JP2013004609A5 - - Google Patents

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JP2013004609A5
JP2013004609A5 JP2011132210A JP2011132210A JP2013004609A5 JP 2013004609 A5 JP2013004609 A5 JP 2013004609A5 JP 2011132210 A JP2011132210 A JP 2011132210A JP 2011132210 A JP2011132210 A JP 2011132210A JP 2013004609 A5 JP2013004609 A5 JP 2013004609A5
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bonding
substrate
temporary
substrates
joining
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本発明の第1の態様においては、複数の基板の少なくとも一つに設けられた仮接合部により複数の基板を接合する仮接合段階と、仮接合段階で仮接合された複数の基板を搬送する搬送段階と、搬送段階で搬送された複数の基板を、複数の基板のそれぞれに設けられた本接合部によって本接合する本接合段階とを備える基板貼り合わせ方法を提供する。 In the first aspect of the present invention, a temporary bonding step of bonding a plurality of substrates by a temporary bonding portion provided on at least one of the plurality of substrates, and a plurality of substrates temporarily bonded in the temporary bonding step are conveyed. Provided is a substrate bonding method including a transfer stage, and a main bonding stage in which a plurality of substrates transferred in the transfer stage are finally bonded by a main bonding portion provided on each of the plurality of substrates .

アライナ28は、ロボットアーム24とロボットアーム30との間に配置されている。アライナ28は、枠体34と、固定ステージ部36と、移動ステージ部38と、一対のシャッタ40及びシャッタ42とを有する。 The aligner 28 is disposed between the robot arm 24 and the robot arm 30. The aligner 28 includes a frame body 34, a fixed stage unit 36, a moving stage unit 38, and a pair of shutters 40 and a shutter 42.

加熱加圧装置56は、断熱壁46の内部に配置されている。3個の加熱加圧装置56は、断熱壁46の中心の周りに略等角度間隔で配置されている。加熱加圧装置56は、ロボットアーム54によってエアロック室48から搬入された重ね合わせ基板92を保持する。加熱加圧装置56は、結合温度状態の重ね合わせ基板92を加圧する。そして、加熱加圧装置56は、重ね合わせ基板92の基板90が結合可能な結合温度まで、搬入された重ね合わせ基板92を昇温させる。これにより、加熱加圧装置56は、重ね合わせ基板92を結合して貼り合わせる。 The heating / pressurizing device 56 is disposed inside the heat insulating wall 46. The three heating / pressurizing devices 56 are arranged at substantially equal angular intervals around the center of the heat insulating wall 46. The heating / pressurizing device 56 holds the overlapping substrate 92 carried from the air lock chamber 48 by the robot arm 54. The heating / pressurizing device 56 pressurizes the overlapping substrate 92 in the combined temperature state. Then, the heating and pressurizing device 56 raises the temperature of the loaded overlapping substrate 92 to a bonding temperature at which the substrate 90 of the overlapping substrate 92 can be bonded. Thereby, the heating and pressurizing device 56 combines and bonds the overlapping substrates 92 together.

Claims (30)

複数の基板の少なくとも一つに設けられた仮接合部により前記複数の基板を接合する仮接合段階と、
前記仮接合段階で仮接合された前記複数の基板を搬送する搬送段階と、
前記搬送段階で搬送された前記複数の基板を、前記複数の基板のそれぞれに設けられた本接合部によって本接合する本接合段階と、
を備える基板貼り合わせ方法。
A temporary bonding step of bonding the plurality of substrates by a temporary bonding portion provided on at least one of the plurality of substrates ;
A transporting stage for transporting the plurality of substrates temporarily joined in the temporary joining stage;
A main joining step of main joining the plurality of substrates transported in the transporting step by a main joining portion provided on each of the plurality of substrates ;
A substrate bonding method comprising:
前記仮接合部と前記本接合部は、異なる接合材料を含む請求項1に記載の基板貼り合せ方法。 Wherein the junction between the temporary joint, the method causes I substrate bonding case according to claim 1 comprising different bonding materials. 前記仮接合段階では、
少なくとも一方の基板上に離間して配された複数の仮接合部によって接合される請求項1または2に記載の基板貼り合せ方法。
In the temporary joining step,
Substrate bonding if I were method according to claim 1 or 2 are joined by a plurality of temporary bonding portion disposed at a distance from each other in at least one of the substrates.
前記仮接合段階での接合強度は、前記本接合段階での接合強度よりも低い請求項1から3のいずれか1項に記載の基板貼り合せ方法。 The bonding strength of the temporary bonding step, substrate bonding if I were method according to any one of 3 from lower claims 1 than the bonding strength at the main bonding step. 前記仮接合段階では、前記基板に形成された素子と絶縁された前記仮接合部によって、前記複数の基板を仮接合するとともに、
前記本接合段階では、一の基板に形成された素子と他の基板に形成された素子とを電気的に接続する前記本接合部によって本接合する
請求項1から4のいずれか1項に記載の基板貼り合せ方法。
In the temporary bonding stage, the plurality of substrates are temporarily bonded by the temporary bonding portion insulated from the elements formed on the substrate,
5. The main bonding step according to claim 1, wherein the main bonding is performed by the main bonding portion that electrically connects an element formed on one substrate and an element formed on another substrate. substrate bonding if I was how.
前記仮接合部は、複数であって、
複数の仮接合部の個数は、前記本接合部の接合強度の高い領域に比べて、前記本接合部の接合強度の低い領域の方が多い
請求項1から5のいずれか1項に記載の基板貼り合せ方法。
There are a plurality of the temporary joint portions ,
6. The number of the plurality of temporary joint portions is greater in a region having a low joint strength of the main joint portion than in a region having a high joint strength of the main joint portion . substrate bonding if I was way.
前記仮接合段階において、前記仮接合部が接合された状態では、本接合段階で互いに接合される前記本接合部は離間している
請求項1から6のいずれか1項に記載の基板貼り合せ方法。
The substrate bonding according to any one of claims 1 to 6, wherein in the temporary bonding step, the main bonding portions bonded to each other in the main bonding step are separated in a state where the temporary bonding portions are bonded. It was way.
前記仮接合部は複数であって、
複数の仮接合部は、前記複数の基板間の距離に合わせて配置される請求項1から7のいずれか1項に記載の基板貼り合せ方法。
The temporary joint portion is plural,
The plurality of temporary joints, substrate bonding if I were method according to any one of claims 1 to 7 which is aligned with the distance between the plurality of substrates.
前記仮接合部は、前記本接合部よりも融点が低い請求項1から8のいずれか1項に記載の基板貼り合せ方法。 The temporary joint, or substrate bonding if I were method according to one of the claims 1 having a melting point lower than the joint portion 8. 前記仮接合部は、前記本接合部よりも柔らかい請求項1から9のいずれか1項に記載の基板貼り合せ方法。 The temporary joint, substrate bonding if I were method according the any one of a soft claims 1 than the joint 9. 前記仮接合部は、前記本接合部よりも接合面積が小さい請求項1から10のいずれか1項に記載の基板貼り合せ方法。 The temporary joint, substrate bonding if I were method according to any one of the present joint 10 from claim 1 junction area is smaller than. 前記仮接合部は、一の基板に形成された被ガイド部を有する仮接合部と、他の基板に形成され、前記被ガイド部をガイドするガイド部を有する仮接合部とを含む
請求項1から11のいずれか1項に記載の基板貼り合せ方法。
The temporary joint, the temporary joint having a guided portion formed on one substrate, are formed on another substrate, according to claim 1 including the temporary bonding portion having a guide portion for guiding the guided portion substrate bonding if I were method according to any one of 11.
一の基板に形成された仮接合部は、他の基板に形成された仮接合部と嵌合する請求項1から12のいずれか1項に記載の基板貼り合せ方法。 Temporary joints formed on one of the substrates, substrate bonding if I were method claimed in any one of 12 to be fitted to the temporarily joined section formed on the other substrate. 前記仮接合段階では、
前記複数の基板間に設けられた光硬化樹脂に、前記複数の基板の側面から硬化用の光を照射して、前記光硬化樹脂を硬化させることにより、前記複数の基板を仮接合する請求項1から13のいずれか1項に記載の基板貼り合せ方法。
In the temporary joining step,
The light curing resin provided between the plurality of substrates is irradiated with curing light from a side surface of the plurality of substrates to cure the photocurable resin, thereby temporarily joining the plurality of substrates. substrate bonding if I were method according to any one of 1 to 13.
前記光硬化樹脂は、前記複数の基板の全面に設けられる請求項14に記載の基板貼り合せ方法。 The photocurable resin, substrate bonding if I were method according to claim 14 provided on the entire surface of the plurality of substrates. 前記硬化用の光を前記光硬化樹脂の一部に照射して、前記光硬化樹脂を硬化させる請求項15に記載の基板貼り合せ方法。 By irradiating light for curing a portion of the photocurable resin, substrate bonding if I were method according to claim 15 for curing the photocurable resin. 前記仮接合段階では、
振動部材によって前記仮接合部に超音波振動を付与して、前記複数の基板を仮接合する請求項1から13のいずれか1項に記載の基板貼り合せ方法。
In the temporary joining step,
By applying ultrasonic vibration to the temporary bonding portion by the vibration member, substrate bonding if I were method according to the plurality of substrates in any one of claims 1 to 13, temporarily joined.
前記基板の面方向において、前記超音波振動の振幅の2倍は、前記仮接合部の幅よりも小さい請求項17に記載の基板貼り合せ方法。 In the planar direction of the substrate, the twice the amplitude of the ultrasonic vibration, the method causes I substrate bonding case according to the temporary joint small claim 17 than the width of the. 前記仮接合段階では、
導電性材料を含む前記仮接合部を加熱して、前記複数の基板を仮接合する請求項1から13のいずれか1項に記載の基板貼り合せ方法。
In the temporary joining step,
It said containing a conductive material by heating the temporarily joined section, the substrate bonded if I were method according to any one of claims 1 to 13 for temporarily bonding the plurality of substrates.
前記仮接合部を磁場発生源から発生した磁場により誘導加熱する請求項19に記載の基板貼り合せ方法。 How was I substrate bonding case of claim 19, induction heating by the magnetic field generated the temporary bonding portion from the magnetic field generation source. 前記仮接合部は、前記基板の素子形成領域の外側に配され、
前記磁場発生源は、前記基板の側面から前記仮接合部に磁場を付与する請求項20に記載の基板貼り合せ方法。
The temporary bonding portion is disposed outside an element formation region of the substrate,
Wherein the magnetic field generation source, the method causes I substrate bonding case according to claim 20 for imparting a magnetic field to the temporary bonding portion from a side surface of the substrate.
前記仮接合段階では、
前記仮接合部を活性化することにより、前記複数の基板を仮接合する請求項1から13のいずれか1項に記載の基板貼り合わせ方法
In the temporary joining step,
The substrate bonding method according to claim 1, wherein the plurality of substrates are temporarily bonded by activating the temporary bonding portion .
前記仮接合段階では、
各基板から外側に延びる仮接合部を介して、前記複数の基板を仮接合する請求項1から13のいずれか1項に記載の基板貼り合せ方法。
In the temporary joining step,
From each substrate through the temporary bonding portion extending outwardly, substrate bonding if I were method according to any one of claims 1 to 13 for temporarily bonding the plurality of substrates.
前記複数の基板は、第1基板、第2基板及び第3基板を含み
平面視において、前記第1基板と前記第2基板とを仮接合する第1仮接合部と、前記第2基板と前記第3基板とを仮接合する第2仮接合部とが異なる位置に配置されている請求項23に記載の基板貼り合せ方法。
The plurality of substrates include a first substrate, a second substrate, and a third substrate, and in plan view, a first temporary bonding portion that temporarily bonds the first substrate and the second substrate, the second substrate, and the second substrate a second substrate bonded if I were method of claim 23 in which the temporarily joined portion are located at different positions for temporarily bonding the third substrate.
前記仮接合部を前記基板に設ける仮接合部設置段階を有する請求項1から24のいずれか一項に記載の基板貼り合わせ方法。 The board | substrate bonding method as described in any one of Claim 1 to 24 which has the temporary joining part installation step which provides the said temporary joining part in the said board | substrate. 前記複数の基板を位置合わせする位置合わせ段階を有し、
前記仮接合部設置段階は、前記位置合わせ段階の前に実施される請求項25に記載の基板貼り合わせ方法。
An alignment step of aligning the plurality of substrates;
26. The substrate bonding method according to claim 25 , wherein the provisional bonding portion installation step is performed before the positioning step.
前記本接合部を前記基板に設ける本接合部設置段階を有し、
前記仮接合部設置段階は、前記本接合部設置段階の後に実施される請求項25または26に記載の基板貼り合わせ方法。
A main joint installation step of providing the main joint on the substrate;
27. The substrate bonding method according to claim 25 or 26 , wherein the temporary bonding portion installation step is performed after the main bonding portion installation step.
二つの基板の少なくとも一方に設けられた仮接合部によって前記二つの基板を互いに仮接合する仮接合段階と、
前記仮接合段階で仮接合された前記二つの基板を、前記二つの基板にそれぞれ設けられた本接合部を互いに接合することによって本接合する本接合段階と、
を含み、
前記仮接合部によって前記二つの基板が接合された状態では、互いに対応する前記本接合部が互いに離間している基板貼り合わせ方法
A temporary bonding step of temporarily bonding the two substrates to each other by a temporary bonding portion provided on at least one of the two substrates;
A main joining step of joining the two substrates temporarily joined in the provisional joining step by joining the main joining portions provided on the two substrates to each other;
Including
A substrate bonding method in which, in a state where the two substrates are bonded by the temporary bonding portion, the main bonding portions corresponding to each other are separated from each other .
二つの基板の少なくとも一方に設けられた仮接合部によって前記二つの基板を互いに仮接合する仮接合段階と、
前記仮接合段階で仮接合された前記二つの基板を、前記二つの基板にそれぞれ設けられた本接合部を互いに接合することによって本接合する本接合段階と、
を含み、
前記本接合段階において、前記仮接合部を圧縮させることにより、互いに対応する前記本接合部を互いに接合する基板貼り合わせ方法
A temporary bonding step of temporarily bonding the two substrates to each other by a temporary bonding portion provided on at least one of the two substrates;
A main joining step of joining the two substrates temporarily joined in the provisional joining step by joining the main joining portions provided on the two substrates to each other;
Including
In the main bonding step, the substrate bonding method for bonding the main bonding portions corresponding to each other by compressing the temporary bonding portions .
二つの基板のそれぞれに設けられた仮接合部を互いに接合することによって、前記二つの基板を仮接合する仮接合段階と、A temporary bonding step of temporarily bonding the two substrates by bonding the temporary bonding portions provided on the two substrates to each other;
前記仮接合段階で仮接合された前記二つの基板を、前記二つの基板にそれぞれ設けられた本接合部を互いに接合することによって本接合する本接合段階と、A main joining step of joining the two substrates temporarily joined in the provisional joining step by joining the main joining portions provided on the two substrates to each other;
を含み、Including
前記仮接合段階において、前記二つの基板の前記仮接合部を変形させて重ねることにより、前記仮接合部を互いに接合する基板貼り合わせ方法。A substrate bonding method in which, in the temporary bonding step, the temporary bonding portions are bonded to each other by deforming and overlapping the temporary bonding portions of the two substrates.
JP2011132210A 2011-06-14 2011-06-14 Substrate bonding method Pending JP2013004609A (en)

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US9484238B2 (en) 2013-03-29 2016-11-01 Tokyo Ohka Kogyo Co., Ltd. Attachment method
KR102259484B1 (en) * 2014-02-03 2021-06-02 에베 그룹 에. 탈너 게엠베하 Method and device for bonding substrates
KR102152906B1 (en) * 2018-11-20 2020-09-09 세메스 주식회사 Bonding apparatus and bonding method
US11495565B2 (en) * 2018-11-21 2022-11-08 Tohoku-Microtec Co., Ltd. Stacked semiconductor device and multiple chips used therein
WO2021131080A1 (en) * 2019-12-27 2021-07-01 ボンドテック株式会社 Joining method, item to be joined, and joining device
JP2020145438A (en) * 2020-04-14 2020-09-10 エーファウ・グループ・エー・タルナー・ゲーエムベーハー Method and device for bonding substrate

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