JP2012107654A - Disk type steam trap - Google Patents

Disk type steam trap Download PDF

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Publication number
JP2012107654A
JP2012107654A JP2010255131A JP2010255131A JP2012107654A JP 2012107654 A JP2012107654 A JP 2012107654A JP 2010255131 A JP2010255131 A JP 2010255131A JP 2010255131 A JP2010255131 A JP 2010255131A JP 2012107654 A JP2012107654 A JP 2012107654A
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pressure chamber
variable pressure
valve seat
annular groove
disk
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JP2010255131A
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Japanese (ja)
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Toshiyuki Seki
利行 関
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TLV Co Ltd
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TLV Co Ltd
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Priority to JP2010255131A priority Critical patent/JP2012107654A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a disk type steam trap having a long service life without causing uneven wear on a valve disk.SOLUTION: A variable pressure chamber 3 is formed by fixing a lid 2 to a body 1 having an inlet 4 and an outlet 5. A jet hole 6 opened at the center of the variable pressure chamber 3 is provided to communicate between an inlet 4 and the variable pressure chamber 3. An annular groove 8 is formed on the outer circumference of a jet hole 6. While an inner ring valve seat 9 is formed between the jet hole 6 and annular groove 8, an outer ring valve seat 10 is formed on the outer circumference of the annular groove 8. A discharge hole 7 is provided from the annular groove 8 to communicate between the variable pressure chamber 3 and the outlet 5. A disk-like valve disk 11 which sits on or separates from the inner ring valve seat 9 and outer ring valve seat 10, is arranged in the variable pressure chamber 3. A guide rod 12 is attached to the lower part of the valve disk 11 and provided with a guide member 13 on the outer circumference thereof. In valve opening and closing of the valve disk 11, the inclination of the valve disk 11 is prevented through being guided by the guide member 13. As a result, the occurrence of uneven wear can be prevented.

Description

本発明は、変圧室の圧力変化に応じて弁ディスクが開閉弁することにより、蒸気配管系に発生する蒸気の凝縮水としての復水を自動的に外部へ排出するディスク式スチームトラップに関する。 The present invention relates to a disc type steam trap that automatically discharges condensate as condensed water of steam generated in a steam piping system by opening and closing a valve disc in accordance with a pressure change in a variable pressure chamber.

従来のディスク式スチームトラップは、例えば特許文献1に開示されている。これは、入口と出口を有する本体に蓋体を固着して内部に変圧室を形成し、変圧室の中心に開口する噴出孔を設けて入口と変圧室を連通し、噴出孔の外周囲に開口する環状溝を設けて、噴出孔と環状溝の間に内輪弁座を形成すると共に、環状溝の外周囲に外輪弁座を形成し、環状溝から排出孔を設けて変圧室と出口を連通し、内輪弁座と外輪弁座に離着座する円板状の弁ディスクを変圧室に配置したものにおいて、噴出孔に噴出孔の外周壁を摺動するシールリングを配置し、シールリングを弁ディスク方向に付勢する弾性部材を設けたものであり、閉弁時に弁ディスクが上に凸状に湾曲しても、シールリングが噴出孔の外周壁を摺動することにより、弁ディスクが外輪弁座とシールリングに密着でき、変圧室の圧力が所定の開弁圧力に低下してから弁ディスクが外輪弁座とシールリングから離座して開弁するものである。 A conventional disk-type steam trap is disclosed in, for example, Patent Document 1. This is because the lid body is fixed to the main body having an inlet and an outlet to form a variable pressure chamber inside, and an injection hole opening at the center of the variable pressure chamber is provided to connect the inlet and the variable pressure chamber. An annular groove that opens is formed, an inner ring valve seat is formed between the ejection hole and the annular groove, an outer ring valve seat is formed on the outer periphery of the annular groove, a discharge hole is provided from the annular groove, and the variable pressure chamber and the outlet are provided. Communicating with a disc-shaped valve disc that is attached to and detached from the inner ring valve seat and the outer ring valve seat in the variable pressure chamber, a seal ring that slides on the outer peripheral wall of the jet hole is placed in the jet hole, and the seal ring is Even if the valve disk is curved upwardly when the valve is closed, the seal disk slides on the outer peripheral wall of the ejection hole so that the valve disk The outer ring valve seat and the seal ring can be in close contact with each other, and the pressure in the variable pressure chamber decreases to the specified valve opening pressure. Karaben disk is to open the valve unseated from the outer ring valve seat and the seal ring.

特開2003−28388号公報JP 2003-28388 A

上記従来のディスク式スチームトラップは、弁ディスクが開閉弁する際に、水平な状態を維持したまま開閉弁することができず、弁ディスクが傾斜した状態で弁座から離着座してしまうために、弁ディスク下面が偏磨耗してトラップとしての寿命が短くなってしまう問題点があった。 The above-mentioned conventional disc type steam trap cannot be opened / closed while maintaining a horizontal state when the valve disc opens / closes, and the valve disc is inclined and seated away from the valve seat. There is a problem in that the lower surface of the valve disk is worn away and the life as a trap is shortened.

従って、本発明が解決しようとする課題は、弁ディスクに偏磨耗を生じることがなく、長寿命なディスク式スチームトラップを提供することである。 Therefore, the problem to be solved by the present invention is to provide a disk-type steam trap having a long life without causing uneven wear on the valve disk.

上記の課題を解決するために、本発明のディスク式スチームトラップは、入口と出口を有する本体に蓋体を固着して内部に変圧室を形成し、変圧室の中心に開口する噴出孔を設けて入口と変圧室を連通し、噴出孔の外周囲に開口する環状溝を設けて、噴出孔と環状溝の間に内輪弁座を形成すると共に、環状溝の外周囲に外輪弁座を形成し、環状溝から排出孔を設けて変圧室と出口を連通し、内輪弁座と外輪弁座に離着座する円板状の弁ディスクを変圧室に配置したものにおいて、弁ディスクの下面に案内棒を、弁ディスクと一体に取付けて、当該案内棒の上下方向の動きをガイドするガイド部材を案内棒の外周に設けると共に、案内棒の下端面とガイド部材の底面にそれぞれ感温性磁性材料で製作した磁石を取り付けて、当該複数の磁石の接合面の磁極が同一になるように配置して、当該ガイド部材と案内棒を噴出孔に配置したものである。 In order to solve the above-mentioned problems, the disc type steam trap of the present invention has a lid body fixed to a main body having an inlet and an outlet to form a variable pressure chamber therein, and an ejection hole opened at the center of the variable pressure chamber is provided. An annular groove is formed in the outer periphery of the ejection hole by connecting the inlet and the variable pressure chamber, and an inner ring valve seat is formed between the ejection hole and the annular groove, and an outer ring valve seat is formed on the outer periphery of the annular groove. In addition, a disk-shaped valve disk that is provided in the variable pressure chamber with a discharge hole from the annular groove to connect the variable pressure chamber and the outlet and that is attached to and detached from the inner ring valve seat and the outer ring valve seat is guided to the lower surface of the valve disk. The rod is mounted integrally with the valve disk, and a guide member for guiding the vertical movement of the guide rod is provided on the outer periphery of the guide rod, and the temperature-sensitive magnetic material is provided on the lower end surface of the guide rod and the bottom surface of the guide member, respectively. Attach the magnets manufactured in step 1 Arranged such pole faces are the same, is obtained by arranging the guide rod and the guide member to the ejection hole.

本発明によれば、弁ディスクの下面に案内棒を弁ディスクと一体に取付けて、この案内棒の上下方向の動きをガイドするガイド部材を案内棒の外周に設けたことにより、弁ディスクが開閉弁する場合に、案内棒がガイド部材でガイドされてディスク弁が傾斜することが防止され、弁ディスクは水平な状態で弁座に離着座することができ、弁ディスクの偏磨耗を防止して長寿命なトラップとすることができるという優れた効果を奏する。 According to the present invention, a guide rod is attached to the lower surface of the valve disc integrally with the valve disc, and a guide member for guiding the vertical movement of the guide rod is provided on the outer periphery of the guide rod, thereby opening and closing the valve disc. When valved, the guide rod is guided by the guide member to prevent the disc valve from tilting, and the valve disc can be seated on and off from the valve seat in a horizontal state to prevent uneven wear of the valve disc. There is an excellent effect that a long-life trap can be obtained.

本発明の実施の形態に係わるディスク式スチームトラップの断面図である。It is sectional drawing of the disk type steam trap concerning embodiment of this invention.

以下、本発明の実施の形態について、図1を参照して説明する。本体1に蓋体2をねじ結合して内部に変圧室3を形成する。本体1に入口4と出口5をほぼ同一軸上に形成する。本体1に変圧室3の中心に開口する噴出孔6を開け、この噴出孔6を介して入口4と変圧室3を連通する。噴出孔6の外周囲に環状溝8を設けて、噴出孔6と環状溝8の間に環状の内輪弁座9を形成し、環状溝8の外周囲に内輪弁座9と同心円状の環状の外輪弁座10を形成する。環状溝8の下端を排出孔7を介して出口5に連通する。内輪弁座9と外輪弁座10に離着座して開閉弁を行う円板状の弁ディスク11を変圧室3内に配置する。 Hereinafter, an embodiment of the present invention will be described with reference to FIG. A lid 2 is screwed to the main body 1 to form a variable pressure chamber 3 therein. An inlet 4 and an outlet 5 are formed on the main body 1 on substantially the same axis. The main body 1 is provided with a jet hole 6 that opens at the center of the variable pressure chamber 3, and the inlet 4 and the variable pressure chamber 3 are communicated with each other through the jet hole 6. An annular groove 8 is provided on the outer periphery of the ejection hole 6, an annular inner ring valve seat 9 is formed between the ejection hole 6 and the annular groove 8, and an annular ring concentric with the inner ring valve seat 9 is formed on the outer periphery of the annular groove 8. The outer ring valve seat 10 is formed. The lower end of the annular groove 8 is communicated with the outlet 5 through the discharge hole 7. A disc-shaped valve disk 11 that opens and closes to the inner ring valve seat 9 and the outer ring valve seat 10 to open and close is disposed in the variable pressure chamber 3.

弁ディスク11の下面に案内棒12を弁ディスク11と一体に取り付ける。従って、弁ディスク11が上下動すれば、案内棒12も同じく上下動するものである。案内棒12の外周にガイド部材13に取り付ける。ガイド部材13は、中心部に案内棒12が上下に摺動できるだけの孔を設けると共に、ガイド部材13の外周と本体1との間を、穴用と軸用が一体となった上下の止め輪14で本体1に固定する。案内棒12の下端面とガイド部材13の底面にそれぞれ感温性磁性材料で製作した磁石15,16を取り付けて、当該複数の磁石15,16の接合面の磁極が同一になるように配置する。 A guide rod 12 is attached to the lower surface of the valve disk 11 integrally with the valve disk 11. Therefore, if the valve disk 11 moves up and down, the guide rod 12 also moves up and down. The guide member 13 is attached to the outer periphery of the guide rod 12. The guide member 13 has a hole in the center that allows the guide rod 12 to slide up and down, and an upper and lower retaining ring in which the hole and the shaft are integrated between the outer periphery of the guide member 13 and the main body 1. 14 is fixed to the main body 1. Magnets 15 and 16 made of a temperature-sensitive magnetic material are attached to the lower end surface of the guide rod 12 and the bottom surface of the guide member 13, respectively, so that the magnetic poles of the joint surfaces of the plurality of magnets 15 and 16 are the same. .

感温性磁性材料で製作した磁石15,16は、低温時には磁力が強く、高温時は磁力が弱くなるものであり、磁石15,16の接合面の磁極が同一になるように配置したことにより、低温時には反発力が強く、一方、高温時には反発力が弱くなる。このような低温時の強い反発力によって、ディスク式スチームトラップの立ち上がり時に案内棒12と弁ディスク11を押し上げて強制開弁することができる。強制開弁によって低温の復水が排除され、続いて高温の復水が流入してくると、磁石15,16の反発力は弱くなり、案内棒12と弁ディスク11には関与しなくなる。 The magnets 15 and 16 made of a temperature-sensitive magnetic material have a strong magnetic force at a low temperature and a weak magnetic force at a high temperature, and are arranged so that the magnetic poles of the joint surfaces of the magnets 15 and 16 are the same. The repulsive force is strong at low temperatures, while the repulsive force is weak at high temperatures. Due to such a strong repulsive force at low temperatures, the guide rod 12 and the valve disc 11 can be pushed up and forcedly opened when the disc type steam trap rises. When the low temperature condensate is eliminated by the forced valve opening, and then the high temperature condensate flows in, the repulsive force of the magnets 15 and 16 becomes weak and does not participate in the guide rod 12 and the valve disk 11.

上記のディスク式スチームトラップの作動を説明する。変圧室3内に蒸気が滞留していない場合は、噴出孔6を介して弁ディスク11に作用する入口4側の流体圧力により、弁ディスク11は内輪弁座9と外輪弁座10から離座して、入口4からの低温復水を環状溝8と排出孔7を介して出口5へ排出する。 The operation of the disc type steam trap will be described. When steam does not stay in the variable pressure chamber 3, the valve disk 11 is separated from the inner ring valve seat 9 and the outer ring valve seat 10 by the fluid pressure on the inlet 4 side acting on the valve disk 11 through the ejection hole 6. Then, the low-temperature condensate from the inlet 4 is discharged to the outlet 5 through the annular groove 8 and the discharge hole 7.

復水が排出されて変圧室3内に蒸気が流入してくると、変圧室3内の圧力が上昇すると共に、弁ディスク11下面を高速の蒸気が流下して静圧低下を来たすことによって、弁ディスク11は内輪弁座9と外輪弁座10に着座して閉弁する。変圧室3内の蒸気が放熱等により凝縮しその蒸気圧力が低下してくると、弁ディスク11が内輪弁座9と外輪弁座10から離座して開弁する。以上のような開閉弁のサイクルを繰り返す場合において、弁ディスク11が上下方向へ移動する時に、弁ディスク11と一体に取り付けた案内棒12が、ガイド部材13でガイドされることによって、弁ディスク11が傾斜することがなく、水平状態を維持することで、弁ディスク11の内外輪弁座9,10への着座面が偏磨耗することがない。 When the condensate is discharged and steam flows into the variable pressure chamber 3, the pressure in the variable pressure chamber 3 rises, and high-speed steam flows down the bottom surface of the valve disk 11 to reduce the static pressure. The valve disk 11 is seated on the inner ring valve seat 9 and the outer ring valve seat 10 and is closed. When the steam in the variable pressure chamber 3 condenses due to heat dissipation or the like and the steam pressure decreases, the valve disk 11 separates from the inner ring valve seat 9 and the outer ring valve seat 10 and opens. In the case of repeating the cycle of the on-off valve as described above, when the valve disc 11 moves in the vertical direction, the guide rod 12 attached integrally with the valve disc 11 is guided by the guide member 13, whereby the valve disc 11 By maintaining the horizontal state without tilting, the seating surfaces of the valve disk 11 on the inner and outer ring valve seats 9 and 10 do not wear unevenly.

本発明は、蒸気配管系に発生する復水を自動的に排出するディスク式スチームトラップに利用することができる。 The present invention can be used for a disk-type steam trap that automatically discharges condensate generated in a steam piping system.

1 本体
2 蓋体
3 変圧室
4 入口
5 出口
6 噴出孔
7 排出孔
8 環状溝
9 内輪弁座
10 外輪弁座
11 弁ディスク
12 案内棒
13 ガイド部材
14 止め輪
15,16 磁石
DESCRIPTION OF SYMBOLS 1 Main body 2 Lid 3 Transformer chamber 4 Inlet 5 Outlet 6 Ejection hole 7 Discharge hole 8 Annular groove 9 Inner ring valve seat 10 Outer ring valve seat 11 Valve disk 12 Guide rod 13 Guide member 14 Retaining rings 15, 16 Magnet

Claims (1)

入口と出口を有する本体に蓋体を固着して内部に変圧室を形成し、変圧室の中心に開口する噴出孔を設けて入口と変圧室を連通し、噴出孔の外周囲に開口する環状溝を設けて、噴出孔と環状溝の間に内輪弁座を形成すると共に、環状溝の外周囲に外輪弁座を形成し、環状溝から排出孔を設けて変圧室と出口を連通し、内輪弁座と外輪弁座に離着座する円板状の弁ディスクを変圧室に配置したものにおいて、弁ディスクの下面に案内棒を、弁ディスクと一体に取付けて、当該案内棒の上下方向の動きをガイドするガイド部材を案内棒の外周に設けると共に、案内棒の下端面とガイド部材の底面にそれぞれ感温性磁性材料で製作した磁石を取り付けて、当該複数の磁石の接合面の磁極が同一になるように配置して、当該ガイド部材と案内棒を噴出孔に配置したことを特徴とするディスク式スチームトラップ。 A lid is fixed to the main body having an inlet and an outlet to form a variable pressure chamber inside, and an injection hole that opens at the center of the variable pressure chamber is provided so that the inlet and the variable pressure chamber communicate with each other. A groove is provided to form an inner ring valve seat between the ejection hole and the annular groove, an outer ring valve seat is formed around the outer periphery of the annular groove, a discharge hole is provided from the annular groove, and the variable pressure chamber communicates with the outlet. A disk-shaped valve disc that is attached to and detached from the inner ring valve seat and the outer ring valve seat is arranged in the transformer chamber.A guide rod is attached to the lower surface of the valve disc integrally with the valve disc. A guide member for guiding the movement is provided on the outer periphery of the guide rod, and magnets made of a temperature-sensitive magnetic material are attached to the lower end surface of the guide rod and the bottom surface of the guide member, respectively, so that the magnetic poles of the joint surfaces of the plurality of magnets are Arrange the guide members and guide rods so that they are the same. Disc type steam trap, characterized in that arranged in.
JP2010255131A 2010-11-15 2010-11-15 Disk type steam trap Pending JP2012107654A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2010255131A JP2012107654A (en) 2010-11-15 2010-11-15 Disk type steam trap

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Application Number Priority Date Filing Date Title
JP2010255131A JP2012107654A (en) 2010-11-15 2010-11-15 Disk type steam trap

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JP2012107654A true JP2012107654A (en) 2012-06-07

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ID=46493491

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Application Number Title Priority Date Filing Date
JP2010255131A Pending JP2012107654A (en) 2010-11-15 2010-11-15 Disk type steam trap

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