JP2012234710A - Soldering method of conductive members - Google Patents

Soldering method of conductive members Download PDF

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JP2012234710A
JP2012234710A JP2011102611A JP2011102611A JP2012234710A JP 2012234710 A JP2012234710 A JP 2012234710A JP 2011102611 A JP2011102611 A JP 2011102611A JP 2011102611 A JP2011102611 A JP 2011102611A JP 2012234710 A JP2012234710 A JP 2012234710A
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thickness direction
portions
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solder
conductive members
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JP5808939B2 (en
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Takeshi Watanabe
健 渡邉
Keiji Kuroda
桂治 黒田
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JST Mfg Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To secure the solder amounts of each connection solder and prevent undissolved solder and the generation of solder balls.SOLUTION: A soldering method of conductive members includes: a first process where one rod like solder 100 extending in the width direction is placed on one sides of soldered parts 321 of multiple second conductive members 320 with respect to the thickness direction intersecting the width direction and soldered parts 222a, 230a of multiple first conductive members 222, 230 are respectively placed on one side of the rod like solder with respect to the thickness direction so as to correspond to the soldered parts of the multiple second conductive members; and a second process where one heater chip 420 extending in the width direction is placed on one sides of the soldered parts of the multiple first conductive members with respect to the thickness direction to be heated and contacted with the soldered parts of the multiple first conductive parts and is pressed toward the other side in the thickness direction.

Description

本発明は、ハンダ付けの技術分野に属し、複数の導電部材を、絶縁部材に設けられた複数の導電部材に一括してハンダ付けする方法に関する。   The present invention belongs to the technical field of soldering, and relates to a method of soldering a plurality of conductive members collectively to a plurality of conductive members provided on an insulating member.

特許文献1は、所定のピッチで配列された端子同士を対向して重合わせ、重合部の間に直交して帯状の半田を介在させ、加熱により上記半田を溶融させて上記重合部を半田により接合する端子の接合方法において、上記半田に予め端子配列と同一ピッチの嵌合溝を形成し、この嵌合溝を一方の端子に嵌合し、かつ上記嵌合部分の上面に他方の端子を重ね合わせるようにした端子の接合方法を開示している。さらに、同文献は、上記半田に形成される嵌合溝の間に切欠きを形成する端子の接合方法も開示している。   In Patent Document 1, terminals arranged at a predetermined pitch are opposed and overlapped, a band-shaped solder is interposed between the overlapping portions, the solder is melted by heating, and the overlapping portions are soldered. In the joining method of terminals to be joined, a fitting groove having the same pitch as the terminal arrangement is formed in the solder in advance, the fitting groove is fitted to one terminal, and the other terminal is placed on the upper surface of the fitting portion. A method of joining terminals that are superposed is disclosed. Further, this document also discloses a method for joining terminals in which notches are formed between fitting grooves formed in the solder.

特許文献2は、細長状の絶縁ハウジングの長手幅方向に沿って複数体の導電端子が適宜のピッチ間隔で配列されているとともに、上記絶縁ハウジングの長手幅方向に沿って延在するように配置された長尺状半田材を用いて同軸ケーブル中心導体が上記各導電端子に対して一括接続された同軸ケーブル用電気コネクタを開示している。   In Patent Document 2, a plurality of conductive terminals are arranged at an appropriate pitch interval along the longitudinal width direction of the elongated insulating housing, and arranged so as to extend along the longitudinal width direction of the insulating housing. A coaxial cable electrical connector is disclosed in which a coaxial cable center conductor is collectively connected to each of the conductive terminals using a long solder material.

特許文献3は、通電により発熱する長尺状のコテ部を有し、上記コテ部のコテ先面を被接合物に加圧接触または近接させることによって上記被接合物を接合するヒータチップであって、上記コテ先面の反対側でフィン状に延びる放熱部を上記コテ部と一体に有するヒータチップを開示している。このヒータチップによれば、長尺状コテ部の全長に亘って通電中および通電終了直後の温度特性を均一化して、コテ部の長手方向で均一な接合品質を得ることができる。特許文献4も同様の構成を開示する。   Patent Document 3 is a heater chip that has a long iron part that generates heat when energized, and that joins the article to be joined by bringing the tip surface of the iron part into pressure contact with or close to the article to be joined. Thus, a heater chip is disclosed which has a heat radiating portion extending in a fin shape on the opposite side of the tip surface of the iron integrally with the iron portion. According to this heater chip, the temperature characteristics during energization and immediately after the end of energization can be made uniform over the entire length of the long iron part, and uniform bonding quality can be obtained in the longitudinal direction of the iron part. Patent Document 4 also discloses a similar configuration.

特許文献4は、被接合物に加圧接触または近接させることによって上記被接合物を接合するヒータチップであって、通電により発熱する櫛歯状のコテ部と、上記コテ部と一体に形成され、上記櫛歯状のコテ部のコテ先部の反対側でフィン状に延びる放熱部とを有するヒータチップを開示する。このヒータチップによれば、さらに、隣接する接合部間に空間がなくても、接合部以外に熱の影響を与えることなく接合が可能である。   Patent Document 4 is a heater chip that joins the object to be joined by pressing or approaching the object to be joined, and is formed integrally with a comb-shaped iron part that generates heat when energized, and the iron part. A heater chip having a heat radiating portion extending in a fin shape on the opposite side of the tip portion of the comb-shaped iron portion is disclosed. Furthermore, according to this heater chip, even if there is no space between adjacent joints, joining is possible without affecting the heat other than the joints.

特公平5−57718号公報Japanese Patent Publication No. 5-57718 特開2007−305452号公報JP 2007-305452 A 特開2009−160617号公報JP 2009-160617 A 特開2010−253503号公報JP 2010-253503 A

このように上記従来の棒状ハンダを用いて複数の第1の導電部材を、絶縁部材に設けられた複数の第2の導電部材に、それぞれのハンダ付け部が間隔をあけて一列に並ぶように一括してハンダ付けした場合、溶けて固まった各接続ハンダを形成するハンダの量が均一にならないことがある。その場合、ハンダ量が過小となった上記接続ハンダでは接続強度が目標値よりも低くなり、またハンダ量が過剰となった上記接続ハンダでは隣り合う接続ハンダ部の隙間が目標値よりも狭くなる。しかも、ハンダの溶け残りが生じたり、ハンダが丸まったハンダボールができることがあり、これらが放置されると製品の信頼性が充分に確保できなくなるおそれがある。   As described above, the plurality of first conductive members are arranged on the plurality of second conductive members provided on the insulating member using the conventional bar-shaped solder so that the respective soldered portions are arranged in a line at intervals. When soldering in a lump, the amount of solder that forms each melted and hardened connection solder may not be uniform. In that case, the connection strength is lower than the target value in the connection solder in which the solder amount is excessively small, and the gap between adjacent connection solder portions is narrower than the target value in the connection solder in which the solder amount is excessive. . In addition, solder may be left unmelted or solder balls may be formed with rounded solder. If these are left untreated, the reliability of the product may not be sufficiently secured.

さらに、電気コネクタのハウジングに複数のコンタクトを設けて複数の極を形成し、複数の電線の終端から露出した導体を上記複数のコンタクトに、それぞれのハンダ付け部が間隔をあけて一列に並ぶように上記棒状ハンダを用いて一括してハンダ付けする場合、上記ハウジングに、隣り合う上記コンタクトの上記ハンダ付け部の間から上記厚さ方向へ立ち上がる極間壁が設けられていると、ハンダ付けするときに高温に加熱された上記棒状ハンダから上記極間壁が熱負荷を受けて損傷することがある。   Further, a plurality of contacts are provided on the housing of the electrical connector to form a plurality of poles, and the conductors exposed from the ends of the plurality of electric wires are aligned with the plurality of contacts, and the respective soldered portions are arranged in a row at intervals. In the case of performing soldering collectively using the rod-shaped solder, if the housing is provided with an inter-electrode wall that rises in the thickness direction from between the soldering portions of the adjacent contacts, soldering is performed. Sometimes, the interelectrode wall is damaged by receiving a heat load from the rod-shaped solder heated to a high temperature.

本発明は、このような点に着目してなされたものであり、その目的とするところは、第2導電部材に、長手方向に沿って厚肉部と薄肉部とが設けられた棒状ハンダと第1導電部材とを重ね、ヒータチップを発熱させて上記第1導電部材及び上記厚肉部に押圧し、又は上記薄肉部に押圧すると、上記各薄肉部が上記各厚肉部よりも先に上記長手方向に分断されて上記各厚肉部が上記各接続ハンダの大部分を形成するようにすることで、上記各接続ハンダのハンダ量を確保して上記各接続ハンダの接続強度の確保及び隣り合う接続ハンダの隙間の確保を実現することができ、またハンダの溶け残り及びハンダボールの生成を防止して製品の信頼性を向上させることができ、さらに上記極間壁のように隣り合う第1導電部材のハンダ付け部の間に例えば上記極間壁のような構造物があるときには上記第1導電部材の側の面で上記厚肉部と上記薄肉部とに段差を設ければ上記構造物が熱負荷により損傷を受けることを防止することが可能となると共に上記構造物を利用して位置決め精度が向上する導電部材のハンダ付け方法を提供することにある。   The present invention has been made paying attention to such points, and the object of the present invention is to provide a rod-shaped solder provided with a thick portion and a thin portion along the longitudinal direction of the second conductive member. When the first conductive member is overlaid, the heater chip is heated and pressed against the first conductive member and the thick portion, or when pressed against the thin portion, the thin portions are preceded by the thick portions. It is divided in the longitudinal direction so that each thick part forms a large part of each connection solder, thereby ensuring the solder amount of each connection solder, ensuring the connection strength of each connection solder, and It is possible to secure a gap between adjacent connecting solders, to prevent unmelted solder and generation of solder balls to improve the reliability of the product, and to adjoin like the above-mentioned interelectrode wall Example between the soldered parts of the first conductive member For example, when there is a structure such as the interelectrode wall, if the step is provided between the thick part and the thin part on the surface of the first conductive member, the structure is damaged by a thermal load. An object of the present invention is to provide a method for soldering a conductive member that can be prevented and that improves positioning accuracy by using the structure.

上記目的を達成するため、本発明の第1の導電部材のハンダ付け方法は、複数の第1導電部材を、絶縁部材に設けられた複数の第2導電部材に、それぞれのハンダ付け部が間隔をあけて幅方向に一列に並ぶように一括してハンダ付けするハンダ付け方法である。この導電部材のハンダ付け方法は、
上記複数の第2導電部材の上記ハンダ付け部の上記幅方向と直交する厚さ方向の一方側に上記幅方向に延びる一つの棒状ハンダを配置し、上記棒状ハンダの上記厚さ方向の上記一方側に上記複数の第1導電部材の上記ハンダ付け部を上記複数の第2導電部材の上記ハンダ付け部に対応させてそれぞれ配置する第1工程と、
上記複数の第1導電部材の上記ハンダ付け部の上記厚さ方向の上記一方側に上記幅方向に延びる一つのヒータチップを配置し、上記ヒータチップを発熱させると共に上記ヒータチップを上記複数の第1導電部材の上記ハンダ付け部に接触させて上記厚さ方向の他方側に向かって押圧する第2工程とを備えている。
上記棒状ハンダは、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の上記一方側に上記各第1導電部材の上記ハンダ付け部の幅と同じかそれ以上の幅をもつ第1面を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材の上記ハンダ付け部の幅と同じかそれ以下の幅をもつ第2面を有して上記複数の第2導電部材の上記ハンダ付け部にそれぞれ対応する複数の厚肉部と、隣り合う上記厚肉部の間に、上記厚さ方向の上記一方側の面が上記厚肉部の上記第1面に連続するようにそれぞれ設けられた薄肉部とを備え、上記厚肉部の厚さが上記薄肉部を含む他の部位の厚さよりも厚く形成されており、
上記ヒータチップは、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向にみて上記各厚肉部の少なくとも中央部に対応する部分から上記厚さ方向の上記他方側にそれぞれ突出する第1コテ部と、隣り合う上記第1コテ部の間に設けられ、上記第2工程において上記各第1コテ部により上記各第1導電部材の上記ハンダ付け部及び上記各厚肉部が加熱され且つ上記厚さ方向の上記他方側に向かって押圧されることで上記各薄肉部が上記厚さ方向の上記一方側に向かって変位したときに上記各薄肉部の表面に接触するようにそれぞれ設けられた第2コテ部とを備えている。
In order to achieve the above object, according to the first conductive member soldering method of the present invention, a plurality of first conductive members are separated from each other by a plurality of second conductive members provided on the insulating member. This is a soldering method in which soldering is performed in a lump so as to be aligned in a row in the width direction. The method of soldering this conductive member is as follows:
One rod-shaped solder extending in the width direction is arranged on one side of the thickness direction orthogonal to the width direction of the soldering portion of the plurality of second conductive members, and the one of the rod-shaped solders in the thickness direction is disposed. A first step of disposing the soldered portions of the plurality of first conductive members on the side corresponding to the soldered portions of the plurality of second conductive members,
One heater chip extending in the width direction is disposed on the one side in the thickness direction of the soldered portion of the plurality of first conductive members to cause the heater chip to generate heat and to attach the heater chip to the plurality of first chips. A second step of contacting the soldered portion of one conductive member and pressing it toward the other side in the thickness direction.
The rod-shaped solder is provided at the intervals along the width direction, and has a width equal to or greater than the width of the soldered portion of each first conductive member on the one side in the thickness direction. And a second surface having a width equal to or less than the width of the soldered portion of each second conductive member on the other side in the thickness direction. Between the plurality of thick portions corresponding to the soldered portions of the two conductive members and the adjacent thick portions, the one side surface in the thickness direction is the first surface of the thick portion. Each having a thin portion provided to be continuous, and the thickness of the thick portion is formed to be thicker than the thickness of other portions including the thin portion,
The heater chip is provided at the interval along the width direction, and from the portion corresponding to at least the center of each thick portion to the other side in the thickness direction when viewed in the thickness direction. Provided between the first iron part projecting and the first iron part adjacent to each other, and in the second step, each soldering part and each thick wall of each first conductive member by each first iron part. When the portion is heated and pressed toward the other side in the thickness direction, the thin portion contacts the surface of the thin portion when the thin portion is displaced toward the one side in the thickness direction. And a second iron part provided respectively.

上記第1工程において、上記複数の第2導電部材の上記ハンダ付け部の上記厚さ方向の一方側に上記棒状ハンダを配置し、上記棒状ハンダの上記厚さ方向の上記一方側に上記複数の第1導電部材の上記ハンダ付け部を上記複数の第2導電部材の上記ハンダ付け部に対応させてそれぞれ配置し、次いで上記第2工程において、上記第1導電部材の上記ハンダ付け部の上記厚さ方向の上記一方側に上記ヒータチップを配置し、上記ヒータチップを発熱させると共に上記ヒータチップを上記複数の第1導電部材の上記ハンダ付け部に接触させて上記厚さ方向の他方側に向かって押圧すると、上記棒状ハンダの上記各厚肉部及び上記各薄肉部がそれぞれ溶けて上記各第1導電部材の上記ハンダ付け部が上記各第2導電部材の上記ハンダ付け部にそれぞれハンダ付けされる。   In the first step, the rod-shaped solder is disposed on one side in the thickness direction of the soldering portion of the plurality of second conductive members, and the plurality of the plurality of second conductive members are disposed on the one side in the thickness direction of the rod-shaped solder. The soldering portions of the first conductive member are respectively arranged corresponding to the soldering portions of the plurality of second conductive members, and then in the second step, the thickness of the soldering portion of the first conductive member is set. The heater chip is disposed on the one side in the vertical direction, the heater chip generates heat, and the heater chip is brought into contact with the soldered portions of the plurality of first conductive members toward the other side in the thickness direction. When pressed, the thick-walled portion and the thin-walled portion of the rod-shaped solder are melted, and the soldered portion of the first conductive member is respectively applied to the soldered portion of the second conductive member. It is soldered.

その場合、上記第2工程において上記ヒータチップの上記各第1コテ部により上記各第1導電部材の上記ハンダ付け部及び上記各厚肉部が加熱され且つ上記厚さ方向の上記他方側に向かって押圧されると、上記各厚肉部の変形を受けて上記各薄肉部が上記厚さ方向の上記一方側に向かって浮き上がるように変位して上記各第2コテ部に接触して溶け、上記各厚肉部よりも先に上記長手方向に分断される。そのため、上記棒状ハンダが上記各薄肉部においてそれぞれ幅方向に分離され、上記各厚肉部がそれぞれ独立する。次いで、上記独立した各厚肉部が、これに対応する上記各第1導電部材の上記ハンダ付け部と上記各第2導電部材の上記ハンダ付け部との間で溶けて固まり、上記各第1導電部材の上記ハンダ付け部と上記各第2導電部材の上記ハンダ付け部との間の上記各接続ハンダの大部分を形成することから、上記各接続ハンダのハンダ量が過不足無く確保される。そのため、上記各接続ハンダの接続強度が確保されると共に、隣り合う接続ハンダの隙間が確保される。また、上記棒状ハンダが加熱されると上記各薄肉部が上記各厚肉部よりも先に溶けるので、上記各厚肉部が溶けたときに上記各薄肉部が固体で残りにくいので、上記各接続ハンダの間にハンダの溶け残り及びハンダボールが生成されにくいことから製品の信頼性が向上する。また、上記棒状ハンダがペーストを含んでいる場合、上記棒状ハンダの加熱が始まってから比較的早い段階で上記各薄肉部が上記長手方向に分断されるので、上記棒状ハンダに含まれるペーストが上記分断された面から溶出されやすく、ガス化したペーストにより上記棒状ハンダが破裂することが抑制される。このことからも、ハンダボールが生成されにくくなり、製品の信頼性が向上する。   In that case, in the second step, the soldering part and the thick parts of the first conductive members are heated by the first iron parts of the heater chip and directed toward the other side in the thickness direction. When pressed, the thick part is deformed so that the thin part is lifted toward the one side in the thickness direction and comes into contact with the second iron part and melts. It is divided in the longitudinal direction before each of the thick parts. Therefore, the bar-shaped solder is separated in the width direction at the thin portions, and the thick portions are independent. Next, each of the independent thick portions is melted and solidified between the corresponding soldered portion of each of the first conductive members and the corresponding soldered portion of each of the second conductive members. Since most of each connection solder is formed between the soldering portion of the conductive member and the soldering portion of the second conductive member, the amount of solder of each connection solder is ensured without excess or deficiency. . Therefore, the connection strength of each of the connection solders is ensured and a gap between adjacent connection solders is ensured. Further, when the rod-shaped solder is heated, the thin portions are melted before the thick portions, so that when the thick portions are melted, the thin portions are not likely to remain solid. Since the unmelted solder and solder balls are not easily generated between the connecting solders, the reliability of the product is improved. Further, when the rod-shaped solder contains a paste, the thin-walled parts are divided in the longitudinal direction at a relatively early stage after the heating of the rod-shaped solder starts, so the paste contained in the rod-shaped solder is It is easy to be eluted from the divided surface, and the rod-like solder is prevented from bursting by the gasified paste. This also makes it difficult for solder balls to be generated, improving the reliability of the product.

さらに、隣り合う第1導電部材のハンダ付け部の間に例えば上記極間壁のような構造物があるときには、上記各構造物には隣り合う上記厚肉部の間の上記各薄肉部がそれぞれ対向する。そのため、上記棒状ハンダにおける上記第1導電部材の側の面で上記厚肉部と上記薄肉部とに段差を設ければ上記構造物から上記薄肉部を確実に離すことが可能となるので、上記構造物が熱負荷により損傷を受けることを防止することが可能となる。しかも、上記構造物の幅方向両側に上記厚肉部が嵌るので上記棒状ハンダの、上記第1導電部材の上記ハンダ付け部への位置決め精度が向上し、上記各接続ハンダのハンダ量のばらつきが低減する。   Furthermore, when there is a structure such as the inter-electrode wall between the soldered portions of the adjacent first conductive members, the thin portions between the thick portions adjacent to each other are respectively included in the respective structures. opposite. Therefore, if the step is provided in the thick portion and the thin portion on the surface of the first solder member in the rod-shaped solder, the thin portion can be reliably separated from the structure. It becomes possible to prevent the structure from being damaged by the thermal load. In addition, since the thick portions are fitted on both sides of the structure in the width direction, the accuracy of positioning the rod-shaped solder to the soldered portion of the first conductive member is improved, and the amount of solder of each connection solder varies. Reduce.

本発明の第2の導電部材のハンダ付け方法は、複数の第1導電部材を、絶縁部材に設けられた複数の第2導電部材に、それぞれのハンダ付け部が間隔をあけて幅方向に一列に並ぶように一括してハンダ付けするハンダ付け方法である。この導電部材のハンダ付け方法は、
上記複数の第2導電部材の上記ハンダ付け部の上記幅方向と直交する厚さ方向の一方側に上記幅方向に延びる一つの棒状ハンダを配置し、上記棒状ハンダの上記厚さ方向の上記一方側に上記複数の第1導電部材の上記ハンダ付け部を上記複数の第2導電部材のハンダ付け部に対応させてそれぞれ配置する第1工程と、
上記複数の第1導電部材の上記ハンダ付け部の上記厚さ方向の上記一方側に上記幅方向に延びる一つのヒータチップを配置し、上記ヒータチップを発熱させると共に上記ヒータチップを上記複数の第1導電部材の上記ハンダ付け部に接触させて上記厚さ方向の他方側に向かって押圧する第2工程とを備えている。
上記棒状ハンダは、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の上記一方側に上記各第1導電部材の上記ハンダ付け部の幅と同じかそれ以上の幅をもつ第1面を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材の上記ハンダ付け部の幅と同じかそれ以下の幅をもつ第2面を有して上記複数の第2導電部材の上記ハンダ付け部にそれぞれ対応する複数の厚肉部と、隣り合う上記厚肉部の間にそれぞれ設けられた薄肉部とを備え、上記厚肉部の厚さが上記薄肉部を含む他の部位の厚さよりも厚く形成されており、
上記ヒータチップは、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向にみて上記各厚肉部の少なくとも中央部にそれぞれ対応する部分に設けられた第1コテ部と、上記厚さ方向にみて隣り合う上記第1コテ部の間における上記各薄肉部の少なくとも中央部に対応する部分に上記第1コテ部よりも上記厚さ方向の上記他方側にそれぞれ突出する第2コテ部とを備えている。
The second conductive member soldering method according to the present invention includes a plurality of first conductive members arranged in a row in the width direction with a plurality of second conductive members provided on the insulating member, with each soldering portion spaced apart. This is a soldering method in which soldering is performed in a lump so as to line up. The method of soldering this conductive member is as follows:
One rod-shaped solder extending in the width direction is arranged on one side of the thickness direction orthogonal to the width direction of the soldering portion of the plurality of second conductive members, and the one of the rod-shaped solders in the thickness direction is disposed. A first step of disposing the soldered portions of the plurality of first conductive members on the side corresponding to the soldered portions of the plurality of second conductive members, respectively,
One heater chip extending in the width direction is disposed on the one side in the thickness direction of the soldered portion of the plurality of first conductive members to cause the heater chip to generate heat and to attach the heater chip to the plurality of first chips. A second step of contacting the soldered portion of one conductive member and pressing it toward the other side in the thickness direction.
The rod-shaped solder is provided at the intervals along the width direction, and has a width equal to or greater than the width of the soldered portion of each first conductive member on the one side in the thickness direction. And a second surface having a width equal to or less than the width of the soldered portion of each second conductive member on the other side in the thickness direction. A plurality of thick portions corresponding to the soldered portions of the two conductive members, and a thin portion provided between the adjacent thick portions, and the thickness of the thick portion is the thickness of the thin portion. It is formed thicker than the thickness of other parts including
The heater chip is provided at the interval along the width direction, and a first iron part provided at a portion corresponding to at least a central part of each of the thick portions as viewed in the thickness direction; The first protrusion protrudes to the other side in the thickness direction from the first iron portion at a portion corresponding to at least the central portion of each thin portion between the first iron portions adjacent to each other in the thickness direction. 2 iron parts.

上記第1工程において、上記複数の第2導電部材の上記ハンダ付け部の上記厚さ方向の一方側に上記棒状ハンダを配置し、上記棒状ハンダの上記厚さ方向の上記一方側に上記複数の第1導電部材の上記ハンダ付け部を上記複数の第2導電部材の上記ハンダ付け部に対応させてそれぞれ配置し、次いで上記第2工程において、上記第1導電部材の上記ハンダ付け部の上記厚さ方向の上記一方側に上記ヒータチップを配置し、上記ヒータチップを発熱させると共に上記ヒータチップを上記複数の第1導電部材の上記ハンダ付け部に接触させて上記厚さ方向の他方側に向かって押圧すると、上記棒状ハンダの上記各厚肉部及び上記各薄肉部がそれぞれ溶けて上記各第1導電部材の上記ハンダ付け部が上記各第2導電部材の上記ハンダ付け部にそれぞれハンダ付けされる。   In the first step, the rod-shaped solder is disposed on one side in the thickness direction of the soldering portion of the plurality of second conductive members, and the plurality of the plurality of second conductive members are disposed on the one side in the thickness direction of the rod-shaped solder. The soldering portions of the first conductive member are respectively arranged corresponding to the soldering portions of the plurality of second conductive members, and then in the second step, the thickness of the soldering portion of the first conductive member is set. The heater chip is disposed on the one side in the vertical direction, the heater chip generates heat, and the heater chip is brought into contact with the soldered portions of the plurality of first conductive members toward the other side in the thickness direction. When pressed, the thick-walled portion and the thin-walled portion of the rod-shaped solder are melted, and the soldered portion of the first conductive member is respectively applied to the soldered portion of the second conductive member. It is soldered.

その場合、上記第2工程において上記ヒータチップの上記各第2コテ部により上記各薄肉部が加熱され且つ上記厚さ方向の上記他方側に向かって押圧されると、上記各第2コテ部が上記各薄肉部に接触して溶け、上記各厚肉部よりも先に上記長手方向に分断される。そのため、上記棒状ハンダが上記各薄肉部においてそれぞれ幅方向に分離され、上記各厚肉部がそれぞれ独立する。次いで、上記独立した各厚肉部が、これに対応する上記各第1導電部材の上記ハンダ付け部と上記各第2導電部材の上記ハンダ付け部の間で溶けて固まり、上記各第1導電部材の上記ハンダ付け部と上記各第2導電部材の上記ハンダ付け部との間の上記各接続ハンダの大部分を形成することから、上記各接続ハンダのハンダ量が過不足無く確保される。そのため、上記各接続ハンダの接続強度が確保されると共に、隣り合う接続ハンダの隙間が確保される。また、上記棒状ハンダが加熱されると上記各薄肉部が上記各厚肉部よりも先に溶けるので、上記各厚肉部が溶けたときに上記各薄肉部が固体で残りにくいので、上記各接続ハンダの間にハンダの溶け残り及びハンダボールが生成されにくいことから製品の信頼性が向上する。また、上記棒状ハンダがペーストを含んでいる場合、上記棒状ハンダの加熱が始まってから比較的早い段階で上記各薄肉部が上記長手方向に分断されるので、上記棒状ハンダに含まれるペーストが上記分断された面から溶出されやすく、ガス化したペーストにより上記棒状ハンダが破裂することが抑制される。このことからも、ハンダボールが生成されにくくなり、製品の信頼性が向上する。   In that case, when each said thin part is heated by the said 2nd iron part of the said heater chip in the said 2nd process and is pressed toward the said other side of the said thickness direction, each said 2nd iron part will be It melts in contact with the thin portions, and is divided in the longitudinal direction before the thick portions. Therefore, the bar-shaped solder is separated in the width direction at the thin portions, and the thick portions are independent. Next, each of the independent thick portions is melted and solidified between the corresponding soldered portion of each of the first conductive members and the corresponding soldered portion of each of the second conductive members, and each of the first conductive portions. Since most of each connection solder is formed between the soldering portion of the member and the soldering portion of the second conductive member, the solder amount of each connection solder is ensured without excess or deficiency. Therefore, the connection strength of each of the connection solders is ensured and a gap between adjacent connection solders is ensured. Further, when the rod-shaped solder is heated, the thin portions are melted before the thick portions, so that when the thick portions are melted, the thin portions are not likely to remain solid. Since the unmelted solder and solder balls are not easily generated between the connecting solders, the reliability of the product is improved. Further, when the rod-shaped solder contains a paste, the thin-walled parts are divided in the longitudinal direction at a relatively early stage after the heating of the rod-shaped solder starts, so the paste contained in the rod-shaped solder is It is easy to be eluted from the divided surface, and the rod-like solder is prevented from bursting by the gasified paste. This also makes it difficult for solder balls to be generated, improving the reliability of the product.

さらに、隣り合う第1導電部材のハンダ付け部の間に例えば上記極間壁のような構造物があるときには、上記各構造物には隣り合う上記厚肉部の間の上記各薄肉部がそれぞれ対向する。そのため、上記棒状ハンダにおける上記第1導電部材の側の面で上記厚肉部と上記薄肉部とに段差を設ければ上記構造物から上記薄肉部を確実に離すことが可能となるので、上記構造物が熱負荷により損傷を受けることを防止することが可能となる。しかも、上記構造物の幅方向両側に上記厚肉部が嵌るので上記棒状ハンダの、上記第1導電部材の上記ハンダ付け部への位置決め精度が向上し、上記各接続ハンダのハンダ量のばらつきが低減する。   Furthermore, when there is a structure such as the inter-electrode wall between the soldered portions of the adjacent first conductive members, the thin portions between the thick portions adjacent to each other are respectively included in the respective structures. opposite. Therefore, if the step is provided in the thick portion and the thin portion on the surface of the first solder member in the rod-shaped solder, the thin portion can be reliably separated from the structure. It becomes possible to prevent the structure from being damaged by the thermal load. In addition, since the thick portions are fitted on both sides of the structure in the width direction, the accuracy of positioning the rod-shaped solder to the soldered portion of the first conductive member is improved, and the amount of solder of each connection solder varies. Reduce.

本発明の第3の導電部材のハンダ付け方法は、上記第1又は第2の導電部材のハンダ付け方法において、さらに、
上記棒状ハンダが、上記厚さ方向の一方側に平面が形成され、上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記幅方向及び上記厚さ方向と直交する奥行き方向へ延びる溝が一又は二以上形成されており、上記溝の上記幅方向両側に上記厚肉部がそれぞれ形成され、上記厚さ方向の一方側の面と上記溝との間に上記薄肉部が形成されている。
The third conductive member soldering method of the present invention is the above-described first or second conductive member soldering method,
The rod-shaped solder has a flat surface formed on one side in the thickness direction, and has a groove extending in the depth direction perpendicular to the width direction and the thickness direction while being recessed in the thickness direction from the other side of the thickness direction. One or two or more are formed, the thick portions are formed on both sides of the groove in the width direction, and the thin portions are formed between one surface in the thickness direction and the groove. .

このようにすれば、比較的簡単な構成で上記棒状ハンダが実現する。また、上記極間壁のように隣り合う第1導電部材のハンダ付け部の間に例えば上記極間壁のような構造物があるときには、上記棒状ハンダは上記各構造物に上記各溝がそれぞれ対応するように配置されることになり、上記各構造物から上記薄肉部を確実に離すことが可能となるので、上記構造物が熱負荷により損傷を受けることを防止することが可能となり、また上記構造物の上記幅方向両側に上記厚肉部が嵌るので上記棒状ハンダの、上記第1導電部材の上記ハンダ付け部への位置決め精度が向上し、上記各接続ハンダのハンダ量のばらつきが低減する。   In this way, the rod-shaped solder can be realized with a relatively simple configuration. Further, when there is a structure such as the interpolar wall between the soldering portions of the adjacent first conductive members such as the interpolar wall, the rod-shaped solder has the respective grooves in the respective structures. Since the thin-walled portion can be reliably separated from each structure, it is possible to prevent the structure from being damaged by a thermal load. Since the thick part fits on both sides in the width direction of the structure, the positioning accuracy of the rod-like solder to the soldered part of the first conductive member is improved, and variation in the solder amount of each connection solder is reduced. To do.

本発明の第4の導電部材のハンダ付け方法は、上記第1ないし第3のうちいずれか一つの導電部材のハンダ付け方法において、さらに、
上記薄肉部における上記幅方向の中間に、上記幅方向に向いた面で断面したときの断面積が上記薄肉部のなかで最小になる狭小部が形成されている。
The fourth method for soldering a conductive member according to the present invention is the soldering method for a conductive member according to any one of the first to third aspects.
In the middle of the width direction in the thin portion, a narrow portion where the cross-sectional area when the cross section is taken along the surface facing the width direction is the smallest in the thin portion is formed.

このようにすれば、上記棒状ハンダが加熱されると、上記各薄肉部のなかでも上記狭小部が先に溶けるので、上記棒状ハンダが上記各薄肉部においてそれぞれ幅方向に分離される確率が高められ、上記第1又は第2の導電部材のハンダ付け方法で得られた作用及び効果が一層確実に得られる。また、上記棒状ハンダが上記各狭小部においてそれぞれ幅方向に分離され、上記各厚肉部がそれぞれ独立するので、上記独立した各厚肉部に、上記幅方向中間で分離された上記各薄肉部の片割れが吸収される。そのため、上記各接続ハンダのハンダ量が一層正確に確保され、ばらつきが少なくなる。よって、上記各接続ハンダの接続強度の確保、及び隣り合う接続ハンダの隙間の確保が、より確実に得られ、また、上記各接続ハンダの間にハンダの溶け残り及びハンダボールが一層生成されにくくなり製品の信頼性が向上する。   In this way, when the rod-shaped solder is heated, the narrow portion of the thin portions melts first, so that the probability that the rod-shaped solder is separated in the width direction at the thin portions is increased. Thus, the actions and effects obtained by the soldering method for the first or second conductive member can be obtained more reliably. Further, since the rod-shaped solder is separated in the width direction in the narrow portions, and the thick portions are independent of each other, the thin portions separated in the middle of the width direction into the independent thick portions. A piece of crack is absorbed. Therefore, the amount of solder of each connection solder is more accurately ensured, and variation is reduced. Therefore, the connection strength of each connection solder and the clearance between adjacent connection solders can be more reliably obtained, and the unmelted solder and solder balls are more unlikely to be generated between the connection solders. The reliability of the product will be improved.

本発明の第5の導電部材のハンダ付け方法は、上記第1ないし第4のうちいずれか一つの導電部材のハンダ付け方法において、さらに、
上記厚肉部の上記第1面に、上記厚さ方向に凹んで上記第1導電部材の上記ハンダ付け部が入る受止部が形成されている。
The fifth conductive member soldering method of the present invention may be any one of the first to fourth conductive member soldering methods described above.
A receiving portion that is recessed in the thickness direction and into which the soldering portion of the first conductive member enters is formed on the first surface of the thick portion.

このようにすれば、ハンダ付けのときに上記第1の導電部材の上記ハンダ付け部を上記受止部に入れれば、上記ハンダ付け部が不用意に移動しないので、ハンダ付けの作業性が向上する。   In this way, if the soldering part of the first conductive member is inserted into the receiving part during soldering, the soldering part does not move carelessly, so that the soldering workability is improved. To do.

本発明の第6の導電部材のハンダ付け方法は、上記第1ないし第5のうちいずれか一つの導電部材のハンダ付け方法において、
上記各第1導電部材が、電線の終端から露出した導体であり、
上記絶縁部材が、複数の極を有する電気コネクタのハウジングであり、上記各第2導電部材が、上記電気コネクタの上記各極をそれぞれ構成するコンタクトであり、上記ハウジングには隣り合う上記コンタクトの上記ハンダ付け部の間から上記厚さ方向へそれぞれ立ち上がる極間壁が設けられており、
上記複数の第1導電部材、上記複数の第2導電部材、及び上記棒状ハンダを、上記棒状ハンダの上記各厚肉部の上記第1面に上記各第1導電部材の上記ハンダ付け部がそれぞれ接触すると共に上記第2面に上記各第2導電部材の上記ハンダ付け部がそれぞれ接触するように配置するときに、隣り合う上記厚肉部の間の上記各薄肉部が上記各極間壁とそれぞれ対向するように配置する。
A sixth method for soldering a conductive member of the present invention is the method for soldering a conductive member according to any one of the first to fifth aspects.
Each of the first conductive members is a conductor exposed from the end of the wire,
The insulating member is a housing of an electrical connector having a plurality of poles, and each of the second conductive members is a contact that constitutes each of the poles of the electrical connector. An inter-electrode wall that rises in the thickness direction from between the soldered parts is provided,
The plurality of first conductive members, the plurality of second conductive members, and the rod-shaped solder, and the soldered portions of the first conductive members on the first surface of the thick portions of the rod-shaped solder, respectively. When the soldering portions of the second conductive members are in contact with the second surface, the thin portions between the adjacent thick portions are in contact with the interpolar walls. Arrange them to face each other.

この導電部材のハンダ付け方法により、上記棒状ハンダを用いて上記極間壁を備えた電気コネクタの上記コンタクトの上記ハンダ付け部に電線の導体がハンダ付けされる。そして、上記棒状ハンダの上記各厚肉部の上記第1面は上記各電線の導体の上記ハンダ付け部にそれぞれ接触し上記第2面は上記各コンタクトの上記ハンダ付け部にそれぞれ接触するが、上記各極間壁には隣り合う上記厚肉部の間の上記各薄肉部がそれぞれ対向する。そのため、上記棒状ハンダにおける上記コンタクト側の面で上記厚肉部と上記薄肉部とに段差を設ければ上記極間壁から上記薄肉部を確実に離すことが可能となるので、上記極間壁が熱負荷により損傷を受けることを防止することが可能となり、また上記極間壁の幅方向両側に上記厚肉部が嵌るので上記棒状ハンダの電気コネクタへの位置決め精度が向上し、上記各接続ハンダのハンダ量のばらつきが低減する。   By this method of soldering the conductive member, the conductor of the electric wire is soldered to the soldered portion of the contact of the electrical connector having the interelectrode wall using the rod-shaped solder. The first surface of each thick part of the rod-shaped solder is in contact with the soldered part of the conductor of each electric wire, and the second surface is in contact with the soldered part of each of the contacts. Each said thin part between the said thick part adjacent to each said interelectrode wall opposes, respectively. Therefore, if the step is provided between the thick portion and the thin portion on the contact side surface of the rod-shaped solder, the thin portion can be reliably separated from the interpolar wall. Can be prevented from being damaged by a thermal load, and the thick-walled portions are fitted on both sides in the width direction of the inter-electrode wall, so that the positioning accuracy of the bar-shaped solder to the electrical connector is improved, and each of the connections Variation in solder amount of solder is reduced.

本発明の第1の導電部材のハンダ付け方法は、上記第2導電部材の上記ハンダ付け部に、長手方向に沿って上記厚肉部と上記薄肉部とが設けられた上記棒状ハンダと上記第1導電部材の上記ハンダ付け部とを重ね、上記ヒータチップを発熱させて上記第1導電部材の上記ハンダ付け部及び上記厚肉部に押圧すると、上記各薄肉部が上記各厚肉部よりも先に上記長手方向に分断されて上記各厚肉部が上記各接続ハンダの大部分を形成するようにしたので、上記各接続ハンダのハンダ量を確保して上記各接続ハンダの接続強度の確保及び隣り合う接続ハンダの隙間の確保を実現することができ、またハンダの溶け残り及びハンダボールの生成を防止して製品の信頼性を向上させることができ、さらに上記極間壁のように隣り合う第1導電部材のハンダ付け部の間に例えば上記極間壁のような構造物があるときには上記第1導電部材の側の面で上記厚肉部と上記薄肉部とに段差を設ければ上記構造物が熱負荷により損傷を受けることを防止することが可能となると共に上記構造物を利用して位置決め精度を向上させることができる。   The soldering method for the first conductive member of the present invention includes the rod-shaped solder in which the thickened portion and the thinned portion are provided along the longitudinal direction in the soldered portion of the second conductive member, and the first soldered portion. When the soldering part of one conductive member is overlapped, and the heater chip is heated to press the soldering part and the thick part of the first conductive member, the thin parts are more than the thick parts. Since each of the thick portions was previously formed in the longitudinal direction so as to form a large part of each of the connection solders, the solder amount of each of the connection solders was ensured and the connection strength of each of the connection solders was ensured. In addition, it is possible to secure a gap between adjacent connecting solders, to prevent unmelted solder and generation of solder balls, and to improve the reliability of the product. Matching first conductive member c For example, when there is a structure such as the inter-electrode wall between the damming parts, the structure is subjected to a thermal load if a step is provided between the thick part and the thin part on the surface of the first conductive member. As a result, it is possible to prevent damage and improve positioning accuracy using the structure.

本発明の第2の導電部材のハンダ付け方法は、上記第2導電部材の上記ハンダ付け部に、長手方向に沿って上記厚肉部と上記薄肉部とが設けられた上記棒状ハンダと上記第1導電部材の上記ハンダ付け部とを重ね、上記ヒータチップを発熱させて上記薄肉部に押圧すると、上記各薄肉部が上記各厚肉部よりも先に上記長手方向に分断されて上記各厚肉部が上記各接続ハンダの大部分を形成するようにしたので、上記各接続ハンダのハンダ量を確保して上記各接続ハンダの接続強度の確保及び隣り合う接続ハンダの隙間の確保を実現することができ、またハンダの溶け残り及びハンダボールの生成を防止して製品の信頼性を向上させることができ、さらに上記極間壁のように隣り合う第1導電部材のハンダ付け部の間に例えば上記極間壁のような構造物があるときには上記第1導電部材の側の面で上記厚肉部と上記薄肉部とに段差を設ければ上記構造物が熱負荷により損傷を受けることを防止することが可能となると共に上記構造物を利用して位置決め精度を向上させることができる。   The soldering method for the second conductive member according to the present invention includes: the rod-shaped solder in which the thickened portion and the thinned portion are provided along the longitudinal direction in the soldered portion of the second conductive member; When the soldering portion of one conductive member is overlapped, the heater chip generates heat and is pressed against the thin portion, the thin portions are divided in the longitudinal direction before the thick portions, and the thicknesses are increased. Since the meat portion forms most of each connection solder, the solder amount of each connection solder is secured, and the connection strength of each connection solder and the clearance between adjacent connection solders are ensured. In addition, it is possible to improve the reliability of the product by preventing the unmelted solder and the generation of solder balls, and between the soldered portions of the adjacent first conductive members, such as the inter-electrode wall. For example, When there is a structure, it is possible to prevent the structure from being damaged by a thermal load by providing a step between the thick part and the thin part on the surface of the first conductive member. The positioning accuracy can be improved by using the structure.

本発明の第3の導電部材のハンダ付け方法は、上記第1又は第2の導電部材のハンダ付け方法により得られる効果が得られることに加え、さらに、比較的簡単な構成で上記第1の棒状ハンダを実現することができ、また上記極間壁のように隣り合う第1導電部材のハンダ付け部の間に例えば上記極間壁のような構造物があるときには、上記構造物が熱負荷により損傷を受けることを防止することが可能となり、また上記第1導電部材の上記ハンダ付け部への位置決め精度が向上して上記各接続ハンダのハンダ量のばらつきを低減することができる。   The soldering method for the third conductive member of the present invention provides the effects obtained by the soldering method for the first or second conductive member, and further, the first conductive member with the relatively simple configuration. When a rod-like solder can be realized and there is a structure such as the inter-electrode wall between the soldering portions of the adjacent first conductive members such as the inter-electrode wall, the structure is subjected to a thermal load. It is possible to prevent damage from being caused by the above, and it is possible to improve the positioning accuracy of the first conductive member to the soldering portion, and to reduce the variation in the solder amount of each connection solder.

本発明の第4の導電部材のハンダ付け方法は、上記第1ないし第3のうちいずれか一つの導電部材のハンダ付け方法により得られる効果が得られることに加え、さらに、上記各接続ハンダのハンダ量が一層正確に確保され、ばらつきが少なくなるので、上記各接続ハンダの接続強度の確保、及び隣り合う接続ハンダの隙間の確保を、より確実に得ることができ、また、上記各接続ハンダの間にハンダの溶け残り及びハンダボールが一層生成されにくくなり製品の信頼性を向上することができる。
The fourth method for soldering a conductive member of the present invention provides the effects obtained by the soldering method for any one of the first to third conductive members, and further provides the connection solder of each of the above-mentioned connection solders. Since the amount of solder is more accurately ensured and the variation is reduced, it is possible to more reliably obtain the connection strength of each connection solder and the clearance between adjacent connection solders, and each connection solder. During this time, unmelted solder and solder balls are less likely to be generated, and the reliability of the product can be improved.

本発明の第5の導電部材のハンダ付け方法は、上記第1ないし第4のうちいずれか一つの導電部材のハンダ付け方法により得られる効果が得られることに加え、さらに、ハンダ付けのときに上記第1の導電部材の上記ハンダ付け部が上記受止部に係止されて不用意に移動しにくくなり、ハンダ付けの作業性を向上させることができる。   The fifth conductive member soldering method of the present invention provides the effect obtained by the soldering method for any one of the first to fourth conductive members, and further, when soldering. The soldering part of the first conductive member is locked to the receiving part and is difficult to move carelessly, so that the soldering workability can be improved.

本発明の第6の導電部材のハンダ付け方法は、上記第1ないし第5のうちいずれか一つの導電部材のハンダ付け方法で得られた効果が得られることに加え、さらに、上記極間壁を備えた電気コネクタの上記コンタクトに電線の導体をハンダ付けする方法を具体的に開示することができた。   The sixth method for soldering a conductive member according to the present invention provides the effect obtained by the soldering method for any one of the first to fifth conductive members, and further provides the above-mentioned inter-electrode wall. The method of soldering the conductor of an electric wire to the said contact of the electrical connector provided with this was able to be disclosed concretely.

図1は、本発明の導電部材のハンダ付け方法の第1の実施形態及び第2の実施形態を用いて電線の導体を電気コネクタのコンタクトへ接続するときの上記電線と、上記棒状ハンダと、上記電気コネクタとを分解して示した斜視図である。FIG. 1 shows the electric wire when the conductor of the electric wire is connected to the contact of the electric connector using the first and second embodiments of the soldering method of the conductive member of the present invention, the rod-shaped solder, It is the perspective view which decomposed | disassembled and showed the said electrical connector. 図2は、図1で示した上記電線と、上記棒状ハンダと、上記電気コネクタとを組み立てたときのこれらの斜視図である。FIG. 2 is a perspective view of the electric wire, the rod-shaped solder, and the electrical connector shown in FIG. 1 when assembled. 図3は、図2において上記棒状ハンダを長手方向に横切る断面線でもって断面した断面図である。FIG. 3 is a cross-sectional view of the rod-shaped solder in FIG. 図4は、上記第1の実施形態及び上記第2の実施形態の導電部材のハンダ付け方法で用いた上記棒状ハンダの斜視図である。厚肉部の第1面の側からみている。FIG. 4 is a perspective view of the rod-shaped solder used in the method of soldering a conductive member according to the first embodiment and the second embodiment. Viewed from the first surface side of the thick part. 図5は、図4の上記棒状ハンダの斜視図である。上記厚肉部の第2面の側からみている。FIG. 5 is a perspective view of the rod-like solder shown in FIG. Viewed from the second surface side of the thick part. 図6は、図4の上記棒状ハンダの正面図である。FIG. 6 is a front view of the rod-shaped solder of FIG. 図7は、上記第1の実施形態の導電部材のハンダ付け方法で用いた熱融着装置を示す概略説明図である。FIG. 7 is a schematic explanatory view showing a heat fusion apparatus used in the method of soldering a conductive member according to the first embodiment. 図8は、上記第1の実施形態の導電部材のハンダ付け方法で用いた熱融着装置に装着されたヒータチップを示す斜視図である。FIG. 8 is a perspective view showing a heater chip attached to the heat fusion apparatus used in the soldering method of the conductive member of the first embodiment. 図9は、図8の上記ヒータチップを別の角度からみた斜視図である。FIG. 9 is a perspective view of the heater chip of FIG. 8 as seen from another angle. 図10ないし図13は、第1の実施形態の導電部材のハンダ付け方法を説明する正面図である。いずれの図も、上記ヒータチップと、上記電線と、上記棒状ハンダと、上記電気コネクタの要部とを示している。上記電線はハンダ付け部のみを表して他の部分を省略している。図10は、上記コンタクトに上記棒状ハンダと上記電線を重ねている。FIG. 10 to FIG. 13 are front views for explaining the conductive member soldering method according to the first embodiment. In any of the figures, the heater chip, the electric wire, the rod-shaped solder, and the main part of the electric connector are shown. The said electric wire represents only the soldering part and has omitted other parts. In FIG. 10, the rod-shaped solder and the electric wire are overlapped on the contact. 図11は、上記ヒータチップを上記電線に押圧している状態を示す図10相当図である。FIG. 11 is a view corresponding to FIG. 10 showing a state where the heater chip is pressed against the electric wire. 図12は、上記ヒータチップを上記電線に更に押圧している状態を示す図10相当図である。FIG. 12 is a view corresponding to FIG. 10 showing a state where the heater chip is further pressed against the electric wire. 図13は、ハンダ付けが完了して上記ヒータチップを上記接続ハンダから離した状態を示す図10相当図である。FIG. 13 is a view corresponding to FIG. 10 showing a state where the soldering is completed and the heater chip is separated from the connection solder. 図14は、第1の実施形態の導電部材のハンダ付け方法及び第2の実施形態の導電部材のハンダ付け方法で用いる棒状ハンダの第1の変形例の斜視図である。厚肉部の第1面の側からみている。FIG. 14 is a perspective view of a first modification of the rod-shaped solder used in the method for soldering a conductive member according to the first embodiment and the method for soldering a conductive member according to the second embodiment. Viewed from the first surface side of the thick part. 図15は、上記棒状ハンダの第1の変形例の斜視図である。上記厚肉部の第2面の側からみている。FIG. 15 is a perspective view of a first modification of the rod-shaped solder. Viewed from the second surface side of the thick part. 図16は、第1の実施形態の導電部材のハンダ付け方法及び第2の実施形態の導電部材のハンダ付け方法で用いる棒状ハンダの第2の変形例の斜視図である。厚肉部の第1面の側からみている。FIG. 16 is a perspective view of a second modification of the rod-like solder used in the conductive member soldering method of the first embodiment and the conductive member soldering method of the second embodiment. Viewed from the first surface side of the thick part. 図17は、上記棒状ハンダの第2の変形例の斜視図である。上記厚肉部の第2面の側からみている。FIG. 17 is a perspective view of a second modification of the rod-shaped solder. Viewed from the second surface side of the thick part. 図18は、第1の実施形態の導電部材のハンダ付け方法及び第2の実施形態の導電部材のハンダ付け方法で用いる棒状ハンダの第3の変形例の斜視図である。厚肉部の第1面の側からみている。FIG. 18 is a perspective view of a third modification of the rod-like solder used in the conductive member soldering method of the first embodiment and the conductive member soldering method of the second embodiment. Viewed from the first surface side of the thick part. 図19は、上記棒状ハンダの第3の変形例の斜視図である。上記厚肉部の第2面の側からみている。FIG. 19 is a perspective view of a third modification of the rod-shaped solder. Viewed from the second surface side of the thick part. 図20は、上記棒状ハンダの第3の変形例の一部を拡大した平面図である。FIG. 20 is an enlarged plan view of a part of a third modification of the rod-shaped solder. 図21は、第1の実施形態の導電部材のハンダ付け方法及び第2の実施形態の導電部材のハンダ付け方法で用いる棒状ハンダの第4の変形例の斜視図である。厚肉部の第1面の側からみている。FIG. 21 is a perspective view of a fourth modified example of the rod-shaped solder used in the conductive member soldering method according to the first embodiment and the conductive member soldering method according to the second embodiment. Viewed from the first surface side of the thick part. 図22は、上記棒状ハンダの第4の変形例の斜視図である。上記厚肉部の第2面の側からみている。FIG. 22 is a perspective view of a fourth modification of the rod-shaped solder. Viewed from the second surface side of the thick part. 図23は、上記棒状ハンダの第4の変形例の正面図である。FIG. 23 is a front view of a fourth modification of the rod-shaped solder. 図24は、第2の実施形態の導電部材のハンダ付け方法で用いた熱融着装置を示す概略説明図である。FIG. 24 is a schematic explanatory view showing a heat-sealing device used in the soldering method for conductive members according to the second embodiment. 図25は、上記第2の実施形態の導電部材のハンダ付け方法で用いた熱融着装置に装着されたヒータチップを示す斜視図である。FIG. 25 is a perspective view showing a heater chip attached to the heat fusion apparatus used in the soldering method of the conductive member of the second embodiment. 図26は、図25の上記ヒータチップを別の角度からみた斜視図である。FIG. 26 is a perspective view of the heater chip of FIG. 25 as seen from another angle. 図27ないし図30は、第2の実施形態の導電部材のハンダ付け方法を説明する正面図である。いずれの図も、上記ヒータチップと、上記電線と、上記棒状ハンダと、上記電気コネクタの要部とを示している。上記電線はハンダ付け部のみを表して他の部分を省略している。図27は、上記コンタクトに上記棒状ハンダと上記電線を重ねている。FIGS. 27 to 30 are front views for explaining a method of soldering a conductive member according to the second embodiment. In any of the figures, the heater chip, the electric wire, the rod-shaped solder, and the main part of the electric connector are shown. The said electric wire represents only the soldering part and has omitted other parts. In FIG. 27, the rod-shaped solder and the electric wire are overlaid on the contact. 図28は、上記ヒータチップを上記電線に押圧している状態を示す図27相当図である。FIG. 28 is a view corresponding to FIG. 27 showing a state where the heater chip is pressed against the electric wire. 図29は、上記ヒータチップを上記電線に更に押圧している状態を示す図27相当図である。FIG. 29 is a view corresponding to FIG. 27 showing a state where the heater chip is further pressed against the electric wire. 図30は、ハンダ付けが完了して上記ヒータチップを上記接続ハンダから離した状態を示す図27相当図である。FIG. 30 is a view corresponding to FIG. 27 showing a state where the soldering is completed and the heater chip is separated from the connection solder.

以下、本発明の導電部材のハンダ付け方法の実施の形態を説明する。本発明の第1の実施形態の導電部材のハンダ付け方法は、複数の第1導電部材222、230を、絶縁部材310に設けられた複数の第2導電部材320に、第1導電部材222、230のハンダ付け部222a、230a及び第2導電部材320のハンダ付け部321が間隔をあけて後述する幅方向に一列に並ぶように一括してハンダ付けするハンダ付け方法である。このハンダ付け部222a、230a、321は、それぞれ上記第1導電部材222、230及び第2導電部材320におけるハンダ付けの対象となる部位である。図1ないし図3、及び図10ないし図13に示すように、上記第1の実施形態の場合、三種類の上記第1導電部材がある。一つ目の上記第1導電部材222は、芯線又はコアと称される導体の周囲を絶縁被覆221で覆ってなる独立した電線220における上記導体である。二つ目の上記第1導電部材222は、同様に導体の周囲を絶縁被覆221で覆ってなる電線220における上記導体である。この電線220は、芯線又はコアと称される導体よりなるドレン線と共に束ねられて導電性のシールドテープで覆われ、さらにこのシールドテープが絶縁被覆210で覆われている。そして、上記電線220と、上記ドレン線と、上記シールドテープと、上記絶縁被覆210とによりシールドケーブルを構成している。上記シールドケーブルのドレン線もまた第1導電部材であり、これが三つ目の第1導電部材230になる。上記シールドケーブルよりなる電線200が内蔵する上記電線220は二本であるが、この内蔵数は一本又は三本以上であってもよい。上記シールドケーブルよりなる電線200が内蔵する上記ドレン線は二本であるが、この内蔵数は一本又は三本以上であってもよいし、ドレン線が無くてもよい。上記独立した電線220の導体であり、また上記シールドケーブルよりなる上記電線200が内蔵する電線220の導体である上記第1導電部材222の終端は、上記電線220の終端の上記絶縁被覆221を剥き取ることで、上記絶縁被覆221の終端から露出している。また、上記シールドケーブルよりなる上記電線200の導体である上記第1導電部材230の終端は、上記電線200の終端の上記絶縁被覆210を剥き取ることで、上記絶縁被覆210の終端から露出している。また、上記絶縁部材310は、ハウジングにコンタクトを設けてなる電気コネクタ300のハウジングであり、上記第2導電部材320は上記コンタクトである。しかし、上記第1導電部材が以上で例示した独立した上記電線220の導体と、上記シールドケーブルが内蔵する上記電線220の導体と、上記シールドケーブルが内蔵する上記ドレン線のいずれかで統一されていてもよいし、これらの二つ又は三つを組み合わせていてもよい。本発明の導電部材のハンダ付け方法の対象となる電線の導体は、この実施形態によって限定解釈されることはなく、電線の終端から露出可能な導体であって、導体のハンダ付け部を間隔をあけて一列に並べることができるものであれば対象となる。また、本発明の導電部材のハンダ付け方法の対象となる第1導電部材及び第2導電部材は、いずれもハンダ付けすることができる導電性の部材であればよく、この実施形態によって限定的に解釈されることはない。一例として、第1導電部材が電子部品のリードであり、第2導電部材がプリント配線板の導体パターンである場合が挙げられる。   Embodiments of the method for soldering a conductive member of the present invention will be described below. In the method for soldering conductive members according to the first embodiment of the present invention, the plurality of first conductive members 222 and 230 are connected to the plurality of second conductive members 320 provided on the insulating member 310, the first conductive member 222, In this soldering method, the soldering parts 222a and 230a of 230 and the soldering part 321 of the second conductive member 320 are collectively soldered so that they are arranged in a line in the width direction to be described later. The soldering parts 222a, 230a, and 321 are parts to be soldered in the first conductive members 222, 230 and the second conductive member 320, respectively. As shown in FIGS. 1 to 3 and FIGS. 10 to 13, in the case of the first embodiment, there are three types of the first conductive members. The first first conductive member 222 is the conductor in an independent electric wire 220 in which a conductor called a core wire or a core is covered with an insulating coating 221. The second first conductive member 222 is the conductor in the electric wire 220 in which the periphery of the conductor is similarly covered with the insulating coating 221. The electric wire 220 is bundled together with a drain wire made of a conductor called a core wire or a core and covered with a conductive shield tape, and this shield tape is covered with an insulating coating 210. The electric wire 220, the drain wire, the shield tape, and the insulating coating 210 constitute a shield cable. The drain wire of the shielded cable is also the first conductive member, which becomes the third first conductive member 230. Although the number of the electric wires 220 incorporated in the electric wire 200 made of the shielded cable is two, the number of built-in wires may be one or three or more. There are two drain wires built in the electric wire 200 made of the shielded cable, but the number of built-in wires may be one, three or more, or there may be no drain wires. The end of the first conductive member 222, which is a conductor of the independent electric wire 220 and a conductor of the electric wire 220 built in the electric wire 200 made of the shielded cable, peels off the insulating coating 221 at the end of the electric wire 220. As a result, the insulating coating 221 is exposed from the end. Further, the end of the first conductive member 230 that is a conductor of the electric wire 200 made of the shielded cable is exposed from the end of the insulating coating 210 by peeling off the insulating coating 210 at the end of the electric wire 200. Yes. The insulating member 310 is a housing of the electrical connector 300 in which a contact is provided on the housing, and the second conductive member 320 is the contact. However, the first conductive member is unified by any one of the above-described independent conductor of the electric wire 220, the conductor of the electric wire 220 incorporated in the shielded cable, and the drain wire incorporated in the shielded cable. It is also possible to combine these two or three. The conductor of the electric wire that is the object of the soldering method of the conductive member of the present invention is not limited to this embodiment, and is a conductor that can be exposed from the end of the electric wire. Anything that is open and can be arranged in a row is eligible. In addition, the first conductive member and the second conductive member, which are targets of the conductive member soldering method of the present invention, may be any conductive member that can be soldered, and are limited by this embodiment. There is no interpretation. As an example, the first conductive member is a lead of an electronic component, and the second conductive member is a conductor pattern of a printed wiring board.

以下、互いに直交する幅方向、厚さ方向、及び奥行き方向をとり、これらの方向付けを用いて説明する。上記第1の実施形態の場合、図10で説明すれば、この図の左右方向が上記幅方向であり、この図の上下方向が上記厚さ方向であり、この図の紙面に垂直な方向が上記奥行き方向であり、紙面の表側が上記奥行き方向の手前側で紙面の裏側が上記奥行き方向の奥側である。この実施形態では上記厚さ方向は上下方向に相当するが、上記厚さ方向が上記上下方向以外の方向に相当していてもよい。上記電気コネクタ300は、上記ハウジングである上記絶縁部材310と、この絶縁部材310に設けられた上記複数のコンタクトである上記複数の第2導電部材320とを備えている。上記絶縁部材310は合成樹脂により形成されているが、上記絶縁部材は絶縁性材料により形成されておればよい。上記絶縁部材310は、本体ハウジング311と、この本体ハウジング311に上記厚さ方向の一方側である上側から組み付けられるホルダハウジング312とを備えている。この実施形態では、このように絶縁部材310を上記本体ハウジング311と上記ホルダハウジング312とに分割したが、分割せずに一体にしてもよい。図1ないし図3に示すように、上記本体ハウジング311は、上記幅方向に延びる横部材とその両端から上記奥行き方向の奥側へほぼ平行に延びる二本の縦部材とにより平面視でほぼU字形に形成された本体311aと、この本体311aの上記横部材の上記奥行き方向の奥側から上記厚さ方向の他方側である下側へ延びて相手側電気コネクタ(図示省略)と嵌合することになる嵌合部311bとを備えている。上記嵌合部311bは上記相手側電気コネクタに対して上記厚さ方向に沿って嵌合し又は離脱する。上記嵌合部311bの上記厚さ方向の一方側である上側の端面は、上記横部材の上記奥行き方向の奥側において、上記厚さ方向の一方側である上側を向いた面に形成されている。上記本体311aには、上記二本の上記縦部材の対向する端面の間に、上記ホルダハウジング312を上記厚さ方向の一方側である上側から受け入れる受入部311dが形成されている。   Hereinafter, the width direction, the thickness direction, and the depth direction which are orthogonal to each other will be described, and description will be made using these orientations. In the case of the first embodiment described above, with reference to FIG. 10, the horizontal direction in this figure is the width direction, the vertical direction in this figure is the thickness direction, and the direction perpendicular to the paper surface of this figure is In the depth direction, the front side of the paper surface is the near side in the depth direction, and the back side of the paper surface is the back side in the depth direction. In this embodiment, the thickness direction corresponds to the vertical direction, but the thickness direction may correspond to a direction other than the vertical direction. The electrical connector 300 includes the insulating member 310 that is the housing and the plurality of second conductive members 320 that are the plurality of contacts provided on the insulating member 310. Although the insulating member 310 is formed of a synthetic resin, the insulating member may be formed of an insulating material. The insulating member 310 includes a main body housing 311 and a holder housing 312 assembled to the main body housing 311 from the upper side which is one side in the thickness direction. In this embodiment, the insulating member 310 is divided into the main body housing 311 and the holder housing 312 as described above, but may be integrated without being divided. As shown in FIGS. 1 to 3, the main body housing 311 is substantially U in plan view by a horizontal member extending in the width direction and two vertical members extending substantially in parallel from the opposite ends to the back side in the depth direction. The main body 311a formed in a letter shape and the transverse member of the main body 311a extend from the depth side in the depth direction to the lower side, which is the other side in the thickness direction, and engage with a mating electrical connector (not shown). And a fitting portion 311b. The fitting portion 311b is fitted or detached from the mating electrical connector along the thickness direction. The upper end surface, which is one side in the thickness direction of the fitting portion 311b, is formed on the back side in the depth direction of the transverse member so as to face the upper side, which is one side in the thickness direction. Yes. In the main body 311a, a receiving portion 311d for receiving the holder housing 312 from the upper side, which is one side in the thickness direction, is formed between the opposing end surfaces of the two vertical members.

上記各第2導電部材320は金属によりほぼ短冊状に形成されており、上記嵌合部311bに圧入されている。上記第2導電部材は導電性材料により形成されておればよい。上記各第2導電部材320は、その広い方の面が、上記厚さ方向の一方側である上側の端部を除いて、上記嵌合部311bの上記奥行き方向奥側の面に接触している。上記各第2導電部材320の上記端部は、上記奥行き方向手前側へ折れ曲がっていて上記嵌合部311bの上記端面に接触している。上記各第2導電部材320の上記端部が上記第2導電部材320のハンダ付け部321になる。したがって、上記各第2導電部材320は上記幅方向からみてほぼL字形に形成されている。   Each of the second conductive members 320 is formed in a substantially strip shape from a metal, and is press-fitted into the fitting portion 311b. The second conductive member may be formed of a conductive material. Each of the second conductive members 320 has a wider surface in contact with the surface on the far side in the depth direction of the fitting portion 311b except for an upper end portion on one side in the thickness direction. Yes. The end portions of the second conductive members 320 are bent toward the front side in the depth direction and are in contact with the end surfaces of the fitting portions 311b. The end portion of each second conductive member 320 becomes a soldering portion 321 of the second conductive member 320. Therefore, each said 2nd conductive member 320 is formed in the substantially L shape seeing from the said width direction.

上記ホルダハウジング312は、ほぼ板状に形成されており、その板厚方向を上記厚さ方向にほぼ一致させている。上記ホルダハウジング312は、上記本体311aと上記厚さ方向の寸法がほぼ同じである。上記ホルダハウジング312を上記厚さ方向に沿って上記本体311aへ近づけると、上記ホルダハウジング312が上記受入部311dに嵌るようになっている。   The holder housing 312 is formed in a substantially plate shape, and the plate thickness direction thereof substantially coincides with the thickness direction. The holder housing 312 has substantially the same dimension in the thickness direction as the main body 311a. When the holder housing 312 is brought close to the main body 311a along the thickness direction, the holder housing 312 is fitted into the receiving portion 311d.

上記ホルダハウジング312の央部には、独立した上記電線220と、上記電線220を内蔵する上記シールドケーブルよりなる上記電線200とをそれぞれかしめるカシメシェル330が上記幅方向に並んで載置されることになる載置部312bが設けられている。上記ホルダハウジング312の上記奥行き方向奥側には、上記厚さ方向の一方側の端面からほぼU字形に凹む第1保持部が設けられており、上記独立した上記電線220及び上記シールドケーブルよりなる上記電線200をそれぞれ嵌めて保持している。上記ホルダハウジング312の上記奥行き方向手前側には、上記厚さ方向の一方側の端面からほぼU字形に凹む第2保持部が設けられており、上記独立した上記電線220と、上記シールドケーブルよりなる上記電線200の終端から引き出された上記電線220と、上記シールドケーブルよりなる上記電線200の終端から引き出された上記ドレン線よりなる上記第1導電部材230とをそれぞれ嵌めて保持している。上記シールドケーブルよりなる上記電線200の終端から引き出された上記電線220は二本まとめて上記第2保持部に保持されている。上記ドレン線よりなる上記第1導電部材230は適宜分割され、その分割されたものが単独で又は二本まとめて上記第2保持部に保持されている。上記第2保持部によるこれらの保持形態は上記電気コネクタの仕様に応じて適宜に対応されることであり、この実施形態により本発明の導電部材のハンダ付け方法が対象とする電気コネクタにおける電線の接続形態が限定解釈されることはない。   In the central part of the holder housing 312, caulking shells 330 for caulking the independent electric wires 220 and the electric wires 200 made of the shielded cables incorporating the electric wires 220 are placed side by side in the width direction. A mounting portion 312b is provided. A first holding portion that is recessed in a substantially U shape from one end face in the thickness direction is provided on the inner side of the holder housing 312 in the depth direction, and includes the independent electric wire 220 and the shielded cable. The electric wires 200 are fitted and held. A second holding portion that is recessed in a substantially U shape from one end face in the thickness direction is provided on the front side in the depth direction of the holder housing 312. From the independent electric wire 220 and the shielded cable, The electric wire 220 drawn from the terminal end of the electric wire 200 and the first conductive member 230 made of the drain wire drawn from the terminal end of the electric wire 200 made of the shield cable are fitted and held. Two of the wires 220 drawn from the end of the wire 200 made of the shielded cable are held together by the second holding portion. The first conductive member 230 made of the drain wire is appropriately divided, and the divided members are held by the second holding part alone or in a bundle. These holding forms by the second holding part correspond to the specifications of the electric connector as appropriate, and according to this embodiment, the electric wire in the electric connector targeted by the conductive member soldering method of the present invention is used. The connection form is not limitedly interpreted.

上記嵌合部311bの上記端面には、上記幅方向に上記複数の第2導電部材320の上記端部が並んでおり、これらによって上記電気コネクタ300の複数の極が構成されている。そして、上記嵌合部311bの上記端面には、隣り合う上記第2導電部材320の上記ハンダ付け部321の間から上記厚さ方向の一方側へそれぞれ立ち上がる極間壁311fが設けられている。この極間壁311fは上記絶縁部材310と同様に合成樹脂により形成されているが、絶縁性材料により形成されておればよい。本発明の導電部材のハンダ付け方法の対象となる電気コネクタは、この実施形態によって限定解釈されることはなく、絶縁部材に複数のコンタクトが設けられていて、コンタクトのハンダ付け部が間隔をあけて一列に並んでおればよく、極間壁を備えていない電気コネクタであってもよい。   The end portions of the plurality of second conductive members 320 are arranged in the width direction on the end surface of the fitting portion 311b, and the plurality of poles of the electrical connector 300 are configured by these. The end surface of the fitting portion 311b is provided with an inter-electrode wall 311f that rises from the space between the soldering portions 321 of the adjacent second conductive members 320 to one side in the thickness direction. The inter-electrode wall 311f is formed of a synthetic resin similarly to the insulating member 310, but may be formed of an insulating material. The electrical connector which is the object of the soldering method for the conductive member of the present invention is not limited to this embodiment, and the insulating member is provided with a plurality of contacts, and the soldering portions of the contacts are spaced apart. They may be arranged in a row, and may be electrical connectors that do not have inter-electrode walls.

図4ないし図6に示すように、上記棒状ハンダ100は、複数の厚肉部110と、隣り合う上記厚肉部110の間にそれぞれ設けられた薄肉部120とを備えている。上記棒状ハンダ100の長手方向は上記幅方向に一致している。そして、先に説明したように、上記幅方向、上記厚さ方向、及び上記奥行き方向は互いに直交している。上記棒状ハンダ100は上記厚さ方向からみて上記幅方向を長辺とし上記奥行き方向を短辺とする長方形に形成されているが、上記幅方向を長手方向とする棒状に形成されておれば他の形状であってもよい。上記棒状ハンダ100は上記奥行き方向からみて上記各厚肉部110の厚さが同一であり、また上記各薄肉部120の厚さが同一であるが、各厚肉部毎に又は各薄肉部毎に厚さが一致していなくてもよい。上記厚肉部110は、上記複数の第2導電部材320の上記ハンダ付け部321にそれぞれ対応して設けられている。上記厚肉部110は、上記幅方向に沿って上記間隔をあけて設けられている。この実施形態では上記間隔は一定である。しかし、上記間隔は上記複数の第2導電部材の間隔に対応して設けられるので、それに応じて決定される寸法である。したがって上記間隔が一定ではなく不揃いになることもある。図4に示すように、上記厚肉部110は、上記厚さ方向の一方側に、上記各第1導電部材222の上記ハンダ付け部222aの幅よりも大きい幅をもつ第1面111を有している。上記薄肉部120は、隣り合う上記厚肉部110の間に、上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続するようにそれぞれ設けられている。この実施形態の場合、上記第1面111の幅は、上記棒状ハンダ100の上記厚さ方向の一方側の面を極数で割って上記薄肉部120を除いた幅になっている。したがって、上記各第1面111は上記薄肉部120を介して上記幅方向に連続しており、後述するように上記棒状ハンダ100の上記厚さ方向の一方側の面は平面に形成されている。上記第1面の幅は、上記各第1導電部材の上記ハンダ付け部の幅と同じかそれ以上であればよい。図5に示すように、上記厚肉部110は、上記厚さ方向の他方側に、上記各第2導電部材320の上記ハンダ付け部321の幅よりも小さい幅をもつ第2面112を有している。上記第2面の幅は、上記各第2導電部材の上記ハンダ付け部の幅と同じかそれ以下であればよい。図6に示すように、上記第1面111の幅は上記第2面112の幅よりも大きいので、上記厚肉部110は上記奥行き方向にみて台形になるように形成されているが、これによって本発明の棒状ハンダの上記第1面と上記第2面との寸法比が限定解釈されることはない。この実施形態の場合、上記幅方向の両端にある上記厚肉部110の幅方向外側には、それぞれ上記薄肉部と類似する端部130が設けられている。この端部130は上記厚肉部110及び上記薄肉部120と奥行き方向の寸法が同一である。この端部130の上記厚さ方向の一方側は上記第1面111と面一である。上記幅方向外側とは、上記棒状ハンダ100の上記幅方向における中央よりも上記幅方向に沿って遠くなる側である。そして、上記厚肉部110の厚さが上記薄肉部120を含む他の部位の厚さよりも厚く形成されている。   As shown in FIGS. 4 to 6, the rod-like solder 100 includes a plurality of thick portions 110 and thin portions 120 provided between the adjacent thick portions 110. The longitudinal direction of the bar-shaped solder 100 is coincident with the width direction. As described above, the width direction, the thickness direction, and the depth direction are orthogonal to each other. The rod-shaped solder 100 is formed in a rectangular shape with the width direction as a long side and the depth direction as a short side when viewed from the thickness direction, but may be any other shape if formed in a rod shape with the width direction as a longitudinal direction. The shape may also be In the rod-shaped solder 100, the thickness of each thick portion 110 is the same as viewed from the depth direction, and the thickness of each thin portion 120 is the same, but for each thick portion or each thin portion. The thickness may not match. The thick part 110 is provided corresponding to the soldering part 321 of the plurality of second conductive members 320, respectively. The thick portions 110 are provided at the intervals along the width direction. In this embodiment, the interval is constant. However, since the interval is provided corresponding to the interval between the plurality of second conductive members, the size is determined accordingly. Therefore, the intervals are not constant and may be uneven. As shown in FIG. 4, the thick portion 110 has a first surface 111 having a width larger than the width of the soldered portion 222a of each first conductive member 222 on one side in the thickness direction. doing. The thin-walled portion 120 is provided between the adjacent thick-walled portions 110 so that the one surface in the thickness direction is continuous with the first surface 111 of the thick-walled portion 110. In the case of this embodiment, the width of the first surface 111 is a width excluding the thin portion 120 by dividing the surface on one side of the thickness direction of the rod-shaped solder 100 by the number of poles. Therefore, each said 1st surface 111 is following the said width direction via the said thin part 120, and the surface of the one side of the said thickness direction of the said rod-shaped solder 100 is formed in the plane so that it may mention later. . The width of the first surface may be equal to or greater than the width of the soldering portion of each first conductive member. As shown in FIG. 5, the thick part 110 has a second surface 112 having a width smaller than the width of the soldering part 321 of each second conductive member 320 on the other side in the thickness direction. doing. The width of the second surface may be the same as or smaller than the width of the soldered portion of each second conductive member. As shown in FIG. 6, since the width of the first surface 111 is larger than the width of the second surface 112, the thick portion 110 is formed to be trapezoidal when viewed in the depth direction. Therefore, the dimensional ratio between the first surface and the second surface of the rod-shaped solder of the present invention is not limitedly interpreted. In the case of this embodiment, end portions 130 similar to the thin portions are provided on the outer sides in the width direction of the thick portions 110 at both ends in the width direction. The end portion 130 has the same dimension in the depth direction as the thick portion 110 and the thin portion 120. One side of the end portion 130 in the thickness direction is flush with the first surface 111. The outer side in the width direction is a side farther along the width direction than the center of the bar-shaped solder 100 in the width direction. The thick portion 110 is formed to be thicker than other portions including the thin portion 120.

上記棒状ハンダ100の場合、上記棒状ハンダ100の上記厚さ方向の一方側に平面が形成されている。また、上記棒状ハンダ100には、上記棒状ハンダ100の上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記奥行き方向へ延びる溝140が形成されている。この溝は互いに平行になるように二以上形成されているが、一本であってもよい。また、上記溝140は直線状であるが、上記溝は上記奥行き方向に沿って延びておればよく、直線状ではなく曲線状であってもよい。そして、上記棒状ハンダ100における上記溝140の上記幅方向両側に上記厚肉部110がそれぞれ形成されている。また、上記棒状ハンダ100における上記厚さ方向の一方側の面と上記溝140との間に上記薄肉部120が形成されている。   In the case of the rod-like solder 100, a flat surface is formed on one side of the rod-like solder 100 in the thickness direction. The rod-like solder 100 is formed with a groove 140 that is recessed in the thickness direction from the other side of the rod-like solder 100 in the thickness direction and extends in the depth direction. Two or more grooves are formed so as to be parallel to each other, but may be one. Moreover, although the said groove | channel 140 is linear form, the said groove | channel should just extend along the said depth direction, and may be curvilinear form instead of linear form. And the said thick part 110 is formed in the said width direction both sides of the said groove | channel 140 in the said rod-shaped solder 100, respectively. In addition, the thin portion 120 is formed between the groove 140 and the one surface in the thickness direction of the rod-shaped solder 100.

次に、図7により、上記熱融着装置400を説明する。上記熱融着装置400は、フレーム(図示省略)に昇降自在に設けられたヒータヘッド410を備え、このヒータヘッド4l0は、一対の電極ホルダ411と、各電極ホルダ411にそれぞれ設けられた接続部材412とを備えている。上記二つの接続部材412にヒータチップ420の両端がそれぞれが連結されていて、上記一対の電極ホルダ411の間に印加された電圧に応じて上記ヒータチップ420に電流が流れ、後述する第1コテ部422及び第2コテ部423が抵抗発熱によりジュール熱を発するようになっている。上記一対の電極ホルダ411にはヒータ電源430から電力が供給される。上記ヒータ電源430は、三相交流電圧を直流電圧に変換する三相整流回路431と、直流電力から交流電力を電気的に生成して逆変換するインバータ432と、溶接トランス433とを備えており、上記三相整流回路431の出力端子に上記インバータ432の入力端子が接続され、上記インバータの出力端子に上記溶接トランス433の一次側コイルが接続され、上記溶接トランス433の二次側コイルの両端が上記一対の電極ホルダ411にそれぞれ接続されている。上記ヒータチップ420には温度センサ441が装着されており、この温度センサ441からの出力信号と、上記溶接トランス433の電流測定回路からの出力信号とが制御部450に入力されている。上記制御部450はマイクロコンピュータを備えており、この制御部450により、上記温度センサ441からの出力信号と、上記溶接トランス433の電流測定回路からの出力信号とに基づいて、上記インバータ432のドライブ回路と上記ヒータヘッド410の作動が制御されるようになっている。上記ヒータヘッド410は、フレームに対して上記厚さ方向に沿って移動自在に設けられている。よって、上記ヒータチップ420も、フレームに対して上記厚さ方向に沿って移動自在に設けられている。そして、被加熱物に対して上記ヒータチップ420を所定の圧力でもって押しつけ、上記ヒータチップ420に所定のパターンで電流を流すことにより上記ヒータチップ420を発熱させて上記被加熱物を加熱するようにしている。以上で説明した交流波形インバータ方式の電源回路を用いる上記ヒータ電源430は一例を示したに過ぎず、上記ヒータチップ420を抵抗発熱させるための上記ヒータ電源としては、例えば単相交流形、又はその他の形式のヒータ電源を利用することができる。本発明で用いる熱融着装置は、この実施形態の上記熱融着装置400によって限定解釈されず、被加熱物に対して所定の圧力でもって押圧しつつ加熱する機能を発揮するものであればよい。   Next, the heat fusion apparatus 400 will be described with reference to FIG. The heat-sealing device 400 includes a heater head 410 provided on a frame (not shown) so as to be movable up and down. The heater head 410 includes a pair of electrode holders 411 and connecting members provided on the electrode holders 411, respectively. 412. Both ends of the heater chip 420 are connected to the two connection members 412, and a current flows through the heater chip 420 according to the voltage applied between the pair of electrode holders 411, and a first iron described later. The part 422 and the second iron part 423 generate Joule heat by resistance heat generation. Electric power is supplied from the heater power source 430 to the pair of electrode holders 411. The heater power source 430 includes a three-phase rectifier circuit 431 that converts a three-phase AC voltage into a DC voltage, an inverter 432 that electrically generates AC power from the DC power and performs reverse conversion, and a welding transformer 433. The input terminal of the inverter 432 is connected to the output terminal of the three-phase rectifier circuit 431, the primary coil of the welding transformer 433 is connected to the output terminal of the inverter, and both ends of the secondary coil of the welding transformer 433 are connected. Are connected to the pair of electrode holders 411, respectively. A temperature sensor 441 is attached to the heater chip 420, and an output signal from the temperature sensor 441 and an output signal from the current measurement circuit of the welding transformer 433 are input to the controller 450. The control unit 450 includes a microcomputer. The control unit 450 drives the inverter 432 based on an output signal from the temperature sensor 441 and an output signal from the current measurement circuit of the welding transformer 433. The circuit and the operation of the heater head 410 are controlled. The heater head 410 is provided to be movable along the thickness direction with respect to the frame. Therefore, the heater chip 420 is also provided so as to be movable along the thickness direction with respect to the frame. Then, the heater chip 420 is pressed against the object to be heated with a predetermined pressure, and a current is passed through the heater chip 420 in a predetermined pattern so that the heater chip 420 generates heat to heat the object to be heated. I have to. The heater power source 430 using the AC waveform inverter type power supply circuit described above is merely an example, and the heater power source for causing the heater chip 420 to generate resistance heat is, for example, a single-phase AC type, or other A heater power source of the form can be used. The heat-sealing device used in the present invention is not limited to the heat-sealing device 400 of this embodiment, and any device that exhibits a function of heating while pressing the object to be heated with a predetermined pressure can be used. Good.

図8及び図9に示すように、上記ヒータチップ420は、本体421と、第1コテ部422と、第2コテ部423とを備えている。上記本体421は、上記幅方向、厚さ方向、及び奥行き方向に沿って各辺を有する直方体形に形成されている。上記本体421の上記厚さ方向の他方側に、上記第1コテ部422及び第2コテ部423が設けられている。上記第1コテ部422は、上記複数の第2導電部材320の上記ハンダ付け部321にそれぞれ対応して設けられている。上記第1コテ部422は、上記幅方向に沿って上記間隔をあけて設けられている。この実施形態では上記間隔は一定である。しかし、上記間隔は上記複数の第2導電部材の間隔に対応して設けられるので、それに応じて決定される寸法である。したがって上記間隔が一定ではなく不揃いになることもある。上記第1コテ部422は、上記厚さ方向にみて上記各厚肉部110の少なくとも中央部に対応する部分に設けられている。そして、上記第1コテ部422は上記中央部に対応する部分から上記厚さ方向の上記他方側にそれぞれ突出して設けられている。この実施形態の場合、上記第1コテ部422は、上記厚さ方向にみて上記各厚肉部110の中央部に対応する部分を含んで上記第2面112に相当する範囲に設けられている。上記第1コテ部422は、上記幅方向、厚さ方向、及び奥行き方向に沿って各辺を有する直方体形に形成されており、上記厚さ方向の上記他方側の面が上記厚さ方向に向いた平面に形成されている。そして、上記第1コテ部422の上記奥行き方向の寸法は上記本体421と同一である。しかし、この実施形態によって本発明の上記第1コテ部の形状が限定解釈されることはなく、本発明の上記第1コテ部は、上記幅方向に沿って上記間隔をあけて設けられ、上記厚さ方向にみて上記各厚肉部の少なくとも中央部に対応する部分から上記厚さ方向の上記他方側にそれぞれ突出して設けられておればよい。上記第2コテ部423は、隣り合う上記第1コテ部422の間に設けられ、後述する第2工程において上記各第1コテ部422により上記各第1導電部材222、230の上記ハンダ付け部222a、230a及び上記各厚肉部110が加熱され且つ上記厚さ方向の上記他方側に向かって押圧されることで上記各薄肉部120が上記厚さ方向の上記一方側に向かって変位したときに上記各薄肉部120の表面に接触するようにそれぞれ設けられている。すなわち、上記第2工程において上記各第1コテ部422により上記各第1導電部材222、230の上記ハンダ付け部222a、230a及び上記各厚肉部110が加熱され且つ上記厚さ方向の上記他方側に向かって押圧されると、図11に示すように、上記各厚肉部110が溶融すると共に、上記各厚肉部110の内部に作用する応力によって上記各薄肉部120が上記厚さ方向の上記一方側に向かって変位する。このような上記各薄肉部120の変位は、上記各薄肉部120を、その上記厚さ方向の上記一方側の面が両側の上記厚肉部110の上記第1面111に連続するようにそれぞれ設けたため、上記押圧力を受けると上記両側の厚肉部110及びその間にある上記薄肉部120に生じた応力によって起こるものと推察される。   As shown in FIGS. 8 and 9, the heater chip 420 includes a main body 421, a first iron part 422, and a second iron part 423. The main body 421 is formed in a rectangular parallelepiped shape having each side along the width direction, the thickness direction, and the depth direction. The first iron part 422 and the second iron part 423 are provided on the other side of the main body 421 in the thickness direction. The first iron part 422 is provided corresponding to the soldering part 321 of the plurality of second conductive members 320, respectively. The first iron part 422 is provided at the interval along the width direction. In this embodiment, the interval is constant. However, since the interval is provided corresponding to the interval between the plurality of second conductive members, the size is determined accordingly. Therefore, the intervals are not constant and may be uneven. The first iron part 422 is provided in a part corresponding to at least the central part of each of the thick parts 110 when viewed in the thickness direction. The first iron part 422 is provided so as to protrude from the part corresponding to the central part to the other side in the thickness direction. In the case of this embodiment, the first iron part 422 is provided in a range corresponding to the second surface 112 including a part corresponding to the central part of each thick part 110 in the thickness direction. . The first iron part 422 is formed in a rectangular parallelepiped shape having each side along the width direction, the thickness direction, and the depth direction, and the other side surface of the thickness direction is in the thickness direction. It is formed on a flat surface. The depth of the first iron part 422 is the same as that of the main body 421. However, the shape of the first iron part of the present invention is not limitedly interpreted by this embodiment, and the first iron part of the present invention is provided at the intervals along the width direction. What is necessary is just to be provided so that it may each protrude in the said other side of the said thickness direction from the part corresponding to at least the center part of each said thick part seeing in the thickness direction. The second iron part 423 is provided between the adjacent first iron parts 422, and the soldering parts of the first conductive members 222 and 230 by the first iron parts 422 in a second step to be described later. 222a, 230a and each thick part 110 are heated and pressed toward the other side in the thickness direction, so that each thin part 120 is displaced toward the one side in the thickness direction. Are provided so as to be in contact with the surface of each thin portion 120. That is, in the second step, the soldering parts 222a and 230a of the first conductive members 222 and 230 and the thick parts 110 are heated by the first iron parts 422 and the other in the thickness direction. When pressed toward the side, as shown in FIG. 11, the thick portions 110 are melted, and the thin portions 120 are moved in the thickness direction by the stress acting on the thick portions 110. It is displaced toward the one side. The displacement of each of the thin portions 120 is performed so that each of the thin portions 120 is continuously connected to the first surface 111 of the thick portion 110 on both sides thereof. Since it is provided, it is assumed that when the pressing force is applied, it is caused by the stress generated in the thick portions 110 on both sides and the thin portion 120 between them.

そして、上記導電部材のハンダ付け方法は、第1工程と、第2工程とを備えている。上記第1工程は、図10に示すように、上記複数の第2導電部材320の上記ハンダ付け部321の上記厚さ方向の一方側に上記幅方向に延びる一つの上記棒状ハンダ100を配置し、上記棒状ハンダ100の上記厚さ方向の上記一方側に上記複数の第1導電部材222、230の上記ハンダ付け部222a、230aを上記複数の第2導電部材320のハンダ付け部321に対応させてそれぞれ配置する工程である。この場合、上記棒状ハンダ100の上記各第2面112が上記各第2導電部材320の上記ハンダ付け部320aに接触しており、上記棒状ハンダ100の上記各第1面111に上記各第1導電部材222、230の上記ハンダ付け部222a、230aが接触している。上記第2工程は、図11から図13に示すように、上記熱融着装置400を操作して、上記複数の第1導電部材222、230の上記ハンダ付け部222a、230aの上記厚さ方向の上記一方側に上記幅方向に延びる一つの上記ヒータチップ420を配置し、上記ヒータチップ420を発熱させると共に上記ヒータチップ420を上記複数の第1導電部材222、230の上記ハンダ付け部222a、230aに接触させて上記厚さ方向の他方側に向かって押圧する工程である。上記第2工程を行うと、上記ヒータチップ420により上記各第1導電部材222、230の上記ハンダ付け部222a、230aがそれぞれ加熱されて上記棒状ハンダ100の上記各厚肉部110及び上記各薄肉部120がそれぞれ溶け、図13に示すように、上記各第1導電部材222、230の上記ハンダ付け部222a、230aが上記各第2導電部材320の上記ハンダ付け部321にそれぞれハンダ付けされる。上記第2工程の間、上記棒状ハンダ100が溶けるので、上記第1導電部材222、230のハンダ付け部222a、230aが上記厚さ方向の他方側へ若干沈む。図13において、170は上記棒状ハンダ100が溶けてから固まってできた接続ハンダである。   The method for soldering the conductive member includes a first step and a second step. In the first step, as shown in FIG. 10, one rod-like solder 100 extending in the width direction is arranged on one side in the thickness direction of the soldering portion 321 of the plurality of second conductive members 320. The soldering portions 222a and 230a of the plurality of first conductive members 222 and 230 correspond to the soldering portions 321 of the plurality of second conductive members 320 on the one side of the rod-shaped solder 100 in the thickness direction. And arranging them respectively. In this case, the second surfaces 112 of the rod-shaped solder 100 are in contact with the soldering portions 320 a of the second conductive members 320, and the first surfaces 111 of the rod-shaped solder 100 are in contact with the first surfaces 111. The soldering portions 222a and 230a of the conductive members 222 and 230 are in contact with each other. In the second step, as shown in FIGS. 11 to 13, the heat-sealing device 400 is operated, and the soldering portions 222 a and 230 a of the plurality of first conductive members 222 and 230 are in the thickness direction. One heater chip 420 extending in the width direction is disposed on the one side of the plurality of heaters, the heater chip 420 generates heat, and the heater chip 420 is attached to the soldering portions 222a of the plurality of first conductive members 222, 230, 230a is a step of making contact with 230a and pressing toward the other side in the thickness direction. When the second step is performed, the soldering portions 222a and 230a of the first conductive members 222 and 230 are heated by the heater chip 420, respectively, and the thick portions 110 and the thin portions of the rod-shaped solder 100 are heated. As shown in FIG. 13, the solder portions 222a and 230a of the first conductive members 222 and 230 are soldered to the solder portions 321 of the second conductive members 320, respectively. . Since the rod-like solder 100 is melted during the second step, the soldering portions 222a and 230a of the first conductive members 222 and 230 are slightly sunk to the other side in the thickness direction. In FIG. 13, reference numeral 170 denotes connection solder formed after the rod-shaped solder 100 is melted.

この実施形態の場合、先に説明したように、上記各第1導電部材222、230が、独立した電線及びシールドケーブルなどの上記電線220、200の終端から露出した導体であり、上記絶縁部材310が、複数の極を有する電気コネクタ300のハウジングであり、上記各第2導電部材320が、上記電気コネクタ300の上記各極をそれぞれ構成するコンタクトであり、上記ハウジングには隣り合う上記コンタクトの上記ハンダ付け部321の間から上記厚さ方向へそれぞれ立ち上がる極間壁311fが設けられている。したがって、上記ハンダ付け方法は、上記複数の第1導電部材222、230、上記複数の第2導電部材320、及び上記棒状ハンダ100を、上記棒状ハンダ100の上記各厚肉部110の上記第1面111に上記各第1導電部材222、230の上記ハンダ付け部222a、230aがそれぞれ接触すると共に上記第2面112に上記各第2導電部材320の上記ハンダ付け部321がそれぞれ接触するように配置するときに、隣り合う上記厚肉部110の間の上記各薄肉部120が上記各極間壁311fとそれぞれ対向するように配置することになる。   In the case of this embodiment, as described above, the first conductive members 222 and 230 are conductors exposed from the ends of the electric wires 220 and 200 such as independent electric wires and shield cables, and the insulating member 310 Is a housing of the electrical connector 300 having a plurality of poles, and each of the second conductive members 320 is a contact that constitutes each of the poles of the electrical connector 300, and the contacts of the contacts adjacent to the housing. An inter-electrode wall 311f that rises in the thickness direction from between the soldering portions 321 is provided. Therefore, in the soldering method, the plurality of first conductive members 222 and 230, the plurality of second conductive members 320, and the rod-shaped solder 100 are connected to the first thick portions 110 of the rod-shaped solder 100. The solder portions 222a and 230a of the first conductive members 222 and 230 are in contact with the surface 111, and the solder portions 321 of the second conductive members 320 are in contact with the second surface 112, respectively. When arrange | positioning, it arrange | positions so that each said thin part 120 between the said adjacent thick parts 110 may each face each said interpolar wall 311f.

したがって、上記第1実施形態の導電部材のハンダ付け方法においては、上記第1工程において、上記複数の第2導電部材320の上記ハンダ付け部321の上記厚さ方向の一方側に上記棒状ハンダ100を配置し、上記棒状ハンダ100の上記厚さ方向の上記一方側に上記複数の第1導電部材222、230の上記ハンダ付け部222a、230aを上記複数の第2導電部材320の上記ハンダ付け部321に対応させてそれぞれ配置し、次いで上記第2工程において、上記第1導電部材222、230の上記ハンダ付け部222a、230aの上記厚さ方向の上記一方側に上記ヒータチップ420を配置し、上記ヒータチップ420を発熱させると共に上記ヒータチップ420を上記複数の第1導電部材222、230の上記ハンダ付け部222a、230aに接触させて上記厚さ方向の他方側に向かって押圧すると、上記棒状ハンダ100の上記各厚肉部110及び上記各薄肉部120がそれぞれ溶けて上記各第1導電部材222、230の上記ハンダ付け部222a、230aが上記各第2導電部材320の上記ハンダ付け部321にそれぞれハンダ付けされる。   Therefore, in the soldering method for the conductive member according to the first embodiment, in the first step, the rod-shaped solder 100 is provided on one side in the thickness direction of the soldering portion 321 of the plurality of second conductive members 320. And the soldered portions 222a and 230a of the plurality of first conductive members 222 and 230 on the one side in the thickness direction of the rod-shaped solder 100 and the soldered portions of the plurality of second conductive members 320, respectively. 321 is disposed in correspondence with each other, and in the second step, the heater chip 420 is disposed on the one side in the thickness direction of the soldering portions 222a and 230a of the first conductive members 222 and 230, The heater chip 420 generates heat and the heater chip 420 is soldered to the first conductive members 222 and 230. When it is brought into contact with 222a and 230a and pressed toward the other side in the thickness direction, the thick portions 110 and the thin portions 120 of the rod-shaped solder 100 are melted and the first conductive members 222 and 230 are melted. The soldering portions 222a and 230a are soldered to the soldering portions 321 of the second conductive members 320, respectively.

その場合、上記第2工程において上記ヒータチップ420の上記各第1コテ部422により上記各第1導電部材222、230の上記ハンダ付け部222a、230a及び上記各厚肉部110が加熱され且つ上記厚さ方向の上記他方側に向かって押圧されると、上記各厚肉部110の変形を受けて上記各薄肉部120が上記厚さ方向の上記一方側に向かって浮き上がるように変位して上記各第2コテ部423に接触して溶け、上記各厚肉部110よりも先に上記長手方向に分断される。そのため、上記棒状ハンダ100が上記各薄肉部120においてそれぞれ幅方向に分離され、上記各厚肉部110がそれぞれ独立する。次いで、上記独立した各厚肉部110が、これに対応する上記各第1導電部材222、230の上記ハンダ付け部222a、230aと上記各第2導電部材320の上記ハンダ付け部321との間で溶けて固まり、上記各第1導電部材222、230の上記ハンダ付け部222a、230aと上記各第2導電部材320の上記ハンダ付け部321との間の上記各接続ハンダ170の大部分を形成することから、上記各接続ハンダ170のハンダ量が過不足無く確保される。そのため、上記各接続ハンダ170の接続強度が確保されると共に、隣り合う接続ハンダ170の隙間が確保される。また、上記棒状ハンダ100が加熱されると上記各薄肉部120が上記各厚肉部110よりも先に溶けるので、上記各厚肉部110が溶けたときに上記各薄肉部120が固体で残りにくいので、上記各接続ハンダ170の間にハンダの溶け残り及びハンダボールが生成されにくいことから製品の信頼性が向上する。また、上記棒状ハンダ100がペーストを含んでいる場合、上記棒状ハンダ100の加熱が始まってから比較的早い段階で上記各薄肉部120が上記長手方向に分断されるので、上記棒状ハンダ100に含まれるペーストが上記分断された面から溶出されやすく、ガス化したペーストにより上記棒状ハンダ100が破裂することが抑制される。このことからも、ハンダボールが生成されにくくなり、製品の信頼性が向上する。   In that case, in the second step, the soldering portions 222a and 230a and the thick portions 110 of the first conductive members 222 and 230 are heated by the first iron portions 422 of the heater chip 420 and the thick portions 110 are heated. When pressed toward the other side in the thickness direction, the thin portions 120 are displaced so as to be lifted toward the one side in the thickness direction due to deformation of the thick portions 110 and It melts in contact with each second iron part 423 and is divided in the longitudinal direction before each thick part 110. Therefore, the bar-shaped solder 100 is separated in the width direction at the thin portions 120, and the thick portions 110 are independent. Next, the independent thick portions 110 are disposed between the corresponding soldered portions 222a and 230a of the first conductive members 222 and 230 and the soldered portions 321 of the second conductive members 320, respectively. And melted and hardened to form most of the connecting solder 170 between the soldered portions 222a and 230a of the first conductive members 222 and 230 and the soldered portions 321 of the second conductive members 320. Therefore, the amount of solder of each of the connection solders 170 is ensured without being excessive or insufficient. Therefore, the connection strength of each of the connection solders 170 is ensured, and a gap between adjacent connection solders 170 is ensured. Further, when the rod-shaped solder 100 is heated, the thin portions 120 are melted before the thick portions 110, so that the thin portions 120 remain solid when the thick portions 110 are melted. Therefore, it is difficult to generate unmelted solder and solder balls between the connecting solders 170, so that the reliability of the product is improved. Further, when the rod-like solder 100 contains a paste, each thin portion 120 is divided in the longitudinal direction at a relatively early stage after the heating of the rod-like solder 100 is started. It is easy for the paste to be eluted from the cut surface, and the rod-like solder 100 is prevented from bursting by the gasified paste. This also makes it difficult for solder balls to be generated, improving the reliability of the product.

さらに、隣り合う第1導電部材222、230のハンダ付け部222a、230aの間に例えば上記極間壁311fのような構造物があるときには、上記各構造物には隣り合う上記厚肉部110の間の上記各薄肉部120がそれぞれ対向する。そのため、上記棒状ハンダ100における上記第1導電部材222、230の側の面で上記厚肉部110と上記薄肉部120とに段差を設ければ上記構造物から上記薄肉部120を確実に離すことが可能となるので、上記構造物が熱負荷により損傷を受けることを防止することが可能となる。しかも、上記構造物の幅方向両側に上記厚肉部110が嵌るので上記棒状ハンダ100の、上記第1導電部材222、230の上記ハンダ付け部222a、230aへの位置決め精度が向上し、上記各接続ハンダ170のハンダ量のばらつきが低減する。   Further, when there is a structure such as the inter-electrode wall 311f between the soldered portions 222a and 230a of the adjacent first conductive members 222 and 230, each of the structures has the adjacent thick portion 110. The thin portions 120 in between are opposed to each other. Therefore, if the step is provided in the thick portion 110 and the thin portion 120 on the surface of the rod-like solder 100 on the first conductive member 222, 230 side, the thin portion 120 is reliably separated from the structure. Therefore, it becomes possible to prevent the structure from being damaged by a thermal load. In addition, since the thick portion 110 is fitted on both sides of the structure in the width direction, the positioning accuracy of the rod-shaped solder 100 to the soldered portions 222a and 230a of the first conductive members 222 and 230 is improved. The variation in the solder amount of the connection solder 170 is reduced.

本発明の導電部材のハンダ付け方法で用いた棒状ハンダは、長手方向を幅方向とし、上記幅方向と直交する厚さ方向をとったときに、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の一方側に上記各第1導電部材の上記ハンダ付け部の幅と同じかそれ以上の幅をもつ第1面を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材の上記ハンダ付け部の幅と同じかそれ以下の幅をもつ第2面を有して上記複数の第2導電部材の上記ハンダ付け部にそれぞれ対応する複数の厚肉部と、隣り合う上記厚肉部の間に、上記厚さ方向の上記一方側の面が上記厚肉部の上記第1面に連続するようにそれぞれ設けられた薄肉部とを備え、上記厚肉部の厚さが上記薄肉部を含む他の部位の厚さよりも厚く形成されておればよい。しかし、そのような種々の実施形態の導電部材のハンダ付け方法で用いる棒状ハンダのなかで、上記第1の実施形態の導電部材のハンダ付け方法で用いた棒状ハンダ100は、さらに、上記厚さ方向の一方側に平面が形成され、上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記幅方向及び上記厚さ方向と直交する奥行き方向へ延びる溝140が一又は二以上形成されており、上記溝140の上記幅方向両側に上記厚肉部110がそれぞれ形成され、上記厚さ方向の一方側の面と上記溝140との間に上記薄肉部120が形成されている。このようにすれば、比較的簡単な構成で本発明の導電部材のハンダ付け方法で用いた上記棒状ハンダが実現する。また、上記極間壁311fを備えた電気コネクタ300の上記コンタクトに上記電線220、200の導体をハンダ付けするためにこの棒状ハンダ100を用いる場合、この棒状ハンダ100は上記各極間壁311fに上記各溝140がそれぞれ対応するように配置されることになり、上記各極間壁311fから上記薄肉部120を確実に離すことが可能となるので、上記極間壁311fが熱負荷により損傷を受けることを防止することが可能となり、また上記極間壁311fの幅方向両側に上記厚肉部110が嵌るので上記棒状ハンダ100の上記電気コネクタ300への位置決め精度が向上し、上記各接続ハンダ170のハンダ量のばらつきが低減する。   The bar-shaped solder used in the method for soldering a conductive member of the present invention is provided with the gap in the width direction when the longitudinal direction is the width direction and the thickness direction orthogonal to the width direction is taken. A first surface having a width equal to or greater than a width of the soldered portion of each first conductive member on one side in the thickness direction and the other side in the thickness direction on the other side. A plurality of thick portions each having a second surface having a width equal to or less than the width of the soldered portion of each second conductive member and respectively corresponding to the soldered portions of the plurality of second conductive members; A thin portion provided between the adjacent thick portions so that the one side surface in the thickness direction is continuous with the first surface of the thick portion, and the thick portion It is sufficient that the thickness of the layer is thicker than the thickness of the other part including the thin portion. However, among the rod-like solders used in the conductive member soldering method according to the various embodiments, the rod-like solder 100 used in the conductive member soldering method according to the first embodiment further includes the thickness described above. A flat surface is formed on one side of the direction, and one or more grooves 140 that are recessed from the other side of the thickness direction in the thickness direction and extend in the width direction and the depth direction orthogonal to the thickness direction are formed. The thick portions 110 are formed on both sides of the groove 140 in the width direction, and the thin portions 120 are formed between the groove 140 and one surface in the thickness direction. In this way, the rod-shaped solder used in the method for soldering a conductive member of the present invention can be realized with a relatively simple configuration. Further, when the rod-shaped solder 100 is used to solder the conductors of the electric wires 220 and 200 to the contacts of the electrical connector 300 having the inter-electrode walls 311f, the rod-shaped solder 100 is attached to the inter-electrode walls 311f. The grooves 140 are arranged to correspond to each other, and the thin wall portion 120 can be reliably separated from the interpolar walls 311f. Therefore, the interpolar walls 311f are damaged by a thermal load. The thick wall portions 110 are fitted on both sides in the width direction of the inter-electrode wall 311f, so that the positioning accuracy of the bar-shaped solder 100 to the electric connector 300 is improved, and each connection solder The variation in the solder amount of 170 is reduced.

本発明の導電部材のハンダ付け方法は、上記複数の第1導電部材を、上記絶縁部材に設けられた上記複数の第2導電部材に、それぞれの上記ハンダ付け部が上記間隔をあけて幅方向に一列に並ぶように一括してハンダ付けするハンダ付け方法であればよい。しかし、そのような種々の実施形態の導電部材のハンダ付け方法のなかで、上記第1の実施形態の導電部材のハンダ付け方法の場合、上記各第1導電部材222、230が、電線220、200の終端から露出した導体であり、上記絶縁部材310が、複数の極を有する電気コネクタ300のハウジングであり、上記各第2導電部材320が、上記電気コネクタ300の上記各極をそれぞれ構成するコンタクトであり、上記ハウジングには隣り合う上記コンタクトの上記ハンダ付け部321の間から上記厚さ方向へそれぞれ立ち上がる極間壁311fが設けられており、上記複数の第1導電部材222、230、上記複数の第2導電部材320、及び上記棒状ハンダ100を、上記棒状ハンダ100の上記各厚肉部110の上記第1面111に上記各第1導電部材222、230の上記ハンダ付け部222a、230aがそれぞれ接触すると共に上記第2面112に上記各第2導電部材320の上記ハンダ付け部321がそれぞれ接触するように配置するときに、隣り合う上記厚肉部110の間の上記各薄肉部120が上記各極間壁311fとそれぞれ対向するように配置する。この導電部材のハンダ付け方法により、上記棒状ハンダ100を用いて上記極間壁311fを備えた電気コネクタの上記コンタクトの上記ハンダ付け部321に電線220、200の導体がハンダ付けされる。そして、上記棒状ハンダ100の上記各厚肉部110の上記第1面111は上記各電線220、200の導体の上記ハンダ付け部222a、230aにそれぞれ接触し上記第2面112は上記各コンタクトの上記ハンダ付け部321にそれぞれ接触するが、上記各極間壁311fには隣り合う上記厚肉部110の間の上記各薄肉部120がそれぞれ対向する。そのため、上記棒状ハンダ100における上記コンタクト側の面で上記厚肉部110と上記薄肉部120とに段差を設ければ上記極間壁311fから上記薄肉部120を確実に離すことが可能となるので、上記極間壁311fが熱負荷により損傷を受けることを防止することが可能となり、また上記極間壁311fの幅方向両側に上記厚肉部110が嵌るので上記棒状ハンダ100の電気コネクタへの位置決め精度が向上し、上記各接続ハンダ170のハンダ量のばらつきが低減する。   In the method for soldering a conductive member according to the present invention, the plurality of first conductive members are divided into the plurality of second conductive members provided in the insulating member, and the soldering portions are spaced apart from each other in the width direction. Any soldering method may be used as long as it is soldered in a lump so as to be aligned in a row. However, among the conductive member soldering methods according to the various embodiments, in the case of the conductive member soldering method according to the first embodiment, the first conductive members 222 and 230 are connected to the electric wires 220 and 230. 200, the conductor exposed from the terminal end, the insulating member 310 is a housing of the electrical connector 300 having a plurality of poles, and the second conductive members 320 constitute the poles of the electrical connector 300, respectively. The housing is provided with inter-electrode walls 311f that rise in the thickness direction from between the soldering portions 321 of the adjacent contacts, and the plurality of first conductive members 222, 230, The plurality of second conductive members 320 and the rod-shaped solder 100 are connected to the first surface 111 of the thick portions 110 of the rod-shaped solder 100. When the soldering portions 222a and 230a of the first conductive members 222 and 230 are in contact with each other and the soldering portions 321 of the second conductive members 320 are in contact with the second surface 112, respectively. In addition, the thin portions 120 between the adjacent thick portions 110 are arranged so as to face the inter-electrode walls 311f, respectively. By this method of soldering the conductive member, the conductors of the electric wires 220 and 200 are soldered to the soldering portion 321 of the contact of the electrical connector having the interelectrode wall 311f by using the rod-shaped solder 100. The first surface 111 of each of the thick portions 110 of the rod-shaped solder 100 is in contact with the soldered portions 222a and 230a of the conductors of the electric wires 220 and 200, respectively, and the second surface 112 is of each of the contacts. Each of the thin portions 120 between the adjacent thick portions 110 is opposed to each of the interelectrode walls 311f. Therefore, if the step is provided in the thick wall portion 110 and the thin wall portion 120 on the contact side surface of the rod-shaped solder 100, the thin wall portion 120 can be reliably separated from the inter-electrode wall 311f. It is possible to prevent the interelectrode wall 311f from being damaged by a thermal load, and the thick wall portions 110 are fitted on both sides of the interelectrode wall 311f in the width direction, so that the rod-shaped solder 100 can be connected to the electric connector. Positioning accuracy is improved, and variation in the solder amount of each connection solder 170 is reduced.

次に、上記第1の実施形態の導電部材のハンダ付け方法に用いることができる上記棒状ハンダ100の変形例を説明する。これらの変形例の棒状ハンダ100には上記第1の実施形態及びその変形例の導電部材のハンダ付け方法で用いた上記棒状ハンダ100の構成をそのまま引用し、上記変形例において上記第1の実施形態の導電部材のハンダ付け方法で用いた上記棒状ハンダ100の構成と異なる構成について追加的に説明する。   Next, a modified example of the rod-shaped solder 100 that can be used in the method for soldering a conductive member according to the first embodiment will be described. For the rod-shaped solder 100 of these modified examples, the configurations of the rod-shaped solder 100 used in the first embodiment and the soldering method of the conductive member of the modified example are cited as they are, and the first embodiment in the modified example is cited. A configuration different from the configuration of the rod-shaped solder 100 used in the soldering method of the conductive member of the embodiment will be additionally described.

図14及び図15は第1の変形例の棒状ハンダ100を示す。符号は上記第1の実施形態の導電部材のハンダ付け方法で用いた上記棒状ハンダ100の場合と同一の符号を用いる。上記第1の実施形態のハンダ付け方法で用いた上記棒状ハンダ100の場合、上記棒状ハンダ100の上記奥行き方向手前の端面と奥側の端面は平坦な平面に形成され、また上記棒状ハンダ100の上記厚さ方向の一方側に平面が形成され、この平面は上記厚さ方向にみた長方形に形成されており、しかも、上記棒状ハンダ100の上記厚肉部110の第2面112も平坦な平面に形成され、上記厚さ方向にみて長方形に形成されていた。これに対し、第1の変形例の棒状ハンダ100の場合、上記薄肉部120が上記奥行き方向の両側に突き出ており、上記溝140が上記奥行き方向の両側に突き出ている。そのため、上記棒状ハンダ100の上記奥行き方向手前の端面と奥側の端面は湾曲した面に形成されている。また、上記棒状ハンダ100の上記厚さ方向の一方側に平面が形成されているが、この平面は上記厚さ方向にみると上記薄肉部120で奥行き方向の寸法が大きくなっていて上記幅方向に沿って波打って形成されている。さらに、上記棒状ハンダ100の上記厚肉部110の第2面112も平坦な平面に形成されているが、上記厚さ方向にみると上記幅方向の両端が上記奥行き方向に長く形成されている。すなわち、上記第1の変形例の棒状ハンダ100は、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の上記一方側に上記各第1導電部材222、230の上記ハンダ付け部222a、230aの幅と同じかそれ以上の幅をもつ第1面111を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材320の上記ハンダ付け部321の幅と同じかそれ以下の幅をもつ第2面112を有して上記複数の第2導電部材320の上記ハンダ付け部321にそれぞれ対応する複数の厚肉部110と、隣り合う上記厚肉部110の間に、上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続するようにそれぞれ設けられた薄肉部120とを備え、上記厚肉部110の厚さが上記薄肉部120を含む他の部位の厚さよりも厚く形成されている。そして、上記第1の変形例の上記棒状ハンダ100は、上記厚さ方向の一方側に平面が形成され、上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記幅方向及び上記厚さ方向と直交する奥行き方向へ延びる溝140が一又は二以上形成されており、上記溝140の上記幅方向両側に上記厚肉部110がそれぞれ形成され、上記厚さ方向の一方側の面と上記溝140との間に上記薄肉部120が形成されている。上記棒状ハンダ100の上記厚さ方向の一方側を平面ではなく凹凸を有する面に形成してもよい。また、上記厚肉部と上記薄肉部との間を緩やかに変化させて上記のような明確な溝を形成しないようにしてもよい。さらに、上記第1の変形例の上記棒状ハンダは、上記薄肉部120が上記奥行き方向の両側に突き出ており、上記溝140が上記奥行き方向の両側に突き出ている。その他の構成は上記第1の実施形態の上記棒状ハンダ100と同様である。第1の変形例の上記棒状ハンダ100を用いた場合の作用及び効果は、上記第1の実施形態と同様であるから説明を省略する。   14 and 15 show a rod-shaped solder 100 according to a first modification. The same reference numerals are used as in the case of the rod-shaped solder 100 used in the method for soldering conductive members according to the first embodiment. In the case of the rod-shaped solder 100 used in the soldering method of the first embodiment, the end surface in the depth direction and the end surface on the far side of the rod-shaped solder 100 are formed in a flat plane. A flat surface is formed on one side in the thickness direction, and this flat surface is formed in a rectangular shape as viewed in the thickness direction, and the second surface 112 of the thick portion 110 of the rod-shaped solder 100 is also a flat surface. And formed in a rectangular shape when viewed in the thickness direction. On the other hand, in the case of the rod-like solder 100 of the first modified example, the thin portion 120 protrudes on both sides in the depth direction, and the groove 140 protrudes on both sides in the depth direction. Therefore, the end surface in the depth direction and the end surface on the far side of the rod-shaped solder 100 are formed as curved surfaces. In addition, a flat surface is formed on one side of the thickness direction of the rod-shaped solder 100, and when viewed in the thickness direction, the flat surface has a large dimension in the depth direction at the thin portion 120, and the width direction It is formed by waving along. Further, the second surface 112 of the thick portion 110 of the rod-shaped solder 100 is also formed in a flat plane, but when viewed in the thickness direction, both ends in the width direction are formed long in the depth direction. . That is, the rod-like solder 100 according to the first modification is provided with the gap along the width direction, and the first conductive members 222 and 230 are arranged on the one side in the thickness direction. The first surface 111 has a width equal to or greater than the width of the soldered portions 222a and 230a, and is the same as the width of the soldered portion 321 of the second conductive member 320 on the other side in the thickness direction. A plurality of thick portions 110 each having a second surface 112 having a width of less than that and corresponding to the soldered portions 321 of the plurality of second conductive members 320, and between the adjacent thick portions 110. A thin portion 120 provided so that the one surface in the thickness direction is continuous with the first surface 111 of the thick portion 110, and the thickness of the thick portion 110 is Other including the thin-walled portion 120 It is formed to be thicker than place the thickness of. The rod-like solder 100 according to the first modification has a flat surface formed on one side in the thickness direction, and is recessed from the other side in the thickness direction in the thickness direction, and also in the width direction and the thickness. One or more grooves 140 extending in the depth direction orthogonal to the direction are formed, the thick portions 110 are respectively formed on both sides of the groove 140 in the width direction, and the surface on one side of the thickness direction and the surface The thin portion 120 is formed between the groove 140. One side in the thickness direction of the rod-shaped solder 100 may be formed on a surface having irregularities instead of a flat surface. Further, the above-mentioned clear groove may not be formed by gently changing between the thick part and the thin part. Further, in the rod-shaped solder of the first modified example, the thin portion 120 protrudes on both sides in the depth direction, and the groove 140 protrudes on both sides in the depth direction. Other configurations are the same as those of the rod-like solder 100 of the first embodiment. Since the operation and effect when the rod-shaped solder 100 of the first modification is used are the same as those of the first embodiment, the description thereof is omitted.

図16及び図17は第2の変形例の棒状ハンダ100を示す。符号は上記第1の実施形態の導電部材のハンダ付け方法で用いた上記棒状ハンダ100の場合と同一の符号を用いる。上記第1の実施形態のハンダ付け方法で用いた上記棒状ハンダ100の場合、上記棒状ハンダ100の上記厚さ方向の一方側に平面が形成されていた。これに対し、第2の変形例の棒状ハンダ100の場合、上記各薄肉部120が上記厚さ方向の上記一方側へU字形に盛り上がって形成されており、そのために上記棒状ハンダ100の上記厚さ方向の一方側の面が、隣り合う上記第1面111の間で上記厚さ方向の上記一方側へ突き出ている。そして、上記第1の実施形態のハンダ付け方法で用いた上記棒状ハンダ100に較べると上記溝140が上記厚さ方向に、より深く形成されている。すなわち、上記第2の変形例の棒状ハンダ100は、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の上記一方側に上記各第1導電部材222、230の上記ハンダ付け部222a、230aの幅と同じかそれ以上の幅をもつ第1面111を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材320の上記ハンダ付け部321の幅と同じかそれ以下の幅をもつ第2面112を有して上記複数の第2導電部材320の上記ハンダ付け部321にそれぞれ対応する複数の厚肉部110と、隣り合う上記厚肉部110の間に、上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続するようにそれぞれ設けられた薄肉部120とを備え、上記厚肉部110の厚さが上記薄肉部120を含む他の部位の厚さよりも厚く形成されている。そして、上記第2の変形例の上記棒状ハンダ100は、上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記幅方向及び上記厚さ方向と直交する奥行き方向へ延びる溝140が一又は二以上形成されており、上記溝140の上記幅方向両側に上記厚肉部110がそれぞれ形成され、上記厚さ方向の一方側の面と上記溝140との間に上記薄肉部120が形成されている。上記棒状ハンダ100の上記第1面を平面に形成したが、上記第1面を凹凸を有する面に形成してもよい。また、上記厚肉部と上記薄肉部との間を緩やかに変化させて上記のような明確な溝を形成しないようにしてもよい。さらに、上記第2の変形例の上記棒状ハンダは、上記各薄肉部120が上記厚さ方向の上記一方側へU字形に盛り上がって形成されており、そのために上記棒状ハンダ100の上記厚さ方向の一方側の面が、隣り合う上記第1面111の間で上記厚さ方向の上記一方側へ突き出ている。その他の構成は上記第1の実施形態の上記棒状ハンダ100と同様である。   16 and 17 show a rod-shaped solder 100 according to a second modification. The same reference numerals are used as in the case of the rod-shaped solder 100 used in the method for soldering conductive members according to the first embodiment. In the case of the rod-like solder 100 used in the soldering method of the first embodiment, a flat surface is formed on one side of the rod-like solder 100 in the thickness direction. On the other hand, in the case of the rod-shaped solder 100 of the second modified example, each of the thin portions 120 is formed so as to rise in a U shape toward the one side in the thickness direction, and thus the thickness of the rod-shaped solder 100 is increased. One surface in the vertical direction protrudes between the first surfaces 111 adjacent to each other in the thickness direction. The groove 140 is formed deeper in the thickness direction than the rod-shaped solder 100 used in the soldering method of the first embodiment. That is, the rod-shaped solder 100 according to the second modified example is provided with the gap along the width direction, and the first conductive members 222 and 230 are arranged on the one side in the thickness direction. The first surface 111 has a width equal to or greater than the width of the soldered portions 222a and 230a, and is the same as the width of the soldered portion 321 of the second conductive member 320 on the other side in the thickness direction. A plurality of thick portions 110 each having a second surface 112 having a width of less than that and corresponding to the soldered portions 321 of the plurality of second conductive members 320, and between the adjacent thick portions 110. A thin portion 120 provided so that the one surface in the thickness direction is continuous with the first surface 111 of the thick portion 110, and the thickness of the thick portion 110 is Other including the thin-walled portion 120 It is formed to be thicker than place the thickness of. The rod-like solder 100 according to the second modification has one or more grooves 140 that are recessed in the thickness direction from the other side in the thickness direction and that extend in the width direction and the depth direction perpendicular to the thickness direction. The thick portion 110 is formed on both sides of the groove 140 in the width direction, and the thin portion 120 is formed between the surface on one side in the thickness direction and the groove 140. ing. Although the first surface of the rod-like solder 100 is formed as a flat surface, the first surface may be formed as a surface having irregularities. Further, the above-mentioned clear groove may not be formed by gently changing between the thick part and the thin part. Furthermore, the rod-shaped solder of the second modified example is formed such that each thin portion 120 is raised in a U shape toward the one side in the thickness direction, and for this reason, the rod-shaped solder 100 has the thickness direction. The one side surface of the projection protrudes to the one side in the thickness direction between the adjacent first surfaces 111. Other configurations are the same as those of the rod-like solder 100 of the first embodiment.

上記第2の変形例の上記棒状ハンダ100を用いれば、上記第2工程において上記各第1コテ部422により上記各第1導電部材222、230の上記ハンダ付け部222a、230a及び上記各厚肉部110が加熱され且つ上記厚さ方向の上記他方側に向かって押圧されることで上記各薄肉部120が上記厚さ方向の上記一方側に向かって変位するときに、このような変位が安定的に行われ、上記第2コテ部423が上記各薄肉部120の表面に確実に接触する。第2の変形例の上記棒状ハンダ100を用いた場合のその他の作用及び効果は、上記第1の実施形態と同様であるから説明を省略する。   If the rod-like solder 100 of the second modification is used, the soldering portions 222a and 230a of the first conductive members 222 and 230 and the thick-walled portions by the first iron portions 422 in the second step. When the thin portion 120 is displaced toward the one side in the thickness direction by the portion 110 being heated and pressed toward the other side in the thickness direction, such displacement is stable. The second iron part 423 is surely in contact with the surface of each thin part 120. Since other operations and effects when the rod-shaped solder 100 of the second modified example is used are the same as those of the first embodiment, description thereof will be omitted.

図18ないし図20は第3の変形例の棒状ハンダ100を示す。符号は上記第1の実施形態の導電部材のハンダ付け方法で用いた上記棒状ハンダ100の場合と同一の符号を用いる。上記第1の実施形態では、上記棒状ハンダ100の上記奥行き方向手前の端面と奥側の端面は平坦な平面に形成されていた。これに対し、第3の変形例の上記棒状ハンダ100では、上記薄肉部120における上記幅方向の中間に、上記幅方向に向いた面で断面したときの断面積が上記薄肉部120のなかで最小になる狭小部150が形成されている。したがって、上記薄肉部120は、上記幅方向に沿って見ていくと上記狭小部150において、くびれている。すなわち、上記薄肉部120における上記幅方向の中間には、上記薄肉部120の上記奥行き方向手前側の端面から奥側へ凹む凹部151が形成されると共に、上記薄肉部120の上記奥行き方向奥側の端面から手前側へ凹む凹部151が形成されており、これらの凹部151の間に上記狭小部150が形成されている。すなわち、上記第3の変形例の棒状ハンダ100は、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の上記一方側に上記各第1導電部材222、230の上記ハンダ付け部222a、230aの幅と同じかそれ以上の幅をもつ第1面111を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材320の上記ハンダ付け部321の幅と同じかそれ以下の幅をもつ第2面112を有して上記複数の第2導電部材320の上記ハンダ付け部321にそれぞれ対応する複数の厚肉部110と、隣り合う上記厚肉部110の間に、上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続するようにそれぞれ設けられた薄肉部120とを備え、上記厚肉部110の厚さが上記薄肉部120を含む他の部位の厚さよりも厚く形成されている。そして、上記第1の変形例の上記棒状ハンダ100は、上記厚さ方向の一方側に平面が形成され、上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記幅方向及び上記厚さ方向と直交する奥行き方向へ延びる溝140が一又は二以上形成されており、上記溝140の上記幅方向両側に上記厚肉部110がそれぞれ形成され、上記厚さ方向の一方側の面と上記溝140との間に上記薄肉部120が形成されている。上記棒状ハンダ100の上記厚さ方向の一方側を平面ではなく凹凸を有する面に形成してもよい。また、上記厚肉部と上記薄肉部との間を緩やかに変化させて上記のような明確な溝を形成しないようにしてもよい。さらに、上記第3の変形例の上記棒状ハンダ100は、上記薄肉部120における上記幅方向の中間に、上記幅方向に向いた面で断面したときの断面積が上記薄肉部120のなかで最小になる狭小部150が形成されている。その他の構成は上記第1の実施形態の上記棒状ハンダ100と同様である。   18 to 20 show a rod-like solder 100 according to a third modification. The same reference numerals are used as in the case of the rod-shaped solder 100 used in the method for soldering conductive members according to the first embodiment. In the first embodiment, the end surface in the depth direction of the rod-shaped solder 100 and the end surface on the back side are formed in a flat plane. On the other hand, in the rod-shaped solder 100 of the third modified example, the cross-sectional area of the thin-walled portion 120 when the cross-section is taken along the plane facing the widthwise direction is the middle of the thin-walled portion 120. A narrow portion 150 that is minimized is formed. Therefore, the thin portion 120 is constricted in the narrow portion 150 when viewed along the width direction. That is, in the middle of the thin portion 120 in the width direction, a concave portion 151 that is recessed from the end surface on the near side in the depth direction of the thin portion 120 to the back side is formed, and the deep side in the depth direction of the thin portion 120 is formed. A concave portion 151 is formed to be recessed from the end face to the near side, and the narrow portion 150 is formed between the concave portions 151. That is, the rod-like solder 100 according to the third modified example is provided with the gap along the width direction, and the first conductive members 222 and 230 are arranged on the one side in the thickness direction. The first surface 111 has a width equal to or greater than the width of the soldered portions 222a and 230a, and is the same as the width of the soldered portion 321 of the second conductive member 320 on the other side in the thickness direction. A plurality of thick portions 110 each having a second surface 112 having a width of less than that and corresponding to the soldered portions 321 of the plurality of second conductive members 320, and between the adjacent thick portions 110. A thin portion 120 provided so that the one surface in the thickness direction is continuous with the first surface 111 of the thick portion 110, and the thickness of the thick portion 110 is Other including the thin-walled portion 120 It is formed to be thicker than place the thickness of. The rod-like solder 100 according to the first modification has a flat surface formed on one side in the thickness direction, and is recessed from the other side in the thickness direction in the thickness direction, and also in the width direction and the thickness. One or more grooves 140 extending in the depth direction orthogonal to the direction are formed, the thick portions 110 are respectively formed on both sides of the groove 140 in the width direction, and the surface on one side of the thickness direction and the surface The thin portion 120 is formed between the groove 140. One side in the thickness direction of the rod-shaped solder 100 may be formed on a surface having irregularities instead of a flat surface. Further, the above-mentioned clear groove may not be formed by gently changing between the thick part and the thin part. Further, the rod-like solder 100 of the third modified example has the smallest cross-sectional area in the thin wall portion 120 when the cross section of the thin wall portion 120 is crossed by the surface facing the width direction in the middle of the thin wall portion 120. A narrow portion 150 is formed. Other configurations are the same as those of the rod-like solder 100 of the first embodiment.

上記第3の変形例の棒状ハンダ100が加熱されると、上記各薄肉部120のなかでも上記狭小部150が先に溶けるので、上記棒状ハンダ100が上記各薄肉部においてそれぞれ幅方向に分離される確率が高められ、上記第1の実施形態の導電部材のハンダ付け方法で用いた棒状ハンダ100で得られた作用及び効果が一層確実に得られる。また、上記棒状ハンダ100が上記各狭小部150においてそれぞれ幅方向に分離され、上記各厚肉部110がそれぞれ独立するので、上記独立した各厚肉部110に、上記幅方向中間で分離された上記各薄肉部120の片割れが吸収される。そのため、上記各接続ハンダ170のハンダ量が一層正確に確保され、ばらつきが少なくなる。よって、上記各接続ハンダ170の接続強度の確保、及び隣り合う接続ハンダ170の隙間の確保が、より確実に得られ、また、上記各接続ハンダ170の間にハンダの溶け残り及びハンダボールが一層生成されにくくなり製品の信頼性が向上する。第3の変形例の上記棒状ハンダ100を用いた場合のその他の作用及び効果は、上記第1の実施形態と同様であるから説明を省略する。   When the rod-like solder 100 of the third modification is heated, the narrow portion 150 of the thin portions 120 is melted first, so that the rod-like solder 100 is separated in the width direction at the thin portions. Thus, the action and effect obtained with the rod-like solder 100 used in the method of soldering a conductive member according to the first embodiment can be obtained more reliably. Further, since the rod-like solder 100 is separated in the width direction in each narrow portion 150 and each thick portion 110 is independent, it is separated in the middle in the width direction by each independent thick portion 110. The half cracks of each thin portion 120 are absorbed. Therefore, the solder amount of each of the connection solders 170 is more accurately ensured, and variations are reduced. Therefore, the connection strength of each connection solder 170 and the clearance between the adjacent connection solders 170 can be more reliably obtained. Further, unmelted solder and solder balls are further formed between the connection solders 170. It is difficult to produce and the reliability of the product is improved. Since other operations and effects when the rod-like solder 100 of the third modification is used are the same as those of the first embodiment, description thereof is omitted.

図21ないし図23は第4の変形例の棒状ハンダ100を示す。符号は上記第1の実施形態の導電部材のハンダ付け方法で用いた上記棒状ハンダ100の場合と同一の符号を用いる。上記第1の実施形態の導電部材のハンダ付け方法では、上記厚肉部110の第1面111は平坦な平面に形成した。これに対し、第4の変形例の棒状ハンダ100では、上記厚肉部110の上記第1面111に、上記厚さ方向に凹んで上記第1導電部材222、230の上記ハンダ付け部222a、230aが入る受止部160を形成している。この変形例では上記受止部160は、上記奥行き方向にみて円弧状に凹んでおり、また上記厚肉部110の上記奥行き方向手前側の端面から上記奥行き方向奥側の端面までほぼ真っ直ぐに延びている。そして、上記受止部160の厚さ方向の深さは、上記第1導電部材222、230の上記ハンダ付け部222a、230aの上記厚さ方向の一部が入る程度に設定されている。しかし、この変形例によって上記受止部の形状が限定解釈されることはなく、上記受止部は、上記厚肉部の上記第1面に上記厚さ方向に凹んでいて上記第1導電部材の上記ハンダ付け部の一部又は全部が入るように形成されておればよい。すなわち、上記第4の変形例の棒状ハンダ100は、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の上記一方側に上記各第1導電部材222、230の上記ハンダ付け部222a、230aの幅と同じかそれ以上の幅をもつ第1面111を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材320の上記ハンダ付け部321の幅と同じかそれ以下の幅をもつ第2面112を有して上記複数の第2導電部材320の上記ハンダ付け部321にそれぞれ対応する複数の厚肉部110と、隣り合う上記厚肉部110の間に、上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続するようにそれぞれ設けられた薄肉部120とを備え、上記厚肉部110の厚さが上記薄肉部120を含む他の部位の厚さよりも厚く形成されている。そして、上記第1の変形例の上記棒状ハンダ100は、上記厚さ方向の一方側に上記受止部160を除いて平面が形成され、上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記幅方向及び上記厚さ方向と直交する奥行き方向へ延びる溝140が一又は二以上形成されており、上記溝140の上記幅方向両側に上記厚肉部110がそれぞれ形成され、上記厚さ方向の一方側の面と上記溝140との間に上記薄肉部120が形成されている。上記棒状ハンダ100の上記厚さ方向の一方側を平面ではなく凹凸を有する面に形成してもよい。また、上記厚肉部と上記薄肉部との間を緩やかに変化させて上記のような明確な溝を形成しないようにしてもよい。さらに、上記第4の変形例の上記棒状ハンダ100は、上記厚肉部110の上記第1面111に、上記厚さ方向に凹んで上記第1導電部材222、230の上記ハンダ付け部222a、230aが入る受止部160が形成されている。その他の構成は上記第1の実施形態の上記棒状ハンダ100と同様である。   21 to 23 show a rod-shaped solder 100 according to a fourth modification. The same reference numerals are used as in the case of the rod-shaped solder 100 used in the method for soldering conductive members according to the first embodiment. In the conductive member soldering method according to the first embodiment, the first surface 111 of the thick portion 110 is formed in a flat plane. On the other hand, in the rod-shaped solder 100 of the fourth modified example, the soldering portions 222a of the first conductive members 222 and 230 are recessed in the thickness direction on the first surface 111 of the thick portion 110. The receiving part 160 into which 230a enters is formed. In this modification, the receiving portion 160 is recessed in an arc shape when viewed in the depth direction, and extends substantially straight from the end surface on the near side in the depth direction of the thick portion 110 to the end surface on the far side in the depth direction. ing. The depth in the thickness direction of the receiving portion 160 is set to a degree that a part of the soldering portions 222a and 230a of the first conductive members 222 and 230 in the thickness direction can enter. However, the shape of the receiving portion is not limitedly interpreted by this modification, and the receiving portion is recessed in the thickness direction on the first surface of the thick portion, and the first conductive member. It suffices if it is formed so that a part or the whole of the soldering part is inserted. That is, the rod-shaped solder 100 of the fourth modified example is provided with the interval along the width direction, and the first conductive members 222 and 230 on the one side in the thickness direction. The first surface 111 has a width equal to or greater than the width of the soldered portions 222a and 230a, and is the same as the width of the soldered portion 321 of the second conductive member 320 on the other side in the thickness direction. A plurality of thick portions 110 each having a second surface 112 having a width of less than that and corresponding to the soldered portions 321 of the plurality of second conductive members 320, and between the adjacent thick portions 110. A thin portion 120 provided so that the one surface in the thickness direction is continuous with the first surface 111 of the thick portion 110, and the thickness of the thick portion 110 is Other including the thin-walled portion 120 It is formed to be thicker than place the thickness of. The rod-like solder 100 according to the first modification is formed with a flat surface on one side in the thickness direction excluding the receiving portion 160, and is recessed from the other side in the thickness direction in the thickness direction. In addition, one or more grooves 140 extending in the depth direction orthogonal to the width direction and the thickness direction are formed, and the thick portions 110 are respectively formed on both sides of the groove 140 in the width direction. The thin portion 120 is formed between the surface on one side in the direction and the groove 140. One side in the thickness direction of the rod-shaped solder 100 may be formed on a surface having irregularities instead of a flat surface. Further, the above-mentioned clear groove may not be formed by gently changing between the thick part and the thin part. Further, the rod-like solder 100 of the fourth modified example is recessed in the thickness direction on the first surface 111 of the thick portion 110, and the soldering portions 222a of the first conductive members 222 and 230, The receiving part 160 into which 230a enters is formed. Other configurations are the same as those of the rod-like solder 100 of the first embodiment.

上記第4の変形例の棒状ハンダ100は、ハンダ付けのときに上記第1導電部材222、230の上記ハンダ付け部222a、230aが上記受止部160に係止されて不用意に移動しにくくなり、ハンダ付けの作業性を向上させることができる。第4の変形例の上記棒状ハンダ100を用いた場合のその他の作用及び効果は、上記第1の実施形態と同様であるから説明を省略する。   The rod-like solder 100 of the fourth modified example is difficult to move carelessly because the soldering portions 222a and 230a of the first conductive members 222 and 230 are locked to the receiving portion 160 when soldering. Therefore, the workability of soldering can be improved. Since other operations and effects when the rod-like solder 100 of the fourth modification is used are the same as those of the first embodiment, description thereof is omitted.

次に、本発明の導電部材のハンダ付け方法の第2の実施形態を説明する。この第2の実施形態の導電部材のハンダ付け方法には、以上で説明した上記第1の実施形態及びその変形例、並びに上記種々の実施形態の導電部材のハンダ付け方法の構成をそのまま引用し、上記第1の実施形態及びその変形例、並びに上記種々の実施形態の構成と異なる構成について追加的に説明する。   Next, a second embodiment of the conductive member soldering method of the present invention will be described. The conductive member soldering method according to the second embodiment refers to the configuration of the above-described first embodiment and the modifications thereof, and the conductive member soldering method according to the various embodiments as it is. Further, a configuration different from the configurations of the first embodiment and its modified examples and the various embodiments will be additionally described.

本発明の第2の実施形態の導電部材のハンダ付け方法は、複数の第1導電部材222、230を、絶縁部材310に設けられた複数の第2導電部材320に、第1導電部材222、230のハンダ付け部222a、230a及び第2導電部材320のハンダ付け部321が間隔をあけて上記幅方向に一列に並ぶように一括してハンダ付けするハンダ付け方法である。複数の第1導電部材222、230、絶縁部材310、及び複数の第2導電部材320は上記第1の実施形態におけるこれらの部材とそれぞれ同一である。したがって、上記複数の第1導電部材222、230、上記絶縁部材310、及び上記複数の第2導電部材320に関する説明には、上記第1の実施形態におけるこれらの部材に関する説明をそのまま引用する。概略を説明すると、図1ないし図3、及び図27ないし図30に示すように、上記第2の実施形態の場合も、三種類の上記第1導電部材がある。一つ目の上記第1導電部材222は、芯線又はコアと称される導体の周囲を絶縁被覆221で覆ってなる独立した電線220における上記導体である。二つ目の上記第1導電部材222は、シールドケーブルに入っていて、同様に導体の周囲を絶縁被覆221で覆ってなる電線220における上記導体である。上記シールドケーブルのドレン線もまた第1導電部材であり、これが三つ目の第1導電部材230になる。また、上記絶縁部材310は、ハウジングにコンタクトを設けてなる電気コネクタ300のハウジングであり、上記第2導電部材320は上記コンタクトである。上記電気コネクタ300は、上記ハウジングである上記絶縁部材310と、この絶縁部材310に設けられた上記複数のコンタクトである上記複数の第2導電部材320とを備えている。上記絶縁部材310は、本体ハウジング311と、この本体ハウジング311に上記厚さ方向の一方側である上側から組み付けられるホルダハウジング312とを備えている。上記ホルダハウジング312の上記奥行き方向手前側には、上記厚さ方向の一方側の端面からほぼU字形に凹む第2保持部が設けられており、上記独立した上記電線220と、上記シールドケーブルよりなる上記電線200の終端から引き出された上記電線220と、上記シールドケーブルよりなる上記電線200の終端から引き出された上記ドレン線よりなる上記第1導電部材230とをそれぞれ嵌めて保持している。上記シールドケーブルよりなる上記電線200の終端から引き出された上記電線220は二本まとめて上記第2保持部に保持されている。上記ドレン線よりなる上記第1導電部材230は適宜分割され、その分割されたものが単独で又は二本まとめて上記第2保持部に保持されている。上記嵌合部311bの上記端面には、上記幅方向に上記複数の第2導電部材320の上記端部が並んでおり、これらによって上記電気コネクタ300の複数の極が構成されている。そして、上記嵌合部311bの上記端面には、隣り合う上記第2導電部材320の上記ハンダ付け部321の間から上記厚さ方向の一方側へそれぞれ立ち上がる極間壁311fが設けられている。   In the method for soldering conductive members according to the second embodiment of the present invention, the plurality of first conductive members 222 and 230 are connected to the plurality of second conductive members 320 provided on the insulating member 310. This is a soldering method in which the soldering parts 222a and 230a of 230 and the soldering part 321 of the second conductive member 320 are collectively soldered so that they are arranged in a line in the width direction at intervals. The plurality of first conductive members 222 and 230, the insulating member 310, and the plurality of second conductive members 320 are the same as those members in the first embodiment. Therefore, in the description regarding the plurality of first conductive members 222 and 230, the insulating member 310, and the plurality of second conductive members 320, the description regarding these members in the first embodiment is directly cited. Briefly, as shown in FIGS. 1 to 3 and FIGS. 27 to 30, there are three types of the first conductive members in the second embodiment. The first first conductive member 222 is the conductor in an independent electric wire 220 in which a conductor called a core wire or a core is covered with an insulating coating 221. The second first conductive member 222 is the conductor in the electric wire 220 that is included in the shielded cable and similarly covers the conductor with an insulating coating 221. The drain wire of the shielded cable is also the first conductive member, which becomes the third first conductive member 230. The insulating member 310 is a housing of the electrical connector 300 in which a contact is provided on the housing, and the second conductive member 320 is the contact. The electrical connector 300 includes the insulating member 310 that is the housing and the plurality of second conductive members 320 that are the plurality of contacts provided on the insulating member 310. The insulating member 310 includes a main body housing 311 and a holder housing 312 assembled to the main body housing 311 from the upper side which is one side in the thickness direction. A second holding portion that is recessed in a substantially U shape from one end face in the thickness direction is provided on the front side in the depth direction of the holder housing 312. From the independent electric wire 220 and the shielded cable, The electric wire 220 drawn from the terminal end of the electric wire 200 and the first conductive member 230 made of the drain wire drawn from the terminal end of the electric wire 200 made of the shield cable are fitted and held. Two of the wires 220 drawn from the end of the wire 200 made of the shielded cable are held together by the second holding portion. The first conductive member 230 made of the drain wire is appropriately divided, and the divided members are held by the second holding part alone or in a bundle. The end portions of the plurality of second conductive members 320 are arranged in the width direction on the end surface of the fitting portion 311b, and the plurality of poles of the electrical connector 300 are configured by these. The end surface of the fitting portion 311b is provided with an inter-electrode wall 311f that rises from the space between the soldering portions 321 of the adjacent second conductive members 320 to one side in the thickness direction.

上記第2の実施形態で用いる棒状ハンダ100は、上記第1の実施形態で用いた上記棒状ハンダ100と同一である。したがって、上記棒状ハンダ100に関する説明には、上記第1の実施形態における上記棒状ハンダ100に関する説明をそのまま引用する。しかし、上記第2の実施形態で用いる棒状ハンダ100の場合、上記薄肉部120の上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続している必要はなく、この間に段差があってもよい。図4ないし図6に示すように、上記棒状ハンダ100は、複数の厚肉部110と、隣り合う上記厚肉部110の間にそれぞれ設けられた薄肉部120とを備えている。上記棒状ハンダ100の長手方向は上記幅方向に一致している。そして、先に説明したように、上記幅方向、上記厚さ方向、及び上記奥行き方向は互いに直交している。上記棒状ハンダ100は上記厚さ方向からみて上記幅方向を長辺とし上記奥行き方向を短辺とする長方形に形成されているが、上記幅方向を長手方向とする棒状に形成されておれば他の形状であってもよい。上記棒状ハンダ100は上記奥行き方向からみて上記各厚肉部110の厚さが同一であり、また上記各薄肉部120の厚さが同一であるが、各厚肉部毎に又は各薄肉部毎に厚さが一致していなくてもよい。上記厚肉部110は、上記複数の第2導電部材320の上記ハンダ付け部321にそれぞれ対応して設けられている。上記厚肉部110は、上記幅方向に沿って上記間隔をあけて設けられている。この実施形態では上記間隔は一定である。しかし、上記間隔は上記複数の第2導電部材の間隔に対応して設けられるので、それに応じて決定される寸法である。したがって上記間隔が一定ではなく不揃いになることもある。図4に示すように、上記厚肉部110は、上記厚さ方向の一方側に、上記各第1導電部材222の上記ハンダ付け部222aの幅よりも大きい幅をもつ第1面111を有している。上記棒状ハンダ100の場合、上記薄肉部120は、隣り合う上記厚肉部110の間に、上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続するようにそれぞれ設けられている。しかし、上述したように、上記第2の実施形態の場合、上記薄肉部120の上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続してなくてもよいから、上記第2の実施形態で用いることができる上記棒状ハンダには、上記薄肉部の上記厚さ方向の上記一方側の面と上記厚肉部の上記第1面との間に上記厚さ方向に段差が形成された上記棒状ハンダの変形例が含まれる。この実施形態の場合、上記第1面111の幅は、上記棒状ハンダ100の上記厚さ方向の一方側の面を極数で割って上記薄肉部120を除いた幅になっている。したがって、上記各第1面111は上記薄肉部120を介して上記幅方向に連続しており、後述するように上記棒状ハンダ100の上記厚さ方向の一方側の面は平面に形成されている。上記第1面の幅は、上記各第1導電部材の上記ハンダ付け部の幅と同じかそれ以上であればよい。図5に示すように、上記厚肉部110は、上記厚さ方向の他方側に、上記各第2導電部材320の上記ハンダ付け部321の幅よりも小さい幅をもつ第2面112を有している。上記第2面の幅は、上記各第2導電部材の上記ハンダ付け部の幅と同じかそれ以下であればよい。図6に示すように、上記第1面111の幅は上記第2面112の幅よりも大きいので、上記厚肉部110は上記奥行き方向にみて台形になるように形成されているが、これによって本発明の棒状ハンダの上記第1面と上記第2面との寸法比が限定解釈されることはない。この実施形態の場合、上記幅方向の両端にある上記厚肉部110の幅方向外側には、それぞれ上記薄肉部と類似する端部130が設けられている。この端部130は上記厚肉部110及び上記薄肉部120と奥行き方向の寸法が同一である。この端部130の上記厚さ方向の一方側は上記第1面111と面一である。上記幅方向外側とは、上記棒状ハンダ100の上記幅方向における中央よりも上記幅方向に沿って遠くなる側である。そして、上記厚肉部110の厚さが上記薄肉部120を含む他の部位の厚さよりも厚く形成されている。   The rod-like solder 100 used in the second embodiment is the same as the rod-like solder 100 used in the first embodiment. Therefore, in the description regarding the rod-shaped solder 100, the description regarding the rod-shaped solder 100 in the first embodiment is directly referred to. However, in the case of the rod-like solder 100 used in the second embodiment, it is necessary that the one side surface in the thickness direction of the thin portion 120 is continuous with the first surface 111 of the thick portion 110. There may be a step between them. As shown in FIGS. 4 to 6, the rod-like solder 100 includes a plurality of thick portions 110 and thin portions 120 provided between the adjacent thick portions 110. The longitudinal direction of the bar-shaped solder 100 is coincident with the width direction. As described above, the width direction, the thickness direction, and the depth direction are orthogonal to each other. The rod-shaped solder 100 is formed in a rectangular shape with the width direction as a long side and the depth direction as a short side when viewed from the thickness direction, but may be any other shape if formed in a rod shape with the width direction as a longitudinal direction. The shape may also be In the rod-shaped solder 100, the thickness of each thick portion 110 is the same as viewed from the depth direction, and the thickness of each thin portion 120 is the same, but for each thick portion or each thin portion. The thickness may not match. The thick part 110 is provided corresponding to the soldering part 321 of the plurality of second conductive members 320, respectively. The thick portions 110 are provided at the intervals along the width direction. In this embodiment, the interval is constant. However, since the interval is provided corresponding to the interval between the plurality of second conductive members, the size is determined accordingly. Therefore, the intervals are not constant and may be uneven. As shown in FIG. 4, the thick portion 110 has a first surface 111 having a width larger than the width of the soldered portion 222a of each first conductive member 222 on one side in the thickness direction. doing. In the case of the rod-like solder 100, the thin portion 120 is arranged such that the one surface in the thickness direction is continuous with the first surface 111 of the thick portion 110 between the adjacent thick portions 110. Are provided respectively. However, as described above, in the case of the second embodiment, even if the surface on the one side in the thickness direction of the thin portion 120 is not continuous with the first surface 111 of the thick portion 110. Therefore, the rod-shaped solder that can be used in the second embodiment includes the thickness between the one surface in the thickness direction of the thin portion and the first surface of the thick portion. Modification examples of the above-described bar-shaped solder in which a step is formed in the vertical direction are included. In the case of this embodiment, the width of the first surface 111 is a width excluding the thin portion 120 by dividing the surface on one side of the thickness direction of the rod-shaped solder 100 by the number of poles. Therefore, each said 1st surface 111 is following the said width direction via the said thin part 120, and the surface of the one side of the said thickness direction of the said rod-shaped solder 100 is formed in the plane so that it may mention later. . The width of the first surface may be equal to or greater than the width of the soldering portion of each first conductive member. As shown in FIG. 5, the thick part 110 has a second surface 112 having a width smaller than the width of the soldering part 321 of each second conductive member 320 on the other side in the thickness direction. doing. The width of the second surface may be the same as or smaller than the width of the soldered portion of each second conductive member. As shown in FIG. 6, since the width of the first surface 111 is larger than the width of the second surface 112, the thick portion 110 is formed to be trapezoidal when viewed in the depth direction. Therefore, the dimensional ratio between the first surface and the second surface of the rod-shaped solder of the present invention is not limitedly interpreted. In the case of this embodiment, end portions 130 similar to the thin portions are provided on the outer sides in the width direction of the thick portions 110 at both ends in the width direction. The end portion 130 has the same dimension in the depth direction as the thick portion 110 and the thin portion 120. One side of the end portion 130 in the thickness direction is flush with the first surface 111. The outer side in the width direction is a side farther along the width direction than the center of the bar-shaped solder 100 in the width direction. The thick portion 110 is formed to be thicker than other portions including the thin portion 120.

上記棒状ハンダ100の場合、上記棒状ハンダ100の上記厚さ方向の一方側に平面が形成されている。また、上記棒状ハンダ100には、上記棒状ハンダ100の上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記奥行き方向へ延びる溝140が形成されている。この溝は互いに平行になるように二以上形成されているが、一本であってもよい。また、上記溝140は直線状であるが、上記溝は上記奥行き方向に沿って延びておればよく、直線状ではなく曲線状であってもよい。そして、上記棒状ハンダ100における上記溝140の上記幅方向両側に上記厚肉部110がそれぞれ形成されている。また、上記棒状ハンダ100における上記厚さ方向の一方側の面と上記溝140との間に上記薄肉部120が形成されている。   In the case of the rod-like solder 100, a flat surface is formed on one side of the rod-like solder 100 in the thickness direction. The rod-like solder 100 is formed with a groove 140 that is recessed in the thickness direction from the other side of the rod-like solder 100 in the thickness direction and extends in the depth direction. Two or more grooves are formed so as to be parallel to each other, but may be one. Moreover, although the said groove | channel 140 is linear form, the said groove | channel should just extend along the said depth direction, and may be curvilinear form instead of linear form. And the said thick part 110 is formed in the said width direction both sides of the said groove | channel 140 in the said rod-shaped solder 100, respectively. In addition, the thin portion 120 is formed between the groove 140 and the one surface in the thickness direction of the rod-shaped solder 100.

次に、図24により、上記熱融着装置400を説明する。上記熱融着装置400は、フレーム(図示省略)に昇降自在に設けられたヒータヘッド410を備え、このヒータヘッド4l0は、一対の電極ホルダ411と、各電極ホルダ411にそれぞれ設けられた接続部材412とを備えている。上記二つの接続部材412にヒータチップ420の両端がそれぞれが連結されていて、上記一対の電極ホルダ411の間に印加された電圧に応じて上記ヒータチップ420に電流が流れ、後述する第1コテ部422及び第2コテ部423が抵抗発熱によりジュール熱を発するようになっている。上記一対の電極ホルダ411にはヒータ電源430から電力が供給される。上記ヒータ電源430は、三相交流電圧を直流電圧に変換する三相整流回路431と、直流電力から交流電力を電気的に生成して逆変換するインバータ432と、溶接トランス433とを備えており、上記三相整流回路431の出力端子に上記インバータ432の入力端子が接続され、上記インバータの出力端子に上記溶接トランス433の一次側コイルが接続され、上記溶接トランス433の二次側コイルの両端が上記一対の電極ホルダ411にそれぞれ接続されている。上記ヒータチップ420には温度センサ441が装着されており、この温度センサ441からの出力信号と、上記溶接トランス433の電流測定回路からの出力信号とが制御部450に入力されている。上記制御部450はマイクロコンピュータを備えており、この制御部450により、上記温度センサ441からの出力信号と、上記溶接トランス433の電流測定回路からの出力信号とに基づいて、上記インバータ432のドライブ回路と上記ヒータヘッド410の作動が制御されるようになっている。上記ヒータヘッド410は、フレームに対して上記厚さ方向に沿って移動自在に設けられている。よって、上記ヒータチップ420も、フレームに対して上記厚さ方向に沿って移動自在に設けられている。そして、被加熱物に対して上記ヒータチップ420を所定の圧力でもって押しつけ、上記ヒータチップ420に所定のパターンで電流を流すことにより上記ヒータチップ420を発熱させて上記被加熱物を加熱するようにしている。以上で説明した交流波形インバータ方式の電源回路を用いる上記ヒータ電源430は一例を示したに過ぎず、上記ヒータチップ420を抵抗発熱させるための上記ヒータ電源としては、例えば単相交流形、又はその他の形式のヒータ電源を利用することができる。本発明で用いる熱融着装置は、この実施形態の上記熱融着装置400によって限定解釈されず、被加熱物に対して所定の圧力でもって押圧しつつ加熱する機能を発揮するものであればよい。   Next, with reference to FIG. 24, the heat sealing apparatus 400 will be described. The heat-sealing device 400 includes a heater head 410 provided on a frame (not shown) so as to be movable up and down. The heater head 410 includes a pair of electrode holders 411 and connecting members provided on the electrode holders 411, respectively. 412. Both ends of the heater chip 420 are connected to the two connection members 412, and a current flows through the heater chip 420 according to the voltage applied between the pair of electrode holders 411, and a first iron described later. The part 422 and the second iron part 423 generate Joule heat by resistance heat generation. Electric power is supplied from the heater power source 430 to the pair of electrode holders 411. The heater power source 430 includes a three-phase rectifier circuit 431 that converts a three-phase AC voltage into a DC voltage, an inverter 432 that electrically generates AC power from the DC power and performs reverse conversion, and a welding transformer 433. The input terminal of the inverter 432 is connected to the output terminal of the three-phase rectifier circuit 431, the primary coil of the welding transformer 433 is connected to the output terminal of the inverter, and both ends of the secondary coil of the welding transformer 433 are connected. Are connected to the pair of electrode holders 411, respectively. A temperature sensor 441 is attached to the heater chip 420, and an output signal from the temperature sensor 441 and an output signal from the current measurement circuit of the welding transformer 433 are input to the controller 450. The control unit 450 includes a microcomputer. The control unit 450 drives the inverter 432 based on an output signal from the temperature sensor 441 and an output signal from the current measurement circuit of the welding transformer 433. The circuit and the operation of the heater head 410 are controlled. The heater head 410 is provided to be movable along the thickness direction with respect to the frame. Therefore, the heater chip 420 is also provided so as to be movable along the thickness direction with respect to the frame. Then, the heater chip 420 is pressed against the object to be heated with a predetermined pressure, and a current is passed through the heater chip 420 in a predetermined pattern so that the heater chip 420 generates heat to heat the object to be heated. I have to. The heater power source 430 using the AC waveform inverter type power supply circuit described above is merely an example, and the heater power source for causing the heater chip 420 to generate resistance heat is, for example, a single-phase AC type, or other A heater power source of the form can be used. The heat-sealing device used in the present invention is not limited to the heat-sealing device 400 of this embodiment, and any device that exhibits a function of heating while pressing the object to be heated with a predetermined pressure can be used. Good.

図25及び図26に示すように、上記ヒータチップ420は、本体421と、第1コテ部422と、第2コテ部423とを備えている。上記本体421は、上記幅方向、厚さ方向、及び奥行き方向に沿って各辺を有する直方体形に形成されている。上記本体421の上記厚さ方向の他方側に、上記第1コテ部422及び第2コテ部423が設けられている。上記第1コテ部422は、上記複数の第2導電部材320の上記ハンダ付け部321にそれぞれ対応して設けられている。上記第1コテ部422は、上記幅方向に沿って上記間隔をあけて設けられている。この実施形態では上記間隔は一定である。しかし、上記間隔は上記複数の第2導電部材の間隔に対応して設けられるので、それに応じて決定される寸法である。したがって上記間隔が一定ではなく不揃いになることもある。上記第1コテ部422は、上記厚さ方向にみて上記各厚肉部110の少なくとも中央部に対応する部分に設けられている。この実施形態の場合、上記第1コテ部422は、上記厚さ方向にみて上記各厚肉部110の中央部に対応する部分を含んで上記第2面112に相当する範囲に設けられている。上記第1コテ部422は、上記厚さ方向の上記他方側の面が上記厚さ方向に向いた平面に形成されている。そして、上記第1コテ部422の上記奥行き方向の寸法は上記本体421と同一である。しかし、この実施形態によって本発明の上記第1コテ部の形状が限定解釈されることはなく、本発明の上記第1コテ部は、上記幅方向に沿って上記間隔をあけて設けられ、上記厚さ方向にみて上記各厚肉部の少なくとも中央部にそれぞれ対応する部分に設けられておればよい。上記第2コテ部423は、上記厚さ方向にみて隣り合う上記第1コテ部422の間における上記各薄肉部120の少なくとも中央部に対応する部分に設けられている。上記第2コテ部423は、上記第1コテ部422よりも上記厚さ方向の上記他方側にそれぞれ突出して設けられている。上記第2コテ部423は、上記幅方向、厚さ方向、及び奥行き方向に沿って各辺を有する直方体形に形成されており、上記厚さ方向の上記他方側の面が上記厚さ方向に向いた平面に形成されている。そして、上記第2コテ部423の上記奥行き方向の寸法は上記本体421と同一である。しかし、この実施形態によって本発明の上記第1コテ部の形状が限定解釈されることはなく、本発明の上記第2コテ部は、上記厚さ方向にみて隣り合う上記第1コテ部の間における上記各薄肉部の少なくとも中央部に対応する部分に上記第1コテ部よりも上記厚さ方向の上記他方側にそれぞれ突出して設けられておればよい。上記第2コテ部423は、後述する第2工程において、上記各第2コテ部423により上記各薄肉部120が加熱され且つ上記厚さ方向の上記他方側に向かって押圧されると、上記各第2コテ部423が上記各薄肉部120に接触して溶け、上記各厚肉部110よりも先に上記長手方向に分断されるように構成されている。   As shown in FIGS. 25 and 26, the heater chip 420 includes a main body 421, a first iron part 422, and a second iron part 423. The main body 421 is formed in a rectangular parallelepiped shape having each side along the width direction, the thickness direction, and the depth direction. The first iron part 422 and the second iron part 423 are provided on the other side of the main body 421 in the thickness direction. The first iron part 422 is provided corresponding to the soldering part 321 of the plurality of second conductive members 320, respectively. The first iron part 422 is provided at the interval along the width direction. In this embodiment, the interval is constant. However, since the interval is provided corresponding to the interval between the plurality of second conductive members, the size is determined accordingly. Therefore, the intervals are not constant and may be uneven. The first iron part 422 is provided in a part corresponding to at least the central part of each of the thick parts 110 when viewed in the thickness direction. In the case of this embodiment, the first iron part 422 is provided in a range corresponding to the second surface 112 including a part corresponding to the central part of each thick part 110 in the thickness direction. . The first iron part 422 is formed in a plane in which the other surface in the thickness direction faces the thickness direction. The depth of the first iron part 422 is the same as that of the main body 421. However, the shape of the first iron part of the present invention is not limitedly interpreted by this embodiment, and the first iron part of the present invention is provided at the intervals along the width direction. What is necessary is just to be provided in the part corresponding to at least the center part of each said thick part seeing in the thickness direction. The second iron part 423 is provided at a portion corresponding to at least the central part of each thin part 120 between the first iron parts 422 adjacent to each other in the thickness direction. The second iron part 423 projects from the first iron part 422 to the other side in the thickness direction. The second iron part 423 is formed in a rectangular parallelepiped shape having each side along the width direction, the thickness direction, and the depth direction, and the surface on the other side in the thickness direction is in the thickness direction. It is formed on a flat surface. The depth of the second iron part 423 is the same as that of the main body 421. However, the shape of the first iron part of the present invention is not limitedly interpreted by this embodiment, and the second iron part of the present invention is located between the first iron parts adjacent to each other in the thickness direction. It suffices that the thin-walled portion is provided so as to protrude from the first iron portion to the other side in the thickness direction at a portion corresponding to at least the central portion. In the second step to be described later, the second iron part 423 is heated when the thin part 120 is heated by the second iron part 423 and pressed toward the other side in the thickness direction. The second iron part 423 is configured to be melted in contact with the thin parts 120 and to be divided in the longitudinal direction before the thick parts 110.

そして、上記導電部材のハンダ付け方法は、第1工程と、第2工程とを備えている。上記第1工程は、図27に示すように、上記複数の第2導電部材320の上記ハンダ付け部321の上記厚さ方向の一方側に上記幅方向に延びる一つの上記棒状ハンダ100を配置し、上記棒状ハンダ100の上記厚さ方向の上記一方側に上記複数の第1導電部材222、230の上記ハンダ付け部222a、230aを上記複数の第2導電部材320のハンダ付け部321に対応させてそれぞれ配置する工程である。この場合、上記棒状ハンダ100の上記各第2面112が上記各第2導電部材320の上記ハンダ付け部321に接触しており、上記棒状ハンダ100の上記各第1面111に上記各第1導電部材222、230の上記ハンダ付け部222a、230aが接触している。上記第2工程は、図28から図30に示すように、上記熱融着装置400を操作して、上記複数の第1導電部材222、230の上記ハンダ付け部222a、230aの上記厚さ方向の上記一方側に上記幅方向に延びる一つの上記ヒータチップ420を配置し、上記ヒータチップ420を発熱させると共に上記ヒータチップ420を上記複数の第1導電部材222、230の上記ハンダ付け部222a、230aに接触させて上記厚さ方向の他方側に向かって押圧する工程である。上記第2工程を行うと、上記ヒータチップ420により上記各第1導電部材222、230の上記ハンダ付け部222a、230aがそれぞれ加熱されて上記棒状ハンダ100の上記各厚肉部110及び上記各薄肉部120がそれぞれ溶け、図30に示すように、上記各第1導電部材222、230の上記ハンダ付け部222a、230aが上記各第2導電部材320の上記ハンダ付け部321にそれぞれハンダ付けされる。上記第2工程の間、上記棒状ハンダ100が溶けるので、上記第1導電部材222、230のハンダ付け部222a、230aが上記厚さ方向の他方側へ若干沈む。図30において、170は上記棒状ハンダ100が溶けてから固まってできた接続ハンダである。   The method for soldering the conductive member includes a first step and a second step. In the first step, as shown in FIG. 27, one rod-like solder 100 extending in the width direction is disposed on one side in the thickness direction of the soldering portion 321 of the plurality of second conductive members 320. The soldering portions 222a and 230a of the plurality of first conductive members 222 and 230 correspond to the soldering portions 321 of the plurality of second conductive members 320 on the one side of the rod-shaped solder 100 in the thickness direction. And arranging them respectively. In this case, the second surfaces 112 of the rod-shaped solder 100 are in contact with the soldering portions 321 of the second conductive members 320, and the first surfaces 111 of the rod-shaped solder 100 are in contact with the first surfaces 111. The soldering portions 222a and 230a of the conductive members 222 and 230 are in contact with each other. In the second step, as shown in FIGS. 28 to 30, the thickness of the soldering portions 222 a and 230 a of the plurality of first conductive members 222 and 230 is operated by operating the heat fusion apparatus 400. One heater chip 420 extending in the width direction is disposed on the one side of the plurality of heaters, the heater chip 420 generates heat, and the heater chip 420 is attached to the soldering portions 222a of the plurality of first conductive members 222, 230, 230a is a step of making contact with 230a and pressing toward the other side in the thickness direction. When the second step is performed, the soldering portions 222a and 230a of the first conductive members 222 and 230 are heated by the heater chip 420, respectively, and the thick portions 110 and the thin portions of the rod-shaped solder 100 are heated. As shown in FIG. 30, the solder portions 222a and 230a of the first conductive members 222 and 230 are soldered to the solder portions 321 of the second conductive members 320, respectively. . Since the rod-like solder 100 is melted during the second step, the soldering portions 222a and 230a of the first conductive members 222 and 230 are slightly sunk to the other side in the thickness direction. In FIG. 30, reference numeral 170 denotes connection solder formed after the rod-shaped solder 100 is melted.

この実施形態の場合、先に説明したように、上記各第1導電部材222、230が、独立した電線及びシールドケーブルなどの上記電線220、200の終端から露出した導体であり、上記絶縁部材310が、複数の極を有する電気コネクタ300のハウジングであり、上記各第2導電部材320が、上記電気コネクタ300の上記各極をそれぞれ構成するコンタクトであり、上記ハウジングには隣り合う上記コンタクトの上記ハンダ付け部321の間から上記厚さ方向へそれぞれ立ち上がる極間壁311fが設けられている。したがって、上記ハンダ付け方法は、上記複数の第1導電部材222、230、上記複数の第2導電部材320、及び上記棒状ハンダ100を、上記棒状ハンダ100の上記各厚肉部110の上記第1面111に上記各第1導電部材222、230の上記ハンダ付け部222a、230aがそれぞれ接触すると共に上記第2面112に上記各第2導電部材320の上記ハンダ付け部321がそれぞれ接触するように配置するときに、隣り合う上記厚肉部110の間の上記各薄肉部120が上記各極間壁311fとそれぞれ対向するように配置することになる。   In the case of this embodiment, as described above, the first conductive members 222 and 230 are conductors exposed from the ends of the electric wires 220 and 200 such as independent electric wires and shield cables, and the insulating member 310 Is a housing of the electrical connector 300 having a plurality of poles, and each of the second conductive members 320 is a contact that constitutes each of the poles of the electrical connector 300, and the contacts of the contacts adjacent to the housing. An inter-electrode wall 311f that rises in the thickness direction from between the soldering portions 321 is provided. Therefore, in the soldering method, the plurality of first conductive members 222 and 230, the plurality of second conductive members 320, and the rod-shaped solder 100 are connected to the first thick portions 110 of the rod-shaped solder 100. The solder portions 222a and 230a of the first conductive members 222 and 230 are in contact with the surface 111, and the solder portions 321 of the second conductive members 320 are in contact with the second surface 112, respectively. When arrange | positioning, it arrange | positions so that each said thin part 120 between the said adjacent thick parts 110 may each face each said interpolar wall 311f.

したがって、上記第2実施形態の導電部材のハンダ付け方法においては、上記第1工程において、上記複数の第2導電部材320の上記ハンダ付け部321の上記厚さ方向の一方側に上記棒状ハンダ100を配置し、上記棒状ハンダ100の上記厚さ方向の上記一方側に上記複数の第1導電部材222、230の上記ハンダ付け部222a、230aを上記複数の第2導電部材320の上記ハンダ付け部321に対応させてそれぞれ配置し、次いで上記第2工程において、上記第1導電部材222、230の上記ハンダ付け部222a、230aの上記厚さ方向の上記一方側に上記ヒータチップ420を配置し、上記ヒータチップ420を発熱させると共に上記ヒータチップ420を上記複数の第1導電部材222、230の上記ハンダ付け部222a、230aに接触させて上記厚さ方向の他方側に向かって押圧すると、上記棒状ハンダ100の上記各厚肉部110及び上記各薄肉部120がそれぞれ溶けて上記各第1導電部材222、230の上記ハンダ付け部222a、230aが上記各第2導電部材320の上記ハンダ付け部321にそれぞれハンダ付けされる。   Therefore, in the soldering method for the conductive member according to the second embodiment, in the first step, the rod-shaped solder 100 is disposed on one side in the thickness direction of the soldering portion 321 of the plurality of second conductive members 320. And the soldered portions 222a and 230a of the plurality of first conductive members 222 and 230 on the one side in the thickness direction of the rod-shaped solder 100 and the soldered portions of the plurality of second conductive members 320, respectively. 321 is disposed in correspondence with each other, and in the second step, the heater chip 420 is disposed on the one side in the thickness direction of the soldering portions 222a and 230a of the first conductive members 222 and 230, The heater chip 420 generates heat and the heater chip 420 is soldered to the first conductive members 222 and 230. When it is brought into contact with 222a and 230a and pressed toward the other side in the thickness direction, the thick portions 110 and the thin portions 120 of the rod-shaped solder 100 are melted and the first conductive members 222 and 230 are melted. The soldering portions 222a and 230a are soldered to the soldering portions 321 of the second conductive members 320, respectively.

その場合、上記第2工程において上記ヒータチップ420の上記各第2コテ部423により上記各薄肉部120が加熱され且つ上記厚さ方向の上記他方側に向かって押圧されると、上記各第2コテ部423が上記各薄肉部120に接触して溶け、上記各厚肉部110よりも先に上記長手方向に分断される。そのため、上記棒状ハンダ100が上記各薄肉部120においてそれぞれ幅方向に分離され、上記各厚肉部110がそれぞれ独立する。次いで、上記独立した各厚肉部110が、これに対応する上記各第1導電部材222、230の上記ハンダ付け部222a、230aと上記各第2導電部材320の上記ハンダ付け部321との間で溶けて固まり、上記各第1導電部材222、230の上記ハンダ付け部222a、230aと上記各第2導電部材320の上記ハンダ付け部321との間の上記各接続ハンダ170の大部分を形成することから、上記各接続ハンダ170のハンダ量が過不足無く確保される。そのため、上記各接続ハンダ170の接続強度が確保されると共に、隣り合う接続ハンダ170の隙間が確保される。また、上記棒状ハンダ100が加熱されると上記各薄肉部120が上記各厚肉部110よりも先に溶けるので、上記各厚肉部110が溶けたときに上記各薄肉部120が固体で残りにくいので、上記各接続ハンダ170の間にハンダの溶け残り及びハンダボールが生成されにくいことから製品の信頼性が向上する。また、上記棒状ハンダ100がペーストを含んでいる場合、上記棒状ハンダ100の加熱が始まってから比較的早い段階で上記各薄肉部120が上記長手方向に分断されるので、上記棒状ハンダ100に含まれるペーストが上記分断された面から溶出されやすく、ガス化したペーストにより上記棒状ハンダ100が破裂することが抑制される。このことからも、ハンダボールが生成されにくくなり、製品の信頼性が向上する。   In that case, when each said thin part 120 is heated and pressed toward the said other side of the said thickness direction by each said 2nd iron part 423 of the said heater chip 420 in the said 2nd process, each said 2nd The iron part 423 comes into contact with each thin part 120 and melts, and is divided in the longitudinal direction before each thick part 110. Therefore, the bar-shaped solder 100 is separated in the width direction at the thin portions 120, and the thick portions 110 are independent. Next, the independent thick portions 110 are disposed between the corresponding soldered portions 222a and 230a of the first conductive members 222 and 230 and the soldered portions 321 of the second conductive members 320, respectively. And melted and hardened to form most of the connecting solder 170 between the soldered portions 222a and 230a of the first conductive members 222 and 230 and the soldered portions 321 of the second conductive members 320. Therefore, the amount of solder of each of the connection solders 170 is ensured without being excessive or insufficient. Therefore, the connection strength of each of the connection solders 170 is ensured, and a gap between adjacent connection solders 170 is ensured. Further, when the rod-shaped solder 100 is heated, the thin portions 120 are melted before the thick portions 110, so that the thin portions 120 remain solid when the thick portions 110 are melted. Therefore, it is difficult to generate unmelted solder and solder balls between the connecting solders 170, so that the reliability of the product is improved. Further, when the rod-like solder 100 contains a paste, each thin portion 120 is divided in the longitudinal direction at a relatively early stage after the heating of the rod-like solder 100 is started. It is easy for the paste to be eluted from the cut surface, and the rod-like solder 100 is prevented from bursting by the gasified paste. This also makes it difficult for solder balls to be generated, improving the reliability of the product.

さらに、隣り合う第1導電部材222、230のハンダ付け部222a、230aの間に例えば上記極間壁311fのような構造物があるときには、上記各構造物には隣り合う上記厚肉部110の間の上記各薄肉部120がそれぞれ対向する。そのため、上記棒状ハンダ100における上記第1導電部材222、230の側の面で上記厚肉部110と上記薄肉部120とに段差を設ければ上記構造物から上記薄肉部120を確実に離すことが可能となるので、上記構造物が熱負荷により損傷を受けることを防止することが可能となる。しかも、上記構造物の幅方向両側に上記厚肉部110が嵌るので上記棒状ハンダ100の、上記第1導電部材222、230の上記ハンダ付け部222a、230aへの位置決め精度が向上し、上記各接続ハンダ170のハンダ量のばらつきが低減する。   Further, when there is a structure such as the inter-electrode wall 311f between the soldered portions 222a and 230a of the adjacent first conductive members 222 and 230, each of the structures has the adjacent thick portion 110. The thin portions 120 in between are opposed to each other. Therefore, if the step is provided in the thick portion 110 and the thin portion 120 on the surface of the rod-like solder 100 on the first conductive member 222, 230 side, the thin portion 120 is reliably separated from the structure. Therefore, it becomes possible to prevent the structure from being damaged by a thermal load. In addition, since the thick portion 110 is fitted on both sides of the structure in the width direction, the positioning accuracy of the rod-shaped solder 100 to the soldered portions 222a and 230a of the first conductive members 222 and 230 is improved. The variation in the solder amount of the connection solder 170 is reduced.

本発明の導電部材のハンダ付け方法で用いた棒状ハンダは、長手方向を幅方向とし、上記幅方向と直交する厚さ方向をとったときに、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の一方側に上記各第1導電部材の上記ハンダ付け部の幅と同じかそれ以上の幅をもつ第1面を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材の上記ハンダ付け部の幅と同じかそれ以下の幅をもつ第2面を有して上記複数の第2導電部材の上記ハンダ付け部にそれぞれ対応する複数の厚肉部と、隣り合う上記厚肉部の間にそれぞれ設けられた薄肉部とを備え、上記厚肉部の厚さが上記薄肉部を含む他の部位の厚さよりも厚く形成されておればよい。しかし、そのような種々の実施形態の導電部材のハンダ付け方法で用いる棒状ハンダのなかで、上記第1の実施形態の導電部材のハンダ付け方法で用いた棒状ハンダ100は、さらに、上記厚さ方向の一方側に平面が形成され、上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記幅方向及び上記厚さ方向と直交する奥行き方向へ延びる溝140が一又は二以上形成されており、上記溝140の上記幅方向両側に上記厚肉部110がそれぞれ形成され、上記厚さ方向の一方側の面と上記溝140との間に上記薄肉部120が形成されている。このようにすれば、比較的簡単な構成で本発明の導電部材のハンダ付け方法で用いた上記棒状ハンダが実現する。また、上記極間壁311fを備えた電気コネクタ300の上記コンタクトに上記電線220、200の導体をハンダ付けするためにこの棒状ハンダ100を用いる場合、この棒状ハンダ100は上記各極間壁311fに上記各溝140がそれぞれ対応するように配置されることになり、上記各極間壁311fから上記薄肉部120を確実に離すことが可能となるので、上記極間壁311fが熱負荷により損傷を受けることを防止することが可能となり、また上記極間壁311fの幅方向両側に上記厚肉部110が嵌るので上記棒状ハンダ100の上記電気コネクタ300への位置決め精度が向上し、上記各接続ハンダ170のハンダ量のばらつきが低減する。   The bar-shaped solder used in the method for soldering a conductive member of the present invention is provided with the gap in the width direction when the longitudinal direction is the width direction and the thickness direction orthogonal to the width direction is taken. A first surface having a width equal to or greater than a width of the soldered portion of each first conductive member on one side in the thickness direction and the other side in the thickness direction on the other side. A plurality of thick portions each having a second surface having a width equal to or less than the width of the soldered portion of each second conductive member and respectively corresponding to the soldered portions of the plurality of second conductive members; And a thin portion provided between adjacent thick portions, and the thickness of the thick portion may be larger than the thickness of other portions including the thin portion. However, among the rod-like solders used in the conductive member soldering method according to the various embodiments, the rod-like solder 100 used in the conductive member soldering method according to the first embodiment further includes the thickness described above. A flat surface is formed on one side of the direction, and one or more grooves 140 that are recessed from the other side of the thickness direction in the thickness direction and extend in the width direction and the depth direction orthogonal to the thickness direction are formed. The thick portions 110 are formed on both sides of the groove 140 in the width direction, and the thin portions 120 are formed between the groove 140 and one surface in the thickness direction. In this way, the rod-shaped solder used in the method for soldering a conductive member of the present invention can be realized with a relatively simple configuration. Further, when the rod-shaped solder 100 is used to solder the conductors of the electric wires 220 and 200 to the contacts of the electrical connector 300 having the inter-electrode walls 311f, the rod-shaped solder 100 is attached to the inter-electrode walls 311f. The grooves 140 are arranged to correspond to each other, and the thin wall portion 120 can be reliably separated from the interpolar walls 311f. Therefore, the interpolar walls 311f are damaged by a thermal load. The thick wall portions 110 are fitted on both sides in the width direction of the inter-electrode wall 311f, so that the positioning accuracy of the bar-shaped solder 100 to the electric connector 300 is improved, and each connection solder The variation in the solder amount of 170 is reduced.

本発明の導電部材のハンダ付け方法は、上記複数の第1導電部材を、上記絶縁部材に設けられた上記複数の第2導電部材に、それぞれの上記ハンダ付け部が上記間隔をあけて幅方向に一列に並ぶように一括してハンダ付けするハンダ付け方法であればよい。しかし、そのような種々の実施形態の導電部材のハンダ付け方法のなかで、上記第1の実施形態の導電部材のハンダ付け方法の場合、上記各第1導電部材222、230が、電線220、200の終端から露出した導体であり、上記絶縁部材310が、複数の極を有する電気コネクタ300のハウジングであり、上記各第2導電部材320が、上記電気コネクタ300の上記各極をそれぞれ構成するコンタクトであり、上記ハウジングには隣り合う上記コンタクトの上記ハンダ付け部321の間から上記厚さ方向へそれぞれ立ち上がる極間壁311fが設けられており、上記複数の第1導電部材222、230、上記複数の第2導電部材320、及び上記棒状ハンダ100を、上記棒状ハンダ100の上記各厚肉部110の上記第1面111に上記各第1導電部材222、230の上記ハンダ付け部222a、230aがそれぞれ接触すると共に上記第2面112に上記各第2導電部材320の上記ハンダ付け部321がそれぞれ接触するように配置するときに、隣り合う上記厚肉部110の間の上記各薄肉部120が上記各極間壁311fとそれぞれ対向するように配置する。この導電部材のハンダ付け方法により、上記棒状ハンダ100を用いて上記極間壁311fを備えた電気コネクタの上記コンタクトの上記ハンダ付け部321に電線220、200の導体がハンダ付けされる。そして、上記棒状ハンダ100の上記各厚肉部110の上記第1面111は上記各電線220、200の導体の上記ハンダ付け部222a、230aにそれぞれ接触し上記第2面112は上記各コンタクトの上記ハンダ付け部321にそれぞれ接触するが、上記各極間壁311fには隣り合う上記厚肉部110の間の上記各薄肉部120がそれぞれ対向する。そのため、上記棒状ハンダ100における上記コンタクト側の面で上記厚肉部110と上記薄肉部120とに段差を設ければ上記極間壁311fから上記薄肉部120を確実に離すことが可能となるので、上記極間壁311fが熱負荷により損傷を受けることを防止することが可能となり、また上記極間壁311fの幅方向両側に上記厚肉部110が嵌るので上記棒状ハンダ100の電気コネクタへの位置決め精度が向上し、上記各接続ハンダ170のハンダ量のばらつきが低減する。   In the method for soldering a conductive member according to the present invention, the plurality of first conductive members are divided into the plurality of second conductive members provided in the insulating member, and the soldering portions are spaced apart from each other in the width direction. Any soldering method may be used as long as it is soldered in a lump so as to be aligned in a row. However, among the conductive member soldering methods according to the various embodiments, in the case of the conductive member soldering method according to the first embodiment, the first conductive members 222 and 230 are connected to the electric wires 220 and 230. 200, the conductor exposed from the terminal end, the insulating member 310 is a housing of the electrical connector 300 having a plurality of poles, and the second conductive members 320 constitute the poles of the electrical connector 300, respectively. The housing is provided with inter-electrode walls 311f that rise in the thickness direction from between the soldering portions 321 of the adjacent contacts, and the plurality of first conductive members 222, 230, The plurality of second conductive members 320 and the rod-shaped solder 100 are connected to the first surface 111 of the thick portions 110 of the rod-shaped solder 100. When the soldering portions 222a and 230a of the first conductive members 222 and 230 are in contact with each other and the soldering portions 321 of the second conductive members 320 are in contact with the second surface 112, respectively. In addition, the thin portions 120 between the adjacent thick portions 110 are arranged so as to face the inter-electrode walls 311f, respectively. By this method of soldering the conductive member, the conductors of the electric wires 220 and 200 are soldered to the soldering portion 321 of the contact of the electrical connector having the interelectrode wall 311f by using the rod-shaped solder 100. The first surface 111 of each of the thick portions 110 of the rod-shaped solder 100 is in contact with the soldered portions 222a and 230a of the conductors of the electric wires 220 and 200, respectively, and the second surface 112 is of each of the contacts. Each of the thin portions 120 between the adjacent thick portions 110 is opposed to each of the interelectrode walls 311f. Therefore, if the step is provided in the thick wall portion 110 and the thin wall portion 120 on the contact side surface of the rod-shaped solder 100, the thin wall portion 120 can be reliably separated from the inter-electrode wall 311f. It is possible to prevent the interelectrode wall 311f from being damaged by a thermal load, and the thick wall portions 110 are fitted on both sides of the interelectrode wall 311f in the width direction, so that the rod-shaped solder 100 can be connected to the electric connector. Positioning accuracy is improved, and variation in the solder amount of each connection solder 170 is reduced.

上記第2の実施形態の導電部材のハンダ付け方法においても、先に説明した上記棒状ハンダ100の第1ないし第4の変形例を用いることができる。したがって、これらの変形例の棒状ハンダ100に関する説明には、上記第1の実施形態における上記棒状ハンダ100の変形例に関する説明をそのまま引用する。   Also in the soldering method of the conductive member of the second embodiment, the first to fourth modifications of the rod-shaped solder 100 described above can be used. Therefore, in the description regarding the rod-shaped solder 100 of these modified examples, the description regarding the modified example of the rod-shaped solder 100 in the first embodiment is directly cited.

概略を説明すると、図14及び図15に示した第1の変形例の棒状ハンダ100は、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の上記一方側に上記各第1導電部材222、230の上記ハンダ付け部222a、230aの幅と同じかそれ以上の幅をもつ第1面111を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材320の上記ハンダ付け部321の幅と同じかそれ以下の幅をもつ第2面112を有して上記複数の第2導電部材320の上記ハンダ付け部321にそれぞれ対応する複数の厚肉部110と、隣り合う上記厚肉部110の間に、上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続するようにそれぞれ設けられた薄肉部120とを備え、上記厚肉部110の厚さが上記薄肉部120を含む他の部位の厚さよりも厚く形成されている。ただし、上記薄肉部120の上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続していなくてもよいから、上記第2の実施形態で用いることができる上記棒状ハンダには、上記薄肉部の上記厚さ方向の上記一方側の面と上記厚肉部の上記第1面との間に上記厚さ方向に段差が形成されていてもよい。そして、上記第1の変形例の上記棒状ハンダ100は、上記厚さ方向の一方側に平面が形成され、上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記幅方向及び上記厚さ方向と直交する奥行き方向へ延びる溝140が一又は二以上形成されており、上記溝140の上記幅方向両側に上記厚肉部110がそれぞれ形成され、上記厚さ方向の一方側の面と上記溝140との間に上記薄肉部120が形成されている。上記棒状ハンダ100の上記厚さ方向の一方側を平面ではなく凹凸を有する面に形成してもよい。また、上記厚肉部と上記薄肉部との間を緩やかに変化させて上記のような明確な溝を形成しないようにしてもよい。さらに、上記第1の変形例の上記棒状ハンダは、上記薄肉部120が上記奥行き方向の両側に突き出ており、上記溝140が上記奥行き方向の両側に突き出ている。その他の構成は上記第2の実施形態の上記棒状ハンダ100と同様である。第1の変形例の上記棒状ハンダ100を用いた場合の作用及び効果は、上記第2の実施形態と同様であるから説明を省略する。   Describing the outline, the rod-shaped solder 100 of the first modified example shown in FIGS. 14 and 15 is provided with the gap along the width direction, and the one side in the thickness direction is the above-mentioned one side. Each of the first conductive members 222, 230 has a first surface 111 having a width equal to or greater than the width of the soldered portions 222a, 230a, and each of the second conductive members 320 on the other side in the thickness direction. A plurality of thick portions 110 each having a second surface 112 having a width equal to or less than the width of the soldering portion 321 and corresponding to the soldering portions 321 of the plurality of second conductive members 320; A thin portion 120 provided between the adjacent thick portions 110 so that the surface on the one side in the thickness direction is continuous with the first surface 111 of the thick portion 110, and Thickness of the thick part 110 It is thicker than the thickness of the other portion including the thin wall portion 120. However, since the one side surface in the thickness direction of the thin portion 120 does not have to be continuous with the first surface 111 of the thick portion 110, it can be used in the second embodiment. In the rod-shaped solder, a step may be formed in the thickness direction between the surface on the one side in the thickness direction of the thin portion and the first surface of the thick portion. The rod-like solder 100 according to the first modification has a flat surface formed on one side in the thickness direction, and is recessed from the other side in the thickness direction in the thickness direction, and also in the width direction and the thickness. One or more grooves 140 extending in the depth direction orthogonal to the direction are formed, the thick portions 110 are respectively formed on both sides of the groove 140 in the width direction, and the surface on one side of the thickness direction and the surface The thin portion 120 is formed between the groove 140. One side in the thickness direction of the rod-shaped solder 100 may be formed on a surface having irregularities instead of a flat surface. Further, the above-mentioned clear groove may not be formed by gently changing between the thick part and the thin part. Further, in the rod-shaped solder of the first modified example, the thin portion 120 protrudes on both sides in the depth direction, and the groove 140 protrudes on both sides in the depth direction. Other configurations are the same as those of the rod-like solder 100 of the second embodiment. Since the operation and effect when the rod-shaped solder 100 of the first modification is used are the same as those of the second embodiment, the description thereof is omitted.

また、図16及び図17に示した第2の変形例の棒状ハンダ100は、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の上記一方側に上記各第1導電部材222、230の上記ハンダ付け部222a、230aの幅と同じかそれ以上の幅をもつ第1面111を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材320の上記ハンダ付け部321の幅と同じかそれ以下の幅をもつ第2面112を有して上記複数の第2導電部材320の上記ハンダ付け部321にそれぞれ対応する複数の厚肉部110と、隣り合う上記厚肉部110の間に、上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続するようにそれぞれ設けられた薄肉部120とを備え、上記厚肉部110の厚さが上記薄肉部120を含む他の部位の厚さよりも厚く形成されている。ただし、上記薄肉部120の上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続していなくてもよいから、上記第2の実施形態で用いることができる上記棒状ハンダには、上記薄肉部の上記厚さ方向の上記一方側の面と上記厚肉部の上記第1面との間に上記厚さ方向に段差が形成されていてもよい。そして、上記第2の変形例の上記棒状ハンダ100は、上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記幅方向及び上記厚さ方向と直交する奥行き方向へ延びる溝140が一又は二以上形成されており、上記溝140の上記幅方向両側に上記厚肉部110がそれぞれ形成され、上記厚さ方向の一方側の面と上記溝140との間に上記薄肉部120が形成されている。上記棒状ハンダ100の上記第1面を平面に形成したが、上記第1面を凹凸を有する面に形成してもよい。また、上記厚肉部と上記薄肉部との間を緩やかに変化させて上記のような明確な溝を形成しないようにしてもよい。さらに、上記第2の変形例の上記棒状ハンダは、上記各薄肉部120が上記厚さ方向の上記一方側へU字形に盛り上がって形成されており、そのために上記棒状ハンダ100の上記厚さ方向の一方側の面が、隣り合う上記第1面111の間で上記厚さ方向の上記一方側へ突き出ている。その他の構成は上記第2の実施形態の上記棒状ハンダ100と同様である。   Further, the rod-like solder 100 of the second modification shown in FIGS. 16 and 17 is provided at the intervals along the width direction, and each of the first solders on the one side in the thickness direction. The solder of each of the second conductive members 320 has a first surface 111 having a width equal to or greater than the width of the soldering portions 222a and 230a of the conductive members 222 and 230, and on the other side in the thickness direction. Adjacent to the plurality of thick portions 110 having the second surface 112 having a width equal to or less than the width of the attaching portion 321 and corresponding to the soldering portions 321 of the plurality of second conductive members 320, respectively. A thin portion 120 provided between the thick portions 110 so that the one surface in the thickness direction is continuous with the first surface 111 of the thick portion 110, and the thick portions The thickness of the portion 110 is the above thin portion It is thicker than the thickness of the other parts including 20. However, since the one side surface in the thickness direction of the thin portion 120 does not have to be continuous with the first surface 111 of the thick portion 110, it can be used in the second embodiment. In the rod-shaped solder, a step may be formed in the thickness direction between the surface on the one side in the thickness direction of the thin portion and the first surface of the thick portion. The rod-like solder 100 according to the second modification has one or more grooves 140 that are recessed in the thickness direction from the other side in the thickness direction and that extend in the width direction and the depth direction perpendicular to the thickness direction. The thick portion 110 is formed on both sides of the groove 140 in the width direction, and the thin portion 120 is formed between the surface on one side in the thickness direction and the groove 140. ing. Although the first surface of the rod-like solder 100 is formed as a flat surface, the first surface may be formed as a surface having irregularities. Further, the above-mentioned clear groove may not be formed by gently changing between the thick part and the thin part. Furthermore, the rod-shaped solder of the second modified example is formed such that each thin portion 120 is raised in a U shape toward the one side in the thickness direction, and for this reason, the rod-shaped solder 100 has the thickness direction. The one side surface of the projection protrudes to the one side in the thickness direction between the adjacent first surfaces 111. Other configurations are the same as those of the rod-like solder 100 of the second embodiment.

上記第2の変形例の上記棒状ハンダ100を用いれば、他の棒状ハンダ100を用いる場合に較べ、上記第2工程において上記各第2コテ部423が上記各薄肉部120に接触するタイミングが早くなり、この接触するタイミングと上記各第1コテ部422が上記各厚肉部110に接触するタイミングとの間の時間を比較的大きくとることができる。第2の変形例の上記棒状ハンダ100を用いた場合のその他の作用及び効果は、上記第2の実施形態と同様であるから説明を省略する。   When the rod-shaped solder 100 of the second modification is used, the timing at which the second iron parts 423 come into contact with the thin-walled portions 120 in the second step is faster than when the other rod-shaped solder 100 is used. Thus, the time between the contact timing and the timing at which each of the first iron portions 422 contacts each of the thick portions 110 can be made relatively large. Since other operations and effects when the rod-like solder 100 of the second modification is used are the same as those of the second embodiment, description thereof is omitted.

さらに、図18ないし図20に示した第3の変形例の棒状ハンダ100は、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の上記一方側に上記各第1導電部材222、230の上記ハンダ付け部222a、230aの幅と同じかそれ以上の幅をもつ第1面111を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材320の上記ハンダ付け部321の幅と同じかそれ以下の幅をもつ第2面112を有して上記複数の第2導電部材320の上記ハンダ付け部321にそれぞれ対応する複数の厚肉部110と、隣り合う上記厚肉部110の間に、上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続するようにそれぞれ設けられた薄肉部120とを備え、上記厚肉部110の厚さが上記薄肉部120を含む他の部位の厚さよりも厚く形成されている。ただし、上記薄肉部120の上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続していなくてもよいから、上記第2の実施形態で用いることができる上記棒状ハンダには、上記薄肉部の上記厚さ方向の上記一方側の面と上記厚肉部の上記第1面との間に上記厚さ方向に段差が形成されていてもよい。そして、上記第3の変形例の上記棒状ハンダ100は、上記厚さ方向の一方側に平面が形成され、上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記幅方向及び上記厚さ方向と直交する奥行き方向へ延びる溝140が一又は二以上形成されており、上記溝140の上記幅方向両側に上記厚肉部110がそれぞれ形成され、上記厚さ方向の一方側の面と上記溝140との間に上記薄肉部120が形成されている。上記棒状ハンダ100の上記厚さ方向の一方側を平面ではなく凹凸を有する面に形成してもよい。また、上記厚肉部と上記薄肉部との間を緩やかに変化させて上記のような明確な溝を形成しないようにしてもよい。さらに、上記第3の変形例の上記棒状ハンダ100は、上記薄肉部120における上記幅方向の中間に、上記幅方向に向いた面で断面したときの断面積が上記薄肉部120のなかで最小になる狭小部150が形成されている。その他の構成は上記第2の実施形態の上記棒状ハンダ100と同様である。   Furthermore, the rod-shaped solder 100 of the third modification shown in FIGS. 18 to 20 is provided at the intervals along the width direction, and each of the first solders on the one side in the thickness direction. The solder of each of the second conductive members 320 has a first surface 111 having a width equal to or greater than the width of the soldering portions 222a and 230a of the conductive members 222 and 230, and on the other side in the thickness direction. Adjacent to the plurality of thick portions 110 having the second surface 112 having a width equal to or less than the width of the attaching portion 321 and corresponding to the soldering portions 321 of the plurality of second conductive members 320, respectively. A thin portion 120 provided between the thick portions 110 so that the one surface in the thickness direction is continuous with the first surface 111 of the thick portion 110, and the thick portions The thickness of the portion 110 is thin It is thicker than the thickness of the other parts including the parts 120. However, since the one side surface in the thickness direction of the thin portion 120 does not have to be continuous with the first surface 111 of the thick portion 110, it can be used in the second embodiment. In the rod-shaped solder, a step may be formed in the thickness direction between the surface on the one side in the thickness direction of the thin portion and the first surface of the thick portion. The rod-like solder 100 according to the third modified example has a flat surface formed on one side in the thickness direction and is recessed in the thickness direction from the other side in the thickness direction, and also in the width direction and the thickness. One or more grooves 140 extending in the depth direction orthogonal to the direction are formed, the thick portions 110 are respectively formed on both sides of the groove 140 in the width direction, and the surface on one side of the thickness direction and the surface The thin portion 120 is formed between the groove 140. One side in the thickness direction of the rod-shaped solder 100 may be formed on a surface having irregularities instead of a flat surface. Further, the above-mentioned clear groove may not be formed by gently changing between the thick part and the thin part. Further, the rod-like solder 100 of the third modified example has the smallest cross-sectional area in the thin wall portion 120 when the cross section of the thin wall portion 120 is crossed by the surface facing the width direction in the middle of the thin wall portion 120. A narrow portion 150 is formed. Other configurations are the same as those of the rod-like solder 100 of the second embodiment.

上記第3の変形例の棒状ハンダ100が加熱されると、上記各薄肉部120のなかでも上記狭小部150が先に溶けるので、上記棒状ハンダ100が上記各薄肉部においてそれぞれ幅方向に分離される確率が高められ、上記第1の実施形態の導電部材のハンダ付け方法で用いた棒状ハンダ100で得られた作用及び効果が一層確実に得られる。また、上記棒状ハンダ100が上記各狭小部150においてそれぞれ幅方向に分離され、上記各厚肉部110がそれぞれ独立するので、上記独立した各厚肉部110に、上記幅方向中間で分離された上記各薄肉部120の片割れが吸収される。そのため、上記各接続ハンダ170のハンダ量が一層正確に確保され、ばらつきが少なくなる。よって、上記各接続ハンダ170の接続強度の確保、及び隣り合う接続ハンダ170の隙間の確保が、より確実に得られ、また、上記各接続ハンダ170の間にハンダの溶け残り及びハンダボールが一層生成されにくくなり製品の信頼性が向上する。第3の変形例の上記棒状ハンダ100を用いた場合のその他の作用及び効果は、上記第2の実施形態と同様であるから説明を省略する。   When the rod-like solder 100 of the third modification is heated, the narrow portion 150 of the thin portions 120 is melted first, so that the rod-like solder 100 is separated in the width direction at the thin portions. Thus, the action and effect obtained with the rod-like solder 100 used in the method of soldering a conductive member according to the first embodiment can be obtained more reliably. Further, since the rod-like solder 100 is separated in the width direction in each narrow portion 150 and each thick portion 110 is independent, it is separated in the middle in the width direction by each independent thick portion 110. The half cracks of each thin portion 120 are absorbed. Therefore, the solder amount of each of the connection solders 170 is more accurately ensured, and variations are reduced. Therefore, the connection strength of each connection solder 170 and the clearance between the adjacent connection solders 170 can be more reliably obtained. Further, unmelted solder and solder balls are further formed between the connection solders 170. It is difficult to produce and the reliability of the product is improved. Since other operations and effects when the rod-like solder 100 of the third modification is used are the same as those of the second embodiment, description thereof is omitted.

さらに、図21ないし図24に示した第4の変形例の棒状ハンダ100は、上記第4の変形例の棒状ハンダ100は、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の上記一方側に上記各第1導電部材222、230の上記ハンダ付け部222a、230aの幅と同じかそれ以上の幅をもつ第1面111を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材320の上記ハンダ付け部321の幅と同じかそれ以下の幅をもつ第2面112を有して上記複数の第2導電部材320の上記ハンダ付け部321にそれぞれ対応する複数の厚肉部110と、隣り合う上記厚肉部110の間に、上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続するようにそれぞれ設けられた薄肉部120とを備え、上記厚肉部110の厚さが上記薄肉部120を含む他の部位の厚さよりも厚く形成されている。ただし、上記薄肉部120の上記厚さ方向の上記一方側の面が上記厚肉部110の上記第1面111に連続していなくてもよいから、上記第2の実施形態で用いることができる上記棒状ハンダには、上記薄肉部の上記厚さ方向の上記一方側の面と上記厚肉部の上記第1面との間に上記厚さ方向に段差が形成されていてもよい。そして、上記第1の変形例の上記棒状ハンダ100は、上記厚さ方向の一方側に受止部160を除いて平面が形成され、上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記幅方向及び上記厚さ方向と直交する奥行き方向へ延びる溝140が一又は二以上形成されており、上記溝140の上記幅方向両側に上記厚肉部110がそれぞれ形成され、上記厚さ方向の一方側の面と上記溝140との間に上記薄肉部120が形成されている。上記棒状ハンダ100の上記厚さ方向の一方側を平面ではなく凹凸を有する面に形成してもよい。また、上記厚肉部と上記薄肉部との間を緩やかに変化させて上記のような明確な溝を形成しないようにしてもよい。さらに、上記第4の変形例の上記棒状ハンダ100は、上記厚肉部110の上記第1面111に、上記厚さ方向に凹んで上記第1導電部材222、230の上記ハンダ付け部222a、230aが入る上記受止部160が形成されている。その他の構成は上記第2の実施形態の上記棒状ハンダ100と同様である。   Furthermore, the rod-shaped solder 100 of the fourth modified example shown in FIGS. 21 to 24 is provided with the above-mentioned interval along the width direction. The first surface 111 having a width equal to or greater than the width of the soldering portions 222a and 230a of the first conductive members 222 and 230 on the one side in the thickness direction and the other side in the thickness direction The second conductive member 320 has a second surface 112 having a width equal to or less than the width of the soldering portion 321 of each of the second conductive members 320 and the soldering portions 321 of the plurality of second conductive members 320 respectively. Between the corresponding thick portions 110 and the adjacent thick portions 110, the one side surface in the thickness direction is provided so as to be continuous with the first surface 111 of the thick portion 110, respectively. Thin wall portion 120 and Provided, the thickness of the thick portion 110 is formed thicker than the thickness of the other portion including the thin wall portion 120. However, since the one side surface in the thickness direction of the thin portion 120 does not have to be continuous with the first surface 111 of the thick portion 110, it can be used in the second embodiment. In the rod-shaped solder, a step may be formed in the thickness direction between the surface on the one side in the thickness direction of the thin portion and the first surface of the thick portion. The rod-like solder 100 according to the first modification has a flat surface formed on one side in the thickness direction except for the receiving portion 160, and is recessed from the other side in the thickness direction in the thickness direction. One or more grooves 140 extending in the depth direction orthogonal to the width direction and the thickness direction are formed, and the thick portions 110 are formed on both sides of the width direction of the groove 140, respectively. The thin-walled portion 120 is formed between the surface on one side and the groove 140. One side in the thickness direction of the rod-shaped solder 100 may be formed on a surface having irregularities instead of a flat surface. Further, the above-mentioned clear groove may not be formed by gently changing between the thick part and the thin part. Further, the rod-like solder 100 of the fourth modified example is recessed in the thickness direction on the first surface 111 of the thick portion 110, and the soldering portions 222a of the first conductive members 222 and 230, The receiving part 160 into which 230a enters is formed. Other configurations are the same as those of the rod-like solder 100 of the second embodiment.

上記第4の変形例の棒状ハンダ100は、ハンダ付けのときに上記第1導電部材222、230の上記ハンダ付け部222a、230aが上記受止部160に係止されて不用意に移動しにくくなり、ハンダ付けの作業性を向上させることができる。第4の変形例の上記棒状ハンダ100を用いた場合のその他の作用及び効果は、上記第2の実施形態と同様であるから説明を省略する。   The rod-like solder 100 of the fourth modified example is difficult to move carelessly because the soldering portions 222a and 230a of the first conductive members 222 and 230 are locked to the receiving portion 160 when soldering. Therefore, the workability of soldering can be improved. Since other operations and effects when the rod-shaped solder 100 of the fourth modification is used are the same as those of the second embodiment, description thereof is omitted.

本発明の導電部材のハンダ付け方法は、以上で説明した各実施形態及びその変形例の特徴を組み合わせた実施形態を含んでいる。さらに、以上で説明した実施形態及びその変形例は本発明の導電部材のハンダ付け方法のいくつかの例を示したに過ぎない。したがって、これらの実施形態及びその変形例の記載によって本発明の導電部材のハンダ付け方法が限定解釈されることはない。   The method for soldering a conductive member of the present invention includes embodiments that combine the features of the embodiments described above and the modifications thereof. Furthermore, the embodiment described above and the modifications thereof are only a few examples of the soldering method of the conductive member of the present invention. Therefore, the soldering method for the conductive member of the present invention is not limitedly interpreted by the description of these embodiments and the modifications thereof.

100 棒状ハンダ
110 厚肉部
111 第1面
112 第2面
120 薄肉部
140 溝
150 狭小部
160 受止部
170 接続ハンダ
200 電線(シールドケーブル)
220 電線(独立した電線)
221 絶縁被覆
222 第1導電部材(導体)
222a ハンダ付け部
230 第1導電部材(ドレン線)
230a ハンダ付け部
300 電気コネクタ
310 絶縁部材(ハウジング)
311f 極間壁
320 第2導電部材(コンタクト)
321 ハンダ付け部
400 熱融着装置
410 ヒータヘッド
420 ヒータチップ
422 第1コテ部
423 第2コテ部
DESCRIPTION OF SYMBOLS 100 Rod-shaped solder 110 Thick part 111 1st surface 112 2nd surface 120 Thin part 140 Groove 150 Narrow part 160 Receiving part 170 Connection solder 200 Electric wire (shield cable)
220 wires (independent wires)
221 Insulation coating 222 First conductive member (conductor)
222a Soldering portion 230 First conductive member (drain wire)
230a Soldering part 300 Electrical connector 310 Insulating member (housing)
311f Inter-electrode wall 320 Second conductive member (contact)
321 Soldering part 400 Thermal fusion apparatus 410 Heater head 420 Heater chip 422 First iron part 423 Second iron part

Claims (6)

複数の第1導電部材を、絶縁部材に設けられた複数の第2導電部材に、それぞれのハンダ付け部が間隔をあけて幅方向に一列に並ぶように一括してハンダ付けするハンダ付け方法であって、
上記複数の第2導電部材の上記ハンダ付け部の上記幅方向と直交する厚さ方向の一方側に上記幅方向に延びる一つの棒状ハンダを配置し、上記棒状ハンダの上記厚さ方向の上記一方側に上記複数の第1導電部材の上記ハンダ付け部を上記複数の第2導電部材の上記ハンダ付け部に対応させてそれぞれ配置する第1工程と、
上記複数の第1導電部材の上記ハンダ付け部の上記厚さ方向の上記一方側に上記幅方向に延びる一つのヒータチップを配置し、上記ヒータチップを発熱させると共に上記ヒータチップを上記複数の第1導電部材の上記ハンダ付け部に接触させて上記厚さ方向の他方側に向かって押圧する第2工程とを備えており、
上記棒状ハンダは、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の上記一方側に上記各第1導電部材の上記ハンダ付け部の幅と同じかそれ以上の幅をもつ第1面を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材の上記ハンダ付け部の幅と同じかそれ以下の幅をもつ第2面を有して上記複数の第2導電部材の上記ハンダ付け部にそれぞれ対応する複数の厚肉部と、隣り合う上記厚肉部の間に、上記厚さ方向の上記一方側の面が上記厚肉部の上記第1面に連続するようにそれぞれ設けられた薄肉部とを備え、上記厚肉部の厚さが上記薄肉部を含む他の部位の厚さよりも厚く形成されており、
上記ヒータチップは、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向にみて上記各厚肉部の少なくとも中央部に対応する部分から上記厚さ方向の上記他方側にそれぞれ突出する第1コテ部と、隣り合う上記第1コテ部の間に設けられ、上記第2工程において上記各第1コテ部により上記各第1導電部材の上記ハンダ付け部及び上記各厚肉部が加熱され且つ上記厚さ方向の上記他方側に向かって押圧されることで上記各薄肉部が上記厚さ方向の上記一方側に向かって変位したときに上記各薄肉部の表面に接触するようにそれぞれ設けられた第2コテ部とを備えている導電部材のハンダ付け方法。
A soldering method in which a plurality of first conductive members are collectively soldered to a plurality of second conductive members provided on an insulating member such that respective soldering portions are arranged in a line in the width direction at intervals. There,
One rod-shaped solder extending in the width direction is arranged on one side of the thickness direction orthogonal to the width direction of the soldering portion of the plurality of second conductive members, and the one of the rod-shaped solders in the thickness direction is disposed. A first step of disposing the soldered portions of the plurality of first conductive members on the side corresponding to the soldered portions of the plurality of second conductive members,
One heater chip extending in the width direction is disposed on the one side in the thickness direction of the soldered portion of the plurality of first conductive members to cause the heater chip to generate heat and to attach the heater chip to the plurality of first chips. A second step of contacting the soldered portion of one conductive member and pressing it toward the other side in the thickness direction,
The rod-shaped solder is provided at the intervals along the width direction, and has a width equal to or greater than the width of the soldered portion of each first conductive member on the one side in the thickness direction. And a second surface having a width equal to or less than the width of the soldered portion of each second conductive member on the other side in the thickness direction. Between the plurality of thick portions corresponding to the soldered portions of the two conductive members and the adjacent thick portions, the one side surface in the thickness direction is the first surface of the thick portion. Each having a thin portion provided to be continuous, and the thickness of the thick portion is formed to be thicker than the thickness of other portions including the thin portion,
The heater chip is provided at the interval along the width direction, and from the portion corresponding to at least the center of each thick portion to the other side in the thickness direction when viewed in the thickness direction. Provided between the first iron part projecting and the first iron part adjacent to each other, and in the second step, each soldering part and each thick wall of each first conductive member by each first iron part. When the portion is heated and pressed toward the other side in the thickness direction, the thin portion contacts the surface of the thin portion when the thin portion is displaced toward the one side in the thickness direction. The soldering method of the electrically-conductive member provided with the 2nd iron part each provided.
複数の第1導電部材を、絶縁部材に設けられた複数の第2導電部材に、それぞれのハンダ付け部が間隔をあけて幅方向に一列に並ぶように一括してハンダ付けするハンダ付け方法であって、
上記複数の第2導電部材の上記ハンダ付け部の上記幅方向と直交する厚さ方向の一方側に上記幅方向に延びる一つの棒状ハンダを配置し、上記棒状ハンダの上記厚さ方向の上記一方側に上記複数の第1導電部材の上記ハンダ付け部を上記複数の第2導電部材のハンダ付け部に対応させてそれぞれ配置する第1工程と、
上記複数の第1導電部材の上記ハンダ付け部の上記厚さ方向の上記一方側に上記幅方向に延びる一つのヒータチップを配置し、上記ヒータチップを発熱させると共に上記ヒータチップを上記複数の第1導電部材の上記ハンダ付け部に接触させて上記厚さ方向の他方側に向かって押圧する第2工程とを備えており、
上記棒状ハンダは、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向の上記一方側に上記各第1導電部材の上記ハンダ付け部の幅と同じかそれ以上の幅をもつ第1面を有すると共に上記厚さ方向の上記他方側に上記各第2導電部材の上記ハンダ付け部の幅と同じかそれ以下の幅をもつ第2面を有して上記複数の第2導電部材の上記ハンダ付け部にそれぞれ対応する複数の厚肉部と、隣り合う上記厚肉部の間にそれぞれ設けられた薄肉部とを備え、上記厚肉部の厚さが上記薄肉部を含む他の部位の厚さよりも厚く形成されており、
上記ヒータチップは、上記幅方向に沿って上記間隔をあけて設けられており、上記厚さ方向にみて上記各厚肉部の少なくとも中央部にそれぞれ対応する部分に設けられた第1コテ部と、上記厚さ方向にみて隣り合う上記第1コテ部の間における上記各薄肉部の少なくとも中央部に対応する部分に上記第1コテ部よりも上記厚さ方向の上記他方側にそれぞれ突出する第2コテ部とを備えている導電部材のハンダ付け方法。
A soldering method in which a plurality of first conductive members are collectively soldered to a plurality of second conductive members provided on an insulating member such that respective soldering portions are arranged in a line in the width direction at intervals. There,
One rod-shaped solder extending in the width direction is arranged on one side of the thickness direction orthogonal to the width direction of the soldering portion of the plurality of second conductive members, and the one of the rod-shaped solders in the thickness direction is disposed. A first step of disposing the soldered portions of the plurality of first conductive members on the side corresponding to the soldered portions of the plurality of second conductive members, respectively,
One heater chip extending in the width direction is disposed on the one side in the thickness direction of the soldered portion of the plurality of first conductive members to cause the heater chip to generate heat and to attach the heater chip to the plurality of first chips. A second step of contacting the soldered portion of one conductive member and pressing it toward the other side in the thickness direction,
The rod-shaped solder is provided at the intervals along the width direction, and has a width equal to or greater than the width of the soldered portion of each first conductive member on the one side in the thickness direction. And a second surface having a width equal to or less than the width of the soldered portion of each second conductive member on the other side in the thickness direction. A plurality of thick portions corresponding to the soldered portions of the two conductive members, and a thin portion provided between the adjacent thick portions, and the thickness of the thick portion is the thickness of the thin portion. It is formed thicker than the thickness of other parts including
The heater chip is provided at the interval along the width direction, and a first iron part provided at a portion corresponding to at least a central part of each of the thick portions as viewed in the thickness direction; The first protrusion protrudes to the other side in the thickness direction from the first iron portion at a portion corresponding to at least the central portion of each thin portion between the first iron portions adjacent to each other in the thickness direction. A method for soldering a conductive member having two iron parts.
上記棒状ハンダが、上記厚さ方向の一方側に平面が形成され、上記厚さ方向の他方側から上記厚さ方向へ凹むと共に上記幅方向及び上記厚さ方向と直交する奥行き方向へ延びる溝が一又は二以上形成されており、上記溝の上記幅方向両側に上記厚肉部がそれぞれ形成され、上記厚さ方向の一方側の面と上記溝との間に上記薄肉部が形成されている請求項1又は請求項2の導電部材のハンダ付け方法。   The rod-shaped solder has a flat surface formed on one side in the thickness direction, and has a groove extending in the depth direction perpendicular to the width direction and the thickness direction while being recessed in the thickness direction from the other side of the thickness direction. One or two or more are formed, the thick portions are formed on both sides of the groove in the width direction, and the thin portions are formed between one surface in the thickness direction and the groove. The soldering method of the electrically-conductive member of Claim 1 or Claim 2. 上記棒状ハンダが、上記薄肉部における上記幅方向の中間に、上記幅方向に向いた面で断面したときの断面積が上記薄肉部のなかで最小になる狭小部が形成されている請求項1ないし請求項3のうちいずれか1項の導電部材のハンダ付け方法。   2. A narrow portion in which the cross-sectional area when the bar-shaped solder is cross-sectioned by a plane facing the width direction is formed in the middle of the thin portion in the thin portion. The method for soldering a conductive member according to any one of claims 3 to 4. 上記棒状ハンダが、上記厚肉部の上記第1面に、上記厚さ方向に凹んで上記第1導電部材の上記ハンダ付け部が入る受止部が形成されている請求項1ないし請求項4のうちいずれか1項の導電部材のハンダ付け方法。   5. The bar-shaped solder is formed with a receiving portion that is recessed in the thickness direction and into which the soldered portion of the first conductive member enters in the first surface of the thick portion. The soldering method of any 1 item | term among these. 上記各第1導電部材が、電線の終端から露出した導体であり、
上記絶縁部材が、複数の極を有する電気コネクタのハウジングであり、上記各第2導電部材が、上記電気コネクタの上記各極をそれぞれ構成するコンタクトであり、上記ハウジングには隣り合う上記コンタクトの上記ハンダ付け部の間から上記厚さ方向へそれぞれ立ち上がる極間壁が設けられており、
上記複数の第1導電部材、上記複数の第2導電部材、及び上記棒状ハンダを、上記棒状ハンダの上記各厚肉部の上記第1面に上記各第1導電部材の上記ハンダ付け部がそれぞれ接触すると共に上記第2面に上記各第2導電部材の上記ハンダ付け部がそれぞれ接触するように配置するときに、隣り合う上記厚肉部の間の上記各薄肉部が上記各極間壁とそれぞれ対向するように配置する請求項1ないし請求項5のうちいずれか一つの導電部材のハンダ付け方法。
Each of the first conductive members is a conductor exposed from the end of the wire,
The insulating member is a housing of an electrical connector having a plurality of poles, and each of the second conductive members is a contact that constitutes each of the poles of the electrical connector. An inter-electrode wall that rises in the thickness direction from between the soldered parts is provided,
The plurality of first conductive members, the plurality of second conductive members, and the rod-shaped solder, and the soldered portions of the first conductive members on the first surface of the thick portions of the rod-shaped solder, respectively. When the soldering portions of the second conductive members are in contact with the second surface, the thin portions between the adjacent thick portions are in contact with the interpolar walls. 6. The method for soldering a conductive member according to claim 1, wherein the conductive members are disposed so as to face each other.
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