JP2013034458A - Milk meter - Google Patents

Milk meter Download PDF

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JP2013034458A
JP2013034458A JP2011175586A JP2011175586A JP2013034458A JP 2013034458 A JP2013034458 A JP 2013034458A JP 2011175586 A JP2011175586 A JP 2011175586A JP 2011175586 A JP2011175586 A JP 2011175586A JP 2013034458 A JP2013034458 A JP 2013034458A
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milk
valve
detection unit
chamber
liquid level
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JP5728715B2 (en
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Toshiyuki Okaya
利幸 岡谷
Hiroyuki Iwasaki
博行 岩崎
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Orion Machinery Co Ltd
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Orion Machinery Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a milk meter accurately detecting milk level and further the yield of milk, and having increased multifunctionality and evolvability.SOLUTION: The milk meter 1 includes: a measuring container portion 2 connected to an intermediate part of a milk feeding line Lm and storing milk M flowing from an inlet 2i; a liquid level detecting unit 3 for detecting the level Mu of the milk M stored in the measuring container portion 2; a valve mechanism portion 4 for opening and closing an outlet 2e of the measuring container portion 2; and a control system 5 for controlling the opening and closing of the valve mechanism portion 4 when at least the liquid level detecting unit 3 detects the milk level Mu. In the milk meter, a second detecting unit 6 using electrodes 6p and 6q for detecting at least electric conductivity of the milk M stored in the measuring container portion 2, is disposed at a position below the liquid level detecting unit (first detecting unit) 3.

Description

本発明は、搾乳機により搾乳した乳を送る送乳ラインの中途などに接続して乳量を測定する乳量計に関する。   The present invention relates to a milk meter that is connected to a midway of a milking line that feeds milk milked by a milking machine and measures milk yield.

従来、搾乳機により搾乳した乳を送る送乳ラインの中途などに接続して乳量を測定する乳量計は、特許文献1で開示される乳量計が知られている。   2. Description of the Related Art Conventionally, a milk meter disclosed in Patent Document 1 is known as a milk meter that measures the amount of milk connected to the middle of a milking line that sends milk milked by a milking machine.

同文献1で開示される乳量計は、乳量測定の誤差要因となる泡の発生や液面の波立ちを低減し、泡や波の影響を可及的に回避して乳量測定精度を高めることを目的としたものであり、送乳ラインの中途に接続し、流入する乳を一時的に貯留可能な計量容器部の内部に配し、かつ貯留される乳の低位置の液面を検知する低位置電極部及び高位置の液面を検知する高位置電極部を有する液面検知部と、計量容器部の下部に設けた流出口を開閉可能な弁機構部と、弁機構部を制御する制御系を備える乳量計であって、円筒状の周面部を有する計量容器部における縦方向中間部に括れ部を形成することにより、括れ部よりも下側に、当該括れ部から内壁面に沿って流れ落ちる乳を放射方向に拡散させる容器下部を備えるとともに、容器下部に有する底面部から低位置電極部及び高位置電極部を起設した構成を備えている。   The milk meter disclosed in the same document 1 reduces the generation of bubbles and the ripples of the liquid level that cause errors in milk measurement, and avoids the effects of bubbles and waves as much as possible to improve the milk measurement accuracy. It is intended to increase, connected to the middle of the breastfeeding line, placed inside the weighing container that can temporarily store the inflowing milk, and the low level liquid level of the stored milk A liquid level detection unit having a low position electrode unit for detection and a high position electrode unit for detecting a liquid level at a high position; a valve mechanism unit capable of opening and closing an outlet provided at a lower portion of the measuring container unit; and a valve mechanism unit. A milk meter having a control system for controlling, and forming a constricted portion at a middle portion in the vertical direction of a measuring container portion having a cylindrical peripheral surface portion, thereby forming an inner portion from the constricted portion below the constricted portion. The bottom of the container has a container lower part that diffuses milk that flows down along the wall surface in the radial direction. And a configuration in which Okoshi設 low position electrode portions and the high position the electrode portion from the part.

特開2010−38737号公報JP 2010-38737 A

しかし、上述した特許文献1で開示される従来の乳量計は、次のような解決すべき課題が存在した。   However, the conventional milk meter disclosed in Patent Document 1 described above has the following problems to be solved.

第一に、この種の乳量計は、乳を計量容器部内に一時的に貯留し、一定量の乳を順次送り出す測定方式のため、貯留される乳の液面を正確に検出することが要求される。したがって、液面の有無を判定するための乳の電気伝導度(又は電気抵抗)を検出する電極を用いた検出部を備えているが、液面は、通常、泡を多く含むとともに、波打等による液面変動が発生するなど、必ずしも検出部にとって良好な検出環境にあると言えるものではなく、乳の電気伝導度を正確に検出し、液面の有無を的確に判定する観点からは更なる改善の余地があった。   First, this type of milk meter is a measurement method that temporarily stores milk in a measuring container and sequentially sends out a certain amount of milk, so that it can accurately detect the level of the stored milk. Required. Therefore, although the detection part using the electrode which detects the electrical conductivity (or electrical resistance) of milk for determining the presence or absence of a liquid level is provided, the liquid level usually contains a lot of bubbles and is undulated. It is not necessarily a good detection environment for the detection unit, such as fluctuations in the liquid level due to, etc., and it is further from the viewpoint of accurately detecting the electrical conductivity of milk and accurately determining the presence or absence of the liquid level. There was room for improvement.

第二に、乳の電気伝導度を正確に検出(測定)することは、液面の有無を検出するのみならず、乳の特性及び品質等の情報を得る観点からも重要となるが、検出部は、上述のように、液面の有無の検出が主な目的となるため、乳の特性及び品質等に係わる情報を得る観点からも必ずしも望ましい測定環境にあるとは言えず、乳に係わる各種情報を正確に取得し、多機能性及び発展性を高める観点からも更なる改善の余地があった。   Second, accurately detecting (measuring) the electrical conductivity of milk is important not only for detecting the presence or absence of a liquid level, but also for obtaining information such as milk characteristics and quality. As mentioned above, the main purpose of this section is to detect the presence or absence of the liquid level. Therefore, it is not necessarily a desirable measurement environment from the viewpoint of obtaining information on the characteristics and quality of milk. There was room for further improvement from the viewpoint of obtaining various information accurately and enhancing multifunctionality and expandability.

本発明は、このような背景技術に存在する課題を解決した乳量計の提供を目的とするものである。   The object of the present invention is to provide a milk meter that solves such problems in the background art.

本発明は、上述した課題を解決するため、送乳ラインLmの中途に接続し、流入口2iから流入する乳Mを貯留可能な計量容器部2と、この計量容器部2の内部に貯留される乳Mの液面Muを検出する液面検出部3と、計量容器部2の流出口2eを開閉可能な弁機構部4と、少なくとも液面検出部3が液面Muを検出したなら弁機構部4を開閉制御する制御系5を備える乳量計1を構成するに際して、液面検出部(第一検出部)3よりも下方の位置に、計量容器部2の内部に貯留される乳Mの少なくとも電気伝導度を検出可能な電極6p,6qを用いた第二検出部6を配設してなることを特徴とする。   In order to solve the above-described problems, the present invention is connected to the middle of the milk feeding line Lm and stores the milk M flowing in from the inflow port 2i, and is stored in the inside of the measuring container unit 2. A liquid level detection unit 3 for detecting the liquid level Mu of the milk M, a valve mechanism unit 4 capable of opening and closing the outlet 2e of the measuring container unit 2, and a valve if at least the liquid level detection unit 3 detects the liquid level Mu. When the milk meter 1 including the control system 5 that controls the opening and closing of the mechanism unit 4 is configured, the milk stored in the measuring container unit 2 at a position lower than the liquid level detection unit (first detection unit) 3. A second detector 6 using electrodes 6p and 6q capable of detecting at least the electrical conductivity of M is provided.

この場合、発明の好適な態様により、計量容器部2は、円筒状に形成し、上部に流入口2iを設け、縦方向中間部に中間口2mを設け、下部に流出口2eを設けることにより、中間口2mよりも上側を気液分離室Rsに構成し、かつ中間口2mと流出口2e間を計量室Rmに構成するとともに、中間口2mを開閉可能な第一バルブ4u及び流出口2eを開閉可能な第二バルブ4dを有する弁機構部4と、気液分離室Rs内の乳Mの液面Muを検出可能な第一検出部3と、計量室Rm内における乳Mの電気伝導度を検出可能な第二検出部6とを設けて構成できる。一方、第一検出部3と第二検出部6は、計量容器部2の一部を構成し、かつ当該計量容器部2に対して取付可能となる台座部11に一体に設けた検出ユニット12として構成できるとともに、必要により、台座部11には、乳Mの温度を検出する乳温センサを含む第三検出部9を一体に設けることができる。また、第一検出部3は、計量容器部2の周面部2wから内部内方に突出させ、又は計量室Rmの下面部Rmdから内部上方へ突出させることにより、気液分離室Rs内の乳Mの液面Muを検出可能な電極3p,3qにより構成できるとともに、第二検出部6も、計量容器部2の周面部2wから内部内方に突出させ、又は計量室Rmの下面部Rmdから内部上方へ突出させることにより、計量室Rm内における乳Mの電気伝導度を検出可能な電極6p,6qにより構成できる。さらに、気液分離室Rsには、内壁面下部から内方に突出し、流入口2iから流入した乳Mの流れを規制する少なくとも一つ以上の乳流規制部13…を設けることができるとともに、第一バルブ4uの下面及び/又は第二バルブ4dの上面は、第一バルブ4uと第二バルブ4d間における泡Mbの滞留を防止可能な少なくとも傾斜面4us,4dsを形成できる。なお、流出口2eの内径Deは、中間口2mの内径Dmよりも大きく選定できる。他方、制御系5には、第二検出部6から検出する乳Mの電気伝導度により、少なくとも乳Mの特性を含む乳Mの情報を得る処理機能を設けることができるとともに、第二検出部6から検出する乳Mの電気伝導度により、少なくとも乳Mの有無を検出する検出機能を設けることができる。   In this case, according to a preferred aspect of the present invention, the measuring container part 2 is formed in a cylindrical shape, provided with an inlet 2i in the upper part, provided with an intermediate port 2m in the longitudinal intermediate part, and provided with an outlet 2e in the lower part. The upper side of the intermediate port 2m is configured as a gas-liquid separation chamber Rs, the intermediate port 2m and the outlet 2e are configured as a measuring chamber Rm, and the first valve 4u and the outlet 2e capable of opening and closing the intermediate port 2m. A valve mechanism part 4 having a second valve 4d capable of opening and closing, a first detection part 3 capable of detecting the liquid level Mu of the milk M in the gas-liquid separation chamber Rs, and electrical conduction of the milk M in the measuring chamber Rm A second detector 6 capable of detecting the degree can be provided. On the other hand, the first detection unit 3 and the second detection unit 6 constitute a part of the measuring container unit 2 and are provided integrally with the pedestal unit 11 that can be attached to the measuring container unit 2. The pedestal portion 11 can be integrally provided with a third detection portion 9 including a milk temperature sensor for detecting the temperature of the milk M as necessary. In addition, the first detection unit 3 protrudes inward from the peripheral surface 2w of the measuring container unit 2 or protrudes upward from the lower surface Rmd of the measuring chamber Rm, thereby allowing the milk in the gas-liquid separation chamber Rs to protrude. The liquid level Mu of M can be constituted by electrodes 3p and 3q that can detect the liquid level Mu, and the second detection unit 6 also protrudes inward from the peripheral surface 2w of the measuring container unit 2 or from the lower surface Rmd of the measuring chamber Rm. By projecting upward inside, it can be constituted by the electrodes 6p and 6q capable of detecting the electrical conductivity of the milk M in the measuring chamber Rm. Further, the gas-liquid separation chamber Rs can be provided with at least one milk flow restricting portion 13 that protrudes inward from the lower part of the inner wall surface and restricts the flow of the milk M that flows in from the inflow port 2i. The lower surface of the first valve 4u and / or the upper surface of the second valve 4d can form at least inclined surfaces 4us, 4ds that can prevent the bubbles Mb from staying between the first valve 4u and the second valve 4d. The inner diameter De of the outlet 2e can be selected larger than the inner diameter Dm of the intermediate port 2m. On the other hand, the control system 5 can be provided with a processing function for obtaining information on the milk M including at least the characteristics of the milk M based on the electrical conductivity of the milk M detected from the second detection unit 6. 6, it is possible to provide at least a detection function for detecting the presence or absence of milk M based on the electrical conductivity of milk M detected from 6.

このような構成を有する本発明に係る乳量計1によれば、次のような顕著な効果を奏する。   The milk meter 1 according to the present invention having such a configuration has the following remarkable effects.

(1) 第一検出部3よりも下方の位置に、計量容器部2の内部に貯留される乳Mの少なくとも電気伝導度を検出可能な電極6p,6qを用いた第二検出部6を配設してなるため、乳Mが計量容器部2に貯留される際には、最初に第二検出部6が乳Mに浸かり、この後、時間を経過して第一検出部3が浸かることになる。したがって、第二検出部6は、第一検出部3よりも深い位置における、泡Mbや波の影響を受けない電気伝導度を時間的な余裕を持って検出可能となり、乳Mに対する正確な電気伝導度、更には乳Mの特性及び異常乳等の品質等に係わる正確な情報を取得できる観点から最適となる。   (1) The second detector 6 using the electrodes 6p and 6q capable of detecting at least the electrical conductivity of the milk M stored in the measuring container 2 is disposed at a position below the first detector 3. Therefore, when the milk M is stored in the measuring container unit 2, the second detection unit 6 is first immersed in the milk M, and then the first detection unit 3 is immersed over time. become. Therefore, the second detection unit 6 can detect the electrical conductivity that is not affected by the bubbles Mb and the waves at a deeper position than the first detection unit 3 with a sufficient time, and can accurately detect the milk M. It is optimal from the viewpoint of obtaining accurate information relating to the conductivity, the characteristics of milk M, the quality of abnormal milk, and the like.

(2) 第二検出部6は、第一検出部3に対して、深い位置における乳Mの電気伝導度を時間的な余裕をもって検出できるため、乳Mの正確な電気伝導度を確実に検出できる。したがって、第二検出部6により検出される正確な電気伝導度により、第一検出部3において液面Muを検出する際の閾値(Sr)を牛体単位で補正し、第一検出部3により液面Muを検出する際の最適化を図れるなど、乳Mの液面Mu、更には乳量を正確に検出できるとともに、第二検出部6の検出と第一検出部3の検出の時間差から得られる乳流速度に基づく搾乳終了時期の予測等にも利用できるなど、乳量計1の多機能性及び発展性を高めることができる。   (2) Since the second detection unit 6 can detect the electrical conductivity of the milk M at a deep position with respect to the first detection unit 3 with a time margin, it can reliably detect the accurate electrical conductivity of the milk M. it can. Therefore, the first detection unit 3 corrects the threshold value (Sr) for detecting the liquid level Mu in the first detection unit 3 in units of bovines based on the accurate electrical conductivity detected by the second detection unit 6. It is possible to accurately detect the liquid level Mu of the milk M and also the milk amount, such as optimization when detecting the liquid level Mu, and from the time difference between the detection of the second detection unit 6 and the detection of the first detection unit 3 The multi-functionality and developability of the milk meter 1 can be enhanced such that it can be used for predicting the end time of milking based on the obtained milk flow speed.

(3) 好適な態様により、計量容器部2を円筒状に形成し、上部に流入口2iを設け、縦方向中間部に中間口2mを設け、下部に流出口2eを設けることにより、中間口2mよりも上側を気液分離室Rsに構成し、かつ中間口2mと流出口2e間を計量室Rmに構成するとともに、中間口2mを開閉可能な第一バルブ4u及び流出口2eを開閉可能な第二バルブ4dを有する弁機構部4と、気液分離室Rs内の乳Mの液面Muを検出可能な第一検出部3と、計量室Rm内における乳Mの電気伝導度を検出可能な第二検出部6とを設けて構成すれば、計量時間の短縮による計量の効率化に寄与できるとともに、計量室Rmと気液混合緩衝室Rdを連携させた最適な態様により実施可能となる。したがって、計量室Rm及び気液混合緩衝室Rdの有する機能の有効性及び確実性をより高めることができるとともに、第一検出部3及び第二検出部6を用いた際の最適な実施形態を実現できる。   (3) According to a preferred embodiment, the measuring container part 2 is formed in a cylindrical shape, the inlet 2i is provided in the upper part, the intermediate port 2m is provided in the longitudinal intermediate part, and the outlet 2e is provided in the lower part. The gas-liquid separation chamber Rs above 2 m is configured as the gas outlet and the outlet 2 e is configured between the intermediate port 2 m and the outlet 2 e, and the first valve 4 u and the outlet 2 e that can open and close the intermediate port 2 m can be opened and closed. A valve mechanism 4 having a second valve 4d, a first detector 3 capable of detecting the liquid level Mu of the milk M in the gas-liquid separation chamber Rs, and detecting the electrical conductivity of the milk M in the measuring chamber Rm. If the second detection unit 6 that can be configured is provided, it is possible to contribute to the efficiency of the measurement by shortening the measurement time, and it is possible to implement in an optimum mode in which the measurement chamber Rm and the gas-liquid mixing buffer chamber Rd are linked. Become. Accordingly, the effectiveness and certainty of the functions of the measuring chamber Rm and the gas-liquid mixing buffer chamber Rd can be further increased, and the optimum embodiment when using the first detection unit 3 and the second detection unit 6 is improved. realizable.

(4) 好適な態様により、第一検出部3と第二検出部6を、計量容器部2の一部を構成し、かつ当該計量容器部2に対して取付可能となる台座部11に一体に設けた検出ユニット12として構成すれば、小さい部品の組合わせを用いる第一検出部3及び第二検出部6であっても、予め別体のユニットとして構成できるため、取付性の容易化を図ることができるとともに、計量容器部2に対して台座部11を着脱可能(交換可能)に構成できるため、洗浄やメンテナンス(新品との交換等)の容易化を図ることができる。   (4) According to a preferred embodiment, the first detection unit 3 and the second detection unit 6 constitute a part of the weighing container unit 2 and are integrated with the pedestal unit 11 that can be attached to the measurement container unit 2. If the first detection unit 3 and the second detection unit 6 that use a combination of small parts can be configured as separate units in advance, it is easy to install. In addition, the pedestal portion 11 can be detachably (replaceable) with respect to the weighing container portion 2, so that cleaning and maintenance (such as replacement with a new one) can be facilitated.

(5) 好適な態様により、台座部11に、乳Mの温度を検出する乳温センサを含む第三検出部9を一体に設ければ、乳量計1の付加価値及び多機能性をより高めることができるとともに、必要となる他のセンサ類も台座部11の変更等により容易かつ低コストに追加することができる。   (5) If the third detector 9 including the milk temperature sensor for detecting the temperature of the milk M is integrally provided on the pedestal 11 according to a preferred embodiment, the added value and multifunctionality of the milk meter 1 can be further increased. While being able to increase, other required sensors can be added easily and at low cost by changing the pedestal 11 or the like.

(6) 好適な態様により、第一検出部3を、計量容器部2の周面部2wから内部内方に突出させ、又は計量室Rmの下面部Rmdから内部上方へ突出させることにより、気液分離室Rs内の乳Mの液面Muを検出可能な電極3p,3qにより構成すれば、計量容器部2の形状や形態等に応じて第一検出部3の配設位置を選択できるため、設計自由度を高めることができるとともに、特に、第一検出部3を計量室Rmの下面部Rmdから内部上方へ突出させれば、計量容器部2の軸方向から挿入するブラシ等により各電極3p,3qを洗浄する際における洗浄性及び洗浄容易性を高めることができる。   (6) According to a preferred embodiment, the first detection unit 3 is protruded from the peripheral surface 2w of the measuring container unit 2 to the inside inward, or from the lower surface Rmd of the measuring chamber Rm to the inside upward. If the electrodes 3p and 3q are configured to detect the liquid level Mu of the milk M in the separation chamber Rs, the arrangement position of the first detection unit 3 can be selected according to the shape and form of the weighing container unit 2, The degree of freedom in design can be increased, and in particular, if the first detection unit 3 protrudes from the lower surface portion Rmd of the measuring chamber Rm to the upper inside, each electrode 3p is inserted by a brush or the like inserted from the axial direction of the measuring container unit 2. , 3q can be cleaned and the ease of cleaning can be improved.

(7) 好適な態様により、第二検出部6を、計量容器部2の周面部2wから内部内方に突出させ、又は計量室Rmの下面部Rmdから内部上方へ突出させることにより、計量室Rm内における乳Mの電気伝導度を検出可能な電極6p,6qにより構成すれば、上述した第一検出部3の場合と同様に、第二検出部6を配設する際における設計自由度を高めることができるとともに、ブラシ等により各電極6p,6qを洗浄する際における洗浄性及び洗浄容易性を高めることができる。   (7) According to a preferred embodiment, the second detector 6 is protruded inward from the peripheral surface 2w of the measuring container 2 or protruded upward from the lower surface Rmd of the measuring chamber Rm. If the electrodes 6p and 6q are configured to detect the electrical conductivity of the milk M in Rm, the degree of design freedom when the second detector 6 is arranged is the same as in the case of the first detector 3 described above. It is possible to enhance the cleaning performance and ease of cleaning when the electrodes 6p and 6q are cleaned with a brush or the like.

(8) 好適な態様により、気液分離室Rsに、内壁面下部から内方に突出し、流入口2iから流入した乳Mの流れを規制する少なくとも一つ以上の乳流規制部13…を設ければ、流入口2iから流入した乳Mが内壁面を螺旋状に流れ落ちる際にも無用に時間が長くなることはなく、乳Mを適切なタイミングにより計量室Rmに供給することができ、円滑かつ安定した乳量測定を行うことができる。   (8) According to a preferred embodiment, the gas-liquid separation chamber Rs is provided with at least one milk flow restricting portion 13 that protrudes inward from the lower portion of the inner wall surface and restricts the flow of the milk M that flows in from the inflow port 2i. As a result, even when the milk M flowing in from the inflow port 2i flows down spirally on the inner wall surface, the time does not become unnecessarily long, and the milk M can be supplied to the measuring chamber Rm at an appropriate timing. In addition, stable milk yield measurement can be performed.

(9) 好適な態様により、第一バルブ4uの下面及び/又は第二バルブ4dの上面に、第一バルブ4uと第二バルブ4d間における泡Mbの滞留を防止可能な少なくとも傾斜面4us,4dsを形成すれば、第一バルブ4uと第二バルブ4d間に存在する泡Mbは、浮力により傾斜面に沿って移動し、第一バルブ4uと第二バルブ4d間から容易に外に抜け出ることが可能になる。この結果、泡Mbが第一バルブ4uと第二バルブ4d間に滞留する不具合を解消でき、正確な乳量測定を行うことができる。   (9) According to a preferred embodiment, at least the inclined surfaces 4us, 4ds that can prevent the bubbles Mb from staying between the first valve 4u and the second valve 4d on the lower surface of the first valve 4u and / or the upper surface of the second valve 4d. The bubble Mb existing between the first valve 4u and the second valve 4d moves along the inclined surface by buoyancy, and can easily escape from between the first valve 4u and the second valve 4d. It becomes possible. As a result, the problem that the foam Mb stays between the first valve 4u and the second valve 4d can be solved, and accurate milk amount measurement can be performed.

(10) 好適な態様により、流出口2eの内径Deを、中間口2mの内径Dmよりも大きく選定すれば、計量室Rmに貯留された乳Mを流出口2eから速やかに排出できるため、円滑な乳量測定に寄与できる。   (10) If the inner diameter De of the outlet 2e is selected to be larger than the inner diameter Dm of the intermediate outlet 2m, the milk M stored in the measuring chamber Rm can be quickly discharged from the outlet 2e. Contributes to accurate milk yield measurement.

(11) 好適な態様により、制御系5に、第二検出部6から得る乳Mの電気伝導度により、少なくとも乳Mの有無を検出する検出機能を設ければ、搾乳終了時に残留する乳Mの有無を検出することにより乳量値を補正し、より正確な乳量測定を実現できるとともに、洗浄終了時には残留水の有無を検出し、残留水が有る場合には排水処理を行うことにより常に良好な衛生状態を維持することができる。   (11) According to a preferred embodiment, if the control system 5 is provided with a detection function for detecting at least the presence or absence of the milk M based on the electrical conductivity of the milk M obtained from the second detector 6, the milk M remaining at the end of milking By detecting the presence or absence of milk, the milk yield value can be corrected and more accurate milk yield measurement can be realized.At the end of washing, the presence or absence of residual water is detected. Good hygiene can be maintained.

本発明の好適実施形態に係る乳量計の側面断面図、Side sectional view of a milk meter according to a preferred embodiment of the present invention, 図1中X−X線断面図、XX sectional view in FIG. 図1中Y−Y線断面図、1 is a cross-sectional view taken along line YY in FIG. 同乳量計の外観背面図を含む制御系のブロック系統図、Block diagram of the control system, including the rear view of the milk meter, 同乳量計の弁機構部と第二検出部を斜め下方から見た構成図、The block diagram which looked at the valve mechanism part and the 2nd detection part of the same milk meter from the slanting lower part, 同乳量計の使用説明図、Usage explanation of the milk meter, 同乳量計の動作説明用のフローチャート、Flowchart for explaining the operation of the milk meter, 同乳量計の動作説明用の模式図、Schematic diagram for explaining the operation of the milk meter, 同乳量計の変更例に係る第一検出部と第二検出部の構成図、The block diagram of the 1st detection part and the 2nd detection part which concern on the example of a change of the same milk meter, 同乳量計の他の変更例に係る弁機構部の側面断面図、Side sectional view of a valve mechanism section according to another modification of the same milk meter, 本発明の変更実施形態に係る乳量計の側面断面図、Side sectional view of a milk meter according to a modified embodiment of the present invention, 同乳量計における検出ユニットの外観斜視図、External perspective view of the detection unit in the same milk meter, 同乳量計における検出ユニットの取付構造の抽出拡大断面図、Extraction enlarged sectional view of the mounting structure of the detection unit in the milk meter,

次に、本発明に係る好適実施形態を挙げ、図面に基づき詳細に説明する。   Next, preferred embodiments according to the present invention will be given and described in detail with reference to the drawings.

まず、本実施形態に係る乳量計1の構成について、図1〜図6を参照して具体的に説明する。   First, the configuration of the milk meter 1 according to the present embodiment will be specifically described with reference to FIGS.

図1及び図4には、乳量計1における乳量計本体1mを示す。2は計量容器部であり、透明又は半透明のプラスチック或いはガラス等の素材より全体を円筒状に形成するとともに、周面部における縦方向中間部の所定位置には、上下二つの括れ部2su,2sdを設け、上側の括れ部2suにより中間口2mを形成するとともに、下側の括れ部2sdにより流出口2eを形成する。これにより、中間口2mよりも上側を気液分離室Rs、中間口2mと流出口2e間を計量室Rm、流出口2eよりも下側を気液混合緩衝室Rd、としてそれぞれ構成する。この際、流出口2eの内径Deは、中間口2mの内径Dmよりも、例えば、5〔mm〕前後大きく選定する。このような内径条件により形成すれば、計量室Rmに貯留された乳Mを流出口2eから速やかに排出できるため、円滑な乳量測定に寄与できる。   1 and 4 show a milk meter main body 1m in the milk meter 1. FIG. Reference numeral 2 denotes a weighing container portion, which is made of a transparent or translucent material such as plastic or glass in a cylindrical shape, and has two upper and lower constricted portions 2su and 2sd at a predetermined position in the middle portion in the longitudinal direction of the peripheral surface portion. And the intermediate port 2m is formed by the upper constricted portion 2su, and the outflow port 2e is formed by the lower constricted portion 2sd. Thus, the gas-liquid separation chamber Rs is formed above the intermediate port 2m, the measuring chamber Rm is formed between the intermediate port 2m and the outlet 2e, and the gas-liquid mixing buffer chamber Rd is formed below the outlet 2e. At this time, the inner diameter De of the outlet 2e is selected to be larger by, for example, about 5 mm than the inner diameter Dm of the intermediate port 2m. If formed under such an inner diameter condition, the milk M stored in the measuring chamber Rm can be quickly discharged from the outlet 2e, which can contribute to smooth milk quantity measurement.

なお、計量室Rmの容積は、例えば、200〔mL〕程度に選定できるとともに、気液混合緩衝室Rdの容積は、流出口2eから流出した少なくとも一回分の乳量を貯留可能な容積、例えば、計量室Rmの容積の1.5〜2倍(300〜400〔mL〕)程度に選定できる。また、計量容器部2は、複数(例示は四つ)の分割体を組合わせた構造に構成すれば、括れ部2su,2sdを設けた場合であっても、計量容器部2の製造容易化及びメンテナンス(洗浄,交換等)容易化を図ることができる。   The volume of the measuring chamber Rm can be selected, for example, about 200 [mL], and the volume of the gas-liquid mixing buffer chamber Rd is a volume capable of storing at least one milk amount flowing out from the outlet 2e, for example, The volume of the measuring chamber Rm can be selected to be about 1.5 to 2 times (300 to 400 [mL]). Further, if the weighing container part 2 is configured to have a structure in which a plurality of (four examples) divided bodies are combined, the manufacturing of the weighing container part 2 is facilitated even when the constricted parts 2su and 2sd are provided. In addition, maintenance (cleaning, replacement, etc.) can be facilitated.

一方、気液分離室Rsの周面上端付近には、外面から接線方向に突出し、上流側のミルクチューブ66を接続可能な流入口2iを設ける。これにより、流入口2iから気液分離室Rsの内部に流入した乳Mは、気液分離室Rsにおける周面部の内壁面に沿って螺旋状に流れるため、乳Mが気液分離室Rsの内壁面を流れ落ちる際には、流速が小さくなり、乳量測定の誤差要因となる泡Mbの発生や液面Muの波打が大きく低減されるとともに、結果的に乳量計1の小型コンパクト化にも寄与できる。また、気液分離室Rsの下面部Rsdは周面部側が上になる傾斜面に形成する。さらに、気液分離室Rsには、内壁面下部から内方に突出し、流入口2iから流入した乳Mの流れを規制する機能を有する少なくとも一つ以上のプレート状の乳流規制部13…を設ける。例示は、三つの乳流規制部13…を周方向へ等間隔に設けている。このような乳流規制部13…を設ければ、流入口2iから流入した乳Mが内壁面を螺旋状に流れ落ちる際にも無用に時間が長くなることはなく、乳Mを適切なタイミングにより計量室Rmに供給することができ、円滑かつ安定した乳量測定を行うことができる。   On the other hand, in the vicinity of the upper end of the circumferential surface of the gas-liquid separation chamber Rs, an inflow port 2i that protrudes tangentially from the outer surface and can be connected to the upstream milk tube 66 is provided. As a result, the milk M flowing into the gas-liquid separation chamber Rs from the inlet 2i flows spirally along the inner wall surface of the peripheral surface portion in the gas-liquid separation chamber Rs, so that the milk M in the gas-liquid separation chamber Rs. When flowing down the inner wall surface, the flow velocity is reduced, and the generation of bubbles Mb and the undulation of the liquid level Mu, which cause errors in measuring the milk amount, are greatly reduced. As a result, the milk meter 1 is made compact and compact. Can also contribute. The lower surface portion Rsd of the gas-liquid separation chamber Rs is formed on an inclined surface with the peripheral surface portion side facing up. Further, the gas-liquid separation chamber Rs has at least one plate-shaped milk flow restricting portion 13 that protrudes inward from the lower portion of the inner wall surface and has a function of restricting the flow of the milk M flowing in from the inflow port 2i. Provide. In the example, three milk flow restricting portions 13 are provided at equal intervals in the circumferential direction. If such a milk flow restricting portion 13 is provided, time does not become unnecessarily long even when the milk M flowing in from the inflow port 2i flows down spirally on the inner wall surface, and the milk M is made at an appropriate timing. It can be supplied to the measuring chamber Rm, and the milk amount can be measured smoothly and stably.

他方、計量室Rmは、上面部Rmuを周面部側が下になる傾斜面に形成するとともに、下面部Rmdを周面部側が上になる傾斜面に形成する。これにより、計量室Rmの内部は上下がテーパ面に囲まれる形状となるため、計量室Rmに乳Mが貯留される際に計量容器部2(乳量計本体1m)が傾斜した状態であっても空気Aの層が発生することがないとともに、計量室Rmから乳Mが排出される際に計量容器部2(乳量計本体1m)が傾斜した状態であっても乳Mの残留がなくなる。したがって、この傾斜面の傾斜角度は、実際の使用環境に対応して任意に選定することができる。通常、乳量計1(乳量計本体1m)の使用環境における傾斜角度は、大きくても15〔゜〕程度となるため、水平面に対する当該傾斜面の角度は、30〔゜〕程度に選定すれば、実用上は十分となる。   On the other hand, the weighing chamber Rm forms the upper surface portion Rmu on the inclined surface with the peripheral surface portion side down, and the lower surface portion Rmd on the inclined surface with the peripheral surface portion side up. As a result, the inside of the measuring chamber Rm is shaped so that the upper and lower sides are surrounded by a tapered surface. Therefore, when the milk M is stored in the measuring chamber Rm, the measuring container portion 2 (milk meter main body 1m) is in an inclined state. However, no layer of air A is generated, and even when the milk container M (milk meter main body 1m) is inclined when the milk M is discharged from the measuring chamber Rm, the milk M remains. Disappear. Therefore, the inclination angle of the inclined surface can be arbitrarily selected according to the actual use environment. Usually, the tilt angle in the usage environment of the milk meter 1 (milk meter main body 1m) is about 15 ° at most, so the angle of the inclined surface with respect to the horizontal plane is selected to be about 30 °. This is sufficient for practical use.

このように、上面部Rmuを周面部側が下になる傾斜面に形成し、かつ下面部Rmdを周面部側が上になる傾斜面に形成した計量室Rmを設ければ、実際の使用環境(設置環境)において、乳量計1が傾斜する場合であっても傾斜により発生する測定誤差を排除でき、精度の高い乳量測定を行うことができる。また、ステーにフックを介して吊下げることにより搾乳中に大きく揺れることも多いティートカップ自動離脱装置などにも付設可能になるなど、使用環境(設置環境)の範囲(用途)を飛躍的に拡大させることができ、汎用性及び利便性を高めることができる。しかも、ミルクチューブ等の配管の引き回しを少なくできるとともに、可搬式(移動式)として使用することもできる。   In this way, if the weighing chamber Rm having the upper surface portion Rmu formed on the inclined surface with the peripheral surface portion side down and the lower surface portion Rmd formed on the inclined surface with the peripheral surface portion side up, the actual use environment (installation) In the environment), even when the milk meter 1 is inclined, the measurement error caused by the inclination can be eliminated, and the milk amount can be measured with high accuracy. In addition, the range (uses) of the use environment (installation environment) has been dramatically expanded, such as being able to be attached to a teat cup automatic detachment device that often shakes greatly during milking by being suspended through a hook on the stay. It is possible to improve versatility and convenience. In addition, the piping of milk tubes and the like can be reduced, and can be used as a portable (movable) type.

さらに、計量容器部2(気液分離室Rs及び計量室Rm)の内部には弁機構部4を配設する。弁機構部4は、流出口2e及び中間口2mに挿通し、かつ上端口を気液分離室Rsの上端に臨ませ、かつ下端口を気液混合緩衝室Rdに臨ませることにより気液分離室Rsと気液混合緩衝室Rdを連通させるパイプシャフト15と、このパイプシャフト15の上端を支持し、かつ当該パイプシャフト15を昇降させる弁駆動部16と、計量室Rm内に位置するパイプシャフト15の外周面上側に設けた第一バルブ4u及び外周面下側に設けた第二バルブ4dを備える。この場合、パイプシャフト15の外周面には糸車状の固定部材17を装着するとともに、この固定部材17の上端面及び下端面にそれぞれゴム等の弾性板を貼着することにより、上側を第一バルブ4uとして構成し、下側を第二バルブ4dとして構成する。これにより、第一バルブ4uは計量室Rmと気液分離室Rs間の中間口2mを開閉可能となり、第二バルブ4dは計量室Rmと気液混合緩衝室Rd間の流出口2eを開閉可能となる。このような弁機構部4を設ければ、パイプシャフト15をバルブ駆動用シャフトと空気抜き用パイプの双方に兼用できるとともに、第一バルブ4uと第二バルブ4dの双方に対するバルブ駆動用シャフトにも兼用できるため、構成の簡略化,低コスト化及び小型化に寄与できる。   Further, a valve mechanism unit 4 is disposed inside the measuring container unit 2 (gas-liquid separation chamber Rs and measuring chamber Rm). The valve mechanism 4 is inserted into the outlet 2e and the intermediate port 2m, and the gas-liquid separation is performed by having the upper end facing the upper end of the gas-liquid separation chamber Rs and the lower end facing the gas-liquid mixing buffer chamber Rd. A pipe shaft 15 for communicating the chamber Rs and the gas-liquid mixing buffer chamber Rd, a valve drive unit 16 for supporting the upper end of the pipe shaft 15 and moving the pipe shaft 15 up and down, and a pipe shaft located in the measuring chamber Rm 15 is provided with a first valve 4u provided on the upper outer peripheral surface and a second valve 4d provided on the lower outer peripheral surface. In this case, a thread-wheel-shaped fixing member 17 is attached to the outer peripheral surface of the pipe shaft 15, and an elastic plate such as rubber is attached to the upper end surface and the lower end surface of the fixing member 17 so that the upper side is first. The valve 4u is configured, and the lower side is configured as the second valve 4d. Thus, the first valve 4u can open and close the intermediate port 2m between the measuring chamber Rm and the gas-liquid separation chamber Rs, and the second valve 4d can open and close the outlet 2e between the measuring chamber Rm and the gas-liquid mixing buffer chamber Rd. It becomes. If such a valve mechanism portion 4 is provided, the pipe shaft 15 can be used both as a valve driving shaft and an air vent pipe, and also as a valve driving shaft for both the first valve 4u and the second valve 4d. Therefore, it is possible to contribute to simplification of configuration, cost reduction, and size reduction.

また、固定部材17の上部(第一バルブ4u)の下面及び固定部材17の下部(第二バルブ4d)の上面には、第一バルブ4uと第二バルブ4d間における泡Mbの滞留を防止可能な少なくとも傾斜面4us,4dsを形成する。例示する上側の傾斜面4usは、周面部側が上になり、下側の傾斜面4dsは、周面部側が下になるように、テーパ状に形成する。このような傾斜面4us,4dsを設ければ、第一バルブ4uと第二バルブ4d間に存在する泡Mbは、浮力により傾斜面に沿って移動し、第一バルブ4uと第二バルブ4d間から容易に外に抜け出ることが可能になる。この結果、泡Mbが第一バルブ4uと第二バルブ4d間に滞留する不具合を解消でき、正確な乳量測定を行うことができる。   Further, it is possible to prevent stagnation of bubbles Mb between the first valve 4u and the second valve 4d on the lower surface of the upper portion (first valve 4u) of the fixing member 17 and the upper surface of the lower portion (second valve 4d) of the fixing member 17. At least the inclined surfaces 4us, 4ds are formed. The upper inclined surface 4us illustrated is formed in a tapered shape so that the peripheral surface portion side is on the upper side and the lower inclined surface 4ds is on the lower surface surface side. If such inclined surfaces 4us, 4ds are provided, the bubbles Mb existing between the first valve 4u and the second valve 4d move along the inclined surface by buoyancy, and between the first valve 4u and the second valve 4d. It will be possible to easily get out of. As a result, the problem that the foam Mb stays between the first valve 4u and the second valve 4d can be solved, and accurate milk amount measurement can be performed.

さらに、弁駆動部16は、パイプシャフト15の上端を支持部材25を介して支持し、かつ気液分離室Rsを閉塞、即ち、計量容器部2の上面部2uに設けた円形の開口部2uhを閉塞して気液分離室Rsの上面部Rsuを形成するダイヤフラム部26と、気液分離室Rsに対して反対側でダイヤフラム部26に臨ませた切換室部Rcを備える。この切換室部Rcは、後述する制御系5(図4)の制御により真空圧又は大気圧に切換えられる。なお、27は切換室部Rcから突出する接続口を示す。さらに、ダイヤフラム部26は、上下に離間した第一ダイヤフラム26uと第二ダイヤフラム26dにより構成し、安定した昇降変位を実現させているとともに、支持部材25は、パイプシャフト15の上端口を閉塞しない形態で形成することにより、第二ダイヤフラム26dの中央下面に結合する。このような弁駆動部16を設ければ、搾乳機64(図6)に使用される真空圧(真空ライン)を利用できるため、構成の簡略化による低コスト化及び小型化に寄与できる。   Further, the valve drive unit 16 supports the upper end of the pipe shaft 15 via the support member 25 and closes the gas-liquid separation chamber Rs, that is, a circular opening 2uh provided in the upper surface 2u of the measuring container unit 2. Is provided with a diaphragm portion 26 that forms an upper surface portion Rsu of the gas-liquid separation chamber Rs, and a switching chamber portion Rc that faces the diaphragm portion 26 on the opposite side to the gas-liquid separation chamber Rs. The switching chamber Rc is switched to a vacuum pressure or an atmospheric pressure under the control of a control system 5 (FIG. 4) described later. Reference numeral 27 denotes a connection port protruding from the switching chamber Rc. Further, the diaphragm portion 26 is constituted by a first diaphragm 26u and a second diaphragm 26d that are separated from each other in the vertical direction, and realizes a stable up-and-down displacement, and the support member 25 does not close the upper end of the pipe shaft 15. By being formed by the above, the second diaphragm 26d is coupled to the central lower surface. If such a valve drive part 16 is provided, since the vacuum pressure (vacuum line) used for the milking machine 64 (FIG. 6) can be utilized, it can contribute to the cost reduction and size reduction by simplification of a structure.

他方、気液混合緩衝室Rdは、上面部Rduを周面部側が下になる傾斜面に形成するとともに、底面部Rddを周面部側が上になる傾斜面に形成し、基本的な形態は計量室Rmと同じになる。したがって、気液混合緩衝室Rdの内部は上下がテーパ面に囲まれる形状となり、気液混合緩衝室Rdから乳Mが送り出される際には計量容器部2(乳量計本体1m)が傾斜した状態であっても乳Mが残留することがなくなる。さらに、気液混合緩衝室Rdの底面中央には、下方に突出し、下流側のミルクチューブ67を接続可能な排出口2tを設ける。   On the other hand, the gas-liquid mixing buffer chamber Rd has an upper surface portion Rdu formed on an inclined surface with the peripheral surface portion side down, and a bottom surface portion Rdd formed on an inclined surface with the peripheral surface portion side up. Same as Rm. Therefore, the inside of the gas-liquid mixing buffer chamber Rd is shaped so that the top and bottom are surrounded by a tapered surface, and when the milk M is sent out from the gas-liquid mixing buffer chamber Rd, the measuring container part 2 (milk meter main body 1m) is inclined. Even in the state, the milk M does not remain. Furthermore, a discharge port 2t that protrudes downward and can be connected to the downstream milk tube 67 is provided at the center of the bottom surface of the gas-liquid mixing buffer chamber Rd.

また、気液混合緩衝室Rdには、所定流量(第一流量)Qf以下の流量により乳Mを流出させ、かつ計量容器部2の内部の空気Aに混合して送り出す送出口(第一送出口)7fを有する乳送出口部7を設ける。より望ましくは、乳送出口部7に、気液混合緩衝室Rdに貯留された乳量が所定量以下のときに第一流量Qf以下の流量により乳Mを流出させる第一送出口7f及び貯留された乳量が所定量を越えたときにQr以上の流量により乳Mを流出させる第二送出口7sを設け、Qf<Qrの条件を満たすように設定する。計量容器部2の下面部2dは、気液混合緩衝室Rdの底面部Rddとなるため、乳送出口部7は、この底面部Rddの中央から起立する円筒形の緩衝筒8により設ける。この緩衝筒8は上端口が内部に臨むとともに、下端口は排出口2tに連通する。   In addition, milk M flows out into the gas-liquid mixing buffer chamber Rd at a flow rate equal to or lower than a predetermined flow rate (first flow rate) Qf, and is mixed with the air A inside the measuring container unit 2 and sent out (first feed). A milk feeding outlet portion 7 having an outlet 7f is provided. More desirably, in the milk delivery port 7, the first delivery port 7 f that causes the milk M to flow out at a flow rate equal to or lower than the first flow rate Qf when the milk amount stored in the gas-liquid mixing buffer chamber Rd is equal to or less than a predetermined amount and storage. A second delivery port 7s is provided to allow the milk M to flow out at a flow rate equal to or higher than Qr when the amount of milk exceeds a predetermined amount, and is set to satisfy the condition of Qf <Qr. Since the lower surface portion 2d of the measuring container portion 2 becomes the bottom surface portion Rdd of the gas-liquid mixing buffer chamber Rd, the milk delivery port portion 7 is provided by a cylindrical buffer cylinder 8 standing from the center of the bottom surface portion Rdd. The buffer cylinder 8 has an upper end facing the inside, and a lower end communicating with the discharge port 2t.

これにより、図1に示すように、緩衝筒8の上端口を、乳送出口部7の第二送出口7sとして機能させることができるとともに、緩衝筒8の周面部に形成した一又は二以上のスリット部8s…、即ち、軸方向に沿った複数のスリット部8s…を形成することにより、乳送出口部7の第一送出口7fとして機能させる。したがって、第一送出口7fは、貯留された乳Mの液面Muが緩衝筒8の上端口の高さ以下の乳Mが流出、即ち、貯留された乳量が所定量以下のときに第一流量Qf以下の流量により乳Mが流出する。この際、第一流量Qf以下の流量は、スリット部8sの開口面積により設定可能であり、スリット部8sの幅は、流出口2eから流入する任意の流入時における乳Mの全量が次の流入時までに少なくとも全て流出させることができる開口面積を設定する。また、第二送出口7sは、貯留された乳Mの液面Muが緩衝筒8の上端口の高さを越えた乳Mが流出、即ち、貯留された乳量が所定量を越えたときにQr以上の流量により乳Mが流出する。この際、Qr以上の流量は、緩衝筒8における円形の上端口の開口面積により設定可能である。   Thereby, as shown in FIG. 1, the upper end port of the buffer cylinder 8 can function as the second delivery port 7 s of the milk delivery port portion 7, and one or two or more formed on the peripheral surface portion of the buffer tube 8. Are formed as a first delivery port 7f of the milk delivery port 7 by forming a plurality of slits 8s along the axial direction. Therefore, the first delivery port 7f is the first outlet when the milk level M of the stored milk M flows below the upper end opening of the buffer cylinder 8, that is, when the stored milk quantity is less than a predetermined quantity. Milk M flows out at a flow rate less than one flow rate Qf. At this time, the flow rate equal to or lower than the first flow rate Qf can be set by the opening area of the slit portion 8s, and the width of the slit portion 8s is the total amount of milk M at any inflow from the outlet 2e. Set an opening area that allows at least all flow out by time. In addition, the second delivery port 7s is configured such that when the liquid level Mu of the stored milk M exceeds the height of the upper end opening of the buffer cylinder 8, the milk M flows out, that is, when the stored milk amount exceeds a predetermined amount. Milk M flows out at a flow rate of Qr or more. At this time, the flow rate equal to or higher than Qr can be set by the opening area of the circular upper end of the buffer cylinder 8.

このように、乳送出口部7に、気液混合緩衝室Rdに貯留された乳量が所定量以下のときに第一流量Qf以下の流量により乳Mを流出させる第一送出口7f及び貯留された乳量が所定量を越えたときに第二流量Qr以上の流量により乳Mを流出させる第二送出口7rを設ければ、気液混合緩衝室Rdに乳Mが残留しているなどにより、気液混合緩衝室Rdに流入した乳Mの液面Muが、いわば限界レベルを超えた場合であっても、第二送出口7sにより一時的なオーバーフローを速やかに解消できる。また、気液混合緩衝室Rdに、底面部Rddから起立する緩衝筒8を設け、この緩衝筒8の上端口を第二送出口7sとし、かつ緩衝筒8の周面部に第一送出口7fを形成すれば、気液混合緩衝室Rd内に緩衝筒8を追加的に設ければ足りるため、容易かつ低コストに実施できる利点がある。   As described above, the first delivery port 7f that stores the milk M at a flow rate equal to or lower than the first flow rate Qf when the milk amount stored in the gas-liquid mixing buffer chamber Rd is equal to or less than the predetermined amount is stored in the milk delivery port unit 7 and stored. If the second delivery port 7r for allowing the milk M to flow out at a flow rate equal to or higher than the second flow rate Qr when the amount of milk produced exceeds a predetermined amount, the milk M remains in the gas-liquid mixing buffer chamber Rd. Thus, even if the liquid level Mu of the milk M flowing into the gas-liquid mixing buffer chamber Rd exceeds the limit level, the temporary overflow can be quickly eliminated by the second delivery port 7s. In addition, a buffer cylinder 8 rising from the bottom surface portion Rdd is provided in the gas-liquid mixing buffer chamber Rd, the upper end port of the buffer cylinder 8 is a second delivery port 7s, and the first delivery port 7f is formed on the peripheral surface portion of the buffer cylinder 8. Forming the buffer cylinder 8 in the gas-liquid mixing buffer chamber Rd is sufficient, so that there is an advantage that it can be implemented easily and at low cost.

一方、気液混合緩衝室Rdの内部に臨ませたパイプシャフト15の下端口は、緩衝筒8の上端口の真上に位置させるとともに、このパイプシャフト15の下端には傘形カバー15cを設ける。傘形カバー15cは、下方が広がるテーパ状に形成する。このような構成により、緩衝筒8の上端口の上方が傘形カバー15cにより覆われるため、流出口2eから流出した乳Mが乳送出口部7に直接入る不具合を回避でき、流出口2eから流出した全ての乳Mを気液混合緩衝室Rdに一旦貯留し、乳送出口部7から少しずつ流出させる機能を確実に実行できる。また、計量容器部2には、計量室Rmの上面部Rmuから上方に起立し、上端口28uを気液分離室Rsの上端に臨ませることにより計量室Rmと気液分離室Rsを連通させる給気筒部28を設ける。このような給気筒部28を設けることにより、計量室Rmの乳Mを流出口2eからスムースかつ迅速に流出させることができる。   On the other hand, the lower end of the pipe shaft 15 facing the inside of the gas-liquid mixing buffer chamber Rd is positioned immediately above the upper end of the buffer cylinder 8, and an umbrella-shaped cover 15c is provided at the lower end of the pipe shaft 15. . The umbrella-shaped cover 15c is formed in a tapered shape in which the lower part extends. With such a configuration, the upper part of the upper end of the buffer cylinder 8 is covered with the umbrella-shaped cover 15c, so that the trouble that the milk M that has flowed out from the outlet 2e directly enters the milk feeding outlet 7 can be avoided. The function of temporarily storing all of the milk M that has flowed out in the gas-liquid mixing buffer chamber Rd and allowing it to flow out little by little from the milk delivery port 7 can be reliably performed. In addition, the measuring chamber Rm and the gas-liquid separation chamber Rs are communicated with the measuring container portion 2 by standing upward from the upper surface portion Rmu of the measuring chamber Rm and having the upper end port 28u face the upper end of the gas-liquid separation chamber Rs. A supply cylinder unit 28 is provided. By providing such a supply cylinder portion 28, the milk M in the measuring chamber Rm can be smoothly and quickly discharged from the outlet 2e.

他方、計量容器部2には、給気筒部28の内部に臨ませた液面検出部を構成する第一検出部3を付設する。第一検出部3は、図4に示すように、ピン部材により形成した上下一対の電極3p,3qを備え、上側の電極3pは気液分離室Rsの下端付近に配するとともに、下側の電極3qは計量室Rmの上端付近に配する。即ち、この場合、各電極3p,3qは計量容器部2の周面部2wに取付け、この周面部2wから内部内方(略水平方向)に突出させる。これにより、第一検出部3は、電極3pと3q間における乳Mの電気抵抗により乳Mの液面Muを検出することができる。   On the other hand, the measuring container part 2 is provided with a first detection part 3 constituting a liquid level detection part facing the inside of the supply cylinder part 28. As shown in FIG. 4, the first detection unit 3 includes a pair of upper and lower electrodes 3p and 3q formed by a pin member. The upper electrode 3p is arranged near the lower end of the gas-liquid separation chamber Rs, and the lower electrode 3p The electrode 3q is disposed near the upper end of the measuring chamber Rm. That is, in this case, the electrodes 3p and 3q are attached to the peripheral surface portion 2w of the measuring container portion 2, and protrude from the peripheral surface portion 2w to the inner side (substantially horizontal direction). Thereby, the 1st detection part 3 can detect the liquid level Mu of the milk M by the electrical resistance of the milk M between the electrodes 3p and 3q.

また、第一検出部3よりも下方の位置における計量容器部2には第二検出部6を付設する。第二検出部6は、図4に示すように、計量室Rmの上下方向中間位置(中央付近)に配し、ピン部材により形成した左右一対の電極6p,6qを備える。即ち、この場合、各電極6p,6qも計量容器部2の周面部2wに取付け、この周面部2wから内部内方(斜め下方向)に突出させる。これにより、第二検出部6は、計量容器部2(計量室Rm)の内部に貯留される乳Mの少なくとも電気伝導度を検出することができる。なお、各電極3p,3q,6p及び6qは、それぞれ全体が露出した電極として構成しても検出可能であるが、検出精度を高めるには、後述する図11に示すように、先端部のみを露出させ、他の部位を絶縁素材により被覆することが望ましい。   Further, a second detection unit 6 is attached to the weighing container unit 2 at a position below the first detection unit 3. As shown in FIG. 4, the second detection unit 6 includes a pair of left and right electrodes 6 p and 6 q that are disposed at a middle position in the vertical direction (near the center) of the measuring chamber Rm and formed by a pin member. In other words, in this case, the electrodes 6p and 6q are also attached to the peripheral surface portion 2w of the measuring container portion 2, and project from the peripheral surface portion 2w to the inside inward (obliquely downward direction). Thereby, the 2nd detection part 6 can detect at least the electrical conductivity of the milk M stored inside the measurement container part 2 (measurement chamber Rm). Each of the electrodes 3p, 3q, 6p and 6q can be detected even if it is configured as an electrode with the whole exposed, but in order to increase detection accuracy, as shown in FIG. It is desirable to expose and cover other parts with an insulating material.

このように、計量容器部2を円筒状に形成し、上部に流入口2iを設け、縦方向中間部に中間口2mを設け、下部に流出口2eを設けることにより、中間口2mよりも上側を気液分離室Rsに構成し、かつ中間口2mと流出口2e間を計量室Rmに構成するとともに、中間口2mを開閉可能な第一バルブ4u及び流出口2eを開閉可能な第二バルブ4dを有する弁機構部4と、気液分離室Rs内の液面Muを検出可能な第一検出部3と、計量室Rm内における乳Mの電気伝導度を検出可能な第二検出部6とを設けて構成すれば、計量時間の短縮による計量の効率化に寄与できるとともに、計量室Rmと気液混合緩衝室Rdを連携させた最適な態様により実施可能となる。したがって、計量室Rm及び気液混合緩衝室Rdの有する機能の有効性及び確実性をより高めることができるとともに、第一検出部3及び第二検出部6を用いた際の最適な実施形態を実現できる。   In this way, the measuring container part 2 is formed in a cylindrical shape, the inlet 2i is provided at the upper part, the intermediate port 2m is provided at the longitudinal intermediate part, and the outlet 2e is provided at the lower part. Is formed in the gas-liquid separation chamber Rs, the intermediate port 2m and the outlet 2e are formed in the measuring chamber Rm, and the first valve 4u capable of opening and closing the intermediate port 2m and the second valve capable of opening and closing the outlet 2e. 4d, a first detection unit 3 capable of detecting the liquid level Mu in the gas-liquid separation chamber Rs, and a second detection unit 6 capable of detecting the electrical conductivity of the milk M in the measuring chamber Rm. If this is provided, it is possible to contribute to the efficiency of measurement by shortening the measurement time, and it is possible to implement in an optimum mode in which the measurement chamber Rm and the gas-liquid mixing buffer chamber Rd are linked. Accordingly, the effectiveness and certainty of the functions of the measuring chamber Rm and the gas-liquid mixing buffer chamber Rd can be further increased, and the optimum embodiment when using the first detection unit 3 and the second detection unit 6 is improved. realizable.

他方、図4は、乳量計本体1mに接続する制御系5を示す。制御系5は、各種制御処理及び演算処理等を行うコンピューティング機能を有するシステムコントローラ31を備える。したがって、システムコントローラ31に内蔵するプログラムメモリ31pには、乳量測定に係わる一連のシーケンス制御を実行するための制御プログラムを格納するとともに、データメモリ31dには、後述する設定時間Ts等を含む各種設定データが設定される。また、システムコントローラ31の入力ポートには第一検出処理部32及び第二検出処理部33の出力部を接続するとともに、システムコントローラ31の制御出力ポートには電磁三方弁34を接続する。さらに、第一検出処理部32の入力部には、所定の接続ケーブル35により第一検出部3の各電極3p,3qを接続する。第一検出処理部32は、電極3pと3q間に所定の電圧を付与し、電極3pと3q間の電気抵抗(電気伝導度)を検出する。同様に、第二検出処理部33の入力部には、所定の接続ケーブル36により第二検出部6の各電極6p,6qを接続する。第二検出処理部33は、電極6pと6qに所定の電圧を付与し、電極6pと6q間の電気抵抗(電気伝導度)を検出する。なお、37は各種データ等を表示可能な表示部を示す。   On the other hand, FIG. 4 shows the control system 5 connected to the milk meter main body 1m. The control system 5 includes a system controller 31 having a computing function for performing various control processes and arithmetic processes. Therefore, the program memory 31p built in the system controller 31 stores a control program for executing a series of sequence control relating to milk yield measurement, and the data memory 31d includes various types of data including a set time Ts described later. Setting data is set. Further, the output port of the first detection processing unit 32 and the second detection processing unit 33 is connected to the input port of the system controller 31, and the electromagnetic three-way valve 34 is connected to the control output port of the system controller 31. Further, the electrodes 3 p and 3 q of the first detection unit 3 are connected to the input unit of the first detection processing unit 32 by a predetermined connection cable 35. The first detection processing unit 32 applies a predetermined voltage between the electrodes 3p and 3q, and detects the electrical resistance (electric conductivity) between the electrodes 3p and 3q. Similarly, the electrodes 6p and 6q of the second detection unit 6 are connected to the input unit of the second detection processing unit 33 by a predetermined connection cable 36. The second detection processing unit 33 applies a predetermined voltage to the electrodes 6p and 6q, and detects an electrical resistance (electric conductivity) between the electrodes 6p and 6q. Reference numeral 37 denotes a display unit capable of displaying various data.

これにより、制御系5は、少なくとも上述した液面検出部3の電極3p,3qにより液面Muを検出したなら、弁機構部4の第一バルブ4uを閉位置、かつ第二バルブ4dを開位置に切換制御するとともに、所定の復帰条件に従って第一バルブ4uを開位置、かつ第二バルブ4dを閉位置に切換制御する機能を備える。なお、切換室部Rcから突出する接続口27は、真空チューブ38を介して電磁三方弁33のコモンポート33oに接続するとともに、電磁三方弁33の一方の分岐ポート33aは真空チューブ(真空ポンプ)39に接続し、さらに、電磁三方弁33の他方の分岐ポート33bは大気に開放する。したがって、電磁三方弁33を切換制御すれば、上述した切換室部Rcを真空状態又は大気状態に切換えることができる。   Thus, when the control system 5 detects the liquid level Mu at least with the electrodes 3p and 3q of the liquid level detection unit 3 described above, the first valve 4u of the valve mechanism unit 4 is closed and the second valve 4d is opened. In addition to switching control to the position, it has a function of switching control of the first valve 4u to the open position and the second valve 4d to the closed position in accordance with a predetermined return condition. The connection port 27 protruding from the switching chamber Rc is connected to the common port 33o of the electromagnetic three-way valve 33 via the vacuum tube 38, and one branch port 33a of the electromagnetic three-way valve 33 is a vacuum tube (vacuum pump). 39, and the other branch port 33b of the electromagnetic three-way valve 33 is opened to the atmosphere. Therefore, if the electromagnetic three-way valve 33 is subjected to switching control, the switching chamber Rc described above can be switched to a vacuum state or an atmospheric state.

この場合、第一バルブ4uを閉位置、かつ第二バルブ4dを開位置に切換制御した後、第一バルブ4uを開位置、かつ第二バルブ4dを閉位置に切換制御する所定の復帰条件には、予め設定した設定時間Tsが経過すること,又は流出口2eからの乳Mの排出終了を検出すること,を用いることができる。本実施形態では、予め設定した設定時間Tsが経過することを復帰条件として設定した。このように、所定の復帰条件として、予め設定した設定時間Tsが経過することにより、第一バルブ4uを開位置、かつ第二バルブ4dを閉位置に切換制御を方式を採用すれば、部品点数の削減により、制御の容易化及び低コスト化を図ることができる。他方、所定の復帰条件として、流出口2eからの乳Mの排出終了を検出することにより、第一バルブ4uを開位置、かつ第二バルブ4dを閉位置に切換制御することもでき、この場合、例えば、流出口2eに前述した電極3p…からなる液面検出部3と同様の検出電極部を付設すればよい。所定の復帰条件として、流出口2eからの乳Mの排出終了を検出することにより、第一バルブ4uを開位置、かつ第二バルブ4dを閉位置に切換制御する方式を用いれば、速やかに復帰できるため、計量時間が短くなり効率的な計量を行うことができる。   In this case, after the first valve 4u is switched to the closed position and the second valve 4d is switched to the open position, the predetermined return condition is set so that the first valve 4u is switched to the open position and the second valve 4d is switched to the closed position. Can be used to detect that the preset time Ts has elapsed or to detect the end of the discharge of the milk M from the outlet 2e. In the present embodiment, the elapse of a preset set time Ts is set as a return condition. As described above, as a predetermined return condition, when the preset control time Ts elapses and the switching control is employed with the first valve 4u opened and the second valve 4d closed, the number of parts is increased. By reducing this, it is possible to facilitate control and reduce costs. On the other hand, as a predetermined return condition, by detecting the end of the discharge of the milk M from the outlet 2e, the first valve 4u can be switched to the open position and the second valve 4d can be switched to the closed position. For example, a detection electrode unit similar to the liquid level detection unit 3 including the electrodes 3p described above may be attached to the outlet 2e. As a predetermined return condition, if a method of switching the first valve 4u to the open position and the second valve 4d to the closed position by detecting the end of the discharge of the milk M from the outlet 2e, the return is quickly performed. Therefore, the weighing time is shortened and efficient weighing can be performed.

ところで、本実施形態では、第二検出部6を備えるため、この第二検出部6を流出口2eからの乳Mの排出終了の検出に利用できる。この場合、第二検出部6は、流出口2eに付設するものではないため、排出終了を直接検出することはできないが、少なくとも第一検出部3よりも下方に位置するため、第一検出部3の検出を利用するよりも、設定時間Tsを短く設定できる。したがって、設定時間Tsに含ませる余裕時間も短くすることができ、より的確な設定時間Tsを設定できる。   By the way, in this embodiment, since the 2nd detection part 6 is provided, this 2nd detection part 6 can be utilized for the detection of the completion | finish of discharge | emission of the milk M from the outflow port 2e. In this case, since the second detection unit 6 is not attached to the outlet 2e, it cannot directly detect the end of discharge, but is positioned at least lower than the first detection unit 3, so the first detection unit The set time Ts can be set shorter than when the detection of 3 is used. Therefore, the margin time included in the set time Ts can be shortened, and a more accurate set time Ts can be set.

また、制御系5には、第二検出部6から得る乳Mの電気伝導度により、少なくとも乳Mの特性を含む乳Mの情報を得る処理機能を設けることができる。これにより、乳Mの特性及び異常乳等の品質等に係わる正確な情報をデータとして得ることができる。さらに、制御系5には、第二検出部6から得る乳Mの電気伝導度により、少なくとも乳Mの有無を検出する検出機能を設けることができる。これにより、搾乳の終了時には、残留する乳Mの有無を検出することができるため、この検出結果により乳量値を補正し、より正確な乳量測定を実現できるとともに、後述する洗浄の終了時には、残留水の有無を検出し、残留水が有る場合には排水処理を行うことにより常に良好な衛生状態を維持できる。   Further, the control system 5 can be provided with a processing function for obtaining information on the milk M including at least the characteristics of the milk M based on the electrical conductivity of the milk M obtained from the second detection unit 6. As a result, accurate information relating to the characteristics of the milk M and the quality of the abnormal milk can be obtained as data. Further, the control system 5 can be provided with a detection function for detecting at least the presence or absence of the milk M based on the electrical conductivity of the milk M obtained from the second detection unit 6. Thereby, since the presence or absence of the residual milk M can be detected at the end of milking, the milk amount value can be corrected based on the detection result, and more accurate milk amount measurement can be realized. The presence or absence of residual water is detected, and when there is residual water, good sanitary conditions can always be maintained by performing wastewater treatment.

このように、本実施形態に係る乳量計1によれば、第一検出部3よりも下方の位置に、計量容器部2の内部に貯留される乳Mの少なくとも電気伝導度を検出可能な電極6p,6qを用いた第二検出部6を配設してなるため、乳Mが計量容器部2に貯留される際には、最初に第二検出部6が乳Mに浸かり、この後、時間を経過して第一検出部3が浸かることになる。したがって、第二検出部6は、第一検出部3よりも深い位置における、泡Mbや波の影響を受けない電気伝導度を時間的な余裕を持って検出可能となり、乳Mに対する正確な電気伝導度、更には乳Mの特性及び異常乳等の品質等に係わる正確な情報を取得できる観点から最適となる。   As described above, according to the milk meter 1 according to this embodiment, at least the electrical conductivity of the milk M stored in the measuring container unit 2 can be detected at a position below the first detection unit 3. Since the second detection unit 6 using the electrodes 6p and 6q is provided, when the milk M is stored in the measuring container unit 2, the second detection unit 6 is first immersed in the milk M, and thereafter The first detector 3 is immersed after a lapse of time. Therefore, the second detection unit 6 can detect the electrical conductivity that is not affected by the bubbles Mb and the waves at a deeper position than the first detection unit 3 with a sufficient time, and can accurately detect the milk M. It is optimal from the viewpoint of obtaining accurate information relating to the conductivity, the characteristics of milk M, the quality of abnormal milk, and the like.

しかも、第二検出部6は、第一検出部3に対して、深い位置における乳Mの電気伝導度を時間的な余裕をもって検出できることから、乳Mの正確な電気伝導度を確実に検出できる。この結果、第二検出部6により検出される正確な電気伝導度により、第一検出部3において液面Muを検出する際の閾値(Sr)を牛体単位で補正し、第一検出部3により液面Muを検出する際の最適化を図れるなど、乳Mの液面Mu、更には乳量を正確に検出できるとともに、第二検出部6の検出と第一検出部3の検出の時間差から得られる乳流速度に基づく搾乳終了時期の予測等にも利用できるなど、乳量計1の多機能性及び発展性を高めることができる。   Moreover, since the second detection unit 6 can detect the electrical conductivity of the milk M at a deep position with respect to the first detection unit 3 with a time margin, it can reliably detect the accurate electrical conductivity of the milk M. . As a result, the first detection unit 3 corrects the threshold value (Sr) for detecting the liquid level Mu in the first detection unit 3 in units of cows based on the accurate electrical conductivity detected by the second detection unit 6. The liquid level Mu of the milk M and the milk amount can be accurately detected, such as optimization of the detection of the liquid level Mu by the time, and the time difference between the detection of the second detection unit 6 and the detection of the first detection unit 3 The multi-functionality and developability of the milk meter 1 can be enhanced, for example, by predicting the milking end time based on the milk flow velocity obtained from the milk.

次に、本実施形態に係る乳量計1の使用方法及び動作(機能)について、図1〜図8を参照して説明する。   Next, the usage method and operation | movement (function) of the milk amount meter 1 which concern on this embodiment are demonstrated with reference to FIGS.

乳量計1における乳量計本体1mは、図6に示すように、ティートカップ自動離脱装置51の背面に取付けることができる。この場合、ティートカップ自動離脱装置51は、前述した制御系5におけるコントローラ31,第一検出処理部32,第二検出処理部33及び電磁三方弁34を内蔵する。なお、ティートカップ自動離脱装置51は、装置本体51mの上面から上方に突出したフック53と、装置本体51mの下面から突出したワイヤガイドパイプ54を有し、このワイヤガイドパイプ54の下端から離脱ワイヤ55が繰り出される。この離脱ワイヤ55の先端は、四つのティートカップ61c…を有するミルククロー61に接続する。したがって、装置本体51mの内部には離脱ワイヤ55を巻取るための巻上機構を備えている。   The milk meter main body 1m in the milk meter 1 can be attached to the back surface of the teat cup automatic detaching device 51 as shown in FIG. In this case, the teat cup automatic detachment device 51 incorporates the controller 31, the first detection processing unit 32, the second detection processing unit 33, and the electromagnetic three-way valve 34 in the control system 5 described above. The automatic teat cup detachment device 51 has a hook 53 protruding upward from the upper surface of the device main body 51m and a wire guide pipe 54 protruding from the lower surface of the device main body 51m. 55 is paid out. The tip of the detachment wire 55 is connected to a milk claw 61 having four teat cups 61c. Therefore, a winding mechanism for winding the release wire 55 is provided inside the apparatus main body 51m.

また、Wは、乳量計1を使用する搾乳システムの一例を示す。この搾乳システムWは、レール62に沿って移動する搬送機63を備えており、この搬送機63に搾乳機64を搭載する。そして、搬送機63に備えるアームステー65に、フック53を引掛けることによりティートカップ自動離脱装置51を吊下げる。図6は、乳牛Cに対して搾乳機64により搾乳している状態を示し、乳牛Cには四つのティートカップ61c…が装着されている。搾乳システムWでは、搾乳時に、ティートカップ61c…により搾乳された生乳(乳M)がミルククロー61からミルクチューブ66を介して乳量計本体1mの流入口2iに供給される。さらに、乳量計本体1mを通過した乳Mは排出口2tからミルクチューブ67を介してミルクパイプ68に送られる。したがって、このミルクチューブ66と67が乳量計1を接続する送乳ラインLmとなる。なお、70は真空パイプ、39は真空パイプ70側とティートカップ自動離脱装置51側を接続する真空チューブ(図4)、72はティートカップ自動離脱装置51側とティートカップ61c…側を接続する真空チューブをそれぞれ示す。また、前述したように、電極3p,3qは接続ケーブル35(図4)を介してティートカップ自動離脱装置51(第一検出処理部32)に接続するとともに、電極6p,6qは接続ケーブル36(図4)を介してティートカップ自動離脱装置51(第二検出処理部33)に接続し、さらに、切換室部Rc(接続口27)は、真空チューブ38(図4)を介してティートカップ自動離脱装置51(電磁三方弁34の分岐ポート34o)に接続する。   W denotes an example of a milking system that uses the milk meter 1. The milking system W includes a transporter 63 that moves along the rail 62, and a milking machine 64 is mounted on the transporter 63. Then, the teat cup automatic detachment device 51 is suspended by hooking the hook 53 on the arm stay 65 provided in the transport device 63. FIG. 6 shows a state where milking is performed on the cow C by the milking machine 64, and four teat cups 61 c are attached to the cow C. In the milking system W, at the time of milking, the raw milk (milk M) milked by the teat cups 61c is supplied from the milk claw 61 through the milk tube 66 to the inlet 2i of the milk meter main body 1m. Further, the milk M that has passed through the milk meter main body 1m is sent to the milk pipe 68 through the milk tube 67 from the discharge port 2t. Accordingly, the milk tubes 66 and 67 serve as a milk feeding line Lm for connecting the milk meter 1. 70 is a vacuum pipe, 39 is a vacuum tube (FIG. 4) for connecting the vacuum pipe 70 side and the teat cup automatic detaching device 51 side, 72 is a vacuum for connecting the teat cup automatic detaching device 51 side and the teat cup 61c. Each tube is shown. As described above, the electrodes 3p and 3q are connected to the teat cup automatic detaching device 51 (first detection processing unit 32) via the connection cable 35 (FIG. 4), and the electrodes 6p and 6q are connected to the connection cable 36 ( 4) is connected to the teat cup automatic detaching device 51 (second detection processing unit 33), and the switching chamber Rc (connecting port 27) is connected to the automatic teat cup via the vacuum tube 38 (FIG. 4). It connects to the detachment device 51 (the branch port 34o of the electromagnetic three-way valve 34).

以下、搾乳時における乳量計1の動作について、図8を参照しつつ図7に示すフローチャートに従って説明する。   Hereinafter, the operation of the milk meter 1 during milking will be described according to the flowchart shown in FIG. 7 with reference to FIG.

搾乳時(計量時)には、送乳ラインLmにおけるミルクチューブ66に搾乳された乳Mが間欠的に送られるため、乳Mは流入口2iから計量容器部2の内部に流入する(ステップS1)。なお、流入初期では第一バルブ4u及び第二バルブ4dは下降位置、即ち、中間口2mは開、流出口2eは閉になっている。そして、流入した乳Mは、図8(a)に実線矢印で示すように、気液分離室Rsにおける周面部の内壁面に沿って螺旋状に流れる。これにより、良好な気液分離(遠心分離)が行われるとともに、気液分離室Rsの内壁面を乳Mが流れ落ちる際に、流速が小さくなり、乳量測定の誤差要因となる泡Mbの発生や液面Muの波打が大きく低減される。この際、分離された空気Aは点線矢印で示すように、パイプシャフト15の内部を通って気液混合緩衝室Rdの内部に流入する。   At the time of milking (measurement), the milk M milked to the milk tube 66 in the milk feeding line Lm is intermittently sent, so that the milk M flows into the measuring container part 2 from the inlet 2i (step S1). ). In the initial stage of inflow, the first valve 4u and the second valve 4d are in the lowered position, that is, the intermediate port 2m is open and the outflow port 2e is closed. And the milk M which flowed in flows spirally along the inner wall surface of the peripheral surface part in the gas-liquid separation chamber Rs, as shown by the solid line arrow in FIG. As a result, good gas-liquid separation (centrifugation) is performed, and when the milk M flows down the inner wall surface of the gas-liquid separation chamber Rs, the flow velocity becomes small, and the generation of bubbles Mb that causes an error in measuring milk yield. And the undulation of the liquid surface Mu is greatly reduced. At this time, the separated air A flows into the gas-liquid mixing buffer chamber Rd through the pipe shaft 15 as indicated by the dotted arrows.

また、空気Aの分離された乳Mは、乳流規制部13…により乳流が規制され、乳Mは中間口2mから計量室Rmに速やかに落下する(ステップS2)。したがって、流入口2iから流入した乳Mが内壁面を螺旋状に流れ落ちる際に、無用に時間が長くなることがなく、乳Mを適切なタイミングにより計量室Rmに供給できるため、円滑かつ安定した乳量測定を行うことができる。そして、中間口2mを通った乳Mは計量室Rmに貯留される(ステップS3)。図8(a)はこの状態を示している。   Further, the milk M from which the air A has been separated is regulated by the milk flow regulating unit 13..., And the milk M quickly falls from the intermediate port 2m to the measuring chamber Rm (step S2). Therefore, when the milk M flowing in from the inflow port 2i flows down spirally on the inner wall surface, the milk M can be supplied to the measuring chamber Rm at an appropriate timing without being unnecessarily long, and thus smooth and stable. Milk yield can be measured. Then, the milk M that has passed through the intermediate port 2m is stored in the measuring chamber Rm (step S3). FIG. 8A shows this state.

乳Mの流入が進むに従って貯留される乳Mの液面Muは上昇する。そして、図8(b)に示すように、液面Muが電極6p,6qを越えて上昇すれば、電極6pと6q間の電気抵抗が低下するため、第二検出処理部33により液面Muが越えたことを検出できる(ステップS4)。これにより、第二検出処理部33は、乳Mの電気伝導度、即ち、乳Mの電気抵抗を測定する(ステップS5)。この場合、液面Muが第一検出部3により検出されるまでには、ある程度の時間がかかるため、この時間を利用して、第二検出部6による電気抵抗の測定が可能となる。したがって、第二検出処理部33により液面Muが越えたことを検出した時点から予め設定した所定の時間Tmが経過した後に測定したり、或いは所定時間おきに複数回測定し、平均値を求めてもよい。   As the inflow of the milk M proceeds, the liquid level Mu of the stored milk M rises. Then, as shown in FIG. 8B, if the liquid level Mu rises beyond the electrodes 6p and 6q, the electrical resistance between the electrodes 6p and 6q decreases, so that the second detection processing unit 33 causes the liquid level Mu. Can be detected (step S4). Thereby, the 2nd detection process part 33 measures the electrical conductivity of the milk M, ie, the electrical resistance of the milk M (step S5). In this case, since it takes a certain amount of time until the liquid level Mu is detected by the first detection unit 3, the electric resistance can be measured by the second detection unit 6 using this time. Accordingly, measurement is performed after a predetermined time Tm has elapsed from the time when the second detection processing unit 33 detects that the liquid level Mu has been exceeded, or measurement is performed a plurality of times at predetermined time intervals to obtain an average value. May be.

この後、計量室Rmにおける貯留は、更に進行するとともに、これに伴って液面Muも上昇する(ステップS6)。したがって、図8(c)に示すように、液面Muが電極3p(3q)を越えて上昇すれば、電極3pと3q間の電気抵抗が低下するため、第一検出処理部32により液面Muが達したことを検出できる(ステップS7)。即ち、第一検出処理部32は、乳Mの電気伝導度、即ち、乳Mの電気抵抗を測定するとともに、電気抵抗の大きさが予め設定した閾値Srまで低下したか否かを監視し、電気抵抗の大きさが閾値Srまで低下したなら、液面Muを検出したものと判定し、弁機構部4を制御して第一バルブ4u及び第二バルブ4dを上昇位置へ変位させる。これにより、中間口2mが閉、流出口2eが開になる(ステップS8)。具体的には、システムコントローラ31は液面Muが正式に電極3pの高さまで上昇したものと判断し、バルブ切換信号Scを電磁三方弁34に付与する。これにより、電磁三方弁34が切換えられ、切換室部Rcに真空圧(負圧)が付与される。この結果、図8(c)に示すように、ダイヤフラム部26は上方へ変位し、さらに第一バルブ4u及び第二バルブ4dも上昇位置へ変位する(ステップS9)。   Thereafter, the storage in the measuring chamber Rm further proceeds, and the liquid level Mu rises accordingly (step S6). Therefore, as shown in FIG. 8 (c), if the liquid level Mu rises beyond the electrode 3p (3q), the electrical resistance between the electrodes 3p and 3q decreases. It can be detected that Mu has been reached (step S7). That is, the first detection processing unit 32 measures the electrical conductivity of the milk M, that is, the electrical resistance of the milk M, and monitors whether or not the magnitude of the electrical resistance has decreased to a preset threshold value Sr. If the magnitude of the electrical resistance decreases to the threshold value Sr, it is determined that the liquid level Mu has been detected, and the valve mechanism 4 is controlled to displace the first valve 4u and the second valve 4d to the raised position. As a result, the intermediate port 2m is closed and the outflow port 2e is opened (step S8). Specifically, the system controller 31 determines that the liquid level Mu has officially increased to the height of the electrode 3p, and applies a valve switching signal Sc to the electromagnetic three-way valve 34. Thereby, the electromagnetic three-way valve 34 is switched, and a vacuum pressure (negative pressure) is applied to the switching chamber Rc. As a result, as shown in FIG. 8C, the diaphragm portion 26 is displaced upward, and the first valve 4u and the second valve 4d are also displaced to the raised position (step S9).

この結果、計量室Rm内の乳Mは、流出口2eから流出し、気液混合緩衝室Rdに流入する(ステップS10)。この際、流出口2eの内径Deは中間口2mの内径Dmよりも大きく選定してあるため、計量室Rmに貯留された乳Mは流出口2eから速やかに流出する。なお、流出口2eから流れ出た乳Mは、傘形カバー15cの機能により気液混合緩衝室Rdの周面側に流れ落ちるため、乳Mが乳送出口部7、即ち、第一送出口7f及び第二送出口7sに直接入る不具合は回避されるとともに、通常の搾乳では、気液混合緩衝室Rdに貯留される乳Mの液面Muが緩衝筒8の上端口(第二送出口7s)を超えることがないように設定されるため、流出口2eから流出した乳Mは全て気液混合緩衝室Rdに一旦貯留され、第一送出口7fから送出されることになる。そして、気液混合緩衝室Rd内の乳Mは、図8(c)に示すように、スリット8sを通して緩衝筒8の内部に流出し、上端口からの空気Aと混合することにより、緩衝筒8の下端口(排出口2t)を通して下流側のミルクチューブ67に送出される。この場合、スリット8sの開口面積は第一流量Qf以下の流量により乳Mが流出するように設定されるため、緩和された小流量により少しずつ送出される。   As a result, the milk M in the measuring chamber Rm flows out from the outlet 2e and flows into the gas-liquid mixing buffer chamber Rd (step S10). At this time, since the inner diameter De of the outflow port 2e is selected to be larger than the inner diameter Dm of the intermediate port 2m, the milk M stored in the measuring chamber Rm quickly flows out from the outflow port 2e. The milk M flowing out from the outlet 2e flows down to the circumferential surface side of the gas-liquid mixing buffer chamber Rd by the function of the umbrella-shaped cover 15c, so that the milk M is in the milk outlet part 7, that is, the first outlet 7f and The problem of directly entering the second delivery port 7s is avoided, and in normal milking, the liquid level Mu of the milk M stored in the gas-liquid mixing buffer chamber Rd is the upper end port of the buffer cylinder 8 (second delivery port 7s). Therefore, all the milk M that has flowed out of the outlet 2e is temporarily stored in the gas-liquid mixing buffer chamber Rd and is sent out from the first outlet 7f. Then, as shown in FIG. 8C, the milk M in the gas-liquid mixing buffer chamber Rd flows out into the buffer cylinder 8 through the slit 8s, and is mixed with the air A from the upper end port. 8 is sent to the milk tube 67 on the downstream side through the lower end port 8 (discharge port 2t). In this case, since the opening area of the slit 8s is set so that the milk M flows out at a flow rate equal to or less than the first flow rate Qf, the slit 8s is sent little by little at a relaxed small flow rate.

したがって、流出口2eの開時に発生する乳Mによる送乳路(ミルクチューブ67等)の一時的な閉塞状態が回避される。これにより、送乳ラインLm内の圧力変動(圧力衝撃)が乳頭に付加される不具合を排除できるため、乳牛Cに対する無用なストレス要因の解消、更には乳頭に雑菌が入り込むことによる乳房炎等の発生を解消できるとともに、計量容器部2から流出した空気Aに対して乳Mを少しずつ送出できるため、気泡の無用な発生の抑制、更には安定したバランスのよい送乳の確保を実現できる。一方、計量室Rmの乳Mが気液混合緩衝室Rdに流入する際に、気液混合緩衝室Rdに乳Mが残留しているなどにより、気液混合緩衝室Rdに流入した乳Mの液面Muが緩衝筒8の上端口の高さを一時的に超えてしまった場合には、第二送出口7sからQr以上の流量により乳Mが緩衝筒8の内部に流入する。この場合、第二送出口7sは、緩衝筒8の上端口となるため、大流量により速やかに流出され、一時的なオーバーフローが解消される。そして、乳Mの液面Muが緩衝筒8の上端口の高さ以下になった時点で第二送出口7sからの流出は停止し、第一送出口7fのみから流出する正常な状態に復帰する。   Therefore, a temporary blockage of the feeding channel (milk tube 67 and the like) due to the milk M generated when the outlet 2e is opened is avoided. As a result, it is possible to eliminate the problem that pressure fluctuation (pressure shock) in the feeding line Lm is added to the teat, so that unnecessary stress factors for the cow C can be eliminated, and further, mastitis caused by various bacteria entering the teat. Since generation | occurrence | production can be eliminated and milk M can be sent little by little with respect to the air A which flowed out from the measurement container part 2, the suppression of useless generation | occurrence | production of a bubble and the ensuring of stable and well-balanced milk feeding are realizable. On the other hand, when the milk M in the measuring chamber Rm flows into the gas-liquid mixing buffer chamber Rd, the milk M that has flowed into the gas-liquid mixing buffer chamber Rd due to the milk M remaining in the gas-liquid mixing buffer chamber Rd. When the liquid level Mu temporarily exceeds the height of the upper end opening of the buffer cylinder 8, the milk M flows into the buffer cylinder 8 from the second delivery port 7s with a flow rate of Qr or more. In this case, since the second delivery port 7s serves as the upper end port of the buffer cylinder 8, the second delivery port 7s is quickly discharged by a large flow rate, and the temporary overflow is eliminated. Then, when the liquid level Mu of the milk M becomes equal to or less than the height of the upper end opening of the buffer cylinder 8, the outflow from the second delivery port 7s stops and returns to a normal state in which only the first delivery port 7f flows out. To do.

また、バルブ切換信号Scが出力した後、予め設定した設定時間Tsが経過すれば、システムコントローラ31は、バルブ復帰信号Srを電磁三方弁34に付与する。これにより、電磁三方弁34が切換えられ、切換室部Rcに付与する真空圧が解除されるため、切換室部Rcは大気圧に復帰する(ステップS11,S12)。この結果、ダイヤフラム部26は下方へ変位し、図8(d)に示すように、第一バルブ4u及び第二バルブ4dも下降位置に復帰する(ステップS13)。そして、中間口2mは開、かつ流出口2eは閉となるため、気液分離室Rs内の乳Mは、中間口2mを通って計量室Rm内に流入し、計量室Rm内に貯留される(ステップS14,S15)。以後、搾乳が終了するまで、以上の動作(処理)が繰り返される(ステップS16,S1…)。搾乳が終了すれば、終了処理が行われる(ステップS16,S17)。なお、システムコントローラ31では、計量室Rmにより計量した回数をカウントすることにより全乳量、更には流量(速度)等を演算処理により求める。   Further, when a preset set time Ts elapses after the valve switching signal Sc is output, the system controller 31 gives the valve return signal Sr to the electromagnetic three-way valve 34. As a result, the electromagnetic three-way valve 34 is switched and the vacuum pressure applied to the switching chamber Rc is released, so that the switching chamber Rc returns to atmospheric pressure (steps S11 and S12). As a result, the diaphragm portion 26 is displaced downward, and the first valve 4u and the second valve 4d are also returned to the lowered position as shown in FIG. 8D (step S13). Since the intermediate port 2m is open and the outlet 2e is closed, the milk M in the gas-liquid separation chamber Rs flows into the measuring chamber Rm through the intermediate port 2m and is stored in the measuring chamber Rm. (Steps S14 and S15). Thereafter, the above operation (processing) is repeated until milking is completed (steps S16, S1,...). If milking is complete | finished, an end process will be performed (step S16, S17). Note that the system controller 31 obtains the total milk amount, further the flow rate (speed), and the like by calculation processing by counting the number of times of measurement in the measuring chamber Rm.

なお、本実施形態に係る乳量計1は、次のように洗浄及び殺菌を行うことができる。乳量計1を洗浄及び殺菌する際には、搾乳機64を所定の洗浄エリアに移動させ、乳量計1の排出口2t(ミルクチューブ67)側をミルクパイプ68に接続するとともに、ティートカップ61c…を洗浄液(殺菌液)が収容された洗浄液槽に浸す。そして、搾乳機64を運転させれば、自動洗浄モードが実行されるため、予め設定された洗浄プログラムに従って自動洗浄が行われる。自動洗浄時には、洗浄液槽の洗浄液(殺菌液)が、ティートカップ61c…から吸入され、ミルククロー61及びミルクチューブ66等を経由して乳量計1の流入口2iから気液分離室Rsに流入する。この際、弁機構部4により中間口2mを閉じる動作モードにすれば、洗浄液により気液分離室Rsが洗浄されるとともに、洗浄液は、気液分離室Rsに貯留された後、給気筒部28の上端口28uから排出される。また、上端口28uから排出された洗浄液により、計量室Rm及び気液混合緩衝室Rd等が洗浄され、この後、洗浄液は排出口2tから排出されるとともに、排出された洗浄液は、ミルクチューブ67及びミルクパイプ68等を経由して洗浄液槽に戻される。他方、弁機構部4により中間口2mを開く動作モードにすれば、洗浄液を気液分離室Rsと計量室Rmに満たした状態に維持することができる。なお、弁機構部4により中間口2mを閉じる動作モード時には、液質(洗浄状態)を測定することができる。したがって、気液分離室Rsには、電極3p…に加え、予め温度センサやpHセンサ等を付設する。洗浄(殺菌)には、すすぎ工程,アルカリ洗浄工程,酸リンス工程が含まれており、各工程の処理時間と動作モード等を組合わせた洗浄パターンが実行される。   The milk meter 1 according to this embodiment can be washed and sterilized as follows. When washing and sterilizing the milk meter 1, the milking machine 64 is moved to a predetermined washing area, the discharge port 2 t (milk tube 67) side of the milk meter 1 is connected to the milk pipe 68, and the teat cup 61c ... is immersed in a cleaning liquid tank containing a cleaning liquid (sterilizing liquid). And if milking machine 64 is operated, automatic washing mode will be performed, and automatic washing will be performed according to a preset washing program. During the automatic cleaning, the cleaning liquid (sterilizing liquid) in the cleaning liquid tank is sucked from the teat cup 61c, and flows into the gas-liquid separation chamber Rs from the inlet 2i of the milk meter 1 via the milk claw 61 and the milk tube 66. To do. At this time, if the valve mechanism unit 4 is set to the operation mode in which the intermediate port 2m is closed, the gas-liquid separation chamber Rs is cleaned by the cleaning liquid, and the cleaning liquid is stored in the gas-liquid separation chamber Rs, and then the feed cylinder unit 28 Is discharged from the upper end port 28u. Further, the measuring chamber Rm, the gas-liquid mixing buffer chamber Rd, and the like are cleaned by the cleaning liquid discharged from the upper end port 28u. Thereafter, the cleaning liquid is discharged from the discharge port 2t, and the discharged cleaning liquid is added to the milk tube 67. And returned to the cleaning liquid tank via the milk pipe 68 and the like. On the other hand, if the valve mechanism unit 4 is set to the operation mode in which the intermediate port 2m is opened, the cleaning liquid can be maintained in the gas-liquid separation chamber Rs and the measuring chamber Rm. In the operation mode in which the intermediate port 2m is closed by the valve mechanism unit 4, the liquid quality (cleaning state) can be measured. Therefore, in addition to the electrodes 3p ..., a temperature sensor, a pH sensor and the like are attached to the gas-liquid separation chamber Rs in advance. Cleaning (sterilization) includes a rinsing process, an alkali cleaning process, and an acid rinsing process, and a cleaning pattern combining the processing time and operation mode of each process is executed.

他方、図9及び図10には、本発明に係る乳量計1の変更例をそれぞれ示し、図9は第一検出部3及び第二検出部6の変更例、図10は弁機構部4の変更例をそれぞれ示す。   On the other hand, FIGS. 9 and 10 show modified examples of the milk meter 1 according to the present invention, FIG. 9 shows modified examples of the first detection unit 3 and the second detection unit 6, and FIG. 10 shows the valve mechanism unit 4. Each change example is shown below.

図9(a)は、第二検出部6の一方又は双方の電極6q…を、第一検出部3の下側の電極3qに兼用させたものである。この場合、電極3qを別途設ける必要がないため、電極3p…の本数を一本削減できる。図9(b)は、第二検出部6の電極6p,6qを縦方向に配するとともに、第一検出部3の下側の電極3qと第二検出部6の上側の電極6pを一つの電極により兼用させるとともに、その形状を変更したものである。このように、第一検出部3と第二検出部6は、第二検出部6を、第一検出部3よりも下方の位置に配し、計量容器部2の内部に貯留される乳Mの少なくとも電気伝導度を検出可能な電極6p,6qを用いる要件を満たす形態であれば、様々な形態により実施可能である。   FIG. 9A shows a configuration in which one or both electrodes 6q... Of the second detection unit 6 are also used as the lower electrode 3q of the first detection unit 3. In this case, since it is not necessary to provide the electrodes 3q separately, the number of the electrodes 3p can be reduced by one. 9B, the electrodes 6p and 6q of the second detection unit 6 are arranged in the vertical direction, and the lower electrode 3q of the first detection unit 3 and the upper electrode 6p of the second detection unit 6 are combined into one. The electrode is also used and the shape is changed. Thus, the 1st detection part 3 and the 2nd detection part 6 distribute | arrange the 2nd detection part 6 in the position below the 1st detection part 3, and milk M stored inside the measurement container part 2 is carried out. As long as the configuration satisfies the requirement of using the electrodes 6p and 6q capable of detecting at least the electrical conductivity, it can be implemented in various configurations.

図10は、弁機構部4における固定部材17の形状変更、特に、第一バルブ4uの下面と第二バルブ4dの上面に設ける傾斜面4us,4dsを湾曲面により形成したものである。このように、第一バルブ4uの下面と第二バルブ4dの上面に設ける傾斜面4us,4dsも、第一バルブ4uと第二バルブ4d間における泡Mbの滞留を防止可能なものであれば、少なくとも傾斜面4us,4dsを設けることを条件として様々な形態により実施可能である。なお、図9及び図10において、図1〜図4と同一部分には同一符号を付してその構成を明確にした。   FIG. 10 shows a shape change of the fixing member 17 in the valve mechanism section 4, in particular, inclined surfaces 4us and 4ds provided on the lower surface of the first valve 4u and the upper surface of the second valve 4d are formed by curved surfaces. As described above, the inclined surfaces 4us, 4ds provided on the lower surface of the first valve 4u and the upper surface of the second valve 4d are also capable of preventing the retention of the bubbles Mb between the first valve 4u and the second valve 4d. Various forms can be implemented on condition that at least the inclined surfaces 4us and 4ds are provided. 9 and 10, the same parts as those in FIGS. 1 to 4 are denoted by the same reference numerals, and the configuration is clarified.

さらに、図11〜図13には、本発明の変更実施形態に係る乳量計1を示す。変更実施形態に係る乳量計1は、図1に示した乳量計1に対して以下の点が異なる。   Furthermore, FIGS. 11 to 13 show a milk meter 1 according to a modified embodiment of the present invention. The milk meter 1 according to the modified embodiment differs from the milk meter 1 shown in FIG.

まず、図1に示した乳量計1は、第一検出部3を計量容器部2の周面部2wから内部内方に突出させることにより、気液分離室Rs内の乳Mの液面Muを検出可能な電極3p,3qにより構成するとともに、第二検出部6を計量容器部2の周面部2wから内部内方に突出させることにより、計量室Rm内における乳Mの電気伝導度を検出可能な電極6p,6qにより構成したが、図11に示す変更実施形態に係る乳量計1は、第一検出部3を構成するに際し、計量室Rmの下面部Rmdから内部上方へ突出させることにより、気液分離室Rs内の乳Mの液面Muを検出可能な電極3p,3qにより構成するとともに、第二検出部6を構成するに際し、計量室Rmの下面部Rmdから内部上方へ突出させることにより、計量室Rm内における乳Mの電気伝導度を検出可能な電極6p,6qにより構成したものである。   First, the milk meter 1 shown in FIG. 1 projects the liquid level Mu of the milk M in the gas-liquid separation chamber Rs by causing the first detection unit 3 to protrude inward from the peripheral surface 2w of the measuring container unit 2. Are detected by the electrodes 3p and 3q, and the electric conductivity of the milk M in the measuring chamber Rm is detected by projecting the second detecting portion 6 inward from the peripheral surface portion 2w of the measuring container portion 2. Although configured with the possible electrodes 6p and 6q, the milk meter 1 according to the modified embodiment shown in FIG. 11 protrudes from the lower surface portion Rmd of the measuring chamber Rm to the upper inside when the first detection unit 3 is configured. Thus, the liquid level Mu of the milk M in the gas-liquid separation chamber Rs is constituted by the electrodes 3p and 3q capable of detecting, and when the second detection unit 6 is constructed, it projects upward from the lower surface portion Rmd of the measuring chamber Rm. Milk in the measuring room Rm Detectable electrode 6p electrical conductivity, which is constituted by 6q.

この場合、第一検出部3と第二検出部6は、図12及び図13に示すように、計量容器部2の一部を構成し、かつ当該計量容器部2に対して取付可能となる台座部11に一体に設けることにより検出ユニット12として構成した。即ち、図12に示すように、計量容器部2の一部となる台座部11に対して、第二検出部6の一方の電極6p,第一検出部3の一方の電極3q,第一検出部3の他方の電極3p,第二検出部6の他方の電極6q,乳Mの温度を検出する乳温センサ(第三検出部9)を順番に配し、インサート成形等により一体に設けた。この際、各電極6p,3q,3p及び6qにおける上端部の高さは、前述した図1の各電極6p,3q,3p及び6qの高さにほぼ一致させるとともに、第一検出部3の電極3p,3qは、上端部のみを露出させた状態で他の部位を、プラスチック等の絶縁素材により被覆部3pc,3qcにより被覆する。したがって、この被覆部3pc,3qcは台座部11と一体に成形することができる。   In this case, as shown in FIGS. 12 and 13, the first detection unit 3 and the second detection unit 6 constitute a part of the measurement container unit 2 and can be attached to the measurement container unit 2. The detection unit 12 is configured by being provided integrally with the pedestal 11. That is, as shown in FIG. 12, one electrode 6p of the second detection unit 6, one electrode 3q of the first detection unit 3, and the first detection with respect to the pedestal unit 11 that is a part of the weighing container unit 2. The other electrode 3p of the part 3, the other electrode 6q of the second detection part 6, the milk temperature sensor (third detection part 9) for detecting the temperature of the milk M are arranged in order, and are integrally provided by insert molding or the like. . At this time, the heights of the upper ends of the electrodes 6p, 3q, 3p, and 6q are substantially equal to the heights of the electrodes 6p, 3q, 3p, and 6q in FIG. 3p and 3q cover other parts with covering parts 3pc and 3qc with an insulating material such as plastic with only the upper end exposed. Therefore, the covering portions 3pc and 3qc can be formed integrally with the base portion 11.

そして、検出ユニット12を計量容器部2に対して取付ける際には、図13に示すように、計量容器部2における計量室Rmの下面部Rmdに台座部11が嵌合する嵌合孔部Rdmhを形成し、この嵌合孔部Rdmhに、検出ユニット12の台座部11を上から嵌め込むとともに、固定機構81により固定(ロック)する。なお、例示の固定機構81は、操作部82をロック位置へ回動変位させ、固定片部83を加圧することによりロックできるとともに、操作部82をロック解除位置へ回動変位させ、固定片部83に対する加圧を解除することによりロックを解除できる。なお、図中、84は、電極3pの下端に螺着し、配線の接続端子3psを電極3pに接続(固定)する固定ネジを示すとともに、85は、電極6qの下端に螺着し、配線の接続端子6qsを電極6qに接続(固定)する固定ネジを示す。   And when attaching the detection unit 12 with respect to the measurement container part 2, as shown in FIG. 13, the fitting hole part Rdmh which the base part 11 fits in the lower surface part Rmd of the measurement chamber Rm in the measurement container part 2. As shown in FIG. The base 11 of the detection unit 12 is fitted into the fitting hole Rdmh from above and fixed (locked) by the fixing mechanism 81. The illustrated fixing mechanism 81 can be locked by rotating the operating portion 82 to the locked position and pressurizing the fixed piece portion 83, and can also be rotated and displaced to the unlocking position to fix the fixed piece portion. The lock can be released by releasing the pressure applied to 83. In the figure, 84 denotes a fixing screw that is screwed to the lower end of the electrode 3p and connects (fixes) the connection terminal 3ps of the wiring to the electrode 3p, and 85 is screwed to the lower end of the electrode 6q to connect the wiring. A fixing screw for connecting (fixing) the connecting terminal 6qs to the electrode 6q is shown.

このように、第一検出部3と第二検出部6を、計量容器部2の一部を構成し、かつ当該計量容器部2に対して取付可能となる台座部11に一体に設けた検出ユニット12として構成すれば、小さい部品の組合わせを用いる第一検出部3及び第二検出部6であっても、予め別体のユニットとして構成できるため、取付性の容易化を図ることができるとともに、計量容器部2に対して台座部11を着脱可能(交換可能)に構成できるため、洗浄やメンテナンス(新品との交換等)の容易化を図れる利点がある。また、台座部11に、乳Mの温度を検出する乳温センサを含む第三検出部9を一体に設ければ、乳量計1の付加価値及び多機能性をより高めることができるとともに、必要となる他のセンサ類も台座部11の変更等により容易かつ低コストに追加できる利点がある。   As described above, the first detection unit 3 and the second detection unit 6 constitute a part of the measuring container unit 2 and are integrally provided on the pedestal unit 11 that can be attached to the measuring container unit 2. If configured as the unit 12, even the first detection unit 3 and the second detection unit 6 that use a combination of small parts can be configured as separate units in advance, thereby facilitating attachment. In addition, since the pedestal portion 11 can be configured to be detachable (replaceable) with respect to the weighing container portion 2, there is an advantage that it is possible to facilitate cleaning and maintenance (such as replacement with a new one). In addition, if the third detection unit 9 including a milk temperature sensor that detects the temperature of the milk M is integrally provided on the pedestal unit 11, the added value and multifunctionality of the milk meter 1 can be further enhanced. There is an advantage that other necessary sensors can be added easily and at low cost by changing the pedestal 11 or the like.

さらに、第一検出部3は、図1に示した実施形態のように、計量容器部2の周面部2wから内部内方に突出させ、又は図11に示した変更実施形態のように、計量室Rmの下面部Rmdから内部上方へ突出させることにより、気液分離室Rs内の乳Mの液面Muを検出可能な電極3p,3qにより構成できるとともに、第二検出部6も、図1に示した実施形態のように、計量容器部2の周面部2wから内部内方に突出させ、又は図11に示した変更実施形態のように、計量室Rmの下面部Rmdから内部上方へ突出させることにより、計量室Rm内における乳Mの電気伝導度を検出可能な電極6p,6qにより構成できるなど、計量容器部2の形状や形態等に応じて、第一検出部3及び第二検出部6の配設位置を選択できるため、設計自由度を高めることができる。特に、図11に示す変更実施形態のように、第一検出部3及び第二検出部6を、計量室Rmの下面部Rmdから内部上方へ突出させれば、計量容器部2の軸方向から挿入するブラシ等により各電極3p,3qを洗浄する際における洗浄性及び洗浄容易性を高めることができる利点がある。   Further, the first detection unit 3 protrudes inwardly from the peripheral surface portion 2w of the weighing container portion 2 as in the embodiment shown in FIG. 1, or the weighing is performed as in the modified embodiment shown in FIG. By projecting upward from the lower surface portion Rmd of the chamber Rm, it can be constituted by the electrodes 3p, 3q capable of detecting the liquid level Mu of the milk M in the gas-liquid separation chamber Rs, and the second detector 6 is also shown in FIG. As shown in the embodiment shown in Fig. 11, it protrudes inward from the peripheral surface portion 2w of the weighing container portion 2, or protrudes upward from the lower surface portion Rmd of the measuring chamber Rm as in the modified embodiment shown in Fig. 11. The first detection unit 3 and the second detection can be made according to the shape and form of the measurement container unit 2 such that the electric conductivity of the milk M in the measurement chamber Rm can be detected by the electrodes 6p and 6q. Design position can be selected because the position of the part 6 can be selected It is possible to increase. In particular, as in the modified embodiment shown in FIG. 11, if the first detection unit 3 and the second detection unit 6 are protruded upward from the lower surface Rmd of the measurement chamber Rm, the axial direction of the measurement container unit 2 There is an advantage that the cleaning property and the ease of cleaning can be improved when the electrodes 3p and 3q are cleaned by a brush or the like to be inserted.

一方、変更実施形態に係る乳量計1は、計量容器部2を、上面部2u,第一分割部2x,第二分割部2y及び第三分割部2zに分割し、上面部2u,第一分割部2x,第二分割部2y及び第三分割部2zをそれぞれバヨネット方式による着脱部Jm…により着脱可能に構成した。図1に示した乳量計1も同様の分割部を備えているが、バヨネット方式ではないため、着脱部の構造は単純になるも、外部から固定する別途の固定具が必要になる。これに対して、図11に示す変更実施形態に係る乳量計1では、バヨネット方式による着脱部Jm…を採用したため、外部から固定する別途の固定具が不要となる利点がある。   On the other hand, the milk meter 1 according to the modified embodiment divides the weighing container portion 2 into an upper surface portion 2u, a first divided portion 2x, a second divided portion 2y, and a third divided portion 2z, and the upper surface portion 2u, the first divided portion. The dividing part 2x, the second dividing part 2y, and the third dividing part 2z are configured to be detachable by detachable parts Jm. The milk meter 1 shown in FIG. 1 also has the same dividing part, but since it is not a bayonet system, the structure of the attaching / detaching part is simplified, but a separate fixture for fixing from the outside is required. On the other hand, the milk meter 1 according to the modified embodiment shown in FIG. 11 employs the bayonet-type attaching / detaching portion Jm..., And thus has an advantage that a separate fixture for fixing from the outside becomes unnecessary.

また、変更実施形態に係る乳量計1は、計量容器部2における下面部2dの形態を変更した。即ち、下面部2dの一側にサンプリング手段91を設けた。このため、排出口2tを、下面部2dの中心ではなく、他側に配するとともに、この下面部2dの形状を乳Mが排出口2tに流れるように傾斜させて形成した。一方、サンプリング手段91は、下面部2dを貫通し、下面部2dの内部及び外部に突出する分取筒92を有する。この分取筒92の上端には分取口部93を取付ける。これにより、計量室Rmの下面部Rmdを流れ落ちた乳Mの一部を分取口部93からサンプリングすることができ、サンプリングされた乳Mは分取筒92を通って外部に導出される。なお、図中、94は、分取口部93に乳Mを円滑に進入させる通気口、95は、分取筒92の下端に接続したサンプリング用ミルクチューブをそれぞれ示す。   In the milk meter 1 according to the modified embodiment, the form of the lower surface portion 2d in the weighing container portion 2 is changed. That is, the sampling means 91 is provided on one side of the lower surface portion 2d. For this reason, the discharge port 2t is arranged not on the center of the lower surface portion 2d but on the other side, and the shape of the lower surface portion 2d is inclined so that the milk M flows to the discharge port 2t. On the other hand, the sampling means 91 has a sorting cylinder 92 that penetrates the lower surface portion 2d and protrudes inside and outside the lower surface portion 2d. A sorting port portion 93 is attached to the upper end of the sorting tube 92. As a result, a part of the milk M that has flowed down the lower surface Rmd of the measuring chamber Rm can be sampled from the sorting opening 93, and the sampled milk M is led out through the sorting cylinder 92. In the drawing, reference numeral 94 denotes a vent for allowing the milk M to smoothly enter the sorting port portion 93, and 95 denotes a sampling milk tube connected to the lower end of the sorting tube 92.

さらに、図1(図10)に示した乳量計1では、別途の固定部材17をパイプシャフト15に取付けた例を示したが、変更実施形態に係る固定部材17はパイプシャフト15と一体に成形した例を示している。以上、図11〜図13に示した変更実施形態について、主に、図1に示した乳量計1に対して異なる点を説明したが、説明を省略したその他の構成及び機能については、図1に示した乳量計1と基本的に同じとなるように構成できる。そのため、図11〜図13において、図1〜図4と同一部分には同一符号を付して、その構成を明確にするとともに、その詳細な説明は省略する。   Furthermore, in the milk meter 1 shown in FIG. 1 (FIG. 10), the example in which the separate fixing member 17 is attached to the pipe shaft 15 is shown, but the fixing member 17 according to the modified embodiment is integrated with the pipe shaft 15. An example of molding is shown. As described above, the modified embodiment shown in FIGS. 11 to 13 has mainly been described with respect to the milk meter 1 shown in FIG. 1. 1 is basically the same as the milk meter 1 shown in FIG. Therefore, in FIGS. 11 to 13, the same parts as those in FIGS. 1 to 4 are denoted by the same reference numerals to clarify the configuration, and detailed description thereof is omitted.

以上、好適実施形態及び変更実施形態について詳細に説明したが、本発明は、このような実施形態に限定されるものではなく、細部の構成,形状,素材,数量,手法等において、本発明の要旨を逸脱しない範囲で、任意に変更,追加,削除することができる。   As described above, the preferred embodiment and the modified embodiment have been described in detail. However, the present invention is not limited to such an embodiment, and the detailed configuration, shape, material, quantity, method, etc. Changes, additions and deletions can be made arbitrarily without departing from the scope.

例えば、計量室Rmの上面部Rmuにおける周面部側が下になる傾斜面及び計量室Rmの下面部Rmdにおける周面部側が上になる傾斜面は、テーパ状に形成した場合を示したが曲面であってもよく、傾斜面の形態は例示に限定されるものではない。また、弁機構部4は、パイプシャフト15をバルブ駆動用シャフトと空気抜き用パイプの双方に兼用する場合を示したが、バルブ駆動用シャフトを棒材により形成し、別途、空気抜き用パイプを他の位置に設けてもよい。さらに、弁駆動部16は、ダイヤフラム部26と真空圧又は大気圧に切換えられる切換室部Rcにより構成する場合を例示したが、ダイヤフラム部26を電磁ソレノイド又はエアシリンダ等のアクチュエータにより直接変位させてもよい。一方、第三検出部9として乳温センサを例示したが、乳温センサの代わりに他のセンサ(内圧センサ等)を設けてもよいし、乳温センサに加えて他の一又は二以上の他のセンサを追加的に設けてもよい。他方、制御系5は、制御ボックス等により別途構成することにより、乳量計本体1mなどに付設してもよい。その他、乳量計1には必要により他の機能(構成)が付加されていてもよい。   For example, the inclined surface with the peripheral surface portion side of the upper surface portion Rmu of the weighing chamber Rm facing down and the inclined surface with the peripheral surface portion side of the lower surface portion Rmd of the measuring chamber Rm facing upward are shown as being tapered. The form of the inclined surface is not limited to the example. Further, the valve mechanism unit 4 shows the case where the pipe shaft 15 is used as both the valve driving shaft and the air venting pipe. However, the valve driving shaft is formed of a bar material, and the air venting pipe is separately connected to another air venting pipe. You may provide in a position. Further, the valve drive unit 16 is exemplified by the diaphragm unit 26 and the switching chamber Rc that can be switched to the vacuum pressure or the atmospheric pressure. However, the diaphragm unit 26 is directly displaced by an actuator such as an electromagnetic solenoid or an air cylinder. Also good. On the other hand, although the milk temperature sensor was illustrated as the 3rd detection part 9, other sensors (internal pressure sensor etc.) may be provided instead of a milk temperature sensor, and other one or two or more other than a milk temperature sensor may be provided. Other sensors may be additionally provided. On the other hand, the control system 5 may be attached to the milk meter main body 1m or the like by separately configuring with a control box or the like. In addition, other functions (configurations) may be added to the milk meter 1 as necessary.

本発明に係る乳量計1は、例示した搾乳システムWのみならず、各種形式の搾乳システムをはじめ、搾乳以外の用途や各種動物の乳量測定等、各種設置対象部に設置して利用することができる。   The milk meter 1 according to the present invention is installed and used not only in the exemplified milking system W but also in various types of milking systems, various uses other than milking, and various types of animals for measuring milk yield. be able to.

1:乳量計,2:計量容器部,2i:流入口,2m:中間口,2e:流出口,2w:周面部,3:液面検出部(第一検出部),4:弁機構部,4u:第一バルブ,4d:第二バルブ,4us:傾斜面,4ds:傾斜面,5:制御系,6:第二検出部,6p:電極,6q:電極,9:第三検出部,11:台座部,12:検出ユニット,13…:乳流規制部,Lm:送乳ライン,Rs:気液分離室,Rm:計量室,M:乳,Mb:泡,Mu:乳の液面,De:流出口の内径,Dm:中間口の内径   DESCRIPTION OF SYMBOLS 1: Milk meter, 2: Measuring container part, 2i: Inflow port, 2m: Intermediate port, 2e: Outlet port, 2w: Circumferential surface part, 3: Liquid level detection part (1st detection part), 4: Valve mechanism part , 4u: first valve, 4d: second valve, 4us: inclined surface, 4ds: inclined surface, 5: control system, 6: second detector, 6p: electrode, 6q: electrode, 9: third detector, 11: Pedestal part, 12: Detection unit, 13 ...: Milk flow restriction part, Lm: Feeding line, Rs: Gas-liquid separation room, Rm: Measuring room, M: Milk, Mb: Foam, Mu: Milk liquid level , De: inner diameter of outlet, Dm: inner diameter of intermediate outlet

Claims (11)

送乳ラインの中途に接続し、流入口から流入する乳を貯留可能な計量容器部と、この計量容器部の内部に貯留される乳の液面を検出する液面検出部と、前記計量容器部の流出口を開閉可能な弁機構部と、少なくとも前記液面検出部が前記液面を検出したなら前記弁機構部を開閉制御する制御系を備える乳量計において、前記液面検出部(第一検出部)よりも下方の位置に、前記計量容器部の内部に貯留される乳の少なくとも電気伝導度を検出可能な電極を用いた第二検出部を配設してなることを特徴とする乳量計。   A measuring container part connected to the middle of the feeding line and capable of storing milk flowing in from the inlet, a liquid level detecting part for detecting a liquid level of milk stored in the measuring container part, and the measuring container In a milk meter comprising a valve mechanism part capable of opening and closing the outlet of the part and a control system for controlling opening and closing of the valve mechanism part if at least the liquid level detection part detects the liquid level, the liquid level detection part ( A second detector using an electrode capable of detecting at least the electrical conductivity of the milk stored in the measuring container at a position below the first detector). Milk meter to do. 前記計量容器部は、円筒状に形成し、上部に流入口を設け、縦方向中間部に中間口を設け、下部に流出口を設けることにより、前記中間口よりも上側を気液分離室に構成し、かつ前記中間口と前記流出口間を計量室に構成するとともに、前記中間口を開閉可能な第一バルブ及び前記流出口を開閉可能な第二バルブを有する前記弁機構部と、前記気液分離室内の乳の液面を検出可能な前記第一検出部と、前記計量室内における乳の電気伝導度を検出可能な第二検出部とを備えることを特徴とする請求項1記載の乳量計。   The measuring container portion is formed in a cylindrical shape, and is provided with an inlet at the top, an intermediate port at the middle in the longitudinal direction, and an outlet at the bottom, so that the upper side of the intermediate port is a gas-liquid separation chamber. And a valve chamber having a first valve that can open and close the intermediate port and a second valve that can open and close the flow port, The said 1st detection part which can detect the liquid level of the milk in a gas-liquid separation chamber, and the 2nd detection part which can detect the electrical conductivity of the milk in the said measurement chamber are provided. Milk meter. 前記第一検出部と前記第二検出部は、前記計量容器部の一部を構成し、かつ当該計量容器部に対して取付可能となる台座部に一体に設けた検出ユニットとして構成することを特徴とする請求項1又は2記載の乳量計。   The first detection unit and the second detection unit constitute a part of the weighing container part, and are configured as a detection unit provided integrally with a pedestal part that can be attached to the measurement container part. The milk meter according to claim 1 or 2, characterized in that 前記台座部には、乳の温度を検出する乳温センサを含む第三検出部を一体に設けることを特徴とする請求項3記載の乳量計。   4. The milk meter according to claim 3, wherein a third detection unit including a milk temperature sensor for detecting the temperature of milk is integrally provided on the pedestal unit. 前記第一検出部は、前記計量容器部の周面部から内部内方に突出させることにより、又は前記計量室の下面部から内部上方へ突出させることにより、前記気液分離室内の乳の液面を検出可能な電極により構成することを特徴とする請求項2〜4のいずれかに記載の乳量計。   The first detection unit protrudes inward and outward from the peripheral surface of the weighing container, or protrudes upward from the lower surface of the measurement chamber to the liquid level of milk in the gas-liquid separation chamber. The milk meter according to any one of claims 2 to 4, wherein the milk meter is configured by an electrode capable of detecting the water. 前記第二検出部は、前記計量容器部の周面部から内部内方に突出させることにより、又は前記計量室の下面部から内部上方へ突出させることにより、前記計量室内における乳の電気伝導度を検出可能な電極により構成することを特徴とする請求項2〜4のいずれかに記載の乳量計。   The second detection unit projects the electrical conductivity of milk in the weighing chamber by projecting inward from the peripheral surface of the weighing container or by projecting upward from the lower surface of the weighing chamber. The milk meter according to any one of claims 2 to 4, comprising a detectable electrode. 前記気液分離室は、内壁面下部から内方に突出し、前記流入口から流入した乳の流れを規制する少なくとも一つ以上の乳流規制部を備えることを特徴とする請求項2〜6のいずれかに記載の乳量計。   7. The gas-liquid separation chamber includes at least one milk flow restricting portion that protrudes inward from a lower portion of an inner wall surface and restricts a flow of milk flowing in from the inflow port. The milk meter according to any one of the above. 前記第一バルブの下面及び/又は前記第二バルブの上面には、当該第一バルブと当該第二バルブ間における泡の滞留を防止可能な少なくとも傾斜面を形成してなることを特徴とする請求項2〜7のいずれかに記載の乳量計。   The lower surface of the first valve and / or the upper surface of the second valve is formed with at least an inclined surface capable of preventing stagnation of bubbles between the first valve and the second valve. The milk meter in any one of claim | item 2 -7. 前記流出口の内径は、前記中間口の内径よりも大きく選定することを特徴とする請求項2〜8のいずれかに記載の乳量計。   The milk meter according to any one of claims 2 to 8, wherein an inner diameter of the outlet is selected to be larger than an inner diameter of the intermediate port. 前記制御系は、前記第二検出部から検出する乳の電気伝導度により、少なくとも乳の特性を含む乳の情報を得る処理機能を備えることを特徴とする請求項1〜9のいずれかに記載の乳量計。   The said control system is provided with the processing function which acquires the information of the milk containing at least the characteristic of milk by the electrical conductivity of the milk detected from said 2nd detection part. Milk meter. 前記制御系は、前記第二検出部から検出する乳の電気伝導度により、少なくとも乳の有無を検出する検出機能を備えることを特徴とする請求項1〜10のいずれかに記載の乳量計。   The said measuring system is provided with the detection function which detects the presence or absence of milk at least by the electrical conductivity of the milk detected from said 2nd detection part, The milk meter in any one of Claims 1-10 characterized by the above-mentioned. .
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