JP2013044541A - Shunt resistance type current sensor - Google Patents

Shunt resistance type current sensor Download PDF

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JP2013044541A
JP2013044541A JP2011180281A JP2011180281A JP2013044541A JP 2013044541 A JP2013044541 A JP 2013044541A JP 2011180281 A JP2011180281 A JP 2011180281A JP 2011180281 A JP2011180281 A JP 2011180281A JP 2013044541 A JP2013044541 A JP 2013044541A
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circuit pattern
circuit board
current
bus bar
resistance type
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Takashi Sato
孝 佐藤
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Yazaki Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a shunt resistance type current sensor capable of further improving detection accuracy of current to be measured.SOLUTION: A shunt resistance type current sensor 1 comprises: a bus bar 10 composed of a conductive member; a circuit board 20 disposed on the bus bar 10; a voltage detecting IC 30 that is disposed on the circuit board 20, and that detects a voltage value applied to the circuit board 20 for detecting a magnitude of current to be measured flowing in the bus bar 10; and a correcting circuit pattern 40 that is formed on the circuit board 20, and that cancels out induction current caused by a magnetic field generated by the current to be measured flowing in the bus bar 10. Further, the correcting circuit pattern 40 is composed of a circuit pattern 41 formed on front and rear sides of the circuit board 20, and a throughhole 42 for electrically connecting the circuit pattern 41 formed on the front and rear sides, and forms a coil across the front and rear sides of the circuit board 20 by connecting the circuit pattern 41 to the throughhole 42.

Description

本発明は、シャント抵抗式電流センサに関する。   The present invention relates to a shunt resistance type current sensor.

従来、パルス電流や交流大電流等を測定するため、抵抗値が既知なシャント抵抗に被測定電流を流し、このシャント抵抗に生じる電圧降下を測定するシャント抵抗式電流センサが提案されている。このようなシャント抵抗式電流センサは、高周波電流等を測定しようとするとインダクタンス成分が生じ、被測定電流に誤差が生じてしまう。   Conventionally, in order to measure a pulse current, a large alternating current, and the like, a shunt resistance type current sensor has been proposed in which a current to be measured is passed through a shunt resistor having a known resistance value and a voltage drop generated in the shunt resistor is measured. In such a shunt resistance type current sensor, an inductance component is generated when an attempt is made to measure a high-frequency current or the like, and an error occurs in the measured current.

そこで、インダクタンス成分を少なくしたシャント抵抗式電流センサが提案されている。このシャント抵抗式電流センサは、抵抗体と固定端子板との間隔を狭くすることでインダクタンス成分を低減して被測定電流の検出誤差を小さくするようにしている(特許文献1参照)。   Therefore, a shunt resistance type current sensor with a reduced inductance component has been proposed. In this shunt resistance type current sensor, an inductance component is reduced by narrowing the distance between the resistor and the fixed terminal plate, thereby reducing the detection error of the current to be measured (see Patent Document 1).

特開2002−319501号公報JP 2002-319501 A

しかし、特許文献1に記載のシャント抵抗式電流センサは、抵抗体と固定端子板との間隔が存在するため、インダクタンス成分が少なからず残り、被測定電流に検出誤差が生じてしまう。   However, since the shunt resistance type current sensor described in Patent Document 1 has an interval between the resistor and the fixed terminal plate, the inductance component is not small and remains, and a detection error occurs in the current to be measured.

本発明はこのような従来の課題を解決するためになされたものであり、その目的とするところは、被測定電流の検出精度を一層向上させることが可能なシャント抵抗式電流センサを提供することにある。   The present invention has been made to solve such a conventional problem, and an object of the present invention is to provide a shunt resistance type current sensor capable of further improving the detection accuracy of the current to be measured. It is in.

本発明のシャント抵抗式電流センサは、導電部材からなるバスバと、バスバ上に設置され、バスバに対して電気的に並列接続される電圧検出用回路パターンが形成された回路基板と、回路基板の電圧検出用回路パターン上に設置され、バスバに流れる被測定電流の大きさを検出するために電圧検出用回路パターンに印加される電圧値を検出する電圧検出手段と、回路基板上に形成され、バスバに流れる被測定電流により生じる磁界によって発生する誘導電流を打ち消す補正回路パターンと、を備え、補正回路パターンは、回路基板の表裏に形成された回路パターンと、表裏に形成された回路パターンを電気的に接続する導電部とからなり、回路パターンが導電部に接続されることにより回路基板の表裏に亘るコイルを形成していることを特徴とする。   A shunt resistance type current sensor of the present invention includes a bus bar made of a conductive member, a circuit board formed on the bus bar and formed with a voltage detection circuit pattern electrically connected in parallel to the bus bar, A voltage detection means for detecting a voltage value applied to the voltage detection circuit pattern for detecting the magnitude of the current to be measured flowing through the bus bar, and being formed on the circuit board; A correction circuit pattern that cancels out the induced current generated by the magnetic field generated by the current to be measured flowing through the bus bar, and the correction circuit pattern electrically connects the circuit pattern formed on the front and back of the circuit board and the circuit pattern formed on the front and back. And a conductive pattern that is electrically connected, and a circuit pattern is connected to the conductive portion to form a coil that extends across the circuit board. To.

本発明のシャント抵抗式電流センサによれば、バスバに流れる被測定電流により生じる磁界によって発生する誘導電流を打ち消す補正回路パターンを備え、この補正回路パターンは、回路基板の表裏に亘るコイルを形成している。このため、被検出電流が高周波になった場合でも、誘導電流による検出誤差が発生し難くなり、被測定電流の検出精度を一層向上させることができる。   According to the shunt resistance type current sensor of the present invention, the correction circuit pattern for canceling the induced current generated by the magnetic field generated by the current to be measured flowing through the bus bar is provided, and this correction circuit pattern forms a coil across the front and back of the circuit board. ing. For this reason, even when the detected current becomes a high frequency, a detection error due to the induced current is less likely to occur, and the detection accuracy of the measured current can be further improved.

本発明によれば、被測定電流の検出精度を一層向上させることが可能なシャント抵抗式電流センサを提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the shunt resistance type current sensor which can improve the detection accuracy of the to-be-measured current further can be provided.

本発明の実施形態に係るシャント抵抗式電流センサを示す上面図である。It is a top view which shows the shunt resistance type current sensor which concerns on embodiment of this invention. 本発明の実施形態に係るシャント抵抗式電流センサを示す側面図である。It is a side view which shows the shunt resistance type current sensor which concerns on embodiment of this invention. 本実施形態に係るシャント抵抗式電流センサを示す裏面図である。It is a back view which shows the shunt resistance type current sensor which concerns on this embodiment. 本実施形態に係るシャント抵抗式電流センサの補正回路パターンを示す斜視図である。It is a perspective view which shows the correction circuit pattern of the shunt resistance type current sensor concerning this embodiment.

以下、本発明の好適な実施形態を図面に基づいて説明する。図1は、本発明の実施形態に係るシャント抵抗式電流センサを示す上面図であり、図2は、本発明の実施形態に係るシャント抵抗式電流センサを示す側面図である。なお、図2では説明の便宜上、磁束についても図示している。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of the invention will be described with reference to the drawings. FIG. 1 is a top view showing a shunt resistance type current sensor according to an embodiment of the present invention, and FIG. 2 is a side view showing the shunt resistance type current sensor according to an embodiment of the present invention. In FIG. 2, the magnetic flux is also shown for convenience of explanation.

同図に示すように、シャント抵抗式電流センサ1は、バスバ10と、回路基板20と、電圧検出IC(電圧検出手段)30と、接続部50とを備えている。   As shown in the figure, the shunt resistance type current sensor 1 includes a bus bar 10, a circuit board 20, a voltage detection IC (voltage detection means) 30, and a connection unit 50.

バスバ10は、平板形状の導電部材であって、例えば銅マンガン合金や銅ニッケル合金などにより構成されている。このバスバ10は、平板形状の鋼材からプレス成形により所望の形状に形成される。また、バスバ10はシャント抵抗の役割を果たし、被測定電流が流れるようになっている。なお、本実施形態においてバスバ10は平板形状であるが、これに限らず、特許文献1のように湾曲する形状等であってもよい。   The bus bar 10 is a flat plate-shaped conductive member, and is made of, for example, a copper manganese alloy or a copper nickel alloy. The bus bar 10 is formed into a desired shape by press molding from a flat steel material. The bus bar 10 serves as a shunt resistor so that a current to be measured flows. In the present embodiment, the bus bar 10 has a flat plate shape, but is not limited thereto, and may be a curved shape as in Patent Document 1.

回路基板20は、バスバ10上に設置されるものであり、電圧検出用回路パターン21が形成されている。電圧検出用回路パターン21は、2つの接続部50を介してバスバ10と電気的に並列接続されており、被測定電流の一部が流れる構成となっている。   The circuit board 20 is installed on the bus bar 10 and has a voltage detection circuit pattern 21 formed thereon. The voltage detection circuit pattern 21 is electrically connected in parallel to the bus bar 10 via the two connection portions 50, and a part of the current to be measured flows.

電圧検出IC30は、回路基板20の電圧検出用回路パターン21上に設置され、バスバ10に流れる被測定電流の大きさを検出するために電圧検出用回路パターン21に印加される電圧値を検出するものである。この電圧検出IC30による電圧値の検出により、バスバ10に生じる電圧降下が測定される。   The voltage detection IC 30 is installed on the voltage detection circuit pattern 21 of the circuit board 20 and detects a voltage value applied to the voltage detection circuit pattern 21 in order to detect the magnitude of the current to be measured flowing through the bus bar 10. Is. The voltage drop generated in the bus bar 10 is measured by the detection of the voltage value by the voltage detection IC 30.

ここで、シャント抵抗式電流センサ1では被測定電流が流れることにより、図2に示すように磁束が発生して誘導電流が流れてしまう。すなわち、図2から明らかなようにバスバ10、回路基板20の電圧検出用回路パターン21、及び接続部50により閉回路(コイル)が形成され、この閉回路に誘導電流が流れてしまう。これにより、被測定電流の検出精度が悪化してしまう。   Here, in the shunt resistance type current sensor 1, when a current to be measured flows, a magnetic flux is generated and an induced current flows as shown in FIG. That is, as apparent from FIG. 2, a closed circuit (coil) is formed by the bus bar 10, the voltage detection circuit pattern 21 of the circuit board 20, and the connection portion 50, and an induced current flows through this closed circuit. This deteriorates the detection accuracy of the current to be measured.

そこで、本実施形態に係るシャント抵抗式電流センサ1は、補正回路パターン40を備えている。図3は、本実施形態に係るシャント抵抗式電流センサ1を示す裏面図であり、図4は、本実施形態に係るシャント抵抗式電流センサ1の補正回路パターン40を示す斜視図である。なお、図4では、便宜上、回路基板20と補正回路パターン40のみを図示するものとする。   Therefore, the shunt resistance type current sensor 1 according to the present embodiment includes a correction circuit pattern 40. FIG. 3 is a back view showing the shunt resistance type current sensor 1 according to this embodiment, and FIG. 4 is a perspective view showing a correction circuit pattern 40 of the shunt resistance type current sensor 1 according to this embodiment. In FIG. 4, only the circuit board 20 and the correction circuit pattern 40 are illustrated for convenience.

図1、図3及び図4に示すように、補正回路パターン40は回路基板20上に形成されている。この補正回路パターン40は、回路基板20の表裏に形成された回路パターン41と、表裏に形成された回路パターン41を電気的に接続するスルーホール(導電部)42とを備えている。   As shown in FIGS. 1, 3 and 4, the correction circuit pattern 40 is formed on the circuit board 20. The correction circuit pattern 40 includes a circuit pattern 41 formed on the front and back surfaces of the circuit board 20 and a through hole (conductive portion) 42 that electrically connects the circuit patterns 41 formed on the front and back surfaces.

具体的に本実施形態において、回路パターン41は、第1〜第5回路パターン41a〜41eからなり、スルーホール42は、第1〜第4スルーホール42a〜42dからなる。   Specifically, in the present embodiment, the circuit pattern 41 includes first to fifth circuit patterns 41a to 41e, and the through hole 42 includes first to fourth through holes 42a to 42d.

第1回路パターン41aは、被測定電流の入力側の接続部50と電圧検出IC30との間の点Aにおいて電圧検出用回路パターン21から分岐されて形成されており、分岐後、被測定電流の流れ方向に沿って延び、第1スルーホール42aに至る。   The first circuit pattern 41 a is formed by branching from the voltage detection circuit pattern 21 at a point A between the connection portion 50 on the input side of the current to be measured and the voltage detection IC 30. It extends along the flow direction and reaches the first through hole 42a.

第1スルーホール42aは、回路基板20の裏面まで延びており、裏面側において第2回路パターン41bに接続されている。第2回路パターン41bは、回路基板20の裏面側において被測定電流の流れ方向を逆方向に延びており、第2スルーホール42bに至る。第2スルーホール42bは、回路基板20の表面まで延びており、表面側において第3回路パターン41cに接続されている。   The first through hole 42a extends to the back surface of the circuit board 20, and is connected to the second circuit pattern 41b on the back surface side. The second circuit pattern 41b extends in the reverse direction of the current to be measured on the back surface side of the circuit board 20, and reaches the second through hole 42b. The second through hole 42b extends to the surface of the circuit board 20, and is connected to the third circuit pattern 41c on the surface side.

第3回路パターン41cは、回路基板20の表面側において被測定電流の流れ方向に沿って延びており、第3スルーホール42cに至る。第3スルーホール42cは、第1スルーホール42aと同様に、回路基板20の裏面まで延びており、裏面側において第4回路パターン41dに接続されている。   The third circuit pattern 41c extends along the flow direction of the current to be measured on the surface side of the circuit board 20, and reaches the third through hole 42c. Similar to the first through hole 42a, the third through hole 42c extends to the back surface of the circuit board 20, and is connected to the fourth circuit pattern 41d on the back surface side.

第4回路パターン41dは、第2回路パターン41bと同様に、回路基板20の裏面側において被測定電流の流れ方向を逆方向に延びており、第4スルーホール42dに至る。第4スルーホール42dは、第2スルーホール42bと同様に、回路基板20の表面まで延びており、表面側において第5回路パターン41eに接続されている。   Similar to the second circuit pattern 41b, the fourth circuit pattern 41d extends in the reverse direction of the flow of the current to be measured on the back side of the circuit board 20, and reaches the fourth through hole 42d. Similarly to the second through hole 42b, the fourth through hole 42d extends to the surface of the circuit board 20, and is connected to the fifth circuit pattern 41e on the surface side.

第5回路パターン41eは、回路基板20の表面側において被測定電流の流れ方向に沿って延びており、且つ、被測定電流の出力側の接続部50と電圧検出IC30との間の点Bにおいて電圧検出用回路パターン21に接続されている。   The fifth circuit pattern 41e extends along the flow direction of the current to be measured on the surface side of the circuit board 20, and at a point B between the connection portion 50 on the output side of the current to be measured and the voltage detection IC 30. The voltage detection circuit pattern 21 is connected.

以上のように、補正回路パターン40は、回路パターン41がスルーホール42に接続されることにより回路基板20の表裏に亘るコイルを形成することとなる。また、補正回路パターン40は、被測定電流の流れる方向に直行する方向に伸びるコイルとなっている。よって、被測定電流が流れたことにより発生する磁束を打ち消すこととなる。具体的に補正回路パターン40には、図1、図3及び図4の矢印に示すように誘導電流が流れることとなり、図2に示した磁束を打ち消す磁束を発生させることとなる。よって、本実施形態に係るシャント抵抗式電流センサ1は、被検出電流が高周波になった場合でも、誘導電流による検出誤差が発生し難くなり、被測定電流の検出精度を一層向上させることができる。   As described above, the correction circuit pattern 40 forms a coil across the front and back of the circuit board 20 by connecting the circuit pattern 41 to the through hole 42. The correction circuit pattern 40 is a coil extending in a direction perpendicular to the direction in which the current to be measured flows. Therefore, the magnetic flux generated when the current to be measured flows is canceled out. Specifically, an induced current flows through the correction circuit pattern 40 as shown by the arrows in FIGS. 1, 3, and 4, and a magnetic flux that cancels the magnetic flux shown in FIG. 2 is generated. Therefore, the shunt resistance type current sensor 1 according to the present embodiment is less likely to generate a detection error due to the induced current even when the current to be detected becomes a high frequency, and can further improve the detection accuracy of the current to be measured. .

なお、補正回路パターン40は、被測定電流が流れることにより発生する磁束を打ち消す磁束量となるように形状等が設定されている。また、回路基板20には図示するもののほか、電源回路や演算処理部等が設けられていてもよい。   The shape of the correction circuit pattern 40 is set so that the amount of magnetic flux cancels out the magnetic flux generated when the current to be measured flows. Further, the circuit board 20 may be provided with a power supply circuit, an arithmetic processing unit, and the like in addition to those illustrated.

次に、本実施形態に係るシャント抵抗式電流センサ1の作用を説明する。まず、被測定電流が流れたとする。これにより、磁束が発生して図2に示すような誘導電流が発生する。   Next, the operation of the shunt resistance type current sensor 1 according to the present embodiment will be described. First, it is assumed that a current to be measured flows. Thereby, magnetic flux is generated and an induced current as shown in FIG. 2 is generated.

一方、被測定電流の一部は接続部50を通じて回路基板20に流れ、入力側の電圧検出用回路パターン21を通じて電圧検出IC30に至り、出力側の電圧検出用回路パターン21及び接続部50を通じてバスバ10に至る。そして、電圧検出IC30は、電圧検出用回路パターン21に印加される電圧値を検出する。   On the other hand, a part of the current to be measured flows to the circuit board 20 through the connection portion 50, reaches the voltage detection IC 30 through the input-side voltage detection circuit pattern 21, and passes through the output-side voltage detection circuit pattern 21 and the connection portion 50. 10 is reached. The voltage detection IC 30 detects a voltage value applied to the voltage detection circuit pattern 21.

ここで、被測定電流が流れることにより補正回路パターン40にも電流が流れて、図2に示した誘導電流を打ち消すように誘導電流が発生する。よって、補正回路パターン40の形状等を所定のものとしておけば、図2に示した誘導電流を打ち消すだけの誘導電流を補正回路パターン40により発生させることができる。故に、電圧検出IC30による電圧の測定精度を高めることができ、被測定電流の検出精度を一層向上させることができる。   Here, when the current to be measured flows, a current also flows in the correction circuit pattern 40, and an induced current is generated so as to cancel the induced current shown in FIG. Therefore, if the shape or the like of the correction circuit pattern 40 is set to be a predetermined one, the correction circuit pattern 40 can generate an induction current sufficient to cancel the induction current shown in FIG. Therefore, the voltage measurement accuracy by the voltage detection IC 30 can be increased, and the detection accuracy of the current to be measured can be further improved.

このようにして、本実施形態に係るシャント抵抗式電流センサ1によれば、バスバ10に流れる被測定電流により生じる磁界によって発生する誘導電流を打ち消す補正回路パターン40を備え、この補正回路パターン40は、回路基板20の表裏に亘るコイルを形成している。このため、被検出電流が高周波になった場合でも、誘導電流による検出誤差が発生し難くなり、被測定電流の検出精度を一層向上させることができる。   Thus, according to the shunt resistance type current sensor 1 according to the present embodiment, the correction circuit pattern 40 that cancels the induced current generated by the magnetic field generated by the current to be measured flowing through the bus bar 10 is provided. A coil is formed across the front and back of the circuit board 20. For this reason, even when the detected current becomes a high frequency, a detection error due to the induced current is less likely to occur, and the detection accuracy of the measured current can be further improved.

以上、実施形態に基づき本発明を説明したが、本発明は上記実施形態に限られるものではなく、本発明の趣旨を逸脱しない範囲で、変更を加えてもよい。   As described above, the present invention has been described based on the embodiment, but the present invention is not limited to the above embodiment, and may be modified without departing from the gist of the present invention.

例えば、本実施形態に係るシャント抵抗式電流センサ1において、補正回路パターン40のコイル巻き数は適宜変更可能である。また、位置についても図に示すものに限られるものではない。加えて、補正回路パターン40のみが形成された回路基板を有し、この基板と電圧検出IC30が搭載される回路基板20とが電気接続されるようになっていてもよい。   For example, in the shunt resistance type current sensor 1 according to the present embodiment, the number of coil turns of the correction circuit pattern 40 can be changed as appropriate. Further, the position is not limited to that shown in the figure. In addition, a circuit board on which only the correction circuit pattern 40 is formed may be provided, and this board and the circuit board 20 on which the voltage detection IC 30 is mounted may be electrically connected.

1…シャント抵抗式電流センサ
10…バスバ
20…回路基板
21…電圧検出用回路パターン
30…電圧検出IC(電圧検出手段)
40…補正回路パターン
41…回路パターン
42…スルーホール(接続部)
50…接続部
DESCRIPTION OF SYMBOLS 1 ... Shunt resistance type current sensor 10 ... Bus bar 20 ... Circuit board 21 ... Voltage detection circuit pattern 30 ... Voltage detection IC (voltage detection means)
40 ... Correction circuit pattern 41 ... Circuit pattern 42 ... Through hole (connection part)
50 ... connection part

Claims (1)

導電部材からなるバスバと、
前記バスバ上に設置され、前記バスバに対して電気的に並列接続される電圧検出用回路パターンが形成された回路基板と、
前記回路基板の前記電圧検出用回路パターン上に設置され、前記バスバに流れる被測定電流の大きさを検出するために前記電圧検出用回路パターンに印加される電圧値を検出する電圧検出手段と、
前記回路基板上に形成され、前記バスバに流れる被測定電流により生じる磁界によって発生する誘導電流を打ち消す補正回路パターンと、を備え、
前記補正回路パターンは、前記回路基板の表裏に形成された回路パターンと、表裏に形成された前記回路パターンを電気的に接続する導電部とからなり、前記回路パターンが前記導電部に接続されることにより前記回路基板の表裏に亘るコイルを形成している
ことを特徴とするシャント抵抗式電流センサ。
A bus bar made of a conductive member;
A circuit board provided on the bus bar and formed with a voltage detection circuit pattern electrically connected in parallel to the bus bar;
A voltage detection unit that is installed on the voltage detection circuit pattern of the circuit board and detects a voltage value applied to the voltage detection circuit pattern in order to detect the magnitude of the current to be measured flowing through the bus bar;
A correction circuit pattern that is formed on the circuit board and cancels an induced current generated by a magnetic field generated by a current to be measured flowing in the bus bar, and
The correction circuit pattern includes a circuit pattern formed on the front and back of the circuit board and a conductive portion that electrically connects the circuit pattern formed on the front and back, and the circuit pattern is connected to the conductive portion. A shunt resistance type current sensor characterized in that a coil is formed across the front and back of the circuit board.
JP2011180281A 2011-08-22 2011-08-22 Shunt resistance type current sensor Abandoned JP2013044541A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2571450A (en) * 2018-02-07 2019-08-28 42 Tech Limited Apparatus for electrical measurement

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002372551A (en) * 2001-06-14 2002-12-26 Koa Corp Mounting structure of current detecting resistor
JP2003121477A (en) * 2001-10-15 2003-04-23 Koa Corp Structure and method for mounting current detecting resistor

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002372551A (en) * 2001-06-14 2002-12-26 Koa Corp Mounting structure of current detecting resistor
JP2003121477A (en) * 2001-10-15 2003-04-23 Koa Corp Structure and method for mounting current detecting resistor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2571450A (en) * 2018-02-07 2019-08-28 42 Tech Limited Apparatus for electrical measurement
GB2571450B (en) * 2018-02-07 2022-09-21 42 Tech Limited Apparatus for electrical measurement

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