JP2013012516A - Light-emitting device and method for manufacturing the same - Google Patents

Light-emitting device and method for manufacturing the same Download PDF

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JP2013012516A
JP2013012516A JP2011142676A JP2011142676A JP2013012516A JP 2013012516 A JP2013012516 A JP 2013012516A JP 2011142676 A JP2011142676 A JP 2011142676A JP 2011142676 A JP2011142676 A JP 2011142676A JP 2013012516 A JP2013012516 A JP 2013012516A
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light
wavelength conversion
light emitting
emitting element
emitting device
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JP5772293B2 (en
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Junji Takechi
順司 武市
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Nichia Chemical Industries Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector

Abstract

PROBLEM TO BE SOLVED: To provide a light-emitting device which has small variations in color tone, and a method for manufacturing the same.SOLUTION: The method for manufacturing the light-emitting device comprises the steps of: forming, on a light-emitting element 12, a wavelength conversion layer 13 which absorbs light from the light-emitting element 12 to convert the light into light having a different wavelength; forming, on the wavelength conversion layer 13, a protruding portion 14 surrounding part or all of an upper surface of the wavelength conversion layer 13; and forming, inside the protruding portion 14, a wavelength conversion portion 15 which absorbs light from the light-emitting element 12 to convert the light into light having a different wavelength.

Description

本発明は、ディスプレイや照明機器の光源に最適な発光装置に関し、特に、発光素子と、波長変換層とを有する発光装置及びその製造方法に関する。   The present invention relates to a light emitting device that is optimal for a light source of a display or a lighting device, and more particularly to a light emitting device having a light emitting element and a wavelength conversion layer, and a method for manufacturing the same.

発光ダイオード(LED)等の発光素子を用いた発光装置の波長変換方法として、波長変換物質を発光素子の周囲に配置させる方法がある。特許文献1には、支持体にフリップチップ実装された発光素子の表面に、電気泳動沈着法によって波長変換物質を配置した発光装置が開示されている。   As a wavelength conversion method of a light emitting device using a light emitting element such as a light emitting diode (LED), there is a method of arranging a wavelength conversion substance around the light emitting element. Patent Document 1 discloses a light-emitting device in which a wavelength conversion substance is arranged on the surface of a light-emitting element flip-chip mounted on a support by an electrophoretic deposition method.

特開2003−69086号公報JP 2003-69086 A

特許文献1においては、発光素子の発光強度分布が均一ではなく、発光装置における発光強度分布が均一にならない。これは、発光素子には、パッド電極から供給される電流に応じて、発光面内に発光強度分布が形成されるためである。そのため、発光面内における中央部は末端部に比べて発光強度が高くなる傾向がある。また、電気泳動沈着法では、発光装置内において、配置される波長変換物質の量にバラツキが生じるため、発光装置として色調バラツキが生じる。   In Patent Document 1, the light emission intensity distribution of the light emitting element is not uniform, and the light emission intensity distribution in the light emitting device is not uniform. This is because in the light emitting element, a light emission intensity distribution is formed in the light emitting surface in accordance with the current supplied from the pad electrode. Therefore, the light emission intensity tends to be higher in the central portion in the light emitting surface than in the terminal portion. In addition, in the electrophoretic deposition method, the amount of the wavelength converting substance to be arranged varies in the light emitting device, so that color variation occurs in the light emitting device.

そこで、本発明は、色調バラツキが少ない発光装置及びその製造方法を提供することを目的とする。   Accordingly, an object of the present invention is to provide a light emitting device with little color variation and a manufacturing method thereof.

本発明に係る発光装置の製造方法は、発光素子の上に、前記発光素子からの光を吸収して異なる波長の光に変換する波長変換層を形成する工程と、前記波長変換層の上に、前記波長変換層の上面の一部若しくは全部を囲む凸状部位を形成する工程と、前記凸状部位の内側に、前記発光素子からの光を吸収して異なる波長の光に変換する波長変換部位を形成する工程と、を有する。   The manufacturing method of the light emitting device according to the present invention includes a step of forming a wavelength conversion layer that absorbs light from the light emitting element and converts it into light of a different wavelength on the light emitting element, and on the wavelength conversion layer. A step of forming a convex portion surrounding part or all of the upper surface of the wavelength conversion layer, and a wavelength conversion that absorbs light from the light emitting element and converts it into light of a different wavelength inside the convex portion. Forming a site.

前記凸状部位を形成する工程は、前記波長変換層の上面の中央部を囲むように凸状部位を形成することが好ましい。
前記凸状部位を形成する工程において、前記凸状部位は、前記波長変換層の上に透光性材料を塗布した後、硬化させることにより形成することが好ましい。
前記透光性材料が、シリコーン樹脂、エポキシ樹脂、ガラスからなる群から選択される少なくとも1つからなることが好ましい。
The step of forming the convex portion preferably forms the convex portion so as to surround the central portion of the upper surface of the wavelength conversion layer.
In the step of forming the convex portion, the convex portion is preferably formed by applying a translucent material on the wavelength conversion layer and then curing it.
The translucent material is preferably made of at least one selected from the group consisting of a silicone resin, an epoxy resin, and glass.

本発明に係る発光装置は、発光素子と、該発光素子の上に形成され、前記発光素子からの光を吸収して異なる波長の光に変換する波長変換層と、を備え、前記波長変換層の上面に、透光性材料を含み、前記発光素子の上面の一部若しくは全部を囲む凸状部位を有しており、前記凸状部位の内側に、前記発光素子からの光を吸収して異なる波長の光に変換する波長変換部位が形成されている。   A light-emitting device according to the present invention includes: a light-emitting element; and a wavelength conversion layer that is formed on the light-emitting element and absorbs light from the light-emitting element and converts the light into different wavelengths. A light-transmitting material is included on the upper surface of the light-emitting element, and has a convex portion surrounding part or all of the upper surface of the light-emitting element, and the light from the light-emitting element is absorbed inside the convex portion. Wavelength conversion sites that convert light of different wavelengths are formed.

前記凸状部位は、前記発光素子の上面の中央部を囲むように形成されていることが好ましい。
前記波長変換層と前記凸状部位が一体に形成されていることが好ましい。
前記波長変換部位の表面は、上方向に突出する曲面を有することが好ましい。
It is preferable that the convex portion is formed so as to surround a central portion of the upper surface of the light emitting element.
It is preferable that the wavelength conversion layer and the convex portion are integrally formed.
The surface of the wavelength conversion part preferably has a curved surface protruding upward.

本発明により、色調バラツキの少ない発光装置とその製造方法を提供することができる。   According to the present invention, it is possible to provide a light emitting device with little color variation and a manufacturing method thereof.

本発明の第1実施形態に係る発光装置の一例を示す概略断面図である。It is a schematic sectional drawing which shows an example of the light-emitting device which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係わる発光装置を示す断面図である。It is sectional drawing which shows the light-emitting device concerning 1st Embodiment of this invention. 本発明の第1実施形態に係る発光装置の製造工程の一例について説明する概略断面図である。It is a schematic sectional drawing explaining an example of the manufacturing process of the light-emitting device which concerns on 1st Embodiment of this invention. 本発明の第2実施形態に係る発光装置の一例を示す概略断面図である。It is a schematic sectional drawing which shows an example of the light-emitting device which concerns on 2nd Embodiment of this invention.

本発明を実施するための発光装置及び発光装置の製造方法について、図面を参照しながら説明する。   A light-emitting device and a method for manufacturing the light-emitting device for carrying out the present invention will be described with reference to the drawings.

<第1実施形態>
図1(a)は、本発明の第1実施形態に係る発光装置10の一例を示す概略断面図である。図1(b)は、本発明の第1実施形態に係る発光装置10の一部を拡大した概略断面図である。図2は、本発明の第1実施形態に係る発光装置10の一例を示す概略平面図である。
本実施形態に係る発光装置10は、基体11上に実装された発光素子12の上に、波長変換物質を含む波長変換層13を備えている。波長変換層13の上面には、発光素子12の上面の一部若しくは全面を囲む凸状部位14が形成されている。凸状部位14の内側に、波長変換部位15が形成されている。
以下、本実施形態に係る発光装置10の各構成部材について詳述する。
<First Embodiment>
FIG. 1A is a schematic cross-sectional view showing an example of a light emitting device 10 according to the first embodiment of the present invention. FIG. 1B is an enlarged schematic cross-sectional view of a part of the light emitting device 10 according to the first embodiment of the present invention. FIG. 2 is a schematic plan view showing an example of the light emitting device 10 according to the first embodiment of the present invention.
The light emitting device 10 according to the present embodiment includes a wavelength conversion layer 13 containing a wavelength conversion substance on a light emitting element 12 mounted on a substrate 11. On the upper surface of the wavelength conversion layer 13, a convex portion 14 surrounding a part or the entire surface of the light emitting element 12 is formed. A wavelength conversion part 15 is formed inside the convex part 14.
Hereinafter, each component of the light emitting device 10 according to the present embodiment will be described in detail.

(基体11)
基体は、発光素子等の電子部品を配置するためのものである。基体の形状は、特に限定されないが、上面が平坦であることが好ましい。基体は、絶縁性のものを用いることができ、例えば、アルミナや窒化アルミニウム等のセラミックスを用いることが好ましいが、この限りではなく、ガラスエポキシ樹脂や熱可塑性樹脂での代用も可能である。
(Substrate 11)
The base is for placing electronic components such as light emitting elements. The shape of the substrate is not particularly limited, but the upper surface is preferably flat. An insulating substrate can be used. For example, ceramics such as alumina and aluminum nitride are preferably used. However, the substrate is not limited to this, and a glass epoxy resin or a thermoplastic resin can be used instead.

基体には、少なくとも発光素子の電極と対面する側の面に導電部(図示せず)が設けられている。導電部は、基体に配置された発光素子と外部電源とを電気的に接続し、発光素子に対して外部電源からの電圧を印加するためのものである。   The base is provided with a conductive portion (not shown) on at least the surface facing the electrode of the light emitting element. The conductive portion is for electrically connecting a light emitting element disposed on the base and an external power source and applying a voltage from the external power source to the light emitting element.

導電部は、導電性を有する材料であればよいが、物理的、化学的に安定な材料から構成されていることが好ましい。導電部としては、例えば、Au(金)、Ag(銀)、Cu(銅)等を用いることができる。   The conductive portion may be any material having conductivity, but is preferably composed of a physically and chemically stable material. As the conductive part, for example, Au (gold), Ag (silver), Cu (copper), or the like can be used.

(発光素子12)
発光素子は、特に限定されないが、発光ダイオードを用いることが好ましい。発光素子の上面形状は、図2では四角形であるが、これに限定されず、円形、楕円形、多角形又はこれに近い形状であってもよい。
(Light emitting element 12)
The light emitting element is not particularly limited, but a light emitting diode is preferably used. The top surface shape of the light emitting element is a quadrangle in FIG. 2, but is not limited thereto, and may be a circle, an ellipse, a polygon, or a shape close to this.

発光素子の構造としては、例えば、基板上に、InN、AlN、GaN、InGaN、AlGaN、InGaAlN等の窒化物半導体、III−V族化合物半導体、II−VI族化合物半導体等、種々の半導体によって、発光層を含む積層構造が形成され、その上に電極が形成されたものが挙げられる。発光素子の基板としては、サファイア等の絶縁性基板や、SiC、GaN、GaAs等の導電性基板等が挙げられる。発光素子は、任意の波長のものを選択することができる。   As the structure of the light emitting element, for example, on a substrate, various semiconductors such as nitride semiconductors such as InN, AlN, GaN, InGaN, AlGaN, InGaAlN, III-V group compound semiconductors, II-VI group compound semiconductors, A laminate structure including a light emitting layer is formed, and an electrode is formed thereon. Examples of the substrate of the light emitting element include an insulating substrate such as sapphire, a conductive substrate such as SiC, GaN, and GaAs. A light emitting element having an arbitrary wavelength can be selected.

発光素子12は、基体11の導電部にフリップチップ実装される。即ち、発光素子12の電極が基体11の導電部に接合部材16を介して実装されており、電極が形成された面と対向する基板側を光取り出し面として配置されている。これにより、発光素子にワイヤを接続しない構造とすることができ、発光素子の上に波長変換層や凸状部位を好適に形成することができる。   The light emitting element 12 is flip-chip mounted on the conductive portion of the base 11. That is, the electrode of the light emitting element 12 is mounted on the conductive portion of the base 11 via the bonding member 16, and the substrate side facing the surface on which the electrode is formed is disposed as the light extraction surface. Thereby, it can be set as the structure which does not connect a wire to a light emitting element, and a wavelength conversion layer and a convex part can be formed suitably on a light emitting element.

(接合部材16)
接合部材は、基体に形成された導電部上に、発光素子を接合させるための部材である。接合部材は、少なくとも発光素子の電極と導電部との間に介在するように配置される。接合部材としては、発光素子と導電部とを導通させることができる材料を用いる。例えば、Sn−Cu、Sn−Ag−Cu、Au−Sn等のハンダ材料やAu等の金属バンプ、異方性導電ペースト等を用いることができる。
(Jointing member 16)
A joining member is a member for joining a light emitting element on the electroconductive part formed in the base | substrate. The joining member is disposed so as to be interposed at least between the electrode of the light emitting element and the conductive portion. As the bonding member, a material capable of conducting the light emitting element and the conductive portion is used. For example, a solder material such as Sn—Cu, Sn—Ag—Cu, or Au—Sn, a metal bump such as Au, an anisotropic conductive paste, or the like can be used.

(波長変換層13)
波長変換層13は、発光素子12の上に形成される。波長変換層13は、波長変換物質13a(以下、「第1の波長変換物質」ともいう)を含み、発光素子からの光を異なる波長の光に変換させる機能を有する。波長変換層13に含まれる第1の波長変換物質13aとしては、例えば蛍光体を用いることができる。本実施形態においては、波長変換層13は、発光素子12の上面及び側面を覆うことが好ましい。これにより、発光素子12から上方向及び横方向に出射する光を、異なる波長に変換させることができる。
(Wavelength conversion layer 13)
The wavelength conversion layer 13 is formed on the light emitting element 12. The wavelength conversion layer 13 includes a wavelength conversion material 13a (hereinafter also referred to as “first wavelength conversion material”), and has a function of converting light from the light emitting element into light of a different wavelength. As the first wavelength conversion material 13a included in the wavelength conversion layer 13, for example, a phosphor can be used. In the present embodiment, the wavelength conversion layer 13 preferably covers the upper surface and side surfaces of the light emitting element 12. Thereby, the light radiate | emitted from the light emitting element 12 to an upper direction and a horizontal direction can be converted into a different wavelength.

波長変換層は、略均一な厚みで形成されていることが好ましい。波長変換層の厚みとしては、0.05μm〜100μm程度が好ましく、5μm〜50μm程度がさらに好ましい。   The wavelength conversion layer is preferably formed with a substantially uniform thickness. The thickness of the wavelength conversion layer is preferably about 0.05 to 100 μm, more preferably about 5 to 50 μm.

第1の波長変換物質の形状は、例えば、球形又はこれに類似する形状が好ましく、平均粒径が0.01μm〜100μmのものが好ましく、1〜30μmのものがさらに好ましい。   The shape of the first wavelength converting substance is preferably, for example, a spherical shape or a similar shape, preferably having an average particle size of 0.01 μm to 100 μm, more preferably 1 to 30 μm.

(凸状部位14)
波長変換層13の上面に凸状部位14が設けられる。凸状部位14は、発光素子12の上面の一部若しくは全部を囲んでおり、波長変換部位15を堰き止めるダムとしての機能を有する。これにより、波長変換部位15を発光素子12の上の特定の箇所に配置することができる。また、凸状部位14は、波長変換物質14a(以下、「第2の波長変換物質」ともいう)又は後述する基材を含むことにより、光を拡散させる機能を持たせることができる。
(Convex part 14)
A convex portion 14 is provided on the upper surface of the wavelength conversion layer 13. The convex portion 14 surrounds part or all of the upper surface of the light emitting element 12 and functions as a dam that dams the wavelength conversion portion 15. Thereby, the wavelength conversion site | part 15 can be arrange | positioned in the specific location on the light emitting element 12. FIG. In addition, the convex portion 14 can have a function of diffusing light by including a wavelength conversion substance 14a (hereinafter also referred to as “second wavelength conversion substance”) or a base material to be described later.

凸状部位14は、発光素子12の上面の中央部を囲むように形成されることが好ましい。これにより、発光強度が比較的高い発光素子の中央部の上に波長変換部位15を配置することができるため、発光装置の色調バラツキを低減することができる。   The convex portion 14 is preferably formed so as to surround the central portion of the upper surface of the light emitting element 12. Thereby, since the wavelength conversion part 15 can be arrange | positioned on the center part of the light emitting element with comparatively high light emission intensity, the color tone dispersion | variation of a light-emitting device can be reduced.

凸状部位の平面形状としては、円形、楕円形、発光素子の上面と相似形状等が挙げられる。また、これらの形状において一部を欠いていてもよい。凸状部位は、波長変換層と一体に形成されていてもよい。   Examples of the planar shape of the convex portion include a circle, an ellipse, a shape similar to the upper surface of the light emitting element, and the like. Moreover, you may lack a part in these shapes. The convex part may be formed integrally with the wavelength conversion layer.

凸状部位の大きさは、発光素子の大きさによって適宜変更することが好ましい。凸状部位の高さは、1μm〜300μmが好ましく、10μm〜100μmがさらに好ましい。   The size of the convex portion is preferably changed as appropriate depending on the size of the light emitting element. The height of the convex portion is preferably 1 μm to 300 μm, more preferably 10 μm to 100 μm.

凸状部位は、第2の波長変換物質又は後述する基材等を含む透光性材料により構成される。透光性材料としては、シリコーン樹脂(熱硬化性シリコーン樹脂)、エポキシ樹脂、ガラス等を用いることができる。特に、熱硬化性液状シリコーンが好ましい。透光性材料は、第2の波長変換物質又は基材の粒子間に配置され、好ましくは粒子の間隙を充填するように配置されている。これにより、波長変換部位を安定して凸状部位の内側に配置することができる。   The convex portion is made of a translucent material including the second wavelength conversion substance or a base material to be described later. As the translucent material, silicone resin (thermosetting silicone resin), epoxy resin, glass, or the like can be used. In particular, thermosetting liquid silicone is preferable. The translucent material is disposed between the particles of the second wavelength converting substance or the substrate, and is preferably disposed so as to fill the gaps between the particles. Thereby, the wavelength conversion part can be stably arranged inside the convex part.

図1に示すように、本実施形態の発光装置においては、凸状部位の内側における波長変換層の上面に、第2の波長変換物質又は基材が配置され、これらの粒子間に透光性材料が配置されている。これにより、波長変換部位を安定して波長変換層の上に配置することができる。   As shown in FIG. 1, in the light emitting device of this embodiment, a second wavelength conversion substance or substrate is disposed on the upper surface of the wavelength conversion layer inside the convex portion, and a light-transmitting property between these particles. Material is arranged. Thereby, a wavelength conversion part can be stably arranged on a wavelength conversion layer.

凸状部位に含まれる第2の波長変換物質は、例えば蛍光体を用いることができる。凸状部位は、第2の波長変換物質の代わりに、基材を含有させてもよい。基材としては、発光素子からの光を吸収しにくい材料が好ましい。例えば、熱硬化性シリコーン、エポキシ、ガラス(ホウケイ酸ガラス、ソーダ石灰ガラス、低アルカリガラス)、金属、無機化合物等の微粒子を用いることができる。特に、高透明性ガラスや高反射性酸化物(アルミナ、チタニア、シリカ)が好ましい。また、凸状部位には波長変換物質と基材の両方を含有させてもよい。   For example, a phosphor can be used as the second wavelength converting substance contained in the convex portion. The convex part may contain a substrate instead of the second wavelength converting substance. As the substrate, a material that hardly absorbs light from the light emitting element is preferable. For example, fine particles such as thermosetting silicone, epoxy, glass (borosilicate glass, soda lime glass, low alkali glass), metal, inorganic compound, and the like can be used. In particular, highly transparent glass and highly reflective oxide (alumina, titania, silica) are preferable. Moreover, you may contain both a wavelength conversion substance and a base material in a convex part.

凸状部位に含まれる第2の波長変換物質及び基材の形状は、例えば、球形又はこれに類似する形状が好ましく、平均粒径が0.01μm〜100μmのものが好ましく、1μm〜30μmのものがさらに好ましい。第2の波長変換物質及び基材は、透光性材料よりも比重の大きいものを用いることが好ましい。これにより、第2の波長変換物質及び基材を沈降させて波長変換層に近接するように配置することができるため、凸状部位から横方向へ光が漏れたり、第2の波長変換物質及び基材の粒子間で反射を繰り返すことによる光の減衰を低減することができる。また、第2の波長変換物質及び基材は、第1の波長変換物質よりも粒径が大きい方が好ましい。   The shape of the second wavelength converting substance and the substrate contained in the convex part is preferably, for example, a sphere or a similar shape, preferably having an average particle size of 0.01 μm to 100 μm, and having a size of 1 μm to 30 μm. Is more preferable. As the second wavelength conversion substance and the base material, it is preferable to use a material having a specific gravity greater than that of the light-transmitting material. As a result, the second wavelength conversion substance and the base material can be disposed so as to be close to the wavelength conversion layer so that light leaks laterally from the convex portion, or the second wavelength conversion substance and Attenuation of light due to repeated reflection between the particles of the substrate can be reduced. Further, it is preferable that the second wavelength conversion substance and the base material have a larger particle size than the first wavelength conversion substance.

(波長変換部位15)
波長変換部位15は、凸状部位14の内側に形成される。波長変換部位15は、透光性材料15bと波長変換物質15a(以下、「第3の波長変換物質」ともいう)を含んでいる。波長変換部位15は、波長変換層13を通過する励起光を波長変換する機能を有する。
(Wavelength conversion part 15)
The wavelength conversion part 15 is formed inside the convex part 14. The wavelength conversion part 15 includes a light-transmitting material 15b and a wavelength conversion substance 15a (hereinafter also referred to as “third wavelength conversion substance”). The wavelength conversion part 15 has a function of converting the wavelength of the excitation light passing through the wavelength conversion layer 13.

波長変換部位は、波長変換層の上面の中央部に配置されることが好ましい。これにより、波長変換部位は、発光強度が比較的高い発光素子の中央部の上に配置されるため、発光装置の色調バラツキを低減することができる。   It is preferable that the wavelength conversion part is disposed at the center of the upper surface of the wavelength conversion layer. Thereby, since the wavelength conversion site | part is arrange | positioned on the center part of the light emitting element with comparatively high light emission intensity, the color tone dispersion | variation of a light-emitting device can be reduced.

波長変換部位の形状は、特に限定されないが、表面が発光装置の上方向に突出する曲面形状を有していることが好ましい。例えば、発光素子の中央部上が突出する略半球形状、略半楕円球形状等が挙げられる。発光素子の中央部上における波長変換部位の高さは、1μm〜300μmが好ましく、50μm〜200μmがさらに好ましい。   Although the shape of the wavelength conversion part is not particularly limited, it is preferable that the surface has a curved surface shape protruding upward in the light emitting device. For example, a substantially hemispherical shape, a substantially hemispherical sphere shape, or the like protruding from the center of the light emitting element can be given. The height of the wavelength conversion site on the center of the light emitting element is preferably 1 μm to 300 μm, more preferably 50 μm to 200 μm.

波長変換部位に含まれる第3の波長変換物質の形状は、例えば、球形又はこれに類似する形状が好ましく、平均粒径が0.01μm〜100μmのものが好ましく、1μm〜30μmのものがさらに好ましい。   The shape of the third wavelength conversion substance contained in the wavelength conversion site is preferably, for example, a sphere or a similar shape, preferably having an average particle size of 0.01 μm to 100 μm, more preferably 1 μm to 30 μm. .

(波長変換物質)
波長変換物質は、発光素子から出射された光を波長変換して異なる波長の光を放出する機能を有する。波長変換物質の材料や配合量を調整することにより、所望の発光色を得ることができる。また、複数種類の波長変換物質を用いてもよい。
(Wavelength conversion substance)
The wavelength converting substance has a function of converting light emitted from the light emitting element to emit light having different wavelengths. A desired luminescent color can be obtained by adjusting the material and the amount of the wavelength converting substance. A plurality of types of wavelength converting substances may be used.

波長変換物質としては、例えば、Eu、Ce等のランタノイド系元素で主に賦活される窒化物系蛍光体や酸窒化物系蛍光体を用いることができる。より具体的には、Eu賦活されたα又はβサイアロン型蛍光体、各種アルカリ土類金属窒化シリケート蛍光体、Eu等のランタノイド系の元素、Mn等の遷移金属系の元素により主に賦活されるアルカリ土類金属ハロゲンアパタイト蛍光体、アルカリ土類のハロシリケート蛍光体、アルカリ土類金属シリケート蛍光体、アルカリ土類金属ホウ酸ハロゲン蛍光体、アルカリ土類金属アルミン酸塩蛍光体、アルカリ土類金属ケイ酸塩、アルカリ土類金属硫化物、アルカリ土類金属チオガレート、アルカリ土類金属窒化ケイ素、ゲルマン酸塩、Ce等のランタノイド系元素で主に賦活される希土類アルミン酸塩、希土類ケイ酸塩又はEu等のランタノイド系元素で主に賦活される有機及び有機錯体等から選ばれる少なくともいずれか1以上であることが好ましい。   As the wavelength conversion substance, for example, a nitride-based phosphor or an oxynitride-based phosphor mainly activated by a lanthanoid element such as Eu or Ce can be used. More specifically, it is mainly activated by Eu-activated α or β sialon-type phosphors, various alkaline earth metal nitride silicate phosphors, lanthanoid elements such as Eu, and transition metal elements such as Mn. Alkaline earth metal halogen apatite phosphor, alkaline earth halosilicate phosphor, alkaline earth metal silicate phosphor, alkaline earth metal halogen borate phosphor, alkaline earth metal aluminate phosphor, alkaline earth metal Rare earth aluminates, rare earth silicates mainly activated by lanthanoid elements such as silicate, alkaline earth metal sulfide, alkaline earth metal thiogallate, alkaline earth metal silicon nitride, germanate, Ce Must be at least one selected from organic and organic complexes mainly activated by lanthanoid elements such as Eu Is preferred.

上述した第1波長変換物質、第2波長変換物質、第3波長変換物質は、それぞれ同一の種類のものを用いてもよく、異なる種類のものを用いてもよい。   The first wavelength conversion substance, the second wavelength conversion substance, and the third wavelength conversion substance described above may be the same type or different types.

(被覆層17)
基体の上に、発光素子、波長変換層、凸状部位及び波長変換部位を覆う被覆層を設けてもよい。被覆層は、発光素子、波長変換層、凸状部位及び波長変換部位を保護する役割やレンズの役割を持たせることができる。
(Coating layer 17)
A coating layer that covers the light emitting element, the wavelength conversion layer, the convex portion, and the wavelength conversion portion may be provided on the substrate. The coating layer can have a role of protecting the light emitting element, the wavelength conversion layer, the convex portion, and the wavelength conversion portion and the role of a lens.

被覆層は、発光素子からの光に対して透光性で、かつ、耐光性及び絶縁性を有するものが好ましい。具体的には、シリコーン樹脂組成物、変性シリコーン樹脂組成物、エポキシ樹脂組成物、変性エポキシ樹脂組成物、アクリル樹脂組成物等、シリコーン樹脂、エポキシ樹脂、ユリア樹脂、フッ素樹脂及びこれらの樹脂を少なくとも1種以上含むハイブリッド樹脂等の有機物が挙げられる。   The covering layer is preferably light-transmitting with respect to light from the light-emitting element and having light resistance and insulation. Specifically, silicone resin composition, modified silicone resin composition, epoxy resin composition, modified epoxy resin composition, acrylic resin composition, etc., silicone resin, epoxy resin, urea resin, fluororesin, and at least these resins An organic substance such as a hybrid resin containing one or more kinds can be given.

被覆層の形状は、配光特性などに応じて種々選択することができる。例えば、上面を凸状レンズ形状、凹状レンズ形状、フレネルレンズ形状などとすることで、指向特性を調整することができる。   The shape of the coating layer can be variously selected according to the light distribution characteristics and the like. For example, the directivity can be adjusted by making the upper surface into a convex lens shape, a concave lens shape, a Fresnel lens shape, or the like.

(発光装置の製造方法)
次に、本実施形態に係る発光装置10の製造方法について説明する。図3は、本実施形態に係る発光装置10の製造工程の一例について説明する概略断面図である。
(Method for manufacturing light emitting device)
Next, a method for manufacturing the light emitting device 10 according to the present embodiment will be described. FIG. 3 is a schematic cross-sectional view illustrating an example of a manufacturing process of the light emitting device 10 according to the present embodiment.

基体11に設けられた導電部(図示せず)の上に、接合部材16を介して発光素子12を接続する。図3(a)に示すように、発光素子12は、導電部に接合部材16を介して発光素子の電極が対向するように接続される。基体11の導電部と発光素子12とを接続する工法は、接合部材16に応じて適宜選択することができるが、例えば、超音波、熱、荷重、光、フラックス等を用いて接続することができる。   The light emitting element 12 is connected to the conductive portion (not shown) provided on the base 11 via the bonding member 16. As shown in FIG. 3A, the light emitting element 12 is connected to the conductive portion through the bonding member 16 so that the electrodes of the light emitting element face each other. The method of connecting the conductive portion of the substrate 11 and the light emitting element 12 can be appropriately selected according to the bonding member 16. For example, the connection can be made using ultrasonic waves, heat, load, light, flux, or the like. it can.

次に、図3(b)に示すように、基板11上の発光素子12の上に波長変換層13を形成する。波長変換層13は、発光素子12の上面及び側面を覆うように形成することが好ましい。波長変換層13を形成する方法としては、電着法を用いることが好ましい。これにより、均一な厚みの波長変換層13を形成することができる。   Next, as shown in FIG. 3B, the wavelength conversion layer 13 is formed on the light emitting element 12 on the substrate 11. The wavelength conversion layer 13 is preferably formed so as to cover the upper surface and side surfaces of the light emitting element 12. As a method for forming the wavelength conversion layer 13, an electrodeposition method is preferably used. Thereby, the wavelength conversion layer 13 of uniform thickness can be formed.

波長変換層13は、例えば、蛍光体等の第1の波長変換物質を含む溶液(電着用の浴液)中に、発光素子を載置した基体を配置させ、溶液中における電気泳動により、波長変換物質を発光素子の表面に堆積させることで形成される。発光素子の表面が導電性の材料とされている場合は、発光素子自体に電圧を印加することにより、帯電された波長変換物質を電気泳動させて発光素子上に堆積させることができる。また、サファイアなどの絶縁性基板に半導体を積層させてなる発光素子のように、発光素子の表面が非導電性の部位を有する場合は、発光素子の非導電性の部位に導電性を有する被膜を設けた後、その被膜に電圧を印加することにより、帯電された波長変換物質を電気泳動させて被膜を介して絶縁性基板上に堆積させることができる。なお、波長変換層の厚みは、波長変換物質の堆積条件や時間により適宜調整することができる。   The wavelength conversion layer 13 is formed by, for example, arranging a substrate on which a light emitting element is placed in a solution containing a first wavelength conversion substance such as a phosphor (a bath solution for electrodeposition) and performing electrophoresis in the solution. It is formed by depositing the conversion substance on the surface of the light emitting element. In the case where the surface of the light emitting element is made of a conductive material, a charged wavelength conversion substance can be electrophoresed and deposited on the light emitting element by applying a voltage to the light emitting element itself. In addition, in the case where the surface of the light emitting element has a non-conductive part, such as a light emitting element in which a semiconductor is stacked on an insulating substrate such as sapphire, a conductive film is formed on the non-conductive part of the light emitting element. Then, by applying a voltage to the film, the charged wavelength conversion substance can be electrophoresed and deposited on the insulating substrate through the film. Note that the thickness of the wavelength conversion layer can be appropriately adjusted depending on the deposition conditions and time of the wavelength conversion material.

次に、波長変換層13の上に、第2の波長変換物質又は基材14aを含む透光性材料14bを塗布することで波長変換層13の上面の一部若しくは全部を囲む凸状部位14を形成する。この場合の塗布は、ポッティング法、インクジェット、スプレー噴霧、印刷法を用いることができる。   Next, a convex portion 14 that surrounds part or all of the upper surface of the wavelength conversion layer 13 by applying a translucent material 14b including a second wavelength conversion substance or a base material 14a on the wavelength conversion layer 13. Form. In this case, the potting method, the ink jet method, the spraying method, or the printing method can be used for the application.

ポッティング法を用いる場合は、図3(c)に示すように発光素子12の上に形成された波長変換層13の上面の中央部に、第2の波長変換物質又は基材14aを含む透光性材料14bを滴下する。透光性材料14bは、波長変換層13の波長変換物質13aの粒子間に侵入し、毛細管現象によって発光素子12の外周に向かって浸透する。同時に、凸状部位14に含まれる第2の波長変換物質又は基材14aは、波長変換層13の上面の中央部を囲むように堆積する。図3(d)は、凸状部位14を形成した状態を示している。   In the case of using the potting method, as shown in FIG. 3C, a light transmitting material containing a second wavelength converting substance or base material 14a at the center of the upper surface of the wavelength converting layer 13 formed on the light emitting element 12. The material 14b is dropped. The translucent material 14b penetrates between the particles of the wavelength conversion substance 13a of the wavelength conversion layer 13, and permeates toward the outer periphery of the light emitting element 12 by capillary action. At the same time, the second wavelength conversion substance or base material 14 a included in the convex portion 14 is deposited so as to surround the central portion of the upper surface of the wavelength conversion layer 13. FIG. 3D shows a state in which the convex portion 14 is formed.

ここで、凸状部位における第2の波長変換物質又は基材14aは、透光性材料14bの全体量の1重量%〜50重量%の範囲で含有させることが好ましく、5重量%〜30重量%の範囲で含有させることがさらに好ましい。透光性材料14bは、10℃〜150℃(樹脂を成形する際の温度)にて、粘度が100Pa・s以下のものが好ましく、10〜30℃で粘度が1Pa・s程度のものが特に好ましい。これにより、透光性材料の硬化促進や粘度変化による凸状部位の形成不良の発生を抑制することができる。透光性材料の塗布量は、透光性材料や第2の波長変換物質、基材等の特性や発光素子の大きさによって適宜調整することが好ましい。   Here, the second wavelength conversion substance or the base material 14a in the convex portion is preferably contained in the range of 1% by weight to 50% by weight of the total amount of the translucent material 14b, and 5% by weight to 30% by weight. It is more preferable to make it contain in the range of%. The translucent material 14b preferably has a viscosity of 100 Pa · s or less at 10 ° C. to 150 ° C. (temperature at which the resin is molded), and particularly preferably has a viscosity of about 1 Pa · s at 10 to 30 ° C. preferable. Thereby, generation | occurrence | production of the formation defect of the convex part by hardening acceleration | stimulation of a translucent material or a viscosity change can be suppressed. The coating amount of the light transmissive material is preferably adjusted as appropriate depending on the characteristics of the light transmissive material, the second wavelength conversion substance, the base material, and the like, and the size of the light emitting element.

上記のように第2の波長変換物質又は基材14aを含む透光性材料14bを塗布した後に、加熱し硬化させることが好ましい。これにより、後述する波長変換部位の流出を抑制することができる。   It is preferable to heat and cure after applying the translucent material 14b including the second wavelength converting substance or the base material 14a as described above. Thereby, the outflow of the wavelength conversion site | part mentioned later can be suppressed.

次に、凸状部位14の内側に、透光性材料15bと第3の波長変換物質15aとを含む波長変換部位15を形成する。波長変換部位15は、第3の波長変換物質15aを含む透光性材料15bを塗布した後、硬化することにより形成する。   Next, the wavelength conversion part 15 including the translucent material 15 b and the third wavelength conversion substance 15 a is formed inside the convex part 14. The wavelength conversion part 15 is formed by applying a light transmissive material 15b containing a third wavelength conversion substance 15a and then curing.

第3の波長変換物質15aは透光性材料15bの全体量の1重量%〜50重量%範囲で含有させることが好ましく、1重量%〜10重量%の範囲で含有させることがさらに好ましい。透光性材料15bは、10〜30℃で粘度が1〜100Pa・sのものが好ましく、5〜50Pa・s程度のものが特に好ましい。これにより、透光性材料の硬化促進や粘度変化による波長変換部位の形成不良の発生を抑制することができる。透光性材料の塗布量は、透光性材料や第3の波長変換物質の特性や凸状部位の大きさによって適宜調整することが好ましい。波長変換部位15における第3の波長変換物質と透光性材料の配合比(重量比)や塗布量、第3の波長変換物質の種類は、上述した波長変換層13を形成する工程の後に色調バラツキを測定しておき、得られた測定結果をもとに適宜調節することが好ましい。波長変換部位15を塗布する方法としては、例えば、ポッティング法、インクジェット、スプレー噴霧、印刷法等を用いることができる。例えば、図3(e)に示すように、凸状部位14の内側に第3の波長変換物質15aを含む透光性材料15bを滴下し、図3(f)に示すように凸状部位14の内側に充填する。その後、波長変換部位15の透光性材料15bを硬化するために加熱処理を行う。以上により、本実施形態に係る発光装置10を得ることができる。   The third wavelength converting substance 15a is preferably contained in the range of 1% by weight to 50% by weight, and more preferably in the range of 1% by weight to 10% by weight of the total amount of the light transmissive material 15b. The translucent material 15b preferably has a viscosity of 1 to 100 Pa · s at 10 to 30 ° C., particularly preferably about 5 to 50 Pa · s. Thereby, generation | occurrence | production of the formation defect of the wavelength conversion site | part by the acceleration | stimulation of hardening of a translucent material or a viscosity change can be suppressed. The amount of the translucent material applied is preferably adjusted as appropriate depending on the characteristics of the translucent material and the third wavelength conversion substance and the size of the convex portion. The compounding ratio (weight ratio) and coating amount of the third wavelength conversion substance and the translucent material in the wavelength conversion part 15 and the type of the third wavelength conversion substance are adjusted after the step of forming the wavelength conversion layer 13 described above. It is preferable to measure variation and adjust as appropriate based on the obtained measurement results. As a method for applying the wavelength conversion site 15, for example, a potting method, ink jet, spray spraying, printing method, or the like can be used. For example, as shown in FIG. 3 (e), a translucent material 15b containing a third wavelength converting substance 15a is dropped inside the convex part 14, and the convex part 14 is shown in FIG. 3 (f). Fill inside. Thereafter, heat treatment is performed to cure the translucent material 15b of the wavelength conversion portion 15. As described above, the light emitting device 10 according to the present embodiment can be obtained.

<第2実施形態>
図4(a)は、本発明の第2実施形態に係る発光装置10の一例を示す概略断面図である。図4(b)は、本発明の第1実施形態に係る発光装置10の一部を拡大した概略断面図である。本実施の形態に係る発光装置10は、第1実施形態に係る発光装置10と、第2の波長変換物質又は基材14aの配置の一部が異なる以外はほぼ同じである。
Second Embodiment
FIG. 4A is a schematic cross-sectional view showing an example of the light emitting device 10 according to the second embodiment of the present invention. FIG. 4B is an enlarged schematic cross-sectional view of a part of the light emitting device 10 according to the first embodiment of the present invention. The light emitting device 10 according to the present embodiment is substantially the same as the light emitting device 10 according to the first embodiment, except that the arrangement of the second wavelength conversion substance or the base material 14a is different.

本実施形態に係る発光装置10は、基体11上に実装された発光素子12の上に、波長変換物質13aを含む波長変換層13を備えている。波長変換層13の上には、波長変換層13の上面の中央部を囲む凸状部位14が形成されている。凸状部位14の内側に、波長変換部位15が形成されている。   The light emitting device 10 according to this embodiment includes a wavelength conversion layer 13 including a wavelength conversion material 13 a on a light emitting element 12 mounted on a base 11. On the wavelength conversion layer 13, a convex portion 14 surrounding the central portion of the upper surface of the wavelength conversion layer 13 is formed. A wavelength conversion part 15 is formed inside the convex part 14.

本実施形態の発光装置10においては、凸状部位14の内部に露出する波長変換層13が、第2の波長変換物質又は基材14aで覆われていない。また、凸状部位14の内部に露出する波長変換層13は、第1の波長変換物質13aの粒子間に透光性材料14bが配置されている。このような構成においても、波長変換部位15を安定して波長変換層13の上に配置することができる。   In the light emitting device 10 of the present embodiment, the wavelength conversion layer 13 exposed inside the convex portion 14 is not covered with the second wavelength conversion material or the base material 14a. Further, in the wavelength conversion layer 13 exposed inside the convex portion 14, a translucent material 14b is disposed between the particles of the first wavelength conversion material 13a. Even in such a configuration, the wavelength conversion portion 15 can be stably disposed on the wavelength conversion layer 13.

以下、本発明に係る実施例について詳述する。   Examples according to the present invention will be described in detail below.

図1は、本実施例に係る発光装置10を示す概略断面図である。本実施例では、基体11上に実装された発光素子12の上に、波長変換層13を形成し、波長変換層13の上に凸状部位14を形成する。さらに、凸状部位14の内側に、波長変換部位15を形成する。   FIG. 1 is a schematic cross-sectional view showing a light emitting device 10 according to the present embodiment. In this embodiment, the wavelength conversion layer 13 is formed on the light emitting element 12 mounted on the substrate 11, and the convex portion 14 is formed on the wavelength conversion layer 13. Further, the wavelength conversion part 15 is formed inside the convex part 14.

波長変換層13、凸状部位14、波長修整層15を構成する材料を表1に示す。   Table 1 shows materials constituting the wavelength conversion layer 13, the convex portion 14, and the wavelength modifying layer 15.

Figure 2013012516
Figure 2013012516

波長変換層13は、上記波長変換物質を用いて、電着法により発光素子の上に付着させて形成する。   The wavelength conversion layer 13 is formed by depositing on the light emitting element by the electrodeposition method using the wavelength conversion substance.

凸状部位14は、ポッティング法を用いて上記波長変換物質又は基材を含む透光性材料を塗布して形成する。凸状部位における波長変換物質又は基材と透光性材料の配合比(重量比)は、透光性材料:波長変換物質又は基材=10:1とする。塗布した透光性材料の一部は、波長変換層13の波長変換物質に含浸される。上記凸状部位の材料を塗布した後、加熱して硬化させる。   The convex portion 14 is formed by applying a translucent material containing the wavelength converting substance or the base material using a potting method. The compounding ratio (weight ratio) of the wavelength conversion substance or base material and the translucent material in the convex portion is set to translucent material: wavelength conversion substance or base material = 10: 1. A part of the applied translucent material is impregnated with the wavelength conversion substance of the wavelength conversion layer 13. After the material of the convex part is applied, it is heated and cured.

波長変換部位15は、ポッティング法を用いて形成する。波長変換部位における波長変換物質と透光性材料の配合比(重量比)は、透光性材料:波長変換物質=20:1とする。   The wavelength conversion site 15 is formed using a potting method. The compounding ratio (weight ratio) of the wavelength conversion substance and the translucent material at the wavelength conversion site is set to translucent material: wavelength conversion substance = 20: 1.

以上のように発光装置を作製することにより、色調バラツキの少ない発光装置を得ることができる。   By manufacturing the light-emitting device as described above, a light-emitting device with little color variation can be obtained.

比較例Comparative example

比較例として、凸状部位及び波長変換部位を形成しない点以外は実施例と同様の構造の発光装置を形成する。   As a comparative example, a light emitting device having a structure similar to that of the example is formed except that the convex portion and the wavelength conversion portion are not formed.

実施例と同様の発光装置を3個、比較例と同様の発光装置を1個準備した。なお、これらの発光装置は、基体11上に実装された発光素子12の上に波長変換層13を形成した発光装置を複数個作製し、その中から色調バラツキが比較的大きいものを選択したものである。表2は上述した実施例1と同様の発光装置(No.1〜3)と、比較例と同様の発光装置について、発光装置の上面の垂線を基準とした角度に対する光度の変化を色温度を用いて比較した表である。   Three light emitting devices similar to those of the example and one light emitting device similar to the comparative example were prepared. In addition, these light-emitting devices are produced by producing a plurality of light-emitting devices in which the wavelength conversion layer 13 is formed on the light-emitting element 12 mounted on the substrate 11, and selecting one having a relatively large color variation among them. It is. Table 2 shows the change in luminous intensity with respect to the angle with respect to the angle with respect to the vertical line on the top surface of the light emitting device, for the light emitting device (Nos. 1 to 3) similar to Example 1 and the light emitting device similar to the comparative example. It is the table | surface used and compared.

Figure 2013012516
Figure 2013012516

表2に示すように、実施例の発光装置は、比較例の発光装置と比べて、角度に対する色温度の変化量が小さく、発光強度分布のバラツキが少ない。よって、本実施例の発光装置は、発光装置の色調バラツキをさらに改善することができる。   As shown in Table 2, the light emitting device of the example has a smaller change amount of the color temperature with respect to the angle and less variation of the light emission intensity distribution than the light emitting device of the comparative example. Therefore, the light emitting device of this embodiment can further improve the color tone variation of the light emitting device.

本発明の発光装置は、ディスプレイや照明機器の光源など、広範囲の用途に利用することができる。   The light emitting device of the present invention can be used for a wide range of applications such as a light source for a display or a lighting device.

10 発光装置
11 基体
12 発光素子
13 波長変換層
13a 第1の波長変換物質
14 凸状部位
14a 第2の波長変換物質又は基材
14b 透光性材料
15 波長変換部位
15a 第3の波長変換物質
15b 透光性材料
16 接合部材
17 被覆層
DESCRIPTION OF SYMBOLS 10 Light-emitting device 11 Base | substrate 12 Light emitting element 13 Wavelength conversion layer 13a 1st wavelength conversion substance 14 Convex part 14a 2nd wavelength conversion substance or base material 14b Translucent material 15 Wavelength conversion part 15a 3rd wavelength conversion substance 15b Translucent material 16 Bonding member 17 Coating layer

Claims (8)

発光素子の上に、前記発光素子からの光を吸収して異なる波長の光に変換する波長変換層を形成する工程と、
前記波長変換層の上に、前記波長変換層の上面の一部若しくは全部を囲む凸状部位を形成する工程と、
前記凸状部位の内側に、前記発光素子からの光を吸収して異なる波長の光に変換する波長変換部位を形成する工程と、
を有することを特徴とする発光装置の製造方法。
Forming a wavelength conversion layer that absorbs light from the light emitting element and converts it into light of a different wavelength on the light emitting element;
On the wavelength conversion layer, forming a convex portion surrounding part or all of the upper surface of the wavelength conversion layer;
Forming a wavelength conversion part that absorbs light from the light emitting element and converts it into light of a different wavelength inside the convex part;
A method for manufacturing a light-emitting device, comprising:
前記凸状部位を形成する工程は、前記波長変換層の上面の中央部を囲むように凸状部位を形成することを特徴とする請求項1に記載の発光装置の製造方法。   The method of manufacturing a light emitting device according to claim 1, wherein the step of forming the convex portion forms the convex portion so as to surround a central portion of the upper surface of the wavelength conversion layer. 前記凸状部位を形成する工程において、前記凸状部位は、前記波長変換層の上に透光性材料を塗布した後、硬化させることにより形成することを特徴とする請求項1又は2に記載の発光装置の製造方法。   3. The step of forming the convex portion, wherein the convex portion is formed by applying a light-transmitting material on the wavelength conversion layer and then curing the material. Method for manufacturing the light emitting device. 前記透光性材料が、シリコーン樹脂、エポキシ樹脂、ガラスからなる群から選択される少なくとも1つからなることを特徴とする請求項3に記載の発光装置の製造方法。   4. The method for manufacturing a light emitting device according to claim 3, wherein the translucent material is made of at least one selected from the group consisting of silicone resin, epoxy resin, and glass. 発光素子と、該発光素子の上に形成され、前記発光素子からの光を吸収して異なる波長の光に変換する波長変換層と、
を備え、
前記波長変換層の上面に、透光性材料を含み、前記発光素子の上面の一部若しくは全部を囲む凸状部位を有しており、
前記凸状部位の内側に、前記発光素子からの光を吸収して異なる波長の光に変換する波長変換部位が形成されていることを特徴とする発光装置。
A light-emitting element, and a wavelength conversion layer formed on the light-emitting element, which absorbs light from the light-emitting element and converts it into light of different wavelengths;
With
The upper surface of the wavelength conversion layer includes a translucent material, and has a convex portion surrounding part or all of the upper surface of the light emitting element,
A light-emitting device, wherein a wavelength conversion part that absorbs light from the light-emitting element and converts it into light having a different wavelength is formed inside the convex part.
前記凸状部位は、前記発光素子の上面の中央部を囲むように形成されていることを特徴とする請求項5に記載の発光装置。   The light emitting device according to claim 5, wherein the convex portion is formed so as to surround a central portion of an upper surface of the light emitting element. 前記波長変換層と前記凸状部位が一体に形成されていることを特徴とする請求項5又は6に記載の発光装置。   The light emitting device according to claim 5, wherein the wavelength conversion layer and the convex portion are integrally formed. 前記波長変換部位の表面は、上方向に突出する曲面を有することを特徴とする請求項5乃至7のいずれか1項に記載の発光装置。   The light emitting device according to claim 5, wherein a surface of the wavelength conversion part has a curved surface protruding upward.
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