JP2013001505A - Crane - Google Patents

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JP2013001505A
JP2013001505A JP2011133945A JP2011133945A JP2013001505A JP 2013001505 A JP2013001505 A JP 2013001505A JP 2011133945 A JP2011133945 A JP 2011133945A JP 2011133945 A JP2011133945 A JP 2011133945A JP 2013001505 A JP2013001505 A JP 2013001505A
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output
signal
crane
unit
pendant switch
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JP5757464B2 (en
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Shunji Ito
俊司 伊藤
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Howa Machinery Ltd
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Howa Machinery Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a crane for preventing an operation by an erroneous operation.SOLUTION: Between a pendant switch 19 and respective drive units 9, 10 and 11, a controller 20 is provided including an output part 22 for outputting sound signals output from a sound input part 21 of the pendant switch 19 as operation signals corresponding to the operation contents of the drive units 9, 10 and 11 registered beforehand, and a comparison part 23 for making comparison of the operation signals output from push buttons 13-18 of the pendant switch 19 and outputting the operation signals to the corresponding drive units 9, 10 and 11 when they are the same operation signals. By pushing the push buttons 13-18 along the operation contents from the plurality of push buttons 13-18 of the pendant switch 19 and inputting sound along the operation contents, an operator confirms the operation contents of the crane 1 by the push buttons 13-18 and the sound, the erroneous operation is prevented.

Description

本発明は、移動体を、操作部から出力される信号に基づき制御される駆動装置によって作動させて成るクレーンに関する。   The present invention relates to a crane in which a moving body is operated by a driving device controlled based on a signal output from an operation unit.

従来、上記のようなクレーンでは、操作部と駆動装置との間に、操作部から出力された動作指示信号(特許文献1)や音声信号(特許文献2)を、予め登録してある動作内容に対応した音声として外部に出力すると共に、予め登録してある動作内容に対応した制御信号として駆動装置に出力するように構成した装置を備え、操作部から出力される信号によってクレーンの動作内容を音声にて確認できると共に、クレーンを作動させるようにしたものが知られている。   Conventionally, in the crane as described above, the operation instruction signal (Patent Document 1) and the audio signal (Patent Document 2) output from the operation unit are registered in advance between the operation unit and the driving device. Output to the outside as a sound corresponding to the operation content, and a device configured to output to the drive device as a control signal corresponding to the operation content registered in advance, the operation content of the crane is determined by the signal output from the operation unit It is known that it can be confirmed by voice and the crane is operated.

特許第4452299号公報Japanese Patent No. 445299 特開平2−286595号公報JP-A-2-286595

特許文献1では、操作部の押釦の押し込みで信号が出力され、その押し込みを解除することで信号の送信が停止されるようになっている。ところが、クレーンが騒音の大きな工場内に設置された場合に、作業者が外部へ出力された音声を聞き逃すことがあると、クレーンの動作内容の誤りに気付くのが遅れ、操作部の押釦の押し込みを解除することが遅れてクレーンの作動を直ぐ停止させることができないおそれがあった。クレーンの作動が直ぐ停止できないと、フック部材が工場内の作業者や搬送物などにぶつかったり、搬送物を他のものにぶつけたりする問題があった。特許文献2では、クレーンの動作内容を音声で確認した後、再び音声信号を出力することで、クレーンを動作内容に沿って作動させるようになっている。更に、操作部には上記装置に音声信号以外の信号を出力させるスイッチが設けられ、音声信号が出力される装置に音声信号以外の信号を出力することで、音声信号に基づく制御信号の出力を停止させるようになっている。ところが、再び出力する音声信号が誤って認識された場合、作業者がクレーンの動作内容の誤りに気付き、スイッチによって制御信号を停止させるまでに時間が生じ、特許文献1同様にクレーンの作動を直ぐ停止させることができないおそれがあった。
そこで本発明の課題は、上記問題点に鑑み、誤操作による作動を防止するようにしたクレーンを提供することを目的とする。
In Patent Document 1, a signal is output when the push button of the operation unit is pushed, and transmission of the signal is stopped by releasing the push. However, when the crane is installed in a noisy factory, if an operator misses the sound output to the outside, it is delayed to notice an error in the operation of the crane, and the pushbutton of the operation unit There was a possibility that the operation of the crane could not be stopped immediately because the release of the push-in was delayed. If the operation of the crane could not be stopped immediately, there was a problem that the hook member hit an operator in the factory or a transported object, or the transported object hit another object. In patent document 2, after confirming the operation | movement content of a crane with an audio | voice, a crane is operated according to an operation | movement content by outputting an audio | voice signal again. In addition, the operation unit is provided with a switch that causes the device to output a signal other than the audio signal, and outputs a signal other than the audio signal to the device that outputs the audio signal, thereby outputting a control signal based on the audio signal. It is supposed to stop. However, when an audio signal to be output again is erroneously recognized, an operator notices an error in the operation content of the crane, and it takes time until the control signal is stopped by the switch. There was a possibility that it could not be stopped.
In view of the above problems, an object of the present invention is to provide a crane that prevents an operation due to an erroneous operation.

本発明は、移動体を、操作部から出力される信号に基づき制御される駆動装置によって作動させて成るクレーンにおいて、操作部には駆動装置の作動内容に対応する作動信号を出力する操作部材が設けられ、その操作部と駆動装置との間に、操作部に設けた音声入力部から出力する音声信号を、予め登録してある駆動装置の作動内容に対応した作動信号として出力する出力部と、操作部から出力される作動信号とを比較し、同一の作動信号のときには、その作動信号を駆動装置に出力するようにした比較部とを備えた制御装置が設けられ、操作部の操作部材から出力される作動信号と、音声信号に基づいて出力される作動信号が同一のときに駆動装置を駆動させるようにしたことを特徴とする。   The present invention provides a crane in which a moving body is operated by a drive device controlled based on a signal output from an operation unit, and an operation member that outputs an operation signal corresponding to the operation content of the drive device is provided in the operation unit. An output unit provided between the operation unit and the drive device for outputting a sound signal output from a sound input unit provided in the operation unit as an operation signal corresponding to the operation content of the drive device registered in advance; A control device is provided that includes a comparison unit that compares the operation signal output from the operation unit and outputs the operation signal to the drive device when the operation signal is the same. The drive device is driven when the operation signal output from the signal and the operation signal output based on the audio signal are the same.

本発明では、ペンダントスイッチの複数ある押釦の中から作動内容に沿った押釦を押し込むと共に、作動内容に沿った音声を入力するようにしたから、作業者はクレーンの作動内容を押釦と音声で確認しているので、クレーンの誤操作が確実に防止され、フック部材を作業者や搬送物にぶつけたり、吊っている搬送物を他のものにぶつけたりすることを防ぐ。また、騒音の大きな工場内であってもクレーンを作動内容に沿って作動させることができるので、確実に搬送物を搬送することが可能となる。更に、押釦からの作動信号、ペンダントスイッチからの音声信号の何れかが誤って認識されても、前記2つの信号が同一でないと比較部から各駆動装置に出力されないことから、誤操作によるクレーンの作動が防止される。   In the present invention, the push button according to the operation content is pushed in from a plurality of push buttons of the pendant switch, and the sound according to the operation content is input, so the operator confirms the operation content of the crane with the push button and the sound. Therefore, an erroneous operation of the crane is surely prevented, and the hook member is prevented from hitting an operator or a transported object, and the suspended transported object is not hit against another object. Further, since the crane can be operated according to the operation content even in a factory with a high noise level, it is possible to reliably convey the conveyed product. Furthermore, even if either the operation signal from the push button or the sound signal from the pendant switch is erroneously recognized, if the two signals are not the same, the comparison unit does not output to each drive unit. Is prevented.

クレーンを示す図である。It is a figure which shows a crane. 図1に示すクレーンのブロック図である。It is a block diagram of the crane shown in FIG.

図1のクレーン1の移動体2は、天井に設けた走行レール3に沿って建屋4の長手方向(例えば東西方向)に走行可能なガーダ5と、そのガーダ5に沿って建屋4の幅方向(例えば南北方向)に横行可能なトロリ6と、トロリ6に設置され、フック部材7を上下方向に移動可能な巻上装置8とから成り、ガーダ5、トロリ6、巻上装置8は各駆動装置9、10、11によって夫々作動するようになっている。尚、本実施形態のクレーン1は、建屋4に設置する天井クレーンであるが、例えばスタッカークレーンなどであってもよい。前記巻上装置8から垂下したケーブル12には、複数(6個)の操作部材として例示する押釦13〜18を備えた操作部であるペンダントスイッチ19が取り付けられている。各押釦13〜18を押し込むと、各駆動装置9、10、11の作動内容に対応した作動信号が出力され、押し込みを解除すると、作動信号の出力が停止されるようになっている。本実施形態では、東の押釦15はガーダ5を建屋4の東方向へ走行させ、西の押釦16はガーダ5を建屋4の西方向へ走行させ、南の押釦17はトロリ6を建屋4の南方向へ横行させ、北の押釦18はトロリ6を建屋4の北方向へ横行させ、上の押釦13はフック部材7を上方向へ移動させ、下の押釦14はフック部材7を下方向へ移動させる作動信号が出力されるように設定されている。ペンダントスイッチ19と各駆動装置9、10、11との間には誤操作防止装置の制御装置20が設けられている。また、前記ペンダントスイッチ19には音声入力部21が設けられ、その音声入力部21に次の6種類(ひがし、にし、みなみ、きた、うえ、した)の何れかの音声が入力されると、夫々を音声信号として前記制御装置20に出力するようになっている。   The moving body 2 of the crane 1 in FIG. 1 includes a girder 5 that can travel in a longitudinal direction (for example, east-west direction) of the building 4 along a traveling rail 3 provided on the ceiling, and a width direction of the building 4 along the girder 5. It comprises a trolley 6 that can traverse in the north-south direction (for example, the north-south direction) and a hoisting device 8 that is installed on the trolley 6 and can move the hook member 7 in the vertical direction. The devices 9, 10 and 11 are operated respectively. In addition, although the crane 1 of this embodiment is an overhead crane installed in the building 4, a stacker crane etc. may be sufficient, for example. A pendant switch 19, which is an operation unit including push buttons 13 to 18 exemplified as a plurality (six) operation members, is attached to the cable 12 hanging from the hoisting device 8. When the push buttons 13 to 18 are pushed in, an operation signal corresponding to the operation contents of the drive devices 9, 10, and 11 is output, and when the push is released, the output of the operation signal is stopped. In this embodiment, the east push button 15 causes the girder 5 to travel east of the building 4, the west push button 16 causes the girder 5 to travel west of the building 4, and the south push button 17 causes the trolley 6 to move to the building 4. The north push button 18 moves the trolley 6 in the north direction of the building 4, the upper push button 13 moves the hook member 7 upward, and the lower push button 14 moves the hook member 7 downward. It is set so that an operation signal to be moved is output. Between the pendant switch 19 and each of the driving devices 9, 10, 11, a control device 20 of an erroneous operation preventing device is provided. Further, the pendant switch 19 is provided with a voice input unit 21, and when any of the following six types of voices are input to the voice input unit 21: Each is output to the control device 20 as an audio signal.

上記の制御装置20は、ペンダントスイッチ19の音声入力部21から出力される音声信号を、予め登録してある駆動装置9、10、11の作動内容に対応した作動信号として出力する出力部22と、ペンダントスイッチ19の押釦13〜18から出力される作動信号とを比較し、同一の作動信号のときには、その作動信号を対応する駆動装置9、10、1に出力するようにした比較部23が備えられている。本実施形態の出力部22では、音声信号(ひがし)は、ガーダ5を東方向に走行させる作動信号として出力させ、音声信号(にし)は、ガーダ5を西方向に走行させる作動信号として出力させ、音声信号(みなみ)は、トロリ6を南方向へ横行させる作動信号として出力させ、音声信号(きた)は、トロリ6を北方向へ横行させる作動信号として出力させ、音声信号(うえ)は、フック部材7を上方向へ移動させる作動信号として出力させ、音声信号(した)は、フック部材7を下方向へ移動させる作動信号として出力させるようにしてある。また、出力部22では、ペンダントスイッチ19から次の音声信号が出力されるまで、前の音声信号に対応した作動信号を出力し続けるようになっている。よって、押釦13〜18の押し込み、押し込みの解除を繰り返すことで、クレーン1の寸動作動を行うようになっている。   The control device 20 includes an output unit 22 that outputs an audio signal output from the audio input unit 21 of the pendant switch 19 as an operation signal corresponding to the operation contents of the drive devices 9, 10, and 11 registered in advance. The comparison unit 23 compares the operation signals output from the push buttons 13 to 18 of the pendant switch 19 and outputs the operation signals to the corresponding drive devices 9, 10, 1 when the operation signals are the same. Is provided. In the output unit 22 of the present embodiment, the audio signal (distortion) is output as an operation signal that causes the girder 5 to travel in the east direction, and the audio signal (Nishi) is output as an operation signal that causes the girder 5 to travel in the west direction. The voice signal (Minami) is output as an operation signal for traversing the trolley 6 in the south direction, the voice signal (kita) is output as an operation signal for traversing the trolley 6 in the north direction, and the audio signal (upper) is The hook member 7 is output as an operation signal for moving the hook member 7 in the upward direction, and the audio signal (doed) is output as an operation signal for moving the hook member 7 in the downward direction. The output unit 22 continues to output an operation signal corresponding to the previous audio signal until the next audio signal is output from the pendant switch 19. Therefore, by repeatedly pushing the push buttons 13 to 18 and releasing the push, the crane 1 is moved slightly.

次に、上記構成のクレーン1の作動について説明する。作業者は、建屋4内において床面F上の搬送物Aを目的の場所に移動させるために、先ず、ガーダ5、トロリ6、巻上装置8の何れかを作動させるのかを考え、その作動内容に沿ったペンダントスイッチ19の押釦13〜18を押し込むと共に、その押釦13〜18に対応した音声をペンダントスイッチ19の音声入力部21に入力することで、クレーン1を作動させることになる。例えば、図1の状態のトロリ6を建屋4の北方向へ横行させ、フック部材7を搬送物Aに掛ける場合、作業者は、ペンダントスイッチ19の北の押釦18を押し込むと共に、ペンダントスイッチ19の音声入力部21から音声信号(きた)を制御装置20に出力する。音声信号(きた)に対応した作動信号が出力部22から比較部23に出力され、その作動信号と、前記押釦18から出力された信号とを比較し、同一の作動信号と判断されると、比較部23からトロリ6を作動させる駆動装置10に作動信号が出力され、トロリ6を北方向へ横行させる。このときに、2つの信号が異なっていたら、トロリ6は横行しない。その後、比較部23からの信号により搬送物Aの上方まで移動すると、押釦18の押し込みを解除し、前記信号の出力を停止させる。続いて、下の押釦14を押し込むと共に、ペンダントスイッチ19の音声入力部21から音声信号(した)を制御装置20に出力する。音声信号(した)に対応した作動信号が出力部22から比較部23に出力され、その作動信号と、前記押釦14から出力された信号とを比較し、同一の作動信号と判断されると、比較部23からフック部材7を作動させる駆動装置11に作動信号が出力され、フック部材7を下方へ移動させる。前記同様、2つの信号が異なっていたら、フック部材7は移動しない。その後、比較部23からの信号によりフック部材7が所定の位置まで移動すると、押釦14の押し込みを解除し、前記信号の出力を停止させる。その後、停止したフック部材7を搬送物Aに掛けることができる。   Next, the operation of the crane 1 configured as described above will be described. The operator first considers whether the girder 5, the trolley 6 or the hoisting device 8 is to be operated in order to move the transported object A on the floor surface F to the target location in the building 4, and its operation. The crane 1 is operated by pushing in the push buttons 13 to 18 of the pendant switch 19 according to the contents and inputting the sound corresponding to the push buttons 13 to 18 to the sound input unit 21 of the pendant switch 19. For example, when the trolley 6 in the state of FIG. 1 is traversed in the north direction of the building 4 and the hook member 7 is hung on the conveyed product A, the operator pushes the push button 18 on the north of the pendant switch 19 and An audio signal (coming) is output from the audio input unit 21 to the control device 20. When the operation signal corresponding to the audio signal (come) is output from the output unit 22 to the comparison unit 23, the operation signal is compared with the signal output from the push button 18, and when the same operation signal is determined, An operation signal is output from the comparison unit 23 to the driving device 10 that operates the trolley 6, causing the trolley 6 to traverse in the north direction. At this time, if the two signals are different, the trolley 6 does not traverse. Then, when the signal from the comparison unit 23 moves to above the conveyed product A, the push button 18 is released and the output of the signal is stopped. Subsequently, the lower push button 14 is pushed in, and an audio signal (done) is output from the audio input unit 21 of the pendant switch 19 to the control device 20. When the operation signal corresponding to the audio signal is output from the output unit 22 to the comparison unit 23, the operation signal is compared with the signal output from the push button 14, and when the same operation signal is determined, An operation signal is output from the comparison unit 23 to the driving device 11 that operates the hook member 7, and the hook member 7 is moved downward. As described above, if the two signals are different, the hook member 7 does not move. Thereafter, when the hook member 7 is moved to a predetermined position by a signal from the comparison unit 23, the push button 14 is released and the output of the signal is stopped. Thereafter, the stopped hook member 7 can be hung on the conveyed product A.

このように、ペンダントスイッチ19の複数ある押釦13〜18の中から作動内容に沿った押釦13〜18を押し込むと共に、作動内容に沿った音声を入力するようにしたから、作業者はクレーン1の作動内容を押釦13〜18と音声で確認しているので、クレーン1の誤操作が確実に防止でき、従来のように、フック部材7を作業者や搬送物Aにぶつけたり、吊っている搬送物Aを他のものにぶつけたりすることがない。また、騒音の大きな工場内であってもクレーン1を作動内容に沿って作動させることができるので、確実に搬送物Aを搬送することができる。更に、押釦13〜18からの作動信号、ペンダントスイッチ19からの音声信号の何れかが誤って認識されても、前記2つの信号が同一でないと比較部23から各駆動装置9、10、11に送信されないことから、誤操作によるクレーン1の作動を防止できる。   As described above, the push buttons 13 to 18 corresponding to the operation content are pushed in from among the plurality of push buttons 13 to 18 of the pendant switch 19 and the sound corresponding to the operation content is input. Since the operation content is confirmed by voice with the push buttons 13 to 18, erroneous operation of the crane 1 can be surely prevented, and the hook member 7 is hit against the worker or the transported object A as in the past, or the transported object is suspended. I will not hit A against anything else. Moreover, since the crane 1 can be operated according to the operation content even in a factory with high noise, the conveyed product A can be reliably conveyed. Further, even if any one of the operation signals from the push buttons 13 to 18 and the audio signal from the pendant switch 19 is erroneously recognized, if the two signals are not the same, the comparison unit 23 sends the drive devices 9, 10, and 11 to each other. Since it is not transmitted, the operation of the crane 1 due to an erroneous operation can be prevented.

1 クレーン
2 ガーダ
9〜11 駆動装置
13〜18 押釦
19 ペンダントスイッチ
20 制御装置
21 音声入力部
22 出力部
23 比較部
DESCRIPTION OF SYMBOLS 1 Crane 2 Girder 9-11 Drive apparatus 13-18 Push button 19 Pendant switch 20 Control apparatus 21 Voice input part 22 Output part 23 Comparison part

Claims (1)

移動体を、操作部から出力される信号に基づき制御される駆動装置によって作動させて成るクレーンにおいて、操作部には駆動装置の作動内容に対応する作動信号を出力する操作部材が設けられ、その操作部と駆動装置との間に、操作部に設けた音声入力部から出力する音声信号を、予め登録してある駆動装置の作動内容に対応した作動信号として出力する出力部と、操作部から出力される作動信号とを比較し、同一の作動信号のときには、その作動信号を駆動装置に出力するようにした比較部とを備えた制御装置が設けられ、操作部の操作部材から出力される作動信号と、音声信号に基づいて出力される作動信号が同一のときに駆動装置を駆動させるようにしたことを特徴とするクレーン。 In a crane in which a moving body is operated by a drive device controlled based on a signal output from the operation unit, the operation unit is provided with an operation member that outputs an operation signal corresponding to the operation content of the drive device. From the operation unit and an output unit that outputs an audio signal output from an audio input unit provided in the operation unit as an operation signal corresponding to the operation content of the drive device registered in advance between the operation unit and the drive unit A control device including a comparison unit configured to compare the output operation signal and output the operation signal to the drive device when the same operation signal is provided is output from the operation member of the operation unit A crane characterized in that the drive device is driven when the operation signal and the operation signal output based on the audio signal are the same.
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JP2013001505A true JP2013001505A (en) 2013-01-07
JP5757464B2 JP5757464B2 (en) 2015-07-29

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019214466A (en) * 2018-06-14 2019-12-19 コベルコ建機株式会社 crane
JP2022002989A (en) * 2020-06-23 2022-01-11 三菱重工業株式会社 Control system, crane facility, control method, and program

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Publication number Priority date Publication date Assignee Title
JPS60124179U (en) * 1984-01-30 1985-08-21 トヨタ自動車株式会社 Wireless operation device for crane
JPH09103979A (en) * 1995-10-06 1997-04-22 Hitachi Zosen Corp Method and device for remote control
JP2000355484A (en) * 1999-06-16 2000-12-26 Tadano Ltd Voice control device for working machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60124179U (en) * 1984-01-30 1985-08-21 トヨタ自動車株式会社 Wireless operation device for crane
JPH09103979A (en) * 1995-10-06 1997-04-22 Hitachi Zosen Corp Method and device for remote control
JP2000355484A (en) * 1999-06-16 2000-12-26 Tadano Ltd Voice control device for working machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019214466A (en) * 2018-06-14 2019-12-19 コベルコ建機株式会社 crane
JP7151194B2 (en) 2018-06-14 2022-10-12 コベルコ建機株式会社 crane
JP2022002989A (en) * 2020-06-23 2022-01-11 三菱重工業株式会社 Control system, crane facility, control method, and program
JP7271475B2 (en) 2020-06-23 2023-05-11 三菱重工業株式会社 Control system, crane equipment, control method and program

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