JP2012246344A - Aqueous coating composition - Google Patents

Aqueous coating composition Download PDF

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JP2012246344A
JP2012246344A JP2011117197A JP2011117197A JP2012246344A JP 2012246344 A JP2012246344 A JP 2012246344A JP 2011117197 A JP2011117197 A JP 2011117197A JP 2011117197 A JP2011117197 A JP 2011117197A JP 2012246344 A JP2012246344 A JP 2012246344A
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water
polyurethane
content
mass
coating film
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JP5729132B2 (en
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Mitsuo Minamishima
光男 南島
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Fujikura Kasei Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an aqueous coating composition excellent in weatherability and wear resistance, and capable of forming a coating film having a sufficient elongation.SOLUTION: The aqueous coating composition contains a polyurethane (A), a weatherability-imparting agent (B) composed of an organic ultraviolet absorbent (b1) and/or a metal oxide particle (b2), a polycarbodiimide (C) and water (D). The (b1) is at least one selected from benzotriazole-based, triazine-based, benzophenone-based, benzoate-based, and hydroxyphenyltriazine-based ultraviolet absorbents. The (b2) is at least one selected from zinc antimonate, titanium oxide, zinc oxide and tin oxide. The content of the (A) in 100 mass% of the total of the (A) and the (B) is 70 to 97 mass%, and the content of the (B) therein is 3 to 30 mass%. The content of (C) in 100 pts.mass of the (A) and the (B) is 1 to 30 pts.mass.

Description

本発明は、基材表面への保護塗膜の形成に好適に使用される水系塗料組成物に関する。   The present invention relates to a water-based coating composition suitably used for forming a protective coating film on a substrate surface.

従来、自動車の内装品、生活用品、光学デバイスなどの各種成形品には、太陽光や物理的衝撃などの周辺環境による劣化を防ぐ目的で、金属基材やプラスチック基材等の基材の表面に保護塗膜が形成されることが一般的である。従って、保護塗膜には優れた耐候性や耐摩耗性が求められる。   Conventionally, various types of molded products such as automobile interior parts, daily necessities, and optical devices have the surface of a substrate such as a metal substrate or plastic substrate for the purpose of preventing deterioration due to the surrounding environment such as sunlight or physical impact. In general, a protective coating film is formed. Accordingly, the protective coating film is required to have excellent weather resistance and wear resistance.

基材上に保護塗膜を形成する塗料としては、例えばポリオールとポリイソシアネートと有機溶剤を含む熱硬化型樹脂組成物(特許文献1)や、特定の官能基を有する電離放射線硬化型化合物と有機溶剤を含む塗布液(特許文献2)など、有機溶剤系の塗料が知られている。   Examples of the coating material for forming a protective coating film on a substrate include a thermosetting resin composition (Patent Document 1) containing a polyol, a polyisocyanate and an organic solvent, an ionizing radiation curable compound having a specific functional group, and an organic material. Organic solvent-based paints such as a coating solution containing a solvent (Patent Document 2) are known.

特開2010−229275号公報JP 2010-229275 A 特開2010−185000号公報JP 2010-185000 A

ところで、成形品の成形方法としては、例えば以下に示す方法が挙げられる。
(1)基材上に保護塗膜が形成された複合体を所望の形状になるように、真空成形などによって成形しておき、これを金型に設置し、樹脂を金型内に射出して複合体と樹脂を一体化させる方法。
(2)基材上に保護塗膜が形成された複合体を金型に設置し、必要に応じて予備成形を行った後、樹脂を金型内に射出して複合体を成形しつつ、この複合体と樹脂を一体化させる方法。
By the way, as a shaping | molding method of a molded article, the method shown below is mentioned, for example.
(1) A composite having a protective coating film formed on a substrate is molded by vacuum molding or the like so as to have a desired shape, and this is placed in a mold, and a resin is injected into the mold. To integrate the composite and resin.
(2) A composite having a protective coating film formed on a substrate is placed in a mold, and after preforming as necessary, a resin is injected into the mold to mold the composite, A method of integrating the composite and the resin.

このような成形方法の場合、方法(1)では複合体を所望の形状に成形する過程において、方法(2)では複合体が予備成形時または樹脂の射出時に、金型の内面に沿うように延伸されて密着する過程において、基材が金型形状に沿うように伸ばされる。そのため、保護塗膜には基材の変形に追従できる伸び性も求められる。   In the case of such a molding method, in the method (1), in the process of molding the composite into a desired shape, in the method (2), the composite is along the inner surface of the mold at the time of preforming or resin injection. In the process of being stretched and closely adhered, the substrate is stretched so as to follow the mold shape. Therefore, the protective coating film is also required to have extensibility that can follow the deformation of the substrate.

しかしながら、特許文献1、2に記載の塗料より形成される保護塗膜では、伸び性が不十分であり、基材の変形に追従できずにクラックが発生しやすかった。特に、複雑な形状に成形する場合にクラックが発生しやすく、中でもエッジ部分やカール部分において顕著であった。   However, the protective coatings formed from the paints described in Patent Documents 1 and 2 have insufficient elongation, and have been unable to follow the deformation of the base material and are liable to crack. In particular, cracks are likely to occur when molding into a complicated shape, and in particular, it is prominent at the edge portion and curl portion.

また、特許文献1、2に記載のように、有機溶剤系の塗料では、基材上に塗布する際に有機溶剤が揮発することがあり、水系の塗料に比べて均一な膜厚の塗膜を形成するのが困難であった。
さらに、有機溶剤系の塗料は環境適合性が低く、有機溶剤の含有量が低減された水系の塗料が望まれている。
In addition, as described in Patent Documents 1 and 2, in organic solvent-based paints, the organic solvent may volatilize when applied on a substrate, and the coating film has a uniform film thickness compared to water-based paints. It was difficult to form.
Furthermore, organic solvent-based paints have low environmental compatibility, and water-based paints with reduced organic solvent content are desired.

本発明は上記事情を鑑みてなされたもので、耐候性、耐摩耗性に優れ、十分な伸び性を有する塗膜を形成できる水系塗料組成物の提供を目的とする。   This invention is made | formed in view of the said situation, and it aims at provision of the water-based coating composition which can form the coating film which is excellent in a weather resistance and abrasion resistance, and has sufficient elongation.

本発明者らは鋭意検討した結果、ポリウレタン水分散体と、特定の耐候性付与剤と、カルボジイミドとを組み合わせて用いることにより、水系の塗料組成物であり、かつ、耐候性、耐摩耗性に優れ、十分な伸び性を有する塗膜を形成可能な水系塗料組成物を提供できることを見出し、本発明を完成するに至った。   As a result of intensive studies, the present inventors have found that a water-based coating composition is used in combination with a polyurethane water dispersion, a specific weather resistance imparting agent, and a carbodiimide, and also has weather resistance and abrasion resistance. The present inventors have found that an aqueous coating composition capable of forming a coating film that is excellent and has sufficient elongation properties can be provided, and the present invention has been completed.

すなわち、本発明の水系塗料組成物は、ポリウレタン(A)と、有機紫外線吸収剤(b1)および/または金属酸化物粒子(b2)からなる耐候性付与剤(B)と、ポリカルボジイミド(C)と、水(D)とを含む水系塗料組成物であって、前記有機紫外線吸収剤(b1)が、ベンゾトリアゾール系紫外線吸収剤、トリアジン系紫外線吸収剤、ベンゾフェノン系紫外線吸収剤、ベンゾエート系紫外線吸収剤、ヒドロキシフェニルトリアジン系紫外線吸収剤からなる群より選ばれる1種以上であり、前記金属酸化物粒子(b2)が、アンチモン酸亜鉛、酸化チタン、酸化亜鉛、酸化スズからなる群より選ばれる1種以上であり、前記ポリウレタン(A)と耐候性付与剤(B)の含有量の合計100質量%中、ポリウレタン(A)の含有量が70〜97質量%、耐候性付与剤(B)の含有量が3〜30質量%であり、かつ、ポリウレタン(A)と耐候性付与剤(B)の含有量の合計100質量部に対して、前記ポリカルボジイミド(C)の含有量が1〜30質量部であることを特徴とする。
また、前記ポリウレタン(A)が、ポリエーテル系ポリウレタン、ポリカーボネート系ポリウレタン、ポリエステル系ポリウレタンからなる群より選ばれる1種以上であることが好ましい。
That is, the water-based coating composition of the present invention comprises a polyurethane (A), a weather resistance imparting agent (B) comprising an organic ultraviolet absorber (b1) and / or metal oxide particles (b2), and a polycarbodiimide (C). And water (D), wherein the organic ultraviolet absorber (b1) is a benzotriazole ultraviolet absorber, a triazine ultraviolet absorber, a benzophenone ultraviolet absorber, or a benzoate ultraviolet absorber. 1 or more selected from the group consisting of an agent and a hydroxyphenyltriazine-based ultraviolet absorber, and the metal oxide particles (b2) are selected from the group consisting of zinc antimonate, titanium oxide, zinc oxide and tin oxide. The total content of the polyurethane (A) and the weather resistance imparting agent (B) is 100% by mass, and the content of the polyurethane (A) is 70%. 97 mass%, the content of weather resistance imparting agent (B) is 3 to 30 mass%, and the total content of polyurethane (A) and weather resistance imparting agent (B) is 100 mass parts, Content of polycarbodiimide (C) is 1-30 mass parts, It is characterized by the above-mentioned.
The polyurethane (A) is preferably at least one selected from the group consisting of polyether polyurethane, polycarbonate polyurethane, and polyester polyurethane.

本発明の水系塗料組成物によれば、耐候性、耐摩耗性に優れ、十分な伸び性を有する塗膜を形成できる。   According to the water-based coating composition of the present invention, a coating film having excellent weather resistance and abrasion resistance and sufficient elongation can be formed.

以下、本発明について詳細に説明する。
本発明の水系塗料組成物は、ポリウレタン(A)と、有機紫外線吸収剤(b1)および/または金属酸化物粒子(b2)からなる耐候性付与剤(B)と、ポリカルボジイミド(C)と、水(D)とを含む。
Hereinafter, the present invention will be described in detail.
The water-based coating composition of the present invention comprises a polyurethane (A), a weather resistance imparting agent (B) comprising an organic ultraviolet absorber (b1) and / or metal oxide particles (b2), a polycarbodiimide (C), Water (D).

<ポリウレタン(A)>
ポリウレタン(A)(以下、「(A)成分」と略す。)は、塗膜に伸び性と基材に対する密着性を付与する役割を果たす。
ポリウレタンは、ポリオールとポリイソシアネート化合物とを反応させることにより得られる。中でも、水に容易に分散する点で、ポリエーテルポリオールとポリイソシアネート化合物との反応物であるポリエーテル系ポリウレタン、ポリカーボネートポリオールとポリイソシアネート化合物との反応物であるポリカーボネート系ポリウレタン、ポリエステルポリオールとポリイソシアネート化合物との反応物であるポリエステル系ポリウレタンが好ましい。
<Polyurethane (A)>
The polyurethane (A) (hereinafter abbreviated as “component (A)”) plays a role of imparting stretchability and adhesion to the base material to the coating film.
Polyurethane is obtained by reacting a polyol and a polyisocyanate compound. Among them, in terms of being easily dispersed in water, a polyether polyurethane, which is a reaction product of a polyether polyol and a polyisocyanate compound, a polycarbonate polyurethane, a reaction product of a polycarbonate polyol and a polyisocyanate compound, a polyester polyol and a polyisocyanate. Polyester polyurethane, which is a reaction product with the compound, is preferred.

ポリエーテルポリオールとしては、例えばポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコールなどが挙げられる。
ポリカーボネートポリオールとしては、例えばジオール(エチレングリコール、プロピレングリコール、1,3−プロパンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,9−ノナンジオール、ネオペンチルグリコール等)と、カーボネート(ジメチルカーボネート、ジフェニルカーボネート、エチレンカーボネート、ホスゲン等)とを反応させて得られるポリカーボネートジオールなどが挙げられる。
ポリエステルポリオールとしては、例えばジカルボン酸(フタル酸、イソフタル酸、テレフタル酸、マレイン酸、フマル酸、アジピン酸、セバシン酸等)と、多価アルコール(エチレングリコール、プロピレングリコール、テトラメチレングリコール、1,4−ブタンジオール、1,6−ヘキサンジオール、ネオペンチルグリコール、トリメチロールプロパン、ペンタエリスリトール等)とを反応させて得られるものなどが挙げられる。
Examples of the polyether polyol include polyethylene glycol, polypropylene glycol, and polytetramethylene glycol.
Examples of the polycarbonate polyol include diol (ethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,9-nonanediol, neo And a polycarbonate diol obtained by reacting carbonate (dimethyl carbonate, diphenyl carbonate, ethylene carbonate, phosgene, etc.).
Examples of polyester polyols include dicarboxylic acids (phthalic acid, isophthalic acid, terephthalic acid, maleic acid, fumaric acid, adipic acid, sebacic acid, etc.) and polyhydric alcohols (ethylene glycol, propylene glycol, tetramethylene glycol, 1, 4). -Butanediol, 1,6-hexanediol, neopentyl glycol, trimethylolpropane, pentaerythritol and the like).

ポリイソシアネート化合物としては、例えばヘキサメチレンジイソシアネート、トリレンジイソシアネート、イソホロンジイソシアネート、キシリレンジイソシアネート、ノルボルネンジイソシアネート、1,3−ビス(イソシアナトメチル)シクロヘキサン、イソホロンジイソシアネートの3量体、水添キシリレンジイソシアネート、水添ジフェニルメタンジイソシアネートなどが挙げられる。   Examples of the polyisocyanate compound include hexamethylene diisocyanate, tolylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, norbornene diisocyanate, 1,3-bis (isocyanatomethyl) cyclohexane, isophorone diisocyanate trimer, hydrogenated xylylene diisocyanate, Examples thereof include hydrogenated diphenylmethane diisocyanate.

(A)成分は、水系塗料組成物を製造する際に水に分散した状態で用いることができ、ポリウレタンの水分散体は市販品として入手可能である。
ポリエーテル系ポリウレタンの水分散体としては、例えばDIC株式会社製の「ハイドランHW−174」などが挙げられる。
ポリカーボネート系ポリウレタンの水分散体としては、例えば大日精化工業株式会社製の「レザミン6335」などが挙げられる。
ポリエステル系ポリウレタンの水分散体としては、例えば第一工業製薬株式会社製の「スーパーフレックス210」などが挙げられる。
(A)成分は1種単独で用いてもよく、2種以上を併用してもよい。
(A) component can be used in the state disperse | distributed to water, when manufacturing a water-system coating composition, The aqueous dispersion of a polyurethane is available as a commercial item.
Examples of the water dispersion of polyether polyurethane include “Hydran HW-174” manufactured by DIC Corporation.
Examples of the aqueous dispersion of polycarbonate polyurethane include “Rezamin 6335” manufactured by Dainichi Seika Kogyo Co., Ltd.
Examples of the aqueous dispersion of polyester polyurethane include “Superflex 210” manufactured by Daiichi Kogyo Seiyaku Co., Ltd.
(A) A component may be used individually by 1 type and may use 2 or more types together.

(A)成分の含有量は固形分換算で、(A)成分と後述する耐候性付与剤(B)の含有量(固形分換算)の合計100質量%中、70〜97質量%であり、80〜95質量%が好ましい。(A)成分の含有量が上記下限値以上であれば、塗膜の伸び性、および基材(特にポリエステルなどのプラスチック基材)に対する密着性が向上する。一方、(A)成分の含有量が上記上限値以下であれば、塗膜の耐候性が向上する。   (A) Content of a component is 70-97 mass% in total 100 mass% of content (solid content conversion) of (A) component and the weather resistance provision agent (B) mentioned later in conversion of solid content, 80-95 mass% is preferable. If content of (A) component is more than the said lower limit, the elongation property of a coating film and the adhesiveness with respect to a base material (especially plastic base materials, such as polyester) will improve. On the other hand, if content of (A) component is below the said upper limit, the weather resistance of a coating film will improve.

<耐候性付与剤(B)>
耐候性付与剤(B)(以下、「(B)成分」と略す。)は、有機紫外線吸収剤(b1)および/または金属酸化物粒子(b2)からなり、塗膜に耐候性を付与する役割を果たす。
有機紫外線吸収剤(b1)は、ベンゾトリアゾール系紫外線吸収剤、トリアジン系紫外線吸収剤、ベンゾフェノン系紫外線吸収剤、ベンゾエート系紫外線吸収剤、ヒドロキシフェニルトリアジン系紫外線吸収剤からなる群より選ばれる1種以上である。
<Weather resistance imparting agent (B)>
The weather resistance imparting agent (B) (hereinafter abbreviated as “component (B)”) is composed of an organic ultraviolet absorber (b1) and / or metal oxide particles (b2), and imparts weather resistance to the coating film. Play a role.
The organic ultraviolet absorber (b1) is one or more selected from the group consisting of benzotriazole ultraviolet absorbers, triazine ultraviolet absorbers, benzophenone ultraviolet absorbers, benzoate ultraviolet absorbers, and hydroxyphenyltriazine ultraviolet absorbers. It is.

有機紫外線吸収剤(b1)としては市販品を用いることができる。
ベンゾトリアゾール系紫外線吸収剤としては、例えばBASFジャパン株式会社製の「TINUVIN P」、「TINUVIN 234」、「TINUVIN 326」、「TINUVIN 328」、「TINUVIN 329」、「TINUVIN 384」、「TINUVIN 213」、「TINUVIN 571」、「TINUVIN PS」、「TINUVIN 99−2」、「TINUVIN 109」、「TINUVIN 384−2」、「TINUVIN 900」、「TINUVIN 928」、「TINUVIN 1130」;シプロ化成株式会社製の「シーソーブ701」、「シーソーブ703」、「シーソーブ704」、「シーソーブ706」、「シーソーブ707」、「シーソーブ709」などが挙げられる。
トリアジン系紫外線吸収剤としては、例えばBASFジャパン株式会社製の「TINUVIN 1577 FF」などが挙げられる。
ベンゾフェノン系紫外線吸収剤としては、例えばBASFジャパン株式会社製の「CHIMASSORB 81」;シプロ化成株式会社製の「シーソーブ100」、「シーソーブ101」、「シーソーブ101S」、「シーソーブ102」、「シーソーブ103」、「シーソーブ105」、「シーソーブ106」、「シーソーブ107」などが挙げられる。
ベンゾエート系紫外線吸収剤としては、例えばBASFジャパン株式会社製の「TINUVIN 120」などが挙げられる。
ヒドロキシフェニルトリアジン(HPT)系紫外線吸収剤としては、例えばBASFジャパン株式会社製の「TINUVIN 400DW」、「TINUVIN 405」、「TINUVIN 460」、「TINUVIN 477」、「TINUVIN 479」などが挙げられる。
A commercial item can be used as an organic ultraviolet absorber (b1).
Examples of the benzotriazole ultraviolet absorber include “TINUVIN P”, “TINUVIN 234”, “TINUVIN 326”, “TINUVIN 328”, “TINUVIN 329”, “TINUVIN 384”, and “TINUVIN 213” manufactured by BASF Japan Ltd. "TINUVIN 571", "TINUVIN PS", "TINUVIN 99-2", "TINUVIN 109", "TINUVIN 384-2", "TINUVIN 900", "TINUVIN 928", "TINUVIN 1130"; manufactured by Sipro Kasei Co., Ltd. “Seesorb 701”, “Seesorb 703”, “Seesorb 704”, “Seesorb 706”, “Seesorb 707”, “Seesorb 709”, and the like.
Examples of the triazine ultraviolet absorber include “TINUVIN 1577 FF” manufactured by BASF Japan Ltd.
Examples of the benzophenone-based ultraviolet absorber include “CHIMASORB 81” manufactured by BASF Japan Ltd .; “Seasorb 100”, “Seasorb 101”, “Seasorb 101S”, “Seasorb 102”, and “Seasorb 103” manufactured by Sipro Kasei Co., Ltd. , “Seesorb 105”, “Seesorb 106”, “Seesorb 107”, and the like.
Examples of the benzoate UV absorber include “TINUVIN 120” manufactured by BASF Japan Ltd.
Examples of the hydroxyphenyl triazine (HPT) ultraviolet absorber include “TINUVIN 400DW”, “TINUVIN 405”, “TINUVIN 460”, “TINUVIN 477”, and “TINUVIN 479” manufactured by BASF Japan Ltd.

これらの中でも、素材劣化を防ぐ吸収帯が広い点で、有機紫外線吸収剤(b1)としてはベンゾトリアゾール系紫外線吸収剤、ヒドロキシフェニルトリアジン系紫外線吸収剤が好ましい。
有機紫外線吸収剤(b1)は1種単独で用いてもよく、2種以上を併用してもよい。
Among these, as the organic ultraviolet absorber (b1), a benzotriazole-based ultraviolet absorber and a hydroxyphenyltriazine-based ultraviolet absorber are preferable because the absorption band for preventing material deterioration is wide.
An organic ultraviolet absorber (b1) may be used individually by 1 type, and may use 2 or more types together.

一方、金属酸化物粒子(b2)は、アンチモン酸亜鉛、酸化チタン、酸化亜鉛、酸化スズからなる群より選ばれる1種以上である。
これらの中でも、熱反射性に優れる点で、金属酸化物粒子(b2)としてはアンチモン酸亜鉛が好ましい。
金属酸化物粒子(b2)は1種単独で用いてもよく、2種以上を併用してもよい。
On the other hand, the metal oxide particles (b2) are at least one selected from the group consisting of zinc antimonate, titanium oxide, zinc oxide, and tin oxide.
Among these, zinc antimonate is preferable as the metal oxide particles (b2) from the viewpoint of excellent heat reflectivity.
A metal oxide particle (b2) may be used individually by 1 type, and may use 2 or more types together.

また、金属酸化物の平均粒子径については特に制限されないが、含有量が同じ場合、粒子径が小さくなるほど金属酸化物全体の表面積が増えるので、塗膜の耐候性が向上しやすくなる。従って、平均粒子径は5〜30nmが好ましい。
なお、粒子径は、走査型電子顕微鏡(SEM)により測定される値である。
Further, the average particle diameter of the metal oxide is not particularly limited, but when the content is the same, the surface area of the entire metal oxide increases as the particle diameter decreases, so that the weather resistance of the coating film is easily improved. Accordingly, the average particle size is preferably 5 to 30 nm.
The particle diameter is a value measured by a scanning electron microscope (SEM).

(B)成分としては、有機紫外線吸収剤(b1)または金属酸化物粒子(b2)を用いてもよいし、有機紫外線吸収剤(b1)と金属酸化物粒子(b2)を併用してもよい。
また、(B)成分は、水系塗料組成物を製造する際に水に分散した状態で用いることができる。
As the component (B), the organic ultraviolet absorber (b1) or the metal oxide particles (b2) may be used, or the organic ultraviolet absorber (b1) and the metal oxide particles (b2) may be used in combination. .
Moreover, (B) component can be used in the state disperse | distributed to water, when manufacturing a water-system coating composition.

(B)成分の含有量は固形分換算で、(A)成分と(B)成分の含有量(固形分換算)の合計100質量%中、3〜30質量%であり、5〜20質量%が好ましい。(B)成分の含有量が上記下限値以上であれば、塗膜の耐候性が向上する。ただし、(B)成分の含有量が過剰になると、塗膜表面に(B)成分がブリードアウトして、チョーキングが起こりやすくなる。チョーキングが起こると、塗膜の耐候性が低下しやすくなる。従って、塗膜の耐候性を維持する観点から、(B)成分の含有量の上限値は30質量%以下である。   (B) Content of a component is 3-30 mass% in total 100 mass% of content (solid content conversion) of (A) component and (B) component in conversion of solid content, and 5-20 mass%. Is preferred. If content of (B) component is more than the said lower limit, the weather resistance of a coating film will improve. However, when the content of the component (B) becomes excessive, the component (B) bleeds out on the surface of the coating film, and choking tends to occur. When choking occurs, the weather resistance of the coating film tends to decrease. Therefore, from the viewpoint of maintaining the weather resistance of the coating film, the upper limit of the content of the component (B) is 30% by mass or less.

<ポリカルボジイミド(C)>
ポリカルボジイミド(C)(以下、「(C)成分」と略す。)は、塗膜の架橋密度を高め、塗膜に耐摩耗性を付与する役割を果たす。
(C)成分としては、カルボジイミド基(−N=C=N−)を有するポリマーであれば特に制限されないが、水溶性ポリマーまたはエマルジョンポリマーが好ましい。
このようなポリマーとしては市販品を用いることができ、例えば日清紡ケミカル株式会社製の「カルボジライトE−01」、「カルボジライトE−02」、「カルボジライトE−04」、「カルボジライトSV−02」、「カルボジライトV−02」、「カルボジライトV−04」などが好適である。中でも、水系塗料組成物の経時安定性の点からエマルジョンポリマーが好ましく、特に「カルボジライトE−02」が好ましい。
<Polycarbodiimide (C)>
The polycarbodiimide (C) (hereinafter abbreviated as “component (C)”) plays a role of increasing the crosslinking density of the coating film and imparting abrasion resistance to the coating film.
(C) Although it will not restrict | limit especially if it is a polymer which has a carbodiimide group (-N = C = N-) as a component, A water-soluble polymer or an emulsion polymer is preferable.
Commercially available products can be used as such polymers. For example, “Carbodilite E-01”, “Carbodilite E-02”, “Carbodilite E-04”, “Carbodilite SV-02”, “Nisshinbo Chemical Co., Ltd.”, “ “Carbodilite V-02”, “Carbodilite V-04” and the like are preferable. Among them, an emulsion polymer is preferable from the viewpoint of the temporal stability of the water-based coating composition, and “Carbodilite E-02” is particularly preferable.

(C)成分の含有量は固形分換算で、(A)成分と(B)成分の含有量(固形分換算)の合計100質量部に対して、1〜30質量部であり、10〜20質量部が好ましい。(C)成分の含有量が上記下限値以上であれば、塗膜の耐摩耗性が向上する。一方、(C)成分の含有量が上記上限値以下であれば、(A)成分との反応が過度に進行するのを抑制できる。よって、塗膜の架橋密度が高くなりすぎず、塗膜が収縮するのを抑制できるので、基材(特にポリエステルなどのプラスチック基材)に対する密着性を良好に維持できる。   (C) Content of a component is 1-30 mass parts with respect to a total of 100 mass parts of content (solid content conversion) of (A) component and (B) component in conversion of solid content, and 10-20 Part by mass is preferred. If content of (C) component is more than the said lower limit, the abrasion resistance of a coating film will improve. On the other hand, if content of (C) component is below the said upper limit, it can suppress that reaction with (A) component advances excessively. Therefore, since the crosslinking density of the coating film does not become too high and the coating film can be prevented from shrinking, adhesion to a substrate (particularly a plastic substrate such as polyester) can be maintained well.

<水(D)>
水(D)(以下、「(D)成分」と略す。)としては特に限定されず、イオン交換水、蒸留水、水道水等が挙げられる。また、水系塗料組成物を製造する際に、(A)〜(C)成分が水に分散または溶解した状態のものを用いる場合、これら水分散体や水溶液由来の水を(D)成分としてもよい。
(D)成分の含有量は、(A)〜(C)成分の含有量や、水系塗料組成物全体の濃度等を勘案して決定される。
<Water (D)>
It does not specifically limit as water (D) (henceforth "(D) component"), Ion exchange water, distilled water, tap water, etc. are mentioned. Moreover, when manufacturing the water-based coating composition, when using the state in which the components (A) to (C) are dispersed or dissolved in water, the water dispersion or water derived from an aqueous solution may be used as the component (D). Good.
The content of the component (D) is determined in consideration of the content of the components (A) to (C), the concentration of the entire aqueous coating composition, and the like.

<その他の成分>
本発明の水系塗料組成物は、(A)〜(D)成分以外に、通常の塗料に用いられる顔料、充填剤、可塑剤、表面調整剤、分散剤、塗面調製剤、界面活性剤、光安定剤、酸化防止剤などの任意成分を含んでいてもよい。
これら任意成分の含有量は、本発明の効果が損なわれない範囲で適宜調整される。
<Other ingredients>
In addition to the components (A) to (D), the water-based coating composition of the present invention includes pigments, fillers, plasticizers, surface conditioners, dispersants, coating surface preparation agents, surfactants, Optional components such as a light stabilizer and an antioxidant may be included.
Content of these arbitrary components is suitably adjusted in the range which does not impair the effect of this invention.

また、本発明の水系塗料組成物は、必要に応じて有機溶剤を含んでいてもよい。有機溶剤としては、例えばトルエン、キシレン、ソルベントナフサ、メチルシクロヘキサン、エチルシクロヘキサンなどの炭化水素系溶剤;酢酸エチル、酢酸ブチル、酢酸エチレングリコールモノメチルエーテルなどのエステル系溶剤、アセトン、メチルエチルケトン、メチルイソブチルケトン、ジイソブチルケトンなどのケトン系溶剤が挙げられる。有機溶剤は1種単独で用いてもよく、2種以上を併用してもよい。
有機溶剤の含有量は、本発明の効果が損なわれない範囲で適宜調整されるものであるが、好ましくは水系塗料組成物100質量%中、40質量%以下の範囲である。
Moreover, the water-based coating composition of this invention may contain the organic solvent as needed. Examples of the organic solvent include hydrocarbon solvents such as toluene, xylene, solvent naphtha, methylcyclohexane and ethylcyclohexane; ester solvents such as ethyl acetate, butyl acetate and ethylene glycol monomethyl ether, acetone, methyl ethyl ketone, methyl isobutyl ketone, Examples thereof include ketone solvents such as diisobutyl ketone. An organic solvent may be used individually by 1 type, and may use 2 or more types together.
The content of the organic solvent is appropriately adjusted within a range in which the effects of the present invention are not impaired, but is preferably in the range of 40% by mass or less in 100% by mass of the aqueous coating composition.

<水系塗料組成物の製造>
本発明の水系塗料組成物は、(A)〜(D)成分と、必要に応じて任意成分や有機溶剤とを混合することで得られる。
また、(A)〜(C)成分として、これらが水に分散または溶解した水分散体または水溶液を用いる場合、(A)〜(C)成分と必要に応じて任意成分や有機溶剤とを混合して水系塗料組成物としてもよいし、これに(D)成分をさらに加えて希釈し、水系塗料組成物の固形分濃度を調整してもよい。
<Manufacture of water-based paint composition>
The water-based coating composition of the present invention can be obtained by mixing the components (A) to (D) with an optional component or an organic solvent as necessary.
In addition, as the components (A) to (C), when using an aqueous dispersion or aqueous solution in which these are dispersed or dissolved in water, the components (A) to (C) are mixed with an optional component or an organic solvent as necessary. Then, a water-based coating composition may be used, or the component (D) may be further added and diluted to adjust the solid content concentration of the water-based coating composition.

以上説明した本発明の水系塗料組成物は、上述した(A)成分、(B)成分、(C)成分を特定量含むので、耐候性、耐摩耗性に優れ、十分な伸び性を有する塗膜を形成できる。
また、本発明の水系塗料組成物は、基材上に塗布する際に(D)成分が揮発しにくいため、有機溶剤系の塗料に比べて均一な膜厚の塗膜を容易に形成できる。加えて、有機溶剤系の塗料に比べて環境適合性に優れる。
Since the water-based coating composition of the present invention described above contains specific amounts of the above-described components (A), (B), and (C), the coating composition has excellent weather resistance and abrasion resistance and has sufficient elongation. A film can be formed.
Moreover, since the component (D) is less likely to volatilize when applied to the substrate, the water-based coating composition of the present invention can easily form a coating film having a uniform film thickness as compared with organic solvent-based coatings. In addition, it is more environmentally friendly than organic solvent-based paints.

<用途>
本発明の水系塗料組成物より形成される塗膜は、耐候性および耐摩耗性に優れるため、基材表面を保護する保護塗膜として好適である。
基材としては、金属基材、プラスチック基材などが挙げられる。
<Application>
Since the coating film formed from the water-based coating composition of the present invention is excellent in weather resistance and abrasion resistance, it is suitable as a protective coating film for protecting the substrate surface.
Examples of the substrate include a metal substrate and a plastic substrate.

金属基材の材質としては、例えばアルミニウム、鉄、ニッケル、クロム、チタン、銅、銀、亜鉛、スズ、インジウム、マグネシウム、これらの酸化物、およびこれらの合金などが挙げられる。   Examples of the material of the metal substrate include aluminum, iron, nickel, chromium, titanium, copper, silver, zinc, tin, indium, magnesium, oxides thereof, and alloys thereof.

一方、プラスチック基材の材質としては、例えばポリエステル、ポリオレフィン、ポリカーボネート、アクリロニトリル−ブタジエン−スチレン共重合樹脂(ABS)、アクリル樹脂、アクリロニトリル−スチレン共重合樹脂、アクリル−スチレン共重合樹脂、ポリ塩化ビニル樹脂などが挙げられる。これらの中でも、本発明の水系塗料組成物より形成される塗膜との密着性に特に優れる点で、ポリエステルが好ましい。
ポリエステルとしては、ジカルボン酸とジオールとの重縮合体でれば特に制限されず、例えばポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート、ポリエチレンナフタレートなどが挙げられる。特に、延伸性の観点から、PETが好ましく、中でも二軸延伸PETがより好ましい。
On the other hand, the material of the plastic substrate is, for example, polyester, polyolefin, polycarbonate, acrylonitrile-butadiene-styrene copolymer resin (ABS), acrylic resin, acrylonitrile-styrene copolymer resin, acrylic-styrene copolymer resin, polyvinyl chloride resin. Etc. Among these, polyester is preferable in that it is particularly excellent in adhesion to a coating film formed from the aqueous coating composition of the present invention.
The polyester is not particularly limited as long as it is a polycondensate of dicarboxylic acid and diol, and examples thereof include polyethylene terephthalate (PET), polybutylene terephthalate, and polyethylene naphthalate. In particular, from the viewpoint of stretchability, PET is preferable, and biaxially stretched PET is more preferable.

基材の形状については特に限定されず、フィルム状、立体状のいずれでもよい。
また、塗膜との密着性を高める観点から、塗膜が形成される基材表面は、コロナ放電処理やプラズマ処理など前処理が施されているものが好ましい。
また、プラスチック基材の表面には金属蒸着が施されていてもよい。
The shape of the substrate is not particularly limited, and may be either a film shape or a three-dimensional shape.
Moreover, from the viewpoint of improving the adhesion to the coating film, the substrate surface on which the coating film is formed is preferably subjected to pretreatment such as corona discharge treatment or plasma treatment.
Moreover, metal vapor deposition may be given to the surface of the plastic base material.

基材への水系塗料組成物の塗布方法については特に制限されず、公知の方法を採用できる。具体的には、乾燥後の膜厚が15〜25μm程度となるように、スプレー塗装法、刷毛塗り法、ローラ塗装法、カーテンコート法、フローコート法、浸漬塗り法などにより、基材上に塗布する。ついで、80〜150℃で乾燥することにより、基材上に本発明の水系塗料組成物からなる塗膜(保護塗膜)が形成された複合体が得られる。   The method for applying the water-based coating composition to the substrate is not particularly limited, and a known method can be employed. Specifically, the spray coating method, the brush coating method, the roller coating method, the curtain coating method, the flow coating method, the dip coating method, etc. are performed on the substrate so that the film thickness after drying becomes about 15 to 25 μm. Apply. Subsequently, the composite body in which the coating film (protective coating film) which consists of a water-system coating composition of this invention was formed on the base material by drying at 80-150 degreeC is obtained.

基材上に保護塗膜が形成された複合体は、そのまま成形品として各種用途に用いることができるが、基材がフィルム状の場合には、複合体を例えばインサート成形に用いて所望の形状の成形品に成形してもよい。   A composite having a protective coating film formed on a substrate can be used as it is for various applications as a molded product. However, when the substrate is in the form of a film, the composite is used for, for example, insert molding to have a desired shape. You may shape | mold to the molded article of.

複合体をインサート成形に用いる場合、成形品は例えば以下に示す方法により得られる。
(1)基材上に保護塗膜が形成された複合体を所望の形状になるように、真空成形などによって成形しておき、これを金型に設置し、樹脂を金型内に射出して複合体と樹脂を一体化させる方法。
(2)基材上に保護塗膜が形成された複合体を金型に設置し、必要に応じて予備成形を行った後、樹脂を金型内に射出して複合体を成形しつつ、この複合体と樹脂を一体化させる方法。
When the composite is used for insert molding, the molded product is obtained by, for example, the following method.
(1) A composite having a protective coating film formed on a substrate is molded by vacuum molding or the like so as to have a desired shape, and this is placed in a mold, and a resin is injected into the mold. To integrate the composite and resin.
(2) A composite having a protective coating film formed on a substrate is placed in a mold, and after preforming as necessary, a resin is injected into the mold to mold the composite, A method of integrating the composite and the resin.

上述したように、方法(1)では複合体を所望の形状に成形する過程において、方法(2)では複合体が予備成形時または樹脂の射出時に、金型の内面に沿うように延伸されて密着する過程において、基材が金型形状に沿うように伸ばされる。そのため、従来の塗料より形成された保護塗膜では、基材の変形に追従できずにクラックが発生しやすかった。   As described above, in the method (1), in the process of forming the composite into a desired shape, in the method (2), the composite is stretched along the inner surface of the mold at the time of preforming or resin injection. In the process of adhering, the substrate is stretched so as to follow the mold shape. Therefore, a protective coating film formed from a conventional paint cannot easily follow the deformation of the base material and is liable to crack.

しかし、本発明の水系塗料組成物であれば、十分な伸び性を有する塗膜を形成できる。従って、本発明の水系塗料組成物より形成された塗膜(保護塗膜)は、基材の変形に容易に追従できるので、複合体を所望の形状に成形する際に、保護塗膜にクラックが発生しにくい。
さらに、基材がフィルム状の場合、基材上に塗膜が形成された複合体は、通常、ロール等に巻き取られた状態で保管や搬送される。本発明の水系塗料組成物より形成される塗膜は十分な伸び性を有するので、複合体を円滑に巻き取ることができる。
However, the water-based coating composition of the present invention can form a coating film having sufficient elongation. Therefore, since the coating film (protective coating film) formed from the water-based coating composition of the present invention can easily follow the deformation of the substrate, the protective coating film is cracked when the composite is formed into a desired shape. Is unlikely to occur.
Furthermore, when a base material is a film form, the composite_body | complex with which the coating film was formed on the base material is normally stored and conveyed in the state wound up by the roll etc. Since the coating film formed from the water-based coating composition of the present invention has sufficient elongation, the composite can be wound smoothly.

成形品の用途としては、例えば自動車の内装品(スイッチ部品など)、生活用品(各種容器など)、光学デバイス(ディスプレイの拡散フィルムなど)等の各種成形品が挙げられる。   Examples of the use of the molded article include various molded articles such as automobile interior parts (switch parts and the like), household goods (various containers and the like), and optical devices (display diffusion films and the like).

以下、実施例を挙げて本発明を具体的に説明するが、本発明はこれらに限定されない。なお、例中「部」は「質量部」を、「%」は「質量%」を示す。
実施例および比較例で用いた使用原料を以下に示す。
EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated concretely, this invention is not limited to these. In the examples, “part” indicates “part by mass”, and “%” indicates “% by mass”.
The raw materials used in the examples and comparative examples are shown below.

[使用原料]
(A)成分として、以下に示す化合物を用いた。
・a−1:ポリエーテル系ポリウレタンの水分散体(DIC株式会社製、「ハイドランHW−174」)、固形分35%
・a−2:ポリカーボネート系ポリウレタンの水分散体(大日精化工業株式会社製、「レザミン6335」)、固形分35%
・a−3:ポリエステル系ポリウレタンの水分散体(第一工業製薬株式会社製、「スーパーフレックス210」)、固形分35%
[Raw materials]
As the component (A), the following compounds were used.
A-1: A water dispersion of a polyether-based polyurethane (manufactured by DIC Corporation, “Hydran HW-174”), solid content: 35%
A-2: Polycarbonate-based polyurethane aqueous dispersion (manufactured by Dainichi Seika Kogyo Co., Ltd., “Resamine 6335”), solid content 35%
A-3: A water dispersion of polyester polyurethane (Daiichi Kogyo Seiyaku Co., Ltd., “Superflex 210”), solid content 35%

(B)成分として、以下に示す化合物を用いた。
・b1−1:ヒドロキシフェニルトリアジン系紫外線吸収剤(BASFジャパン株式会社製、「TINUVIN 400DW」)、固形分20%
・b1−2:ベンゾトリアゾール系紫外線吸収剤(BASFジャパン株式会社製、「TINUVIN 1130」)、固形分100%
・b2−1:アンチモン酸亜鉛(ZnSb)(日産化学工業株式会社製、「セルナックス2330HF2」)、固形分30%
As the component (B), the following compounds were used.
B1-1: Hydroxyphenyltriazine-based UV absorber (manufactured by BASF Japan Ltd., “TINUVIN 400DW”), solid content 20%
B1-2: Benzotriazole ultraviolet absorber (manufactured by BASF Japan, “TINUVIN 1130”), solid content 100%
B2-1: Zinc antimonate (ZnSb 2 O 6 ) (manufactured by Nissan Chemical Industries, Ltd., “CELNAX 2330HF2”), solid content 30%

(C)成分として、以下に示す化合物を用いた。
・c−1:カルボジイミド(日清紡ケミカル株式会社製、「カルボジライトE−02」)、固形分40%
As the component (C), the following compounds were used.
C-1: Carbodiimide (Nisshinbo Chemical Co., Ltd., “Carbodilite E-02”), solid content 40%

[実施例1]
<水系塗料組成物の製造>
(A)成分としてa−1を257部(固形分換算で90部)と、(B)成分としてb1−1を50部(固形分換算で10部)とを攪拌混合して均一化し、得られた混合物に対して(C)成分としてc−1を27.5部(固形分換算で11部)添加して、水系塗料組成物を得た。
表1に、各成分の配合組成を示す。なお、表1に示す値は、各成分を固形分換算した値である。
[Example 1]
<Manufacture of water-based paint composition>
257 parts (90 parts in terms of solid content) as component (A) and 50 parts (10 parts in terms of solid content) of b1-1 as component (B) were stirred and mixed to obtain a uniform component. As a component (C), 27.5 parts (11 parts in terms of solid content) of c-1 was added to the resulting mixture to obtain an aqueous coating composition.
Table 1 shows the composition of each component. In addition, the value shown in Table 1 is the value which converted each component into solid content.

<評価>
(試験片の作製)
二軸延伸低密度のポリエチレンテレフタレート(PET)フィルム(縦30cm、横50cm)に、乾燥後の膜厚が25μmになるように水系塗料組成物をバーコーターまたはアプリケーターで塗布し、140℃×3分の条件で乾燥させて塗膜を形成し、これを試験片とした。
各試験片について以下に示す評価を行い、塗膜の伸び性、耐候性、耐摩耗性、基材に対する密着性を評価した。結果を表1に示す。
<Evaluation>
(Preparation of test piece)
A biaxially stretched low density polyethylene terephthalate (PET) film (length 30 cm, width 50 cm) is coated with a water-based coating composition with a bar coater or applicator so that the film thickness after drying is 25 μm, 140 ° C. × 3 minutes A film was formed by drying under the above conditions, and this was used as a test piece.
Each test piece was evaluated as follows to evaluate the stretchability, weather resistance, abrasion resistance, and adhesion to the substrate of the coating film. The results are shown in Table 1.

(伸び性の評価)
試験片を150℃に設定した熱風循環乾燥炉に10秒間投入した後、取り出すと同時に、試験片が切れる直前まで両手で試験片を引っ張った。試験片の引張方向の長さを測定し、試験片を引っ張る前の長さと比較して伸び(伸度)を求め、以下の評価基準にて塗膜の伸び性を評価した。
○:伸度が200mm以上。
×:伸度が200mm未満。
(Evaluation of elongation)
The test piece was put into a hot-air circulating drying furnace set at 150 ° C. for 10 seconds and then taken out. At the same time, the test piece was pulled with both hands until just before the test piece was cut. The length of the test piece in the tensile direction was measured, the elongation (elongation) was determined by comparison with the length before the test piece was pulled, and the stretchability of the coating film was evaluated according to the following evaluation criteria.
○: Elongation is 200 mm or more.
X: Elongation is less than 200 mm.

(耐候性の評価)
キセノンランプを用い、290mm離れた位置から試験片の塗膜に180W/cmの光を3000時間照射した。光照射後の試験片について、塗膜の色差(ΔE)を測定し、以下の評価基準にて塗膜の耐候性を評価した。
○:ΔE≦2
×:2<ΔE
(Evaluation of weather resistance)
Using a xenon lamp, the coating film of the test piece was irradiated with light of 180 W / cm 2 for 3000 hours from a position 290 mm away. About the test piece after light irradiation, the color difference ((DELTA) E) of the coating film was measured and the weather resistance of the coating film was evaluated on the following evaluation criteria.
○: ΔE ≦ 2
×: 2 <ΔE

(耐摩耗性の評価)
試験片をトラバース型試験機に設置し、摩耗材として綿帆布を用いて、塗膜表面を荷重1Nで5000回往復擦った。擦った箇所を目視にて観察し、以下の評価基準にて塗膜の耐摩耗性を評価した。
○:素地(PETフィルム)の露出なし。
×;素地(PETフィルム)の露出あり。
(Evaluation of wear resistance)
The test piece was placed in a traverse type testing machine, and the surface of the coating film was rubbed back and forth 5000 times with a load of 1 N using cotton canvas as an abrasion material. The rubbed portion was visually observed, and the abrasion resistance of the coating film was evaluated according to the following evaluation criteria.
○: No exposure of the substrate (PET film).
X: The substrate (PET film) is exposed.

(密着性の評価)
試験片の塗膜に1mm幅で10×10の碁盤目状にカッターで切れ目を入れ、碁盤目状の部分にセロハンテープを貼着し剥がす操作を実施し、以下の評価基準にて塗膜の密着性を評価した。
○:テープに塗膜が全く付着しない場合。
△:碁盤目の角が僅かに欠けた場合。
×:碁盤目が1つでもテープに付着して剥離した場合。
(Evaluation of adhesion)
A test piece was cut into a 10 mm grid pattern with a width of 1 mm and a cellophane tape was applied to and peeled off a cellophane tape on the grid pattern of the test piece. Adhesion was evaluated.
○: When the coating film does not adhere to the tape at all.
Δ: The corner of the grid is slightly missing.
X: When even one grid is attached to the tape and peeled off.

[実施例2〜9、比較例1〜5]
各成分の種類および配合量を表1、2に示す値に変更した以外は、実施例1と同様にして水系塗料組成物を製造し、各評価を行った。結果を表1、2に示す。
なお、表1、2に示す値は、各成分を固形分換算した値である。
[Examples 2 to 9, Comparative Examples 1 to 5]
Except having changed the kind and compounding quantity of each component into the value shown in Table 1, 2, the aqueous coating material composition was manufactured similarly to Example 1, and each evaluation was performed. The results are shown in Tables 1 and 2.
In addition, the value shown to Table 1, 2 is the value which converted each component into solid content.

[比較例6]
ポリカプロラクトン系樹脂(ダイセル化学工業株式会社製、「プラクセル305」)40部と、ポリオール系樹脂(三洋化成工業株式会社製、「サンニックPP−1000」)30部と、ポリオール系樹脂(三洋化成工業株式会社製、「サンニックGP−400」)25部と、酢酸エチル5部とを攪拌混合して均一化し、熱硬化型の有機溶剤系塗料組成物を得た。
得られた塗料組成物に架橋剤(旭化成ケミカルズ株式会社製、「E402−80T」)10部を添加して用いた以外は、実施例1と同様にして試験片を作製し、伸び性の評価を行った。結果を表2に示す。
[Comparative Example 6]
40 parts of a polycaprolactone resin (Daicel Chemical Industries, Ltd., “Placcel 305”), 30 parts of a polyol resin (Sanyo Chemical Industries, Ltd., “Sannick PP-1000”), and a polyol resin (Sanyo Chemical Industries) Co., Ltd., “Sannic GP-400”) and 25 parts of ethyl acetate were mixed by stirring and homogenized to obtain a thermosetting organic solvent coating composition.
A test piece was prepared in the same manner as in Example 1 except that 10 parts of a crosslinking agent (“E402-80T” manufactured by Asahi Kasei Chemicals Corporation) was added to the obtained coating composition, and evaluation of extensibility was performed. Went. The results are shown in Table 2.

[比較例7]
多官能アクリレート系樹脂(新中村化学工業株式会社製のペンタエリスリトールトリアクリレート、「NKエステル−A−TMM−3LM−N」)5部と、ウレタンアクリレート系樹脂(DIC株式会社製、「ユニディック17−849」)40部と、多官能アクリレート系樹脂(サートマー社製のトリメチロールプロパントリアクリレート、「サートマーSR351S」)30部と、単官能アクリレート系樹脂(大阪有機化学工業株式会社製のテトラヒドロフルフリルアクリレート、「THF−A」)15部と、光重合開始剤(BASFジャパン株式会社製、「イルガキュア651」)10部とを攪拌混合して均一化し、活性エネルギー線硬化型の塗料組成物を得た。
PETフィルムに、乾燥後の膜厚が25μmになるように得られた塗料組成物をバーコーターで塗布し、高圧水銀灯により500mJ(日本電池社製UVR−N1による測定値)の紫外線を2〜3分間照射して、塗膜を形成し、これを試験片とした。
得られた試験片について、実施例1と同様にして試験片を作製し、伸び性の評価を行った。結果を表2に示す。
[Comparative Example 7]
5 parts of a polyfunctional acrylate resin (pentaerythritol triacrylate, “NK Ester-A-TMM-3LM-N” manufactured by Shin-Nakamura Chemical Co., Ltd.) and urethane acrylate resin (manufactured by DIC Corporation, “Unidic 17” -849 "), 40 parts, 30 parts of a polyfunctional acrylate resin (Trimethylolpropane triacrylate manufactured by Sartomer," Sartomer SR351S "), and a monofunctional acrylate resin (tetrahydrofurfuryl manufactured by Osaka Organic Chemical Industry Co., Ltd.) 15 parts of acrylate, “THF-A”) and 10 parts of a photopolymerization initiator (“Irgacure 651” manufactured by BASF Japan Ltd.) are mixed by stirring and homogenized to obtain an active energy ray-curable coating composition. It was.
A coating composition obtained so that the film thickness after drying is 25 μm is applied to a PET film with a bar coater, and ultraviolet rays of 500 mJ (measured by UVR-N1 manufactured by Nihon Battery Co., Ltd.) are applied with a high pressure mercury lamp. Irradiated for minutes to form a coating film, which was used as a test piece.
About the obtained test piece, the test piece was produced similarly to Example 1, and the extensibility was evaluated. The results are shown in Table 2.

Figure 2012246344
Figure 2012246344

Figure 2012246344
Figure 2012246344

表1から明らかなように、各実施例で得られた水系塗料組成物は、伸び性、耐候性、耐摩耗性に優れた塗膜を形成できた。また、これらの水系塗料組成物は、塗膜の基材に対する密着性が良好であり、塗料として十分に満足できるものであった。   As is clear from Table 1, the water-based coating compositions obtained in each example were able to form a coating film excellent in elongation, weather resistance, and abrasion resistance. Moreover, these water-based coating compositions had satisfactory adhesion to the substrate of the coating film, and were sufficiently satisfactory as coating materials.

一方、表2から明らかなように、(A)成分を含有しない比較例1の水系塗料組成物より形成された塗膜は、伸び性に劣っていた。また、比較例1の水系塗料組成物は樹脂成分が少ないため、基材上に塗布しても塗膜として成立しにくく、耐摩耗性に劣るだけでなく、基材に対する密着性も不十分であり、塗料として満足できるものではなかった。
(B)成分を含有しない比較例2の水系塗料組成物より形成された塗膜は、耐候性に劣っていた。
(A)成分の固形分換算での含有量が60部と少なく、(B)成分の固形分換算での含有量が40部と多い比較例3の水系塗料組成物より形成された塗膜は、伸び性、耐候性に劣っていた。また、比較例3の水系塗料組成物は、塗膜の基材に対する密着性も不十分であり、塗料として満足できるものではなかった。
(C)成分を含有しない比較例4の水系塗料組成物より形成された塗膜は、耐摩耗性に劣っていた。
(C)成分の固形分換算での含有量が40部と多い比較例5の水系塗料組成物は、塗膜の基材に対する密着性が不十分であり、塗料として満足できるものではなかった。
比較例6、7の塗料組成物より形成された塗膜は、伸び性に劣っていた。
On the other hand, as apparent from Table 2, the coating film formed from the aqueous coating composition of Comparative Example 1 containing no component (A) was inferior in elongation. Moreover, since the water-based coating composition of Comparative Example 1 has few resin components, it is difficult to form a coating film even when applied on a substrate, and it is not only inferior in wear resistance but also inadequate adhesion to the substrate. Yes, it was not satisfactory as a paint.
The coating film formed from the aqueous coating composition of Comparative Example 2 containing no component (B) was inferior in weather resistance.
The coating film formed from the water-based coating composition of Comparative Example 3 having a low content of the component (A) in terms of solid content of 60 parts and a high content of the component (B) in terms of solid content of 40 parts. Inferior in elongation and weather resistance. Moreover, the water-based coating composition of Comparative Example 3 was not satisfactory as a coating because the adhesion of the coating film to the substrate was insufficient.
The coating film formed from the water-based coating composition of Comparative Example 4 containing no component (C) was inferior in wear resistance.
The water-based coating composition of Comparative Example 5 having a high content of component (C) in terms of solid content of 40 parts had insufficient adhesion to the substrate of the coating film and was not satisfactory as a coating.
The coating films formed from the coating compositions of Comparative Examples 6 and 7 were inferior in elongation.

Claims (2)

ポリウレタン(A)と、有機紫外線吸収剤(b1)および/または金属酸化物粒子(b2)からなる耐候性付与剤(B)と、ポリカルボジイミド(C)と、水(D)とを含む水系塗料組成物であって、
前記有機紫外線吸収剤(b1)が、ベンゾトリアゾール系紫外線吸収剤、トリアジン系紫外線吸収剤、ベンゾフェノン系紫外線吸収剤、ベンゾエート系紫外線吸収剤、ヒドロキシフェニルトリアジン系紫外線吸収剤からなる群より選ばれる1種以上であり、
前記金属酸化物粒子(b2)が、アンチモン酸亜鉛、酸化チタン、酸化亜鉛、酸化スズからなる群より選ばれる1種以上であり、
前記ポリウレタン(A)と耐候性付与剤(B)の含有量の合計100質量%中、ポリウレタン(A)の含有量が70〜97質量%、耐候性付与剤(B)の含有量が3〜30質量%であり、
かつ、ポリウレタン(A)と耐候性付与剤(B)の含有量の合計100質量部に対して、前記ポリカルボジイミド(C)の含有量が1〜30質量部であることを特徴とする水系塗料組成物。
Water-based paint containing polyurethane (A), weather resistance-imparting agent (B) comprising organic ultraviolet absorber (b1) and / or metal oxide particles (b2), polycarbodiimide (C), and water (D) A composition comprising:
The organic ultraviolet absorber (b1) is one selected from the group consisting of benzotriazole ultraviolet absorbers, triazine ultraviolet absorbers, benzophenone ultraviolet absorbers, benzoate ultraviolet absorbers, and hydroxyphenyltriazine ultraviolet absorbers. That's it,
The metal oxide particles (b2) are at least one selected from the group consisting of zinc antimonate, titanium oxide, zinc oxide, tin oxide,
In a total of 100% by mass of the contents of the polyurethane (A) and the weather resistance imparting agent (B), the content of the polyurethane (A) is 70 to 97% by mass, and the content of the weather resistance imparting agent (B) is 3 to 3. 30% by mass,
And the content of the said polycarbodiimide (C) is 1-30 mass parts with respect to a total of 100 mass parts of content of a polyurethane (A) and a weather resistance imparting agent (B), The water-based coating material characterized by the above-mentioned. Composition.
前記ポリウレタン(A)が、ポリエーテル系ポリウレタン、ポリカーボネート系ポリウレタン、ポリエステル系ポリウレタンからなる群より選ばれる1種以上であることを特徴とする請求項1に記載の水系塗料組成物。   The water-based paint composition according to claim 1, wherein the polyurethane (A) is at least one selected from the group consisting of polyether-based polyurethane, polycarbonate-based polyurethane, and polyester-based polyurethane.
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