JP2012196691A - Method and device for manufacturing dimpled steel pipe - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method and a device for manufacturing a dimpled steel pipe capable of securing sufficient adhesion efficiency when used as a composite pile of a civil engineering and construction structure.SOLUTION: In the method of manufacturing the dimpled steel pipe, a molding roller 10 in which a molding groove 12 is formed in the circumferential direction on the outer peripheral face thereof is rotated around a rotating axis OR while the molding groove 12 is brought in contact with an outer surface of a steel pipe 7, to form a plurality of dimples on the outer surface of the steel pipe 7. A position of the molding groove 12 corresponding to the steel pipe 7 molds the dimples by projecting parts 20 provided in a range in which a crossing angle θ seen from a central axis O1 of the steel pipe 7 with respect to a normal of the steel pipe 7 passing the central axis O1 of the steel pipe 7 and intersecting the rotational axis OR is ±45° or less.

Description

  The present invention relates to a dimple steel pipe manufacturing method and a dimple steel pipe manufacturing apparatus in which dimples are formed on the outer surface of the steel pipe.

For example, the supporting force of the composite pile as the foundation of the civil engineering structure is exhibited by the tip supporting force and the peripheral friction force. When a steel pipe is used for this composite pile, if a straight pipe is used, it is difficult to obtain a sufficient supporting force because sufficient adhesion to the surrounding ground and soil cement cannot be secured. Therefore, the technique regarding the steel pipe which improved the adhesive force by performing build-up welding to the outer peripheral part of a steel pipe and forming a convex part is disclosed (for example, refer patent document 1).
However, the steel pipe described in Patent Document 1 has a drawback that the processing cost increases.

On the other hand, as a steel pipe that has sufficient adhesion to the surrounding ground and soil cement by arranging grooves formed in the circumferential direction at a constant pitch, for example, a technology related to a stepped steel pipe in which a recess is formed in a hot line has been developed. (For example, refer to Patent Document 2).
According to this stepped steel pipe, the groove formed on the outer surface can obtain a large frictional force and grip force due to sufficient adhesion with the formation and concrete, ensuring sufficient support force, and processing costs. Can also be suppressed.

  This stepped steel pipe has a forming groove on its outer peripheral surface, and in the forming pipe for the stepped steel pipe formed with a projection protruding from the inner surface in the forming groove, Or it is manufactured by pressing the outer surface of a steel pipe warmly and shape | molding a step part.

  On the other hand, the stepped steel pipe secures the adhesion force by the groove, and when a large compressive force is applied, if buckling occurs starting from the groove, the performance as a composite pile is not sufficient. A dimple steel pipe has been developed in which a plurality of spot-like concave portions (hereinafter referred to as dimples) are arranged on the outer surface of the steel plate to improve the compressive force.

JP 2006-22501 A JP 2008-175055 A

  However, in the dimple steel pipe, for example, by setting the occupancy ratio (ratio of the dent in the circumferential length of the steel pipe) to 65% or less, a sufficient compressive strength can be obtained, while a groove is formed in the circumferential direction of the roller. When forming a dimple steel pipe with a forming roller provided with convex portions in the forming groove, the dimple is accurately formed in the part of the outer surface of the steel pipe where the normal is perpendicular to the rotation axis of the forming roller. However, as you move away from this normal, the dimples gradually transform into a crescent shape. Such crescent-shaped dimples have a problem that the actual recessed area is reduced with respect to the width of the crescent moon, and the adhesion efficiency is lowered. In addition, when used in an exposed state, there is a problem that the appearance is impaired.

  The inventor of the present invention diligently studied the dimples of the dimple steel pipe, and as a result, obtained the knowledge about the manufacturing technique of the dimple steel pipe capable of suppressing the deterioration of the adhesion performance and thus ensuring a sufficient supporting force.

  An object of this invention is to provide the manufacturing method and dimple steel pipe manufacturing apparatus of a dimple steel pipe which can ensure sufficient adhesion efficiency, when it uses as a composite pile of a civil engineering building structure.

In order to solve the above problems, the present invention proposes the following means.
According to the first aspect of the present invention, an outer surface of the steel pipe is formed by contacting the forming groove with an outer surface of the steel pipe while rotating a forming roller having a forming groove formed in the circumferential direction of the outer peripheral surface around the rotation axis. A dimple steel pipe manufacturing method for forming a plurality of dimples on the steel pipe with respect to a normal line of the steel pipe passing through the central axis of the steel pipe and perpendicular to the rotation axis of the forming groove from the central axis of the steel pipe The dimples are formed by convex portions provided in a range where the crossing angle is ± 45 ° or less when viewed.

  The invention according to claim 5 is a dimple steel pipe manufacturing apparatus for manufacturing a dimple steel pipe in which a plurality of dimples are formed on the outer surface of the steel pipe, and is formed around a rotation axis to form a forming groove in a circumferential direction on an outer peripheral surface And a forming roller in which a convex portion is formed in the forming groove, a rotation driving unit for rotating the forming roller, a rotation unit for rotating the forming rollers, and a synchronizing means for driving the forming roller and the steel pipe in synchronization with each other. The forming roller has a crossing angle of ± 45 ° or less when viewed from the central axis of the steel pipe with respect to a normal line of the steel pipe that passes through the central axis of the steel pipe and is orthogonal to the rotation axis. The convex part is provided in a certain range.

  According to the dimple steel pipe manufacturing method and the dimple steel pipe manufacturing apparatus according to the present invention, 90% or more (width reduction rate: 10% or less) of the width of the crescent-shaped dimple is left to sufficiently secure the substantial area of the recess. Can do. As a result, sufficient adhesion can be obtained.

  Invention of Claim 2 is a manufacturing method of the dimple steel pipe of Claim 1, Comprising: The crossing angle when it sees from the central axis of the said steel pipe with respect to the normal line of the said steel pipe becomes ± 30 degrees or less. The dimple is formed by a convex portion provided in a range.

  The invention according to claim 6 is the dimple steel pipe manufacturing apparatus according to claim 5, wherein the forming roller has an intersection angle of ± with respect to the normal line of the steel pipe when viewed from the central axis of the steel pipe. The convex portion is provided in a range of 30 ° or less.

  According to the method for manufacturing a dimple steel pipe and the apparatus for manufacturing a dimple steel pipe according to the present invention, since the width of the crescent-shaped dimple does not substantially decrease, the substantial area of the concave portion can be sufficiently ensured. As a result, sufficient adhesion can be obtained.

  Invention of Claim 3 is a manufacturing method of the dimple steel pipe of Claim 1 or Claim 2, Comprising: The said forming roller makes the said rotating shaft cross | intersect mutually and is made into several steps in the longitudinal direction of the said steel pipe. The dimples are formed by arranging them.

  A seventh aspect of the present invention is the dimple steel pipe manufacturing apparatus according to the fifth or sixth aspect, wherein the forming roller is arranged in a plurality of stages in the longitudinal direction of the steel pipe with the rotation axes intersecting each other. It is characterized by doing.

  According to the dimple steel pipe manufacturing method and the dimple steel pipe manufacturing apparatus according to the present invention, the forming rollers are arranged in a plurality of stages in the longitudinal direction of the steel pipe with the rotation axes intersecting each other. The dimple forming range in the steel pipe circumferential direction can be easily expanded. As a result, it is possible to easily manufacture a dimple steel pipe having a high adhesion efficiency.

  Invention of Claim 4 is a manufacturing method of the dimple steel pipe of any one of Claim 1 to Claim 3, Comprising: The said dimple is formed with the forming roller divided | segmented into three or more places in the circumferential direction of the said steel pipe. Is formed.

  The invention according to claim 8 is the dimple steel pipe manufacturing apparatus according to any one of claims 5 to 7, wherein the forming roller is divided into three or more locations in a circumferential direction of the steel pipe. It is characterized by being configured.

  According to the dimple steel pipe manufacturing method and the dimple steel pipe manufacturing apparatus according to the present invention, since the forming roller divided into three or more places in the circumferential direction of the steel pipe is used, the dimple forming range in the steel pipe circumferential direction can be easily expanded. As a result, a dimple steel pipe having high adhesion efficiency can be easily manufactured.

  According to the method for manufacturing a dimple steel pipe and the dimple steel pipe manufacturing apparatus according to the present invention, it is possible to manufacture a dimple steel pipe having a high adhesion efficiency by suppressing the formation of a dimple having a small concave area.

It is a side view which shows an example of the dimple steel pipe which this invention makes object. It is a figure which shows the AA cross section of the dimple steel pipe shown in FIG. It is a figure which shows an example of the manufacturing process of the dimple steel pipe which concerns on the 1st Embodiment of this invention. It is the figure which looked at arrangement | positioning of the forming roller which concerns on 1st Embodiment from the central axis direction of the steel pipe. It is a figure explaining the detail of the forming roller which concerns on 1st Embodiment. It is a figure explaining the effect | action of this invention. It is the figure which looked at arrangement | positioning of the forming roller which concerns on 2nd Embodiment from the central axis direction of the steel pipe.

  Hereinafter, a dimple steel pipe, a dimple steel pipe manufacturing method, and a dimple steel pipe manufacturing apparatus according to a first embodiment of the present invention will be described with reference to FIGS.

FIG. 1 is a diagram illustrating an example of a dimple steel pipe targeted by a dimple steel pipe manufacturing method and manufacturing apparatus according to a first embodiment.
As shown in FIG. 1, the dimple steel pipe 8 is a dimple group in which concave portions (hereinafter referred to as dimples) that are recessed inward are arranged on the outer surface of a cylindrical steel pipe at intervals in the circumferential direction. 9G is provided, and a plurality of dimple groups 9G are formed at intervals in the longitudinal direction of the steel pipe.

The dimple steel pipe 8 according to this embodiment has a dimple group 9G composed of eight dimples formed at regular intervals in the longitudinal direction at equal intervals in the circumferential direction (45 ° around the central axis of the steel pipe). 8 are formed at equal intervals in the longitudinal direction.
Note that the dimple group 9G does not need to be configured by dimples formed in the circumferential direction at a fixed position in the longitudinal direction, and may be formed in a staggered manner, for example.

  Moreover, the mutual position in the longitudinal direction of the dimple steel pipe 8 of the adjacent dimple group 9G may not necessarily be a constant pitch. That is, the circumferential position of the convex portion 20 in the molding groove 12 of the molding roller 10 does not necessarily need to be equally spaced.

Next, the steel pipe production line 1 for producing the dimple steel pipe 8 will be described with reference to FIG.
The steel pipe manufacturing line 1 manufactures so-called forged steel pipes. For example, a formed forged roll unit 2 for forming a steel strip 6 into a tubular shape and forging and a drawn roll unit 3 for drawing the formed steel pipe 7. A dimple processing unit (dimple steel pipe manufacturing apparatus) 4 having a forming roller 10 for dimple steel pipe, and a cutting machine 5.

  Moreover, the steel pipe manufacturing line 1 rolls the heated steel strip 6 into a tubular shape in the forming and forging roll unit 2, and joins the ends of the steel strip 6 to form a steel pipe 7. The steel pipe 7 is drawn by the drawing roll unit 3 and adjusted to a predetermined diameter. Then, the dimple 9 is formed by pressing the outer surface of the steel pipe 7 in the dimple processing unit 4 under hot or warm conditions (for example, 500 to 1350 ° C.). Then, it is cut into a predetermined length by the cutting machine 5. Thereby, the dimple steel pipe 8 is manufactured.

  As shown in FIG. 4 (A), the dimple processing unit 4 according to the first embodiment includes two forming rollers 10 and 10 in which the rotation axis OR is disposed in the vertical direction and is opposed to each other, and FIG. 4 (B). As shown in the figure, two forming rollers 10, 10 having a rotation axis OR arranged in the horizontal direction and opposed to each other are arranged in this order and arranged in two stages in the longitudinal direction of the steel pipe 7.

Further, each forming roller 10 is connected to a rotation drive unit (not shown) through a well-known synchronizing means (not shown).
With this configuration, the forming rollers 10 constituting the dimple processing unit 4 rotate in synchronization with each other, and the steel pipe 7 is configured to move in synchronization with the peripheral speed of the forming roller 10.

Next, the forming roller 10 constituting the dimple processing unit 4 according to the first embodiment will be described.
As shown in FIG. 5, the forming roller 10 is rotated around a rotation axis OR, and a forming groove 12 that is recessed radially inward is formed on the outer peripheral surface of the forming roller 10.
The forming groove 12 is formed in a semicircular shape in a cross section including the rotation axis OR, and the outer surface of the steel pipe 7 is arranged by arranging the two forming rollers 10 so that the forming grooves 12 face each other. The dimple 9 is formed into a dimple steel pipe 8.

Further, the forming groove 12 of the forming roller 10 is provided with a plurality of convex portions 20 protruding outward from the forming groove 12 (direction toward the central axis O1 of the steel pipe 7 to be formed).
In this embodiment, three convex portions 20 are formed in the semicircular direction forming the forming groove 12, and are further formed at equal intervals (90 °) in the circumferential direction of the forming groove 12.
In addition, when the convex part 20 of the some shaping | molding roller 10 overlaps in the same position on the steel pipe 7, the convex part 20 of any shaping | molding roller 10 is eliminated, or the convex part 20 makes the shaping | molding groove | channel 12 half. You may comprise so that it may not overlap between forming rollers 10, such as providing in a different position (for example, 22.5 degrees, 67.5 degrees, etc.) in a circle direction.

Further, when the convex portion 20 is viewed from the central axis O1 of the steel pipe 7 when the normal line OS on the outer peripheral surface of the steel pipe 7 passing through the central axis O1 of the steel pipe 7 and orthogonal to the rotation axis OR is used as a reference, this method is used. The crossing angle θ with respect to the line OS is set within a range of ± 45 ° or less.
In addition, what was described in FIG. 5 has shown the case where crossing angle (theta) is each arrange | positioned in the position of 45 degrees with respect to normal line OS.
Moreover, the convex part 20 can set arbitrarily the structure etc. which the cone shape, the truncated cone shape, and the front-end | tip of the cone were shape | molded by spherical shape, for example.

According to the dimple steel pipe processing unit 4 according to the first embodiment, as shown in FIG. 6 (A), 90% or more of the width of the crescent-shaped dimple (width reduction rate of 10% or less) is left, and the dimple 9 It is possible to ensure a sufficient concave substantial area. As a result, sufficient adhesion can be obtained.
Note that H1 / H2 in FIG. 6A corresponds to the maximum width H1 and the minimum width H2 of the crescent moon dimple shown in FIG. 6B, and the maximum when H1 / H2 is 1.0. The actual area of the recess corresponding to the large H1 is secured, and the adhesion force by the dimple 9 is 100%. In addition, the arrow in FIG. 6 (B) has shown the longitudinal direction of the steel pipe 7. FIG.

Further, when the normal line OS of the steel pipe 7 passing through the central axis O1 of the steel pipe 7 and orthogonal to the rotation axis OR is used as a reference, the crossing angle θ with respect to the normal line OS when viewed from the central axis O1 of the steel pipe 7 is ± When the convex portion 20 is provided in a range of 30 ° or less, as shown in FIG. 6A, the crescent-shaped dimple does not substantially decrease in width, so that the substantial area of the concave portion is sufficiently secured. be able to.

  Further, the two forming rollers 10 and 10 having the forming grooves 12 facing each other are arranged in two stages, and the rotation axes OR of the first and second forming rollers 10 and 10 are arranged so as to be orthogonal to each other. A dimple steel pipe 8 in which eight dimples 9 are formed at an interval of 45 ° in the direction can be easily formed.

Next, a second embodiment of the present invention will be described with reference to FIG.
The dimple steel pipe processing unit 4A according to the second embodiment is different from the first embodiment in that the dimple steel pipe processing unit 4 arranges the two forming rollers 10 and 10 arranged to face each other in two stages. Whereas the rotational axes OR of the first-stage forming rollers 10, 10 and the second-stage forming rollers 10, 10 are configured to be orthogonal to each other, the dimple processing unit 4 </ b> A has 3 in the circumferential direction of the steel pipe 7. The forming groove 12A of the forming roller 10A divided into portions is arranged so as to surround the steel pipe 7, and the dimple is formed in one step. Since others are the same as those of the first embodiment, the same reference numerals are given and the description thereof is omitted.

  According to the dimple steel pipe processing unit 4A according to the second embodiment, since the forming roller 10A divided into three places in the circumferential direction of the steel pipe 7 is used, the circumferential direction of the steel pipe 7 is in a range of 270 ° in one step. Dimples can be molded. For example, when each forming roller 10A is divided into three at 120 ° in the circumferential direction of the steel pipe 7, the dimple steel pipe 8 on which eight dimples 9 arranged at 45 ° intervals in the circumferential direction are formed in one step. be able to.

The dimple steel pipe manufacturing method and the dimple steel pipe manufacturing apparatus according to the embodiment of the present invention have been described above. However, the present invention is not limited to this, and can be appropriately changed without departing from the technical idea of the present invention. Is possible.
For example, in the first embodiment, one dimple group 9G includes eight dimples 9, and in the second embodiment, one dimple group includes nine dimples. The number of the dimples 9 arranged in the dimple group 9A may be set in consideration of the size of the forming groove (outer diameter of the dimple steel pipe), the size of the convex portion 20, and the outer diameter of the dimple steel pipe 8.

  Moreover, the arrangement | positioning in the circumferential direction and longitudinal direction of the dimple 9 shape | molded on the outer surface of the dimple steel pipe 8 can be set arbitrarily.

  Further, in the second embodiment, the dimple steel pipe machining unit is formed so that the forming groove 12A of the forming roller 10A divided into three in the circumferential direction of the steel pipe 7 surrounds the steel pipe 7 and forms the dimple steel pipe 8 in one step. Although 4A was demonstrated, it is good also as a structure which surrounds the steel pipe 7 with the shaping | molding groove | channel of the shaping | molding roller divided | segmented at four or more places in the circumferential direction.

  Moreover, when using the forming roller divided | segmented in three or more places in the circumferential direction of the steel pipe 7, you may divide | segment at a different circumferential direction space | interval (angle), and when using the forming roll divided | segmented into three or more places The dimple 9 may be formed by two or more steps.

θ crossing angle O1 central axis O2 (dimple steel pipe) central axis OS normal OR rotation axis 4, 4A dimple processing unit 7 steel pipe 8 dimple steel pipe 10, 10A forming roller 12, 12A forming groove 20 convex portion

Claims (8)

A dimple steel tube that forms a plurality of dimples on the outer surface of the steel pipe by rotating a forming roller having a forming groove formed in the circumferential direction of the outer peripheral surface around the rotation axis while bringing the forming groove into contact with the outer surface of the steel pipe A manufacturing method of
The forming groove is provided in a range where the crossing angle is ± 45 ° or less when viewed from the central axis of the steel pipe with respect to the normal line of the steel pipe passing through the central axis of the steel pipe and orthogonal to the rotation axis. A dimple steel pipe manufacturing method, wherein the dimple is formed by a convex portion. It is a manufacturing method of the dimple steel pipe according to claim 1,
A method for manufacturing a dimple steel pipe, wherein the dimple is formed by a convex portion provided in a range in which an intersection angle when viewed from the central axis of the steel pipe is ± 30 ° or less with respect to a normal line of the steel pipe. A method for producing a dimple steel pipe according to claim 1 or 2,
A method for manufacturing a dimple steel pipe, wherein the dimple is formed by arranging the forming rollers in a plurality of stages in a longitudinal direction of the steel pipe with the rotation axes intersecting each other. It is a manufacturing method of the dimple steel pipe according to any one of claims 1 to 3,
A method for manufacturing a dimple steel pipe, wherein the dimple is formed by a forming roller divided into three or more locations in a circumferential direction of the steel pipe. A dimple steel pipe manufacturing apparatus for manufacturing a dimple steel pipe having a plurality of dimples formed on the outer surface of the steel pipe,
A molding roller that is rotated about a rotation axis and has a molding groove formed in a circumferential direction on the outer peripheral surface, and a convex portion is formed in the molding groove;
A rotation drive unit for rotating the forming roller;
The rotation between the forming rollers and the synchronization means for driving the forming roller and the steel pipe in synchronization with each other,
The forming roller is
The convex portion is provided in a range in which an intersection angle when viewed from the central axis of the steel pipe is ± 45 ° or less with respect to a normal line of the steel pipe that passes through the central axis of the steel pipe and is orthogonal to the rotation axis. The dimple steel pipe manufacturing apparatus characterized by the above-mentioned. The dimple steel pipe manufacturing apparatus according to claim 5,
The forming roller is
The dimple steel pipe manufacturing apparatus, wherein the convex portion is provided in a range in which an intersection angle when viewed from a central axis of the steel pipe is ± 30 ° or less with respect to a normal line of the steel pipe. The dimple steel pipe manufacturing apparatus according to claim 5 or 6,
The dimple steel pipe manufacturing apparatus, wherein the forming rollers are arranged in a plurality of stages in the longitudinal direction of the steel pipe with the rotation axes intersecting each other. The dimple steel pipe manufacturing apparatus according to any one of claims 5 to 7,
2. The dimple steel pipe manufacturing apparatus according to claim 1, wherein the forming roller is divided into three or more locations in the circumferential direction of the steel pipe.

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