JP2013043684A - Paper container - Google Patents

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JP2013043684A
JP2013043684A JP2011183835A JP2011183835A JP2013043684A JP 2013043684 A JP2013043684 A JP 2013043684A JP 2011183835 A JP2011183835 A JP 2011183835A JP 2011183835 A JP2011183835 A JP 2011183835A JP 2013043684 A JP2013043684 A JP 2013043684A
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resin layer
resin
laminated
paper container
base material
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Yukihiro Takao
幸博 高尾
Takahiro Shimizu
崇広 清水
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Daiwa Can Co Ltd
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Daiwa Can Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a paper container which can prevent a skive-hemming-finished part from being bent even if resin layers using different materials are provided on both surfaces of a base material.SOLUTION: The paper container includes: a body member 10 formed into a cylindrical shape by welding the processed part 61 and the second resin layer 53 of the other end side and pressure bonding the first resin layer 52 adjacent to the processed part 61 and the second resin layer 53 of the other end side, wherein a laminated material 50 includes a base 51 formed of a paper material and a first resin layer 52 and a second resin layer 53 formed of different resin materials on both main surfaces of the base, wherein the second resin layer 53 of the laminated material 50 is arranged in the inside thereof, and a processed part 61 having, on both main surfaces, the first resin layer 52 and a second resin layer 53 formed on one end side of the laminated material 50 by skive-hemming-finishing for removing part of the base 51 and bending it, is positioned in the inside thereof and laminated on the other end side of the laminated material 50; and a bottom member 11 for closing one end opening of the body member 10.

Description

本発明は、その表面に樹脂層を有する紙容器に関する。   The present invention relates to a paper container having a resin layer on its surface.

紙を基材とするカップ型の紙容器では、基材を保護するために基材の両表面に熱可塑性樹脂であるポリエチレン樹脂による樹脂層が設けられた積層材料を用いる技術が知られている。このようなカップ型の紙容器は、円筒状の胴部材と、胴部材の下部に固着される底部材と、を備えている。   In a cup-type paper container using paper as a base material, a technique using a laminated material in which a resin layer made of a polyethylene resin, which is a thermoplastic resin, is provided on both surfaces of the base material in order to protect the base material is known. . Such a cup-shaped paper container includes a cylindrical body member and a bottom member fixed to a lower portion of the body member.

このような紙容器は、紙容器の内側に位置する積層材料の断裁面(端面)から基材へと内容物である液体が浸入することを防止するために、扇状の積層材料の一端部に所謂スカイブヘミング加工と呼ばれる、一方の主面の一部を除去して薄肉とし、除去した主面側に折り返して固定することで、端面に樹脂層を配置させる技術が知られている(例えば、特許文献1及び特許文献2参照)。   Such a paper container is provided at one end of the fan-shaped laminated material in order to prevent the liquid as the contents from entering the base material from the cut surface (end face) of the laminated material located inside the paper container. A technique called so-called skive hemming is known in which a part of one main surface is removed to make it thin, and the resin layer is arranged on the end surface by folding back and fixing to the removed main surface side (for example, (See Patent Document 1 and Patent Document 2).

この紙容器は、スカイブヘミング加工を行った一端辺部を紙容器の内面側となるように積層材料を円筒状に丸めて両端辺部を積層して当該両端辺部の熱可塑性樹脂層同士を溶着させることで、内側の端面に基材が露出することを防止できる。   In this paper container, the laminated material is rolled into a cylindrical shape so that one end side subjected to skive hemming is on the inner surface side of the paper container, and both end side parts are laminated, and the thermoplastic resin layers on the both end side parts are laminated. By making it weld, it can prevent that a base material exposes to an inner end surface.

特開2004−18099号公報JP 2004-18099 A 特開2004−18100号公報JP 2004-18100 A

上述した紙容器では、以下の問題があった。即ち、上述した紙容器では、熱可塑性樹脂層は、紙容器の外面側と内面側の両表面層にポリエチレン樹脂を用いると、ポリエチレン樹脂が所謂ポリエチレン臭と呼ばれる独特の臭気を有することから、内容物に対する芳香性が良好でない。また、ポリエチレン樹脂は、内容物の特定の成分を吸着するという問題もある。   The paper container described above has the following problems. That is, in the above-mentioned paper container, the thermoplastic resin layer has a unique odor called a so-called polyethylene odor when polyethylene resin is used for both the outer surface side and the inner surface side of the paper container. The fragrance to things is not good. In addition, the polyethylene resin also has a problem of adsorbing specific components of the contents.

そこで、熱可塑性樹脂層として、紙容器の内面側の表面層に、ポリエチレン樹脂以外の樹脂層、例えば、ポリエステル系樹脂の一であるポリエチレンテレフタレート樹脂層を設けることが考えられる。しかし、ポリエチレン樹脂及びポリエチレンテレフタレート樹脂のように異なる種類の樹脂同士は、溶着することができない。   Therefore, it is conceivable to provide a resin layer other than polyethylene resin, for example, a polyethylene terephthalate resin layer, which is one of polyester resins, on the inner surface side of the paper container as the thermoplastic resin layer. However, different types of resins such as polyethylene resin and polyethylene terephthalate resin cannot be welded together.

紙容器の外面側の表面層にポリエチレン樹脂層を設け、内面側の表面層にポリエチレンテレフタレート樹脂層を設ける場合には、スカイブヘミング加工した部分については、両面にポリエチレンテレフタレート樹脂層が設けられるため、ポリエチレンテレフタレート樹脂層同士を熱溶着させることができる。   When a polyethylene resin layer is provided on the outer surface layer of the paper container, and a polyethylene terephthalate resin layer is provided on the inner surface layer, the skive hemming part is provided with a polyethylene terephthalate resin layer on both sides. The polyethylene terephthalate resin layers can be thermally welded together.

しかし、スカイブヘミング加工部を超えてオーバーラップした胴部材の両端部は、ポリエチレン樹脂層及びポリエチレンテレフタレート樹脂層同士が対向するため、溶着することができない。   However, since the polyethylene resin layer and the polyethylene terephthalate resin layer face each other, both end portions of the body member that overlaps beyond the skive hemming portion cannot be welded.

また、スカイブヘミング加工部は、折り返して固定するため、積層材料の主面の一部が除去された端部と折り返された端部との境界部の強度が低い、という問題がある。このため、紙容器は、スカイブヘミング加工の境界部を基点に胴部材が折れ曲がり、開口形状が楕円状となる問題がある。   Further, since the skive hemming portion is folded and fixed, there is a problem that the strength of the boundary portion between the end portion from which the main surface of the laminated material is removed and the folded end portion is low. For this reason, the paper container has a problem that the body member bends with the boundary portion of the skive hemming as a base point, and the opening shape becomes elliptical.

そこで本発明は、基材の両表面に異なる材料の樹脂層を設けても、スカイブヘミング加工の加工部において、折れ曲がりを防止可能な紙容器を提供することを目的とする。   Therefore, an object of the present invention is to provide a paper container that can prevent bending in the processed portion of the skive hemming process even if resin layers of different materials are provided on both surfaces of the substrate.

前記課題を解決し目的を達成するために、本発明の紙容器は、次のように構成されている。   In order to solve the above problems and achieve the object, the paper container of the present invention is configured as follows.

本発明の一態様として、紙材料で形成された基材並びに前記基材の両主面に異なる樹脂材料で形成された第1樹脂層及び第2樹脂層を有する積層材料の前記第2樹脂層がその内側に配置されるとともに、前記第1樹脂層及び前記基材の一部を除去して折り曲げるスカイブヘミング加工により前記積層材料の一端辺部に形成された前記第2樹脂層を両主面に有する加工部がその内側に位置して前記積層材料の他端辺部と積層され、前記加工部及び前記他端辺部の前記第2樹脂層同士を溶着させるとともに、前記加工部に隣接する第1樹脂層と前記他端辺部の前記第2樹脂層同士を圧着させることで円筒形状に形成された胴部材と、前記胴部材の一端の開口を閉塞する底部材と、を備える。   As one aspect of the present invention, a base material formed of a paper material and the second resin layer of a laminated material having a first resin layer and a second resin layer formed of different resin materials on both main surfaces of the base material Are disposed on the inside of the first resin layer and the second resin layer formed on one side of the laminated material by a skive hemming process in which a part of the first resin layer and the base material is removed and bent. The processed portion is located on the inner side and laminated with the other end side portion of the laminated material, and welds the second resin layer on the processed portion and the other end side portion, and is adjacent to the processed portion. A body member formed in a cylindrical shape by press-bonding the first resin layer and the second resin layers on the other end side portion, and a bottom member that closes an opening at one end of the body member.

本発明の一態様として、紙材料で形成された基材並びに前記基材の両主面に異なる樹脂材料で形成された第1樹脂層及び第2樹脂層を有する積層材料の前記第2樹脂層がその内側に配置されるとともに、前記積層材料の一端辺部を、前記一端辺部の端部の前記第1樹脂層を残存させて前記第1樹脂層及び前記基材の一部を除去して折り曲げるとともに、前記残存させた前記第1樹脂層と前記積層材料の前記第1樹脂層を溶着するスカイブヘミング加工により形成された両主面に前記第2樹脂層を有する加工部がその内側に位置して前記積層材料の他端辺部と積層され、前記加工部及び前記他端辺部の前記第2樹脂層同士を溶着することで円筒形状に形成された胴部材と、前記胴部材の一端の開口を閉塞する底部材と、を備える。   As one aspect of the present invention, a base material formed of a paper material and the second resin layer of a laminated material having a first resin layer and a second resin layer formed of different resin materials on both main surfaces of the base material Is disposed on the inner side, and the first resin layer and a part of the base material are removed by leaving the first resin layer at one end of the laminated material at the end of the one end side. And a processed portion having the second resin layer on both main surfaces formed by skive hemming for welding the remaining first resin layer and the first resin layer of the laminated material. A body member formed in a cylindrical shape by being positioned and laminated with the other end side portion of the laminated material, and welding the second resin layers of the processed portion and the other end side portion; And a bottom member that closes an opening at one end.

本発明によれば、基材の両表面に異なる材料の樹脂層を設けても、スカイブヘミング加工部の境界部において折れ曲がりを防止可能な紙容器を提供することが可能となる。   ADVANTAGE OF THE INVENTION According to this invention, even if it provides the resin layer of a different material on both surfaces of a base material, it becomes possible to provide the paper container which can prevent a bending in the boundary part of a skive hemming process part.

本発明の第1の実施形態に係る紙容器の構成を一部断面で示す説明図。Explanatory drawing which shows the structure of the paper container which concerns on the 1st Embodiment of this invention in a partial cross section. 同紙容器に用いられる胴部材の要部構成を模式的に示す断面図。Sectional drawing which shows typically the principal part structure of the trunk | drum member used for the paper container. 同紙容器に用いられる胴部材と底部材との要部構成を模式的に示す断面図。Sectional drawing which shows typically the principal part structure of the trunk | drum member and bottom member which are used for the paper container. 同胴部材の要部構成を模式的に示す断面図。Sectional drawing which shows the principal part structure of the trunk | drum member typically. 同胴部材の要部構成を模式的に示す断面図。Sectional drawing which shows the principal part structure of the trunk | drum member typically. 同胴部材の要部の成形方法を模式的に示す断面図。Sectional drawing which shows the shaping | molding method of the principal part of the trunk | drum member typically. 同胴部材の要部の成形方法を模式的に示す断面図。Sectional drawing which shows the shaping | molding method of the principal part of the trunk | drum member typically. 同胴部材の要部の成形方法を模式的に示す断面図。Sectional drawing which shows the shaping | molding method of the principal part of the trunk | drum member typically. 同紙容器の製造方法を模式的に示す説明図。Explanatory drawing which shows the manufacturing method of the paper container typically. 本発明の第2の実施形態に係る紙容器に用いられる胴部材の要部構成を模式的に示す断面図。Sectional drawing which shows typically the principal part structure of the trunk | drum member used for the paper container which concerns on the 2nd Embodiment of this invention. 同胴部材の要部の成形方法を模式的に示す断面図。Sectional drawing which shows the shaping | molding method of the principal part of the trunk | drum member typically.

(第1の実施形態)
以下、本発明の第1の実施形態に係る紙容器1の構成を、図1乃至図9を用いて説明する。
(First embodiment)
Hereinafter, the configuration of the paper container 1 according to the first embodiment of the present invention will be described with reference to FIGS. 1 to 9.

図1は、本発明の第1の実施形態に係る紙容器1の構成を一部断面で示す説明図、図2は紙容器1に用いられる胴部材10の要部構成、具体的には胴部材10の積層材料50を、図1中要部IIで拡大して模式的に示す断面図、図3は紙容器1に用いられる胴部材10及び底部材11との要部構成、具体的には図1中要部IIIを拡大して胴部材10及び底部材11の構成を模式的に示す断面図、図4は胴部材10の要部構成、具体的には積層部22の構成を、積層部22の長手方向に沿った図1中IV−IV断面で示す断面図、図5は胴部材10の積層部22の構成を、積層部22の幅方向に沿った図1中V−V断面で示す断面図、図6は胴部材10の要部である加工部61の成形方法を模式的に示す断面図、図7は胴部材10の加工部61の成形方法を模式的に示す断面図、図8は胴部材10の加工部61の成形方法を模式的に示す断面図、図9は紙容器1の製造方法を模式的に示す説明図である。   FIG. 1 is an explanatory diagram showing a partial cross section of the configuration of the paper container 1 according to the first embodiment of the present invention, and FIG. 2 is a main configuration of a barrel member 10 used in the paper container 1, specifically, the barrel. FIG. 3 is a cross-sectional view schematically showing the laminated material 50 of the member 10 enlarged in a main part II in FIG. 1, FIG. 3 is a main part configuration of the trunk member 10 and the bottom member 11 used in the paper container 1, specifically 1 is a cross-sectional view schematically showing the configuration of the trunk member 10 and the bottom member 11 by enlarging the main part III in FIG. 1, FIG. 4 shows the main part configuration of the trunk member 10, specifically, the configuration of the laminated portion 22. 1 is a cross-sectional view taken along the line IV-IV in FIG. 1 along the longitudinal direction of the laminated portion 22, and FIG. 5 shows the configuration of the laminated portion 22 of the body member 10 along the width direction of the laminated portion 22. FIG. 6 is a cross-sectional view schematically showing a method of forming the processed portion 61, which is a main part of the barrel member 10, and FIG. 7 is a processed portion 6 of the barrel member 10. FIG. 8 is a cross-sectional view schematically showing a method for forming the processed portion 61 of the body member 10, and FIG. 9 is an explanatory view schematically showing the method for manufacturing the paper container 1. .

図1に示すように、紙容器1は、積層材料50で形成され、有底円筒状、さらに言えば、有底であって開口端に向かって漸次拡口する円錐台形状のカップ形状に形成されている。紙容器1は、その内容物として液状物を保持可能な、所謂紙コップである。なお、紙容器1は、紙コップに限定されず、有底円筒状であれば、他の形状や用途の容器であってもよい。   As shown in FIG. 1, the paper container 1 is formed of a laminated material 50 and is formed into a bottomed cylindrical shape, more specifically, a cup shape of a truncated cone shape that is bottomed and gradually expands toward an opening end. Has been. The paper container 1 is a so-called paper cup that can hold a liquid material as its contents. The paper container 1 is not limited to a paper cup, and may be a container having another shape or application as long as it has a bottomed cylindrical shape.

図2に示すように、積層材料50は、紙材で形成された基材51と、基材51の一方の表面に形成された第1樹脂層52と、基材51の他方の表面に形成された第2樹脂層53と、を備えている。   As shown in FIG. 2, the laminated material 50 is formed on a base material 51 formed of a paper material, a first resin layer 52 formed on one surface of the base material 51, and the other surface of the base material 51. The second resin layer 53 is provided.

第1樹脂層52は、紙容器1の外面側の表面を形成する。第1樹脂層52は、例えばポリエチレン樹脂により形成されている。第2樹脂層53は、紙容器1の内面側の表面を形成する。第2樹脂層53は、ポリエステル系樹脂、例えばポリエチレンテレフタレート樹脂により形成されている。第2樹脂層53は、ホモポリエチレンテレフタレート樹脂のように融点が260℃程度のものも使用できるが、後述する圧着のし易さを考慮し、より低融点である共重合ポリエチレンテレフタレート樹脂により形成されており、具体的には、融点が150℃〜230℃程度の範囲のものを使用する。   The first resin layer 52 forms a surface on the outer surface side of the paper container 1. The first resin layer 52 is made of, for example, polyethylene resin. The second resin layer 53 forms a surface on the inner surface side of the paper container 1. The second resin layer 53 is formed of a polyester resin, for example, a polyethylene terephthalate resin. The second resin layer 53 may be a homopolyethylene terephthalate resin having a melting point of about 260 ° C., but is formed of a copolymer polyethylene terephthalate resin having a lower melting point in consideration of ease of pressure bonding described later. Specifically, those having a melting point in the range of about 150 ° C to 230 ° C are used.

図1乃至図5に示すように、紙容器1は、胴部材10と、底部材11と、を備えている。胴部材10は、その一端側の開口が底部材11により閉塞される。胴部材10は、底部材11から開口端に向かって漸次大径となる円筒状に形成されている。   As shown in FIGS. 1 to 5, the paper container 1 includes a body member 10 and a bottom member 11. The body member 10 has an opening on one end side closed by the bottom member 11. The body member 10 is formed in a cylindrical shape having a gradually increasing diameter from the bottom member 11 toward the opening end.

胴部材10は、積層材料50を円筒状に曲折して両端部を固定することで形成される。なお、胴部材10を成形する積層材料50は、一枚の扇状であって、図4及び図8に示すように、その一端辺部にスカイブヘミング加工により形成された加工部61を有する。加工部61は、スカイブヘミング加工によりその両面に第2樹脂層53が設けられる。   The body member 10 is formed by bending the laminated material 50 into a cylindrical shape and fixing both ends. In addition, the laminated material 50 which shape | molds the trunk | drum member 10 is one fan shape, Comprising: As shown in FIG.4 and FIG.8, it has the process part 61 formed by the skive hemming process in the one end side part. The processed portion 61 is provided with the second resin layer 53 on both sides thereof by skive hemming.

図1及び図3に示すように、胴部材10は、積層材料50の第2樹脂層53が内側に配置された円筒状の胴部21と、扇状の積層材料50の端部同士が重ね合わせられて積層された積層部22と、その一端に形成されたフランジカール部23と、その他端に形成され、底部材11と固着される返し部24と、を備えている。   As shown in FIGS. 1 and 3, the body member 10 includes a cylindrical body portion 21 in which the second resin layer 53 of the laminated material 50 is disposed on the inner side and the end portions of the fan-shaped laminated material 50 overlap each other. The laminated portion 22 is laminated, the flange curl portion 23 is formed at one end thereof, and the return portion 24 is formed at the other end and fixed to the bottom member 11.

図4及び図5に示すように、積層部22は、加工部61が胴部材10の内側となるように、積層材料50の一端辺部に設けられた加工部61及び加工部61に隣接する第1樹脂層52の一部と、積層材料50の他端辺部とが積層して固定されることで形成される。   As shown in FIGS. 4 and 5, the laminated portion 22 is adjacent to the processed portion 61 and the processed portion 61 provided on one end side of the laminated material 50 so that the processed portion 61 is inside the trunk member 10. A part of the first resin layer 52 and the other end side of the laminated material 50 are laminated and fixed.

積層部22は、図4に示すように、加工部61の外面側の第2樹脂層53と積層材料50の他端辺部の内面側の第2樹脂層53とが積層し溶着する溶着部62と、加工部61に隣接する第1樹脂層52に他端辺部の第2樹脂層53が積層し圧着するラップ部63とを備えている。溶着部62は、第2樹脂層53同士が溶着する。   As shown in FIG. 4, the laminated portion 22 is a welded portion in which the second resin layer 53 on the outer surface side of the processed portion 61 and the second resin layer 53 on the inner surface side of the other end of the laminated material 50 are laminated and welded. 62, and a wrap portion 63 on which the second resin layer 53 on the other end side is laminated and pressure-bonded to the first resin layer 52 adjacent to the processed portion 61. The second resin layer 53 is welded to the weld portion 62.

ラップ部63は、第2樹脂層53が第1樹脂層52と所定の幅、例えば0.5mm〜4mm、好ましくは1mm〜2mmだけ積層し、所定の引張り強度、具体的にはJIS−Z−0238に準拠して測定した接着強度が0.5N/15mm以上で圧着される。なお、0.5N/15mm以上とは、実際に紙容器1を製造した場合に、良好な形状が得られた結果に基づく。   In the wrap portion 63, the second resin layer 53 is laminated with the first resin layer 52 by a predetermined width, for example, 0.5 mm to 4 mm, preferably 1 mm to 2 mm, and has a predetermined tensile strength, specifically JIS-Z-. The adhesive strength measured according to 0238 is crimped at 0.5 N / 15 mm or more. Note that 0.5 N / 15 mm or more is based on the result of obtaining a good shape when the paper container 1 is actually manufactured.

フランジカール部23は、図1に示すように、胴部材10の端部をその断面形状が円形状又は方体状に外側に曲折することで形成される。返し部24は、胴部21の他端を内側に折り返すことで形成される。   As shown in FIG. 1, the flange curl portion 23 is formed by bending the end portion of the body member 10 outward so that the cross-sectional shape thereof is circular or rectangular. The return portion 24 is formed by folding the other end of the body portion 21 inward.

底部材11は、積層材料50により形成されている。底部材11は、底部26と、底部26の外周縁部を、第2樹脂層53を外周側に配置して折り曲げた屈曲部27と、を備えている。   The bottom member 11 is made of the laminated material 50. The bottom member 11 includes a bottom portion 26 and a bent portion 27 in which the outer peripheral edge portion of the bottom portion 26 is bent by arranging the second resin layer 53 on the outer peripheral side.

底部材11は、屈曲部27が胴部材10の胴部21及び返し部24間に配置されるとともに、屈曲部27の第2樹脂層53が、胴部21内面の第2樹脂層53と溶着され、且つ、返し部24の第1樹脂層52と圧着されることで、胴部材10に固定される。   In the bottom member 11, the bent portion 27 is disposed between the barrel portion 21 and the return portion 24 of the barrel member 10, and the second resin layer 53 of the bent portion 27 is welded to the second resin layer 53 on the inner surface of the barrel portion 21. And it is fixed to the body member 10 by being pressure-bonded to the first resin layer 52 of the return portion 24.

次に、このように構成された紙容器1の製造方法について、図1乃至図9を用いて以下説明する。
先ず、胴部材10に用いる積層材料50の加工部61の成形方法について説明する。図6及び図7に示すように、扇状の積層材料50の一端辺部の第1樹脂層52及び基材51を、回転刃80やグラインダー等により、所定の深さに切削する。また、基材51及び第1樹脂層52の切削において、基材51の処理面51aの加工終了端部を略垂直に成形し、切削端面51cを成形する。なお、この切削加工は、所謂スカイブと呼ばれ、積層材料50の厚さの略半分の肉厚となるまで、基材51を第1樹脂層52側から除去する。
Next, a method for manufacturing the paper container 1 configured as described above will be described below with reference to FIGS.
First, a method for forming the processed portion 61 of the laminated material 50 used for the body member 10 will be described. As shown in FIGS. 6 and 7, the first resin layer 52 and the substrate 51 on one end side of the fan-shaped laminated material 50 are cut to a predetermined depth by a rotary blade 80, a grinder, or the like. Moreover, in the cutting of the base material 51 and the first resin layer 52, the processing end end portion of the processing surface 51a of the base material 51 is formed substantially vertically, and the cutting end surface 51c is formed. This cutting process is called a so-called skive, and the base material 51 is removed from the first resin layer 52 side until the thickness becomes approximately half the thickness of the laminated material 50.

次に、図7に示すように、切削された基材51の処理面51aの幅方向の略中央付近に、扇状の積層材料50の端辺部の延設方向に沿った窪み部51bを設ける。なお、この窪み部51bは、後述する切削された基材51の折り曲げを容易にするものである。次に、図8に示すように、当該窪み部51bを中心に、切削された基材51及び第2樹脂層53を折り曲げて、基材51を対向させて固定する。なお、この折り曲げ加工は、所謂ヘミングと呼ばれる。   Next, as shown in FIG. 7, a recess 51 b is provided in the vicinity of the approximate center in the width direction of the processed surface 51 a of the cut base material 51 along the extending direction of the end portion of the fan-shaped laminated material 50. . In addition, this hollow part 51b makes it easy to bend | fold the cut base material 51 mentioned later. Next, as shown in FIG. 8, the cut base material 51 and the second resin layer 53 are bent around the recess 51 b, and the base material 51 is opposed and fixed. This bending process is called so-called hemming.

当該基材51の固定は、基材51の処理面51a及び切削端面51cに接着剤を塗布することで折り曲げて当接された基材51の処理面51a同士、及び、切削端面51cと積層材料50の一端辺部の端面51dとを接着する。これらの工程により、積層材料50に加工部61が成形される。また、切削端面51cと積層材料50の端面51dとの接着された当接部は、第1樹脂層52及び第2樹脂層53の境界部55となる。   The fixing of the base material 51 is performed by applying an adhesive to the processing surface 51a and the cutting end surface 51c of the base material 51, and the processing surfaces 51a of the base material 51 that are bent and brought into contact with each other, and the cutting end surface 51c and the laminated material. The end surface 51d of one end side of 50 is bonded. Through these steps, the processed portion 61 is formed in the laminated material 50. Further, the contact portion where the cutting end surface 51 c and the end surface 51 d of the laminated material 50 are bonded serves as a boundary portion 55 between the first resin layer 52 and the second resin layer 53.

次に、紙容器1の製造方法を説明する。先ず、図9の(S1)に示すように、加工部61が成形された積層部材60の両端辺部の加熱を行う加熱部50aにホットエアーHを吹き付けて加熱する。なお、このホットエアーHの吹き付けにより、積層材料50の両端辺部の加熱部50aは、その表面温度が約180℃に加熱される。なお、ホットエアーHの吹き付けによる加熱部50aの表面温度は、150℃〜230℃の範囲が好ましい。また、ここで、加熱部50aとは、上述した積層部22として、互いに積層する範囲である。   Next, a method for manufacturing the paper container 1 will be described. First, as shown in FIG. 9 (S1), hot air H is blown and heated to a heating unit 50a that heats both ends of the laminated member 60 on which the processed unit 61 is formed. Note that the surface temperature of the heating part 50 a at both ends of the laminated material 50 is heated to about 180 ° C. by the blowing of the hot air H. In addition, the surface temperature of the heating part 50a by blowing hot air H is preferably in the range of 150 ° C to 230 ° C. Here, the heating unit 50a is a range in which the stacked units 22 described above are stacked on each other.

次に、図9の(S2)に示すように、胴部材10の形状に形成されたマンドレル100に、第2樹脂層53を対向させて積層材料50を巻回するとともに、積層材料50の加工部61を内側にして、積層材料50の両端辺部を積層する。   Next, as shown in FIG. 9 (S2), the laminated material 50 is wound around the mandrel 100 formed in the shape of the body member 10 with the second resin layer 53 facing the mandrel 100, and the laminated material 50 is processed. The both sides of the laminated material 50 are laminated with the portion 61 inside.

次に、図9の(S3)に示すように、マンドレル100に胴部材10の形状に巻回された積層材料50の積層された加熱部50a(積層部22)を、圧力印加装置101により約0.38N/mmの圧力を印加することで接着する。なお、圧力印加装置101は、積層された加熱部50aに、0.1〜1N/mmの範囲の圧力を印加するのが好ましい。加熱部50aをホットエアーHによる加熱後に、圧力印加装置101で圧力印加を行うことで、図4に示すように、積層部22は、溶着部62において第2樹脂層53同士で溶着され、ラップ部63において第1樹脂層52及び第2樹脂層53が圧着され、胴部材10が成形される。 Next, as shown in FIG. 9 (S3), the heating unit 50a (laminated portion 22) in which the laminated material 50 wound around the mandrel 100 in the shape of the body member 10 is moved about by the pressure applying device 101. Bonding is performed by applying a pressure of 0.38 N / mm 2 . In addition, it is preferable that the pressure application apparatus 101 applies the pressure of the range of 0.1-1 N / mm < 2 > to the laminated | stacked heating part 50a. By applying pressure with the pressure application device 101 after heating the heating unit 50a with the hot air H, the laminated unit 22 is welded between the second resin layers 53 in the welding unit 62 as shown in FIG. In the part 63, the first resin layer 52 and the second resin layer 53 are pressure-bonded, and the body member 10 is molded.

次に、図9の(S4)に示すように、マンドレル100の先端に、底部26に屈曲部27を成形した底部材11を、屈曲部27が上方(外側)を向くように載置し、胴部材10を底部材11に被せて、胴部21及び返し部24間に屈曲部27を挿入する。この状態で、図9の(S5)に示すように、胴部21の端部、返し部24及び屈曲部27にホットエアーHを噴きつけて加熱する。加熱後、図9の(S6)に示すように、圧着冶具102を用いて胴部21、返し部24及び屈曲部27に圧力を印加する。これにより、胴部21と屈曲部27の第2樹脂層53同士が溶着され、返し部24の第2樹脂層53と屈曲部27の第1樹脂層52が圧着され、胴部材10に底部材11が固定される。   Next, as shown in FIG. 9 (S4), the bottom member 11 in which the bent portion 27 is formed on the bottom portion 26 is placed at the tip of the mandrel 100 so that the bent portion 27 faces upward (outside). The body member 10 is put on the bottom member 11, and the bent portion 27 is inserted between the body portion 21 and the return portion 24. In this state, as shown in FIG. 9 (S5), hot air H is sprayed onto the end portion of the trunk portion 21, the return portion 24, and the bent portion 27 to heat them. After heating, as shown in (S6) of FIG. 9, pressure is applied to the body portion 21, the return portion 24, and the bent portion 27 using the crimping jig 102. As a result, the second resin layers 53 of the trunk portion 21 and the bent portion 27 are welded together, the second resin layer 53 of the return portion 24 and the first resin layer 52 of the bent portion 27 are pressure-bonded, and the bottom member is attached to the barrel member 10. 11 is fixed.

次に、図9の(S7)に示すように、胴部材10の開口端にホットエアーHを吹き付けるとともに、カール成形金型103に成形することでフランジカール部23よりもその巻き量が少ない第1カール23aを形成する。   Next, as shown in FIG. 9 (S 7), the hot air H is blown onto the opening end of the body member 10 and the curl molding die 103 is molded so that the winding amount is less than that of the flange curl portion 23. One curl 23a is formed.

次に、図9の(S8)に示すように、カール成形金型103により第1カール23aにホットエアーHを吹き付けるとともに、カール成形金型103により第1カール23aを成形することで、第2カールであるフランジカール部23を形成する。フランジカール部23成形後、当該フランジカール部23を上下から押しつぶして、フランジカール部23の上面を平坦に加工する。これらの工程により、紙容器1が成形される。   Next, as shown in FIG. 9 (S 8), hot air H is blown onto the first curl 23 a by the curl molding die 103, and the first curl 23 a is molded by the curl molding die 103. A flange curl portion 23 that is a curl is formed. After forming the flange curl part 23, the flange curl part 23 is crushed from above and below to flatten the upper surface of the flange curl part 23. Through these steps, the paper container 1 is formed.

このように構成された紙容器1によれば、胴部材10の積層部22を、溶着部62により、第2樹脂層53同士を溶着させるとともに、当該溶着部62に隣接するラップ部63を、異なる樹脂材料である第1樹脂層52及び第2樹脂層53を圧着させて、所定の接着強度を持たせる。   According to the paper container 1 configured as described above, the laminated portion 22 of the trunk member 10 is welded to the second resin layers 53 by the weld portion 62, and the wrap portion 63 adjacent to the weld portion 62 is The first resin layer 52 and the second resin layer 53, which are different resin materials, are pressure-bonded to have a predetermined adhesive strength.

これによりスカイブヘミング加工部を行った加工部61の境界部55は、積層された積層材料50の他端部に覆われることから、当該加工部61の境界部55から曲折することがない。このため、紙容器1は、胴部材10を開口形状で真円に近い形状に形成することが可能となる。   As a result, the boundary portion 55 of the processed portion 61 where the skive hemming processing portion has been performed is covered with the other end portion of the stacked laminated material 50, so that the boundary portion 55 of the processed portion 61 is not bent. For this reason, the paper container 1 can form the trunk | drum member 10 in the shape close | similar to a perfect circle by opening shape.

具体的に説明するとスカイブヘミング加工を行った加工部61の境界部55は、切削端面51cと端面51dとを接着剤等により接着して当接させた部位であることから、その強度は弱い。しかし、紙容器1は、加工部61の第2樹脂層53と積層材料50の他端辺部の第2樹脂層53とを溶着させるとともに、所定の接着強度で加工部61に隣接する第1樹脂層52と同他端辺部の第2樹脂層53を圧着させる。   More specifically, the boundary portion 55 of the processed portion 61 subjected to skive hemming is a portion where the cutting end surface 51c and the end surface 51d are adhered and brought into contact with each other with an adhesive or the like, and thus the strength thereof is weak. However, the paper container 1 welds the second resin layer 53 of the processed portion 61 and the second resin layer 53 on the other end side of the laminated material 50, and is adjacent to the processed portion 61 with a predetermined adhesive strength. A second resin layer 53 on the other end side of the resin layer 52 is pressure-bonded.

これにより、紙容器1は、積層部22が所定の接着強度で固定されることとなり、境界部55が積層された積層材料50の他端辺部により補強されることから、境界部55を基点に胴部材10が折れ曲がる方向に応力が印加されても、胴部材10の開口形状が境界部55を基点に楕円状に変形することを防止することが可能となる。このため、紙容器1は、その開口端の形状を略真円形状とすることが可能となる。   Thereby, the laminated portion 22 is fixed with a predetermined adhesive strength and the boundary portion 55 is reinforced by the other end side of the laminated material 50 in which the paper container 1 is laminated. Even if stress is applied in the direction in which the body member 10 is bent, the opening shape of the body member 10 can be prevented from being deformed into an ellipse shape with the boundary portion 55 as a base point. For this reason, it becomes possible for the paper container 1 to make the shape of the opening end into a substantially perfect circle shape.

上述したように本発明の実施形態に係る紙容器1によれば、その両面に異なる樹脂材料を用いた積層材料50を用いても、その開口形状を良好とすることが可能となる。   As described above, according to the paper container 1 according to the embodiment of the present invention, even if the laminated material 50 using different resin materials on both sides is used, the opening shape can be improved.

(第2の実施形態)
次に、本発明の第1の実施形態に係る紙容器1の構成を、図10及び図11を用いて説明する。
図10は、本発明の第2の実施形態に係る紙容器1Aの積層部22Aの構成を示す断面図、図11は紙容器1Aの加工部61Aの成形方法を模式的に示す断面図である。なお、第2の実施形態に係る紙容器1Aの構成のうち、上述した第1の実施形態に係る紙容器1と同様の構成には同一符号を付し、その詳細な説明は省略する。
(Second Embodiment)
Next, the structure of the paper container 1 which concerns on the 1st Embodiment of this invention is demonstrated using FIG.10 and FIG.11.
FIG. 10 is a cross-sectional view showing the configuration of the laminated portion 22A of the paper container 1A according to the second embodiment of the present invention, and FIG. . Note that, in the configuration of the paper container 1A according to the second embodiment, the same reference numerals are given to the same configurations as those of the paper container 1 according to the first embodiment described above, and detailed description thereof is omitted.

紙容器1Aは、積層材料50により形成された、所謂紙コップである。紙容器1Aは、胴部材10Aと、底部材11と、を備えている。胴部材10Aは、胴部21と、扇状の積層材料50の端部が積層された積層部22Aと、フランジカール部23と、返し部24と、を備えている。   The paper container 1 </ b> A is a so-called paper cup formed of the laminated material 50. The paper container 1 </ b> A includes a trunk member 10 </ b> A and a bottom member 11. The body member 10 </ b> A includes a body portion 21, a laminated portion 22 </ b> A in which end portions of the fan-shaped laminated material 50 are laminated, a flange curl portion 23, and a return portion 24.

図10に示すように、積層部22Aは、積層材料50の一端辺部に設けられた加工部61Aと、積層材料50の他端辺部とが積層し、固定されることで形成される。
次に加工部61Aの成形方法について、図10及び図11を用いて説明する。
As shown in FIG. 10, the laminated portion 22 </ b> A is formed by laminating and fixing a processed portion 61 </ b> A provided on one end side of the laminated material 50 and the other end side portion of the laminated material 50.
Next, a method for forming the processed portion 61A will be described with reference to FIGS.

先ず、図6及び図11に示すように、扇状の積層材料50の一端辺部の第1樹脂層52及び基材51を、その一端辺部の端面51dから所定の距離から、換言すると、その一端辺部の端部の第1樹脂層52及び基材51は残存させて、回転刃80やグラインダー等により、所定の深さに切削する。これにより、図11に示すように、積層材料50の一端辺部において、基材51及び第1樹脂層52が残存するとともに、所定の幅であって、且つ、所定の深さだけ、基材51の一部及び第1樹脂層52が切欠することとなる。   First, as shown in FIGS. 6 and 11, the first resin layer 52 and the substrate 51 at one end of the fan-shaped laminated material 50 are separated from the end surface 51 d at one end by a predetermined distance. The first resin layer 52 and the base material 51 at the end of one end side are left to be cut to a predetermined depth by a rotary blade 80, a grinder, or the like. As a result, as shown in FIG. 11, the base material 51 and the first resin layer 52 remain at one end of the laminated material 50, and the base material has a predetermined width and a predetermined depth. A part of 51 and the 1st resin layer 52 will be notched.

次に、図11に示すように、切削された基材51の処理面51aの幅方向の略中央付近に窪み部51bを設ける。次に、図11に示すように、当該窪み部51bを中心に、切削された基材51及び第2樹脂層53を折り曲げて、基材51の処理面51a同士を対向させるとともに、一端辺部に残存する第1樹脂層52と切削した基材51の切削端面51cに隣接する第1樹脂層52とを対向させて固定する。   Next, as shown in FIG. 11, a recess 51 b is provided near the approximate center in the width direction of the processed surface 51 a of the cut base material 51. Next, as shown in FIG. 11, the cut base material 51 and the second resin layer 53 are bent around the hollow portion 51 b so that the processing surfaces 51 a of the base material 51 face each other, and one end side portion The first resin layer 52 remaining on the substrate and the first resin layer 52 adjacent to the cut end surface 51c of the cut substrate 51 are fixed to face each other.

なお、加工部61Aは、処理面51aに接着剤を塗布することで、折り曲げて当接された処理面51a同士を接着するとともに、第1樹脂層52同士を溶着させる。これらのことにより、その上面に第2樹脂層53が位置するとともに、第1樹脂層52同士で強固に固定された加工部61Aが成形される。   The processed portion 61A applies an adhesive to the processing surface 51a to bond the processing surfaces 51a that are bent and in contact with each other and weld the first resin layers 52 to each other. As a result, the second resin layer 53 is positioned on the upper surface thereof, and the processed portion 61A that is firmly fixed between the first resin layers 52 is molded.

このように構成された紙容器1Aは、加工部61Aの上面が第2樹脂層53に覆われるとともに、加工部61Aの境界部55Aは、第1樹脂層52同士の溶着により強固に固定される。このため、紙容器1Aは、積層部22Aにて第2樹脂層53同士を積層して溶着させることで、積層部22Aを強固に固定することが可能となる。また、加工部61Aの境界部55Aは、形成された胴部材10Aの外形状に沿って形成されることから、当該境界部55Aを基点に胴部材10Aが変形することがなく、このため胴部材10Aを開口形状で真円に近い形状に形成することが可能となる。   In the thus configured paper container 1A, the upper surface of the processed portion 61A is covered with the second resin layer 53, and the boundary portion 55A of the processed portion 61A is firmly fixed by welding the first resin layers 52 to each other. . For this reason, the paper container 1A can firmly fix the laminated portion 22A by laminating and welding the second resin layers 53 in the laminated portion 22A. Further, since the boundary portion 55A of the processed portion 61A is formed along the outer shape of the formed body member 10A, the body member 10A is not deformed from the boundary portion 55A as a base point. 10A can be formed in a shape close to a perfect circle with an opening shape.

上述したように本発明の実施形態に係る紙容器1Aによれば、基材51同士及び第1樹脂層52同士を固定した加工部61Aとすることで、上述した紙容器1と同様にその両面に異なる樹脂材料を用いた積層材料50を用いても、その開口形状を良好とすることが可能となる。   As described above, according to the paper container 1 </ b> A according to the embodiment of the present invention, the processing unit 61 </ b> A in which the base materials 51 and the first resin layers 52 are fixed is used. Even if the laminated material 50 using different resin materials is used, the opening shape can be improved.

なお、本発明は前記実施の形態に限定されるものではない。上述した例では、第1樹脂層52をポリエチレン樹脂とする構成のみを説明したがこれに限定されない。例えば、第1樹脂層52は、基材51中の水分を加熱により蒸発させることで発泡させて、発泡断熱層とする構成であってもよい。また、基材51と第1樹脂層52、及び、基材51と第2樹脂層53との間に、さらに中間層を設ける構成であってもよい。なお、当該中間層は、例えば、高いガスバリア性を有するエチレンビニルアルコール共重合体による樹脂層である。なお、中間層は、他の構成であってもよい。   The present invention is not limited to the above embodiment. In the example described above, only the configuration in which the first resin layer 52 is a polyethylene resin has been described, but the present invention is not limited to this. For example, the first resin layer 52 may be configured to be foamed by evaporating moisture in the base material 51 by heating to form a foam heat insulating layer. Moreover, the structure which provides an intermediate | middle layer further between the base material 51 and the 1st resin layer 52 and the base material 51 and the 2nd resin layer 53 may be sufficient. In addition, the said intermediate | middle layer is a resin layer by the ethylene vinyl alcohol copolymer which has high gas barrier property, for example. The intermediate layer may have another configuration.

また、上述した例では、第2樹脂層53は、ポリエチレンテレフタレート樹脂とする構成を説明したがこれに限定されない。例えば、ポリブチレンテレフタレート樹脂、ポリエチレンナフタレート樹脂、ポリエチレンテレフタレート/ポリブチレンテレフタレート共重合樹脂、及び、ポリエチレンテレフタレート/ポリエチレンナフタレート共重合樹脂等であってもよい。また、同様に、第1樹脂層52も、第2樹脂層53と異なる樹脂であって、且つ、互いに溶着が困難な樹脂であれば、他の樹脂材料であってもよい。   Moreover, although the 2nd resin layer 53 demonstrated the structure made into a polyethylene terephthalate resin in the example mentioned above, it is not limited to this. For example, polybutylene terephthalate resin, polyethylene naphthalate resin, polyethylene terephthalate / polybutylene terephthalate copolymer resin, and polyethylene terephthalate / polyethylene naphthalate copolymer resin may be used. Similarly, the first resin layer 52 may be another resin material as long as it is a resin different from the second resin layer 53 and is difficult to weld to each other.

さらに、上述した例では、底部材11は、一方の表面に第1樹脂層52が形成され、他方の表面に第2樹脂層53が形成される構成を説明したがこれに限定されない。例えば、両表面層に第2樹脂層53が形成される構成であってもよい。この他、本発明の要旨を逸脱しない範囲で種々変形実施可能である。   Furthermore, in the example described above, the bottom member 11 has a configuration in which the first resin layer 52 is formed on one surface and the second resin layer 53 is formed on the other surface, but the configuration is not limited thereto. For example, the second resin layer 53 may be formed on both surface layers. In addition, various modifications can be made without departing from the scope of the present invention.

1、1A…紙容器、10、10A…胴部材、11…底部材、21…胴部、22、22A…積層部、23…フランジカール部、24…返し部、26…底部、27…屈曲部、50…積層材料、50a…加熱部、51…基材、51a…処理面、51c…切削端面、51b…窪み部、51d…端面、52…第1樹脂層、53…第2樹脂層、55、55A…境界部、60…積層部材、61、61A…加工部、62…溶着部、63…ラップ部。   DESCRIPTION OF SYMBOLS 1, 1A ... Paper container 10, 10A ... Body member, 11 ... Bottom member, 21 ... Body part, 22, 22A ... Laminate part, 23 ... Flange curl part, 24 ... Return part, 26 ... Bottom part, 27 ... Bending part 50 ... Laminated material, 50a ... Heating part, 51 ... Base material, 51a ... Treatment surface, 51c ... Cutting end face, 51b ... Indented part, 51d ... End face, 52 ... First resin layer, 53 ... Second resin layer, 55 55A ... Boundary part, 60 ... Laminated member, 61, 61A ... Processed part, 62 ... Welding part, 63 ... Lap part.

Claims (7)

紙材料で形成された基材並びに前記基材の両主面に異なる樹脂材料で形成された第1樹脂層及び第2樹脂層を有する積層材料の前記第2樹脂層がその内側に配置されるとともに、前記第1樹脂層及び前記基材の一部を除去して折り曲げるスカイブヘミング加工により前記積層材料の一端辺部に形成された前記第2樹脂層を両主面に有する加工部がその内側に位置して前記積層材料の他端辺部と積層され、前記加工部及び前記他端辺部の前記第2樹脂層同士を溶着させるとともに、前記加工部に隣接する第1樹脂層と前記他端辺部の前記第2樹脂層同士を圧着させることで円筒形状に形成された胴部材と、
前記胴部材の一端の開口を閉塞する底部材と、
を備えることを特徴とする紙容器。
The base material formed of a paper material and the second resin layer of a laminated material having a first resin layer and a second resin layer formed of different resin materials on both main surfaces of the base material are disposed inside the base material. And a processed portion having the second resin layer formed on one end side of the laminated material by a skive hemming process in which the first resin layer and a part of the base material are removed and bent. The second resin layer of the laminated material is laminated with the other end side portion of the laminated material, and the second resin layer of the processed portion and the other end side portion is welded to each other, and the first resin layer adjacent to the processed portion and the other A body member formed into a cylindrical shape by crimping the second resin layers of the end sides;
A bottom member that closes an opening at one end of the body member;
A paper container comprising:
前記第2樹脂層は、ポリエステル系樹脂により形成され、前記第1樹脂層は、前記第2樹脂層とは異なる樹脂材料により形成されることを特徴とする請求項1に記載の紙容器。   2. The paper container according to claim 1, wherein the second resin layer is formed of a polyester-based resin, and the first resin layer is formed of a resin material different from that of the second resin layer. 前記第1樹脂層は、ポリエチレン樹脂により形成され、
前記第2樹脂層は、ポリエチレンテレフタレート樹脂により形成されていることを特徴とする請求項2に記載の紙容器。
The first resin layer is formed of a polyethylene resin,
The paper container according to claim 2, wherein the second resin layer is formed of a polyethylene terephthalate resin.
前記第1樹脂層と前記第2樹脂層は、接着強度が0.5N/15mm以上で圧着されることを特徴とする請求項1乃至請求項3のいずれかに記載の紙容器。   The paper container according to any one of claims 1 to 3, wherein the first resin layer and the second resin layer are pressure-bonded with an adhesive strength of 0.5 N / 15 mm or more. 紙材料で形成された基材並びに前記基材の両主面に異なる樹脂材料で形成された第1樹脂層及び第2樹脂層を有する積層材料の前記第2樹脂層がその内側に配置されるとともに、前記積層材料の一端辺部を、前記一端辺部の端部の前記第1樹脂層を残存させて前記第1樹脂層及び前記基材の一部を除去して折り曲げるとともに、前記残存させた前記第1樹脂層と前記積層材料の前記第1樹脂層を溶着するスカイブヘミング加工により形成された両主面に前記第2樹脂層を有する加工部がその内側に位置して前記積層材料の他端辺部と積層され、前記加工部及び前記他端辺部の前記第2樹脂層同士を溶着することで円筒形状に形成された胴部材と、
前記胴部材の一端の開口を閉塞する底部材と、
を備えることを特徴とする紙容器。
The base material formed of a paper material and the second resin layer of a laminated material having a first resin layer and a second resin layer formed of different resin materials on both main surfaces of the base material are disposed inside the base material. In addition, the one end side portion of the laminated material is bent by removing the first resin layer and a part of the base material by leaving the first resin layer at the end portion of the one end side portion, and leaving the first resin layer. Further, a processed portion having the second resin layer on both principal surfaces formed by skive hemming for welding the first resin layer and the first resin layer of the laminated material is located on the inner side of the laminated material. A body member that is laminated with the other end side part, and is formed into a cylindrical shape by welding the second resin layer of the processed part and the other end side part;
A bottom member that closes an opening at one end of the body member;
A paper container comprising:
前記第2樹脂層は、ポリエステル系樹脂により形成され、前記第1樹脂層は、前記第2樹脂層とは異なる樹脂材料により形成されることを特徴とする請求項5に記載の紙容器。   The paper container according to claim 5, wherein the second resin layer is formed of a polyester-based resin, and the first resin layer is formed of a resin material different from that of the second resin layer. 前記第1樹脂層は、ポリエチレン樹脂により形成され、
前記第2樹脂層は、ポリエチレンテレフタレート樹脂により形成されていることを特徴とする請求項6に記載の紙容器。
The first resin layer is formed of a polyethylene resin,
The paper container according to claim 6, wherein the second resin layer is made of polyethylene terephthalate resin.
JP2011183835A 2011-08-25 2011-08-25 Paper container Pending JP2013043684A (en)

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