JP2013011712A - Phosphorescent type sign and manufacturing method thereof - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a phosphorescent type sign for emitting light of high luminance for a long period by irradiation for a relatively short time, and to provide a method of accurately and efficiently manufacturing the phosphorescent type sign.SOLUTION: The phosphorescent type sign includes: a surface-side plastic sheet; a deep-colored design pattern printed on a sheet back side; a light-colored phosphorescent layer formed in the sheet back side excluding the design pattern; and a white-colored backup layer filling the part of the design pattern and superposed on the whole body. The phosphorescent layer has the thickness of 650 μm or more, and the phosphorescent layer includes an equivalent amount or more a phosphorescent agent with respect to a base material resin.

Description

  The present invention relates to a phosphorescent sign that emits light for a long time with high brightness by irradiation for a relatively short time, and relates to a method for producing the phosphorescent sign accurately and efficiently.

  In Japan, the unprecedented Great East Japan Earthquake occurred, and after a major power outage, planned power outages were implemented in some areas, and a long-term power saving request was planned due to the shutdown of the nuclear power plant. Some existing daily parts cannot fully perform a predetermined function when a planned power outage or power saving is performed, and it may be necessary to change the function. For example, indoor evacuation guidance signs such as those shown in FIG. 1 are often used as night lights by storing small fluorescent lamps so that they can be seen at night and in the dark. With this nightlight type, if a power outage suddenly occurs due to an earthquake or power supply is stopped due to a planned power outage, it may not be visible at all, and evacuation guidance that is particularly necessary in an emergency such as an earthquake or power outage becomes impossible. In addition, the nightlight type does not meet the problem of power saving.

  In order to solve this problem, the fact that the evacuation guidance sign is a phosphorescent type has been practiced in the past. For example, recently, Japanese Patent Application Laid-Open No. 2001-249615 relates to a phosphorescent sheet in which a phosphorescent layer containing 20 to 80% by weight of a phosphorescent agent is laminated on one surface of a light-impermeable film, and the phosphorescent layer is coated or silk-printed. And an optimum thickness of 15 to 60 μm by offset printing. JP 2007-186967 A relates to a laminated material in which a decorative layer having a phosphorescent or fluorescent pattern is formed on one side of a glass plate having a thickness of 5 mm or 10 mm, and a foamed glass layer is further laminated. The pattern includes all patterns containing a phosphorescent agent, even if drawn with paint or ink containing the phosphorescent agent.

  Japanese Unexamined Patent Application Publication No. 2007-200036 discloses an induction display body in which a phosphorescent sheet is sandwiched between a surface glass plate and a substrate. This phosphorescent sheet is formed by applying a phosphorescent agent on a polyester film base sheet, while the surface glass plate is a highly transparent tempered glass having a thickness of about 3 to 15 mm for indoor use. Japanese Patent Application Laid-Open No. 2011-17210 discloses an evacuation guide sign in which a resin layer containing a phosphorescent agent is formed on a substrate having a white reflective layer, and a design is applied to the surface of the resin layer. This resin layer is composed of a phosphorescent layer in which most of the phosphorescent agent is present on the lower side and an upper transparent layer in which the phosphorescent agent is substantially absent, due to the specific gravity difference between the thermosetting resin and the phosphorescent agent. A thermosetting resin material containing ~ 200 parts and 100 parts of transparent thermosetting urethane is poured into the surface of the white reflective layer and molded.

JP 2001-249615 A JP 2007-186967 A JP 2007-200036 A JP 2011-17210 A

Naturally, it is preferable to use a phosphorescent guide sign that emits light with high brightness for a long time, even if the light irradiation time is short. It is necessary to contain as much phosphorescent agent as possible. In this regard, the phosphorescent layer disclosed in JP-A-2001-249615 has an optimum thickness of 15 to 60 μm and a maximum of 200 μm, so it is difficult to expect high brightness and long afterglow. Although the thickness of the decorative layer provided with the phosphorescent pattern disclosed in Japanese Patent Application Laid-Open No. 2007-186967 is not specified, when it is irradiated for 20 minutes at an excitation illuminance of 200 lux in a measurement test, 195 mcd / 20 minutes after the end of irradiation. Since the afterglow of 57 mcd / m ² after 60 minutes of m ² , it cannot be said that sufficient luminance is emitted. Moreover, neither JP2007-200036 or JP2011-17210 specifies the thickness of the phosphorescent sheet or the phosphorescent layer, and it is unclear how much the afterglow brightness is, The following problems exist.

  In JP 2007-200036, as in JP 2007-186967, the surface is a glass plate, so the overall weight becomes heavy, and the construction becomes complicated when installed on the wall surface as an evacuation guide sign. It is very dangerous if it happens. On the other hand, Japanese Patent Application Laid-Open No. 2011-17210 gives a design of a sign to the surface of the resin layer, so that the design exposed on the surface is easily soiled and may be peeled off during the exhibition. This resin layer is a transparent cured polyurethane. Generally, the light transmittance of polyurethane is lower than that of glass. When the urethane resin layer is thickened, the light transmittance is considerably reduced. On the other hand, when the resin layer is thinned, The content of the phosphorescent agent is reduced and the afterglow luminance is lowered.

  The present invention has been proposed in order to improve the above-mentioned problems associated with conventional phosphorescent signs, and a phosphorescent sign that emits light with high brightness for a long time under no power supply by short-time irradiation and a method for producing the same. The purpose is to provide. Another object of the present invention is to provide a phosphorescent sign that is relatively thin and lightweight as a whole, and is easy to install on a wall or floor. Another object of the present invention is to provide a method for efficiently and stably producing a high-intensity phosphorescent marker.

The phosphorescent signs according to the present invention are a plastic sheet on the front side, a dark-colored pattern printed on the back side of the sheet, a light-colored luminous layer formed by removing the pattern on the back side of the sheet, And a white backup layer that is filled in the portion and laminated on the whole. This phosphorescent layer has a thickness of 650 μm or more. In the phosphorescent layer, when the phosphorescent agent is contained in an amount equal to or more than that of the base resin, irradiation with excitation illuminance of 200 lux for 20 minutes results in 20 minutes after completion of irradiation the average luminance is 250mcd / ^{m 2} or more, emitting at 60 minutes after 75mcd / ^{m 2} or more.

  In the phosphorescent marker of the present invention, the phosphorescent layer has a thickness of 650 μm or more, and the phosphorescent agent is contained in an amount equal to or more than twice the flame retardant base resin, and kneaded with the phosphorescent agent. The base resin to be used is preferably a transparent silicone resin. The backup layer is preferably made of a white silicone resin containing a large amount of crush glass having an average particle size of 10 to 250 μm.

  In the method for producing a phosphorescent sign according to the present invention, a pattern is continuously printed on a roll of a plastic sheet, the roll is singulated for each pattern, and the phosphorescent ink is printed on each plastic sheet with the pattern. Screen printing is repeated until the thickness is 650 μm or more. After this, heat treatment is performed to prevent the plastic sheet and the phosphorescent layer from peeling off, and further, a backup ink containing a flame retardant is repeatedly printed on the plastic sheet and the phosphorescent layer on a screen, and the ink is applied to the pattern portion. Filling is performed and the entire surface is flattened, and then heat treatment is performed to prevent the entire peeling.

  In the method for producing a phosphorescent sign according to the present invention, the plastic sheet is a polyester film having a thickness of 75 μm or more, and a retack film is bonded to the plastic sheet. A backing layer made of a white silicone resin can be printed on the back surface of the backup layer with a screen. Further, when the backing layer is in a wet state immediately after application, it is possible to form an adhesive layer by attaching a silicone double-sided tape and pressing the entire surface of the laminated sheet material.

  The phosphorescent sign according to the present invention emits light with high brightness for a long time under no power supply by short-time irradiation, and corresponds to the S200 class, S100 class, and S50 class high-intensity phosphorescent inductive signs for fire fighting equipment and the like. The light emission luminance can be obtained. Since the phosphorescent sign of the present invention does not require a power source even if it emits light with high brightness, maintenance is easy for a long time, and since the whole is made of plastic and is relatively thin and lightweight, Installation is easy, and even if it falls after an installation due to an earthquake or typhoon, it is safe.

  In the phosphorescent sign according to the present invention, the plastic sheet on the front side is made of polyester and is relatively thin, and the material excluding the plastic sheet is heat resistant as a whole, wear resistance, chemical resistance, It is also good in terms of water resistance and oxidation resistance. In particular, if the backup layer is a silicone resin containing a large amount of crash glass, the backup layer that compensates for the location of the phosphorescent layer is inexpensive and has high flame retardancy. In addition, the heat resistance of the entire sign can be increased.

  The manufacturing method of the phosphorescent sign according to the present invention is not a solid coating formation as in the past, but a layered layer except for a design pattern, and a high-luminance phosphorescent type. The label is produced efficiently and stably. For this reason, the portion of the pattern that does not require a phosphorescent agent has only an inexpensive backup layer and no phosphorescent layer, thereby reducing the amount of expensive phosphorescent agent used as much as possible, Manufacturing costs can be reduced.

  In the method for producing a phosphorescent marker according to the present invention, a phosphorescent layer and a backup layer whose base resin is a silicone resin are repeatedly printed on a screen. Screen printing and interlayer adhesion are difficult operations because the phosphorescent layer and backup layer contain a large amount of phosphorescent agent or crush glass. By performing the heat treatment, a phosphorescent marker having a thick phosphorescent layer as a whole is formed into one sheet. If the entire sheet is pressed during this heat treatment, the prevention of delamination between layers becomes even more reliable. Further, when forming the adhesive layer, when the backing layer whose base material is a silicone resin is in a wet state immediately after application, it is easy to bond the double-sided tape by bonding the silicone-based double-sided tape. .

It is a top view which shows an example of the phosphorescent type | formula label | marker which concerns on this invention. It is an expanded sectional view of the phosphorescent type sign, and is shown thicker than the actual for easy understanding. It is an expanded sectional view showing another example of a luminous sign. It is a schematic side view which shows the roll of the plastic sheet of the state which prints a design pattern. (1), (2) and (3) are plan views showing other examples of design patterns in the luminous sign.

  The phosphorescent marker 1 according to the present invention has a multilayer structure as illustrated in FIG. 2, and the actual thickness is only about 2 mm including the adhesive layer 10. If desired, a glass plate can be placed on the plastic sheet 2 during construction in the phosphorescent marker 1. For the plastic sheet 2, polyester, methacrylic resin, polystyrene, hard polyvinyl chloride, and the like can be used. It is preferable that the plastic sheet 2 is relatively hard and has good light transmittance, and polyester is advantageous in terms of cost. It is preferable to attach a retack film 4 (FIG. 4) to the plastic sheet 2 for surface protection.

  The plastic sheet 2 may be a single sheet from the time of printing the pattern 3 or may be a long roll, or may be made into a single sheet after the pattern 3 is continuously printed. The thickness of the plastic sheet 2 is 50 μm or more, and is preferably 65 to 85 μm in consideration of manufacturing cost, printing workability, durability, and the like. The plastic sheet 2 is usually transparent or may be translucent to the extent that it does not affect light transmission.

  Even if various additives are added to the plastic sheet 2 before molding to improve heat resistance, abrasion resistance, water resistance, and chemical resistance, the plastic sheet 2 can be subjected to surface treatment after molding. For example, as a surface treatment of the plastic sheet 2, when a resin composition is applied on a plastic sheet such as a methacrylic resin plate and crosslinked and cured, the optical performance is not impaired even if the obtained plastic sheet is surface-cured. It can correspond to the same use as a sign having

  The dark-colored pattern 3 can be efficiently created by continuously printing as shown in FIG. 4 and cutting it after A in FIG. When the pattern 3 is formed by screen printing, the thickness becomes 2 to 8 μm. The pattern 3 is green if it is an emergency evacuation guidance pictogram as shown in FIG. This design can be used not only for evacuation guidance signs but also for various kinds of signs such as medical facility signs 16, smoking allowed signs 18, and toilet facility signs 20, as shown in FIG. The pattern may be black or dark red.

The light-colored phosphorescent layer 5 has an overall color of pale yellowish green, pale blue, and pale yellow due to the phosphorescent agent contained in an equal amount or more with respect to the base resin. The phosphorescent agent is a substance that continuously emits light stored under bright conditions in the dark for a certain period of time, and selects a substance having high luminance and long persistence. As this phosphorescent agent, a type (SrAl ₂ O ₄ : Eu, Dy) obtained by adding a rare earth element activator containing strontium aluminate as a main component, a type in which copper is bonded to zinc sulfide (ZnS: Cu), etc. A self-luminous luminous agent containing some radioactive material may be used depending on the application.

  There are many phosphorescent agents to be added to the phosphorescent ink, ranging from a powder type having a particle size of 5 to 150 μm to a granular type having a particle size of 400 to 1000 μm. Add a luminous agent of about 200 μm or more. Further, the base resin into which the phosphorescent layer 5 is mixed is preferably flame retardant and transparent or translucent that does not hinder the afterglow luminance. For example, silicone resin, polyester resin, epoxy resin, polyimide resin, and the like can be used. doing.

  In the phosphorescent ink, the phosphorescent agent is contained in an equivalent amount or more with respect to the base resin, and preferably the phosphorescent agent is contained in an equivalent amount or more and twice or less in the base resin. At this time, if the phosphorescent agent is less than an equivalent amount with respect to the base resin, the afterglow luminance cannot be sufficiently increased, while the phosphorescent agent is contained more than twice with respect to the base resin. In this case, the viscosity of the phosphorescent ink decreases, and smooth screen printing cannot be performed.

  As shown in FIG. 2 and FIG. 3, the phosphorescent layer 5 has a thickness of 650 μm or more, preferably 650 to 1300 μm, and more preferably 900 μm or more, excluding the design pattern 3, with phosphorescent ink containing a large amount of phosphorescent agent. The screen for the phosphorescent ink has a negative-positive relationship with the design pattern screen. At this time, if the thickness is less than 650 μm, it is difficult to make afterglow high brightness such as S class, and if the thickness is 900 μm or more, it is easy to achieve high brightness such as S class. If the thickness exceeds 1300 μm, the screen printing operation becomes complicated and uneconomical.

  The formation of the phosphorescent layer 5 excluding the pattern 3 is economical because the amount of the expensive phosphorescent agent used can be reduced, and the portion of the pattern 3 does not shine, so that the contrast becomes clear at the time of light emission. When the pattern 3 has a large surface area as shown in FIG. 1, the surface area of the phosphorescent layer 5 is small and economical, but it is desirable that the phosphorescent layer 5 be present all around the sign surface.

  In order to laminate the phosphorescent layer 5 with a thickness of 650 μm or more by screen printing, it is necessary to repeat the screen printing a plurality of times. Since the phosphorescent ink contains a phosphorescent agent, the screen mesh should be roughly 15 mesh. use. When the phosphorescent layer 5 is to be very thick, first, it is stroked with a squeegee several times to form about half the thickness, and the phosphorescent ink is placed on the screen with wet-on-wet before this printed part is dried. Further, it is preferable to make a plurality of strokes with a squeegee. When such an operation is performed, even if the phosphorescent layer 5 is very thick, it can be laminated to a substantially uniform thickness.

  The plastic sheet 2 on which the phosphorescent layer 5 is laminated is left as it is for about half a day to one day at room temperature, and if there are bubbles in the phosphorescent layer 5, it is appropriately blown and defoamed. By this standing treatment, the phosphorescent agent settles downward in the phosphorescent layer 5, and the surface of the phosphorescent layer 5 is smoothed by this sedimentation phenomenon. When the phosphorescent agent settles in the silicone resin, a light diffusion effect is produced, and the afterglow luminance can be increased. Since the silicone resin is easy to peel off, it is desirable to prevent the delamination between the plastic sheet and the phosphorescent layer 5 by heat treating the plastic sheet 2 at about 100 ° C. for 5 minutes. In this heat treatment, it is preferable to lightly press the whole.

  The white backup layer 7 is repeatedly screen-printed with a backup ink containing a large amount of additives such as crash glass, and the screen of the backup ink is plain. As an additive for imparting flame retardancy, crashed glass is advantageous in terms of performance and cost, and silica, mica, talc, alumina and the like can be added in place of or at the same time as the crashed glass. The base resin mixed with the crashed glass is preferably a white flame retardant and good reflective material, for example, a silicone resin, a polyester resin, an epoxy resin, a polyimide resin, and the like. , Zinc white, zinc sulfide, etc. are added.

  The crash glass added to the backup ink has a particle size of 10 to 250 μm, and an average particle size of 130 μm is usually optimal. For backup, the crash glass is contained in an amount equal to or greater than that of the base resin, and preferably the crash glass is included in an amount equal to or greater than 2 times the base resin. At this time, if the crash glass is less than the equivalent amount of the base resin, the flame retardancy cannot be sufficiently increased, while the crash glass is contained more than twice the base resin. As a result, the viscosity of the backup ink decreases, and smooth screen printing cannot be performed.

  In order to form the backup layer 7 thickly by screen printing, it is necessary to repeat the screen printing a plurality of times. Since the backup ink contains a large amount of rough crush glass and the like and has a high viscosity, the mesh of the screen is 15 Use a coarse mesh.

  If the backup layer 7 is left for a while after being laminated, the backup ink gradually flows and fills the pattern 3 portion, and the entire surface of the ink surface is smoothed. Since the silicone resin is easy to peel off, it is desirable that the plastic sheet 2 is then heat-treated at about 100 ° C. for 5 minutes to prevent delamination between the plastic sheet and the phosphorescent layer 5 and the backup layer 7. In this heat treatment, it is preferable to lightly press the whole.

  The white backing layer 8 is formed on the entire surface of the backup layer 7 by screen printing several times using a plain screen. The lining ink may have the same composition as the backup ink and does not contain additives such as crash glass. The lining layer 8 together with the backup layer 7 fills the pattern 3 and has a total thickness of 450 to 750 μm. If it is used as it is as the phosphorescent marker 1, it is set to a predetermined plane size by cold drawing after drying, and if the adhesive layer 10 is formed, the adhesive layer is laminated by screen printing or the backing layer 8 is applied. What is necessary is just to affix a double-sided adhesive tape immediately after it is wet.

  As an example of the adhesive layer, the adhesive layer 10 (FIG. 3) is formed by applying a double-sided adhesive tape so as not to contain air when the backing layer 8 is wet immediately after being applied. The double-sided adhesive tape preferably has a flame retardancy such as silicone, and for example, a silicone pressure-sensitive adhesive is applied to both surfaces of a nonwoven fabric or cloth made of glass fiber or aramid fiber, and the heat resistance is preferably around 200 ° C. .

  The laminated sheet material on which the adhesive layer 10 is formed is passed through a mangle roll to prevent peeling and is pressure-bonded over the entire sheet with a uniform load. Thereafter, it is desirable that the whole is heat-treated at about 80 ° C. for 20 minutes to relieve the overall stress. The thickness of the phosphorescent marker 12 is 1342 to 2258 μm including the release film 14 of the adhesive layer 10 except for the retard film 4. Finally, a predetermined plane size is determined by cold punching.

  Next, the present invention will be described based on examples, but the present invention is not limited to the examples. In order to manufacture the luminous sign 1, a roll 11 of a plastic sheet 2 as illustrated in FIG. 4 is used. The roll 11 is a 75 μm thick polyester film (trade name: EMBLET S-75, manufactured by Unitika) on which a 50 μm thick polyester retard film 4 is bonded. On the roll 11 of the plastic sheet 2, a pattern 3 (see FIG. 1) having a thickness of 5 μm is continuously printed using a screen printer.

  The pattern 3 is an evacuation guidance pictogram as shown in FIG. 1, and is printed with green ink (trade name: U type GN-676, manufactured by Nippon Dam) using a screen having a negative guidance evacuation diagram. The roll of the plastic sheet 2 on which the design pattern 3 is continuously printed is cut into a single sheet by cutting along the one-dot chain line A in FIG.

  As shown in FIG. 2, a thick phosphorescent layer 5 is laminated on the single plastic sheet 2 by partially laminating phosphorescent ink except for the pattern 3. The phosphorescent layer 5 has a thickness of 650 μm.

The phosphorescent ink used is
Phosphorescent agent (trade name: G-300L250N, manufactured by Nemoto Special Chemical Co., Ltd.) 2 parts by weight transparent silicone resin (trade name: GN-5N5, manufactured by Nippon Dam) 1 part by weight solvent A resin paste kneaded in an appropriate amount. This phosphorescent agent has an average particle size of 250 μm.

  Since this phosphorescent ink has a high viscosity in a flat printing press, it is repeatedly printed using a screen having a positive guide escape map. For the lamination of phosphorescent ink, first, a 15-mesh screen is stroked four times with a squeegee to form about half the thickness. Before the printed portion is dried, a predetermined thickness can be formed by placing the phosphorescent ink on the screen by wet-on-wet and making another four strokes. The obtained phosphorescent layer 5 is pale yellowish green as a whole because the body color of the phosphorescent agent is pale yellowish green.

  The plastic sheet 2 on which the phosphorescent layer 5 is laminated is left as it is at room temperature for one day, and if there are bubbles in the phosphorescent layer 5, it is appropriately blown and defoamed. By this standing treatment, the phosphorescent agent settles downward in the phosphorescent layer 5, and the surface of the phosphorescent layer 5 is smoothed by this sedimentation phenomenon. Thereafter, heat treatment is performed at 100 ° C. for 5 minutes while lightly pressing the laminated sheet material to prevent delamination between the plastic sheet and the phosphorescent layer 5.

  Next, the backup layer 7 is formed on the plastic sheet 2 having the phosphorescent layer 5 by laminating the backup ink thickly over the entire surface in a flat printing press. The backup layer 7 is mainly filled in the pattern portion, and is laminated almost flat on the entire sheet surface.

The backup ink used is
Crash glass (trade name: UP-712L, manufactured by Union) 2 parts by weight white silicone resin (trade name: NE-R01, manufactured by Nippon Dam) 1 part by weight solvent A resin paste kneaded in an appropriate amount. This crush glass has an average particle size of 130 μm.

  Since this backup ink has a high viscosity, it is repeatedly printed using a plain screen. For the lamination of the backup ink, a 15-mesh screen is formed by stroke 4 to 5 times with a squeegee. When the plastic sheet 2 on which the backup layer 7 is laminated is left at room temperature for a while, the backup ink is filled in the pattern 3 and the entire surface of the ink surface is smoothed. Thereafter, heat treatment is performed at 100 ° C. for 5 minutes while lightly pressing the laminated sheet material to prevent delamination between the plastic sheet and the phosphorescent layer 5 and the backup layer 7.

  On the back surface of the backup layer 7, a 100 mesh plain screen on which a paste of only white silicone resin is placed is further stroked three times to form a backing layer 8 and dried. When the backup layer 7 and the backing layer 8 are combined, the entire surface thickness becomes 450 μm after filling the portion of the pattern 3. After the laminated sheet material is dried, the laminated sheet material is set to a predetermined plane size by cold punching to obtain the phosphorescent marker 1.

  Since the base material is a silicone resin except for the polyester plastic sheet 2, the phosphorescent marker 1 is entirely heat resistant, and is excellent in water resistance and chemical resistance. In the phosphorescent marker 1, the phosphorescent layer 5 and the backup layer 7 repeat printing on a rough screen even if they contain a large amount of phosphorescent agent or crush glass having a relatively large particle diameter, and peeling between the layers after printing By performing heat treatment for prevention, the whole having the thick phosphorescent layer 5 and the backup layer 7 becomes one solid sheet.

The phosphorescent marker 1 was subjected to a combustion test in accordance with JIS K7201-2 (polymeric material combustion test method by the oxygen index method), and the oxygen index was measured.
Test piece shape: V-type test column diameter: 95 mm
Ignition procedure: Procedure B-Propagation ignition oxygen concentration increase / decrease (d): 0.2% (volume fraction)
Test environment: Temperature 23 ° C, relative humidity 48%

In this test, the test piece needs to have a width of 52 ± 0.5 mm and a length of 135 to 140 mm. Therefore, the phosphorescent indicator 1 is mainly composed of the phosphorescent layer 5 (yellow main) and the pattern 3 is mainly composed. Cut into parts (green main). The oxygen index is defined as the minimum oxygen concentration (volume%) required for the material to continue burning, and the burning time continues for 180 seconds or more, or the burning length after flame contact continues to burn for 50 mm or more. Is the minimum oxygen concentration required. It can be determined that a material having this oxygen index greater than the oxygen concentration 21 (%) of air cannot continue to be combusted in normal air. As in the EPS building materials report, when oxygen index stipulated in JIS K7201 is 26 or more, does not subject to the Fire Service Law (designated combustibles), the competent fire department, even when handling storage or a 20 m ³ or more Is no longer necessary.

As a result of this combustion test, the yellow main had an oxygen index of 32.1 and the green main had an oxygen index of 28.6. Thereby, a phosphorescent label 1, was found to be flame retardant, without subject to the Fire Service Law (designated combustibles), is not required Notification to competent fire station even when the storage or handling 20 m ³ or more is there.

  The phosphorescent sign 1 is thinner and considerably lighter than conventional metal or porcelain signs, and can be easily installed on both the wall and floor, and will not crack even if dropped. So it is safe. The phosphorescent sign 1 can be installed as an evacuation guide sign on an indoor wall surface of a movie theater or a convenience store where people gather as it is, or housed in an appropriate metal frame. Moreover, if a glass plate is arranged on the upper side, it can be used as an evacuation guide sign for a floor.

With respect to the phosphorescent marker 1, the afterglow luminance is measured using the ordinary light source fluorescent lamp D65 defined in JIS Z8716, and the result is as follows.
1. When external light with an illuminance of 200 lux was irradiated for 20 minutes, the average luminance was 374 mcd / m ² 20 minutes after the end of irradiation, and 112 mcd / m ² after 60 minutes.
2. When external light with an illuminance of 100 lux was irradiated for 20 minutes, the average luminance was 261 mcd / m ² 20 minutes after the end of irradiation, and 85 mcd / m ² after 60 minutes.
3. When external light with an illuminance of 50 lux was irradiated for 20 minutes, the average luminance was 167 mcd / m ² 20 minutes after the end of irradiation, and 54 mcd / m ² after 60 minutes.

On the other hand, with regard to the provisions of the Fire Service Law, the certification standards by the Japan Fire Fighting Equipment Safety Center are as follows.
S200 Grade: 20 minutes after 250mcd / ^{m 2} or more, 60 minutes after 75mcd / ^{m 2} or more S100 Grade: 20 minutes after 200mcd / ^{m 2} or more, after 60 minutes 60mcd / ^{m 2} or more S50 grade: After 20 minutes 128mcd / ^{m 2} More than 38 mcd / m ² after 60 minutes

Referring to the above accreditation standards, the phosphorescent sign 1 is a high-intensity phosphorescent inductive sign having an average luminance of 100 mcd / m ² or more on the display surface after irradiation. This corresponds to the S50 grade high-intensity phosphorescent guidance sign. S-class evacuation guidance signs such as phosphorescent signs 1 are suitable for evacuation guidance in “large-scale, high-rise buildings and underground shopping areas” due to the revision of the Fire Service Act. It is also suitable as a guide light in a “convenience store or the like”.

  In order to manufacture the phosphorescent marker 12 having the adhesive layer 10 shown in FIG. 3, in Example 1, when it was wet immediately after the backing layer 8 was applied, a silicone-based double-sided adhesive tape (trade name: Tape No. 749 (manufactured by Teraoka Seisakusho) is attached so as not to contain air, and the adhesive layer 10 is formed. This double-sided adhesive tape has a silicone-based adhesive applied to both sides of a glass cloth and has a heat resistance of 200 ° C. Next, the obtained laminated sheet material is passed through a mangle roll, and the whole sheet is pressure-bonded under a uniform load.

  Next, the entire laminated sheet material is heat-treated at 80 ° C. for 20 minutes. The thickness of the phosphorescent marker 12 is 1342 to 2258 μm including the release film 14 of the adhesive layer 10 except for the retard film 4. Finally, a predetermined plane size is determined by cold punching.

The obtained phosphorescent sign 12 is a high-intensity phosphorescent-type induction sign whose display surface after irradiation has an average luminance of 100 mcd / m ² or more, and has high brightness of S200, S100, and S50 grades of certified products for fire fighting equipment. Corresponds to phosphorescent guidance sign. Since the adhesive layer 10 is also silicone-based, the phosphorescent label 12 is not subject to the application of the Fire Service Act (designated combustible material) because the base resin is almost silicone resin and is flame retardant.

  Like the phosphorescent marker 1, the phosphorescent marker 12 is thinner and considerably lighter than conventional metal or porcelain markers. The phosphorescent sign 12 can be directly adhered to an indoor wall surface such as a movie theater or a convenience store where people gather as an evacuation guide sign, and can be further reinforced with screws or the like.

DESCRIPTION OF SYMBOLS 1 Phosphorescent label 2 Plastic sheet 3 Pattern 5 Phosphorescent layer 7 Backup layer 8 Lining layer 10 Adhesive layer

Claims (7)

A plastic sheet on the front side, a dark-colored pattern printed on the back side of the sheet, a light-colored phosphorescent layer formed by removing the pattern on the back side of the sheet, and the pattern part is filled and laminated throughout A white-colored backup layer, and the phosphorescent layer has a thickness of 650 μm or more. In the phosphorescent layer, the phosphorescent agent is contained in an amount equal to or greater than that of the base resin, so that the excitation illuminance is 200 lux. Upon irradiation for 20 minutes, the average luminance 20 minutes after irradiation end 250mcd / ^{m 2} or more, a phosphorescent label emitting in after 60 minutes 75mcd / ^{m 2} or more.   The phosphorescent layer has a thickness of 650 μm or more, the phosphorescent agent is contained in an amount equal to or more than twice the flame retardant substrate resin, and the substrate resin to be kneaded with the phosphorescent agent is a transparent silicone resin The phosphorescent marker according to claim 1, wherein   The phosphorescent mark according to claim 1, wherein the backup layer is made of a white silicone resin containing a large amount of crush glass having an average particle size of 10 to 250 µm.   A pattern is continuously printed on a roll of a plastic sheet, and the roll is made into a single sheet for each pattern, and then a screen is formed on each plastic sheet so that the thickness of the phosphorescent ink is 650 μm or more excluding the pattern. After that, heat treatment is performed to prevent the plastic sheet and the phosphorescent layer from peeling off, and a backup ink containing a flame retardant is repeatedly printed on the plastic sheet and the phosphorescent layer on the screen, and the ink is printed on the design. A method for producing a phosphorescent sign that fills a pattern and flattens the entire surface, and then heat-treats the entire surface to prevent peeling.   The manufacturing method according to claim 4, wherein the plastic sheet is a polyester film having a thickness of 75 µm or more, and a retack film is bonded to the plastic sheet.   The manufacturing method of Claim 4 which prints the backing layer which consists of a white silicone resin further on the back surface of a backup layer with a screen.   The production method according to claim 4, wherein when the backing layer is in a wet state immediately after application, a silicone double-sided tape is bonded together and further the entire surface of the laminated sheet material is pressed to form an adhesive layer.

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