JP2012183841A - Railway car structure - Google Patents

Railway car structure Download PDF

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JP2012183841A
JP2012183841A JP2011046129A JP2011046129A JP2012183841A JP 2012183841 A JP2012183841 A JP 2012183841A JP 2011046129 A JP2011046129 A JP 2011046129A JP 2011046129 A JP2011046129 A JP 2011046129A JP 2012183841 A JP2012183841 A JP 2012183841A
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railway vehicle
opening
vehicle structure
engine
reinforcing member
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Hideyuki Nakamura
英之 中村
Toshiharu Miyamoto
俊治 宮本
Nobuaki Mizuguchi
信章 水口
Kazuhiro Enomoto
和弘 榎本
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Hitachi Ltd
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Hitachi Ltd
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Priority to JP2011046129A priority Critical patent/JP2012183841A/en
Priority to PCT/JP2011/063376 priority patent/WO2012117576A1/en
Publication of JP2012183841A publication Critical patent/JP2012183841A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D25/00Window arrangements peculiar to rail vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61CLOCOMOTIVES; MOTOR RAILCARS
    • B61C5/00Locomotives or motor railcars with IC engines or gas turbines
    • B61C5/02Arrangement or disposition of intakes and apparatus for supplying, circulating, and filtering air for combustion and engine-cooling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D17/00Construction details of vehicle bodies
    • B61D17/04Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
    • B61D17/08Sides

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a railway car structure capable of concurrently achieving weight reduction, high rigidity and high strength in a railway car including an engine and a generator.SOLUTION: Louver window sections 24, 24 formed in hollow extruded shape constituting a side structure 20 are comprised of two triangular openings formed by partitioning a rectangular opening along a diagonal line. The diagonal line is extended from an upper corner at the end of the side structure 20 in the longitudinal direction to a lower corner in the central direction, and the corner of the opening is rounded. A louver window reinforcing member 50 is fitted to the end of the opening with a clearance formed therebetween and is joined to a cabin side face board of the side structure 20. In such a structure, a shearing load working on the side structure due to a heavy object such as an engine or a generator is burdened by the reinforcing joined to the hollow extruded shape positioned on the diagonal line and an opening periphery. Thus, even the railway car structure made of aluminum alloy with low rigidity and strength can restrain deformation of an opening formed in the side structure that tends to have concentrated deformation.

Description

本発明は、エンジンと当該エンジンによって運転される発電機とを備える鉄道車両に関し、特に、アルミニウム合金で構成された鉄道車両構体を有する鉄道車両に関する。   The present invention relates to a railway vehicle including an engine and a generator operated by the engine, and particularly to a railway vehicle having a railway vehicle structure made of an aluminum alloy.

エンジンと発電機とを備える鉄道車両の例として、電気式ディーゼル機関車が挙げられる。電気式ディーゼル機関車は、エンジンと発電機と主変換機と主電動機を備える車両であって、ディーゼルエンジンによって運転される発電機が生み出す電力を、主変換機によって周波数と電圧とが制御された電力に変換し、その電力をエネルギーに用いて、台車に備えられる主電動機を回転させることによって、牽引力を得る機関車である。   An example of a railway vehicle including an engine and a generator is an electric diesel locomotive. An electric diesel locomotive is a vehicle equipped with an engine, a generator, a main converter, and a main motor, and the frequency and voltage of the electric power generated by the generator driven by the diesel engine are controlled by the main converter. It is a locomotive that obtains traction by converting it into electric power and rotating the main motor provided in the carriage using the electric power as energy.

ここで、内燃機関であるエンジンと当該エンジンによって運転される発電機においては、それら表面から多くの熱が機関車内に放出されるため、これらエンジンと発電機を効率的に冷却する必要がある。このため、機関車の内部に送風機を備えるとともに、機関車の側構体にエアーフィルタが備えられた開口部を設け、この開口部から機関車の内部に取り入れられた冷却用空気を、ダクトなどを介してエンジンと発電機を備える機器室へ導き、エンジンと発電機から熱を奪って冷却し、温度が高くなった空気を、送風機によって機関車の外部へ排出している。   Here, in an engine that is an internal combustion engine and a generator that is operated by the engine, a large amount of heat is released from the surface of the engine into the locomotive. Therefore, it is necessary to cool the engine and the generator efficiently. For this reason, the locomotive is provided with a blower, and an opening provided with an air filter is provided on the side structure of the locomotive, and cooling air taken into the locomotive from this opening is supplied with a duct or the like. To the equipment room equipped with an engine and a generator through which heat is taken from the engine and the generator and cooled, and the air whose temperature has risen is discharged outside the locomotive by a blower.

特許文献1に、電気式ディーゼル機関車の冷却構造に関する技術が記載されている。この電気式ディーゼル機関車の冷却構造は、図13に示すように、窓のない送風機室317の両側に仕切壁312,312を介して機関室316,316を設け、各機関室316の外側に仕切壁312を介して制御機器室315を設け、さらにこの外側の車体の両端に運転室314を設けた構造となっている。各仕切壁312の外板側にはドア313を設けて、運転室314からの見通しをよくする。送風機室317の主送風機305で吸入する外気は、機関室316の外板のエアーフィルタ306から吸入ダクト307を介して導く。制御機器室315の外板にもエアーフィルタ310を設け、このエアーフィルタ310を通過した外気で制御機器室315と機関室316の機器を表面から冷却する。エンジン303と制御装置301および電源装置302の内部を冷却する空気は、主送風機305から車体の床下を経て供給される。なお、304は主発電機、308は吸気フィルタ、311はマフラである。   Patent Document 1 describes a technique related to a cooling structure for an electric diesel locomotive. As shown in FIG. 13, this electric diesel locomotive cooling structure is provided with engine rooms 316 and 316 on both sides of a blower room 317 having no windows via partition walls 312 and 312, and outside each engine room 316. A control equipment room 315 is provided via a partition wall 312, and a driving room 314 is provided at both ends of the outer vehicle body. A door 313 is provided on the outer plate side of each partition wall 312 to improve visibility from the cab 314. The outside air sucked by the main blower 305 in the blower chamber 317 is guided from the air filter 306 on the outer plate of the engine chamber 316 through the suction duct 307. An air filter 310 is also provided on the outer plate of the control device room 315, and the devices in the control device room 315 and the engine room 316 are cooled from the surface by the outside air that has passed through the air filter 310. Air that cools the inside of the engine 303, the control device 301, and the power supply device 302 is supplied from the main blower 305 through the underside of the vehicle body. In addition, 304 is a main generator, 308 is an intake filter, and 311 is a muffler.

特開平10−203359号公報Japanese Patent Laid-Open No. 10-203359

電気式ディーゼル機関車は、電気機関車と異なり、主変換機と主電動機の他に、エンジンと発電機を車載するため、その重量が大きくなる傾向がある。電気式ディーゼル機関車の大きな重量は、車輪とレールとの粘着性を高める効果があるものの、特に高速で走行する場合には軌道への負担が大きく、軌道の保守作業の頻度が高まる場合には保守作業に要するコストが増大する恐れがある。また、走行に必要なエネルギーも増大するため、エネルギーコストに加えて環境への負荷も大きくなる。   Unlike an electric locomotive, an electric diesel locomotive is equipped with an engine and a generator in addition to a main converter and a main motor, so that the weight tends to increase. The large weight of an electric diesel locomotive increases the adhesion between the wheels and the rails, but the burden on the track is particularly large when traveling at high speeds, and when the frequency of track maintenance work increases. The cost required for maintenance work may increase. Moreover, since energy required for driving increases, an environmental load increases in addition to energy costs.

一方で、近年、鉄道車両の重量を小さくするために、鉄を主体として構成していた鉄道車両構体を、密度の小さいアルミニウム合金で構成した鉄道車両が開発されている。アルミニウム合金製の鉄道車両構体は、鉄製の鉄道車両構体と比較して、重量が小さくなる可能性があるが、同時に、剛性と強度が低下する恐れもある。鉄道車両構体の剛性の低下は、鉄道車両の乗心地悪化の要因になるため、アルミニウム合金製の鉄道車両構体においても、鉄製の鉄道車両構体と同等の剛性を確保する必要がある。   On the other hand, in recent years, in order to reduce the weight of a railway vehicle, there has been developed a railway vehicle in which a railway vehicle structure that is mainly composed of iron is composed of a low-density aluminum alloy. An aluminum alloy railcar structure may have a lower weight than an iron railcar structure, but at the same time, rigidity and strength may be reduced. A decrease in the rigidity of the railway vehicle structure causes a deterioration in the riding comfort of the railway vehicle. Therefore, even in an aluminum alloy railway vehicle structure, it is necessary to ensure rigidity equivalent to that of an iron railway vehicle structure.

ここで、エンジンと発電機を備える鉄道車両に、アルミニウム合金製の鉄道車両構体を適用する場合、エンジンや発電機などの大きな重量が作用する中で、十分な剛性と強度を確保する必要がある。通常、車両構体の長手方向の前後の台車によって支持されている台枠(床構造)にエンジンや発電機などの大きな重量が作用すると、台枠に立設(接合)される側構体には面内のせん断変形を生じ、側構体の開口部には特に変形が集中する。したがって、側構体の開口部における剛性と強度の確保は、重要な課題となる。このように、エンジンと発電機を備える鉄道車両において、鉄道車両構体の軽量化と、剛性及び強度の確保とを両立する点において、解決すべき課題がある。
本発明の目的は、エンジンと発電機を備える鉄道車両において、軽量であると同時に十分な剛性と強度を確保できる鉄道車両構体を提供することである。
Here, when a railway vehicle structure made of an aluminum alloy is applied to a railway vehicle equipped with an engine and a generator, it is necessary to ensure sufficient rigidity and strength while a large weight of the engine or the generator acts. . Normally, when a heavy weight such as an engine or a generator acts on the frame (floor structure) supported by the front and rear trolleys in the longitudinal direction of the vehicle structure, the side structure that is erected (joined) to the frame is The internal shear deformation occurs, and the deformation is particularly concentrated in the opening of the side structure. Therefore, securing the rigidity and strength at the opening of the side structure is an important issue. Thus, in a railway vehicle equipped with an engine and a generator, there is a problem to be solved in terms of achieving both weight reduction of the railway vehicle structure and securing of rigidity and strength.
An object of the present invention is to provide a railway vehicle structure that is lightweight and can ensure sufficient rigidity and strength in a railway vehicle including an engine and a generator.

上記課題を解決するため、本発明による鉄道車両構体は、上面を構成する屋根構体と両側面を構成する2枚の側構体と下面を構成する台枠からなり、エンジンと発電機を内部に備える鉄道車両構体において、前記側構体を対向する2枚の面板をリブで接続したアルミニウム合金製の中空押出形材から構成し、前記側構体に前記エンジンと前記発電機を冷却する冷却用空気を前記鉄道車両構体の外部から内部に取り入れるための空気取り入れ口を設け、前記空気取り入れ口は、四角形の開口をその対角線に配置した部材で分割した2つの三角形の開口からなることを特徴としている。   In order to solve the above-described problems, a railway vehicle structure according to the present invention includes a roof structure that forms an upper surface, two side structures that form both side surfaces, and a frame that forms a lower surface, and includes an engine and a generator inside. In the railway vehicle structure, the side structure is constituted by a hollow extruded shape member made of aluminum alloy in which two face plates facing each other are connected by ribs, and cooling air for cooling the engine and the generator is provided on the side structure. An air intake for taking in the inside from the outside of the railway vehicle structure is provided, and the air intake is characterized by comprising two triangular openings obtained by dividing a rectangular opening by a member arranged on the diagonal line.

側構体の開口部(ルーバー窓部)に作用する過大なせん断荷重は、開口の対角線に配置された部材が負担可能となり、剛性と強度が低下する恐れのあるアルミニウム合金製の鉄道車両構体においても、側構体の開口部における変形を十分に抑制できる。   Excessive shear load acting on the opening (louver window) of the side structure can be borne by the members arranged on the diagonal of the opening, and even in a railway vehicle structure made of an aluminum alloy that may reduce rigidity and strength. And the deformation | transformation in the opening part of a side structure can fully be suppressed.

本鉄道車両構体において、前記対角線に配置した部材は前記四角形の開口の前記鉄道車両構体の端部方向の上角から前記鉄道車両構体の中央方向の下角に向かって配置することができる。せん断荷重を負担する中空押出形材を、引張荷重が作用する鉄道車両構体の端部方向の上角から中央方向の下角に向けた対角線に沿って配置する場合には、エンジンと発電機の重量によって、当該部材には圧縮荷重ではなく引張荷重が作用するので、座屈を生じることを防止することができる。   In the present railway vehicle structure, the members arranged on the diagonal line can be arranged from the upper corner of the rectangular opening toward the lower corner in the central direction of the railcar structure from the upper corner of the railcar structure. If the hollow extruded shape bearing the shear load is placed along the diagonal line from the upper corner toward the lower corner of the railroad vehicle structure where the tensile load acts, the weight of the engine and generator Therefore, since a tensile load acts on the member instead of a compressive load, buckling can be prevented.

前記対角線に配置した部材は前記中空押出形材そのものであり、前記三角形の開口の縁に沿って、前記鉄道車両構体の内部に位置する前記面板の表面に補強部材を接合することができる。また、前記対角線に配置した部材は前記中空押出形材そのものであり、前記三角形の開口の縁に沿って前記中空押出形材の端面に補強部材を接合することができる。これらの補強部材の接合により、変形が集中する側構体の開口部における剛性と強度をより向上することができる。   The diagonally arranged members are the hollow extruded profiles themselves, and a reinforcing member can be joined to the surface of the face plate located inside the railway vehicle structure along the edge of the triangular opening. Moreover, the member arrange | positioned at the said diagonal is the said hollow extruded shape itself, and can join a reinforcement member to the end surface of the said hollow extruded shape along the edge of the said triangular opening. By joining these reinforcing members, the rigidity and strength at the opening of the side structure where deformation is concentrated can be further improved.

本鉄道車両構体において、前記三角形の開口の角は、その角を構成する2つの辺に接する円弧で縁取ることができる。また、それと同時に補強の縁と開口の縁に隙間を設けることができる。円弧での縁取りや隙間の設置によって、開口の角における応力集中が緩和されることで応力集中に起因した開口の角の強度低下を抑制できるとともに、開口の縁における接合時の熱影響を隙間が吸収することで熱影響に起因した開口の縁の強度低下を抑制できる。   In this railway vehicle structure, the corners of the triangular openings can be bordered by arcs that are in contact with the two sides constituting the corners. At the same time, a gap can be provided between the edge of the reinforcement and the edge of the opening. By reducing the stress concentration at the corner of the opening by edging with an arc or installing a gap, it is possible to suppress a decrease in the strength of the corner of the opening due to the stress concentration, and the gap affects the heat effect during bonding at the edge of the opening. Absorption reduces the strength of the edge of the opening due to the thermal effect.

本鉄道車両構体において、前記対角線に配置した部材と前記四角形の開口の縁は一体の開口部補強部材によって構成することができる。また、前記開口部補強部材は複数の部品を溶接することにより製作することができる。或いは、前記ブロックは削り出し加工することにより一体に製作することができる。さらに、前記開口部補強部材には、前記三角形の開口に設置されるエアーフィルタの受けを設けることができる。   In the present railway vehicle structure, the diagonally arranged member and the edge of the rectangular opening can be constituted by an integral opening reinforcing member. The opening reinforcing member can be manufactured by welding a plurality of parts. Alternatively, the block can be integrally manufactured by machining. Furthermore, the opening portion reinforcing member may be provided with a receiver for an air filter installed in the triangular opening.

本鉄道車両構体において、前記鉄道車両構体の内部には前記エンジンと前記発電機を冷却するための冷却器を設け、前記空気取り入れ口は前記エンジンと前記発電機の近傍及び前記冷却器の近傍の2箇所に設けることができる。   In the railway vehicle structure, a cooler for cooling the engine and the generator is provided inside the railway vehicle structure, and the air intake is located near the engine and the generator and near the cooler. It can be provided in two places.

本発明によれば、上面を構成する屋根構体と両側面を構成する2枚の側構体と下面を構成する台枠からなり、エンジンと発電機を内部に備える鉄道車両において、軽量であると同時に十分な剛性と強度を確保できる鉄道車両構体を提供できる。
即ち、本鉄道車両構体によれば、対向する2枚の面板をリブで接続したアルミニウム合金製の中空押出形材から構成される側構体に、エンジンと発電機を冷却する冷却用空気を鉄道車両構体の外部から内部に取り入れるための空気取り入れ口が設けられるが、この空気取り入れ口は四角形の開口をその対角線に配置した部材で分断した2つの三角形の開口から構成しているので、過大なせん断荷重は、開口の対角線に配置された中空押出形材と開口の周囲に接合された補強によって負担可能となり、空気取り入れ口周りの構造を強化することができる。
According to the present invention, in a railway vehicle comprising a roof structure that constitutes an upper surface, two side structures that constitute both side surfaces, and a frame that constitutes a lower surface, and is equipped with an engine and a generator inside, it is lightweight at the same time. A railway vehicle structure that can ensure sufficient rigidity and strength can be provided.
That is, according to the present railway vehicle structure, cooling air for cooling the engine and the generator is supplied to the side structure composed of an aluminum alloy hollow extruded member in which two facing face plates are connected by ribs. There is an air intake for taking in from the outside to the inside of the structure, but this air intake is composed of two triangular openings divided by a member arranged on the diagonal of the square opening, so excessive shear The load can be borne by a hollow extruded member arranged on the diagonal line of the opening and a reinforcement joined around the opening, and the structure around the air intake can be strengthened.

図1は、エンジンと発電機とを搭載しており且つ本発明による鉄道車両構体が適用される鉄道車両の側面図である。FIG. 1 is a side view of a railway vehicle equipped with an engine and a generator and to which a railway vehicle structure according to the present invention is applied. 図2は、図1に示した鉄道車両のA−A断面図である。FIG. 2 is a cross-sectional view taken along line AA of the railway vehicle shown in FIG. 図3は、図1に示した鉄道車両の側面の一部を取り除いて、鉄道車両に搭載された各機器を示す図である。FIG. 3 is a diagram illustrating each device mounted on the railway vehicle by removing a part of the side surface of the railway vehicle illustrated in FIG. 1. 図4は、乗務員室用空調装置および屋根カバーなどを取り除いた状態の図であって、屋根および台枠の上面に搭載される各機器の配置を示す上面図である。FIG. 4 is a top view showing the arrangement of each device mounted on the top surface of the roof and underframe, with the passenger compartment air conditioner and the roof cover removed. 図5は、図1に示した鉄道車両のB−B断面図である。FIG. 5 is a cross-sectional view of the railway vehicle shown in FIG. 図6は、図1に示した鉄道車両のC部の拡大図であって、ルーバー窓部の構造を車内側から見た模式図である。FIG. 6 is an enlarged view of a portion C of the railway vehicle shown in FIG. 1, and is a schematic view of the structure of the louver window portion as seen from the vehicle inner side. 図7は、図1に示した鉄道車両のC部の拡大図であって、ルーバー窓部のその他の構造を車内側から見た模式図である。FIG. 7 is an enlarged view of a portion C of the railway vehicle shown in FIG. 1, and is a schematic view of the other structure of the louver window portion as seen from the vehicle interior side. 図8は、図1に示した鉄道車両のC部の拡大図であって、ルーバー窓部のその他の構造を車内側から見た模式図である。FIG. 8 is an enlarged view of a portion C of the railway vehicle shown in FIG. 1, and is a schematic view of the other structure of the louver window portion as seen from the vehicle interior side. 図9は、図1に示した鉄道車両のC部の拡大図であって、ルーバー窓部のその他の構造を車外側から見た模式図である。FIG. 9 is an enlarged view of a portion C of the railway vehicle shown in FIG. 1 and is a schematic view of the other structure of the louver window portion as viewed from the outside of the vehicle. 図10は、図9に示したルーバー窓部のD−D断面図である。10 is a DD cross-sectional view of the louver window portion shown in FIG. 9. 図11は、開口周縁部補強部材の正面図である。FIG. 11 is a front view of the opening peripheral edge reinforcing member. 図12は、開口部補強部材の正面図である。FIG. 12 is a front view of the opening reinforcing member. 図13は、従来のエンジンと発電機とを搭載した鉄道車両の屋根カバーなどを取り除いた状態の上面図である。FIG. 13 is a top view of a state in which a roof cover and the like of a railway vehicle equipped with a conventional engine and generator are removed.

以下、図面を参照して、本発明による鉄道車両構体の実施の形態を説明する。
図1は、エンジンと発電機とを備えた鉄道車両の側面図である。図1に示す鉄道車両は、エンジンによって発電機を運転することで電力を得る設備を備えた電源車200である。電源車200は、床面を構成する台枠10と、台枠10の幅方向(枕木方向)の両端に立設される側構体20,20(一方の側構体のみ図示)と、台枠10の長手方向の一方の端部に備えられる乗務員室100と、台枠10の長手方向の他方の端部に立設される妻構体30と、乗務員室100、側構体20,20及び妻構体30の上端部に配設される屋根枠40と、から成る構体を備えている。台枠10の長手方向の両端部の下面には枕梁5,5が備えられ、枕梁5,5に対応して電源車200を支持する台車9,9が配置されている。妻構体30の車外側には、乗務員室100に乗務する運転手や車掌などが、電源車200から隣接する鉄道車両(図示なし)へ行き来する時の通路をなす連結幌32が備えられている。
Embodiments of a railway vehicle structure according to the present invention will be described below with reference to the drawings.
FIG. 1 is a side view of a railway vehicle including an engine and a generator. The railway vehicle shown in FIG. 1 is a power supply vehicle 200 equipped with equipment for obtaining electric power by operating a generator with an engine. The power supply car 200 includes a base frame 10 constituting a floor surface, side structures 20 and 20 (only one side structure is shown) erected on both ends in the width direction (sleeper direction) of the base frame 10, and the base frame 10 The crew member room 100 provided at one end in the longitudinal direction of the vehicle, the wife structure 30 standing at the other end in the longitudinal direction of the frame 10, the crew member room 100, the side structures 20, 20 and the wife structure 30 And a roof frame 40 disposed at the upper end of the structure. Pillow beams 5 and 5 are provided on the lower surfaces of both ends in the longitudinal direction of the frame 10, and carts 9 and 9 that support the power supply vehicle 200 are disposed corresponding to the pillow beams 5 and 5. On the outside of the wife structure 30, there is provided a connecting hood 32 that forms a passage when a driver or conductor in the crew room 100 travels from the power supply car 200 to an adjacent railway vehicle (not shown). .

電源車200の内部に外気を導入するため、側構体20,20には、細長い羽板が隙間を開けて並べて構成されたルーバーを備えるルーバー窓部24,24が備わっている。乗務員室100に近い側のルーバー窓部24は、エンジンと発電機とを冷却するための外気の導入用に設けられている。連結幌32に近い側のルーバー窓部24は、エンジンを取り囲む態様で配設される循環パイプの内部を流れる冷却水から熱を奪い大気へ放出する冷却器を冷却するための外気を取り入れるために設けられている。   In order to introduce outside air into the power supply vehicle 200, the side structures 20, 20 are provided with louver windows 24, 24 each having a louver formed by arranging narrow blades with a gap therebetween. The louver window portion 24 on the side close to the crew cabin 100 is provided for introducing outside air for cooling the engine and the generator. The louver window 24 on the side close to the connecting hood 32 is for taking in outside air for cooling the cooler that takes heat from the cooling water flowing inside the circulation pipe arranged in a manner surrounding the engine and releases it to the atmosphere. Is provided.

屋根枠40の乗務員室100に近い部位には、乗務員室100内の温度、湿度を調整するとともに、換気する乗務員室用空調装置46,46が備えられる。乗務員室用空調装置46,46を2台搭載することにより、空調装置故障時に対する冗長性を高めるとともに、乗務員室100内に備えられる車内信号設備などの電気機器などの発熱に見合う冷房能力を備える。屋根枠40の長手方向の中央部には、側構体20,20や屋根枠40の構体に対して着脱可能な屋根カバー42,42が備えられる。屋根カバー42,42は、電源車200にエンジン、発電機、冷却器などを載せる或いは降ろす時などに必要に応じて構体から取り外され、これを取り外すことで屋根枠40に開いた開口を通してエンジン、発電機、冷却器などの機器を通過させることができる。   A portion of the roof frame 40 near the crew room 100 is provided with air conditioners 46 and 46 for the crew room that adjust the temperature and humidity in the crew room 100 and ventilate. By installing two air conditioners 46 and 46 for the crew room, the air conditioner is provided with redundancy in the event of a failure, and has a cooling capacity commensurate with the heat generation of electric equipment such as in-vehicle signal equipment provided in the crew room 100 . At the center in the longitudinal direction of the roof frame 40, roof covers 42 and 42 that can be attached to and detached from the side structures 20 and 20 and the structure of the roof frame 40 are provided. The roof covers 42, 42 are removed from the structure as necessary when an engine, a generator, a cooler, etc. are mounted on or lowered from the power supply car 200, and the engine through the opening opened in the roof frame 40 by removing this. Devices such as generators and coolers can be passed.

台車9,9の間の台枠の下面には、エンジンに供給する燃料を搭載する燃料タンク16a、発電機で発電された交流電力を直流電力に変換するコンバータ18、エンジンを着脱する際に漏れ出す油などを回収する廃油タンク16bなどが搭載される。   On the underside of the frame between the carriages 9 and 9, there is a fuel tank 16a carrying fuel to be supplied to the engine, a converter 18 for converting AC power generated by the generator into DC power, and leakage when the engine is attached / detached. A waste oil tank 16b for collecting oil to be discharged is mounted.

図2は、図1に示される鉄道車両の台枠の直上の高さ位置において台枠に平行な平面A−Aで切断した断面図である。電源車200において、台枠10の長手方向の端部(乗務員室100及び妻構体30の近傍)は、連結器(図示なし)と台車9,9からの荷重に耐えられる強度を備えるため、台枠10の長手方向に沿った2本の中梁3,3と枕梁5を台枠10の下面に溶接して高い剛性を備えた構造とされている。台車9,9に備えられる空気ばね受7,7が枕梁5,5の枕木方向の両端部の下面を支えている。   FIG. 2 is a cross-sectional view taken along a plane AA parallel to the frame at a height position directly above the frame of the railway vehicle shown in FIG. In the power supply car 200, the end of the base frame 10 in the longitudinal direction (near the crew cabin 100 and the wife structure 30) has a strength that can withstand the load from the coupler (not shown) and the trucks 9, 9. The two middle beams 3 and 3 and the pillow beam 5 along the longitudinal direction of the frame 10 are welded to the lower surface of the base frame 10 to provide a structure having high rigidity. Air spring receivers 7 and 7 provided on the carriages 9 and 9 support the lower surfaces of both ends of the pillow beams 5 and 5 in the sleeper direction.

図3は、図1に示される鉄道車両の側面の一部を取り除いて、鉄道車両に搭載された各機器を示した側面図である。電源車200には、温度及び湿度などの環境の異なる各機器室が車両長手方向に区分して備えられており、これら各機器室は4枚の隔壁26A乃至隔壁26Dによって仕切られている。燃料との混合のためエンジン60の内部に取り入れられる空気から塵埃などを取り除くための給気フィルタ62並びにエンジン60で駆動される発電機70が載置される発電機・給気フィルタ室110と、エンジン60が載置されるエンジン室120とは、隔壁26Bによって仕切られている。エンジン室120と、エンジン60のシリンダなどが高温の燃焼ガスで壊れないように冷却する冷却水の温度を適温に維持するための冷却器64が載置される冷却器室130とは、隔壁26Cによって仕切られている。また、発電機・給気フィルタ室110と乗務員室100とは隔壁26Aによって、冷却器室130とブレーキ機器室140とは隔壁26Dによって、それぞれ仕切られている。   FIG. 3 is a side view showing each device mounted on the railway vehicle by removing a part of the side surface of the railway vehicle shown in FIG. 1. The power supply vehicle 200 is provided with equipment rooms having different environments such as temperature and humidity in the longitudinal direction of the vehicle, and each equipment room is partitioned by four partition walls 26A to 26D. An air supply filter 62 for removing dust and the like from the air taken into the engine 60 for mixing with the fuel, and a generator / air supply filter chamber 110 on which a generator 70 driven by the engine 60 is placed; The engine chamber 120 on which the engine 60 is placed is partitioned by a partition wall 26B. The engine chamber 120 and the cooler chamber 130 in which the cooler 64 for maintaining the temperature of the cooling water for cooling the cylinder 60 and the like of the engine 60 so as not to be broken by the high-temperature combustion gas is placed in the partition wall 26C. It is partitioned by. Further, the generator / air supply filter chamber 110 and the crew room 100 are partitioned by a partition wall 26A, and the cooler chamber 130 and the brake equipment chamber 140 are partitioned by a partition wall 26D.

給気フィルタ62は、給気管65を通じて、隣接するエンジン室120に設置されるエンジン60の給気口の過給機に接続される。給気管65は、発電機・給気フィルタ室110とエンジン室120とを仕切る隔壁26Bを貫通して配置されている。   The air supply filter 62 is connected to a supercharger at the air supply port of the engine 60 installed in the adjacent engine chamber 120 through the air supply pipe 65. The air supply pipe 65 is disposed so as to penetrate the partition wall 26 </ b> B that partitions the generator / air supply filter chamber 110 and the engine chamber 120.

エンジン60が載置されるエンジン室120には、エンジン60の表面から放出される熱を車外へ排出するための送風機61が備えられている。送風機61による排気作用によって、エンジン60を冷却する車外空気は、ルーバー窓部24を経て発電機・給気フィルタ室110に導入された後、発電機・給気フィルタ室110とエンジン室120と仕切る隔壁26Bに備えられる通風孔(図示なし)からエンジン室120の内部に流入する。   The engine chamber 120 on which the engine 60 is placed is provided with a blower 61 for discharging heat released from the surface of the engine 60 to the outside of the vehicle. Air outside the vehicle that cools the engine 60 by the exhaust action of the blower 61 is introduced into the generator / air supply filter chamber 110 through the louver window 24, and is then partitioned from the generator / air supply filter chamber 110 and the engine chamber 120. It flows into the engine chamber 120 from a ventilation hole (not shown) provided in the partition wall 26B.

送風機61に接続する排気ダクトは隔壁26Cを貫通して配設されており、エンジン60の廃熱は送風機61によって隣接する冷却器室130へ一旦導かれた後、冷却器64が備える大径のファンによって電源車200から車外へ排出される。なお、エンジン室120において、送風機61に替えて、エンジン室120の上面を覆う屋根カバー42にファン(図示なし)を備え、エンジン60の廃熱を隣接する冷却器室130へ導くことなく、エンジン室120から直接車外へ排出してもよい。   The exhaust duct connected to the blower 61 is disposed through the partition wall 26 </ b> C, and the waste heat of the engine 60 is once guided to the adjacent cooler chamber 130 by the blower 61, and then has a large diameter provided in the cooler 64. The power is discharged from the power supply car 200 by the fan. In the engine room 120, instead of the blower 61, the roof cover 42 covering the upper surface of the engine room 120 is provided with a fan (not shown), and the engine 60 is not led to the adjacent cooler room 130 without introducing the waste heat of the engine 60 into the engine room 120. It may be discharged directly from the chamber 120 to the outside of the vehicle.

図4は、乗務員室用空調装置46,46および屋根カバー42,42などを取り除いた状態を示す図であって、屋根枠40及び台枠10の上面に搭載される各機器の配置を示す上面図である。乗務員室100の台枠10の上面には主に信号設備に関係する電気機器72が備えられ、冷却器室130の屋根枠40の上面にはブレーキ抵抗器66などが備えられる。ブレーキ機器室140の屋根枠40の上面には、電力の高調波や脈流成分を除去するフィルタリアクトル74、圧縮機と空気タンクとからなるブレーキ装置68などが備えられる。   FIG. 4 is a diagram illustrating a state in which the air conditioners 46 and 46 for the crew cabin and the roof covers 42 and 42 are removed, and an upper surface illustrating the arrangement of each device mounted on the upper surfaces of the roof frame 40 and the underframe 10. FIG. An electric device 72 mainly related to signal equipment is provided on the upper surface of the base frame 10 of the crew member room 100, and a brake resistor 66 and the like are provided on the upper surface of the roof frame 40 of the cooler room 130. On the upper surface of the roof frame 40 of the brake equipment room 140, a filter reactor 74 that removes harmonics of electric power and pulsating flow components, a brake device 68 including a compressor and an air tank, and the like are provided.

発電機・給気フィルタ室110とエンジン室120の台枠10の上面に載置された発電機70、エンジン60などは、台枠10の長手方向に沿って配設された第1梁としての2本の梁12,12と、台枠10の幅方向に沿って配設された第2梁としての複数の梁14,14,14と、梁14の長手方向(台枠10の幅方向)の両端部を接続するとともに、第1梁にほぼ平行に配設され、且つ、第1梁よりも台枠10の幅方向の両端部寄りに配設される複数の第3梁としての梁13,13とから構成される台座17の上面に備えられる。その他、図1及び図3に符号を付して示した機器などについては、同じ符号を付して示すことで、再度の説明を省略する。   The generator 70 and the engine 60 mounted on the upper surface of the frame 10 of the generator / air supply filter chamber 110 and the engine chamber 120 serve as a first beam disposed along the longitudinal direction of the frame 10. Two beams 12, 12, a plurality of beams 14, 14, 14 as second beams arranged along the width direction of the frame 10, and the longitudinal direction of the beam 14 (width direction of the frame 10) And a plurality of beams 13 as a plurality of third beams that are disposed substantially parallel to the first beam and closer to both ends in the width direction of the frame 10 than the first beam. , 13 is provided on the upper surface of the base 17. In addition, about the apparatus etc. which attached | subjected and shown the code | symbol in FIG.1 and FIG.3, the description is abbreviate | omitted by attaching | subjecting and showing the same code | symbol.

図5は、図1に示した鉄道車両のB−B断面図である。台枠10及び側構体20,20は、対向する2枚の面板をリブで接続したアルミニウム合金製の中空押出形材から構成される。鉄と比較して密度の小さいアルミニウム合金製の中空押出形材で電源車200の構体を構成することによって、電源車200の質量を軽減できる。   FIG. 5 is a cross-sectional view of the railway vehicle shown in FIG. The underframe 10 and the side structures 20 and 20 are made of a hollow extruded shape member made of an aluminum alloy in which two opposing face plates are connected by ribs. By configuring the structure of the power supply car 200 with a hollow extruded shape member made of an aluminum alloy having a density lower than that of iron, the mass of the power supply car 200 can be reduced.

台座17の上面には、電源車200の長手方向に沿うとともに、発電機70及び給気フィルタ62などの機器を両側から点検できるようにした通路が設けられている。これらの通路の床面には、踏み板15,15が備えられており、これらの通路が隔壁26Aから隔壁26Dに突き当たる部位には、乗務員や保守要員が通り抜けることができる扉27,27が備えられる。その他、図1及び図4に符号を付して示した機器などについては、同じ符号を付して示すことで、再度の説明を省略する。   On the upper surface of the pedestal 17, there is provided a passage along the longitudinal direction of the power supply vehicle 200 so that devices such as the generator 70 and the air supply filter 62 can be inspected from both sides. The floors of these passages are provided with treads 15 and 15, and doors 27 and 27 through which crew members and maintenance personnel can pass are provided at portions where these passages abut against the partition wall 26D from the partition wall 26A. . In addition, about the apparatus etc. which attached | subjected and shown the code | symbol in FIG.1 and FIG.4, the description is abbreviate | omitted by attaching | subjecting and showing the same code | symbol.

図6は、図1に示した鉄道車両のC部拡大図である。図は、電源車200の内部から外部を見た図である。ルーバー窓部24,24は、四角形の開口をその対角線で分割された態様の2つの三角形状の開口部から構成されており、その三角形状の開口部の角部は、その角部を構成する2つの辺に接する円弧で縁取られている。四角形の開口を分割する対角線は、電源車200の長手方向の端部の側の上角と電源車200の長手方向の中央部の側の下角とを結んでいる。   FIG. 6 is an enlarged view of part C of the railway vehicle shown in FIG. The figure is a view of the power supply vehicle 200 as seen from the inside. The louver windows 24, 24 are composed of two triangular openings in a form in which a rectangular opening is divided by a diagonal line, and the corners of the triangular openings constitute the corners. It is bordered by an arc that touches two sides. A diagonal line that divides the rectangular opening connects the upper corner on the end of the power supply car 200 in the longitudinal direction and the lower corner on the center of the power supply car 200 in the longitudinal direction.

前記の対角線は、側構体20を構成する中空押出形材に前記の2つの三角形の開口部を設けることにより構成される。即ち、前記の対角線は、側構体20を構成する中空押出形材そのものである。ルーバー窓部24,24の周囲には、側構体20を構成する中空押出形材の車内側の面板の表面に接合されたアルミニウム合金製のルーバー窓部補強部材50が存在する。ルーバー窓部補強部材50は、ルーバー窓部24,24の水平方向の辺に沿った水平補強ブロック51,51、垂直方向の辺に沿った垂直補強ブロック52,52、前記の対角線に沿った斜め補強ブロック53及びこれらの補強ブロックを接続する隅部補強ブロック54(4個)を接合することによって構成される。ルーバー窓部24,24の縁とルーバー窓部補強部材50のルーバー窓部24,24側の縁には隙間を設けている。なお、連結幌32に近いルーバー窓部24も、同様の構成である。また、側構体20を構成する中空押出形材の車内側の面板の表面に鉄製のルーバー窓部補強部材50をボルトなどの機械的締結手段で結合してもよい。   The diagonal line is configured by providing the two triangular openings in the hollow extruded profile constituting the side structure 20. That is, the diagonal line is the hollow extruded shape itself constituting the side structure 20. Around the louver windows 24, 24, there is a louver window reinforcing member 50 made of aluminum alloy joined to the surface of the face plate on the vehicle interior side of the hollow extruded profile constituting the side structure 20. The louver window reinforcing member 50 includes horizontal reinforcing blocks 51 and 51 along the horizontal sides of the louver windows 24 and 24, vertical reinforcing blocks 52 and 52 along the vertical sides, and diagonal lines along the diagonal line. The reinforcing block 53 and the corner reinforcing blocks 54 (four pieces) connecting these reinforcing blocks are joined to each other. A gap is provided between the edge of the louver window portions 24 and 24 and the edge of the louver window portion reinforcing member 50 on the louver window portions 24 and 24 side. The louver window 24 close to the connecting hood 32 has the same configuration. Moreover, you may couple | bond the iron louver window part reinforcement member 50 with mechanical fastening means, such as a volt | bolt, to the surface of the face plate inside the vehicle of the hollow extruded section constituting the side structure 20.

上記の構成においては、エンジンや発電機などの大きな重量によって側構体の開口部(ルーバー窓部24,24)に作用する過大なせん断荷重を、開口の対角線に配置された中空押出形材と開口の周囲に接合された補強が負担するので、剛性と強度が低下する恐れのあるアルミニウム合金製の鉄道車両構体においても、対策を取らなければ変形が集中することになる側構体の開口部における変形を十分に抑制できる。また、本構成においては、開口の角に円弧を設けると同時に補強の縁と開口の縁に隙間を設けているので、開口の角における応力集中が緩和されることで応力集中に起因した開口の角の強度低下を抑制できるとともに、開口の縁における接合時の熱影響を隙間が吸収することで熱影響に起因した開口の縁の強度低下を抑制できる。さらには、せん断荷重を負担する中空押出形材を、引張荷重が作用する鉄道車両構体の端部方向の上角から中央方向の下角に向けた対角線に沿って配置しているため、当該部材に座屈を生じることはない。よって、エンジンと発電機を備える鉄道車両において、軽量であると同時に十分な剛性と強度を確保できる鉄道車両構体を提供することができる。   In the above-described configuration, an excessive shear load acting on the openings (louver windows 24, 24) of the side structure due to a large weight of an engine, a generator, etc., and a hollow extruded shape member arranged on the diagonal of the opening and the opening Deformation in the opening of the side structure where the deformation is concentrated even if the countermeasure is not taken, even in the case of an aluminum alloy railway vehicle structure, where the rigidity and strength may be reduced. Can be sufficiently suppressed. In this configuration, since the arc is provided at the corner of the opening and the gap is provided between the edge of the reinforcement and the edge of the opening, the stress concentration at the corner of the opening is alleviated, thereby reducing the opening of the opening caused by the stress concentration. The strength reduction of the corners can be suppressed, and the gap between the openings can absorb the thermal effect at the time of joining at the edge of the opening, thereby suppressing the strength reduction of the edge of the opening due to the thermal effect. Furthermore, since the hollow extruded profile bearing the shear load is arranged along the diagonal line from the upper corner in the end direction of the railway vehicle structure where the tensile load acts to the lower corner in the central direction, It will not buckle. Therefore, in a railway vehicle including an engine and a generator, it is possible to provide a railway vehicle structure that is lightweight and can ensure sufficient rigidity and strength.

図7は、図1に示した鉄道車両のC部拡大図であって、ルーバー窓部の別の構造を示す図である。図は、電源車200の内部から外部を見た図である。ルーバー窓部24,24は、四角形の開口をその対角線で分割された態様の2つの三角形状の開口部から構成されており、その三角形状の開口部の角部は、その角部を構成する2つの辺に接する円弧で縁取られている。四角形の開口を分割する対角線は、電源車200の長手方向の端部の側の上角と電源車200の長手方向の中央部の側の下角とを結んでいる。   FIG. 7 is an enlarged view of part C of the railway vehicle shown in FIG. 1 and shows another structure of the louver window. The figure is a view of the power supply vehicle 200 as seen from the inside. The louver windows 24, 24 are composed of two triangular openings in a form in which a rectangular opening is divided by a diagonal line, and the corners of the triangular openings constitute the corners. It is bordered by an arc that touches two sides. A diagonal line that divides the rectangular opening connects the upper corner on the end of the power supply car 200 in the longitudinal direction and the lower corner on the center of the power supply car 200 in the longitudinal direction.

前記の対角線は、側構体20を構成する中空押出形材に前記の2つの三角形の開口を設けることにより構成される。即ち、前記の対角線は、側構体20を構成する中空押出形材そのものである。ルーバー窓部24,24の縁には、側構体20を構成する中空押出形材の端面に接合されたアルミニウム合金製のルーバー窓部補強部材50が存在する。ルーバー窓部補強部材50は、ルーバー窓部24,24の水平方向の辺に沿った水平補強ブロック55,55、垂直方向の辺に沿った垂直補強ブロック56,56、前記の対角線に沿った斜め補強ブロック57,57及びこれらの補強ブロックを接続する隅部補強ブロック58(6箇所)を接合することによって構成される。なお、連結幌32に近いルーバー窓部24も、同様の構成である。また、側構体20を構成する中空押出形材に設けられた三角形状の開口部の周縁部の車内側の面板に鉄製のルーバー窓部補強部材50をボルトなどの機械的締結手段で結合してもよい。   The diagonal line is formed by providing the two triangular openings in the hollow extruded profile constituting the side structure 20. That is, the diagonal line is the hollow extruded shape itself constituting the side structure 20. On the edges of the louver windows 24, 24, there is a louver window reinforcing member 50 made of aluminum alloy joined to the end face of the hollow extruded profile constituting the side structure 20. The louver window reinforcing member 50 includes horizontal reinforcing blocks 55 and 55 along the horizontal sides of the louver windows 24 and 24, vertical reinforcing blocks 56 and 56 along the vertical sides, and diagonal lines along the diagonal line. The reinforcing blocks 57, 57 and the corner reinforcing blocks 58 (6 places) connecting these reinforcing blocks are joined. The louver window 24 close to the connecting hood 32 has the same configuration. Further, an iron louver window portion reinforcing member 50 is coupled to a face plate on the inner side of the periphery of the triangular opening provided in the hollow extruded shape member constituting the side structure 20 by a mechanical fastening means such as a bolt. Also good.

上記の構成においては、エンジンや発電機などの大きな重量によって側構体の開口部(ルーバー窓部24,24)に作用する過大なせん断荷重を、開口の対角線に配置された中空押出形材と開口の縁に接合された補強が負担するので、剛性と強度が低下する恐れのあるアルミニウム合金製の鉄道車両構体においても、対策を取らなければ変形が集中することになる側構体の開口部における変形を十分に抑制できる。また、本構成においては、開口の角に円弧を設けると同時に開口の縁をブロックで構成しているので、開口の角における応力集中が緩和されることで応力集中に起因した開口の角の強度低下を抑制できるとともに、ブロックが強度を補うことで開口の縁における強度不足を抑制できる。さらには、せん断荷重を負担する中空押出形材を、引張荷重が作用する鉄道車両構体の端部方向の上角から中央方向の下角に向けた対角線に沿って配置しているため、当該部材に座屈を生じることはない。よって、エンジンと発電機を備える鉄道車両において、軽量であると同時に十分な剛性と強度を確保できる鉄道車両構体を提供することができる。また、図6に示した実施例と比較して、補強の設置に必要なスペースを小さくできる。   In the above-described configuration, an excessive shear load acting on the openings (louver windows 24, 24) of the side structure due to a large weight of an engine, a generator, etc., and a hollow extruded shape member arranged on the diagonal of the opening and the opening Deformation at the opening of the side structure where deformation is concentrated if no measures are taken, even in aluminum alloy railway vehicle structures, where rigidity and strength may be reduced. Can be sufficiently suppressed. In this configuration, since the arc is provided at the corner of the opening and at the same time the edge of the opening is configured by the block, the stress concentration at the corner of the opening is alleviated so that the strength of the corner of the opening due to the stress concentration is reduced. While a fall can be suppressed, the block can make up for the strength, and the strength deficiency at the edge of the opening can be suppressed. Furthermore, since the hollow extruded profile bearing the shear load is arranged along the diagonal line from the upper corner in the end direction of the railway vehicle structure where the tensile load acts to the lower corner in the central direction, It will not buckle. Therefore, in a railway vehicle including an engine and a generator, it is possible to provide a railway vehicle structure that is lightweight and can ensure sufficient rigidity and strength. Further, as compared with the embodiment shown in FIG. 6, the space required for installing the reinforcement can be reduced.

図8は、図1に示した鉄道車両のC部拡大図であって、ルーバー窓部のさらに別の構造を示す図である。図は、電源車200の内部から外部を見た図である。ルーバー窓部24,24は、四角形の開口をその対角線で分割された態様の2つの三角形状の開口部から構成されており、その三角形状の開口部の角部は、その角部を構成する2つの辺に接する円弧で縁取られている。四角形の開口を分割する対角線は、電源車200の長手方向の端部の側の上角と電源車200の長手方向の中央部の側の下角とを結んでいる。   FIG. 8 is an enlarged view of part C of the railway vehicle shown in FIG. 1, and is a view showing still another structure of the louver window part. The figure is a view of the power supply vehicle 200 as seen from the inside. The louver windows 24, 24 are composed of two triangular openings in a form in which a rectangular opening is divided by a diagonal line, and the corners of the triangular openings constitute the corners. It is bordered by an arc that touches two sides. A diagonal line that divides the rectangular opening connects the upper corner on the end of the power supply car 200 in the longitudinal direction and the lower corner on the center of the power supply car 200 in the longitudinal direction.

前記の対角線及びルーバー窓部24,24の水平方向の辺、垂直方向の辺を含めたルーバー窓部24,24の周縁部には、アルミニウム合金製のルーバー窓部補強ブロック59が備えられる。ルーバー窓部補強ブロック59は、一つのブロックから削り出し加工することによって製作される。または、複数のブロックを接合することにより製作してもよい。ここで、ルーバー窓部補強ブロック59のルーバー窓部24,24側の縁には、削り出し加工によってエアーフィルタの受けを設けることもできる。なお、連結幌32に近いルーバー窓部24も、同様の構成である。また、鉄製のルーバー窓部補強ブロック59をボルトなどの機械的締結手段で結合してもよい。   A louver window reinforcement block 59 made of aluminum alloy is provided on the peripheral edge of the louver windows 24 and 24 including the horizontal and vertical sides of the diagonal lines and the louver windows 24 and 24. The louver window reinforcing block 59 is manufactured by machining from one block. Or you may manufacture by joining a some block. Here, the edge of the louver window portion reinforcing block 59 on the louver window portions 24, 24 side can be provided with a receiver for an air filter by machining. The louver window 24 close to the connecting hood 32 has the same configuration. Further, the iron louver window reinforcing block 59 may be coupled by a mechanical fastening means such as a bolt.

上記の構成においては、エンジンや発電機などの大きな重量によって側構体の開口部に作用する過大なせん断荷重を、開口の対角線と縁を構成する補強が負担するので、剛性と強度が低下する恐れのあるアルミニウム合金製の鉄道車両構体においても、対策を取らなければ変形が集中することになる側構体の開口部における変形を十分に抑制できる。また、本構成においては、開口の角に円弧を設けると同時に開口の縁をブロックで構成しているので、開口の角における応力集中が緩和されることで応力集中に起因した開口の角の強度低下を抑制できるとともに、ブロックが強度を補うことで開口の縁における強度不足を抑制できる。さらには、せん断荷重を負担する補強を、引張荷重が作用する鉄道車両構体の端部方向の上角から中央方向の下角に向けた対角線に沿って配置しているため、当該部材に座屈を生じることはない。よって、エンジンと発電機を備える鉄道車両において、軽量であると同時に十分な剛性と強度を確保できる鉄道車両構体を提供することができる。また、図6に示した実施例と比較して、接合量を少なくできる。   In the above configuration, since the reinforcement that constitutes the diagonal and edge of the opening bears an excessive shear load acting on the opening of the side structure due to a large weight of an engine or a generator, the rigidity and strength may be reduced. Even in an aluminum alloy railcar structure having a certain shape, it is possible to sufficiently suppress the deformation at the opening of the side structure, where the deformation concentrates unless measures are taken. In this configuration, since the arc is provided at the corner of the opening and at the same time the edge of the opening is configured by the block, the stress concentration at the corner of the opening is alleviated so that the strength of the corner of the opening due to the stress concentration is reduced. While a fall can be suppressed, the block can make up for the strength, and the strength deficiency at the edge of the opening can be suppressed. Furthermore, since the reinforcement that bears the shear load is arranged along the diagonal line from the upper corner of the railway vehicle structure where the tensile load acts to the lower corner of the central direction, the member is buckled. It does not occur. Therefore, in a railway vehicle including an engine and a generator, it is possible to provide a railway vehicle structure that is lightweight and can ensure sufficient rigidity and strength. Further, the amount of bonding can be reduced as compared with the embodiment shown in FIG.

図9は、図1に示した鉄道車両のC部拡大図であって、ルーバー窓部のさらに別の構造を車外側から見た模式図である。図10は、図9に示したルーバー窓部のD−D断面図である。また、図11は開口周縁部補強部材の正面図であり、図12は開口部補強部材の正面図である。図9〜図12に示す実施例は、図6〜図8に示した実施例を応用したより具体的な構造を説明するものである。   FIG. 9 is an enlarged view of a portion C of the railway vehicle shown in FIG. 1 and is a schematic view of still another structure of the louver window portion as seen from the outside of the vehicle. 10 is a DD cross-sectional view of the louver window portion shown in FIG. 9. FIG. 11 is a front view of the opening peripheral portion reinforcing member, and FIG. 12 is a front view of the opening reinforcing member. The embodiment shown in FIGS. 9 to 12 explains a more specific structure to which the embodiment shown in FIGS. 6 to 8 is applied.

図9に示す実施例は、エンジン60などの重量物を搭載した電源車200を構成する側構体20に、電源車200の内部に外気を導入するための通気部(開口部)を形成するとともに、電源車200の走行に伴い生じる上下方向の荷重や振動に起因して通気部の周縁に生じるせん断変形や応力集中を効果的に緩和するための補強部材を施工するものである。   In the embodiment shown in FIG. 9, a ventilation part (opening) for introducing outside air into the power supply car 200 is formed in the side structure 20 constituting the power supply car 200 on which a heavy object such as the engine 60 is mounted. A reinforcing member for effectively mitigating shear deformation and stress concentration generated in the peripheral edge of the ventilation portion due to the vertical load and vibration caused by the traveling of the power supply vehicle 200 is applied.

まず、電源車200の側構体20を構成する中空押出形材の車外側面板21、車内側面板23及び両面板を接続するリブ22を切削加工して、通気可能な四角形状の開口部を設ける。この時、車外側面板21に設ける開口部の大きさは、車内側面板23及びリブ22に設ける開口部より小さく施工される(図10参照)。側構体20に施工された開口部周縁に沿って、車内側面板23に重ねる態様で、開口部の形状と略相似に製作された開口周縁部補強部材80を車内側面板23に溶接する。   First, the outer side plate 21, the inner side plate 23 and the ribs 22 connecting the two side plates of the hollow extruded shape member constituting the side structure 20 of the power supply car 200 are cut to provide a square-shaped opening that allows ventilation. . At this time, the size of the opening provided in the vehicle outer side plate 21 is set smaller than the openings provided in the vehicle inner side plate 23 and the rib 22 (see FIG. 10). An opening peripheral portion reinforcing member 80 manufactured substantially similar to the shape of the opening portion is welded to the vehicle inner side surface plate 23 in such a manner that it overlaps the vehicle inner side surface plate 23 along the periphery of the opening portion constructed in the side structure 20.

開口周縁部補強部材80は、上下方向に離置される開口周縁部水平補強部材82,82と、左右方向に離置される開口周縁部垂直補強部材84,84と、それぞれの4箇所を接合するとともに内縁及び外縁に円弧形状を配した開口周縁部隅部補強部材86と、からなる(図11参照)。なお、開口周縁部補強部材80は、前述した各補強部材を準備して、それらを溶接で接合することによって構成しても良いし、一塊の材料から削り出し加工することによって溶接の無い一体ものとして構成してもよい。   The opening periphery part reinforcement member 80 joins four each of the opening periphery part horizontal reinforcement members 82 and 82 spaced apart in the up-down direction, and the opening periphery part vertical reinforcement members 84 and 84 spaced apart in the left-right direction. And an opening peripheral edge corner reinforcing member 86 having an arc shape on the inner edge and the outer edge (see FIG. 11). The opening peripheral edge reinforcing member 80 may be configured by preparing each of the above-described reinforcing members and joining them by welding, or by cutting out from a lump of material and integrating them without welding. You may comprise as.

次に、開口部補強部材90を、側構体20の車外側面板21と開口周縁部補強部材80とに、溶接する。開口部補強部材90は、上下方向に離置される開口部水平補強部材92,92と、左右方向に離置される開口部垂直補強部材94,94と、4ヶ所の隅部の内の一方の対角の2箇所に配設され開口部水平補強部材92と開口部垂直補強部材94とを接続する開口部隅部補強部材96a,96aと、他方の対角の隅部と隅部とを斜めに接続する開口部斜め補強部材98と、他方の対角の2箇所に配設され開口部水平補強部材92と開口部垂直補強部材94とを接続するとともに開口部斜め補強部材98とを接続する開口部隅部補強部材96b,96bと、からなる(図12参照)。なお、開口部補強部材90は、前述した各補強部材を準備して、それらを溶接で接合することによって構成しても良いし、一塊の材料から削り出し加工することによって溶接の無い一体ものとして構成してもよい。   Next, the opening reinforcing member 90 is welded to the vehicle outer side face plate 21 and the opening peripheral edge reinforcing member 80 of the side structure 20. The opening reinforcing member 90 includes an opening horizontal reinforcing member 92, 92 spaced apart in the vertical direction, an opening vertical reinforcing member 94, 94 spaced apart in the left-right direction, and one of the four corners. The opening corner reinforcing members 96a and 96a that connect the opening horizontal reinforcing member 92 and the opening vertical reinforcing member 94, and the other diagonal corners and corners are arranged at two diagonal positions. The opening diagonal reinforcement member 98 that is connected obliquely, and the opening horizontal reinforcement member 92 and the opening vertical reinforcement member 94 that are disposed at the other two diagonals are connected to the opening diagonal reinforcement member 98. The opening corner portion reinforcing members 96b, 96b are formed (see FIG. 12). The opening reinforcing member 90 may be configured by preparing each of the above-described reinforcing members and joining them by welding, or by cutting out from a lump of material as an integral part without welding. It may be configured.

開口部補強部材90の水平補強部と、垂直補強部と、隅部補強部と、の各々の外周縁には、その外周縁に沿う態様で突出部90aと延長部90bとが備えられている。開口部補強部材90の開口部斜め補強部材98は、開口部補強部材90が電源車200の側構体20に備えられた時、電源車200の長手方向の端部の上角から電源車200の長手方向の中央部の下角に向かう態様で配設される。   Each of the horizontal reinforcing portion, the vertical reinforcing portion, and the corner reinforcing portion of the opening reinforcing member 90 is provided with a protruding portion 90a and an extending portion 90b along the outer peripheral edge. . The opening oblique reinforcing member 98 of the opening reinforcing member 90 is configured such that when the opening reinforcing member 90 is provided on the side structure 20 of the power supply car 200, the upper side corner of the power supply car 200 is viewed from the upper corner of the power supply car 200. It arrange | positions in the aspect which goes to the lower angle | corner of the center part of a longitudinal direction.

車外側に位置する突出部90aの板厚は、その車外側の面から車外側面板21の厚みに相当する厚さが取り除かれており、突出部90aを車外側面板21に当接した時に、車外側面板21の面と、開口部補強部材90の車外側の面との位置が揃う態様で備えられる。同時に、延長部90bの車外側の面は、開口周縁部補強部材80の車内側の上面に当接される。各当接部を隅肉溶接などで溶接した後、開口周縁部補強部材80の垂直補強部の車内側の上面に、垂直補強部材25,25を溶接する。図示はしないが、垂直補強部材25の上端部は側構体20と屋根枠40との接続部に溶接され、その下端部は側構体20と台枠10との接合部に溶接される。   As for the plate thickness of the projecting portion 90a located on the vehicle outer side, the thickness corresponding to the thickness of the vehicle outer surface plate 21 is removed from the surface on the vehicle outer side, and when the projecting portion 90a abuts on the vehicle outer surface plate 21, It is provided in such a manner that the positions of the surface of the vehicle outer side face plate 21 and the surface of the vehicle exterior side of the opening reinforcing member 90 are aligned. At the same time, the vehicle outer surface of the extension 90b is in contact with the vehicle inner upper surface of the opening peripheral edge reinforcing member 80. After the contact portions are welded by fillet welding or the like, the vertical reinforcing members 25 and 25 are welded to the upper surface inside the vehicle of the vertical reinforcing portion of the opening peripheral edge reinforcing member 80. Although not shown, the upper end portion of the vertical reinforcing member 25 is welded to the connection portion between the side structure 20 and the roof frame 40, and the lower end portion is welded to the joint portion between the side structure 20 and the base frame 10.

上記の構成においては、エンジンや発電機などの大きな重量によって側構体20の開口部に作用する過大なせん断荷重を、開口部に備えられる開口周縁部補強部材80と、それと車外側面板21とを接続する態様で備えられる開口部補強部材90と、開口部補強部材90に備えられる開口部斜め補強部材98と、からなる補強部材が負担するので、剛性と強度が低下する恐れのあるアルミニウム合金製の鉄道車両構体においても、対策を取らなければ変形が集中することになる側構体の開口部における変形を十分に抑制できる。   In the above-described configuration, an excessive shear load acting on the opening of the side structure 20 due to a large weight of an engine, a generator, etc. is applied to the opening peripheral portion reinforcing member 80 provided in the opening and the vehicle outer side face plate 21. Since the reinforcing member composed of the opening reinforcing member 90 provided in the connecting aspect and the opening oblique reinforcing member 98 provided in the opening reinforcing member 90 bears, it is made of an aluminum alloy that may reduce rigidity and strength. Even in this railway vehicle structure, it is possible to sufficiently suppress the deformation at the opening of the side structure where the deformation is concentrated unless measures are taken.

また、本構成においては、側構体20の開口部の開口縁20aの4隅に、円弧を設けるとともに、開口縁20aに沿って開口部補強部材90が備えられるため、開口部の隅における応力集中による強度低下および開口部の全周(開口縁20a)における強度不足を抑制できる。   In this configuration, since arcs are provided at the four corners of the opening edge 20a of the opening of the side structure 20, and the opening reinforcing member 90 is provided along the opening edge 20a, stress concentration at the corner of the opening is provided. It is possible to suppress the strength reduction due to the above and the insufficient strength on the entire circumference of the opening (opening edge 20a).

さらには、せん断荷重を負担する補強部材を、引張荷重が作用する鉄道車両構体の長手方向の端部の上角から長手方向の中央部側の下角に延びる態様で配置しているため、当該補強部材に座屈を生じることはない。   Furthermore, since the reinforcing member that bears the shear load is arranged in such a manner that it extends from the upper corner of the longitudinal end of the railway vehicle structure on which the tensile load acts to the lower corner of the central portion in the longitudinal direction. The member will not buckle.

よって、エンジンと発電機を備える鉄道車両において、軽量であると同時に十分な剛性と強度を確保できる鉄道車両構体を提供することができる。   Therefore, in a railway vehicle including an engine and a generator, it is possible to provide a railway vehicle structure that is lightweight and can ensure sufficient rigidity and strength.

本発明の技術的範囲は、特許請求の範囲の各請求項に記載の文言あるいは課題を解決するための手段の項に記載の文言に限定される、当業者がそれから容易に置き換えられる範囲にも及ぶものである。   The technical scope of the present invention is limited to the language described in each claim of the claims or the language described in the section of the means for solving the problem, and can be easily replaced by those skilled in the art. It extends.

3…中梁 5…枕梁
7…空気ばね受 9…台車
10…台枠 20…側構体
20a…開口縁 30…妻構体
40…屋根枠
12…梁(長手方向) 13…端部梁
14…梁(幅方向) 15…踏み板
16a…燃料タンク 16b…廃油タンク
17…台座 18…コンバータ
21…車外側面板 22…リブ
23…車内側面板 24…ルーバー窓部
25…垂直補強部材 26A〜26D…隔壁
27…扉 32…連結幌
42…屋根カバー 46…乗務員室用空調装置
50…ルーバー窓部補強部材 51、55…水平補強ブロック
52,56…垂直補強ブロック 53,57…斜め補強ブロック
54,58…隅部補強ブロック 59…ルーバー窓部補強ブロック
80…開口周縁部補強部材 82…開口周縁部水平補強部材
84…開口周縁部垂直補強部材 86…開口周縁部隅部補強部材
90…開口部補強部材 90a…突出部
90b…延長部 92…開口部水平補強部材
94…開口部垂直補強部材 96a,96b…開口部隅部補強部材
98…開口部斜め補強部材
60…エンジン 61…送風機
62…給気フィルタ 64…冷却器
65…給気管 66…ブレーキ抵抗器
68…ブレーキ装置(BCU+CP) 70…発電機
72…電気機器 74…フィルタリアクトル
100…乗務員室(電気品室) 110…発電機・給気フィルタ室
120…エンジン室 130…冷却器室
140…ブレーキ機器室 200…電源車
DESCRIPTION OF SYMBOLS 3 ... Middle beam 5 ... Pillow beam 7 ... Air spring holder 9 ... Carriage 10 ... Base frame 20 ... Side structure 20a ... Opening edge 30 ... Wife structure 40 ... Roof frame 12 ... Beam (longitudinal direction) 13 ... End beam 14 ... Beam (width direction) 15 ... tread plate 16a ... fuel tank 16b ... waste oil tank 17 ... pedestal 18 ... converter 21 ... vehicle outer side plate 22 ... rib 23 ... vehicle interior side plate 24 ... louver window 25 ... vertical reinforcing members 26A-26D ... partition walls 27 ... Door 32 ... Connecting hood 42 ... Roof cover 46 ... Crew cabin air conditioner 50 ... Louver window reinforcing member 51, 55 ... Horizontal reinforcing block 52, 56 ... Vertical reinforcing block 53, 57 ... Diagonal reinforcing block 54, 58 ... Corner reinforcement block 59 ... Louver window reinforcement block 80 ... Opening peripheral edge reinforcing member 82 ... Opening peripheral edge horizontal reinforcing member 84 ... Opening peripheral edge vertical reinforcing member 86 ... Opening peripheral edge corner reinforcing part Material 90 ... Opening part reinforcing member 90a ... Protruding part 90b ... Extension part 92 ... Opening part horizontal reinforcing member 94 ... Opening part vertical reinforcing member 96a, 96b ... Opening corner part reinforcing member 98 ... Opening part diagonal reinforcing member 60 ... Engine 61 ... Blower 62 ... Air supply filter 64 ... Cooler 65 ... Air supply pipe 66 ... Brake resistor 68 ... Brake resistor (BCU + CP) 70 ... Generator 72 ... Electrical equipment 74 ... Filter reactor 100 ... Crew room (Electric parts room) 110 ... Generator / air supply filter chamber 120 ... engine chamber 130 ... cooler chamber 140 ... brake equipment chamber 200 ... power supply vehicle

Claims (10)

上面を構成する屋根構体と両側面を構成する2枚の側構体と下面を構成する台枠からなり、エンジンと発電機を内部に備える鉄道車両構体において、
前記側構体は対向する2枚の面板をリブで接続したアルミニウム合金製の中空押出形材から構成されており、
前記側構体には前記エンジンと前記発電機を冷却する冷却用空気を前記鉄道車両構体の外部から内部に取り入れるための空気取り入れ口が設けられており、
前記空気取り入れ口は、四角形の開口をその対角線に沿って配設された部材で分割された態様で備えられる2つの三角形状の開口部からなること、
を特徴とする鉄道車両構体。
In the railway vehicle structure comprising the roof structure constituting the upper surface, the two side structures constituting both sides and the underframe constituting the lower surface, and having an engine and a generator inside,
The side structure is composed of an aluminum alloy hollow extruded member in which two facing face plates are connected by a rib,
The side structure is provided with an air intake for taking in cooling air for cooling the engine and the generator from the outside to the inside of the railway vehicle structure,
The air intake port comprises two triangular openings provided in a form in which a quadrangular opening is divided by members arranged along diagonal lines thereof,
A railway vehicle structure characterized by
請求項1に記載された鉄道車両構体において、
前記部材は、前記四角形の開口の前記鉄道車両構体の長手方向の端部の側の上角と前記鉄道車両構体の中央部の側の下角とを結ぶ態様で配置されていること、
を特徴とする鉄道車両構体。
In the railway vehicle structure according to claim 1,
The member is arranged in a form connecting the upper corner of the rectangular opening on the end portion in the longitudinal direction of the railway vehicle assembly and the lower corner on the central portion of the rail vehicle assembly;
A railway vehicle structure characterized by
請求項1に記載された鉄道車両構体において、
前記三角形状の開口部の角にはその角を構成する2つの辺に接する円弧で縁取られていること、
を特徴とする鉄道車両構体。
In the railway vehicle structure according to claim 1,
The corner of the triangular opening is edged with an arc that touches the two sides constituting the corner;
A railway vehicle structure characterized by
請求項1に記載された鉄道車両構体において、
前記鉄道車両構体の内部には前記エンジンと前記発電機を冷却するための冷却器が設けられており、
前記空気取り入れ口は、前記エンジンと前記発電機の近傍及び前記冷却器の近傍の前記側構体に2箇所に設けられていること、
を特徴とする鉄道車両構体。
In the railway vehicle structure according to claim 1,
Inside the railway vehicle structure is provided with a cooler for cooling the engine and the generator,
The air intake port is provided at two locations in the side structure near the engine and the generator and near the cooler,
A railway vehicle structure characterized by
請求項1に記載された鉄道車両構体において、
前記部材は前記中空押出形材そのものであり、
前記三角形状の開口部の縁に沿って、前記鉄道車両構体の車内側の前記面板の表面に補強部材が接合されていること、
を特徴とする鉄道車両構体。
In the railway vehicle structure according to claim 1,
The member is the hollow extruded shape itself,
A reinforcing member is joined to the surface of the face plate on the inner side of the railway vehicle structure along the edge of the triangular opening.
A railway vehicle structure characterized by
請求項1に記載された鉄道車両構体において、
前記部材は前記中空押出形材そのものであり、
前記三角形状の開口部の縁に沿って、前記中空押出形材の端面に補強部材が接合されていること、
を特徴とする鉄道車両構体。
In the railway vehicle structure according to claim 1,
The member is the hollow extruded shape itself,
A reinforcing member is joined to the end face of the hollow extruded profile along the edge of the triangular opening,
A railway vehicle structure characterized by
請求項1に記載された鉄道車両構体において、
前記側構体に設けられた前記四角形の開口部の縁に沿って備えられる開口部補強部材が備えられるとともに、前記開口部補強部材の前記鉄道車両構体の長手方向の端部の側の上角と前記鉄道車両構体の中央部の側の下角とを結ぶ態様で前記部材が備えられていること、
を特徴とする鉄道車両構体。
In the railway vehicle structure according to claim 1,
An opening reinforcing member provided along an edge of the quadrangular opening provided in the side structure, and an upper corner of the opening reinforcing member on a side of a longitudinal end portion of the railway vehicle structure; The member is provided in an aspect that connects the lower corner on the central portion side of the railway vehicle structure;
A railway vehicle structure characterized by
請求項7に記載された鉄道車両構体において、
前記開口部補強部材は複数の部品を溶接することにより製作されていること、
を特徴とする鉄道車両構体。
The railway vehicle structure according to claim 7,
The opening reinforcing member is manufactured by welding a plurality of parts;
A railway vehicle structure characterized by
請求項7に記載された鉄道車両構体において、
前記開口部補強部材と前記部材とは削り出し加工によって一体に製作されていること、
を特徴とする鉄道車両構体。
The railway vehicle structure according to claim 7,
The opening reinforcing member and the member are integrally manufactured by machining;
A railway vehicle structure characterized by
請求項7に記載された鉄道車両構体において、
前記開口部補強部材には前記三角形の開口に設置されるエアーフィルタの受けが設けられていること、
を特徴とする鉄道車両構体。
The railway vehicle structure according to claim 7,
The opening reinforcing member is provided with a receiver for an air filter installed in the triangular opening,
A railway vehicle structure characterized by
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