JP2012184612A - Ground improvement device - Google Patents

Ground improvement device Download PDF

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JP2012184612A
JP2012184612A JP2011049268A JP2011049268A JP2012184612A JP 2012184612 A JP2012184612 A JP 2012184612A JP 2011049268 A JP2011049268 A JP 2011049268A JP 2011049268 A JP2011049268 A JP 2011049268A JP 2012184612 A JP2012184612 A JP 2012184612A
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stirring
excavation
ground improvement
improvement device
ground
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JP5683328B2 (en
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Kosuke Makita
晃介 牧田
Katsuhito Sekiguchi
克仁 関口
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Sic Agora Ex
SIC AGORA EX CORP
Asahi Kasei Construction Materials Corp
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Sic Agora Ex
SIC AGORA EX CORP
Asahi Kasei Construction Materials Corp
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  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a ground improvement device for increasing its excavating efficiency and agitating efficiency to sufficiently agitate and mix excavation soil and filler together, and also increasing its improving accuracy.SOLUTION: The ground improvement device comprises: an excavating member 30 supported at the front end of an excavating rod 10 via a single main shaft part 21; a casing 20 to be rotated integrally with the excavating member 30; an agitating member 40 having an agitating shaft 41 rotatably supported at both ends by the excavating member 30 and the casing 20 and an agitating blade 42 provided on the agitating shaft 41; an agitating blade 22 provided on the main shaft part 21; a sun gear 2 provided on the excavating rod 10; a planetary gear 4 provided on the agitating member 40; a spiral 31 formed on the excavating member 30; a discharge hole 50 for the filler; and a driving source for rotating the casing 20, etc. By integrally rotating the excavating member 30 and the casing 20, the agitating shaft 41 being rotated is revolved around the main shaft part 21 to form an agitation region.

Description

本発明は、地盤改良装置に関する。さらに詳述すると、本発明は、掘削土と充填材とを混合させて地盤を改良する地盤改良装置の構造の改良に関する。   The present invention relates to a ground improvement device. More specifically, the present invention relates to an improvement in the structure of a ground improvement device that improves ground by mixing excavated soil and filler.

地盤に杭を施工する際、杭の支持力(鉛直支持力、水平支持力、引き抜き支持力)を向上させるための一手法として地盤改良が行われる。例えば杭頭付近に軟弱地盤が存在する場合、地盤改良後に杭を施工することによって、地震時に作用する水平力に対して杭の変位量が大きくなるといった悪影響を軽減することが可能となる。   When constructing piles on the ground, ground improvement is performed as a technique for improving the pile support (vertical support, horizontal support, pull-out support). For example, when soft ground exists in the vicinity of the pile head, it is possible to reduce an adverse effect that the displacement amount of the pile becomes large with respect to the horizontal force acting during the earthquake by constructing the pile after the ground improvement.

また地盤改良の他の用途には、土壌汚染対策工法として、汚染の浄化材、例えば鉄粉を汚染土壌と混合したり、汚染土壌の周囲を地盤改良体にて囲い、汚染物質の流出を防ぐといったものがある。   For other applications for soil improvement, soil pollution control methods, such as contamination purification materials such as iron powder, are mixed with contaminated soil, and the surrounding soil is surrounded by ground improvement materials to prevent the outflow of contaminants. There is something like this.

このような地盤改良を実施するための装置としては、掘削軸の下端部に掘削用のビットを備えていて、ビットの上方の掘削軸には撹拌翼が複数段状に取り付けられていて、ビットと撹拌翼間の掘削軸や撹拌翼と撹拌翼間の掘削軸には共回り防止翼(板)が回動自在に支持されているもの等が提案されている(例えば特許文献1参照)。   As an apparatus for carrying out such ground improvement, a drilling bit is provided at the lower end of the drilling shaft, and a stirring blade is attached to the drilling shaft above the bit in a plurality of stages. For example, a drilling shaft between the agitating blade and a drilling shaft between the agitating blade and the agitating blade has a corotation preventing blade (plate) supported rotatably (see, for example, Patent Document 1).

一方、このような地盤改良装置においては、共回り防止翼を未掘削地盤に圧入する必要があり、固い地盤での掘削が困難な場合もあるため、このような欠点の解消を図るべく、従来、駆動装置で掘削外管を回転するとビット軸に設けられたビットと撹拌翼とが自転しながら公転するような、共回り防止翼を不用とした装置も提案されている(特許文献2参照)。
特公昭58−29374号公報 実開平7−15827号公報
On the other hand, in such a ground improvement device, it is necessary to press-fit the co-rotation prevention wing into the unexcavated ground, and it may be difficult to excavate on hard ground. In addition, there is also proposed an apparatus that does not require a co-rotation preventing blade such that when the outer excavation pipe is rotated by a driving device, the bit provided on the bit shaft and the stirring blade revolve while rotating, (see Patent Document 2). .
Japanese Patent Publication No.58-29374 Japanese Utility Model Publication No. 7-15827

しかしながら、特許文献1のごとき地盤改良装置には、固い地盤に適応困難であるという課題や、掘削効率が十分でないといった課題がある。また、特許文献2のごとき地盤改良装置には、掘削効率、撹拌効率が十分でない、掘削土と充填材との撹拌・混合も十分でない、さらに改良精度も十分でないといった課題がある。   However, the ground improvement device such as Patent Document 1 has a problem that it is difficult to adapt to hard ground and a problem that excavation efficiency is not sufficient. In addition, the ground improvement device such as Patent Document 2 has problems that excavation efficiency and agitation efficiency are not sufficient, agitation and mixing of excavated soil and filler are not sufficient, and improvement accuracy is not sufficient.

そこで、本発明は、固い地盤にも適応可能となり、掘削効率、撹拌効率を向上させ、掘削土と充填材との撹拌・混合を十分行えるようにし、さらに改良精度も向上させた地盤改良装置を提供することを目的とする。   Therefore, the present invention can be applied to hard ground, improves excavation efficiency and agitation efficiency, allows sufficient agitation and mixing of excavated soil and filler, and further improves the improvement accuracy. The purpose is to provide.

(掘削効率について)
かかる課題を解決するべく本発明者は種々の検討を行った。まず掘削効率についてみてみると、上述のごとき従来の地盤改良装置は共回り防止翼を備えることがあり、当該共回り防止翼は、両端が地盤壁に入り込んだ状態となることによって掘削部材(例えば掘削ビット)と共回りしないように設けられおり、これにより、掘削土をせん断してより細かく砕くことを可能としている。しかしその一方で、未掘削の地盤へと貫入させる共回り防止翼があると、固い地盤の掘削が困難になることから掘削効率が悪化する場合もある。また、上述の特許文献2の地盤改良装置のように複数の掘削軸(掘削ビットが設けられた軸)が遊星運動をする構成となっていると、掘進時に垂直方向の抵抗を受けると共に水平方向の抵抗も受けるため、特に固い地盤を掘削する場合に掘削速度を上げることが難しく、掘削効率を向上させることが難しい。
(About drilling efficiency)
In order to solve this problem, the present inventor has made various studies. First, when looking at the excavation efficiency, the conventional ground improvement device as described above may be provided with a co-rotation prevention wing, and the co-rotation prevention wing is in a state where both ends enter the ground wall, and the excavation member (for example, The excavating bit is provided so as not to rotate together with the excavating bit, thereby enabling the excavated soil to be sheared and more finely crushed. However, on the other hand, if there is a co-rotation preventing wing that penetrates into the unexcavated ground, the excavation efficiency may deteriorate because it becomes difficult to excavate the hard ground. In addition, when a plurality of excavation shafts (axes provided with excavation bits) are configured to perform a planetary motion as in the ground improvement device of Patent Document 2 described above, the horizontal direction is subjected to vertical resistance during excavation. Therefore, when excavating hard ground, it is difficult to increase the excavation speed and it is difficult to improve excavation efficiency.

(撹拌効率について)
また、特許文献2の地盤改良装置のように、掘削機構の直上において掘削軸(掘削ビットが設けられた軸)に撹拌翼が一対ないし一組ずつ連結されているだけの場合、撹拌も掘削軸の中央部でのみ行われるため撹拌効率を向上させることが難しい。また、回転速度を上げるにしても上述した垂直方向・水平方向の抵抗との関係もあり、上限がある。しかも、特許文献2におけるように撹拌領域が比較的狭かったり充填材を吐出する範囲が狭かったりすると、掘削土と充填材とを効率的に撹拌できる範囲が狭小である。
(About stirring efficiency)
Further, as in the ground improvement device of Patent Document 2, when the stirring blades are simply connected to the excavation shaft (the shaft on which the excavation bit is provided) directly above the excavation mechanism, agitation is also performed on the excavation shaft. It is difficult to improve the stirring efficiency because it is carried out only in the central part. Even if the rotational speed is increased, there is an upper limit because of the relationship with the above-described resistance in the vertical and horizontal directions. In addition, when the stirring region is relatively narrow or the range in which the filler is discharged is narrow as in Patent Document 2, the range in which the excavated soil and the filler can be efficiently stirred is narrow.

(掘削土と充填材との混合について)
特許文献2の地盤改良装置のように充填材の吐出口が掘削撹拌領域の上部に配置されていると、ロッドの掘進の際、充填材が撹拌領域に供給されず撹拌・混合されない。
(About mixing of excavated soil and filler)
When the filler discharge port is arranged at the upper part of the excavation stirring region as in the ground improvement device of Patent Document 2, the filler is not supplied to the stirring region and is not agitated / mixed during the excavation of the rod.

(任意径への対応について)
特許文献2の地盤改良装置のように掘削部材(例えば掘削ビット)と撹拌翼とが一体化されていて所定位置に着脱される構成となっていると、掘削部材や撹拌翼の各々の径を変更することが容易ではない。
(Regarding correspondence to arbitrary diameter)
When the excavation member (for example, excavation bit) and the stirring blade are integrated and can be attached and detached at predetermined positions as in the ground improvement device of Patent Document 2, the diameter of each of the excavation member and the stirring blade is set. It is not easy to change.

(改良精度について)
特許文献2の地盤改良装置のように掘削部材が掘削ビットで構成されていると、ロッド引き上げの際に改良土を下方に押し付けるような施工は不可能である。また、特許文献2の地盤改良装置のように掘削・撹拌用回転軸が片持ちであり先端が自由端になっていると、施工中に軸がぶれて改良精度が劣る可能性がある。
(About improved accuracy)
When the excavation member is configured by an excavation bit as in the ground improvement device of Patent Document 2, it is impossible to perform such construction that the improved soil is pressed downward when the rod is pulled up. Further, when the excavation / stirring rotary shaft is cantilevered and the tip is a free end as in the ground improvement device of Patent Document 2, the shaft may be shaken during construction, and the improvement accuracy may be inferior.

以上のごとく種々の検討を重ねた本発明者は、これら課題の解決に結び付く新たな知見を得るに至った。本発明はかかる知見に基づくもので、掘削土と充填材とを混合させて地盤を改良する地盤改良装置において、掘削ロッドの先端に単一の主軸部を介して支持される掘削部材と、該掘削部材と接続され当該掘削部材と一体回転するケーシングと、先端側を掘削部材によって、他端側を該ケーシングによってそれぞれ回転可能に両持ち支持された撹拌軸、および該撹拌軸に設けられた撹拌翼を有する撹拌部材と、主軸部に設けられた撹拌翼と、掘削ロッドに設けられた太陽ギアと、撹拌部材に設けられて該太陽ギアと直接または間接的に噛合する遊星ギアと、掘削部材に形成されたスパイラルと、少なくとも撹拌部材よりも掘削部材寄りに配置された充填材の吐出孔と、ケーシング等を回転させる駆動源と、を備え、掘削部材およびケーシングを一体回転させることにより、撹拌軸を自転させながら主軸部の周囲に公転させて撹拌領域を形成するというものである。   As described above, the present inventor who has made various studies has obtained new knowledge that leads to the solution of these problems. The present invention is based on such knowledge, in a ground improvement device for improving ground by mixing excavated soil and filler, a drilling member supported at the tip of a drilling rod via a single main shaft portion, A casing connected to the excavation member and rotating integrally with the excavation member, an agitation shaft rotatably supported by the excavation member on the front end side and the casing on the other end side, and an agitation provided on the agitation shaft A stirring member having blades, a stirring blade provided in the main shaft portion, a sun gear provided in the excavation rod, a planetary gear provided in the stirring member and meshed directly or indirectly with the sun gear, and a drilling member And a drive source for rotating the casing or the like, and at least the excavation member and the casing. By body rotation, while rotating the stirring shaft is that to form the stirred region is revolved around the main shaft.

(掘削効率について)
本発明においては、掘削部材にスパイラルを形成したうえで、該掘削部材を単軸(単一の主軸部)上に設けて主軸部と掘削軸とが同軸回転する構成としていることから、複数の掘削軸を有する装置と比較して、特に掘進時における水平方向の抵抗を低減させることが可能である。したがって、本発明にかかる地盤改良装置によれば掘削効率を向上させることができる。
(About drilling efficiency)
In the present invention, a spiral is formed in the excavation member, and then the excavation member is provided on a single shaft (single main shaft portion) so that the main shaft portion and the excavation shaft rotate coaxially. Compared with a device having an excavation axis, it is possible to reduce the resistance in the horizontal direction, especially during excavation. Therefore, according to the ground improvement device according to the present invention, excavation efficiency can be improved.

(撹拌効率について)
また、本発明においては、掘削土をスパイラルによって掘削部材よりも上方の撹拌領域へと螺旋羽根を伝うようにして効率よく送り込むことが可能であり、撹拌軸を公転(遊星回転)させて当該掘削土を撹拌させるので、撹拌効率を向上させることができる。
(About stirring efficiency)
Further, in the present invention, the excavated soil can be efficiently fed by a spiral to the stirring region above the excavating member so as to travel along the spiral blade, and the excavation is performed by revolving (planetary rotation) the stirring shaft. Since the soil is stirred, the stirring efficiency can be improved.

(掘削土と充填材との混合について)
本発明においては、充填材の吐出孔を、少なくとも撹拌部材よりも掘削部材寄りに配置しているため、掘削ロッドの掘進時、充填材を撹拌領域に供給して撹拌・混合することができる。また、当該吐出孔を利用して、掘削ロッドの掘進時に水を吐出してより効率的に掘削することも可能となる。
(About mixing of excavated soil and filler)
In the present invention, since the filler discharge hole is disposed at least closer to the excavation member than the agitation member, the filler can be supplied to the agitation region and agitated and mixed when the excavation rod is advanced. In addition, it is possible to perform excavation more efficiently by discharging water when the excavation rod is excavated using the discharge hole.

(任意径への対応について)
また、本発明においては、撹拌軸を掘削部材とケーシングとによって両持ち支持する構造としていることから、掘削部材と撹拌部材とが一体化されずにそれぞれ独立して着脱することが可能となっている。このため、地盤の条件や掘削・撹拌に必要な径などを考慮し、掘削部材と撹拌部材をそれぞれ単独で交換して任意径へ変更することができる。
(Regarding correspondence to arbitrary diameter)
Further, in the present invention, since the agitation shaft is supported by the excavation member and the casing, the excavation member and the agitation member can be attached and detached independently without being integrated. Yes. For this reason, it is possible to change the excavation member and the agitation member to an arbitrary diameter by independently exchanging the excavation member and the agitation member in consideration of the ground conditions and the diameter necessary for excavation / agitation.

(改良精度について)
さらに、本発明においては、掘削部材と撹拌部材とを一体化せず上記のように独立した構成としており、尚かつ掘削部材にスパイラルを形成していることから、掘削ロッドの引上げ時に当該掘削部材およびスパイラルを逆回転させることにより、撹拌部材で撹拌・混合された改良土を下方へと押し付け押圧しながら施工することが可能であり、したがって、密度をより増加させた改良体を造成することができる。しかも、本発明においては掘削部材とケーシングとで撹拌軸を両持ち支持しており、施工中に軸がぶれる可能性が低いことから、この点でも改良精度の向上を図ることができる。
(About improved accuracy)
Further, in the present invention, the excavation member and the agitation member are not integrated, and are independent as described above, and the excavation member is formed with a spiral. And by rotating the spiral in reverse, it is possible to construct the improved soil that has been agitated and mixed with the agitating member while pressing it downward, so that it is possible to create an improved body with a higher density. it can. In addition, in the present invention, the excavation member and the casing both support the stirring shaft, and the possibility of the shaft being shaken during the construction is low. Therefore, the improvement accuracy can be improved also in this respect.

(排出土量の低減について)
また、掘削ロッドの引上げ時に当該掘削部材およびスパイラルを逆回転させることにより、改良土を下方へと押し付けることで、地上へと排出される残土を低減することができる。
(About reduction of discharged soil)
Further, when the excavation rod is pulled up, the excavation member and the spiral are rotated in the reverse direction to press the improved soil downward, thereby reducing the residual soil discharged to the ground.

上述のごとき地盤改良装置においては、撹拌軸が複数設けられていることが好ましい。また、撹拌翼が複数設けられていることも好ましい。   In the ground improvement device as described above, a plurality of stirring shafts are preferably provided. It is also preferable that a plurality of stirring blades are provided.

さらに、上述のごとき地盤改良装置においては、撹拌翼が傾斜していることが好ましい。この場合、撹拌翼の傾斜角θ1とスパイラルの傾斜角θ2の関係はθ1≦θ2であることがさらに好ましい。   Furthermore, in the ground improvement device as described above, it is preferable that the stirring blades are inclined. In this case, the relationship between the inclination angle θ1 of the stirring blade and the inclination angle θ2 of the spiral is more preferably θ1 ≦ θ2.

また、上述のごとき地盤改良装置において、掘削ロッドが外管と内管とからなる二重管構造であることが好ましい。この場合、外管と内管のいずれか一方は地盤改良施工時に回転しない管であることも好ましい。   Further, in the ground improvement device as described above, it is preferable that the excavation rod has a double tube structure including an outer tube and an inner tube. In this case, it is also preferable that one of the outer tube and the inner tube is a tube that does not rotate during the ground improvement work.

本発明によれば、掘削効率、撹拌効率を向上させ、掘削土と充填材との撹拌・混合を十分行えるようにし、さらに改良精度を向上させ、排出土も低減することができる。   According to the present invention, excavation efficiency and agitation efficiency can be improved, and excavation soil and filler can be sufficiently agitated and mixed. Further, improvement accuracy can be improved and discharged soil can be reduced.

本発明の一実施形態における地盤改良装置のうち先端部分の構造を示す部分断面図である。It is a fragmentary sectional view which shows the structure of the front-end | tip part among the ground improvement apparatuses in one Embodiment of this invention. 地盤改良装置の全体を示す断面図である。It is sectional drawing which shows the whole ground improvement apparatus. 地盤改良装置の全体を示す断面図であって、回転しない不動部をメッシュ地で表したものである。It is sectional drawing which shows the whole ground improvement apparatus, Comprising: The stationary part which does not rotate is represented with the mesh ground. (A)伝達ギアがある場合、(B)伝達ギアが無い場合の、太陽ギア等の回転動作の概略を示す平面図である。(A) When there is a transmission gear, (B) It is a top view which shows the outline of rotation operation | movement of a sun gear etc. when there is no transmission gear. ケーシング等を回転させたときの主軸撹拌翼、撹拌軸、遊星撹拌翼など各部材の動きを概略的に示す平面図である。It is a top view which shows roughly a motion of each member, such as a main axis | shaft stirring blade, a stirring shaft, and a planetary stirring blade, when a casing etc. are rotated. 図5の後の一時点における各部材の動きを概略的に示す平面図である。FIG. 6 is a plan view schematically showing the movement of each member at one time point after FIG. 5. 図6の後の一時点における各部材の動きを概略的に示す平面図である。FIG. 7 is a plan view schematically showing the movement of each member at one time point after FIG. 6. 掘削・撹拌に必要な径が異なる場合の地盤改良装置の一例を示す図である。It is a figure which shows an example of the ground improvement apparatus in case the diameter required for excavation and stirring differs. 掘削・撹拌に必要な径がまた異なる場合の地盤改良装置の一例を示す図である。It is a figure which shows an example of the ground improvement apparatus in case a diameter required for excavation and agitation differs again. 掘削・撹拌に必要な径がさらに異なる場合の地盤改良装置の一例を示す図である。It is a figure which shows an example of the ground improvement apparatus in case the diameter required for excavation and stirring further differs. 地盤改良装置および杭打機による施工手順の一例を示すもので、(A)杭打機による杭芯合わせ、(B)セメントミルクと地盤を撹拌混合してのソイルセメントコラム築造、(C)ソイルセメントコラムの築造完了、(D)鋼管杭の建て込み、(E)鋼管杭の杭芯合わせ、鉛直性の確認、(F)鋼管杭のソイルセメントコラム中への回転埋設、(G)鋼管杭の杭頭レベルの確認 の各工程を表す図である。It shows an example of construction procedures using a ground improvement device and a pile driver. (A) Pile core alignment with a pile driver, (B) Soil cement column construction by mixing and mixing cement milk and ground, (C) Soil Cement column construction completed, (D) Steel pipe pile built, (E) Steel pipe pile pile alignment, verticality check, (F) Steel pipe pile rotating embedded in soil cement column, (G) Steel pipe pile It is a figure showing each process of confirmation of the pile head level. 平面(鉛直軸に垂直な面)に対して傾斜した撹拌翼とスパイラル、およびこれらの傾斜角θ1,θ2を示す図である。It is a figure which shows the stirring blade and spiral which were inclined with respect to the plane (surface perpendicular to the vertical axis), and the inclination angles θ1 and θ2.

以下、本発明の構成を図面に示す実施の形態の一例に基づいて詳細に説明する。   Hereinafter, the configuration of the present invention will be described in detail based on an example of an embodiment shown in the drawings.

図1等に本発明にかかる地盤改良装置1の実施形態を示す。本発明にかかる地盤改良装置1は、掘削ロッド10、ギアケーシング(ケーシング)20、掘削部材30、撹拌部材40、撹拌翼22,42、太陽ギア2、伝達ギア3、遊星ギア4、充填材の吐出孔50などを備えており、地盤Gの掘削時、掘削孔200中で掘削土と充填材とを混合させて地盤Gを改良する装置である。本明細書でいう充填材は、セメントミルクなどの硬化材のみならず、ベントナイト泥水、ベントナイト粉体、鉄粉といったものも含む概念である。   FIG. 1 shows an embodiment of a ground improvement device 1 according to the present invention. The ground improvement device 1 according to the present invention includes a drilling rod 10, a gear casing (casing) 20, a drilling member 30, a stirring member 40, stirring blades 22, 42, a sun gear 2, a transmission gear 3, a planetary gear 4, and a filler. The apparatus is provided with a discharge hole 50 and the like, and improves the ground G by mixing excavated soil and filler in the borehole 200 when excavating the ground G. The filler as used herein is a concept including not only a hardener such as cement milk but also bentonite mud, bentonite powder, iron powder and the like.

本実施形態の掘削ロッド10は外管11と内管12からなる二重管構造であり、本実施形態ではこのような二重管の掘削ロッド10を単一の駆動源(オーガー102)によって駆動する(図2、図3参照)。この掘削ロッド10の先端(下端)には、ギアケーシング20、掘削部材30などが回転可能な状態に支持されている。掘削ロッド10は内部が中空の構造であり、地表側(基端側)からセメントミルクなどの充填材を供給する配管を兼ねている。地盤Gの掘削時、掘削ロッド10は地表の杭打機100によって操作され、オーガーモータ(図示省略)の回転駆動力を伝達してギアケーシング20などを回転させる(図1参照)。   The excavation rod 10 of the present embodiment has a double tube structure composed of an outer tube 11 and an inner tube 12. In the present embodiment, such a double tube excavation rod 10 is driven by a single drive source (auger 102). (See FIGS. 2 and 3). The gear casing 20, the excavation member 30, and the like are supported in a rotatable state at the tip (lower end) of the excavation rod 10. The excavation rod 10 has a hollow structure, and also serves as a pipe for supplying a filler such as cement milk from the ground surface side (base end side). During excavation of the ground G, the excavation rod 10 is operated by the pile driver 100 on the ground surface, and transmits the rotational driving force of an auger motor (not shown) to rotate the gear casing 20 and the like (see FIG. 1).

外管11は、地盤改良施工時にオーガー102の回転駆動力を伝達してギアケーシング20などを回転させる管であり、その上端(基端)部はオーガー102の回転駆動装置102aに接続され、下端(先端)部はギアケーシング20に連結されている。   The outer tube 11 is a tube that rotates the gear casing 20 and the like by transmitting the rotational driving force of the auger 102 at the time of ground improvement construction. The upper end (base end) portion of the outer tube 11 is connected to the rotational driving device 102a of the auger 102, and the lower end. The (tip) portion is connected to the gear casing 20.

一方、内管12は地盤改良施工時に回転しない管であり、地表側から充填材を供給するための配管を兼ねている。内管12の上端(基端)部は回転駆動装置102aを貫通している。内管12の上端には充填材を送り込む供給ホース13が接続されている。また、この内管12の先端(下端)には太陽ギア2が当該内管12に対し相対回転不能に剛結されており、これら内管12と太陽ギア2とが常に不動の状態で一体化している。なお、図3においては、内管12等、地盤改良施工時に回転しない不動部をメッシュ地で表している。   On the other hand, the inner pipe 12 is a pipe that does not rotate during ground improvement construction, and also serves as a pipe for supplying a filler from the ground surface side. The upper end (base end) portion of the inner tube 12 passes through the rotation drive device 102a. A supply hose 13 for feeding a filler is connected to the upper end of the inner tube 12. Further, the sun gear 2 is rigidly connected to the tip (lower end) of the inner tube 12 so as not to rotate relative to the inner tube 12, and the inner tube 12 and the sun gear 2 are always integrated in a stationary state. ing. In addition, in FIG. 3, the stationary part which does not rotate at the time of ground improvement construction, such as the inner pipe 12, is represented by the mesh ground.

ギアケーシング20は、太陽ギア2、伝達ギア3、遊星ギア4を収容する筐体として機能しており、掘削ロッド10の外管11の先端に支持されている(図1参照)。また、ギアケーシング20は、軸受43,44を介して撹拌部材40の撹拌軸41の一端を回転可能に支持している。このギアケーシング20の下部中心には(複数ではなく)単一の主軸部21が接続され、さらに該主軸部21を介して掘削部材30が接続されており、これらギアケーシング20、主軸部21および掘削部材30は一体となって回転する。   The gear casing 20 functions as a housing that houses the sun gear 2, the transmission gear 3, and the planetary gear 4, and is supported at the tip of the outer tube 11 of the excavation rod 10 (see FIG. 1). Further, the gear casing 20 rotatably supports one end of the stirring shaft 41 of the stirring member 40 via bearings 43 and 44. A single main shaft portion 21 (not a plurality) is connected to the center of the lower portion of the gear casing 20, and a drilling member 30 is connected via the main shaft portion 21, and the gear casing 20, the main shaft portion 21, and The excavation member 30 rotates as a unit.

掘削部材30は、ギアケーシング20、主軸部21ともに掘削ロッド10の先端に支持されている部材で、地盤Gを掘削する際、その先端部周辺のノズル32からエアーや水、掘削液などを噴出するように構成されている。また、掘削部材30の下端部には複数の掘削刃33が設けられている(図1参照)。なお、当該掘削部材30により掘削が行われる領域を本明細書では掘削領域ともいう(図1参照)。   The excavation member 30 is a member that is supported at the tip of the excavation rod 10 together with the gear casing 20 and the main shaft 21. When excavating the ground G, air, water, drilling fluid, etc. are ejected from the nozzle 32 around the tip. Is configured to do. A plurality of excavating blades 33 are provided at the lower end of the excavating member 30 (see FIG. 1). Note that an area where excavation is performed by the excavation member 30 is also referred to as an excavation area in this specification (see FIG. 1).

また、掘削部材30には、例えば軸34を中心とした右ネジ状のスクリュー(螺旋状)羽根からなるスパイラル31が形成されている(図1参照)。このスパイラル31の上部は、掘削土が撹拌領域(撹拌翼22,42によって撹拌が行われる領域)へと流れ込みやすくなるよう開口した形状となっている。このようにスパイラル31が形成された掘削部材30は、螺旋状羽根によって掘削土を掘削部材30よりも上方の撹拌領域へと効率よく送り込む。また、本実施形態においてはスパイラル31が形成された掘削部材30を単一の主軸部(単軸)21に接続した構成としているため、複数の掘削軸を有する装置に比べ、特に掘進時における水平方向の抵抗が低減する。また、スパイラル31が形成された掘削部材30を用いれば、掘進時の掘進性がより向上するという利点もある。   Further, the excavation member 30 is formed with a spiral 31 made of, for example, a right-handed screw (spiral) blade centered on the shaft 34 (see FIG. 1). The upper part of the spiral 31 has an open shape so that the excavated soil can easily flow into the stirring region (region where stirring is performed by the stirring blades 22 and 42). Thus, the excavation member 30 in which the spiral 31 is formed efficiently feeds the excavation soil to the stirring region above the excavation member 30 by the spiral blades. Moreover, in this embodiment, since the excavation member 30 in which the spiral 31 is formed is connected to a single main shaft portion (single axis) 21, compared to an apparatus having a plurality of excavation axes, it is particularly horizontal during excavation. Directional resistance is reduced. Moreover, if the excavation member 30 in which the spiral 31 was formed is used, there also exists an advantage that the excavation property at the time of excavation improves more.

撹拌部材40は掘削土と充填材とを撹拌・混合する部材であり、本実施形態では撹拌軸41と撹拌翼42とで構成されている。撹拌軸41は、掘削時、自転しながら主軸部21の周囲を公転するように設けられているもので、その先端側は、掘削部材30の上面の一部において軸受45を介して回転可能に支持されている。また、撹拌軸41の他端側(基端側)は、上述したように軸受43,44を介してギアケーシング20に回転可能に支持されている。   The agitation member 40 is a member for agitating and mixing the excavated soil and the filler, and in this embodiment, is constituted by an agitation shaft 41 and an agitation blade 42. The agitation shaft 41 is provided so as to revolve around the main shaft portion 21 while rotating during excavation, and the tip side thereof can be rotated via a bearing 45 at a part of the upper surface of the excavation member 30. It is supported. Moreover, the other end side (base end side) of the stirring shaft 41 is rotatably supported by the gear casing 20 via the bearings 43 and 44 as described above.

撹拌翼42は、撹拌軸41に剛結された(剛な状態で結合された)撹拌用羽根である(本明細書では遊星撹拌翼ともいう)。掘削孔200中で撹拌軸41が回転(自転・公転)すると遊星撹拌翼42も回転し、掘削土と充填材とを撹拌・混合する。遊星撹拌翼42は、例えば撹拌軸41に沿って複数枚が多段に設けられていてもよく、こうすることによって撹拌・混合の効率をさらに向上させることができるようになる(図1参照)。また、本実施形態では一例として2枚1組の遊星撹拌翼42が180度おきに設けられた撹拌部材40を示しているが(図1参照)、もちろん、3枚あるいはこれを超える枚数の遊星撹拌翼42を均等に設けてもよい。あるいは、撹拌軸41の軸方向において、または周方向において複数の遊星撹拌翼42を不均等に設けてもよい。   The stirring blade 42 is a stirring blade that is rigidly coupled (coupled in a rigid state) to the stirring shaft 41 (also referred to as a planetary stirring blade in this specification). When the agitation shaft 41 rotates (rotation / revolution) in the excavation hole 200, the planetary agitation blade 42 also rotates to agitate and mix the excavated soil and the filler. For example, a plurality of planetary stirring blades 42 may be provided in a multistage manner along the stirring shaft 41, and this makes it possible to further improve the efficiency of stirring and mixing (see FIG. 1). In the present embodiment, as an example, a stirring member 40 is shown in which a set of two planetary stirring blades 42 is provided every 180 degrees (see FIG. 1). Of course, three or more planetary stirring blades are provided. The stirring blades 42 may be provided evenly. Alternatively, a plurality of planetary stirring blades 42 may be provided unevenly in the axial direction of the stirring shaft 41 or in the circumferential direction.

また、本実施形態においては、主軸部21に剛結された別の撹拌翼(本明細書では主軸撹拌翼ともいう)22を設けている(図1参照)。遊星撹拌翼42に主軸撹拌翼22を加えることで、掘削土と充填材とをより効率的に撹拌・混合することが可能となる。なお、上述の遊星撹拌翼42と同様、3枚あるいはこれを超える枚数の主軸撹拌翼22を軸方向または周方向に均等または不均等に設けてもよい。また、水平面(鉛直軸に垂直な面)に対して主軸撹拌翼22を傾斜させてもよい(図1参照)。   Further, in the present embodiment, another stirring blade (also referred to as a main shaft stirring blade) 22 rigidly connected to the main shaft portion 21 is provided (see FIG. 1). By adding the main spindle stirring blade 22 to the planetary stirring blade 42, it becomes possible to more efficiently stir and mix the excavated soil and the filler. As with the planetary agitating blade 42 described above, three or more main spindle agitating blades 22 may be provided equally or non-uniformly in the axial direction or circumferential direction. Further, the main shaft stirring blade 22 may be inclined with respect to a horizontal plane (a plane perpendicular to the vertical axis) (see FIG. 1).

さらに、充填材の吐出孔50が、例えば掘削部材30の軸34に配置されている(図1参照)。掘削ロッド10、主軸部21などの配管を通じて供給された充填材はこの吐出孔50から吐出される。このように掘削部材30に配置された吐出孔50から充填材を吐出する本実施形態の地盤改良装置1によれば、地盤Gの掘削(掘進)時、充填材をより確実に撹拌領域へ供給して撹拌・混合することができる。なお、掘削時に充填材を撹拌領域へ供給するという観点からすれば、吐出孔50は少なくとも上述した撹拌部材40よりも先端側(掘削部材30寄り)に配置されていれば足りるが、上述のように掘削部材30(の軸34)に配置されていれば充填材の撹拌領域への供給がより確実になるという点で好ましい。さらには、吐出孔50は掘削部材30の軸34の先端部に配置されることが、スパイラル上の土も充填材と混合させることができるという点で好ましい。また、軸方向に沿って複数の吐出孔50を配置することも好ましい(図1参照)。   Further, a filler discharge hole 50 is disposed, for example, on the shaft 34 of the excavating member 30 (see FIG. 1). The filler supplied through the piping such as the excavation rod 10 and the main shaft portion 21 is discharged from the discharge hole 50. Thus, according to the ground improvement device 1 of the present embodiment that discharges the filler from the discharge holes 50 arranged in the excavation member 30, the filler is more reliably supplied to the agitation region when excavating (growing) the ground G. Can be stirred and mixed. From the viewpoint of supplying the filler to the stirring region during excavation, it is sufficient that the discharge hole 50 is disposed at least on the tip side (closer to the excavating member 30) than the stirring member 40 described above. If it is arrange | positioned to the excavation member 30 (shaft 34), it is preferable at the point that supply to the stirring area | region of a filler becomes more reliable. Furthermore, it is preferable that the discharge hole 50 is disposed at the tip of the shaft 34 of the excavating member 30 in that the soil on the spiral can be mixed with the filler. It is also preferable to arrange a plurality of discharge holes 50 along the axial direction (see FIG. 1).

ここで、本実施形態においては、太陽ギア2、遊星ギア4等を用いることで、ギアケーシング20等を回転させた際、撹拌部材40が自転しながら公転(遊星運動)するようにしている。太陽ギア2は、掘削ロッド10の内管12の先端付近に相対回転不能に設けられている。遊星ギア4は、撹拌軸41の基端付近に、当該撹拌軸41に対し相対回転不能に設けられている。これら太陽ギア2と遊星ギア4とは直接噛み合うものでもよいが、本実施形態では両ギア2,4間に伝達ギア3を介在させている(図1参照)。また、本実施形態では、太陽ギア2よりも小径でギア数が少ない遊星ギア4を採用している。   Here, in this embodiment, when the gear casing 20 or the like is rotated by using the sun gear 2 or the planetary gear 4 or the like, the stirring member 40 revolves (planetary motion) while rotating. The sun gear 2 is provided in the vicinity of the tip of the inner tube 12 of the excavation rod 10 so as not to be relatively rotatable. The planetary gear 4 is provided in the vicinity of the proximal end of the stirring shaft 41 so as not to rotate relative to the stirring shaft 41. The sun gear 2 and the planetary gear 4 may be directly meshed with each other, but in the present embodiment, the transmission gear 3 is interposed between both the gears 2 and 4 (see FIG. 1). In this embodiment, the planetary gear 4 having a smaller diameter and a smaller number of gears than the sun gear 2 is employed.

上述のような二重管構造の掘削ロッド10を用いた場合において、ギアケーシング20自体が回転しようとすると遊星ギア(伝達ギア)4も共に回転(公転)しようとする。このとき、太陽ギア2は不動であるため、遊星ギア4は太陽ギア2を反力として自転を始める。その時の遊星ギア4の回転方向は、原則、伝達ギア3がある場合にはギアケーシング20と逆方向に、伝達ギア3が無い場合にはギアケーシング20と同方向になる(図4参照)。   In the case where the excavating rod 10 having the double pipe structure as described above is used, when the gear casing 20 itself tries to rotate, the planetary gear (transmission gear) 4 also tries to rotate (revolve). At this time, since the sun gear 2 is stationary, the planetary gear 4 starts to rotate using the sun gear 2 as a reaction force. The rotation direction of the planetary gear 4 at that time is in principle the opposite direction to the gear casing 20 when the transmission gear 3 is present, and the same direction as the gear casing 20 when the transmission gear 3 is absent (see FIG. 4).

なお、伝達ギア3が無くても遊星ギア4を回転させることは可能だが、伝達ギア3が無いギア列を用いて、伝達ギア3がある場合と同じ径の地盤を改良しようとすると、より大径の太陽ギア2と、投影面積の大きい(幅Bがより大きい)ギアケーシング20とを採用せざるを得なくなり、施工上不利となる面がある(図4参照)。この観点からすれば、伝達ギア3を含むギア列を採用することが好ましい。   Although it is possible to rotate the planetary gear 4 without the transmission gear 3, if a gear train without the transmission gear 3 is used to improve the ground having the same diameter as that with the transmission gear 3, it is larger. The sun gear 2 having a diameter and the gear casing 20 having a large projected area (the width B is larger) must be adopted, and there is a disadvantage in terms of construction (see FIG. 4). From this viewpoint, it is preferable to employ a gear train including the transmission gear 3.

このような地盤改良装置1において掘削部材30等を回転させたときの各部材の動きについて説明すると以下のとおりである(図5〜図7等参照)。まず掘削時において、ギアケーシング20等を介して掘削部材30を時計回りに回転させると(以下、正回転ともいう)、右ネジ状の螺旋状羽根からなるスパイラル31が同角度回転して地盤Gを掘削し、また、主軸部21や主軸撹拌翼22も同角度回転する。さらに、撹拌軸41が主軸部21の回りを時計回りに同角度公転(遊星運動)するとともに、所定角度自転する(図5〜図7参照)。自転の際の所定角度と回転方向は太陽ギア2と遊星ギア4とのギア比で決まるものであり、例えば太陽ギア2よりも小径でギア数が少ない遊星ギア4を採用している本実施形態の場合、撹拌軸41は、反時計回りに所定割合で自転しながら時計回りに公転(遊星運動)する。なお、ギアケーシング20等を逆回転(反時計回りに回転)させたときの動きは、上述した場合とは逆に図7、図6、図5と辿る動きになることはいうまでもない。   The movement of each member when the excavation member 30 or the like is rotated in the ground improvement device 1 will be described as follows (see FIGS. 5 to 7 and the like). First, during excavation, when the excavating member 30 is rotated clockwise via the gear casing 20 or the like (hereinafter also referred to as forward rotation), the spiral 31 composed of right-handed spiral blades is rotated by the same angle and the ground G In addition, the main shaft portion 21 and the main shaft agitating blade 22 also rotate at the same angle. Further, the stirring shaft 41 revolves around the main shaft portion 21 in the clockwise direction (planetary motion) and rotates at a predetermined angle (see FIGS. 5 to 7). The predetermined angle and the rotation direction at the time of rotation are determined by the gear ratio between the sun gear 2 and the planetary gear 4. For example, this embodiment adopts the planetary gear 4 having a smaller diameter and a smaller number of gears than the sun gear 2. In this case, the stirring shaft 41 revolves clockwise (planetary movement) while rotating at a predetermined rate counterclockwise. Needless to say, the movement when the gear casing 20 or the like is rotated in the reverse direction (rotated counterclockwise) follows the movement shown in FIGS. 7, 6, and 5, contrary to the case described above.

上述のように、ギアケーシング20等を正回転させることにより多段の主軸撹拌翼22を時計回りに回転させ、その周囲において多段の遊星撹拌翼42を自転させながら時計回りに公転させる本実施形態によれば、鉛直方向および水平方向にワイドな撹拌領域を形成することができる。また、本実施形態のように多段の主軸撹拌翼22と遊星撹拌翼42とが交互に並ぶように配置すれば、せん断力を向上ないし最適化して掘削土と充填材とをさらに効率的に撹拌・混合することができる(図1参照)。   As described above, in this embodiment, the multi-stage spindle agitating blade 22 is rotated clockwise by rotating the gear casing 20 or the like clockwise, and the multi-stage planetary agitating blade 42 is rotated clockwise while rotating around it. According to this, a wide stirring region can be formed in the vertical direction and the horizontal direction. Further, if the multi-stage spindle stirring blades 22 and the planetary stirring blades 42 are alternately arranged as in the present embodiment, the shearing force is improved or optimized, and the excavated soil and the filler are more efficiently stirred. Can be mixed (see Figure 1).

また、地盤Gから掘削ロッド10を引き上げる際、掘削部材30等を反時計回りに回転させる(逆回転させる)ことも好ましい。こうした場合、掘削部材30のスパイラル31も逆回転することから、撹拌部材40によって撹拌・混合された改良土を撹拌領域でさらに撹拌するとともに、下方(掘削孔200の底側)へと押し付けながら施工することで密度をより増加させた改良体を造成することが可能となる。また、主軸撹拌翼22や遊星撹拌翼42が傾斜している場合には、これら撹拌翼(羽根)の裏側で改良土を下方へと押し付け掘削領域(スパイラル領域)へと効率よく送り込むことが可能となる。   Further, when the excavation rod 10 is pulled up from the ground G, it is also preferable to rotate the excavation member 30 and the like counterclockwise (reverse rotation). In such a case, since the spiral 31 of the excavation member 30 also rotates in the reverse direction, the improved soil agitated and mixed by the agitation member 40 is further agitated in the agitation region, and is pressed while pressing downward (bottom side of the excavation hole 200) By doing so, it becomes possible to create an improved body having a higher density. Further, when the main spindle agitating blade 22 and the planetary agitating blade 42 are inclined, it is possible to efficiently feed the improved soil to the excavation area (spiral area) by pressing the improved soil downward on the back side of the agitating blade (blade). It becomes.

加えて、本実施形態の地盤改良装置1においては、ギアケーシング20と掘削部材30とで撹拌軸41を両持ち支持していることから、施工中に撹拌軸41がぶれる(横ぶれする)のが効果的に抑えられる。したがって、この点でも地盤改良の精度向上の観点で有利である。   In addition, in the ground improvement device 1 of the present embodiment, since the agitation shaft 41 is supported at both ends by the gear casing 20 and the excavating member 30, the agitation shaft 41 is shaken during the construction. Is effectively suppressed. Therefore, this is also advantageous from the viewpoint of improving the accuracy of ground improvement.

また、掘削部材30と撹拌部材40とを一体化せず、このようにギアケーシング20と掘削部材30とで撹拌軸41を両持ち支持する構成の本実施形態においては、これら掘削部材30と撹拌部材40をそれぞれ独立して着脱することが可能である。したがって、この地盤改良装置1においては、地盤Gの条件や掘削・撹拌に必要な径などを考慮し、掘削部材30と撹拌部材40をそれぞれ単独で交換して任意径へ変更することができる。図8〜図10に例を示しながら説明すれば、掘削・撹拌に必要な径がD1、D2、D3である場合に、当該径に合う別の掘削部材30に取り換えることが容易であり、また、併せて、撹拌部材40を、径の異なる(遊星撹拌翼42の水平方向への突出量が異なる)別の撹拌部材40に取り換えることも容易である(図8〜図10参照)。あるいは、主軸撹拌翼22が設けられていない主軸部21を採用している場合に、遊星撹拌翼42の水平方向への突出量(腕の長さ)が主軸部21の周面に届くほど十分である撹拌部材40に取り換えることも容易である(図10参照)。   In the present embodiment in which the excavation member 30 and the agitation member 40 are not integrated, and the agitation shaft 41 is supported by the gear casing 20 and the excavation member 30 in this manner, the excavation member 30 and the agitation member 40 are agitated. The members 40 can be attached and detached independently. Therefore, in this ground improvement apparatus 1, the excavation member 30 and the agitation member 40 can be individually replaced and changed to an arbitrary diameter in consideration of the conditions of the ground G and the diameter necessary for excavation / agitation. Explaining with examples shown in FIGS. 8 to 10, when the diameters necessary for excavation / stirring are D1, D2, and D3, it is easy to replace with another excavation member 30 that matches the diameter. In addition, it is easy to replace the stirring member 40 with another stirring member 40 having a different diameter (the amount of protrusion of the planetary stirring blade 42 in the horizontal direction is different) (see FIGS. 8 to 10). Alternatively, when the main shaft portion 21 not provided with the main shaft agitating blade 22 is adopted, the projection amount (arm length) of the planetary agitating blade 42 in the horizontal direction is sufficient to reach the peripheral surface of the main shaft portion 21. It is easy to replace the stirring member 40 (see FIG. 10).

さらに、本実施形態の地盤改良装置1によれば、ギアケーシング20を回転させれば掘削部材30、撹拌部材40等を連動させることができるため、回転のための動力源が単一のもので済むという点でも有利である。   Furthermore, according to the ground improvement device 1 of the present embodiment, if the gear casing 20 is rotated, the excavation member 30, the stirring member 40, and the like can be interlocked, so that the power source for rotation is a single one. It is also advantageous in that it can be completed.

続いて、上述のごとき地盤改良装置1を用いて地盤Gを改良する際に使用する杭打機100およびこれによる施工手順についても簡単に説明しておく(図11参照)。   Next, the pile driving machine 100 used when the ground G is improved using the ground improvement device 1 as described above and the construction procedure thereof will be briefly described (see FIG. 11).

杭打機100は、リーダー101、オーガー102、振れ止め装置103などを有し、地盤Gを掘削した後、当該掘削孔200に杭(例えば鋼管杭)500を立設させながら回転させて埋設する機械である(図11参照)。回転駆動源となるオーガー(杭回転装置)102は、鉛直方向に立設するリーダー101に沿って杭打時に移動するように設けられており、当該リーダー101の長手方向に沿って昇降する。オーガー102には、鋼管杭500が直接またはヤットコ(図示省略)を介して連結され、該オーガー102が回転駆動することによって当該鋼管杭500を回転させ、地盤Gに貫入させる。   The pile driving machine 100 includes a leader 101, an auger 102, a steadying device 103, and the like. After excavating the ground G, a pile (for example, a steel pipe pile) 500 is rotated and embedded in the excavation hole 200. Machine (see FIG. 11). An auger (pile rotation device) 102 serving as a rotation drive source is provided so as to move during pile driving along a leader 101 erected in the vertical direction, and moves up and down along the longitudinal direction of the leader 101. A steel pipe pile 500 is connected to the auger 102 directly or via a yatco (not shown), and the auger 102 is rotated to rotate the steel pipe pile 500 and penetrate into the ground G.

この杭打機100と地盤改良装置1を用いて地盤Gを掘削して地盤改良する場合は、まず、施工対象の地盤Gの所定位置に杭打機100の杭芯位置を合わせ(図11(A)参照)、地盤改良装置1の掘削部材30により地盤Gを掘削し、充填材(例えばセメントミルク)と地盤Gのソイル(土壌)とを撹拌・混合して地盤改良し、ソイルセメントコラム300を築造する(図11(B)参照)。築造が完了したら掘削孔200から掘削ロッド10を引き抜き(図11(C)参照)、鋼管杭500の建て込みを行う(図11(D)〜(G)参照)。   When excavating the ground G using the pile driving machine 100 and the ground improvement device 1 to improve the ground, first, the pile core position of the pile driving machine 100 is aligned with a predetermined position of the ground G to be constructed (FIG. 11 ( A)), the ground G is excavated by the excavating member 30 of the ground improvement device 1, and the soil is improved by stirring and mixing the filler (for example, cement milk) and the soil (soil) of the ground G. Is built (see FIG. 11B). When the construction is completed, the excavation rod 10 is pulled out from the excavation hole 200 (see FIG. 11C), and the steel pipe pile 500 is constructed (see FIGS. 11D to 11G).

なお、上述の実施形態は本発明の好適な実施の一例ではあるがこれに限定されるものではなく本発明の要旨を逸脱しない範囲において種々変形実施可能である。例えば上述した各実施形態では主軸撹拌翼22や遊星撹拌翼42の形状等については簡単に言及しただけであるが、これらの形状や大きさは、掘削土を撹拌・混合して地盤Gの改良を行いうるものである限り特に限定されない。例示すれば、図8に示したように径方向先端部が鉛直方向上方へ曲折した腕形状の遊星撹拌翼42を採用してもよいし、本実施形態において説明したように平面(鉛直軸に垂直な面)に対して傾斜した遊星撹拌翼42を採用してもよい。   The above-described embodiment is an example of a preferred embodiment of the present invention, but is not limited thereto, and various modifications can be made without departing from the scope of the present invention. For example, in each of the above-described embodiments, the shapes of the main spindle agitating blade 22 and the planetary agitating blade 42 are simply referred to. However, these shapes and sizes are improved by mixing and excavating the excavated soil. There is no particular limitation as long as it can be performed. For example, as shown in FIG. 8, an arm-shaped planetary stirring blade 42 having a radial tip bent upward in the vertical direction may be employed, or as described in the present embodiment, a flat surface (on the vertical axis) may be used. A planetary stirring blade 42 inclined with respect to a vertical plane) may be employed.

また、平面(鉛直軸に垂直な面)に対して傾斜した撹拌翼22(42)を採用する場合、当該傾斜角θ1が特に限定されることはないが、実際の施工を考慮すれば10°≦θ1≦30°であることが撹拌・混合の効率等の実用上の観点から好ましい(図12参照)。また、上述した掘削部材30のスパイラル31についてもその傾斜角θ2が特に限定されることはないが、実際の掘削状況等を考慮すれば10°≦θ2≦30°であることが好ましい。   Further, when the stirring blade 22 (42) inclined with respect to a plane (a plane perpendicular to the vertical axis) is employed, the inclination angle θ1 is not particularly limited, but 10 ° in consideration of actual construction. ≦ θ1 ≦ 30 ° is preferable from a practical viewpoint such as stirring and mixing efficiency (see FIG. 12). Further, the inclination angle θ2 of the spiral 31 of the excavating member 30 is not particularly limited, but it is preferable that 10 ° ≦ θ2 ≦ 30 ° in consideration of an actual excavation state and the like.

これら傾斜角θ1,θ2は互いに独立して設定することができる値だが、上述した実施形態のごとき地盤改良装置1においては、撹拌翼22(42)の傾斜角θ1とスパイラル31の傾斜角θ2がθ1≦θ2となることが最適となる場合がある。θ1をθ2より小さくした場合、掘進時においてスパイラル31にて掘り上げた土が、撹拌領域に滞留し、撹拌回数を多くすることができる。また一方で、両傾斜角θ1,θ2を等しくした場合、掘進時においてスパイラル31と撹拌翼22(42)の互いの回転軌跡に齟齬が起きずに一致しやすくなり、土から受ける抵抗を低減することが可能となる。以上は、地盤Gからの掘削ロッド10の引上げ時に掘削部材30等を逆回転させる場合にも当てはまる場合がある。   Although these inclination angles θ1 and θ2 can be set independently of each other, in the ground improvement device 1 such as the above-described embodiment, the inclination angle θ1 of the stirring blade 22 (42) and the inclination angle θ2 of the spiral 31 are It may be optimal that θ1 ≦ θ2. When θ1 is smaller than θ2, the soil dug up by the spiral 31 at the time of excavation stays in the stirring region, and the number of times of stirring can be increased. On the other hand, when both inclination angles θ1 and θ2 are made equal, it becomes easy for the spiral 31 and the stirring blade 22 (42) to coincide with each other without causing wrinkles during excavation, and the resistance received from the soil is reduced. It becomes possible. The above may also apply to the case where the excavation member 30 and the like are reversely rotated when the excavation rod 10 is pulled up from the ground G.

また、上述した実施形態では撹拌軸41が2本設けられた地盤改良装置1を例示したがこれも好適例にすぎず、この他、3以上の撹拌軸41を設けることもできるし、撹拌軸41を単一とすることもできる。   Moreover, although the ground improvement apparatus 1 provided with the two stirring shafts 41 was illustrated in embodiment mentioned above, this is only a suitable example, and also three or more stirring shafts 41 can also be provided, and a stirring shaft can be provided. 41 may be single.

本発明は、掘削土と充填材とを混合させて地盤を改良する地盤改良装置に適用して好適なものである。   The present invention is suitable for application to a ground improvement device that improves ground by mixing excavated soil and filler.

1…地盤改良装置、2…太陽ギア、4…遊星ギア、10…掘削ロッド、11…外管、12…内管、20…ギアケーシング(ケーシング)、21…主軸部、22…主軸撹拌翼(撹拌翼)、30…掘削部材、31…スパイラル、40…撹拌部材、41…撹拌軸、42…遊星撹拌翼(撹拌翼)、50…吐出孔、102…オーガー(駆動源)、G…地盤 DESCRIPTION OF SYMBOLS 1 ... Ground improvement device, 2 ... Sun gear, 4 ... Planetary gear, 10 ... Drilling rod, 11 ... Outer pipe, 12 ... Inner pipe, 20 ... Gear casing (casing), 21 ... Main shaft part, 22 ... Main shaft stirring blade ( Stirring blade), 30 ... excavating member, 31 ... spiral, 40 ... stirring member, 41 ... stirring shaft, 42 ... planet stirring blade (stirring blade), 50 ... discharge hole, 102 ... auger (drive source), G ... ground

Claims (7)

掘削土と充填材とを混合させて地盤を改良する地盤改良装置において、
掘削ロッドの先端に単一の主軸部を介して支持される掘削部材と、
該掘削部材と接続され当該掘削部材と一体回転するケーシングと、
先端側を前記掘削部材によって、他端側を該ケーシングによってそれぞれ回転可能に両持ち支持された撹拌軸、および該撹拌軸に設けられた撹拌翼を有する撹拌部材と、
前記主軸部に設けられた撹拌翼と、
前記掘削ロッドに設けられた太陽ギアと、
前記撹拌部材に設けられて該太陽ギアと直接または間接的に噛合する遊星ギアと、
前記掘削部材に形成されたスパイラルと、
少なくとも前記撹拌部材よりも前記掘削部材寄りに配置された前記充填材の吐出孔と、
前記ケーシング等を回転させる駆動源と、
を備え、
前記掘削部材および前記ケーシングを一体回転させることにより、前記撹拌軸を自転させながら前記主軸部の周囲に公転させて撹拌領域を形成する、地盤改良装置。
In the ground improvement device that improves the ground by mixing excavated soil and filler,
A drilling member supported via a single main shaft at the tip of the drilling rod;
A casing connected to the excavation member and rotating integrally with the excavation member;
A stirring shaft having a tip end side supported by the excavation member and a second end side rotatably supported by the casing, and a stirring member having a stirring blade provided on the stirring shaft;
A stirring blade provided in the main shaft portion;
A sun gear provided on the drilling rod;
A planetary gear provided on the stirring member and meshing directly or indirectly with the sun gear;
A spiral formed in the excavation member;
A discharge hole of the filler disposed at least closer to the excavation member than the stirring member;
A drive source for rotating the casing and the like;
With
A ground improvement device that revolves around the main shaft portion while rotating the stirring shaft by rotating the excavating member and the casing integrally to form a stirring region.
前記撹拌軸が複数設けられている、請求項1に記載の地盤改良装置。   The ground improvement device according to claim 1, wherein a plurality of the stirring shafts are provided. 前記撹拌翼が複数設けられている、請求項1または2に記載の地盤改良装置。   The ground improvement device according to claim 1 or 2, wherein a plurality of the stirring blades are provided. 前記撹拌翼が傾斜している、請求項1から3のいずれか一項に記載の地盤改良装置。   The ground improvement device according to any one of claims 1 to 3, wherein the stirring blade is inclined. 前記撹拌翼の傾斜角θ1と前記スパイラルの傾斜角θ2がθ1≦θ2である、請求項4に記載の地盤改良装置。   The ground improvement device according to claim 4, wherein an inclination angle θ1 of the stirring blade and an inclination angle θ2 of the spiral satisfy θ1 ≦ θ2. 前記掘削ロッドが外管と内管とからなる二重管構造である、請求項1から5のいずれか一項に記載の地盤改良装置。   The ground improvement apparatus according to any one of claims 1 to 5, wherein the excavation rod has a double pipe structure including an outer pipe and an inner pipe. 前記外管と前記内管のいずれか一方は地盤改良施工時に回転しない管である、請求項6に記載の地盤改良装置。   The ground improvement device according to claim 6, wherein one of the outer pipe and the inner pipe is a pipe that does not rotate during ground improvement construction.
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US11371202B1 (en) * 2021-01-06 2022-06-28 Fudo Tetra Corporation Ground improvement apparatus and ground improvement method

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CN110053166B (en) * 2019-05-28 2020-07-28 浙江立地新能源有限公司 Efficient concrete mixing device for building

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Publication number Priority date Publication date Assignee Title
US11371202B1 (en) * 2021-01-06 2022-06-28 Fudo Tetra Corporation Ground improvement apparatus and ground improvement method
US20220213661A1 (en) * 2021-01-06 2022-07-07 Fudo Tetra Corporation Ground improvement apparatuss and ground improvement method
CN114082537A (en) * 2022-01-19 2022-02-25 西南石油大学 Suction combined type curing and spraying device
CN114082537B (en) * 2022-01-19 2022-04-08 西南石油大学 Suction combined type curing and spraying device

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