JP2012197482A - Functional aluminum material and electrolytic treatment method therefor - Google Patents
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 85
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 82
- 239000000463 material Substances 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims description 33
- 239000004094 surface-active agent Substances 0.000 claims abstract description 30
- 150000002497 iodine compounds Chemical class 0.000 claims abstract description 24
- VFJYIHQDILEQNR-UHFFFAOYSA-M trimethylsulfanium;iodide Chemical compound [I-].C[S+](C)C VFJYIHQDILEQNR-UHFFFAOYSA-M 0.000 claims abstract description 7
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 65
- 229910052740 iodine Inorganic materials 0.000 claims description 65
- 239000011630 iodine Substances 0.000 claims description 65
- FLEKNVVCWIIITC-UHFFFAOYSA-N trimethylsilyl hypoiodite Chemical compound C[Si](C)(C)OI FLEKNVVCWIIITC-UHFFFAOYSA-N 0.000 claims description 50
- CSRZQMIRAZTJOY-UHFFFAOYSA-N trimethylsilyl iodide Substances C[Si](C)(C)I CSRZQMIRAZTJOY-UHFFFAOYSA-N 0.000 claims description 38
- 238000004040 coloring Methods 0.000 claims description 30
- 230000000844 anti-bacterial effect Effects 0.000 claims description 27
- 239000003945 anionic surfactant Substances 0.000 claims description 24
- 229910052751 metal Inorganic materials 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 23
- 239000010407 anodic oxide Substances 0.000 claims description 19
- 238000005299 abrasion Methods 0.000 claims description 10
- 239000011148 porous material Substances 0.000 claims description 9
- 150000003839 salts Chemical class 0.000 claims description 9
- 238000005868 electrolysis reaction Methods 0.000 claims description 8
- 230000002401 inhibitory effect Effects 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 8
- 230000000717 retained effect Effects 0.000 claims description 4
- 238000004043 dyeing Methods 0.000 claims 3
- 125000000129 anionic group Chemical group 0.000 abstract description 14
- BPLKQGGAXWRFOE-UHFFFAOYSA-M trimethylsulfoxonium iodide Chemical compound [I-].C[S+](C)(C)=O BPLKQGGAXWRFOE-UHFFFAOYSA-M 0.000 abstract description 4
- 230000003647 oxidation Effects 0.000 abstract 1
- 238000007254 oxidation reaction Methods 0.000 abstract 1
- 230000000452 restraining effect Effects 0.000 abstract 1
- 238000001556 precipitation Methods 0.000 description 21
- 230000001629 suppression Effects 0.000 description 11
- 238000007796 conventional method Methods 0.000 description 10
- 230000005611 electricity Effects 0.000 description 9
- 239000007788 liquid Substances 0.000 description 7
- 125000002091 cationic group Chemical group 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000002736 nonionic surfactant Substances 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000005187 foaming Methods 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000007743 anodising Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 230000005764 inhibitory process Effects 0.000 description 4
- 238000004381 surface treatment Methods 0.000 description 4
- 230000000843 anti-fungal effect Effects 0.000 description 3
- 239000004566 building material Substances 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000840 anti-viral effect Effects 0.000 description 2
- 239000003093 cationic surfactant Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 2
- 231100000989 no adverse effect Toxicity 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000588724 Escherichia coli Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 238000002048 anodisation reaction Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- -1 etc. Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000009036 growth inhibition Effects 0.000 description 1
- 125000001475 halogen functional group Chemical group 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- MCOWGUNDBBHKAM-UHFFFAOYSA-N thiohypoiodous acid Chemical compound IS MCOWGUNDBBHKAM-UHFFFAOYSA-N 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
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Abstract
Description
本発明は、抗菌性、耐摩耗性等の機能を付与した機能性アルミ材及びその電解処理方法に関する。 The present invention relates to a functional aluminum material provided with functions such as antibacterial properties and abrasion resistance, and an electrolytic treatment method thereof.
陽極酸化皮膜微孔中の析出ヨウ素による抗菌性等の機能を付与したアルミ材として、下記特許文献1が知られており、これによれば、アルミ材を、PVPI(ポリビニルピロリドン・アイオダイド)の如きヨウ素化合物の電解浴で電解処理(電圧50V〜300V、時間1〜5min)を施すものとされ、これによって陽極酸化皮膜に耐磨耗性、抗菌性、殺菌性、抗カビ性、光環境触媒、着色性を付与することができるとして、特に、抗菌性試験、大腸菌に対するハロー試験法による発育阻止試験、殺菌性能試験によって抗菌性、殺菌性に優れた結果が得られたとしており、また、PVPI濃度と着色性について、PVPI濃度を0.03wt%〜7wt%としたときの各実験結果が示され、濃度を0.1wt%以上としたときに、析出ヨウ素によって陽極酸化皮膜の色調がうぐいす色から赤褐色に変化するとする一方、濃度を6.0wt%とすると色調に濃淡が出現し、濃度を7wt%とすると色調が不均一なものとなるとしている。 The following Patent Document 1 is known as an aluminum material provided with functions such as antibacterial properties due to precipitated iodine in the micropores of the anodized film. According to this, the aluminum material is made of PVPI (polyvinylpyrrolidone iodide) or the like. Electrolytic treatment (voltage 50 V to 300 V, time 1 to 5 min) is carried out in an electrolytic bath of iodine compound, whereby the anodized film has abrasion resistance, antibacterial properties, bactericidal properties, antifungal properties, a photoenvironment catalyst, It is said that excellent results in antibacterial and bactericidal properties were obtained by antibacterial tests, growth inhibition tests by halo test methods against Escherichia coli, and bactericidal performance tests, as well as PVPI concentration. As for the coloring property, each experimental result when the PVPI concentration is 0.03 wt% to 7 wt% is shown, and when the concentration is 0.1 wt% or more, the precipitation iodine While color tone of the anodic oxide film is to be changed to reddish greenish brown by the concentration the density appeared to color tone and 6.0 wt%, the color tone when the concentration of 7 wt% is as the non-uniform.
このように耐磨耗性、抗菌性、殺菌性、光環境触媒等の機能を陽極酸化皮膜に付与したアルミ材は、例えば、その抗菌性、殺菌性の機能から、手摺、ドアハンドル、壁パネル、カウンター、車椅子のアームレスト等の建材、家具、車両、日用品等、更には耐磨耗性の機能から、各種機械部品等の製品用途に使用することができる優れた材料とし得るが、一方で、上記機能を確保するには、陽極酸化皮膜中の析出ヨウ素による赤褐色系の着色が不可避となるために、色調が製品にそぐわなかったり、他の着色を施すについても障害となったりして、該赤褐色系の着色がなされることによって、製品用途が限定される傾向が強くなる。 Thus, the aluminum material provided with functions such as abrasion resistance, antibacterial property, bactericidal property, and photocatalytic catalyst on the anodized film is, for example, handrail, door handle, wall panel due to its antibacterial and bactericidal function. From the building materials such as armrests of counters, wheelchairs, furniture, vehicles, daily necessities, etc. In order to ensure the above function, reddish brown coloring due to precipitated iodine in the anodic oxide film is inevitable, so the color tone may not match the product, and other coloring may be an obstacle, The reddish brown coloration tends to limit the product application.
本発明は、かかる事情に基づいてなされたものであって、その解決課題とするところは、陽極酸化皮膜微孔中の析出ヨウ素による機能を確保しつつ、アルミ陽極酸化皮膜の金属色とし、また、各種色調のものとした新規な機能性アルミ材を提供するにあり、また、該機能性アルミ材の電解処理方法を提供するにある。 The present invention has been made based on such circumstances, and the problem to be solved is that the metal color of the aluminum anodized film is secured while ensuring the function of the precipitated iodine in the pores of the anodized film. It is to provide a novel functional aluminum material having various colors, and to provide an electrolytic treatment method for the functional aluminum material.
上記課題に沿って本発明は、陽極酸化皮膜微孔中の析出ヨウ素による抗菌性、耐摩耗性等の機能を付与するについて、析出ヨウ素の着色を抑止乃至抑制することによって、アルミ陽極酸化皮膜の金属色とし、また、これに金属塩二次電解処理を施すことによる二次電解色としたアルミ材としたものであって、即ち、請求項1に記載の発明を、陽極酸化皮膜微孔中の析出ヨウ素による抗菌性、耐摩耗性等の機能を付与したアルミ材であって、析出ヨウ素によるヨウ素色の着色を抑止乃至抑制することによってアルミ陽極酸化皮膜の金属色を保持乃至これに染色又は金属塩二次電解処理を施すことによって染色又は二次電解色を保持してなることを特徴とする機能性アルミ材としたものである。 In line with the above-mentioned problems, the present invention provides functions such as antibacterial properties and wear resistance due to precipitated iodine in the pores of the anodized film. An aluminum material having a metallic color and a secondary electrolytic color obtained by subjecting it to a secondary electrolytic treatment with a metal salt. That is, the invention according to claim 1 is formed in a microporous anodic oxide film. It is an aluminum material having functions such as antibacterial properties and abrasion resistance due to the deposited iodine, and the metal color of the aluminum anodic oxide film is retained or dyed by inhibiting or suppressing the coloring of the iodine color due to the deposited iodine. The functional aluminum material is characterized in that it is dyed or retains a secondary electrolytic color by performing a metal salt secondary electrolytic treatment.
請求項2に記載の発明は、陽極酸化処理を施したアルミ材を電解処理するについて、ヨウ素化合物をTMSOI(トリメチルスルフォキソニウム・アイオダイド)又はTMSI(トリメチルスルフォニウム・アイオダイド)とすることによって、該TMSOIの性状によって、陽極酸化皮膜の微孔に対する電解処理によるヨウ素析出反応を鈍化する結果、該ヨウ素の析出を抑制して、該析出ヨウ素による着色を抑止乃至抑制することが可能となることから、これを、陽極酸化皮膜微孔中の析出ヨウ素による抗菌性、耐摩耗性等の機能を付与したアルミ材の電解方法であって、陽極酸化処理後のアルミ材をヨウ素化合物TMSOI(トリメチルスルフォキソニウム・アイオダイド)又はTMSI(トリメチルスルフォニウム・アイオダイド)の電解浴中で電解処理を施すことによって析出ヨウ素によるヨウ素色の着色を抑止乃至抑制してアルミ陽極酸化皮膜の金属色を保持することを特徴とする機能性アルミ材の電解処理方法としたものである。 According to the second aspect of the present invention, the electrolytic treatment of the anodized aluminum material is carried out by changing the iodine compound to TMSOI (trimethylsulfoxonium iodide) or TMSI (trimethylsulfonium iodide). As a result of slowing the iodine precipitation reaction by electrolytic treatment on the pores of the anodized film depending on the properties of the TMSOI, it is possible to suppress the iodine precipitation and suppress or suppress the coloring due to the precipitated iodine. Therefore, this is an electrolytic method of an aluminum material provided with functions such as antibacterial properties and abrasion resistance due to precipitated iodine in the pores of the anodized film, and the anodized aluminum material is treated with iodine compound TMSOI (trimethylsulfuric acid). Of Foxonium Iodide) or TMSI (Trimethylsulfonium Iodide) It is a method for electrolytic treatment of a functional aluminum material characterized in that the metal color of the aluminum anodized film is maintained by suppressing or suppressing iodine coloration due to precipitated iodine by performing electrolytic treatment in a bath. is there.
請求項3に記載の発明は、上記に加えて、上記ヨウ素化合物TMSOIの濃度を、上記析出ヨウ素による着色を有効且つ適切に抑止して、常法による陽極酸化皮膜と同等なアルミ金属色のものとするように、これを、上記電解浴のTMSOI又はTMSIの濃度を、0.1g/l〜50g/lとすることを特徴とする請求項2に記載の機能性アルミ材の電解処理方法としたものである。 In addition to the above, the invention described in claim 3 has an aluminum metal color equivalent to the anodic oxide film by a conventional method, in which the concentration of the iodine compound TMSOI is effectively and appropriately suppressed from coloring by the precipitated iodine. The electrolytic treatment method for a functional aluminum material according to claim 2, wherein the concentration of TMSOI or TMSI in the electrolytic bath is 0.1 g / l to 50 g / l. It is a thing.
請求項4に記載の発明は、同じく上記に加えて、上記ヨウ素化合物TMSOI又はTMSIの電解浴による電解処理を行うことによって、上記析出ヨウ素による着色を抑止して、常法による陽極酸化皮膜と同等のアルミ金属色を確保し得る一方で、TMSOI又はTMSI使用によるヨウ素析出反応の鈍化に起因すると見られるピッティングが発生する傾向が生じるところ、上記電解浴に対して界面活性剤を添加含有することによって、該ピッティングの発生を抑止乃至抑制して、ピッティングのないアルミ陽極酸化皮膜の電解処理を行うことが可能となることから、これを、上記TMSOI又はTMSIの電解浴に、界面活性剤を添加含有することを特徴とする請求項2又は3に記載の機能性アルミ材の電解処理方法としたものである。 In addition to the above, the invention described in claim 4 is equivalent to an anodic oxide film by a conventional method, in addition to the above, by carrying out an electrolytic treatment with an electrolytic bath of the iodine compound TMSOI or TMSI, thereby preventing coloring by the precipitated iodine. While the aluminum metal color can be ensured, there is a tendency to cause pitting, which seems to be caused by the slowdown of the iodine precipitation reaction by using TMSOI or TMSI. Therefore, the generation of the pitting can be suppressed or suppressed, and the electrolytic treatment of the aluminum anodic oxide film without the pitting can be performed. Therefore, this can be used as a surfactant in the TMSOI or TMSI electrolytic bath. The method for electrolytic treatment of a functional aluminum material according to claim 2 or 3, characterized by comprising:
請求項5に記載の発明は、同じく上記に加えて、上記ピッティングは、電解処理に際して陽極酸化皮膜における局部的な電流集中に起因すると認められるところ、該電解浴への界面活性剤の添加含有に際して、界面活性剤をアニオン性のものとすることにより、陽極酸化皮膜及びその微孔中に吸着してこれを被覆した状態で電解処理を行って、該局部的な電流集中とこれによるピッティングの発生を有効且つ確実に抑止して、ピッティングのないアルミ材とすることが可能になることから、これを、上記電解浴に添加含有する界面活性剤を、アニオン性の界面活性剤とすることを特徴とする請求項2、3又は4に記載の機能性アルミ材の電解処理方法としたものである。 In addition to the above, the invention according to claim 5 is characterized in that the pitting is caused by local current concentration in the anodized film during the electrolytic treatment, and the addition of a surfactant to the electrolytic bath is included. At this time, by making the surfactant anionic, electrolytic treatment is performed while adsorbing and coating the anodized film and its micropores, and the local current concentration and pitting by this are performed. As a result, it is possible to effectively and reliably suppress the generation of an aluminum material without pitting, so that the surfactant added to the electrolytic bath is an anionic surfactant. The method for electrolytic treatment of a functional aluminum material according to claim 2, 3 or 4.
請求項6に記載の発明は、同じく上記に加えて、上記アニオン性界面活性剤の濃度を、上記ピッティングの発生を有効且つ確実に抑止して、ピッティングのないアルミ材とし得るように、これを、上記アニオン性界面活性剤の濃度を、0.5〜10g/lとすることを特徴とする請求項5に記載の機能性アルミ材の電解処理方法としたものである。 In addition to the above, the invention according to claim 6 is also capable of producing an aluminum material having no pitting by effectively and reliably suppressing the occurrence of the pitting in the concentration of the anionic surfactant. This is the method for electrolytic treatment of a functional aluminum material according to claim 5, wherein the concentration of the anionic surfactant is 0.5 to 10 g / l.
請求項7に記載の発明は、同じく上記に加えて、電解処理後に陽極酸化皮膜の封孔処理を行うことによって、微孔中のヨウ素の析出状態を可及的に維持し、析出ヨウ素の機能を可及的に耐久性を保持し得るものとするように、これを、上記電解処理後に、陽極酸化皮膜に封孔処理を施すことを特徴とする請求項2、3、4、5又は6に記載の機能性アルミ材の電解処理方法としたものである。 In addition to the above, the invention described in claim 7 performs the sealing treatment of the anodized film after the electrolytic treatment, thereby maintaining the precipitation state of iodine in the micropores as much as possible. The anodized film is subjected to a sealing treatment after the electrolytic treatment so that the durability can be maintained as much as possible. The method for electrolytic treatment of a functional aluminum material described in 1.
本発明はこれらをそれぞれ発明の要旨として、上記課題解決の手段としたものである。 The present invention uses these as the gist of the invention and is a means for solving the above problems.
本発明は以上のとおりに構成したから、請求項1に記載の発明は、陽極酸化皮膜微孔中の析出ヨウ素による抗菌性、耐摩耗性等の機能を付与するについて、析出ヨウ素の着色を抑止乃至抑制することによって、アルミ陽極酸化皮膜の金属色とし、また、これに金属塩二次電解処理を施すことによる二次電解色として、陽極酸化皮膜微孔中の析出ヨウ素による機能を確保しつつ、アルミ陽極酸化皮膜の金属色とし、また、各種色調のものとした新規な機能性アルミ材を提供できる。 Since the present invention is configured as described above, the invention according to claim 1 suppresses coloring of precipitated iodine with respect to imparting functions such as antibacterial properties and abrasion resistance due to precipitated iodine in the pores of the anodized film. To suppress the metal color of the aluminum anodic oxide film, and as the secondary electrolysis color by subjecting it to the metal salt secondary electrolysis treatment, while ensuring the function of the precipitated iodine in the micropores of the anodic oxide film It is possible to provide a novel functional aluminum material having a metal color of an aluminum anodized film and having various colors.
請求項2に記載の発明は、陽極酸化処理を施したアルミ材を電解処理するについて、ヨウ素化合物をTMSOI又はTMSIとすることによって、該TMSOIの性状によって、陽極酸化皮膜の微孔に対する電解処理によるヨウ素析出反応を鈍化する結果、該ヨウ素の析出を抑制して、該析出ヨウ素による着色を抑止乃至抑制し得る、上記機能性アルミ材の電解処理方法を提供できる。 According to the second aspect of the present invention, the electrolytic treatment of the anodized aluminum material is performed by electrolytic treatment of the pores of the anodized film depending on the properties of the TMSOI by setting the iodine compound to TMSOI or TMSI. As a result of slowing the iodine precipitation reaction, it is possible to provide an electrolytic treatment method for the above functional aluminum material that can suppress the precipitation of the iodine and suppress or suppress the coloring caused by the precipitated iodine.
請求項3に記載の発明は、上記に加えて、上記ヨウ素化合物TMSOI又はTMSIの濃度を、上記析出ヨウ素による着色を有効且つ適切に抑止して、常法による陽極酸化皮膜と同等なアルミ金属色のものとする電解処理方法とすることができる。 In addition to the above, the invention according to claim 3 is an aluminum metal color equivalent to an anodic oxide film by a conventional method in which the concentration of the iodine compound TMSOI or TMSI is effectively and appropriately inhibited from coloring by the precipitated iodine. The electrolytic treatment method can be used.
請求項4に記載の発明は、同じく上記に加えて、上記ヨウ素化合物TMSOI又はTMSIの電解浴に対して界面活性剤を添加含有することによって、TMSOI又はTMSI使用によるヨウ素析出の鈍化に起因して発生すると見られるピッティングの発生を抑止乃至抑制して、ピッティングのないアルミ陽極酸化皮膜の電解処理方法とすることができる。 In addition to the above, the invention described in claim 4 includes a surfactant added to the electrolytic bath of the iodine compound TMSOI or TMSI, thereby causing a decrease in iodine precipitation due to the use of TMSOI or TMSI. Generation | occurrence | production of the pitting seen to generate | occur | produce can be suppressed thru | or suppressed, and it can be set as the electrolytic treatment method of the aluminum anodic oxide film without pitting.
請求項5に記載の発明は、同じく上記に加えて、界面活性剤をアニオン性のものとすることにより、陽極酸化皮膜及びその微孔中に吸着してこれを被覆した状態で電解処理を行って、該局部的な電流集中とこれによるピッティングの発生を有効且つ確実に抑止して、ピッティングのないアルミ材とする電解処理方法とすることができる。 In addition to the above, the invention described in claim 5 is an anionic surfactant, so that the electrolytic treatment is performed while adsorbing and covering the anodized film and its micropores. Thus, it is possible to provide an electrolytic treatment method in which the local current concentration and the occurrence of pitting due to this are effectively and reliably suppressed to obtain an aluminum material without pitting.
請求項6に記載の発明は、同じく上記に加えて、上記アニオン性界面活性剤の濃度を、上記ピッティングの発生を有効且つ確実に抑止して、ピッティングのないアルミ材とする電解処理方法とすることができる。 In addition to the above, the invention according to claim 6 is an electrolytic treatment method in which, in addition to the above, the concentration of the anionic surfactant effectively and reliably suppresses the occurrence of the pitting, thereby obtaining an aluminum material without pitting. It can be.
請求項7に記載の発明は、同じく上記に加えて、電解処理後に陽極酸化皮膜の封孔処理を行うことによって、微孔中のヨウ素の析出状態を可及的に維持し、析出ヨウ素の機能を可及的に耐久性を保持し得る電解処理方法とすることができる。 In addition to the above, the invention described in claim 7 performs the sealing treatment of the anodized film after the electrolytic treatment, thereby maintaining the precipitation state of iodine in the micropores as much as possible. The electrolytic treatment method can maintain the durability as much as possible.
以下、本発明を更に具体的に説明すれば、本発明の機能性アルミ材は、陽極酸化皮膜微孔中の析出ヨウ素による抗菌性、耐摩耗性等の機能を付与したものであって、析出ヨウ素によるヨウ素色の着色を抑止乃至抑制することによってアルミ陽極酸化皮膜の金属色を保持し又はこれに金属塩二次電解を施すことによって二次電解色を保持したものとしてあり、これによって、先行技術における赤褐色系の着色性を除いた他の機能、即ち、その耐磨耗性、抗菌性、殺菌性、抗カビ性、光環境触媒等の他、陽極酸化皮膜に強毒性のものを含めた抗ウイルス性、更には潤滑性等の各種機能を付与した、常法による陽極酸化皮膜の金属色を有する製品とし、また、金属塩の二次電解色を有する製品として、建材、家具、車両、日用品、滑動部品を含む機械部品等の多用途の用途に使用可能な機能性アルミ材とすることができる。 Hereinafter, the present invention will be described in more detail. The functional aluminum material of the present invention is provided with functions such as antibacterial properties and abrasion resistance due to precipitated iodine in the pores of the anodized film, By suppressing or suppressing iodine coloration due to iodine, the metal color of the aluminum anodic oxide film is retained or the secondary electrolytic color is retained by subjecting it to metal salt secondary electrolysis. In addition to other functions except reddish brown colorability in the technology, such as its abrasion resistance, antibacterial properties, bactericidal properties, antifungal properties, photoenvironmental catalysts, etc., anodic oxide coatings that are highly toxic As a product having a metal color of an anodized film according to a conventional method to which various functions such as antiviral properties and lubricity are given, and as a product having a secondary electrolytic color of a metal salt, building materials, furniture, vehicles, Machine including daily necessities and sliding parts It can be a versatile application available functionality aluminum material of such components.
該機能性アルミ材は、アルミ陽極酸化皮膜の微孔中にヨウ素を析出したものであるところ、該析出したヨウ素は、ヨウ素化合物として用いたTMSOI(トリメチルスルフォキソニウム・アイオダイド)又はTMSI(トリメチルスルフォニウム・アイオダイド)から遊離して微孔中に析出した、TMSOI又はTMSI由来のものであり、また、該機能性アルミ材は、電解処理に用いた界面活性剤のピッティング抑止乃至抑制作用によりピッティングの発生をして、該ピッティングを含めた皮膜欠陥がなく、従って、該アルミ材は、例えば、常法に従って陽極酸化処理を施したアルミ材と同様な外観良好な金属色を呈し、また、常法に従って、追加的に二次電解処理を施した金属塩特有の着色を呈するものとし、更に、ヨウ素析出による上記各種の機能を具備した性状を有するものとしてあり、該アルミ材は、これをこのまま又は必要に応じて常法に従って追加的に耐食性向上措置として、例えば封孔処理を施して、これを製品使用するものとしてある。なお、該アルミ材は、一般に塗膜層を備えないものとして用いることが好ましく、これは、陽極酸化皮膜に塗膜層を形成することによるヨウ素析出の機能低下乃至機能損傷の可能性があること、特に、塗膜を熱硬化性のものとすると、該熱硬化時のヨウ素昇華による機能損傷の可能性があるためである。 The functional aluminum material is obtained by depositing iodine in the micropores of the aluminum anodic oxide film. The deposited iodine is TMSOI (trimethylsulfoxonium iodide) or TMSI (trimethyl) used as an iodine compound. It is derived from TMSOI or TMSI, which is released from (sulfonium iodide) and deposited in the micropores, and the functional aluminum material suppresses or suppresses the pitting of the surfactant used in the electrolytic treatment. Therefore, there is no film defect including the pitting, so that the aluminum material exhibits a metal color with a good appearance similar to, for example, an aluminum material anodized according to a conventional method. In addition, according to a conventional method, the metal salt that has been additionally subjected to secondary electrolytic treatment should be colored, and further by iodine precipitation. The aluminum material has properties having various functions, and the aluminum material is used as it is, or as necessary, in accordance with a conventional method, as an additional measure for improving corrosion resistance, for example, subjected to sealing treatment and used as a product. As a thing. In addition, it is preferable to use this aluminum material as a thing which does not generally have a coating film layer, and this has the possibility of the function fall thru | or functional damage of iodine precipitation by forming a coating film layer in an anodized film In particular, when the coating film is thermosetting, there is a possibility of functional damage due to iodine sublimation during the thermosetting.
該機能性アルミ材を、その表面処理方法、特に、電解処理方法との関係で説明すると、該表面処理方法は、例えば、図1に示す如くに脱脂処理、エッチング処理、中和処理、陽極酸化処理、電解処理、封孔処理の工程によるものとし、また、図2に示す如くに、電解処理後に金属塩の二次電解処理を追加工程とするものとし、これら工程の各処理の間に、それぞれ水洗処理を施すものとしてあり、下記に詳述する電解処理以外の各処理は、陽極酸化処理、封孔処理を含めて、常法によるか、該常法に準じてこれを行うものとしてある。 The functional aluminum material will be described in relation to its surface treatment method, in particular, the electrolytic treatment method. For example, the surface treatment method includes degreasing treatment, etching treatment, neutralization treatment, anodization as shown in FIG. As shown in FIG. 2, the secondary electrolytic treatment of the metal salt is an additional step after the electrolytic treatment, and during each treatment of these steps, as shown in FIG. Each of them is subjected to a water washing treatment, and each treatment other than the electrolytic treatment described in detail below is performed in accordance with a conventional method or in accordance with the conventional method, including an anodizing treatment and a sealing treatment. .
このとき、上記電解処理は、陽極酸化処理後のアルミ材をヨウ素化合物TMSOI(トリメチルスルフォキソニウム・アイオダイド)又はTMSI(トリメチルスルフォニウム・アイオダイド)の電解浴中で電解処理を施すことによって析出ヨウ素によるヨウ素色の着色を抑止乃至抑制してアルミ陽極酸化皮膜の金属色を保持する方法によるものとしてある。 At this time, the electrolytic treatment is performed by subjecting the aluminum material after the anodizing treatment to electrolytic treatment in an electrolytic bath of iodine compound TMSOI (trimethylsulfonium iodide) or TMSI (trimethylsulfonium iodide). This is based on a method of keeping the metal color of the aluminum anodized film by suppressing or suppressing the coloring of iodine color by iodine.
即ち、アルミ材は、陽極酸化皮膜の微孔中にヨウ素を析出することによって、機能性を備えるものとすることができるところ、該析出ヨウ素は、これを、上記ヨウ素化合物を下記分子式のTMSOI又はTMSIとすることによって、該TMSOI又はTMSIに由来するものとするように、該ヨウ素化合物による電解処理を行うものとしてある。 That is, the aluminum material can be provided with functionality by precipitating iodine in the micropores of the anodic oxide film, and the precipitated iodine is converted from the iodine compound to TMSOI of the following molecular formula or By using TMSI, electrolytic treatment with the iodine compound is performed so as to derive from TMSOI or TMSI.
TMSOIは白色又は微黄色結晶性の粉末であり、これと同様の性状を示すTMSIは白色の粉末であり、いずれも医薬用途のものとされるが、該電解処理にヨウ素化合物としてTMSOI又はTMSIを使用するのは、PVPIに比してヨウ素の析出効率が低いため、電解処理に際してヨウ素析出反応を鈍化することができ、陽極酸化皮膜の微孔中への析出の量的規制と析出の均一性を確保することができることから、析出ヨウ素による着色を抑止乃至抑制することが可能になるものと認められる。 TMSOI is a white or slightly yellow crystalline powder, and TMSI showing the same properties as this is a white powder, both of which are for pharmaceutical use, but TMSOI or TMSI is used as an iodine compound for the electrolytic treatment. Since the iodine precipitation efficiency is lower than PVPI, the iodine precipitation reaction can be slowed during the electrolytic treatment, and the quantitative regulation of precipitation in the micropores of the anodized film and the uniformity of the precipitation are used. Therefore, it is recognized that coloring due to precipitated iodine can be suppressed or suppressed.
TMSOI又はTMSIの濃度は、これを、1g/l、5g/lとし、電気量を2C/dm2、4.5C/dm2、9C/dm2、18C/dm2として電解処理を行うと、いずれの場合も析出ヨウ素の着色はなく、実験例3のように、PVPIの場合に電気量4.5C/dm2以上で、アルミ材に着色が見られるのに対して、濃度、電気量を問わずに顕著な着色抑止性を示して、着色を完全に抑止し、常法による陽極酸化皮膜と同等の金属色を呈するものとすることができる。また、該TMSOI又はTMSIを用いた電解処理によれば、上記電気量の増減変化にも着色抑止性を確保し得るから、電解処理に際して電流管理範囲を拡大することができ、従って、電流管理の煩雑さを解消するとともに工場生産に際して機能性アルミ材の高い歩留りを確保して、良好な生産効率を確保することができる。 TMSOI or TMSI of concentration which, 1 g / l, and 5 g / l, the quantity of electricity to 2C / dm 2, when performing electrolytic treatment as 4.5C / dm 2, 9C / dm 2, 18C / dm 2, In any case, there is no coloring of the precipitated iodine. As in Experimental Example 3, in the case of PVPI, the aluminum material is colored at an electric amount of 4.5 C / dm 2 or more, whereas the concentration and electric amount are Regardless of this, it is possible to exhibit a remarkable color deterring property, completely deter coloring, and exhibit a metal color equivalent to an anodized film by a conventional method. In addition, according to the electrolytic treatment using TMSOI or TMSI, since it is possible to ensure coloring suppression even in the above-described increase and decrease in the amount of electricity, the current management range can be expanded during the electrolytic treatment. In addition to eliminating the complexity, it is possible to secure a high yield of the functional aluminum material during factory production and to ensure good production efficiency.
電解浴のTMSOI又はTMSIの濃度は、これを、0.1g/l〜50g/lとするのが子好ましく、1g/l〜10g/lとすることが特に好ましい。即ち、TMSOIの濃度が0.1g/lを下回ると、陽極酸化皮膜に抗菌性等の機能を付与することが困難になり、50g/lを上回ると、抗菌性等の機能の付与に変化がなく、ヨウ素化合物の使用量が過剰となって濃度上昇の技術的意味がなく、経済的ロスを招くからである。また、1g/lを下回ると、抗菌性等の機能の付与が必ずしも充分ではなくなる傾向を招き易く、10g/lを上回ると、ヨウ素化合物の過剰使用の傾向を招き易いからである。 The concentration of TMSOI or TMSI in the electrolytic bath is preferably 0.1 g / l to 50 g / l, particularly preferably 1 g / l to 10 g / l. That is, when the concentration of TMSOI is less than 0.1 g / l, it becomes difficult to impart functions such as antibacterial properties to the anodized film, and when it exceeds 50 g / l, there is a change in imparting functions such as antibacterial properties. This is because the amount of iodine compound used becomes excessive and there is no technical meaning of increasing the concentration, resulting in an economic loss. Moreover, if it is less than 1 g / l, it tends to cause the tendency to impart functions such as antibacterial properties to be insufficient, and if it exceeds 10 g / l, it tends to cause excessive use of iodine compounds.
このようにヨウ素化合物としてTMSOI又はTMSIを用いた電解処理を行うことによって、析出ヨウ素による着色を抑止乃至抑制、特に抑止することができるが、電解処理時の電気量が、例えば9C/dm2を下回ると、抗菌性等の機能性を有効に確保し得なくなる傾向を招くことから、該電気量は、これを、9C/dm2以上とすることが好ましい。 Thus, by performing electrolytic treatment using TMSOI or TMSI as an iodine compound, coloring due to precipitated iodine can be suppressed or suppressed, and particularly suppressed, but the amount of electricity during the electrolytic treatment is, for example, 9 C / dm 2 . If it is less than this, it tends to be impossible to effectively secure antibacterial properties and the like, so the amount of electricity is preferably 9 C / dm 2 or more.
一方、該TMSOI又はTMSIを用いた電解浴で電解処理を行うと、陽極酸化皮膜にピッティングが発生する傾向を招き易く、該ピッティングは、TMSOI又はTMSIの濃度、電解処理の電気量等の条件変化を行っても抑止乃至抑制することが困難であり、従って、上記析出ヨウ素による着色の抑止乃至抑制をなし得ても、該ピッティングが皮膜欠陥をなし、外観不良を招く結果、機械部品等は別としても、建材等その余の製品化阻害の要因となるに至る。 On the other hand, when an electrolytic treatment is performed in an electrolytic bath using the TMSOI or TMSI, the anodized film tends to cause pitting, and the pitting is caused by the concentration of TMSOI or TMSI, the amount of electricity in the electrolytic treatment, and the like. Even if the conditions are changed, it is difficult to suppress or suppress the coloration. Therefore, even if the coloration due to the precipitated iodine can be suppressed or suppressed, the pitting causes a film defect, resulting in an appearance defect. Aside from the above, it will become a factor in inhibiting the further commercialization of building materials.
そこで、更に検討した結果、該ピッティングは、上記TMSOI又はTMSIの電解浴に、界面活性剤を添加含有することによって抑止乃至抑制し得ること、このとき、上記電解浴に添加含有する界面活性剤を、アニオン性の界面活性剤とすることによって、該ピッティングの発生を有効に抑止し得ること、従って、アニオン性界面活性剤を用いたTMSOI又はTMSIの電解処理を施せば、析出ヨウ素による着色の抑止とピッティングの抑止の双方を、該電解処理によって同時的に行った機能性アルミ材を得ることができること、該アニオン界面活性剤を添加含有しても、泡立ちや液分離(沈殿)等の電解浴に対する悪影響もないこと、また、界面活性剤を、ノニオン性の界面活性剤とすることによっても、その添加量等を限定することによって、アニオン性の界面活性剤と同様にピッティングの抑止し且つ泡立ちや液分離(沈殿)等の電解浴に対する悪影響もないことの知見を得た。一方、界面活性剤を、カチオン性とし、また、両性とすると、添加量等を限定しても、ピッティングを抑止乃至抑制し得ないことから、界面活性剤は、アニオン性又はノニオン性のものとするのが適当であり、特にアニオン性のものとすることが適当である。 Therefore, as a result of further investigation, the pitting can be suppressed or suppressed by adding a surfactant to the TMSOI or TMSI electrolytic bath. At this time, the surfactant added to the electrolytic bath is contained. Of an anionic surfactant can effectively suppress the occurrence of the pitting. Therefore, if electrolytic treatment of TMSOI or TMSI using an anionic surfactant is performed, coloring by precipitated iodine It is possible to obtain a functional aluminum material in which both the suppression of pitting and the suppression of pitting are performed simultaneously by the electrolytic treatment, foaming, liquid separation (precipitation), etc. even if the anionic surfactant is added and contained There is no adverse effect on the electrolytic bath, and the amount of addition can be limited by using a nonionic surfactant as the surfactant. Thus, it was obtained a finding that there is no adverse effect on the electrolytic bath, such as suppression of pitting similarly to the anionic surfactant and foaming or liquid separation (sedimentation). On the other hand, if the surfactant is made cationic and amphoteric, even if the amount of addition is limited, pitting cannot be suppressed or suppressed, so the surfactant is anionic or nonionic. In particular, it is appropriate to use an anionic one.
界面活性剤、特にアニオン性、ノニオン性のものがピッティング抑止乃至抑制作用を発揮するのは、該界面活性剤が、陽極酸化皮膜の微孔に浸透して、該微孔を有効且つ確実に被覆して、ピッティング発生原因の局部的な電流集中を防止乃至緩和して電解処理時の通電の均一化に資するためと認められる。このとき、アニオン性の界面活性剤にあっては、処理物のアルミ材が陽極とされるから、該界面活性剤が、通電によって直ちに陽極酸化皮膜に引寄せられて微孔中に吸着し、微孔内の電気抵抗を均一化し、かつ、電気化学的性状を安定化するため、該電気抵抗均一化の状態で、上記PVPIに比して析出効率の劣るTMSOI又はTMSIが、その鈍化したヨウ素析出を開始するから、微孔内の界面活性剤被覆とヨウ素析出間に時間差が生じて、ピッティング抑止作用が確実化するとともに析出ヨウ素が均一化して、その機能性を発揮するものとなると認められる。一方、カチオン性、両性の界面活性剤は、通電によってアルミ材から反発し、該被覆をなし得ないために、界面活性剤の使用によるピッティング抑止乃至抑制作用を発揮し得ず、局部的な電力集中と、これによるピッティングが生じる結果となるものと認められる。 Surfactants, particularly anionic and nonionic, exhibit the action of inhibiting or suppressing pitting because the surfactant penetrates into the micropores of the anodized film and effectively and reliably prevents the micropores. It is recognized that it covers and contributes to uniform current supply during electrolytic treatment by preventing or alleviating local current concentration that causes pitting. At this time, in the case of an anionic surfactant, the treated aluminum material is used as an anode, so that the surfactant is immediately attracted to the anodized film by energization and adsorbed in the micropores, In order to make the electrical resistance in the micropores uniform and stabilize the electrochemical properties, TMSOI or TMSI, which is inferior in precipitation efficiency compared with the PVPI in the state of the electrical resistance being uniform, is a dull iodine. Since precipitation starts, a time difference is generated between the surfactant coating in the micropores and iodine precipitation, ensuring that the anti-pitting action is ensured and the precipitated iodine is homogenized, thus demonstrating its functionality. It is done. On the other hand, cationic and amphoteric surfactants are repelled from the aluminum material when energized, and cannot be coated, so that they cannot exhibit the effect of inhibiting or suppressing pitting due to the use of surfactants. It is recognized that this results in power concentration and resulting pitting.
このように、電解浴にヨウ素化合物としてTMSOI又はTMSIを用いてアルミ材の電解処理を行うに際しては、界面活性剤を同時に添加含有すること、これをアニオン系又はノニオン系のものとすることが、アルミ陽極酸化皮膜の金属色を保持し又はこれに金属塩二次電解を施すことによって二次電解色を保持するとともにピッティングのない良好な外観を呈するアルミ材を簡易且つ確実に得る上で好ましい。但し、電解浴に添加含有するアニオン性の界面活性剤の濃度が高くなると、TMSOI又はTMSIの濃度如何に拘らず、上記析出ヨウ素による着色が復活する傾向を招き、また、ノニオン性の界面活性剤の使用によって、上記析出ヨウ素による着色が復活する傾向を招くから、これら界面活性剤の使用に際しては、TMSOI又はTMSIの着色抑止乃至抑制作用を損なわないように濃度に留意することが好ましい。 Thus, when performing electrolytic treatment of an aluminum material using TMSOI or TMSI as an iodine compound in an electrolytic bath, adding and containing a surfactant at the same time, making this anionic or nonionic, It is preferable for easily and reliably obtaining an aluminum material that retains the metal color of the aluminum anodic oxide film, or retains the secondary electrolytic color by subjecting it to metal salt secondary electrolysis and exhibits a good appearance without pitting. . However, when the concentration of the anionic surfactant added to the electrolytic bath is high, the coloring due to the precipitated iodine tends to be restored regardless of the concentration of TMSOI or TMSI, and the nonionic surfactant When using these surfactants, it is preferable to pay attention to the concentration so as not to impair the coloration inhibition or suppression action of TMSOI or TMSI.
電解浴に添加含有する界面活性剤、特に、上記アニオン性界面活性剤は、その濃度を、0.5〜10g/lとするのが好ましく、1g/l〜7g/lとするのが特に好ましい。 The concentration of the surfactant added to the electrolytic bath, particularly the anionic surfactant, is preferably 0.5 to 10 g / l, particularly preferably 1 to 7 g / l. .
即ち、アニオン性界面活性剤の濃度が0.5g/lを下回ると、陽極酸化皮膜にピッティングが発生する傾向を招き、10g/lを上回ると、TMSOI又はTMSIの濃度が1g/l以上の場合に、析出ヨウ素の着色が生じる傾向を招くとともに陽極酸化皮膜が破壊されることによる皮膜剥離の可能性を招き、また、1g/lを下回るとピッティング発生の兆候が見られる傾向を招き、7g/lを上回ると、同じくTMSOI又はTMSIの濃度が1g/l以上の場合に、析出ヨウ素による着色の兆候が見られる傾向を招くとともに上記皮膜破壊による皮膜剥離の傾向が見られるからである。 That is, when the concentration of the anionic surfactant is less than 0.5 g / l, a tendency of pitting occurs in the anodized film, and when it exceeds 10 g / l, the concentration of TMSOI or TMSI is 1 g / l or more. In this case, it causes the tendency of coloring of precipitated iodine and the possibility of film peeling due to destruction of the anodic oxide film, and when it is less than 1 g / l, it tends to show signs of occurrence of pitting, This is because when the concentration exceeds 7 g / l, when the TMSOI or TMSI concentration is 1 g / l or more, there is a tendency to show signs of coloring due to precipitated iodine and the tendency of film peeling due to the above-mentioned film destruction is observed.
従って、TMSOI又はTMSIとアニオン性界面活性剤の濃度は、TMSOI又はTMSIにあっては、これを1g/l〜10g/l、アニオン性界面活性剤にあっては、これを、1g/l〜7g/lとするのが好ましく、該濃度範囲のものとすることによって、上記機能性を備えたアルミ材を確実に得ることができる。 Accordingly, the concentrations of TMSOI or TMSI and anionic surfactant are 1 g / l to 10 g / l for TMSOI or TMSI, and 1 g / l to 10 g / l for anionic surfactant. It is preferable to set it as 7 g / l. By setting it as this concentration range, the aluminum material provided with the said functionality can be obtained reliably.
因みに、界面活性剤は、上記アニオン性のものが好ましいが、カチオン性のもの、アニオンとカチオンの両性のものは、いずれもピッティングの抑止乃至抑制作用を期待することができないから、これらの使用は避けるべきである。また、ノニオン性の界面活性剤は、アニオン性のものに比してややピッティング抑止乃至抑制作用が低下するが、例えば、電解浴における濃度を、3g/l程度とすると、アニオン性のものと同等のピッキング抑止乃至抑制、特に抑止作用を得られるとともに泡による液面高さの変動や液分離(沈殿)も防止できるから、該ノニオン性のものを使用するときは、ピッティングの抑止乃至抑制、特に抑止の観点からは1g/l〜6g/lの範囲とするのが好ましい。 Incidentally, the surfactant is preferably anionic as described above, but both cationic and anionic and cationic surfactants cannot be expected to suppress or suppress pitting. Should be avoided. In addition, nonionic surfactants have a slightly lower anti-pitting or suppressing action than anionic ones. For example, when the concentration in the electrolytic bath is about 3 g / l, it is equivalent to anionic ones. Inhibition or suppression of picking, in particular, it is possible to obtain a deterrent effect and also prevent fluctuations in liquid level due to bubbles and liquid separation (precipitation), so when using this nonionic one, suppression or suppression of pitting, In particular, from the viewpoint of inhibition, it is preferably in the range of 1 g / l to 6 g / l.
また、電解処理に際して、その余の電解条件は、上記9C/dm2以上の電気量と、その上限を20C/dm2とするのがよく、電解時間は1〜10分程度すればよい。電気量が20C/dm2を上回ると、ヨウ素による着色の傾向を招く。上記封孔を行うには、封孔剤を用い又は用いることなく、80℃以上、所定時間の熱水処理を施すようにすればよい。 Further, in the electrolytic treatment, the remaining electrolytic conditions are such that the amount of electricity is 9 C / dm 2 or more and the upper limit is 20 C / dm 2, and the electrolysis time may be about 1 to 10 minutes. When the amount of electricity exceeds 20 C / dm 2 , a tendency of coloring with iodine is caused. In order to perform the sealing, a hot water treatment at 80 ° C. or more for a predetermined time may be performed with or without a sealing agent.
以上の如くに、陽極酸化処理後のアルミ材をヨウ素化合物TMSOI又はTMSIの電解浴中で電解処理を施すことによって、析出ヨウ素による着色を回避してアルミ陽極酸化皮膜の金属色を保持し、上記の耐磨耗性、抗菌性、殺菌性、抗カビ性、光環境触媒性、更には抗ウイルス性、潤滑性等の各種機能を付与するとともに上記PVPIを用いた場合に比してヨウ素臭が少ない機能性アルミ材とすることができ、電解浴に界面活性剤(カチオン性、両性のものを除く)を添加含有することによって、該界面活性剤にピッティングの抑止乃至抑制作用、特に抑止作用があることから、該ピッティングの発生を抑止して、表面欠陥のないものとすることができる。 As described above, the aluminum material after the anodizing treatment is subjected to an electrolytic treatment in an electrolytic bath of the iodine compound TMSOI or TMSI, thereby avoiding coloring due to precipitated iodine and maintaining the metal color of the aluminum anodized film. In addition to providing various functions such as abrasion resistance, antibacterial properties, bactericidal properties, antifungal properties, photoenvironmental catalytic properties, antiviral properties, lubricity, etc. Less functional aluminum material can be used, and by adding a surfactant (excluding cationic and amphoteric ones) to the electrolytic bath, the surfactant can be used to inhibit or suppress pitting, especially the inhibitory action. Therefore, the occurrence of the pitting can be suppressed and the surface defect can be eliminated.
アルミ材を、形材とし、パネル材とし、鋳造品とすることを含めて、本発明の実施に当って、アルミ材、陽極酸化皮膜、析出ヨウ素、二次電解色、電解処理方法、TMSOI又はTMSI、電解浴、電解処理、界面活性剤、濃度等の各具体的形状、材質、構造、量、用途、これらの関係、これらに対する付加等は、上記発明の要旨に反しない限り様々な形態のものとすることができる。 In carrying out the present invention, including making aluminum material into a shape, panel material, and casting, aluminum material, anodized film, precipitated iodine, secondary electrolytic color, electrolytic treatment method, TMSOI or Each concrete shape such as TMSI, electrolytic bath, electrolytic treatment, surfactant, concentration, etc., material, structure, amount, application, relationship between these, addition to these, etc. are in various forms as long as they do not contradict the gist of the invention. Can be.
硫酸170g/lの硫酸浴にアルミ材を浸漬し、120A/m2×815秒の陽極酸化処理を行って、アルミ材に皮膜厚5μmの陽極酸化皮膜を形成した後、水洗し、ヨウ素化合物をTMSOIとして、濃度1g/l、5g/lの電解浴と、同じく濃度1g/l、5g/lにそれぞれアニオン界面活性剤濃度1g/lを添加含有した電解浴にアルミ材を浸漬し、定電圧55V(ソフトスタート10秒)、25℃で、電気量を2C/dm2、4.5C/dm2、9C/dm2、18C/dm2として電解処理を行い、析出ヨウ素による着色有無及びピッティング有無を肉視によって判定した。着色の有無の結果を表1に、ピッティングの有無の結果を表2に示す。 An aluminum material is immersed in a sulfuric acid bath of 170 g / l of sulfuric acid, and an anodizing treatment of 120 A / m 2 × 815 seconds is performed to form an anodized film with a film thickness of 5 μm on the aluminum material. As a TMSOI, an aluminum bath is immersed in an electrolytic bath having concentrations of 1 g / l and 5 g / l, and an electrolytic bath containing an anionic surfactant concentration of 1 g / l in the same concentrations of 1 g / l and 5 g / l, respectively. 55V (soft start 10 seconds), at 25 ° C., the amount of electricity to 2C / dm 2, subjected to electrolytic treatment as 4.5C / dm 2, 9C / dm 2, 18C / dm 2, colored presence and pitting by precipitation iodine Presence or absence was determined by visual inspection. Table 1 shows the results of the presence or absence of coloring, and Table 2 shows the results of the presence or absence of pitting.
いずれの場合も析出ヨウ素の着色は認められなかった。TMSOI濃度1g/l、5g/lの電解浴の電解処理のものは、陽極酸化皮膜の全面にピッティングが認められたが、アニオン界面活性剤を添加含有した電解浴の電解処理のものは、ピッティングが認められなかった。 In any case, coloring of precipitated iodine was not observed. Pitching was observed on the entire surface of the anodic oxide film in the electrolytic treatment of the electrolytic baths of TMSOI concentrations of 1 g / l and 5 g / l, but the electrolytic treatment of the electrolytic bath containing an anionic surfactant was added, Pitting was not observed.
ヨウ素化合物をPVPIとして、濃度0.1g/l、1g/l、5g/lとして、電気量を2C/dm2、4.5C/dm2、9C/dm2とした以外、実験例1と同様として、析出ヨウ素による着色有無を肉視によって判定した。結果を表3に示す。 As PVPI iodine compound, except that a concentration 0.1g / l, 1g / l, as 5 g / l, and the amount of electricity 2C / dm 2, and 4.5C / dm 2, 9C / dm 2, similarly to Experimental Example 1 As a result, the presence or absence of coloring due to precipitated iodine was determined visually. The results are shown in Table 3.
電気量2C/dm2のときに着色は認められないが、4.5C/dm2及び9C/dm2のとき赤褐色の着色が認められた。 Colored when an electrical quantity 2C / dm 2 is not recognized, but colored red-brown when 4.5C / dm 2 and 9C / dm 2 was observed.
TMSOI濃度1g/lとし、添加含有した界面活性剤を、アニオン性、カチオン性、両性及びノニオン性と変化し、また、それぞれ濃度を0.1g/l、1.0g/l、3.0g/l、5.0g/lと変化した以外、実験例1と同様として、ピッティングの有無を判定した。結果を表4に示す。 The TMSOI concentration was changed to 1 g / l, and the added surfactant was changed to anionic, cationic, amphoteric and nonionic, and the concentrations were changed to 0.1 g / l, 1.0 g / l and 3.0 g / l, respectively. Except for the change to 1 and 5.0 g / l, the presence or absence of pitting was determined in the same manner as in Experimental Example 1. The results are shown in Table 4.
濃度1g/l、3g/l、5g/lのアニオン性のものにピッティングは全く認められず、良好な外観を呈し、濃度0.1g/lのアニオン性、濃度0.1g/l、1.0g/l、濃度3g/l、5g/lのノニオン性のものは、注視すると判別し得る程度の僅かなピッティングが認められた。一方、カチオン性及び両性は濃度如何に拘らず全面にピッティングが認められた。 Pitting is not recognized at all in the anionic substances having a concentration of 1 g / l, 3 g / l, and 5 g / l, and a good appearance is exhibited, an anionic property having a concentration of 0.1 g / l, a concentration of 0.1 g / l, 1 For nonionic ones having a concentration of 3 g / l and a concentration of 5 g / l, slight pitting that was discernible when observed was observed. On the other hand, pitting was observed on the entire surface of the cationic and amphoteric regardless of the concentration.
TMSOI濃度0.1g/l、1.0g/l、45g/lとし、添加含有した界面活性剤をアニオン性として濃度を0.1g/l、1.0g/l、3g/l、5g/l、10g/l、20g/l、40g/lと変化して、析出ヨウ素による着色、ピッティング及び皮膜剥離の有無を判定(一部濃度について実験を省略)した。結果を表5に示す。 The TMSOI concentrations were 0.1 g / l, 1.0 g / l, 45 g / l, and the added surfactant was anionic to give concentrations of 0.1 g / l, 1.0 g / l, 3 g / l, 5 g / l. By changing to 10 g / l, 20 g / l, and 40 g / l, the presence or absence of coloring, pitting, and film peeling by precipitated iodine was determined (the experiment was omitted for some concentrations). The results are shown in Table 5.
TMSOI低濃度のとき、アニオン性界面活性剤濃度1g/l以上でピッティング抑止効果があるが、10g/l以上になると析出ヨウ素の着色、皮膜剥離が見られるようになり、TMSOI高濃度のとき、アニオン性界面活性剤濃度3g/l以上でピッティング抑止効果があるが、同様に10g/l以上になると析出ヨウ素の着色が見られるようになる。 When the concentration of TMSOI is low, there is an effect of inhibiting pitting at an anionic surfactant concentration of 1 g / l or more. However, when the concentration is 10 g / l or more, colored iodine and peeling of the film can be seen. When the anionic surfactant concentration is 3 g / l or more, there is a pitting suppression effect, but when the anionic surfactant concentration is 10 g / l or more, coloring of precipitated iodine is observed.
添加含有した界面活性剤をノニオン性界面活性剤とした以外、実験例4と同様とした。結果を表6に示す。 The same procedure as in Experimental Example 4 was conducted except that the added surfactant was a nonionic surfactant. The results are shown in Table 6.
同じくTMSOI低濃度のとき、ノニオン性界面活性剤濃度1g/l以上でピッティング抑止効果があるが、全体的に析出ヨウ素の着色が見られるようになり、TMSOI高濃度のとき、皮膜剥離はないが、ピッティング抑止乃至抑制作用が損なわれてピッティングが生じるようになる。 Similarly, when the TMSOI concentration is low, there is a pitting suppression effect at a nonionic surfactant concentration of 1 g / l or more, but coloring of precipitated iodine is observed as a whole, and when the TMSOI concentration is high, there is no film peeling. However, the pitting inhibition or suppression action is impaired and pitting occurs.
実験例4の電解浴を用いて、電解後1日間放置した浴の液分離の状態を評価した。またガラス棒で約10秒間で20回掻き回した時の泡立ちの状態を評価した。結果を表7に示す。 Using the electrolytic bath of Experimental Example 4, the state of liquid separation of the bath left for 1 day after electrolysis was evaluated. In addition, the state of foaming when the glass rod was stirred 20 times in about 10 seconds was evaluated. The results are shown in Table 7.
TMSOI、アニオン性界面活性剤を高濃度化しても泡立ちは少なく、液分離も見られなかった。従って、高濃度化すると電解処理時の持出しロスが大きくなり、コストアップの要因となることを示す。 Even when the concentrations of TMSOI and anionic surfactant were increased, foaming was small and liquid separation was not observed. Therefore, it is shown that when the concentration is increased, the carry-out loss during the electrolytic treatment increases, resulting in an increase in cost.
実験例5の電解浴を用いて、実験例6と同様とした。結果を表8に示す。 Using the electrolytic bath of Experimental Example 5, the same operation as in Experimental Example 6 was performed. The results are shown in Table 8.
ノニオン性界面活性剤を1g/lより高濃度化すると、泡立ちはないが、液分離が生じる傾向が見られた。 When the concentration of the nonionic surfactant was increased to 1 g / l or more, there was no foaming, but a tendency for liquid separation to occur was observed.
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JP7489077B1 (en) | 2023-10-23 | 2024-05-23 | 春日井アルマイト工業有限会社 | Method for producing aluminum having a surface treatment film |
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