで、窓板部材32Gと第1突条82を含んだ支持壁81との固着面積が増えると共に第1突条82が窓板部材32Gに食い込むことにもなり、窓板部材32Gと支持壁81との結合強度が高くなる。   A support wall 81 extending from the main plate portion 38 and extending from the inner side surface 80 </ b> C of the wall hole 75 to the inside of the wall hole 75 is provided over the entire opening edge of the wall hole 75. The support wall 81 is continuous with the inner surface of the main plate portion 38 (the surface facing the inside of the folded container 10 in the assembled state) and gradually approaches the window plate member 32G toward the tip of the support wall 81. A curved inclined surface 81A and a fixing surface 81B joined to the window plate member 32G and parallel to the inner surface of the main plate portion 38 are provided. The inclined surface 81A and the fixing surface 81B are acute at the tip of the support wall 81. Crossed. In addition, the fixing surface 81B is slightly shifted from the outer surface of the main plate portion 38 toward the inner surface side of the main plate portion 38, and the first protrusion 82 protrudes from a position near the tip of the fixing surface 81B. The first protrusion 82 is rounded as a whole, and has a cross-sectional shape in which an ellipse is halved at the center in the minor axis direction. By providing the first protrusion 82, a difference in wall thickness between the proximal end portion of the tapered support wall 81 and the distal end portion having the first protrusion 82 is suppressed, and molding due to sink marks at the time of forming the frame member 32H is performed. Distortion can be suppressed and the tip of the support wall 81 can be reinforced. Further, by arranging the first protrusion 82 on the fixing surface of the support wall 81 to the window plate member 32G, the fixing area between the window plate member 32G and the support wall 81 including the first protrusion 82 is increased. The 1st protrusion 82 will also bite into the window board member 32G, and the coupling strength of the window board member 32G and the support wall 81 will become high.

図11に示すように、窓板部材32Gのうち折畳コンテナ10の内側を向いた内面の外縁部寄り位置には、段差部84が設けられ、下側折曲側壁32の外縁部の板厚が、外縁部を除いた全体の板厚に比べて小さくなっている。そして、図12に示すように、窓板部材32Gの外縁部が、内側面80Cと固着面81Bとに固着され、窓板部材32Gの外面が開口縁突部80の先端平坦面80Bと面一になっている。また、窓板部材32Gの内面には、第1突条82に嵌合した外縁溝83Mが陥没形成されると共に、その外縁溝83Mの裏面側に、第1突条82と同形状の第2突条83Tが突出形成されている。そして、窓板部材32Gのうち第1突条82が食い込むことで薄肉になった部位を窓板部材32Gの第2突条83Tによって補強している。さらには、図11に示すように、窓板部材32Gの内面は、段差部84より内側の厚肉部分が、中央領域74を構成する主要板部38の内面より外側にずれた配置になっている。また、窓板部材32Gの外面は、中央領域74を取り囲む側縁膨出突部32C,上縁膨出突部32A及び下端横リブ32Bの先端面より奥側に位置している。   As shown in FIG. 11, a stepped portion 84 is provided at a position near the outer edge portion of the inner surface of the window plate member 32 </ b> G facing the inner side of the folding container 10, and the thickness of the outer edge portion of the lower bent side wall 32. However, it is smaller than the overall plate thickness excluding the outer edge. Then, as shown in FIG. 12, the outer edge portion of the window plate member 32G is fixed to the inner side surface 80C and the fixing surface 81B, and the outer surface of the window plate member 32G is flush with the tip flat surface 80B of the opening edge protrusion 80. It has become. In addition, an outer edge groove 83M fitted to the first protrusion 82 is recessed and formed on the inner surface of the window plate member 32G, and a second shape having the same shape as the first protrusion 82 is formed on the back surface side of the outer edge groove 83M. A protrusion 83T is formed to protrude. And the part which became thin by the 1st protrusion 82 biting in the window board member 32G is reinforced with the 2nd protrusion 83T of the window board member 32G. Furthermore, as shown in FIG. 11, the inner surface of the window plate member 32 </ b> G is arranged such that the thick wall portion inside the stepped portion 84 is shifted outward from the inner surface of the main plate portion 38 constituting the central region 74. Yes. Further, the outer surface of the window plate member 32G is located on the back side from the front end surfaces of the side edge bulging protrusion 32C, the upper edge bulging protrusion 32A and the lower end lateral rib 32B surrounding the central region 74.

上記した下側折曲側壁32は、図13に示した射出成形金型100にて枠部材32Hを先に成形してから、図14に示すように、射出成形金型100の一部である可動コア101をコアバックして設けた成形空間に透明な樹脂を射出して窓板部材32Gを成形することで製造される。このとき、可動コア101に設けた環状溝によってコアバック前は第1突条82が成形され、コアバック後は第2突条83Tが成形される。ところで、下側折曲側壁32では、図12に示すように、壁孔75の内側面80Cのうち支持壁81側の端部が壁孔75の開口縁の厚さ方向における中間に位置することになり、枠部材32Hが溶融樹脂から成形される過程では、内側面80Cのうち支持壁81側の端部で溶融樹脂の固化が最も遅くなる。これにより、上述したように枠部材32H、窓板部材32Gの順番で下側折曲側壁32を成形されると、窓板部材32G成形用の溶融樹脂の圧力により、壁孔75の内側面80Cにおける支持壁81側の端部に食い込んだ抜け止め突起89が窓板部材32Gの板厚面32Zに一体形成される。そして、その抜け止め突起89により、枠部材32Hと窓板部材32Gとの結合力が高まる。   The lower bent side wall 32 described above is a part of the injection mold 100 as shown in FIG. 14 after the frame member 32H is first molded by the injection mold 100 shown in FIG. The window plate member 32G is manufactured by injecting a transparent resin into a molding space provided by moving the movable core 101 back. At this time, the first protrusion 82 is formed before the core back by the annular groove provided in the movable core 101, and the second protrusion 83T is formed after the core back. By the way, in the lower bent side wall 32, as shown in FIG. 12, the end on the support wall 81 side of the inner side surface 80 </ b> C of the wall hole 75 is positioned in the middle in the thickness direction of the opening edge of the wall hole 75. Thus, in the process in which the frame member 32H is molded from the molten resin, solidification of the molten resin is slowest at the end of the inner side surface 80C on the support wall 81 side. As a result, when the lower bent side wall 32 is formed in the order of the frame member 32H and the window plate member 32G as described above, the inner side surface 80C of the wall hole 75 is caused by the pressure of the molten resin for forming the window plate member 32G. A retaining projection 89 that bites into the end portion on the support wall 81 side is integrally formed on the plate thickness surface 32Z of the window plate member 32G. Then, the retaining protrusion 89 increases the coupling force between the frame member 32H and the window plate member 32G.

図示しないが跳上側壁40及び上側折曲側壁31の内側開口71,73の開口縁も、上記した下側折曲側壁32における内側開口75の開口縁と同じ構造になっている。また、回動蓋50においては、図15に示すように、前記した鍔部79の外面の先端側を陥没させて段差面79Dが形成され、窓板部材50Gの外縁部が回動蓋50の外面側から鍔部79の段差面79Dの内側に嵌め込まれた状態に一体形成されている。そして、鍔部79のうち窓板部材50Gの下方に配置された部分が、前記下側折曲側壁32で説明した支持突壁81になっていて、その支持突壁81に係合突条82が形成されると共に、その係合突条82に対応した外縁突条83Tが窓板部材50Gに形成されている。また、窓板部材50Gの板厚面50Zには、段差面79Dにおける支持壁81側の端部に食い込んだ抜け止め突起89が一体形成される。   Although not shown, the opening edges of the inner openings 71 and 73 of the jumping side wall 40 and the upper bent side wall 31 have the same structure as the opening edge of the inner opening 75 in the lower bent side wall 32 described above. Further, in the rotating lid 50, as shown in FIG. 15, a stepped surface 79D is formed by recessing the distal end side of the outer surface of the collar 79, and the outer edge portion of the window plate member 50G is formed on the rotating lid 50. It is integrally formed in a state fitted from the outer surface side to the inner side of the stepped surface 79D of the flange 79. And the part arrange | positioned under the window-plate member 50G among the collar parts 79 becomes the support protrusion 81 demonstrated in the said lower side wall 32, and it engages with the protrusion 82 in the support protrusion 81. Is formed, and an outer edge protrusion 83T corresponding to the engaging protrusion 82 is formed on the window plate member 50G. Further, a retaining projection 89 that bites into the end portion on the support wall 81 side of the stepped surface 79D is integrally formed on the plate thickness surface 50Z of the window plate member 50G.

本実施形態の折畳コンテナ10の構成に関する説明は以上である。次に、折畳コンテナ10の作用効果について説明する。折畳コンテナ10内に荷物を収容してから回動蓋50,50を閉じ、搬送先に荷物と共に折畳コンテナ10を納める場合、本実施形態の折畳コンテナ10では、底面以外の全ての面に透明な窓板部材31G,32G,40G,50Gを備えているので、回動蓋50,50を閉じた状態で折畳コンテナ10内の荷物を透視に確認することができる。また、折畳コンテナ10に複数の荷物を収容して図9に示すように回動蓋50,50を全開状態にしておき、必要に応じて折畳コンテナ10から荷物を取り出す場合、回動蓋50の窓板部材50Gと上側折曲側壁31の窓板部材31Gとが重なって、それら窓板部材31G,50Gを通して折畳コンテナ10内を透視することができるので、回動蓋50を全開状態にしても全閉状態と同様に折畳コンテナ10内の荷物を透視にて確認することができる。また、窓板部材31G,32G,40G,50Gの周りの枠部材31H,32H,40H,50Hは、窓板部材31G,32G,40G,50Gより高強度な樹脂で成形され、それら高強度な枠部材31H,32H,40H,50Hが底部ベース11又は上部枠20等の他の部品と連結されることになるので、透視のために折曲側壁、跳上側壁等の全体を透明な同じ樹脂で成形した折畳コンテナに比べて、折畳コンテナ10全体の強度が向上する。   The description regarding the structure of the folding container 10 of this embodiment is above. Next, the effect of the folding container 10 is demonstrated. When the luggage is accommodated in the folding container 10 and the rotary lids 50 and 50 are closed and the folding container 10 is stored together with the luggage at the transport destination, in the folding container 10 of the present embodiment, all surfaces other than the bottom surface Since the transparent window plate members 31G, 32G, 40G, and 50G are provided, the luggage in the folding container 10 can be seen through with the rotary lids 50 and 50 closed. Further, when a plurality of packages are accommodated in the folding container 10 and the rotary lids 50 and 50 are fully opened as shown in FIG. 9 and the packages are taken out from the folding container 10 as necessary, the rotary lid is used. 50 window plate member 50G and window plate member 31G of upper folding side wall 31 overlap, and the inside of folding container 10 can be seen through through these window plate members 31G, 50G, so that rotating lid 50 is fully opened. Even so, the luggage in the folding container 10 can be confirmed through fluoroscopy, as in the fully closed state. Further, the frame members 31H, 32H, 40H, and 50H around the window plate members 31G, 32G, 40G, and 50G are formed of a resin that is stronger than the window plate members 31G, 32G, 40G, and 50G, and these high-strength frames are formed. Since the members 31H, 32H, 40H, and 50H are connected to other parts such as the bottom base 11 or the upper frame 20, the entire bent side wall, the top side wall, and the like are made of the same transparent resin for perspective. Compared with the molded folding container, the strength of the folding container 10 as a whole is improved.

本実施形態の折畳コンテナ10は、不使用時には、1対の跳上側壁40,40、1対の折曲側壁30,30の順番で折り畳んで折畳状態(図10参照)にすることができる。ここで、跳上側壁40の係止突起40U(図4(A)参照)と底部ベース11における係止突片11K(図3(A)参照)の図示しない係止突起との係合を解除するためには、跳上側壁40の窓板部材40Gが外側から殴打されることがある。しかしながら、本実施形態の折畳コンテナ10の壁構造では、跳上側壁40の枠部材40Hにおける壁孔71の内側面(図12の符号80C参照)に窓板部材40Gの板厚面(図12の符号32Z参照)が固着された上に、枠部材40Hに一体成形された支持壁(図12の符号81参照)が窓板部材40Gの内面に固着しているので、窓板部材40Gにかかる負荷を窓板部材40Gの外縁部の板厚全体で受けることができる。これにより、跳上側壁40の壁構造は、従来の壁構造に比べて強度が高く、枠部材40Hから枠部材40Hから打ち抜かれることはない。また、枠部材40Hの第1突条(図12の符号82参照)が窓板部材40Gに食い込み、窓板部材40Gの抜け止め突起(図12の符号89参照)が枠部材40Hに食い込んでいるので、窓板部材40Gと枠部材40Hとの結合力が高く、跳上側壁40の内面側からの窓板部材40Gの殴打や、荷物による窓板部材31G,32G,40G,50Gの内側からの押圧による、窓板部材31G,32G,40G,50Gと枠部材31H,32H,40H,50Hとの固着部分の破断を防ぐことができる。しかも、窓板部材31G,32G,40G,50Gを支持する支持壁81(下側折曲側壁32及び回動蓋50の支持壁81は図12及び図15参照、跳上側壁40及び上側折曲側壁31の支持壁は図示せず)は、先端に向かうに従って徐々に窓板部材32Gに接近するように傾斜した傾斜面81Aを備えているので、支持壁81に異物が引っ掛かるような事態も防ぐことができる。   When not in use, the folding container 10 of the present embodiment is folded in the order of a pair of raised side walls 40, 40 and a pair of folded side walls 30, 30 (see FIG. 10). it can. Here, the engagement between the locking projection 40U (see FIG. 4A) of the jumping side wall 40 and the locking projection (not shown) of the locking projection 11K (see FIG. 3A) on the bottom base 11 is released. In order to do so, the window plate member 40G of the jumping side wall 40 may be beaten from the outside. However, in the wall structure of the folding container 10 of the present embodiment, the plate surface of the window plate member 40G (see FIG. 12) is formed on the inner surface of the wall hole 71 in the frame member 40H of the jumping side wall 40 (see reference numeral 80C in FIG. 12). In addition, the support wall (see reference numeral 81 in FIG. 12) integrally formed with the frame member 40H is fixed to the inner surface of the window plate member 40G, so that it is applied to the window plate member 40G. The load can be received by the entire thickness of the outer edge portion of the window plate member 40G. Thereby, the wall structure of the jumping side wall 40 is higher in strength than the conventional wall structure and is not punched from the frame member 40H from the frame member 40H. Further, the first protrusion (see reference numeral 82 in FIG. 12) of the frame member 40H bites into the window plate member 40G, and the retaining protrusion (see reference numeral 89 in FIG. 12) of the window plate member 40G bites into the frame member 40H. Therefore, the coupling force between the window plate member 40G and the frame member 40H is high, so that the window plate member 40G is hit from the inner surface side of the jumping side wall 40, and the window plate members 31G, 32G, 40G, 50G are loaded from the inside. Breakage of the fixing portion between the window plate members 31G, 32G, 40G, and 50G and the frame members 31H, 32H, 40H, and 50H due to the pressing can be prevented. In addition, the support wall 81 that supports the window plate members 31G, 32G, 40G, and 50G (see FIGS. 12 and 15 for the support wall 81 of the lower bent side wall 32 and the rotating lid 50, the upper side wall 40 and the upper bent side wall). Since the support wall of the side wall 31 is provided with the inclined surface 81A that is inclined so as to gradually approach the window plate member 32G toward the tip, a situation in which foreign matter is caught on the support wall 81 is also prevented. be able to.

[他の実施形態]
本発明は、前記実施形態に限定されるものではなく、例えば、以下に説明するような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
[Other Embodiments]
The present invention is not limited to the above-described embodiment. For example, the embodiments described below are also included in the technical scope of the present invention, and various other than the following can be made without departing from the scope of the invention. It can be changed and implemented.

(1)前記実施形態では、本発明の「搬送容器」として折畳コンテナ10を例示したが、折り畳み不能なコンテナに本発明を適用してもよい。 (1) In the above embodiment, the folding container 10 is exemplified as the “transport container” of the present invention, but the present invention may be applied to a container that cannot be folded.

(2)上記した折畳コンテナ10の回動蓋50のように、コンテナに回動可能に連結された蓋体や、コンテナに着脱可能に取り付けられる蓋体に、本発明の「搬送容器の壁構造」を適用してもよい。 (2) Like the above-described rotating lid 50 of the folding container 10, the “conveying container wall” of the present invention is attached to a lid that is rotatably connected to the container or a lid that is detachably attached to the container. “Structure” may be applied.

(3)前記実施形態では、枠部材31H,32H,40H,50Hの一部が本発明に係る「第1の樹脂板部材」をなす一方、本発明に係る「第2の樹脂板部材」としての窓板部材31G,32G,40G,50Gが枠部材31H,32H,40H,50Hの内側に収まる構成になっていたが、本発明に係る搬送容器の壁構造はこれに限定されるものではなく、例えば、「搬送容器」の側壁を複数の壁部構成体に分割し、隣り合った壁部構成体同士の一方の壁部構成体の板部を「第1の樹脂板部材」とすると共に、他方の壁部構成体の板部を「第2の樹脂板部材」としてもよい。 (3) In the embodiment described above, a part of the frame members 31H, 32H, 40H, 50H forms the “first resin plate member” according to the present invention, while the “second resin plate member” according to the present invention. The window plate members 31G, 32G, 40G, and 50G are configured to fit inside the frame members 31H, 32H, 40H, and 50H, but the wall structure of the transport container according to the present invention is not limited to this. For example, the side wall of the “conveying container” is divided into a plurality of wall portion constituting bodies, and the plate portion of one wall portion constituting body between the adjacent wall portion constituting bodies is defined as a “first resin plate member”. The plate portion of the other wall portion structure may be a “second resin plate member”.

(4)前記実施形態では、支持壁81を窓板部材32Gの内面に固着していた例を示したが、本発明に係る「支持壁」は、第2の樹脂板部材の外面に固着していてもよい。 (4) In the above embodiment, the support wall 81 is fixed to the inner surface of the window plate member 32G. However, the “support wall” according to the present invention is fixed to the outer surface of the second resin plate member. It may be.

(5)前記実施形態では、壁孔71,73,75が四角形であったが、壁孔は四角形に限定されるものではなく、円形、四角形以外の多角形であってもよい。 (5) In the above-described embodiment, the wall holes 71, 73, and 75 are rectangular. However, the wall hole is not limited to a rectangle, and may be a circle or a polygon other than a rectangle.

(6)前記実施形態の窓板部材の構成樹脂は、無色透明であったが、折畳コンテナ内を透視可能であれば、窓板部材を、有色透明、無色半透明、有色半透明としてもよい。また、前記実施形態の枠部材の構成樹脂は、不透明であったが、窓板部材の構成樹脂より強度が高ければ、不透明である必要はなく、無色透明、有色透明、無色半透明、有色半透明であってもよい。さらに、前記実施形態で窓板部材の構成樹脂の枠部材の構成樹脂とが、共にポリプロピレンであったが、ポリプロピレン以外の樹脂でもよく、互いに異なる樹脂であってもよい。例えば、窓板部材に透明なポリエチレンを使用し、枠部材に透明で高強度なポリカーボネートを使用したものも本発明に含まれる。 (6) The constituent resin of the window plate member of the above embodiment is colorless and transparent. However, if the inside of the folding container can be seen through, the window plate member may be colored and transparent, colorless and translucent, and colored and translucent. Good. Further, the constituent resin of the frame member of the above embodiment is opaque, but if it is stronger than the constituent resin of the window plate member, it does not need to be opaque, and is colorless and transparent, colored and transparent, colorless and translucent, and colored and semi-transparent. It may be transparent. Further, in the above-described embodiment, the constituent resin of the frame member of the constituent resin of the window plate member is polypropylene, but may be a resin other than polypropylene or may be different from each other. For example, the present invention includes a case in which transparent polyethylene is used for the window plate member and transparent and high-strength polycarbonate is used for the frame member.

(7)また、窓板部材用の樹脂と枠部材用の樹脂とを全く同一の分子構造の樹脂とすると共に、強化材(例えば、グラスファイバー、シリカ、タルク等のフィラー、添加剤、核剤等)を枠部材用の樹脂のみコンパウンドするか又は、枠部材用の樹脂に多くコンパウンドして、枠部材の強度を窓板部材より高くしてもよい。 (7) Further, the resin for the window plate member and the resin for the frame member are made to have the same molecular structure, and the reinforcing material (for example, filler such as glass fiber, silica, talc, additive, nucleating agent) Etc.) may be compounded only with the resin for the frame member, or may be compounded more with the resin for the frame member to make the strength of the frame member higher than that of the window plate member.

10 折畳コンテナ(搬送容器)
11 底部ベース
20 上部枠
30 折曲側壁
31 上側折曲側壁
31G,32G,40G,50G 窓板部材
31H,32H,40H,50H 枠部材
32 下側折曲側壁
32Z 板厚面
33 中間ヒンジ
40 跳上側壁
80C 内側面(板厚面)
81 支持壁
81A 傾斜面
81B 固着面
82 第1突条
83T 第2突条
89 抜け止め突起
10 Folding container (conveying container)
11 bottom base 20 upper frame 30 bent side wall 31 upper bent side wall 31G, 32G, 40G, 50G window plate member 31H, 32H, 40H, 50H frame member 32 lower bent side wall 32Z plate thick surface 33 intermediate hinge 40 jumping up Side wall 80C Inner side (thick plate)
81 Support wall 81A Inclined surface 81B Adhering surface 82 1st protrusion 83T 2nd protrusion 89 Retaining prevention protrusion

Claims (5)

第1及び第2の樹脂板部材のうち板厚方向と平行な板厚面同士が固着するようにそれら第1と第2の樹脂板部材を異なる樹脂で一体成形して搬送容器の側面、下面又は上面の何れかの容器構成壁とした搬送容器の壁構造において、
前記第1の樹脂板部材の表裏の一方の面における前記第2の樹脂板部材寄りの縁部から突出して、前記第2の樹脂板部材の表裏の一方の面の縁部に固着した支持壁を備え、その支持壁のうち前記第2の樹脂板部材との固着面と反対側の面が、前記支持壁の先端に向かうに従って徐々に前記第2の樹脂板部材に接近するように傾斜した傾斜面になっていることを特徴とする搬送容器の壁構造。
Of the first and second resin plate members, the first and second resin plate members are integrally molded with different resins so that the plate thickness surfaces parallel to the plate thickness direction are fixed to each other. Or in the wall structure of the transport container as the container constituting wall on the upper surface,
A support wall that protrudes from an edge near the second resin plate member on one side of the front and back surfaces of the first resin plate member and is fixed to an edge of one surface of the front and back surfaces of the second resin plate member And the surface of the support wall opposite to the fixing surface with the second resin plate member is inclined so as to gradually approach the second resin plate member toward the tip of the support wall. A wall structure of a transport container, characterized by an inclined surface.
前記支持壁のうち前記第2の樹脂板部材との固着面の先端縁に沿って第1突条を突出形成したことを特徴とする請求項1に記載の搬送容器の壁構造。   The wall structure of the transport container according to claim 1, wherein a first protrusion is formed so as to protrude along a front end edge of a fixing surface of the support wall with the second resin plate member. 前記第2の樹脂板部材のうち前記支持壁との固着面の反対面における前記第1突条と対向する位置に、前記第1突条と同一形状の第2突条を形成したことを特徴とする請求項2に記載の搬送容器の壁構造。   A second protrusion having the same shape as the first protrusion is formed at a position facing the first protrusion on the opposite surface of the second resin plate member to the fixing surface with the support wall. The wall structure of the transport container according to claim 2. 前記搬送容器は、その底部を構成する底部ベースと上部を構成する上部枠との間に、1対の跳上側壁と1対の折曲側壁とがそれぞれ対向配置され、
前記跳上側壁は、上端部を前記上部枠に回動可能に連結され、
前記折曲側壁は、上下の両端部を前記上部枠と前記底部ベースとに回動可能に連結されると共に上下方向の中央に備えた中間ヒンジで上側折曲側壁と下側折曲側壁とに分割されて内側に2つ折り可能に構成され、
前記1対の跳上側壁、前記1対の折曲側壁の順番で折り畳んで折畳状態にすることが可能な折畳コンテナであり、
前記跳上側壁と前記上側折曲側壁と前記下側折曲側壁とのうちの少なくとも1つは、その外縁部全体を含んだ枠部材と、前記枠部材の内側開口を閉塞した窓板部材とを異なる樹脂で一体成形してなり、
前記窓板部材は、全体が前記第2の樹脂板部材をなしかつ透明又は半透明な樹脂で成形され、前記枠部材は、前記内側開口の周りが前記第1の樹脂板部材をなしかつ前記窓板部材より高強度な樹脂で成形されたことを特徴とする請求項1乃至3の何れか1の請求項に記載の搬送容器の壁構造。
In the transport container, a pair of jumping side walls and a pair of bent side walls are disposed oppositely between a bottom base constituting the bottom and an upper frame constituting the upper part,
The jumping side wall is pivotally connected to the upper frame at the upper end,
The bent side wall is pivotally connected to the upper frame and the bottom base at both upper and lower ends, and an intermediate hinge provided at the center in the vertical direction to the upper bent side wall and the lower bent side wall. It is divided into two and can be folded inward.
A folding container that can be folded in the order of the pair of jumping side walls and the pair of folding side walls;
At least one of the jumping side wall, the upper bent side wall, and the lower bent side wall includes a frame member that includes the entire outer edge portion thereof, and a window plate member that closes the inner opening of the frame member; Are molded integrally with different resins,
The window plate member forms the second resin plate member as a whole and is formed of a transparent or translucent resin, and the frame member forms the first resin plate member around the inner opening and the frame member. The wall structure of the transport container according to any one of claims 1 to 3, wherein the wall structure is formed of a resin having a strength higher than that of the window plate member.
前記第2の樹脂板部材には、前記第1の樹脂板部材の前記板厚面のうち前記支持壁側の端部に食い込んだ抜け止め突起が一体形成されたことを特徴とする請求項1乃至4の何れか1の請求項に記載の搬送容器の壁構造。   2. A retaining protrusion that bites into an end portion on the support wall side of the plate thickness surface of the first resin plate member is integrally formed on the second resin plate member. The wall structure of the transport container according to any one of claims 1 to 4.
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