JP2012211650A - Shock absorber - Google Patents

Shock absorber Download PDF

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JP2012211650A
JP2012211650A JP2011077806A JP2011077806A JP2012211650A JP 2012211650 A JP2012211650 A JP 2012211650A JP 2011077806 A JP2011077806 A JP 2011077806A JP 2011077806 A JP2011077806 A JP 2011077806A JP 2012211650 A JP2012211650 A JP 2012211650A
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air chamber
shock absorber
chamber
diameter portion
sealing material
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JP5687938B2 (en
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Kimiaki Makino
公昭 牧野
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KYB Corp
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Abstract

PROBLEM TO BE SOLVED: To improve a shock absorber which is used as a front fork, a rear cushion unit or the like in a saddle riding vehicle.SOLUTION: The damper 3 stored in a shock absorber body of the shock absorber includes: a cylinder 30; a piston 31 which divides the interior of the cylinder 30 into two working compartments A, B; a rod 32; a sub-tank 33 which is continuously provided on the opposite side of the rod in the cylinder 30; a free piston 35 which divides the interior of the sub-tank 33 into a liquid pool C and an air chamber D, and is biased toward the side of the liquid pool C; a through-hole 6 which is formed in the sub-tank 33 to allow the air chamber D to communicate with a reservoir chamber R. The shock absorber includes: a sealing member 4 which is formed in a circular pattern with elastic properties; a flow passage 5 which is formed in the free piston 35, and allows the liquid pool C to communicate with the air chamber D; and an annular storage groove 50 which is provided halfway through the flow passage 5, and stores the sealing member 4 therein. When the inner pressure of the liquid pool C becomes higher than a predetermined value, the sealing member 4 is deformed so as to blow a working fluid of the liquid pool C into the reservoir chamber R through the flow passage 5.

Description

この発明は、自動二輪車等の鞍乗り用車両におけるフロントフォークやリアクッションユニット等として利用される緩衝器の改良に関する。   The present invention relates to an improvement of a shock absorber used as a front fork, a rear cushion unit, or the like in a saddle-ride vehicle such as a motorcycle.

自動二輪車等の鞍乗り用車両におけるフロントフォークやリアクッションユニット等として利用される緩衝器として、これまでに各種提案がなされている。   Various proposals have been made so far as shock absorbers used as front forks, rear cushion units, etc. in saddle riding vehicles such as motorcycles.

例えば、特許文献1には、フロントフォークとして利用される緩衝器が開示されており、このフロントフォークは、二輪車の前輪を懸架して前輪に入力される路面振動を吸収する。   For example, Patent Document 1 discloses a shock absorber that is used as a front fork, and the front fork suspends a front wheel of a two-wheeled vehicle and absorbs road surface vibration that is input to the front wheel.

上記フロントフォークは、アウターチューブとこのアウターチューブ内に摺動自在に挿入されるインナーチューブとからなる緩衝器本体と、
この緩衝器本体内に収容されるダンパと、このダンパと緩衝器本体との間に形成されるリザーバ室とを備え、アウターチューブが車体側に、インナーチューブが車輪側に取り付けられて倒立型に設定される。
The front fork includes a shock absorber body including an outer tube and an inner tube slidably inserted into the outer tube;
A damper housed in the shock absorber main body and a reservoir chamber formed between the damper and the shock absorber main body are provided, and the outer tube is attached to the vehicle body side and the inner tube is attached to the wheel side to be inverted. Is set.

上記ダンパは、サブタンクを介してアウターチューブの軸心部に吊設されるシリンダと、このシリンダ内に摺接して上記シリンダ内を作動流体で満たされる二つの作用室に区画するピストンと、このピストンを介して上記シリンダ内に出没しインナーチューブの軸心部に起立するロッドとを備えて倒立型に設定される。   The damper includes a cylinder suspended from the axial center portion of the outer tube via a sub tank, a piston that is slidably contacted in the cylinder and is partitioned into two working chambers filled with the working fluid, and the piston And a rod that appears and disappears in the cylinder through the shaft and stands at the axial center portion of the inner tube.

更に、ダンパは、図6に示すように、サブタンク330内に摺接して附勢ゴム400で液溜室C側(図中下側)に附勢される有天筒状のブローピストン401と、このブローピストン401内に摺接して上記サブタンク330内を作動流体で満たされる液溜室Cと気室Dとに区画して附勢ばね500で液溜室C側(図中下側)に附勢されるフリーピストン501と、反ロッド側の作用室Bと液溜室Cとを区画するベース部材34とを備え、上記サブタンク330には、上記ブローピストン401が所定量以上後退したとき、液溜室Cとリザーバ室Rとを連通する連通孔330aが形成される。   Further, as shown in FIG. 6, the damper is a tangential cylindrical blow piston 401 slidably contacted in the sub tank 330 and urged toward the liquid reservoir chamber C side (lower side in the figure) by the urging rubber 400. The sub-tank 330 is slidably brought into contact with the blow piston 401 and divided into a liquid reservoir chamber C and an air chamber D filled with a working fluid, and attached to the liquid reservoir chamber C side (lower side in the figure) by an urging spring 500. A free piston 501 that is energized, and a base member 34 that divides the working chamber B and the liquid reservoir chamber C on the opposite rod side, and the sub tank 330 has a liquid when the blow piston 401 is retracted by a predetermined amount or more. A communication hole 330a that connects the reservoir chamber C and the reservoir chamber R is formed.

上記構成を備えることにより、フロントフォークの圧縮時に、シリンダ30内に進入したロッドの体積分の作動流体が作用室内で余剰となり、ベース部材34を介して液溜室Cに流出し、附勢ばね500の附勢力に抗してフリーピストン501を後退させた後に、附勢ゴム400の附勢力に抗してブローピストン401を後退させる。そして、ブローピストン401が所定量後退したとき、連通孔330aを介して液溜室Cの作動流体をリザーバ室Rにブローさせる。   With the above-described configuration, when the front fork is compressed, the working fluid corresponding to the volume of the rod that has entered the cylinder 30 becomes surplus in the working chamber, and flows out into the liquid reservoir chamber C via the base member 34, and the biasing spring. After the free piston 501 is retracted against the urging force of 500, the blow piston 401 is retracted against the urging force of the urging rubber 400. When the blow piston 401 is retracted by a predetermined amount, the working fluid in the liquid reservoir chamber C is blown into the reservoir chamber R through the communication hole 330a.

特開2010−230120号公報JP 2010-230120 A

上記従来のフロントフォークにおいては、フリーピストン501を附勢ばね500で附勢し、更にブローピストン401を附勢ゴム400で附勢しているため、フロントフォークの軸方向長さが長くなり、部品点数が多くなるという不具合を有している。   In the above-described conventional front fork, the free piston 501 is urged by the urging spring 500 and the blow piston 401 is urged by the urging rubber 400, so that the axial length of the front fork becomes longer, and the parts There is a problem that the score increases.

また、特許文献1の図5に開示されるように、ブローピストンをフリーピストンに設けた場合には軸方向長さが短くなるものの部品点数が多いという不具合は改善されず、フリーピストン中にブローピストン及びこのブローピストンをシリンダ側に附勢する附勢ばねを設けるため、ブローさせるための構成が複雑になる。   Further, as disclosed in FIG. 5 of Patent Document 1, when the blow piston is provided on the free piston, the axial length is shortened but the problem of a large number of parts is not improved, and the blow piston is blown into the free piston. Since the urging spring for urging the piston and the blow piston toward the cylinder is provided, the structure for blowing is complicated.

そこで、本発明の目的は、緩衝器の軸方向長さを短くしながら部品点数を少なくすることが可能となり、ブローさせるための構成が簡易な緩衝器を提供することである。   Therefore, an object of the present invention is to provide a shock absorber that can reduce the number of parts while shortening the axial length of the shock absorber and can be simply configured to blow.

上記課題を解決するための手段は、アウターチューブとこのアウターチューブ内に摺動自在に挿入されるインナーチューブとからなる緩衝器本体と、この緩衝器本体内に収容されるダンパと、このダンパと上記緩衝器本体との間に形成されるリザーバ室とを備え、上記ダンパは、上記緩衝器本体の軸心部に起立するシリンダと、このシリンダ内周に摺接し上記シリンダ内を作動流体で満たされる二つの作用室に区画するピストンと、このピストンを介して上記シリンダ内に出没するロッドと、上記シリンダの反ロッド側に連設されるサブタンクと、このサブタンク内周に摺接し上記サブタンク内を作動流体で満たされる液溜室と気室とに区画して液溜室側に附勢されるフリーピストンと、反ロッド側の作用室と上記液溜室とを区画するベース部材と、上記サブタンクに形成されて上記気室と上記リザーバ室とを連通する通孔とを備え、上記液溜室の内圧が所定よりも高まると上記フリーピストンが後退して上記液溜室の作動流体を上記通孔から上記リザーバ室にブローする緩衝器において、環状に形成されて弾性を有するシール材と、上記フリーピストンに形成されて上記液溜室と上記気室とを連通する流路と、この流路の途中に設けられて上記シール材が収容される環状の収容溝とを備え、上記液溜室の内圧が所定よりも高まると、上記シール材が上記収容溝内で変形して上記流路を連通することである。   Means for solving the above problems are a shock absorber body comprising an outer tube and an inner tube slidably inserted into the outer tube, a damper housed in the shock absorber body, and the damper A reservoir chamber formed between the shock absorber main body, and the damper is a cylinder standing on the axial center of the shock absorber main body, and is in sliding contact with the inner periphery of the cylinder to fill the cylinder with a working fluid. A piston partitioned into two working chambers, a rod protruding and retracting into the cylinder via the piston, a sub tank connected to the opposite side of the cylinder, and a sliding contact with the inner periphery of the sub tank and the interior of the sub tank. A free piston that is divided into a liquid reservoir chamber and an air chamber that are filled with a working fluid and biased toward the liquid reservoir chamber, a base that separates the working chamber on the opposite rod side and the liquid reservoir chamber And a through hole that is formed in the sub tank and communicates the air chamber and the reservoir chamber, and when the internal pressure of the liquid reservoir chamber rises above a predetermined level, the free piston moves backward to In the shock absorber for blowing the working fluid from the through hole to the reservoir chamber, a ring-shaped sealing material having elasticity and a flow path formed in the free piston and communicating the liquid reservoir chamber and the air chamber And an annular housing groove that is provided in the middle of the flow path and accommodates the sealing material, and when the internal pressure of the liquid reservoir chamber is higher than a predetermined level, the sealing material is deformed in the housing groove. In other words, the flow path is communicated.

本発明によれば、シール材が弾性を有し、液溜室の内圧に応じて変形することによりフリーピストンに形成される流路を開閉するので、従来のようにブローピストン401をシリンダ側に附勢する附勢ゴム400や附勢ばね(特許文献1の図5)等を設ける必要がなく、緩衝器の軸方向長さを短くして登載性を向上させると共に部品点数を少なくし、ブローさせるための構成を簡易にすることが可能となる。   According to the present invention, the sealing material has elasticity and opens and closes the flow path formed in the free piston by being deformed according to the internal pressure of the liquid reservoir chamber. There is no need to provide an urging rubber 400 or an urging spring (FIG. 5 of Patent Document 1), and the axial length of the shock absorber is shortened to improve the mountability and the number of parts is reduced. It is possible to simplify the configuration for making it happen.

本発明の一実施の形態における緩衝器たるフロントフォークの左半分を切り欠いて示す正面図である。It is a front view which notches and shows the left half of the front fork which is a buffer in one embodiment of this invention. 本発明の一実施の形態における緩衝器たるフロントフォークの主要部を拡大して示す縦断面図である。It is a longitudinal cross-sectional view which expands and shows the principal part of the front fork which is a buffer in one embodiment of this invention. 本発明の一実施の形態における緩衝器たるフロントフォークの主要部を拡大して示す縦断面図であり、中心線よりも左側(a)にフロントフォークの最伸張時を、中心線よりも右側(b)にフロントフォークの最圧縮時を示す。It is a longitudinal cross-sectional view which expands and shows the principal part of the front fork which is a buffer in one embodiment of the present invention, and shows the maximum extension time of the front fork on the left side (a) from the center line. b) shows when the front fork is most compressed. 本発明の他の実施の形態における緩衝器たるフロントフォークの主要部を拡大して示す縦断面図である。It is a longitudinal cross-sectional view which expands and shows the principal part of the front fork which is a buffer in other embodiment of this invention. 本発明のその他の実施の形態における緩衝器たるフロントフォークのフリーピストンを拡大して示す斜視図であり、中心線よりも左側(a)に流路の連通を阻止した状態を、中心線よりも右側(b)に流路が連通した状態を示す。It is a perspective view which expands and shows the free piston of the front fork which is a buffer in other embodiments of the present invention, and shows the state where passage of a channel was blocked on the left side (a) rather than the center line rather than the center line The state where the flow path is in communication is shown on the right side (b). 従来の緩衝器たるフロントフォークの主要部を示す縦断面図である。It is a longitudinal cross-sectional view which shows the principal part of the front fork which is the conventional shock absorber.

以下に本発明の一実施の形態を示す緩衝器について図面を参照しながら説明する。いくつかの図面を通して付された同じ符号は、同じ部品かまたはそれに対応する部品を示す。   A shock absorber according to an embodiment of the present invention will be described below with reference to the drawings. The same reference numerals given throughout the several drawings indicate the same or corresponding parts.

本実施の形態に係る緩衝器は、二輪車の車体と前輪との間に介装されて前輪に入力される路面振動を減衰するフロントフォークとして利用される。   The shock absorber according to the present embodiment is used as a front fork that is interposed between a vehicle body and a front wheel of a two-wheeled vehicle and attenuates road surface vibration input to the front wheel.

上記フロントフォークは、図1に示すように、アウターチューブ1とこのアウターチューブ1内に摺動自在に挿入されるインナーチューブ2とからなる緩衝器本体と、この緩衝器本体内に収容されるダンパ3と、このダンパ3と上記緩衝器本体との間に形成されるリザーバ室Rとを備える。   As shown in FIG. 1, the front fork includes a shock absorber body including an outer tube 1 and an inner tube 2 slidably inserted into the outer tube 1, and a damper accommodated in the shock absorber body. 3 and a reservoir chamber R formed between the damper 3 and the shock absorber body.

上記ダンパ3は、上記緩衝器本体の軸心部に起立するシリンダ30と、このシリンダ30内周に摺接し上記シリンダ30内を作動流体で満たされる二つの作用室A,Bに区画するピストン31と、このピストン31を介して上記シリンダ30内に出没するロッド32と、上記シリンダ30の反ロッド側に連設されるサブタンク33と、このサブタンク33内周に摺接し上記サブタンク33内を作動流体で満たされる液溜室Cと気室Dとに区画して液溜室C側に附勢されるフリーピストン35と、反ロッド側の作用室Bと上記液溜室Cとを区画するベース部材34と、上記サブタンク33に形成されて上記気室Dと上記リザーバ室Rとを連通する通孔6とを備える。   The damper 3 includes a cylinder 30 standing on an axial center portion of the shock absorber body, and a piston 31 that is slidably contacted with an inner periphery of the cylinder 30 and is partitioned into two working chambers A and B filled with the working fluid. A rod 32 protruding and retracting into the cylinder 30 through the piston 31; a sub tank 33 provided on the opposite side of the cylinder 30 from the rod side; and a sliding fluid on the inner periphery of the sub tank 33 and working fluid in the sub tank 33. A base member that divides the liquid reservoir chamber C and the air chamber D filled with a free piston 35 energized toward the liquid reservoir chamber C, the working chamber B on the opposite rod side, and the liquid reservoir chamber C. 34 and a through hole 6 formed in the sub tank 33 and communicating the air chamber D and the reservoir chamber R.

そして、フロントフォークは、上記液溜室Cの内圧が所定よりも高まると上記フリーピストン35が後退して上記液溜室Cの作動流体を上記通孔6から上記リザーバ室Rにブローするものである。   The front fork is configured such that when the internal pressure of the liquid reservoir chamber C rises above a predetermined level, the free piston 35 moves backward to blow the working fluid in the liquid reservoir chamber C from the through hole 6 to the reservoir chamber R. is there.

更に、フロントフォークは、環状に形成されて弾性を有するシール材4と、上記フリーピストン35に形成されて上記液溜室Cと上記気室Dとを連通する流路5と、この流路5の途中に設けられて上記シール材4が収容される環状の収容溝50とを備え、通常時において上記流路5は上記シール材4で閉塞され、上記液溜室Cの内圧が所定よりも高まると上記シール材4が上記収容溝50内で変形して上記流路5を連通可能とする。   Further, the front fork is formed in an annular shape and has an elastic sealing material 4, a flow path 5 formed in the free piston 35 to communicate the liquid reservoir chamber C and the air chamber D, and the flow path 5. And an annular housing groove 50 in which the sealing material 4 is accommodated. In a normal state, the flow path 5 is closed by the sealing material 4, and the internal pressure of the liquid reservoir chamber C is higher than a predetermined value. When the height is increased, the sealing material 4 is deformed in the receiving groove 50 to allow the flow path 5 to communicate.

以下に詳細に説明すると、本発明に係るフロントフォークは、アウターチューブ1が車体側に、インナーチューブ2が車輪側にそれぞれ固定される倒立型のフロントフォークである。   Describing in detail below, the front fork according to the present invention is an inverted front fork in which the outer tube 1 is fixed to the vehicle body side and the inner tube 2 is fixed to the wheel side.

そして、アウターチューブ1とインナーチューブ2とからなる緩衝器本体の図中上下の開口は、アウターチューブ1の上端部に取り付けられるキャップ部材10と、インナーチューブ2の下端部外周に螺着するボトム部材20とでそれぞれ塞がれる。   The upper and lower openings of the shock absorber main body composed of the outer tube 1 and the inner tube 2 are a cap member 10 attached to the upper end portion of the outer tube 1 and a bottom member screwed to the outer periphery of the lower end portion of the inner tube 2. 20 and closed respectively.

また、アウターチューブ1内周とインナーチューブ2外周との間に形成される筒状の隙間は、アウターチューブ1の下端部内周に取り付けられてインナーチューブ2外周に摺接するシール部材11で封止され、上記構成を備えることにより、緩衝器本体内に収容される作動流体や気体が外に漏れることを防止する。   In addition, a cylindrical gap formed between the inner periphery of the outer tube 1 and the outer periphery of the inner tube 2 is sealed by a seal member 11 that is attached to the inner periphery of the lower end portion of the outer tube 1 and slidably contacts the outer periphery of the inner tube 2. By providing the above configuration, the working fluid and gas accommodated in the shock absorber main body are prevented from leaking outside.

緩衝器本体内には倒立型のダンパ3が収容されてなり、このダンパ3と緩衝器本体との間に形成されるリザーバ室Rには作動流体が貯留され、その液面Oを介して上側に気体が圧縮されながら封入されてなり、液面Oの下側に作動流体室R1が、液面Oの上側にリザーバ気室R2が形成される。   An inverted damper 3 is accommodated in the shock absorber main body, and the working fluid is stored in the reservoir chamber R formed between the damper 3 and the shock absorber main body. Gas is compressed while being sealed, and a working fluid chamber R1 is formed below the liquid level O, and a reservoir air chamber R2 is formed above the liquid level O.

上記リザーバ気室R2は、その内圧でフロントフォークを常に伸張方向に附勢すると共にフロントフォークの伸縮に伴い所定のばね反力を生じてエアばねとして機能し、路面からの突き上げ入力を吸収する。即ち、本実施の形態において、リザーバ気室R2が懸架ばねとしての役割を担い、このリザーバ気室R2の内圧は、キャップ部材10に取り付けられるエアバルブ10aによって調整することが可能である。   The reservoir air chamber R2 always urges the front fork in the extending direction by its internal pressure and generates a predetermined spring reaction force as the front fork expands and contracts to function as an air spring, and absorbs the thrust input from the road surface. That is, in the present embodiment, the reservoir air chamber R2 serves as a suspension spring, and the internal pressure of the reservoir air chamber R2 can be adjusted by the air valve 10a attached to the cap member 10.

また、リザーバ室R内には、フロントフォークが所定量以上伸張したとき圧縮されてばね反力を生じ、フロントフォークを圧縮方向に附勢するバランススプリング7が設けられ、このバランススプリング7は、フロントフォークの最伸張時においてリザーバ気室R2による附勢力を相殺する。   Further, in the reservoir chamber R, there is provided a balance spring 7 which is compressed when a front fork is extended by a predetermined amount or more to generate a spring reaction force and urges the front fork in the compression direction. When the fork is fully extended, the urging force by the reservoir air chamber R2 is offset.

つまり、フロントフォークが所定量以上伸張した場合において、バランススプリング7がリザーバ気室R2の附勢力に抗してフロントフォークを圧縮方向に附勢してフロントフォークの収縮を助け、乗り心地を良好にすることが可能となる。   That is, when the front fork is extended by a predetermined amount or more, the balance spring 7 urges the front fork in the compression direction against the urging force of the reservoir air chamber R2 to help the front fork contract and improve the ride comfort. It becomes possible to do.

そして、緩衝器本体内に収容される倒立型のダンパ3は、キャップ部材10を介してアウターチューブ1の軸心部に吊設される筒状のサブタンク33を備え、このサブタンク33は、図中上側に位置して基端部がアウターチューブ1の上端部内周に螺合されると共にシール(符示せず)を介して密接すると共にその内周にキャップ部材10が螺合するサブタンク基端側部材33aと、このサブタンク基端側部材33aの図中下端部内周に螺合するサブタンク先端側部材33bとからなる。   The inverted damper 3 accommodated in the shock absorber main body includes a cylindrical sub tank 33 suspended from the axial center portion of the outer tube 1 via the cap member 10, and this sub tank 33 is shown in the figure. A sub-tank base end side member that is located on the upper side and is screwed into the inner circumference of the upper end portion of the outer tube 1 and is in close contact with a seal (not shown) and the cap member 10 is screwed into the inner circumference. 33a and a sub tank front end side member 33b that is screwed to the inner periphery of the lower end portion of the sub tank base end side member 33a in the figure.

また、ダンパ3は、サブタンク先端側部材33bの図中下端部内周に螺合すると共にシール(符示せず)を介して密接するシリンダ30と、このシリンダ30内を作動流体で満たされる二つの作用室A,Bに区画するピストン31と、このピストン31を介してシリンダ30内に出没するロッド32とを備え、以下、ロッド側の作用室を伸側作用室A、反ロッド側の作用室を圧側作用室Bという。   Further, the damper 3 is screwed into the inner periphery of the lower end of the sub-tank tip side member 33b in the drawing and is in close contact with the cylinder 30 through a seal (not shown), and two actions that fill the cylinder 30 with working fluid. A piston 31 partitioned into chambers A and B, and a rod 32 protruding and retracting into the cylinder 30 through the piston 31; hereinafter, the working chamber on the rod side is referred to as the extending side working chamber A, and the working chamber on the opposite rod side. It is called a compression side working chamber B.

そして、伸側作用室A及び圧側作用室Bは、図示しないが、ピストン31に開穿される伸側流路及び圧側流路によって連通されてなり、伸側流路は、出口側開口をピストン31の圧側作用室B側に積層される伸側減衰バルブV1によって開閉可能に塞がれてなり、圧側流路は、出口側開口をピストン31の伸側作用室A側に積層される圧側チェック弁C2によって開閉可能に塞がれる。   The extension side working chamber A and the pressure side action chamber B are not shown, but are connected to each other by an extension side channel and a pressure side channel opened in the piston 31. 31 is closed by the expansion side damping valve V1 stacked on the pressure side working chamber B side, and the pressure side flow path is a pressure side check in which the outlet side opening is stacked on the expansion side working chamber A side of the piston 31. The valve C2 is opened and closed.

更に、ダンパ3は、キャップ部材10にベースロッド36を介して保持されてサブタンク先端側部材33bのシリンダ30側端部内周に固定されるベース部材34と、環状に形成されて外周をサブタンク先端側部材33b内周に摺接させると共に内周をベースロッド36外周に摺接させるフリーピストン35とを備え、このフリーピストン35で液溜室Cと気室Dとを区画し、ベース部材34で液溜室Cと圧側作用室Bとを区画する。   Further, the damper 3 is held by the cap member 10 via the base rod 36 and is fixed to the inner periphery of the cylinder 30 side end portion of the sub tank tip side member 33b. A free piston 35 that slides in contact with the inner periphery of the member 33b and in contact with the outer periphery of the base rod 36 is provided. The free piston 35 partitions the liquid storage chamber C and the air chamber D, and the base member 34 supplies liquid. The reservoir chamber C and the pressure side working chamber B are partitioned.

そして、圧側作用室B及び液溜室Cは、図示しないが、ベース部材34に穿設される伸側流路及び圧側流路によって連通されてなり、伸側流路は、出口側開口をベース部材34の圧側作用室B側に積層される伸側チェック弁C1によって開閉可能に塞がれてなり、圧側流路は、出口側開口をベース部材34の液溜室C側に積層される圧側減衰バルブV2によって開閉可能に塞がれる。   Although not shown, the pressure side working chamber B and the liquid reservoir chamber C are communicated by an extension side channel and a pressure side channel drilled in the base member 34, and the extension side channel is based on the outlet side opening. The expansion side check valve C1 stacked on the pressure side working chamber B side of the member 34 is closed so as to be openable and closable, and the pressure side flow path has the outlet side opening stacked on the liquid reservoir chamber C side of the base member 34. The damping valve V2 is closed so that it can be opened and closed.

また、液溜室Cと気室Dは、フリーピストン35に形成される流路5を介して連通してなり、この流路5は、この流路5の途中に設けられる環状の収容溝50に収容されるOリングからなるシール材4によって開閉される。   The liquid storage chamber C and the air chamber D are communicated with each other via a flow path 5 formed in the free piston 35, and the flow path 5 is an annular accommodation groove 50 provided in the middle of the flow path 5. It is opened and closed by a sealing material 4 made of an O-ring accommodated in

そして、上記気室Dは、サブタンク基端側部材33aに穿設される通孔6を介してリザーバ室Rと常に連通するため、この気室Dの内圧は、リザーバ気室R2の内圧と同圧となり、気室Dの内圧でフリーピストン35をシリンダ30側に附勢する。   Since the air chamber D always communicates with the reservoir chamber R through the through hole 6 formed in the sub-tank base end side member 33a, the internal pressure of the air chamber D is the same as the internal pressure of the reservoir air chamber R2. The free piston 35 is urged toward the cylinder 30 by the internal pressure of the air chamber D.

上記流路5や収容溝50が形成されるフリーピストン35は、図2に示すように、外周が小径に形成される第一小外径部50aと、この第一小外径部50aの気室D側に形成されて更に外周が小径な第二小外径部51と、この第二小外径部51の気室D側に形成されて外周が徐々に拡径するスロープ部50bと、フリーピストン35の気室D側に穿設されて上記第二小外径部51の内周部に連通する連通孔52と、上記第一小外径部50aの液溜室C側及び上記スロープ部50bの気室D側に形成されてサブタンク33内周に摺接し軸方向に沿って溝53a,54aが形成される一対の大外径部53,54とを備える。   As shown in FIG. 2, the free piston 35 in which the flow path 5 and the housing groove 50 are formed includes a first small outer diameter portion 50a having an outer periphery formed in a small diameter, and an air flow of the first small outer diameter portion 50a. A second small outer diameter portion 51 having a smaller outer diameter formed on the chamber D side, and a slope portion 50b formed on the air chamber D side of the second small outer diameter portion 51 so that the outer diameter gradually increases. A communication hole 52 that is drilled on the air chamber D side of the free piston 35 and communicates with the inner peripheral portion of the second small outer diameter portion 51, the liquid reservoir chamber C side of the first small outer diameter portion 50a, and the slope. And a pair of large-diameter portions 53, 54 formed on the air chamber D side of the portion 50b and slidably contacting the inner periphery of the sub tank 33 and having grooves 53a, 54a formed along the axial direction.

そして、上記第一小外径部50a外周にシール材4が嵌合して第一小外径部50a外周とサブタンク33内周との間をシールし、液溜室Cの内圧が所定よりも高まるとシール材4が変形してシール材4の一部がスロープ部50b外周とサブタンク内33周との間に挿入され、図3(a)に示すように、シール材4内周と第一小外径部50a外周との間に隙間Aができる。   The sealing material 4 is fitted to the outer periphery of the first small outer diameter portion 50a to seal between the outer periphery of the first small outer diameter portion 50a and the inner periphery of the sub tank 33, and the internal pressure of the liquid reservoir chamber C is higher than a predetermined value. When it is increased, the sealing material 4 is deformed, and a part of the sealing material 4 is inserted between the outer periphery of the slope portion 50b and the inner periphery of the sub-tank 33, and as shown in FIG. A gap A is formed between the outer periphery of the small outer diameter portion 50a.

これにより、液溜室Cの作動流体が図2に示す溝53a、隙間A(図3(a)),第二小外径部51外周とシール材4内周との間、及び連通孔52を通過して気室Dに移動し、通孔6(図1)を介してリザーバ室R内に移動して作動流体室R1内の作動流体と合流する。   As a result, the working fluid in the liquid storage chamber C flows into the groove 53a, the gap A (FIG. 3 (a)), the outer periphery of the second small outer diameter portion 51 and the inner periphery of the sealing material 4, and the communication hole 52 shown in FIG. And moves into the air chamber D, moves into the reservoir chamber R through the through hole 6 (FIG. 1), and merges with the working fluid in the working fluid chamber R1.

つまり、本実施の形態において、上記第一小外径部50a外周とサブタンク33内周との間にシール材4が嵌合する嵌合部が、上記スロープ部50b外周とサブタンク33内周との間にシール材4が変形したときシール材4の一部が挿入される逃げ部が形成され、上記嵌合部と上記逃げ部とで収容溝50を構成し、溝53a、収容溝50、第二小外径部51外周とシール材4内周との間、連通孔52で流路5を構成する。   In other words, in the present embodiment, the fitting portion into which the sealing material 4 is fitted between the outer periphery of the first small outer diameter portion 50a and the inner periphery of the sub tank 33 is formed between the outer periphery of the slope portion 50b and the inner periphery of the sub tank 33. An escape portion into which a part of the seal material 4 is inserted is formed when the seal material 4 is deformed therebetween, and the fitting portion and the relief portion constitute an accommodation groove 50, and the groove 53 a, the accommodation groove 50, The flow path 5 is formed by the communication hole 52 between the outer periphery of the two small outer diameter portions 51 and the inner periphery of the sealing material 4.

尚、本実施の形態において、フリーピストン35の内周に、フリーピストン35内周とベースロッド36外周との隙間をシールするOリングからなる内周シール8が設けられ、この内周シール8の液溜室C側にストッパSが位置決めされながら固定されて内周シール8が脱落することを防止する。   In the present embodiment, an inner peripheral seal 8 composed of an O-ring that seals a gap between the inner periphery of the free piston 35 and the outer periphery of the base rod 36 is provided on the inner periphery of the free piston 35. The stopper S is positioned and fixed on the liquid reservoir C side to prevent the inner peripheral seal 8 from falling off.

次に、本実施の形態におけるフロントフォークの作動について説明する。   Next, the operation of the front fork in the present embodiment will be described.

インナーチューブ2がアウターチューブ1から退出すると共にロッド32がシリンダ30から退出するフロントフォークの伸長時において、伸側作用室Aがピストン31で加圧されて伸側作用室Aの作動流体がピストン31に積層される伸側減衰バルブV1を押し開いて圧側作用室Bに移動し、ロッド32の退出分シリンダ30内で不足する作動流体がベース部材34に積層される伸側チェック弁C1を開いて液溜室Cから圧側作用室Bに移動して伸側の減衰力を発生する。   When the front fork is extended in which the inner tube 2 is withdrawn from the outer tube 1 and the rod 32 is withdrawn from the cylinder 30, the extension side working chamber A is pressurized by the piston 31, and the working fluid in the extension side working chamber A is moved to the piston 31. The extension side damping valve V1 stacked on the base member 34 is pushed open to move to the compression side working chamber B, and the extension side check valve C1 stacked on the base member 34 is opened by the working fluid deficient in the cylinder 30 withdrawn from the rod 32. It moves from the liquid reservoir C to the pressure side working chamber B to generate an extension side damping force.

このとき、サブタンク33内では、液溜室C内の作動流体が減少するため、リザーバ気室R2と同圧である気室Dの附勢力に従いフリーピストン35がシリンダ側(図中下側)に移動する。   At this time, since the working fluid in the liquid reservoir C decreases in the sub tank 33, the free piston 35 moves to the cylinder side (lower side in the figure) according to the urging force of the air chamber D having the same pressure as the reservoir air chamber R2. Moving.

そして、図3(a)に示すように、シール材4が第一小外径部50a外周とサブタンク33内周との間(嵌合部)に嵌合しているため、流路5は、シール材4により連通が阻止された状態に維持される。   As shown in FIG. 3A, since the sealing material 4 is fitted between the outer periphery of the first small outer diameter portion 50a and the inner periphery of the sub tank 33 (fitting portion), the flow path 5 is The state where communication is blocked by the sealing material 4 is maintained.

一方、インナーチューブ2がアウターチューブ1内に進入すると共にロッド32がシリンダ30内に進入するフロントフォークの圧縮時において、圧側作用室Bがピストン31で加圧されて圧側作用室Bの作動流体がピストン31に積層される圧側チェック弁C2を開いて伸側作用室Aに移動し、ロッド32の進入分シリンダ30内で余剰となる作動流体がベース部材34に積層される圧側減衰バルブV2を押し開いて圧側作用室Bから液溜室Cに移動して圧側の減衰力を発生する。   On the other hand, during compression of the front fork in which the inner tube 2 enters the outer tube 1 and the rod 32 enters the cylinder 30, the pressure side working chamber B is pressurized by the piston 31, and the working fluid in the pressure side working chamber B is The pressure side check valve C2 stacked on the piston 31 is opened and moved to the extension side working chamber A, and the pressure side damping valve V2 on which the excess working fluid is stacked in the base member 34 is pushed by the rod 32 entering the cylinder 30. It opens and moves from the pressure side working chamber B to the liquid reservoir chamber C to generate a pressure side damping force.

このとき、サブタンク33内では、液溜室C内の作動流体が増加するため、リザーバ気室R2と同圧である気室Dの附勢力に抗してフリーピストン35が反シリンダ側(図中上側)に移動する。   At this time, since the working fluid in the liquid reservoir C increases in the sub tank 33, the free piston 35 is opposed to the cylinder side (in the drawing) against the urging force of the air chamber D having the same pressure as the reservoir air chamber R2. Move up).

そして、図3(b)に示すように、フリーピストン35の図中上面がキャップ部材10のベースロッド保持部10bに当接した状態で、更にロッド32がシリンダ30内に進入して液溜室Cの内圧が所定よりも高まると、この液溜室Cの内圧によりシール材4が気室D側に押されて第一小外径部50a外周とサブタンク33内周との間(嵌合部)に嵌合していたシール材4の一部が変形してスロープ部50b外周とサブタンク33内周との間(逃げ部)に挿入され、シール材4内周と第一小外径部50a外周との間に隙間Aができて流路5が連通する。   As shown in FIG. 3B, the rod 32 further enters the cylinder 30 with the upper surface of the free piston 35 in contact with the base rod holding part 10b of the cap member 10, and the liquid reservoir chamber. When the internal pressure of C rises above a predetermined level, the sealing material 4 is pushed toward the air chamber D by the internal pressure of the liquid reservoir chamber C, and the gap between the outer periphery of the first small outer diameter portion 50a and the inner periphery of the sub tank 33 (the fitting portion). ) Is partly deformed and inserted between the outer periphery of the slope portion 50b and the inner periphery of the sub tank 33 (the escape portion), and the inner periphery of the sealing material 4 and the first small outer diameter portion 50a. A gap A is formed between the outer periphery and the flow path 5 communicates.

このため、液溜室Cの作動流体が上記流路5,気室D及び通孔6(図1)を介してリザーバ室Rにブローされ、作動流体室R1内の作動流体と合流する。   For this reason, the working fluid in the liquid reservoir chamber C is blown to the reservoir chamber R through the flow path 5, the air chamber D and the through hole 6 (FIG. 1), and merges with the working fluid in the working fluid chamber R1.

また、液溜室Cの作動流体がブローされることにより液溜室Cの内圧が所定以下になると、シール材4の形状が元に戻り、スロープ部50b外周とサブタンク33内周との間に挿入されていたシール材4の一部が抜け出てシール材4内周と第一小外径部50a外周とが密接し、流路5の連通を阻止する。   Further, when the working fluid in the liquid reservoir chamber C is blown and the internal pressure of the liquid reservoir chamber C becomes a predetermined value or less, the shape of the sealing material 4 is restored to the original, and between the outer periphery of the slope portion 50b and the inner periphery of the sub tank 33. A part of the inserted sealing material 4 comes out, the inner periphery of the sealing material 4 and the outer periphery of the first small outer diameter portion 50a are in close contact with each other, and the communication of the flow path 5 is prevented.

したがって、本実施の形態においては、フリーピストン35に形成されて液溜室Cと気室Dとを連通する流路5の途中に収容溝50を形成し、この収容溝50内に収容されるシール材4が液溜室Cの内圧に従い上記流路5を開閉することから、従来のようにブローピストン401や、これを附勢する附勢ゴム400や附勢ゴム(特許文献1の図5)を設ける必要がなく、緩衝器の軸方向長さを短くして搭載性を向上させると共に部品点数を少なくし、ブローさせるための構成を簡易にすることが可能となる。   Therefore, in the present embodiment, the accommodation groove 50 is formed in the middle of the flow path 5 formed in the free piston 35 and communicating the liquid reservoir chamber C and the air chamber D, and is accommodated in the accommodation groove 50. Since the sealing material 4 opens and closes the flow path 5 in accordance with the internal pressure of the liquid reservoir chamber C, the blow piston 401, the urging rubber 400 and the urging rubber that urges the blow piston 401 as in the past (see FIG. 5 of Patent Document 1). ), The mounting length is improved by reducing the axial length of the shock absorber, the number of components is reduced, and the structure for blowing can be simplified.

また、シール材4が嵌合する嵌合部(第一小外径部50a外周とサブタンク33内周との間)と、シール材4が変形したときシール材4の一部が挿入される逃げ部(スロープ部50b外周とサブタンク内周との間)とからなることから、シール材4の弾性変形を利用して流路5を容易に開閉させることが可能となる。   Further, a fitting portion (between the outer periphery of the first small outer diameter portion 50a and the inner periphery of the sub tank 33) into which the sealing material 4 is fitted, and a clearance in which a part of the sealing material 4 is inserted when the sealing material 4 is deformed. Since it is composed of a portion (between the outer periphery of the slope portion 50b and the inner periphery of the sub-tank), the flow path 5 can be easily opened and closed using the elastic deformation of the sealing material 4.

また、フリーピストン35が、第一小外径部50aと、第二小外径部51と、スロープ部50bと、連通孔52と、溝53aが形成される大外径部53とを備え、第一小外径部50a外周とサブタンク33内周との間に嵌合部を、スロープ部50b外周とサブタンク33内周との間に逃げ部を形成することにより、収容溝50の構成を複雑化させることがなく、簡易にすることが可能となる。   The free piston 35 includes a first small outer diameter portion 50a, a second small outer diameter portion 51, a slope portion 50b, a communication hole 52, and a large outer diameter portion 53 in which a groove 53a is formed. By forming a fitting portion between the outer periphery of the first small outer diameter portion 50a and the inner periphery of the sub tank 33, and forming an escape portion between the outer periphery of the slope portion 50b and the inner periphery of the sub tank 33, the configuration of the housing groove 50 is complicated. Therefore, it is possible to simplify the process.

また、リザーバ気室R2をエアばねとして機能させ、気室Dの内圧をリザーバ気室R2と同圧にして、この気室Dの内圧でフリーピストン35をシリンダ30側にすることから、従来のようにフリーピストンを附勢するための附勢ばね500を設ける必要もなく、緩衝器の軸方向長さを更に短くして登載性を向上させ、更に部品点数を少なくして緩衝器を軽量化することが可能となる。   Further, since the reservoir air chamber R2 functions as an air spring, the internal pressure of the air chamber D is set to the same pressure as the reservoir air chamber R2, and the free piston 35 is brought to the cylinder 30 side by the internal pressure of the air chamber D. Thus, there is no need to provide a biasing spring 500 for biasing the free piston, the axial length of the shock absorber is further shortened to improve the mountability, and the number of parts is further reduced to reduce the weight of the shock absorber. It becomes possible to do.

次に、本発明の他の実施の形態について説明する。本実施の形態においては、収容溝が形成される流路の構成のみが一実施の形態と異なり、他の構成、作動、効果については一実施の形態と同様であるため、同様の構成についてはここでの詳細な説明を省略する。また、一実施の形態と同様の構成については、図1,図3を参照するものとする。   Next, another embodiment of the present invention will be described. In the present embodiment, only the configuration of the flow path in which the housing groove is formed is different from that of the first embodiment, and the other configurations, operations, and effects are the same as those of the first embodiment. Detailed description here is omitted. 1 and 3 are referred to for the same configuration as that of the embodiment.

本実施の形態において、フリーピストン35Aは、図4に示すように、内周が大径に形成される第一大内径部90aと、この第一大内径部90aの気室D側に形成されて更に内周が大径な第二大内径部91と、この第二大内径部91の気室D側に形成されて内周が徐々に縮径するスロープ部90bと、フリーピストン35Aの気室D側に穿設されて上記第二大内径部91の外周部に連通する連通孔92と、上記第一大内径部90aの液溜室C側に形成されて内周に環状のストッパSが位置決めされるストッパ保持部93と、上記スロープ部90bの気室D側に形成されて内周が小径に形成される小内径部94とを備える。   In the present embodiment, as shown in FIG. 4, the free piston 35A is formed on the first large inner diameter portion 90a having a large inner circumference and on the air chamber D side of the first large inner diameter portion 90a. The inner diameter of the second large inner diameter portion 91, the slope portion 90b formed on the air chamber D side of the second large inner diameter portion 91 and gradually reducing the inner diameter, and the free piston 35A air. A communication hole 92 that is formed on the chamber D side and communicates with the outer peripheral portion of the second large inner diameter portion 91, and an annular stopper S formed on the liquid reservoir chamber C side of the first large inner diameter portion 90 a. Is provided with a stopper holding portion 93, and a small inner diameter portion 94 formed on the air chamber D side of the slope portion 90b and having a small inner circumference.

そして、上記第一大内径部90aの内周にOリングからなるシール材4Aが嵌合して第一大内径部90a内周とベースロッド36外周との間をシールし、液溜室Cの内圧が所定よりも高まるとシール材4Aの一部が変形してスロープ部90b内周とベースロッド36外周との間に挿入され、図示しないが、シール材4A外周と第一大内径部90a内周との間に隙間ができる。   A sealing material 4A made of an O-ring is fitted to the inner periphery of the first large inner diameter portion 90a to seal between the inner periphery of the first large inner diameter portion 90a and the outer periphery of the base rod 36. When the internal pressure increases more than a predetermined value, a part of the sealing material 4A is deformed and inserted between the inner periphery of the slope portion 90b and the outer periphery of the base rod 36, although not shown, the outer periphery of the sealing material 4A and the first large inner diameter portion 90a There is a gap between the circumference.

これにより、液溜室Cの作動流体がストッパS内周とベースロッド36外周との間、上記隙間、第二大内径部91内周とシール材4A外周との間、及び連通孔92を通過して気室Dに移動し、通孔6(図1)を介してリザーバ室R内に移動して作動流体室R1内の作動流体と合流する。   As a result, the working fluid in the liquid reservoir C passes between the inner periphery of the stopper S and the outer periphery of the base rod 36, between the gap, the inner periphery of the second large inner diameter portion 91 and the outer periphery of the sealing material 4 </ b> A, and the communication hole 92. Then, it moves to the air chamber D, moves into the reservoir chamber R through the through hole 6 (FIG. 1), and merges with the working fluid in the working fluid chamber R1.

つまり、本実施の形態において、上記大内径部90a内周とベースロッド36外周との間にシール材4Aが嵌合する嵌合部が、上記スロープ部90b内周とベースロッド36外周との間にシール材4Aが変形したときシール材4Aの一部が挿入される逃げ部が形成され、上記嵌合部と上記逃げ部とで収容溝90を構成し、ストッパS内周とベースロッド36外周との間、収容溝90、第二大内径部91内周とシール材4A外周との間、連通孔92で流路9を構成する。   That is, in the present embodiment, the fitting portion into which the sealing material 4A is fitted between the inner periphery of the large inner diameter portion 90a and the outer periphery of the base rod 36 is between the inner periphery of the slope portion 90b and the outer periphery of the base rod 36. When the seal material 4A is deformed, a relief portion into which a part of the seal material 4A is inserted is formed, and the fitting portion and the relief portion constitute an accommodation groove 90, and the stopper S inner periphery and the base rod 36 outer periphery The flow path 9 is formed by the communication hole 92 between the housing groove 90, the inner periphery of the second large inner diameter portion 91, and the outer periphery of the sealing material 4A.

尚、本実施の形態において、フリーピストン35Aの外周に環状溝80が形成されてなり、この環状溝80内にフリーピストン35A外周とサブタンク33内周との隙間をシールするOリングからなる外周シール8Aが嵌合する。   In the present embodiment, an annular groove 80 is formed on the outer periphery of the free piston 35A, and an outer periphery seal formed by an O-ring that seals a gap between the outer periphery of the free piston 35A and the inner periphery of the sub tank 33. 8A is fitted.

次に、本実施の形態におけるフロントフォークの流路9の開閉作動について説明する。   Next, the opening / closing operation | movement of the flow path 9 of the front fork in this Embodiment is demonstrated.

フロントフォークの伸長時において、サブタンク33内では一実施の形態と同様に、液溜室C内の作動流体が減少するため、リザーバ気室R2と同圧である気室Dの附勢力に従いフリーピストン35Aがシリンダ側(図中下側)に移動する。   When the front fork is extended, the working fluid in the liquid reservoir chamber C is reduced in the sub-tank 33 as in the embodiment, so that the free piston is applied according to the urging force of the air chamber D having the same pressure as the reservoir air chamber R2. 35A moves to the cylinder side (lower side in the figure).

そして、図4に示すように、シール材4Aが第一大内径部90a内周とベースロッド36外周との間(嵌合部)に嵌合しているため、流路9は、シール材4Aにより連通が阻止された状態に維持される。   As shown in FIG. 4, since the sealing material 4A is fitted between the inner circumference of the first large inner diameter portion 90a and the outer circumference of the base rod 36 (fitting portion), the flow path 9 is formed of the sealing material 4A. Thus, the communication is maintained in a blocked state.

一方、フロントフォークの圧縮時において、サブタンク33内では一実施の形態と同様に、液溜室C内の作動流体が増加するため、リザーバ気室R2と同圧である気室Dの附勢力に抗してフリーピストン35Aが反シリンダ側(図中上側)に移動する。   On the other hand, when the front fork is compressed, the working fluid in the liquid reservoir chamber C increases in the sub tank 33 as in the embodiment, and therefore, the biasing force of the air chamber D having the same pressure as the reservoir air chamber R2 is increased. The free piston 35A moves against the cylinder side (upper side in the figure).

そして、図示しないが、フリーピストン35Aの図中上面がキャップ部材10のベースロッド保持部10b(図3)に当接した状態で、更にロッド32がシリンダ30内に進入して液溜室Cの内圧が所定よりも高まると、この液溜室Cの内圧によりシール材4Aが気室D側に押されて第一大内径部90a内周とベースロッド36外周との間(嵌合部)に嵌合していたシール材4Aの一部がスロープ部90b内周とベースロッド36外周との間(逃げ部)に挿入され、シール材4A外周と第一大内径部90a内周との間に隙間ができて流路9が連通する。   Although not shown, the rod 32 further enters the cylinder 30 with the upper surface of the free piston 35A in the drawing in contact with the base rod holding portion 10b (FIG. 3) of the cap member 10, and the liquid chamber C When the internal pressure rises above a predetermined level, the sealing material 4A is pushed toward the air chamber D by the internal pressure of the liquid reservoir chamber C, and between the inner periphery of the first large inner diameter portion 90a and the outer periphery of the base rod 36 (fitting portion). A part of the fitted sealing material 4A is inserted between the inner periphery of the slope portion 90b and the outer periphery of the base rod 36 (the escape portion), and between the outer periphery of the sealing material 4A and the inner periphery of the first large inner diameter portion 90a. A gap is formed and the flow path 9 communicates.

このため、液溜室Cの作動流体が流路9,気室D及び通孔6(図1)を介してリザーバ室Rにブローされ、作動流体室R1内の作動流体と合流する。   For this reason, the working fluid in the liquid reservoir C is blown to the reservoir chamber R through the flow path 9, the air chamber D and the through hole 6 (FIG. 1), and merges with the working fluid in the working fluid chamber R <b> 1.

また、液溜室Cの作動流体がブローされることにより液溜室Cの内圧が所定以下になると、シール材4Aの形状が元に戻り、スロープ部90b内周とベースロッド36外周との間に挿入されていたシール材4Aの一部が抜け出てシール材4A外周と第一大内径部90a内周とが密接し、流路9の連通を阻止する。   Further, when the internal pressure of the liquid reservoir chamber C becomes a predetermined value or less by blowing the working fluid in the liquid reservoir chamber C, the shape of the sealing material 4A is restored to the original, and between the inner periphery of the slope portion 90b and the outer periphery of the base rod 36. A part of the sealing material 4A inserted into the sealing member 4A comes out, the outer periphery of the sealing material 4A and the inner periphery of the first large inner diameter portion 90a are in close contact with each other, and the communication of the flow path 9 is prevented.

したがって、本実施の形態においても、一実施の形態と同様に、フリーピストン35Aに形成されて液溜室Cと気室Dとを連通する流路9の途中に収容溝90を形成し、この収容溝90内に収容されるシール材4Aが液溜室Cの内圧に従い上記流路9を開閉することから、従来のようにブローピストン401や、これを附勢する附勢ゴム400や附勢ゴム(特許文献1の図5)を設ける必要がなく、緩衝器の軸方向長さを短くして搭載性を向上させると共に部品点数を少なくし、ブローさせるための構成を簡易にすることが可能となる。   Therefore, also in the present embodiment, the storage groove 90 is formed in the middle of the flow path 9 that is formed in the free piston 35A and communicates between the liquid reservoir chamber C and the air chamber D, as in the first embodiment. Since the sealing material 4A accommodated in the accommodation groove 90 opens and closes the flow path 9 in accordance with the internal pressure of the liquid reservoir chamber C, the blow piston 401, the urging rubber 400 urging the urging rubber 400 and the urging force are urged. There is no need to provide rubber (FIG. 5 of Patent Document 1), it is possible to shorten the axial length of the shock absorber to improve the mountability, reduce the number of parts, and simplify the structure for blowing. It becomes.

また、シール材4Aが嵌合する嵌合部(第一大内径部90a内周とベースロッド36外周との間)と、シール材4Aが変形したときシール材4Aの一部が挿入される逃げ部(スロープ部90b内周とベースロッド36外周との間)とからなることから、シール材4Aの弾性変形を利用して流路9を確実に開閉させることが可能となる。   Further, a fitting portion (between the inner circumference of the first large inner diameter portion 90a and the outer circumference of the base rod 36) into which the sealing material 4A is fitted, and a clearance in which a part of the sealing material 4A is inserted when the sealing material 4A is deformed. Since it is composed of a portion (between the inner periphery of the slope portion 90b and the outer periphery of the base rod 36), the flow path 9 can be reliably opened and closed using the elastic deformation of the sealing material 4A.

また、フリーピストン35Aが、第一大内径部90aと、第二大内径部91と、スロープ部90bと、連通孔92と、ストッパS内周とベースロッド36外周の隙間とを備え、第一大内径部90a内周とベースロッド36外周との間に嵌合部を、スロープ部90b内周とベースロッド36外周との間にスロープ部を形成することにより、収容溝90の構成を複雑化させることがなく、簡易にすることが可能となる。   Further, the free piston 35A includes a first large inner diameter portion 90a, a second large inner diameter portion 91, a slope portion 90b, a communication hole 92, and a clearance between the stopper S inner periphery and the base rod 36 outer periphery, By forming a fitting portion between the inner periphery of the large inner diameter portion 90a and the outer periphery of the base rod 36, and forming a slope portion between the inner periphery of the slope portion 90b and the outer periphery of the base rod 36, the configuration of the housing groove 90 is complicated. This makes it possible to simplify the operation.

以上、本発明の好ましい実施の形態を詳細に説明したが、特許請求の範囲から逸脱することなく改造、変形及び変更を行うことができることは理解すべきである。   Although preferred embodiments of the present invention have been described in detail above, it should be understood that modifications, variations and changes may be made without departing from the scope of the claims.

例えば、収容溝50,90の構成は、上記の限りではなく、例えば、図5に示すように、収容溝350がフリーピストン35Bの外周に形成される環状の嵌合部350aと、この嵌合部350の図中上側に部分的に切り欠いて形成される逃げ部350bとからなるとしても良い。   For example, the configuration of the housing grooves 50 and 90 is not limited to the above, and for example, as shown in FIG. 5, the housing groove 350 is formed with an annular fitting portion 350a formed on the outer periphery of the free piston 35B. It may be composed of a relief portion 350b formed by partially notching the upper portion of the portion 350 in the drawing.

この場合において流路351は、フリーピストン35Bの外周に液溜室側端(図中下端)から嵌合部350aにかけて軸方向に形成される溝351aと、嵌合部350aから径方向に穿設される径孔351bと、フリーピストン35Bの気室側(図中上側)から穿設されて上記径孔35bの内側端に連通する軸孔351cとからなる。   In this case, the flow path 351 is formed in the outer periphery of the free piston 35B in the axial direction from the liquid reservoir side end (lower end in the figure) to the fitting portion 350a, and in the radial direction from the fitting portion 350a. And a shaft hole 351c drilled from the air chamber side (upper side in the figure) of the free piston 35B and communicating with the inner end of the diameter hole 35b.

そして、液溜室C(図1)の内圧が所定以下のとき、図5(a)に示すように、Oリングからなるシール材4Bで溝351a及び径孔351bを塞いで流路351の連通を阻止し、液溜室C(図1)の内圧が所定よりも高まると、図5(b)に示すように、逃げ部350bに対向するシール材4Bの一部が湾曲して溝351a及び径孔351bが連通し、これにより流路351を連通させることが可能となる。   When the internal pressure of the liquid reservoir C (FIG. 1) is below a predetermined level, as shown in FIG. 5 (a), the groove 351a and the diameter hole 351b are closed with a sealing material 4B made of an O-ring to communicate the flow path 351. When the internal pressure of the liquid reservoir chamber C (FIG. 1) is higher than a predetermined level, as shown in FIG. 5 (b), a part of the sealing material 4B facing the escape portion 350b is curved to form the grooves 351a and The diameter hole 351b communicates, and thereby the flow path 351 can be communicated.

また、上記実施の形態において、リザーバ気室R2をエアばねとして機能させ、リザーバ気室R2の内圧と気室Dの内圧を同圧にしてこの気室Dの内圧でフリーピストン35A,35Bを液溜室C側に附勢するとしているがこの限りではなく、従来のように、コイルスプリング等からなる附勢ばねでフリーピストン35A,35Bを附勢するとしても良い。   In the above embodiment, the reservoir air chamber R2 functions as an air spring, the internal pressure of the reservoir air chamber R2 and the internal pressure of the air chamber D are set to the same pressure, and the free pistons 35A and 35B are liquidated with the internal pressure of the air chamber D. However, the present invention is not limited to this, and the free pistons 35 </ b> A and 35 </ b> B may be energized with an energizing spring made of a coil spring or the like as in the prior art.

また、上記実施の形態において、シール材4,4A,4BがOリングからなるとしたがこの限りではなく、フリーピストン外周とサブタンク内周との間若しくはフリーピストン内周とベースロッド外周との間をシールすることが可能で、弾性を有して液溜室の内圧を受けて形状が変化し、また、形状が元に戻ることが可能な限りにおいて適宜構成を選択することが可能である。   Further, in the above embodiment, the sealing materials 4, 4 </ b> A, 4 </ b> B are made of O-rings, but this is not a limitation, and between the free piston outer periphery and the sub tank inner periphery or between the free piston inner periphery and the base rod outer periphery. It is possible to select a configuration as long as it can be sealed, has elasticity, changes its shape upon receiving the internal pressure of the liquid reservoir, and can return to its original shape.

また、上記実施の形態において、緩衝器がフロントフォークとして利用されるとしたがこの限りではなく、リアクッションユニットや他の懸架装置として利用されるとしても良い。   In the above embodiment, the shock absorber is used as a front fork. However, the present invention is not limited to this, and the shock absorber may be used as a rear cushion unit or other suspension device.

A 伸側作用室
B 圧側作用室
C 液溜室
D 気室
R リザーバ室
R1 作動流体室
R2 リザーバ気室
S ストッパ
1 アウターチューブ
2 インナーチューブ
3 ダンパ
4,4A,4B シール材
5,9,351 流路
6 通孔
7 バランススプリング
8 内周シール
8A 外周シール
10 キャップ部材
20 ボトム部材
30 シリンダ
31 ピストン
32 ピストンロッド
33 サブタンク
33a サブタンク基端側部材
33b サブタンク先端側部材
34 ベース部材
35,35A,35B フリーピストン
36 ベースロッド
50,90,350 収容溝
50a 第一小外径部
50b,90b スロープ部
51 第二小外径部
52,92 連通孔
53,54 大外径部
53a,54a,351a 溝
90a 第一大内径部
91 第二大内径部
A Stretching side working chamber B Pressure side working chamber C Liquid reservoir chamber D Air chamber R Reservoir chamber R1 Working fluid chamber R2 Reservoir air chamber S Stopper 1 Outer tube 2 Inner tube 3 Damper 4, 4A, 4B Seal material 5, 9, 351 Flow Path 6 Through hole 7 Balance spring 8 Inner circumference seal 8A Outer circumference seal 10 Cap member 20 Bottom member 30 Cylinder 31 Piston 32 Piston rod 33 Sub tank 33a Sub tank base end member 33b Sub tank front end member 34 Base members 35, 35A, 35B Free piston 36 Base rod 50, 90, 350 Housing groove 50a First small outer diameter part 50b, 90b Slope part 51 Second small outer diameter part 52, 92 Communication hole 53, 54 Large outer diameter part 53a, 54a, 351a Groove 90a First Large inner diameter 91 Second large inner diameter

Claims (6)

アウターチューブとこのアウターチューブ内に摺動自在に挿入されるインナーチューブとからなる緩衝器本体と、この緩衝器本体内に収容されるダンパと、このダンパと上記緩衝器本体との間に形成されるリザーバ室とを備え、
上記ダンパは、上記緩衝器本体の軸心部に起立するシリンダと、このシリンダ内周に摺接し上記シリンダ内を作動流体で満たされる二つの作用室に区画するピストンと、このピストンを介して上記シリンダ内に出没するロッドと、上記シリンダの反ロッド側に連設されるサブタンクと、このサブタンク内周に摺接し上記サブタンク内を作動流体で満たされる液溜室と気室とに区画して液溜室側に附勢されるフリーピストンと、反ロッド側の作用室と上記液溜室とを区画するベース部材と、上記サブタンクに形成されて上記気室と上記リザーバ室とを連通する通孔とを備え、
上記液溜室の内圧が所定よりも高まると上記フリーピストンが後退して上記液溜室の作動流体を上記通孔から上記リザーバ室にブローする緩衝器において、
環状に形成されて弾性を有するシール材と、上記フリーピストンに形成されて上記液溜室と上記気室とを連通する流路と、この流路の途中に設けられて上記シール材が収容される環状の収容溝とを備え、
上記液溜室の内圧が所定よりも高まると、上記シール材が上記収容溝内で変形して上記流路を連通することを特徴とする緩衝器。
A shock absorber body comprising an outer tube and an inner tube slidably inserted into the outer tube, a damper housed in the shock absorber body, and formed between the damper and the shock absorber body. And a reservoir chamber
The damper includes a cylinder that stands on the axial center of the shock absorber body, a piston that is slidably contacted with the inner periphery of the cylinder and is partitioned into two working chambers that are filled with the working fluid, and the piston is configured to pass the piston through the piston. A rod that extends and retracts in the cylinder, a sub tank connected to the cylinder on the opposite side of the cylinder, a liquid tank that is in sliding contact with the inner periphery of the sub tank and filled with the working fluid and an air chamber are divided into liquids. A free piston urged toward the reservoir chamber, a base member that partitions the anti-rod-side working chamber and the liquid reservoir chamber, and a through hole formed in the sub-tank to communicate the air chamber and the reservoir chamber And
In the shock absorber that the free piston moves backward when the internal pressure of the liquid reservoir chamber increases above a predetermined value and blows the working fluid in the liquid reservoir chamber from the through hole to the reservoir chamber,
An annularly formed sealing material having elasticity, a flow path formed in the free piston and communicating with the liquid storage chamber and the air chamber, and provided in the middle of the flow path to accommodate the sealing material An annular receiving groove
The shock absorber according to claim 1, wherein when the internal pressure of the liquid reservoir chamber is higher than a predetermined value, the sealing material is deformed in the housing groove and communicates with the flow path.
上記収容溝が液溜室側に形成されて上記シール材が嵌合する嵌合部と、上記シール材が変形したとき上記シール材の一部が挿入される逃げ部とからなることを特徴とする請求項1に記載の緩衝器。   The housing groove is formed on the liquid reservoir side and includes a fitting portion into which the sealing material is fitted, and a relief portion into which a part of the sealing material is inserted when the sealing material is deformed. The shock absorber according to claim 1. 上記フリーピストンがその外周が小径に形成される第一小外径部と、この第一小外径部の気室側に形成されて更に外周が小径な第二小外径部と、この第二小外径部の気室側に形成されて外周が徐々に拡径するスロープ部と、上記フリーピストンの気室側に穿設されて上記第二小外径部の内周部に連通する連通孔と、上記第一章芸軽侮の液室側及び上記スロープ部の気室側に形成されて上記サブタンク内周に摺接し軸方向に沿って溝が形成される一対の大外径部とを備え、
第一小外径部外周と上記サブタンク内周との間に上記嵌合部が形成され、上記スロープ部外周と上記サブタンク内周との間に上記逃げ部が形成され、液室側に形成される上記溝と、上記収容溝と、上記第二小外径部51外周と上記シール材内周との間と、上記連通孔とで上記流路を構成し、
上記液溜室の内圧が所定よりも高まると、上記シール材が変形して上記シール材の一部が上記逃げ部に挿入されて上記シール材内周と上記第一小外径部外周との間に隙間が生じ、上記流路を連通することを特徴とする請求項2に記載の緩衝器。
The free piston has a first small outer diameter portion whose outer periphery is formed with a small diameter, a second small outer diameter portion which is formed on the air chamber side of the first small outer diameter portion and has a smaller outer periphery, A slope portion that is formed on the air chamber side of the two small outer diameter portions and the outer periphery gradually increases in diameter, and is formed on the air chamber side of the free piston and communicates with the inner peripheral portion of the second small outer diameter portion. A communication hole, and a pair of large outer diameter portions formed on the liquid chamber side of the first chapter geigaku and the air chamber side of the slope portion, in sliding contact with the inner periphery of the sub tank and having grooves formed along the axial direction. With
The fitting portion is formed between the outer periphery of the first small outer diameter portion and the inner periphery of the sub tank, and the escape portion is formed between the outer periphery of the slope portion and the inner periphery of the sub tank, and is formed on the liquid chamber side. The flow path is constituted by the groove, the receiving groove, the outer periphery of the second small outer diameter portion 51 and the inner periphery of the sealing material, and the communication hole.
When the internal pressure of the liquid reservoir increases more than a predetermined value, the seal material is deformed, and a part of the seal material is inserted into the escape portion, and the inner periphery of the seal material and the outer periphery of the first small outer diameter portion The shock absorber according to claim 2, wherein a gap is created between the flow paths to communicate with the flow path.
上記ベース部材がベースロッドに保持されてなり、上記フリーピストンが環状に形成されて上記サブタンク内周に上記フリーピストンの外周を摺接させると共に上記ベースロッド外周に上記フリーピストンの内周を摺接させることを特徴とする請求項1から請求項3の何れかに記載の緩衝器。   The base member is held by a base rod, and the free piston is formed in an annular shape so that the outer periphery of the free piston slides on the inner periphery of the sub tank and the inner periphery of the free piston slides on the outer periphery of the base rod. The shock absorber according to any one of claims 1 to 3, wherein: 上記フリーピストンがその内周が大径に形成される第一大内径部と、この第一大内径部の気室側に形成されて更に内周が大径な第二大内径部と、この第二大内径部の気室側に形成されて内周が徐々に縮径するスロープ部と、上記フリーピストンの気室側に穿設されて上記第二大内径部の外周部に連通する連通孔と、上記第一大内径部の液溜室側に形成されて内周に環状のストッパが位置決めされるストッパ保持部と、上記スロープ部の気室側に形成されて内周が小径に形成される小内径部とを備え、
上記大内径部内周と上記ベースロッド外周との間に上記嵌合部が形成され、上記スロープ部内周と上記ベースロッド外周との間に上記逃げ部が形成され、上記ストッパ内周と上記ベースロッド外周との間と、上記収容溝と、上記第二大内径部内周と上記シール材外周との間と、上記連通路で流路を構成し、
上記液溜室の内圧が所定よりも高まると、上記シール材が変形して上記シール材の一部が上記逃げ部に挿入されて上記シール材外周と上記第一大内径部内周との間に隙間が生じて上記流路を連通することを特徴とする請求項4に記載の緩衝器。
A first large inner diameter portion having a large inner diameter on the free piston, a second large inner diameter portion formed on the air chamber side of the first large inner diameter portion, and having a larger inner diameter; A slope portion that is formed on the air chamber side of the second large inner diameter portion and whose inner circumference gradually contracts, and a communication that is formed on the air chamber side of the free piston and communicates with the outer peripheral portion of the second large inner diameter portion A hole, a stopper holding portion that is formed on the liquid reservoir chamber side of the first large inner diameter portion and an annular stopper is positioned on the inner periphery, and an inner periphery that is formed on the air chamber side of the slope portion and has a small inner periphery. A small inner diameter portion,
The fitting portion is formed between the inner periphery of the large inner diameter portion and the outer periphery of the base rod, the escape portion is formed between the inner periphery of the slope portion and the outer periphery of the base rod, and the inner periphery of the stopper and the base rod Between the outer periphery, the housing groove, between the inner periphery of the second large inner diameter portion and the outer periphery of the sealing material, and configure the flow path with the communication path,
When the internal pressure of the liquid reservoir increases more than a predetermined value, the sealing material is deformed, and a part of the sealing material is inserted into the escape portion, and between the outer periphery of the sealing material and the inner periphery of the first large inner diameter portion. The shock absorber according to claim 4, wherein a gap is generated to communicate the flow path.
上記リザーバ室は、作動流体が貯留される作動流体室と、気体が圧縮されながら収容されるリザーバ気室とからなり、このリザーバ気室の内圧が上記気室を介して上記フリーピストンに作用し、上記フリーピストンを液溜室側に附勢することを特徴とする請求項1から請求項5の何れかに記載の緩衝器。   The reservoir chamber includes a working fluid chamber in which working fluid is stored and a reservoir air chamber in which gas is stored while being compressed, and the internal pressure of the reservoir air chamber acts on the free piston via the air chamber. The shock absorber according to any one of claims 1 to 5, wherein the free piston is urged toward the liquid reservoir.
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JPS585546A (en) * 1981-06-30 1983-01-12 Nhk Spring Co Ltd Spring device capable of controlling speed
JPH0439328U (en) * 1990-07-27 1992-04-03
JP2001132790A (en) * 1999-11-05 2001-05-18 Kayaba Ind Co Ltd Hydraulic buffer
JP2010185571A (en) * 2009-01-19 2010-08-26 Kayaba Ind Co Ltd Front fork
JPWO2009081894A1 (en) * 2007-12-26 2011-05-06 スガツネ工業株式会社 Damper device

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JPS585546A (en) * 1981-06-30 1983-01-12 Nhk Spring Co Ltd Spring device capable of controlling speed
JPH0439328U (en) * 1990-07-27 1992-04-03
JP2001132790A (en) * 1999-11-05 2001-05-18 Kayaba Ind Co Ltd Hydraulic buffer
JPWO2009081894A1 (en) * 2007-12-26 2011-05-06 スガツネ工業株式会社 Damper device
JP2010185571A (en) * 2009-01-19 2010-08-26 Kayaba Ind Co Ltd Front fork

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015129552A (en) * 2014-01-07 2015-07-16 株式会社ショーワ Pressure buffer device

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