JP2013024260A - Disk type steam trap - Google Patents

Disk type steam trap Download PDF

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Publication number
JP2013024260A
JP2013024260A JP2011156698A JP2011156698A JP2013024260A JP 2013024260 A JP2013024260 A JP 2013024260A JP 2011156698 A JP2011156698 A JP 2011156698A JP 2011156698 A JP2011156698 A JP 2011156698A JP 2013024260 A JP2013024260 A JP 2013024260A
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pressure chamber
variable pressure
valve seat
bimetal
annular groove
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JP2011156698A
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Japanese (ja)
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Toshiyuki Seki
利行 関
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TLV Co Ltd
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TLV Co Ltd
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Priority to JP2011156698A priority Critical patent/JP2013024260A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a long working life disk type steam trap by preventing foreign substances from entering the periphery of a bimetal.SOLUTION: A variable pressure chamber 3 is formed inside a body 1 having an inlet 4 and an outlet 5 by fixing a lid 2 to the body 1. A jet hole 6 opened at the center of the variable pressure chamber 3 is provided to communicate an inlet 4 with the variable pressure chamber 3. An annular groove 8 opened at the outer circumference of a jet hole 6 is formed. While an inner ring valve seat 9 is formed between the jet hole 6 and the annular groove 8, an outer ring valve seat 10 is formed to the outer circumference of the annular groove 8. A discharge hole 7 is provided from the annular groove 8 to communicate the variable pressure chamber 3 with the outlet 5. A disk-like valve disk 11 which sits on or separates from the inner ring valve seat 9 and the outer ring valve seat 10, is arranged in the variable pressure chamber 3. A guide rod 15 is fit on the top of the valve disk 11, and is brought into contact with a bimetal 19. A foreign substance such as iron rust are less likely to flow into a bimetal chamber 17, to thereby attain a long life disk type steam trap.

Description

本発明は、変圧室の圧力変化に応じて弁ディスクが開閉弁することにより、蒸気配管系に発生する蒸気の凝縮水としての復水を自動的に外部へ排出するディスク式スチームトラップに関する。 The present invention relates to a disc type steam trap that automatically discharges condensate as condensed water of steam generated in a steam piping system by opening and closing a valve disc in accordance with a pressure change in a variable pressure chamber.

従来のディスク式スチームトラップは、例えば特許文献1に開示されている。これは、入口と出口を有する本体に蓋体を固着して内部に変圧室を形成し、変圧室の中心に開口する噴出孔を設けて入口と変圧室を連通し、噴出孔の外周囲に開口する環状溝を設けて、噴出孔と環状溝の間に内輪弁座を形成すると共に、環状溝の外周囲に外輪弁座を形成し、環状溝から排出孔を設けて変圧室と出口を連通し、内輪弁座と外輪弁座に離着座する円板状の弁ディスクを変圧室に配置したものにおいて、噴出孔に噴出孔の外周壁を摺動するシールリングを配置し、シールリングを弁ディスク方向に付勢する弾性部材を設けたものであり、閉弁時に弁ディスクが上に凸状に湾曲しても、シールリングが噴出孔の外周壁を摺動することにより、弁ディスクが外輪弁座とシールリングに密着でき、変圧室の圧力が所定の開弁圧力に低下してから弁ディスクが外輪弁座とシールリングから離座して開弁するものである。 A conventional disk-type steam trap is disclosed in, for example, Patent Document 1. This is because the lid body is fixed to the main body having an inlet and an outlet to form a variable pressure chamber inside, and an injection hole opening at the center of the variable pressure chamber is provided to connect the inlet and the variable pressure chamber. An annular groove that opens is formed, an inner ring valve seat is formed between the ejection hole and the annular groove, an outer ring valve seat is formed on the outer periphery of the annular groove, a discharge hole is provided from the annular groove, and the variable pressure chamber and the outlet are provided. Communicating with a disc-shaped valve disc that is attached to and detached from the inner ring valve seat and the outer ring valve seat in the variable pressure chamber, a seal ring that slides on the outer peripheral wall of the jet hole is placed in the jet hole, and the seal ring is Even if the valve disk is curved upwardly when the valve is closed, the seal disk slides on the outer peripheral wall of the ejection hole so that the valve disk The outer ring valve seat and the seal ring can be in close contact with each other, and the pressure in the variable pressure chamber decreases to the specified valve opening pressure. Karaben disk is to open the valve unseated from the outer ring valve seat and the seal ring.

特開2003−28388号公報JP 2003-28388 A

上記従来のディスク式スチームトラップは、初期立ち上がり時で通過流体温度が低い場合に、この低温流体を確実に外部へ排出することができない問題があった。また、従来のディスク式スチームトラップの一部には、バイメタル・リングを用いて低温流体を排出するものがあるが、このバイメタル・リングに、流体中に混入した鉄錆やゴミや水あか等の異物を混入しやすく、トラップとしての寿命が短くなってしまう問題点があった。 The conventional disc type steam trap has a problem that the low temperature fluid cannot be reliably discharged to the outside when the temperature of the passing fluid is low at the initial rise. In addition, some of the conventional disc type steam traps use a bimetal ring to discharge a low-temperature fluid, and this bimetal ring contains foreign matter such as iron rust, dust or water stains mixed in the fluid. There is a problem that the trap life is shortened.

従って、本発明が解決しようとする課題は、バイメタルの周囲に鉄錆等の異物が混入しにくくして、長寿命なディスク式スチームトラップを提供することである。 Therefore, the problem to be solved by the present invention is to provide a disc-type steam trap having a long life by making it difficult for foreign matters such as iron rust to be mixed around the bimetal.

上記の課題を解決するために、本発明は、入口と出口を有する本体に蓋体を固着して内部に変圧室を形成し、変圧室の中心に開口する噴出孔を設けて入口と変圧室を連通し、噴出孔の外周囲に開口する環状溝を設けて、噴出孔と環状溝の間に内輪弁座を形成すると共に、環状溝の外周囲に外輪弁座を形成し、環状溝から排出孔を設けて変圧室と出口を連通し、内輪弁座と外輪弁座に離着座する円板状の弁ディスクを変圧室に配置したものにおいて、弁ディスクの上面に案内棒を、弁ディスクと一体に取付けて、当該案内棒の上端部を蓋体に設けたバイメタルと接触させて、当該バイメタル周囲の温度が低い場合に、当該バイメタルで案内棒の上端を上方へ変位させることで弁ディスクを強制開弁すると共に、バイメタルの入口側にスクリーン部材を配置したものである。 In order to solve the above-described problems, the present invention provides a lid body fixed to a main body having an inlet and an outlet to form a variable pressure chamber therein, and an injection hole opened at the center of the variable pressure chamber is provided. An annular groove that opens to the outer periphery of the ejection hole is formed, and an inner ring valve seat is formed between the ejection hole and the annular groove, and an outer ring valve seat is formed on the outer circumference of the annular groove. Disposed in the variable pressure chamber is a disc-shaped valve disk that is connected to the outlet of the variable pressure chamber with an outlet hole and is attached to the inner ring valve seat and the outer ring valve seat. When the temperature around the bimetal is low, the upper end of the guide rod is displaced upward by the bimetal when the temperature around the bimetal is low. And forcibly open the screen at the entrance side of the bimetal It is obtained by placing the wood.

本発明によれば、弁ディスクの上面にスクリーン部材を介して案内棒とバイメタルを設けたことにより、鉄錆等の異物がバイメタルの周囲に到達しにくくなり、長寿命なトラップとすることができるという優れた効果を奏する。 According to the present invention, the guide rod and the bimetal are provided on the upper surface of the valve disk via the screen member, so that foreign matters such as iron rust do not easily reach the periphery of the bimetal, and a long-life trap can be obtained. There is an excellent effect.

本発明の実施の形態に係わるディスク式スチームトラップの断面図である。It is sectional drawing of the disk type steam trap concerning embodiment of this invention.

以下、本発明の実施の形態について、図1を参照して説明する。本体1に蓋体2をねじ結合して内部に変圧室3を形成する。本体1に入口4と出口5をほぼ同一軸上に形成する。本体1に変圧室3の中心に開口する噴出孔6を開け、この噴出孔6を介して入口4と変圧室3を連通する。噴出孔6の外周囲に環状溝8を設けて、噴出孔6と環状溝8の間に環状の内輪弁座9を形成し、環状溝8の外周囲に内輪弁座9と同心円状の環状の外輪弁座10を形成する。環状溝8の下端を排出孔7を介して出口5に連通する。内輪弁座9と外輪弁座10に離着座して開閉弁を行う円板状の弁ディスク11を変圧室3内に配置する。 Hereinafter, an embodiment of the present invention will be described with reference to FIG. A lid 2 is screwed to the main body 1 to form a variable pressure chamber 3 therein. An inlet 4 and an outlet 5 are formed on the main body 1 on substantially the same axis. The main body 1 is provided with a jet hole 6 that opens at the center of the variable pressure chamber 3, and the inlet 4 and the variable pressure chamber 3 are communicated with each other through the jet hole 6. An annular groove 8 is provided on the outer periphery of the ejection hole 6, an annular inner ring valve seat 9 is formed between the ejection hole 6 and the annular groove 8, and an annular ring concentric with the inner ring valve seat 9 is formed on the outer periphery of the annular groove 8. The outer ring valve seat 10 is formed. The lower end of the annular groove 8 communicates with the outlet 5 through the discharge hole 7. A disc-shaped valve disk 11 that opens and closes to the inner ring valve seat 9 and the outer ring valve seat 10 to open and close is disposed in the variable pressure chamber 3.

弁ディスク11の上面に案内棒15を弁ディスク11と一体に取り付ける。変圧室3の上部に蓋体2とプラグ16とでバイメタル室17を形成する。案内棒15の上端には止め輪18を固定して、断面略ハ字状のバイメタル19の上端を当接する。バイメタル19の下端は、止め輪21で蓋体2に取り付けたスクリーン部材20の上面に当接する。スクリーン部材20は、円板状の多孔質部材で形成して、案内棒15を上下に摺動自在に配置すると共に、変圧室3内に流入してきた鉄錆などの異物が、バイメタル室17内へ流入することを防止する。 A guide rod 15 is attached to the upper surface of the valve disk 11 integrally with the valve disk 11. A bimetal chamber 17 is formed on the upper portion of the variable pressure chamber 3 by the lid 2 and the plug 16. A retaining ring 18 is fixed to the upper end of the guide rod 15, and the upper end of a bimetal 19 having a substantially C-shaped cross section is brought into contact therewith. The lower end of the bimetal 19 abuts on the upper surface of the screen member 20 attached to the lid 2 with a retaining ring 21. The screen member 20 is formed of a disk-like porous member, and the guide rod 15 is slidably arranged up and down, and foreign matter such as iron rust flowing into the variable pressure chamber 3 is caused in the bimetal chamber 17. Is prevented from entering.

バイメタル19は、図1に示す状態では案内棒15を上方へ押し上げて、弁ディスク11が開弁して、入口4と変圧室3と出口5が連通した状態となり、入口4から流入してくる低温流体を強制的に出口5側へ排出することができるものである。入口4から変圧室3へ流入してくる流体の温度が上昇すると、バイメタル19の上端部が拡径して止め輪18に関与しなくなることで、通常のディスク式スチームトラップの動作を行うことができるものである。 In the state shown in FIG. 1, the bimetal 19 pushes the guide rod 15 upward, the valve disk 11 is opened, and the inlet 4, the variable pressure chamber 3 and the outlet 5 are in communication with each other, and flows in from the inlet 4. The low-temperature fluid can be forcibly discharged to the outlet 5 side. When the temperature of the fluid flowing into the variable pressure chamber 3 from the inlet 4 rises, the upper end portion of the bimetal 19 expands and does not participate in the retaining ring 18, so that a normal disk-type steam trap can be operated. It can be done.

弁ディスク11の下面に下部案内棒12を弁ディスク11と一体に取り付ける。従って、弁ディスク11が上下動すれば、下部案内棒12も同じく上下動するものである。下部案内棒12の外周にガイド部材13に取り付ける。ガイド部材13は、中心部に下部案内棒12が上下に摺動できるだけの孔を設けると共に、ガイド部材13の外周と本体1との間を、穴用と軸用が一体となった上下の止め輪14で本体1に固定する。 A lower guide rod 12 is attached to the lower surface of the valve disk 11 integrally with the valve disk 11. Therefore, if the valve disk 11 moves up and down, the lower guide rod 12 also moves up and down. The guide member 13 is attached to the outer periphery of the lower guide rod 12. The guide member 13 is provided with a hole in the central portion that allows the lower guide rod 12 to slide up and down, and a vertical stop that is integrated with the hole and the shaft between the outer periphery of the guide member 13 and the main body 1. The ring 14 is fixed to the main body 1.

上記のディスク式スチームトラップの作動を説明する。変圧室3内に蒸気が滞留していない場合は、噴出孔6を介して弁ディスク11に作用する入口4側の流体圧力により、弁ディスク11は内輪弁座9と外輪弁座10から離座して、入口4からの低温流体を環状溝8と排出孔7を介して出口5へ排出する。 The operation of the disc type steam trap will be described. When steam does not stay in the variable pressure chamber 3, the valve disk 11 is separated from the inner ring valve seat 9 and the outer ring valve seat 10 by the fluid pressure on the inlet 4 side acting on the valve disk 11 through the ejection hole 6. Then, the low temperature fluid from the inlet 4 is discharged to the outlet 5 through the annular groove 8 and the discharge hole 7.

低温流体即ち復水が排出されて変圧室3内に蒸気が流入してくると、変圧室3内の圧力が上昇すると共に、弁ディスク11下面を高速の蒸気が流下して静圧低下を来たすことによって、弁ディスク11は内輪弁座9と外輪弁座10に着座して閉弁する。変圧室3内の蒸気が放熱等により凝縮しその蒸気圧力が低下してくると、弁ディスク11が内輪弁座9と外輪弁座10から離座して開弁する。以上のような開閉弁のサイクルを繰り返す場合において、弁ディスク11が上下方向へ移動する時に、弁ディスク11と一体に取り付けた下部案内棒12が、ガイド部材13でガイドされることによって、弁ディスク11が傾斜することがなく、水平状態を維持することで、弁ディスク11の内外輪弁座9,10への着座面が偏磨耗することがない。 When the low-temperature fluid, that is, the condensate is discharged and the steam flows into the variable pressure chamber 3, the pressure in the variable pressure chamber 3 increases, and high-speed steam flows down the lower surface of the valve disk 11 to reduce the static pressure. As a result, the valve disk 11 is seated on the inner ring valve seat 9 and the outer ring valve seat 10 and is closed. When the steam in the variable pressure chamber 3 condenses due to heat dissipation or the like and the steam pressure decreases, the valve disk 11 separates from the inner ring valve seat 9 and the outer ring valve seat 10 and opens. When the valve cycle as described above is repeated, when the valve disk 11 moves in the vertical direction, the lower guide rod 12 attached integrally with the valve disk 11 is guided by the guide member 13, whereby the valve disk By maintaining the horizontal state without tilting 11, the seating surface of the valve disk 11 on the inner and outer ring valve seats 9 and 10 does not wear unevenly.

本発明は、蒸気配管系に発生する復水を自動的に排出するディスク式スチームトラップに利用することができる。 The present invention can be used for a disk-type steam trap that automatically discharges condensate generated in a steam piping system.

1 本体
2 蓋体
3 変圧室
4 入口
5 出口
6 噴出孔
7 排出孔
8 環状溝
9 内輪弁座
10 外輪弁座
11 弁ディスク
12 下部案内棒
13 ガイド部材
14 止め輪
15 案内棒
17 バイメタル室
18 止め輪
19 バイメタル
20 スクリーン部材
21 止め輪
DESCRIPTION OF SYMBOLS 1 Main body 2 Lid 3 Transformer chamber 4 Inlet 5 Outlet 6 Ejection hole 7 Discharge hole 8 Annular groove 9 Inner ring valve seat 10 Outer ring valve seat 11 Valve disk 12 Lower guide rod 13 Guide member 14 Retaining ring 15 Guide rod 17 Bimetal chamber 18 Stop Wheel 19 Bimetal 20 Screen member 21 Retaining ring

Claims (1)

入口と出口を有する本体に蓋体を固着して内部に変圧室を形成し、変圧室の中心に開口する噴出孔を設けて入口と変圧室を連通し、噴出孔の外周囲に開口する環状溝を設けて、噴出孔と環状溝の間に内輪弁座を形成すると共に、環状溝の外周囲に外輪弁座を形成し、環状溝から排出孔を設けて変圧室と出口を連通し、内輪弁座と外輪弁座に離着座する円板状の弁ディスクを変圧室に配置したものにおいて、弁ディスクの上面に案内棒を、弁ディスクと一体に取付けて、当該案内棒の上端部を蓋体に設けたバイメタルと接触させて、当該バイメタル周囲の温度が低い場合に、当該バイメタルで案内棒の上端を上方へ変位させることで弁ディスクを強制開弁すると共に、バイメタルの入口側にスクリーン部材を配置したことを特徴とするディスク式スチームトラップ。 A lid is fixed to the main body having an inlet and an outlet to form a variable pressure chamber inside, and an injection hole that opens at the center of the variable pressure chamber is provided so that the inlet and the variable pressure chamber communicate with each other. A groove is provided to form an inner ring valve seat between the ejection hole and the annular groove, an outer ring valve seat is formed around the outer periphery of the annular groove, a discharge hole is provided from the annular groove, and the variable pressure chamber communicates with the outlet. When a disc-shaped valve disc that is attached to and detached from the inner ring valve seat and the outer ring valve seat is disposed in the transformation chamber, a guide rod is attached to the upper surface of the valve disc and is attached to the valve disc, and the upper end of the guide rod is When the temperature around the bimetal is low due to contact with the bimetal provided on the lid, the valve disc is forcibly opened by displacing the upper end of the guide rod with the bimetal and the screen on the bimetal inlet side. A disk characterized by arranging members Steam trap.
JP2011156698A 2011-07-15 2011-07-15 Disk type steam trap Withdrawn JP2013024260A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2011156698A JP2013024260A (en) 2011-07-15 2011-07-15 Disk type steam trap

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Application Number Priority Date Filing Date Title
JP2011156698A JP2013024260A (en) 2011-07-15 2011-07-15 Disk type steam trap

Publications (1)

Publication Number Publication Date
JP2013024260A true JP2013024260A (en) 2013-02-04

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Application Number Title Priority Date Filing Date
JP2011156698A Withdrawn JP2013024260A (en) 2011-07-15 2011-07-15 Disk type steam trap

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