JP2012179522A - Washing drier for line/strip material - Google Patents

Washing drier for line/strip material Download PDF

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JP2012179522A
JP2012179522A JP2011042998A JP2011042998A JP2012179522A JP 2012179522 A JP2012179522 A JP 2012179522A JP 2011042998 A JP2011042998 A JP 2011042998A JP 2011042998 A JP2011042998 A JP 2011042998A JP 2012179522 A JP2012179522 A JP 2012179522A
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Prior art keywords
cleaning
cleaning liquid
drying
washing
filament material
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Tomonori Saeki
智則 佐伯
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Hitachi Cable Ltd
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Hitachi Cable Ltd
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Abstract

PROBLEM TO BE SOLVED: To reduce contamination of line/strip material due to suspended matter floating on the surface of cleaning liquid without completely dissolved in cleaning liquid.SOLUTION: In the washing drier for line/strip material including a washing unit which removes extraneous matter adhering to the line/strip material with cleaning liquid and a drying unit which is arranged at the latter stage of the washing unit concerned to remove the cleaning liquid adhering to the line/strip material, the washing unit includes a washing tub which stores the cleaning liquid and a separation inhibitor which separates the cleaning liquid surface in the washing tub into an approach domain which includes a part intersecting with a cleaning liquid surface when the line/strip material approaches the cleaning liquid from an air medium and a penetration domain including a part intersecting with the cleaning liquid surface when the line/strip material comes out from the cleaning liquid into the air medium, in order to prevent the influx of the extraneous matter, which is removed from the line/strip material to float to the cleaning liquid surface of the approach domain, into the penetration domain.

Description

本発明は、線条材の洗浄乾燥装置に関するものである。   The present invention relates to a wire rod cleaning and drying apparatus.

線条材、例えば絶縁電線に用いられる導体金属心線(以下導体と呼ぶ)の表面は、伸線工程や圧延工程において発生したその金属特有の金属粉や、同工程で使用する加工用潤滑剤などが表面に付着している。電気的特性の要請から絶縁層の厚さは薄膜化の一途をたどっており、導体表面に付着している金属粉が除去されないまま絶縁塗料を塗布すると、絶縁性能の低下を招くことが指摘されている。   The surface of a conductor, for example, a conductor metal core wire (hereinafter referred to as a conductor) used for an insulated wire, is a metal powder peculiar to the metal generated in a wire drawing process or a rolling process, or a processing lubricant used in the process. Etc. are attached to the surface. It has been pointed out that the thickness of the insulating layer is becoming thinner due to demands for electrical characteristics, and applying insulating paint without removing the metal powder adhering to the conductor surface will lead to a decrease in insulation performance. ing.

また金属条やリードフレームなどのフープ材は、圧延ののち必要に応じてプレス加工されるが、圧延工程並びにプレス工程において発生したその金属特有の金属粉や、同工程で使用する加工用潤滑剤などが表面に付着していると、後続の、例えばめっき工程などでめっき不良が発生するなどの問題点が指摘されている。   In addition, hoop materials such as metal strips and lead frames are pressed as needed after rolling, but the metal powder unique to the metal generated in the rolling process and pressing process, and the processing lubricant used in the same process And the like are attached to the surface, it has been pointed out that a defective plating occurs in the subsequent plating process, for example.

図6に示すように、従来の線条材の洗浄工程にあっては、線条材4を加工する際に鉱物油や水溶性潤滑液等の加工用潤滑剤を線条材4に塗布して加工装置2で加工を行い、当該加工後に線条材4を洗浄液が貯留された洗浄槽7に浸漬して洗浄する。かかる洗浄工程に次いでエアブロー装置8によりエアを吹き付けて洗浄液を除去し、さらに乾燥装置9により線条材4を乾燥して巻取りドラム3に巻き取って次工程に送る作業が行われていた。このような線条材4の洗浄に有機溶剤を用いた洗浄方法もしくは洗浄装置は、例えば特許文献1、2、3(従来技術1という)に開示されている。また、加工油を洗浄する洗浄液として、水の電気分解によって得られるイオン成分を含む液体(以下、電解水と呼ぶ)を用いる方法が、特許文献4、5(従来技術2という)に開示されている。   As shown in FIG. 6, in the conventional wire rod cleaning process, when the wire rod 4 is processed, a processing lubricant such as mineral oil or water-soluble lubricant is applied to the wire rod 4. Then, the processing apparatus 2 performs processing, and after the processing, the filament material 4 is immersed and cleaned in a cleaning tank 7 in which a cleaning liquid is stored. Subsequent to this cleaning step, air was blown by the air blow device 8 to remove the cleaning liquid, and the wire 4 was dried by the drying device 9 and wound around the winding drum 3 and sent to the next step. Such a cleaning method or cleaning apparatus using an organic solvent for cleaning the filament material 4 is disclosed in, for example, Patent Documents 1, 2, and 3 (referred to as Prior Art 1). Patent Documents 4 and 5 (referred to as Prior Art 2) disclose methods using a liquid containing an ionic component obtained by electrolysis of water (hereinafter referred to as electrolyzed water) as a cleaning liquid for cleaning processing oil. Yes.

特許第4324767号公報Japanese Patent No. 4324767 特許第3232149号公報Japanese Patent No. 3232149 特開2001−198638号公報JP 2001-198638 A 特開2005−230632号公報Japanese Patent Laying-Open No. 2005-230632 特開2005−324143号公報JP 2005-324143 A

従来技術1にかかる問題点は、乾燥時に線条材表面から有機溶剤を除去する際に有機溶剤が飛散、揮発することである。揮発した有機溶剤は所謂VOC(Volatile Organic Compounds:揮発性有機化合物)として大気中に拡散するが、これは光化学オキシダントの原因となる可能性が有り、大気汚染を引き起こす恐れがある。大気中に拡散したVOCを回収するためには、VOCの何百倍、何千倍といった体積の大気を吸引してVOCを分離しなければならず、大規模な設備が必要となる。   The problem with prior art 1 is that the organic solvent is scattered and volatilized when the organic solvent is removed from the surface of the filament material during drying. Volatile organic solvents diffuse into the atmosphere as so-called VOCs (Volatile Organic Compounds), which may cause photochemical oxidants and may cause air pollution. In order to collect VOCs diffused in the atmosphere, the VOCs must be separated by sucking the volume of air that is hundreds or thousands of times larger than the VOCs, which requires a large-scale facility.

従来技術2にかかる問題点は、洗浄時に除去された加工油が洗浄液に完全には溶解せず、一部は液面に浮上するため、線条材が洗浄液の液面から大気中に出る際に高濃度の加工油を付着させてしまう恐れがあることである。   The problem with Prior Art 2 is that the processing oil removed at the time of cleaning does not completely dissolve in the cleaning liquid, and part of it rises to the liquid surface, so when the filament material comes out from the cleaning liquid surface to the atmosphere. There is a risk that a high concentration of processing oil will adhere to the surface.

本発明の目的は、かかる問題点に鑑み、簡易な構造でありながら、洗浄液中に溶解しき
らずに表面に浮上した浮遊物による線条材表面の汚染を低減することが可能な線条材の洗浄乾燥装置を提供することである。
In view of such problems, the object of the present invention is a linear material that can reduce contamination of the surface of the linear material due to suspended matter that has floated on the surface without being completely dissolved in the cleaning liquid, while having a simple structure. It is to provide a washing and drying apparatus.

上記の課題を解決するために、本発明の一実施の形態によれば、線条材に付着する付着物を洗浄液によって除去する洗浄ユニットと、該洗浄ユニットの後段に配置され前記線条材に付着した前記洗浄液を除去する乾燥ユニットとを備えた線条材の洗浄乾燥装置であって、前記洗浄ユニットは、前記洗浄液を貯留する洗浄槽と、前記洗浄槽内の洗浄液面を、前記線条材が大気中から前記洗浄液に進入する際に洗浄液面と交差する箇所を含む進入領域と、前記線条材が前記洗浄液から前記大気中に出る際に前記洗浄液面と交差する箇所を含む進出領域とに分離して、前記線条材から除去されて前記進入領域の前記洗浄液面に浮遊する前記付着物が前記進出領域に流れ込むのを阻止する分離阻止体とを備えている線条材の洗浄乾燥装置が提供される。   In order to solve the above-described problems, according to one embodiment of the present invention, a cleaning unit that removes deposits adhering to a wire material with a cleaning liquid, and a line disposed at a subsequent stage of the cleaning unit to the wire material. An apparatus for cleaning and drying a filament material including a drying unit for removing the attached cleaning liquid, the cleaning unit including a cleaning tank for storing the cleaning liquid and a cleaning liquid level in the cleaning tank. An entry area including a location that intersects the cleaning liquid surface when the material enters the cleaning liquid from the atmosphere, and an advancing area that includes a location that intersects the cleaning liquid surface when the filament material enters the atmosphere from the cleaning liquid And a separation inhibitor that prevents the deposits removed from the filament material and floating on the cleaning liquid surface of the entry region from flowing into the advance region. Drying equipment is provided

好ましくは、前記洗浄ユニットは、前記線条材に付着する付着物の大部分を洗浄によって除去する粗洗浄ユニットと、該粗洗浄ユニットの後段に配置され前記線条材に残留する付着物を洗浄によって除去する仕上げ洗浄ユニットとから構成され、前記粗洗浄ユニットまたは前記仕上げ洗浄ユニットのいずれかまたは両方に、前記分離阻止体が備えられている。   Preferably, the cleaning unit is configured to clean the deposit remaining on the wire rod, which is disposed at a subsequent stage of the coarse cleaning unit and removes most of the deposit adhered to the wire rod by cleaning. And the finishing cleaning unit is removed, and either or both of the rough cleaning unit and the finishing cleaning unit are provided with the separation preventing body.

また、好ましくは、前記分離阻止体は、内部に前記線条材が通る線条材通路を有する筒状体であって、前記進出領域の交差する箇所に挿入され、挿入により前記線条材通路内に入り込む洗浄液の洗浄液面と前記線条材通路外の洗浄液面とを前記筒状体の壁によって分離するように構成されている。   Also preferably, the separation preventing body is a cylindrical body having a wire rod passage through which the wire rod passes, and is inserted at a location where the advance region intersects, and the wire rod passage is inserted by insertion. The cleaning liquid surface that enters the cleaning liquid surface is separated from the cleaning liquid surface outside the filament material passage by the wall of the cylindrical body.

また、好ましくは、前記線条材通路に清浄な洗浄液を供給するようにする。   Preferably, a clean cleaning liquid is supplied to the filament material passage.

また、好ましくは、前記清浄な洗浄液の流量を、前記洗浄液を供給しない場合に前記線条材が持ち出す液量の2倍以上とする。   Preferably, the flow rate of the clean cleaning liquid is set to be twice or more the liquid amount taken out by the filament material when the cleaning liquid is not supplied.

本発明によれば、簡易な構成でありながら、洗浄液中に溶解しきらずに洗浄液面に浮上した浮遊物による線条材の汚染を低減することができる。   ADVANTAGE OF THE INVENTION According to this invention, although it is a simple structure, contamination of the filament material by the suspended | floating matter which floated on the washing | cleaning liquid surface, without being completely dissolved in a washing | cleaning liquid can be reduced.

本発明にかかる線条材の洗浄乾燥装置とその周辺の装置全体を示した第1の実施の形態を示す側断面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a sectional side view which shows 1st Embodiment which showed the washing | cleaning drying apparatus of the filament material concerning this invention, and the whole peripheral apparatus. 本発明の第1の実施形態にかかる、洗浄ユニットの一部を詳細に示した側面図である。It is the side view which showed a part of washing | cleaning unit concerning the 1st Embodiment of this invention in detail. 本発明の第1の実施形態にかかる、洗浄ユニットの一部を詳細に示した上面図である。It is the top view which showed a part of washing | cleaning unit concerning the 1st Embodiment of this invention in detail. 本発明の第1の実施形態にかかる、乾燥ユニットの側面図である。It is a side view of a drying unit concerning a 1st embodiment of the present invention. 本発明の第2の実施形態にかかる、線条材の洗浄乾燥装置とその周辺の装置全体を示した実施形態を示す側断面図である。It is a sectional side view which shows embodiment which showed the whole apparatus of the washing | cleaning drying apparatus of the filament material concerning the 2nd Embodiment of this invention, and its periphery. 従来の洗浄乾燥装置とその周辺の装置全体を示した側断面図である。It is the sectional side view which showed the conventional washing | cleaning drying apparatus and the whole peripheral apparatus.

以下に本発明の一実施の形態について説明する。   An embodiment of the present invention will be described below.

線条材の洗浄乾燥装置は、機械加工装置により加工された線条材を洗浄する洗浄槽を有
する洗浄ユニットと、この洗浄ユニットの後段に配置され前記線条材に付着した洗浄液を除去する乾燥ユニットとを備える。洗浄ユニットでは、線条材を液体槽に浸漬して、水系の洗浄液を用いて前記線条材表面に付着した加工油などの付着物を除去する。乾燥ユニットでは、洗浄ユニットで付着した洗浄液を線条材表面から除去して乾燥表面を得る。
The wire rod cleaning and drying device includes a cleaning unit having a cleaning tank for cleaning the wire rod processed by the machining device, and a drying unit that is disposed downstream of the cleaning unit and removes the cleaning liquid attached to the wire rod. A unit. In the cleaning unit, the filament material is immersed in a liquid tank, and an adhering substance such as processing oil adhered to the surface of the filament material is removed using an aqueous cleaning liquid. In the drying unit, the cleaning liquid adhering to the cleaning unit is removed from the surface of the filament material to obtain a dry surface.

通常、洗浄槽の洗浄液のうち或る量が、線条材の表面に付着した状態で、洗浄ユニットから引き上げられる。このとき、洗浄槽の洗浄液面に、洗浄によって除去された付着物としての加工油が浮遊していると、線条材の引き上げ時に線条材4の表面に再付着する。従って、線条材が洗浄液から大気中に出る際に洗浄液面と交差する箇所では、洗浄液面には加工油が浮遊していないようにしなければならない。   Usually, a certain amount of the cleaning liquid in the cleaning tank is pulled up from the cleaning unit in a state where it adheres to the surface of the filament material. At this time, if the processing oil as the deposit removed by the cleaning floats on the cleaning liquid surface of the cleaning tank, it reattaches to the surface of the filament material 4 when the filament material is pulled up. Therefore, it is necessary to prevent the processing oil from floating on the surface of the cleaning liquid at the location where the wire rod intersects with the surface of the cleaning liquid when it comes out from the cleaning liquid into the atmosphere.

発明者らは、鋭意検討の結果、線条材から除去され加工油は、線条材が洗浄液に進入する点に近いほど多く、その点の近傍で浮遊している加工油が、線条材が洗浄液面から大気中に出る位置の近傍まで移動して来て、線条材が洗浄液面から出る際に線条材に付着することを見出した。この知見より、線条材が洗浄液に進入する際に洗浄液面と交差する箇所と、線条材が洗浄液から出る際に洗浄液面と交差する箇所との間の、液面を分離することで、浮上する加工油などの浮遊物の流通を遮断することが可能となり、線条材の再汚染を劇的に低減できることが明らかとなった。   As a result of intensive studies, the inventors have removed the processing oil removed from the wire rod as the point where the wire rod enters the cleaning liquid increases, and the processing oil floating in the vicinity of the point is the wire rod. It has been found that the wire moves from the cleaning liquid level to the vicinity of the position where it exits into the atmosphere, and the linear material adheres to the linear material when leaving the cleaning liquid surface. From this finding, by separating the liquid surface between the location where the filament material crosses the cleaning liquid surface when entering the cleaning liquid and the location where the filament material intersects the cleaning liquid surface when leaving the cleaning liquid, It became clear that the flow of floating materials such as floating processing oil could be blocked, and that re-contamination of wire rods could be dramatically reduced.

そこで、本発明の一実施の形態では、前記洗浄ユニットの洗浄槽に、洗浄液面を分離して浮遊物の流通を阻止する分離阻止体を設けている。この分離阻止体は、洗浄槽内の洗浄液面を、線条材が大気中から洗浄液に進入する際に洗浄液面と交差する箇所を含む進入領域と、線条材が洗浄液から大気中に出る際に洗浄液面と交差する箇所を含む進出領域とに分離して、線条材表面から除去されて進入領域の洗浄液面に浮遊する浮遊物が進出領域に流れ込むのを阻止するようになっている。   Therefore, in one embodiment of the present invention, a separation preventing body that separates the surface of the washing liquid and prevents the flow of suspended matter is provided in the washing tank of the washing unit. This separation blocking body has a cleaning liquid surface in the cleaning tank, an entrance region including a portion intersecting with the cleaning liquid surface when the filament material enters the cleaning liquid from the atmosphere, and when the linear material goes out of the cleaning liquid into the atmosphere. In addition, the floating material is separated from the advancing region including a portion intersecting with the cleaning liquid surface, and suspended matter that is removed from the surface of the wire rod and floats on the cleaning liquid surface in the entering region is prevented from flowing into the advancing region.

このような構成により、洗浄ユニットから線条材の引き上げ時に、線条材の表面が浮遊物に再汚染されることがなく、清浄な線条材を乾燥ユニットに送ることができる。   With such a configuration, when the filament material is pulled up from the cleaning unit, the surface of the filament material is not recontaminated with the suspended matter, and a clean filament material can be sent to the drying unit.

次に、本発明にかかる線条材の洗浄乾燥装置の一実施の形態を図面を用いて具体的に説明する。   Next, an embodiment of a wire rod cleaning and drying apparatus according to the present invention will be specifically described with reference to the drawings.

1.第1の実施の形態
[洗浄乾燥装置]
図1は、本発明にかかる線条材の洗浄乾燥装置とその周辺の装置全体を示した実施形態の側断面図である。
1. First embodiment [washing and drying apparatus]
FIG. 1 is a side sectional view of an embodiment showing an apparatus for washing and drying a filament material according to the present invention and the entire peripheral apparatus.

洗浄乾燥装置1の前段には加工装置2として、線条材4に鉱物油や水溶性潤滑液等の加工用潤滑剤を塗布してプレス加工を行う加工装置が設置されている。また、洗浄乾燥装置1の後段には、当該洗浄乾燥装置1によって洗浄された線条材4を巻き取り、次工程へ投入するための巻取りドラム3が設置されている。図1において矢印は、線条材4の走行方向を示しており、図中左から右に向かって、プレス加工、洗浄/乾燥、巻取りの各工程を経るように移送される。   In front of the washing / drying apparatus 1, a processing apparatus 2 is installed as a processing apparatus 2 that applies a processing lubricant such as mineral oil or a water-soluble lubricating liquid to the wire rod 4 and performs press processing. Further, a winding drum 3 for winding the wire material 4 cleaned by the cleaning / drying device 1 and putting it into the next process is installed at the subsequent stage of the cleaning / drying device 1. In FIG. 1, the arrows indicate the traveling direction of the wire material 4, and are transferred from the left to the right in the drawing so as to pass through the steps of pressing, cleaning / drying, and winding.

図1において、線条材4を洗浄するための洗浄乾燥装置1は、洗浄ユニット10、および乾燥ユニット30とから概略構成されている。線条材4は、金属線や、金属条、また加工装置によりプレス加工されたリードフレーム等の線条材などである。線条材表面に付着した付着物は、液体または固体、例えば加工粉ならびに加工用潤滑液等である。   In FIG. 1, a cleaning / drying apparatus 1 for cleaning the filament material 4 is generally configured by a cleaning unit 10 and a drying unit 30. The wire material 4 is a metal wire, a metal wire, or a wire material such as a lead frame pressed by a processing apparatus. The adhering matter adhering to the surface of the wire rod is liquid or solid, for example, processing powder and processing lubricating liquid.

[洗浄ユニット]
洗浄乾燥装置1における洗浄ユニット10は、線条材4の表面に付着した付着物としての加工油を除去するための洗浄液16を貯留した洗浄槽11と、この洗浄槽11に設けられ本実施の形態の特徴部分である分離阻止体(筒状体15)と、後段に設置した乾燥ユニット30側に筒状体15から線条材4を送り出す線条材送り機構13とを有する。
[Washing unit]
The cleaning unit 10 in the cleaning / drying apparatus 1 is provided with a cleaning tank 11 storing a cleaning liquid 16 for removing processing oil as adhering matter adhering to the surface of the wire rod 4, and provided in the cleaning tank 11 in this embodiment. A separation preventing body (cylindrical body 15) which is a characteristic part of the form, and a linear material feeding mechanism 13 for feeding the linear material 4 from the cylindrical body 15 to the drying unit 30 side installed in the subsequent stage.

この洗浄ユニット10では、洗浄効果を高めるために超音波発生装置などを設置して、洗浄槽11内の洗浄液にエネルギーを付与するなどしても良い。   In the cleaning unit 10, an ultrasonic generator or the like may be installed to enhance the cleaning effect, and energy may be applied to the cleaning liquid in the cleaning tank 11.

図2および図3は洗浄ユニット10を詳細に示した側断面図ならびに上面図である。図2において矢印は線条材4の走行方向を示しており、プレス加工された線条材4は図中左側から投入されて洗浄槽11に移送される。図3において、線条材4は、洗浄液面16aに対して斜め下向きに入り、鉛直上向きに引き上げられて乾燥ユニットに移送される。   2 and 3 are a side sectional view and a top view showing the cleaning unit 10 in detail. In FIG. 2, the arrow indicates the traveling direction of the wire rod 4, and the pressed wire rod 4 is loaded from the left side in the drawing and transferred to the cleaning tank 11. In FIG. 3, the filament material 4 enters obliquely downward with respect to the cleaning liquid surface 16a, is lifted vertically upward, and is transferred to the drying unit.

(洗浄槽)
洗浄槽11は、線条材4の表面に付着した加工用潤滑剤や異物などを洗い落とす。本実施形態では、線条材4を洗浄液16中に浸漬しながら洗浄する構成となっている。洗浄槽11の中間部には少なくとも一部が洗浄液16中に位置する押さえローラ11aを配置されている。線条材4を押さえローラ11aにより規制しながら移送させることによって、線条材4が洗浄液16中を通過して洗浄される。かかるのち、線条材4は洗浄槽11内を上方に走行し、筒状体15に形成された線条材通路15aの内部を通過して、洗浄液面から大気中に取り出される。洗浄槽11に貯留される洗浄液は、プレス加工時に使用する加工用潤滑剤の種類や、プレス加工時に発生する塵埃の量に応じて適宜選択されるが、本実施形態では、例えば、アルカリ性電解水を使用している。
(Washing tank)
The washing tank 11 washes off the processing lubricant and foreign matter adhering to the surface of the filament material 4. In this embodiment, the wire rod 4 is cleaned while being immersed in the cleaning liquid 16. A pressing roller 11 a, at least a part of which is located in the cleaning liquid 16, is disposed in the middle portion of the cleaning tank 11. By moving the wire 4 while being regulated by the pressing roller 11 a, the wire 4 passes through the cleaning liquid 16 and is cleaned. After that, the filament material 4 travels upward in the cleaning tank 11, passes through the interior of the filament material passage 15 a formed in the cylindrical body 15, and is taken out from the cleaning liquid surface to the atmosphere. The cleaning liquid stored in the cleaning tank 11 is appropriately selected according to the type of processing lubricant used during press processing and the amount of dust generated during press processing. In this embodiment, for example, alkaline electrolyzed water is used. Is used.

(分離阻止体)
分離阻止体は、洗浄槽内の洗浄液面を、前記線条材が大気中から洗浄液に進入する際に洗浄液面と交差する箇所を含む進入領域と、線条材が洗浄液から大気中に出る際に洗浄液面と交差する箇所を含む進出領域とに分離して、前記進入領域の前記洗浄液面に浮遊している前記浮遊物が前記進出領域に流れ込むのを阻止する。分離阻止体により、進入領域と進出領域との液面を分離することで、浮上する浮遊物の流通を遮断することを可能とし、浮遊物が浮遊していない洗浄液面から線状体を取り出すことができる。従って、洗浄ユニットから線条材の引き上げ時に、線条材の表面が浮遊物に再汚染されることがなく、清浄な線条材を乾燥ユニットに送ることができる。
(Separation blocker)
The separation blocking body includes a cleaning liquid surface in the cleaning tank, an entrance region including a portion intersecting with the cleaning liquid surface when the linear material enters the cleaning liquid from the atmosphere, and a line material from the cleaning liquid to the air. The floating substance that is floating on the cleaning liquid surface in the entry area is prevented from flowing into the advance area. By separating the liquid surface between the entry area and the advance area with the separation prevention body, it is possible to block the flow of floating substances that float, and take out the linear object from the cleaning liquid surface where floating substances are not floating Can do. Therefore, when the filament material is pulled up from the cleaning unit, the surface of the filament material is not recontaminated by the suspended matter, and a clean filament material can be sent to the drying unit.

実施の形態によっては、この分離阻止体は、前記洗浄槽から前記線条材が出る際に交差する前記洗浄液面の交差位置に挿入され、前記線状材を走行させる線条材通路を有し、該洗浄材通路内の洗浄液面と前記通路外の洗浄液面とを分離する筒状体であることもある。洗浄液面の交差位置に環状の通路を有する筒状体を挿入するだけで、洗浄ユニットから線条材の引き上げ時に、線条材の表面が浮遊物に再汚染されることがなく、清浄な線条材を乾燥ユニットに送ることができる。   In some embodiments, the separation preventing body has a linear material passage that is inserted at an intersecting position of the cleaning liquid surface that intersects when the linear material comes out of the cleaning tank and travels the linear material. A cylindrical body that separates the cleaning liquid surface in the cleaning material passage from the cleaning liquid surface outside the passage may be used. By simply inserting a cylindrical body having an annular passage at the intersection of the cleaning liquid level, the surface of the line material is not recontaminated with floating substances when the line material is pulled up from the cleaning unit. Strips can be sent to the drying unit.

図2に示す実施の形態では、筒状体15は、内部に線条材4が通る線条材通路15aを有する。筒状体15は、洗浄槽11から線条材4が出る際に交差する洗浄液面16aの交差位置に線条材通路15aが来るよう挿入され、洗浄槽11に設置される。この設置により線条材通路15a内に入り込む洗浄液16の洗浄液面(進出領域B)と、線条材通路15a外であって、線条材4が大気中から洗浄液に進入する際に洗浄液と交差する箇所を含む洗浄液面(進入領域A)とを筒状体15の壁によって分離するようになっている。洗浄液面の交差位置に線条材通路15aを有する筒状体15を挿入するだけで、洗浄ユニット10から線条材4の引き上げ時に、線条材4の表面が浮遊物に再汚染されることがなく、清浄な線条材4を乾燥ユニット30に送ることができる。線条材4表面の清浄度をより向
上させるために、線条材通路15aに清浄な洗浄液を供給するようにしてもよい。
In the embodiment shown in FIG. 2, the cylindrical body 15 has a filament material passage 15 a through which the filament material 4 passes. The cylindrical body 15 is inserted into the cleaning tank 11 so that the filament material passage 15a comes to the intersection position of the cleaning liquid surface 16a that intersects when the filament material 4 comes out of the cleaning tank 11. By this installation, the surface of the cleaning liquid 16 entering the filament material passage 15a (the advance region B) and outside the filament material passage 15a intersect the cleaning liquid when the filament material 4 enters the cleaning liquid from the atmosphere. The cleaning liquid surface (entrance region A) including the location to be separated is separated by the wall of the cylindrical body 15. The surface of the line material 4 is recontaminated to the floating material when the line material 4 is pulled up from the cleaning unit 10 simply by inserting the cylindrical body 15 having the line material passage 15a at the crossing position of the cleaning liquid surface. The clean filament material 4 can be sent to the drying unit 30. In order to further improve the cleanliness of the surface of the wire rod 4, a clean cleaning liquid may be supplied to the wire rod passage 15a.

また、図3に示すように、筒状体15の線条材通路15aの断面形状は、線条材4の断面形状と略相似であり、ここでは矩形をしている。そして、線条材通路15aの断面形状は、線条材通路15aの内壁と線条材4との間に所定の空隙、例えば1mmの空隙を介して、線条材4を囲んでいる。   Moreover, as shown in FIG. 3, the cross-sectional shape of the linear material channel | path 15a of the cylindrical body 15 is substantially similar to the cross-sectional shape of the linear material 4, and is carrying out the rectangle here. The cross-sectional shape of the wire rod passage 15a surrounds the wire rod 4 via a predetermined gap, for example, a 1 mm gap, between the inner wall of the wire rod passage 15a and the wire rod 4.

筒状体15は、線条材通路15aを有する単なる筒で構成することもできるが、図示例のように筒状体15の周囲に環状に張り出した断面凹型の溢流液溜15bを形成するようにしてもよい。この溢流液溜15bに洗浄液が入り込まない程度に筒状体15を洗浄液面16aよりも下方に沈めて、洗浄液面16aを線条材通路15aの外方に押し出すとともに下方にも押し出す。これにより、筒状体15を単なる筒で構成した場合と比べて、洗浄液面の進出領域Bと進入領域Aとを一層離間させて、洗浄液面16aに浮遊する加工油が線条材通路15aに巻き込まれるのをより有効に防止することができる。また、この溢流液溜15bは、洗浄液16を溜めるバッファとなるので、洗浄液面16aが筒状体15の高さ近くまで上昇して線条材通路15a内に流れ込もうとするのを有効に防止することができる。   Although the cylindrical body 15 can be constituted by a simple cylinder having a linear material passage 15a, an overflow liquid reservoir 15b having a concave cross section projecting in an annular shape around the cylindrical body 15 is formed as in the illustrated example. You may do it. The cylindrical body 15 is submerged below the cleaning liquid surface 16a to such an extent that the cleaning liquid does not enter the overflow liquid reservoir 15b, and the cleaning liquid surface 16a is pushed out of the linear material passage 15a and pushed out downward. Thereby, compared with the case where the cylindrical body 15 is comprised only with a cylinder, the advancing area | region B and the approach area | region A of a washing | cleaning liquid surface are separated further, and the process oil which floats on the washing | cleaning liquid surface 16a is made into the filament material channel | path 15a. Involvement can be prevented more effectively. Further, since this overflow liquid reservoir 15b serves as a buffer for storing the cleaning liquid 16, it is effective that the cleaning liquid surface 16a rises to near the height of the cylindrical body 15 and flows into the filament material passage 15a. Can be prevented.

(線条材送り機構)
線条材送り機構13は、洗浄槽11に設置された筒状体15の上方に設置されている。線条材4は、筒状体15に形成された線条材通路15aの内部を通過したのち、上方に設置された線条材送り機構13によって、鉛直上向きに引き上げられ、洗浄液面16aから大気中に取り出される。前記線条材通路15aと前記線条材送り機構13の間には、必要に応じて液体を吹き飛ばすためのエアブローノズル18を備えていてもよい。
(Wire material feed mechanism)
The wire rod feed mechanism 13 is installed above the cylindrical body 15 installed in the cleaning tank 11. After the wire rod 4 passes through the inside of the wire rod passage 15a formed in the cylindrical body 15, it is pulled up vertically by the wire rod feed mechanism 13 installed at the upper side, and the atmosphere from the cleaning liquid surface 16a. Taken out. Between the wire rod passage 15a and the wire rod feed mechanism 13, an air blow nozzle 18 for blowing off liquid may be provided as necessary.

[乾燥ユニット]
図4は乾燥ユニット30の側面図である。乾燥ユニット30は、洗浄ユニット10の後段に設けられる。本実施形態において、乾燥ユニット30は、図示しないガス供給手段によりガスが供給されるようになっており、このガスを、ガスブローノズル35を通じて線条材4に吹き付けるように構成されている。図4において、矢印は線条材4の走行方向を示しており、図中下から上、左から右に向かって線条材4は移送される。乾燥ユニット30は、洗浄槽11を通過した線条材4に気体を吹き付けて乾燥を行うようになっている。
[Drying unit]
FIG. 4 is a side view of the drying unit 30. The drying unit 30 is provided in the subsequent stage of the cleaning unit 10. In the present embodiment, the drying unit 30 is configured to be supplied with gas by a gas supply means (not shown), and is configured to blow this gas onto the filament material 4 through the gas blow nozzle 35. In FIG. 4, the arrow indicates the traveling direction of the wire rod 4, and the wire rod 4 is transferred from the bottom to the top and from the left to the right in the drawing. The drying unit 30 performs drying by blowing a gas to the filament material 4 that has passed through the cleaning tank 11.

前記乾燥ユニット30は、必要に応じて吹き付ける気体を加熱させる加熱機構32を備えていてもよい。この加熱機構32は、例えば加熱温度の調節が可能なヒータ熱板(図示せず)を配置し、ヒータ熱板によって加熱された配管内をガスが通過することにより、前記ガスが加熱される。このようにして加熱されたガスを線条材4に吹き付けることにより、洗浄液は蒸発する。従って、乾燥ユニット30を通過した線条材4は洗浄液16が除去された状態で、巻取りドラム3に移送される。   The drying unit 30 may include a heating mechanism 32 that heats the gas to be blown as necessary. In the heating mechanism 32, for example, a heater hot plate (not shown) capable of adjusting the heating temperature is disposed, and the gas is heated when the gas passes through the pipe heated by the heater hot plate. The cleaning liquid evaporates by spraying the gas heated in this way onto the wire rod 4. Accordingly, the wire rod 4 that has passed through the drying unit 30 is transferred to the winding drum 3 with the cleaning liquid 16 removed.

[作用]
前述したように、線条材4が洗浄液16から大気中に出る際に洗浄液面16aと交差する箇所では、洗浄液面16aには加工油が浮遊していないようにしなければならない。本実施の形態では、線条材通路15aは、線条材4が洗浄槽11から出る際に洗浄液面16aと線条材4とが交差する位置に配置されている。このため、線条材4が洗浄液16に進入する際に洗浄液面16aと交差する箇所と、線条材4が洗浄液16から出る際に洗浄液面16aと交差する箇所の間の、洗浄液面16aを分離する。これにより、浮上する加工油の流通を遮断することが可能となり、線条材4の再汚染を劇的に低減できる。
[Action]
As described above, at the location where the wire rod 4 intersects the cleaning liquid surface 16a when coming out of the cleaning liquid 16 into the atmosphere, it is necessary to prevent the processing oil from floating on the cleaning liquid surface 16a. In the present embodiment, the filament material passage 15 a is disposed at a position where the cleaning liquid surface 16 a and the filament material 4 intersect when the filament material 4 exits the cleaning tank 11. For this reason, the cleaning liquid surface 16a between the portion intersecting with the cleaning liquid surface 16a when the linear member 4 enters the cleaning liquid 16 and the portion intersecting with the cleaning liquid surface 16a when the linear member 4 exits the cleaning liquid 16 is formed. To separate. Thereby, it becomes possible to block | distribute the flow of the processing oil which floats, and re-contamination of the filament 4 can be reduced dramatically.

また、前記線条材通路15aに清浄な洗浄液を供給することにより、より線条材4表面
の清浄度を向上させることができる。
Moreover, the cleanliness of the surface of the filament material 4 can be improved by supplying a clean cleaning liquid to the filament material passage 15a.

また、前記線条材通路15aに供給する清浄な洗浄液の流量が、清浄な洗浄液を供給しない場合に線条材4が持ち出す洗浄液量の2倍以上とすることにより、より線条材4表面の清浄度を向上させることができる。この理由は次の通りである。   Further, the flow rate of the clean cleaning liquid supplied to the wire rod passage 15a is more than twice the amount of the cleaning liquid brought out by the wire rod 4 when the clean cleaning liquid is not supplied. Cleanliness can be improved. The reason is as follows.

図1および図3において、洗浄槽11から引き上げられた線条材4の表面には、洗浄液16が液膜状に付着している。付着している洗浄液膜の厚さは、線条材4の引き上げ速度に依存するが、親水性の材料を水中から鉛直上向きに引き上げる場合には、およそ10乃至70μmである。例として、幅4cm、線速度4m/分で走行するリードフレームに付着して持ち出される洗浄液流量を考えると、プレス加工で打ち抜かれることにより表面積が減少していることを考慮して、3乃至20mL/分程度となる。従って、線条材通路15aの所定の空隙を約1mmとした場合、この流量の2倍以上(6乃至40mL/分以上)の清浄な洗浄液を線条材通路15aに供給するだけで、線条材4の表面の清浄度は大幅に向上する(実施例2、3参照)。   In FIG. 1 and FIG. 3, the cleaning liquid 16 adheres to the surface of the wire rod 4 pulled up from the cleaning tank 11 in the form of a liquid film. The thickness of the adhering cleaning liquid film depends on the pulling speed of the filament material 4, but is approximately 10 to 70 μm when the hydrophilic material is pulled vertically upward from the water. As an example, considering the flow rate of the cleaning liquid attached to the lead frame traveling at a width of 4 cm and a linear velocity of 4 m / min, considering that the surface area is reduced by punching, 3 to 20 mL / Min. Therefore, when the predetermined gap of the wire rod passage 15a is about 1 mm, the clean wire is supplied to the wire rod passage 15a only by supplying a clean cleaning liquid at least twice this flow rate (6 to 40 mL / min or more). The cleanliness of the surface of the material 4 is greatly improved (see Examples 2 and 3).

[実施の形態の効果]
本実施の形態によれば、以下に挙げる一つ又はそれ以上の効果を有する。
[Effect of the embodiment]
According to this embodiment, it has one or more of the following effects.

(1)本実施の形態にかかる洗浄乾燥装置1によれば、洗浄ユニット10の洗浄槽11に分離阻止体としての筒状体15を設けるという簡易な構成でありながら、線条材4は、洗浄ユニット10からの引き上げ時に、洗浄液16中に溶解しきらずに表面に浮上した加工油などの浮遊物で線条材表面が再汚染されることがなく、清浄な加工部品として次工程で利用することができる。 (1) According to the cleaning / drying apparatus 1 according to the present embodiment, the wire rod 4 has a simple configuration in which the cylindrical body 15 as a separation blocking body is provided in the cleaning tank 11 of the cleaning unit 10. At the time of pulling up from the cleaning unit 10, the surface of the filament material is not recontaminated with floating substances such as processing oil that has not been completely dissolved in the cleaning liquid 16 and floated on the surface, and is used in the next process as a clean processing part. be able to.

(2)また、水のように蒸発潜熱の大きな液体を乾燥させる場合にも、投入するエネルギーを低減でき、エネルギーコストの低減や、エネルギー使用量低減を通じたCO排出削減も実現できる。 (2) Also, when drying a liquid having a large latent heat of evaporation such as water, the energy to be input can be reduced, and the reduction of energy cost and the reduction of CO 2 emission through the reduction of energy consumption can be realized.

(3)さらに、本実施の形態に基づく洗浄乾燥装置1を用いて線条材4を水系の洗浄液16で洗浄したのち乾燥を実施することにより、有機溶剤を用いた洗浄を行う必要がない。その結果として、有機溶剤の大気への漏洩を低減することができ、VOCの発生抑制や、労働作業環境改善、大気環境への影響低減も可能となる。 (3) Furthermore, it is not necessary to perform cleaning using an organic solvent by performing drying after cleaning the filament 4 with the aqueous cleaning liquid 16 using the cleaning / drying apparatus 1 according to the present embodiment. As a result, leakage of the organic solvent to the atmosphere can be reduced, and the occurrence of VOC can be suppressed, the work environment can be improved, and the influence on the air environment can be reduced.

このほかにも、本発明は、その要旨を逸脱しない範囲で種々様々変形実施可能なことは勿論である。   Of course, the present invention can be variously modified without departing from the scope of the invention.

上述した実施の形態では、加工装置2にてプレス加工を行ったリードフレームなどの条材を洗浄乾燥装置1で洗浄する場合について説明したが、これに限定されるものではなく、例えば、伸線装置によって伸線加工を行った線材の洗浄に適用してもよく、また圧延加工装置によって圧延加工を行った異形銅条など金属条の洗浄に適用しても良い。   In the above-described embodiment, the case where the strip material such as the lead frame that has been pressed by the processing apparatus 2 is cleaned by the cleaning / drying apparatus 1 is described. However, the present invention is not limited to this. You may apply to washing | cleaning of the wire which performed the wire drawing process by the apparatus, and you may apply to washing | cleaning of metal strips, such as a deformed copper strip which was rolled by the rolling process apparatus.

また、上述した実施の形態では、1つの洗浄ユニットからなる洗浄乾燥装置を示したが、洗浄ユニットの数は2以上でも良い。   In the above-described embodiment, the cleaning / drying apparatus including one cleaning unit is shown, but the number of cleaning units may be two or more.

2.第2の実施の形態
図5は、そのような洗浄ユニットの数を2つに増設した第2の実施の形態の洗浄乾燥装置を示す。図1に示す第1の実施の形態と異なる点は、洗浄乾燥装置1が、第1洗浄ユニット10と第2洗浄ユニット20とを有する点である。
2. Second Embodiment FIG. 5 shows a cleaning / drying apparatus according to a second embodiment in which the number of such cleaning units is increased to two. The difference from the first embodiment shown in FIG. 1 is that the cleaning / drying apparatus 1 includes a first cleaning unit 10 and a second cleaning unit 20.

洗浄乾燥装置1における第1洗浄ユニット10は、線条材4の表面の付着物を除去するための洗浄液を貯留した洗浄槽11と、後段に設置した第2洗浄ユニット20側に線条材4を送り出す線条材送り機構13とを有する。また、線条材4が液面から大気中に引き出される際に線条材4が液面と交差する位置の液面を分離する線条材通路15aを有する筒状体15を設置できるようになっている。洗浄槽11に貯留される洗浄液は、本実施の形態では、アルカリ性電解水を使用している。   The first cleaning unit 10 in the cleaning / drying apparatus 1 includes a cleaning tank 11 that stores a cleaning liquid for removing deposits on the surface of the wire material 4, and a wire material 4 on the second cleaning unit 20 side that is installed in the subsequent stage. And a wire rod feed mechanism 13 for feeding out the wire. Further, when the wire rod 4 is drawn from the liquid surface to the atmosphere, the cylindrical body 15 having the wire rod passage 15a for separating the liquid surface at the position where the wire rod 4 intersects the liquid surface can be installed. It has become. In the present embodiment, alkaline electrolytic water is used as the cleaning liquid stored in the cleaning tank 11.

洗浄乾燥装置1における第2洗浄ユニット20は、線条材4の表面の付着物を除去するための洗浄液を貯留した洗浄槽21と、後段に設置した乾燥ユニット30側に線条材4を送り出す線条材送り機構23とを有する。また、線条材4が液面から大気中に引き出される際に線条材4が液面と交差する位置の液面を分離する線条材通路25aを有する筒状体25を設置できるようになっている。洗浄槽21に貯留される洗浄液は、洗浄槽11に貯留される洗浄液や、最終的な目標清浄度などに応じて適宜選択されるが、本実施の形態では、純水を使用している。   The 2nd washing | cleaning unit 20 in the washing | cleaning drying apparatus 1 sends out the filament material 4 to the washing tank 21 which stored the washing | cleaning liquid for removing the deposit | attachment of the surface of the filament material 4, and the drying unit 30 side installed in the back | latter stage. And a wire rod feed mechanism 23. Moreover, when the filament material 4 is pulled out from the liquid surface to the atmosphere, the cylindrical body 25 having the filament material passage 25a that separates the liquid surface at the position where the filament material 4 intersects the liquid surface can be installed. It has become. The cleaning liquid stored in the cleaning tank 21 is appropriately selected according to the cleaning liquid stored in the cleaning tank 11, the final target cleanliness, and the like. In this embodiment, pure water is used.

図5の洗浄乾燥装置を用い、第1の実施形態と同様の処理を行った。これによれば、機械加工装置により加工された線条材に付着する加工油の大部分を洗浄によって除去する粗洗浄ユニットと、洗浄ユニットの後段に配置され線条材表面に僅かに残留する加工油を洗浄によって除去する仕上洗浄ユニットと、を備えて構成することによって、線条材は、線条材通路15a、25aを有する筒状体15、25を設置した2つの洗浄ユニットを経るので、洗浄ユニット10、20からの引き上げ時に、浮遊する加工油で再汚染されることがなく、より清浄な加工部品として次工程で利用することができる。   The same processing as that of the first embodiment was performed using the cleaning and drying apparatus of FIG. According to this, the rough cleaning unit that removes most of the processing oil adhering to the wire material processed by the machining apparatus by cleaning, and the processing that is disposed in the subsequent stage of the cleaning unit and slightly remains on the surface of the wire material By comprising a finishing washing unit that removes oil by washing, the wire rod passes through two washing units provided with cylindrical bodies 15 and 25 having the wire rod passages 15a and 25a. When it is lifted from the cleaning units 10 and 20, it is not recontaminated with the floating processing oil, and can be used in the next process as a cleaner processing part.

なお、図示例では、線条材通路を有する筒状体は、第1洗浄ユニットと第2洗浄ユニットの両方に設置したが、いずれか一方の洗浄ユニットに設置するようにしても良い。   In addition, in the example of illustration, although the cylindrical body which has a filament material channel | path was installed in both the 1st washing | cleaning unit and the 2nd washing | cleaning unit, you may make it install in any one washing | cleaning unit.

(実施例1〜3)
1つの洗浄ユニットを設けた第1の実施の形態に対応する実施例1〜3について比較例1とともに述べる。実施例1〜3は、いずれも線条材通路を有する筒状体を設置したものである。線条材通路15aは線条材4と約1mmの空隙を介して線条材を囲んでいる。比較例1は筒状体を設置しなかったものである。実施例及び比較例ともに、評価に供したリードフレームは、幅が40mm,厚さが約0.2mmのものであり、線速度4m/分で走行させた。線条材4を巻き取り後に適切な長さに切断し、溶剤にて抽出して表面に付着している油分量(残留油分濃度)を比較評価した。これは、線条材通路15aへの洗浄液供給を行った場合と行わなかった場合についての洗浄性能を比較評価したものである。その結果を表1にまとめた。
(Examples 1-3)
Examples 1 to 3 corresponding to the first embodiment provided with one cleaning unit will be described together with Comparative Example 1. In Examples 1 to 3, a cylindrical body having a wire rod passage is installed. The wire rod passage 15a surrounds the wire rod through the wire rod 4 and a gap of about 1 mm. In Comparative Example 1, the cylindrical body was not installed. In both the examples and comparative examples, the lead frames used for evaluation had a width of 40 mm and a thickness of about 0.2 mm, and were run at a linear velocity of 4 m / min. The wire rod 4 was wound into an appropriate length after being wound up, extracted with a solvent, and the amount of oil (residual oil concentration) adhering to the surface was compared and evaluated. This is a comparative evaluation of the cleaning performance when the cleaning liquid is supplied to the filament material passage 15a and when it is not supplied. The results are summarized in Table 1.

Figure 2012179522
Figure 2012179522

表1の結果から、実施例1では、残留油分濃度が、線条材通路への洗浄液供給を行わなかった場合であっても、洗浄材通路を設けなかった比較例1に対して半減した。洗浄材通
路への供給液量を10mL/分とした実施例2では、残留油分濃度は、実施例1の3/4以下に低減した。供給液量を実施例2の倍にした実施例3では、残留油分濃度は、実施例2の1/4に激減した。
From the results of Table 1, in Example 1, the residual oil concentration was halved compared to Comparative Example 1 in which the cleaning material passage was not provided even when the cleaning liquid was not supplied to the filament material passage. In Example 2 in which the amount of liquid supplied to the cleaning material passage was 10 mL / min, the residual oil concentration was reduced to 3/4 or less of Example 1. In Example 3 in which the amount of the supplied liquid was doubled in Example 2, the residual oil concentration was drastically reduced to ¼ that of Example 2.

(実施例4〜7)
2つの洗浄ユニット10、20を設けた第2の実施の形態に対応する実施例4〜6について、比較例2とともに述べる。ここで、実施例4〜6は、第1洗浄槽11と第2洗浄槽21のそれぞれについて筒状体15および25を設置したものである。比較例2は筒状体をいずれの洗浄槽にも設置しなかったものである。なお、線条材通路15a、25aへの洗浄液供給はいずれも行わなかった。これらの場合の、線条材4表面の残留油分濃度を比較評価した。結果は、表2に示すとおりであった。
(Examples 4 to 7)
Examples 4 to 6 corresponding to the second embodiment in which the two cleaning units 10 and 20 are provided will be described together with the comparative example 2. Here, Examples 4-6 install the cylindrical bodies 15 and 25 about the 1st washing tank 11 and the 2nd washing tank 21, respectively. The comparative example 2 does not install a cylindrical body in any washing tank. Note that no cleaning liquid was supplied to the wire rod passages 15a and 25a. In these cases, the residual oil concentration on the surface of the wire rod 4 was compared and evaluated. The results were as shown in Table 2.

Figure 2012179522
Figure 2012179522

表2の結果から、第1洗浄槽11と第2洗浄槽21のいずれか一方に筒状体を設置した実施例4、5では、第1洗浄槽11に設置した実施例4の方が、第2洗浄槽21に設置した実施例5よりも有効であり、その残留油分濃度は実施例5の半分以下であった。またいずれの洗浄槽にも筒状体を設置した実施例6では、残留油分濃度は1μg/フレーム以下と激減し、さらに有効であった。筒状体をいずれも設置しなかった比較例2の場合は、洗浄槽を1槽のみ設けたときよりも優れていたものの、いずれかに筒状体を設置する場合よりも劣っていた。   From the results of Table 2, in Examples 4 and 5 in which the cylindrical body was installed in one of the first cleaning tank 11 and the second cleaning tank 21, the direction of Example 4 installed in the first cleaning tank 11 was It was more effective than Example 5 installed in the 2nd washing tank 21, and the residual oil concentration was less than half of Example 5. Further, in Example 6 in which the cylindrical body was installed in any cleaning tank, the residual oil concentration was drastically reduced to 1 μg / frame or less, which was more effective. In the case of Comparative Example 2 in which none of the cylindrical bodies was installed, it was superior to the case where only one cleaning tank was provided, but was inferior to the case where the cylindrical bodies were installed in either one.

1 洗浄乾燥装置
2 加工装置
3 巻取りドラム
4 線条材
10 第1洗浄ユニット
11 洗浄槽
13 線条材送り機構
15 筒状体(分離阻止体)
15a 線条材通路
20 第2洗浄ユニット
21 第2の洗浄槽
23 線条材送り機構
25 筒状体(分離阻止体)
25a 線条材通路
30 乾燥ユニット
32 加熱機構
35 ガスブローノズル
DESCRIPTION OF SYMBOLS 1 Washing and drying apparatus 2 Processing apparatus 3 Winding drum 4 Wire material 10 1st washing | cleaning unit 11 Cleaning tank 13 Wire material feed mechanism 15 Cylindrical body (separation prevention body)
15a Wire material passage 20 Second cleaning unit 21 Second cleaning tank 23 Wire material feed mechanism 25 Tubular body (separation prevention body)
25a Wire material passage 30 Drying unit 32 Heating mechanism 35 Gas blow nozzle

Claims (5)

線条材に付着する付着物を洗浄液によって除去する洗浄ユニットと、該洗浄ユニットの後段に配置され前記線条材に付着した前記洗浄液を除去する乾燥ユニットとを備えた線条材の洗浄乾燥装置であって、
前記洗浄ユニットは、
前記洗浄液を貯留する洗浄槽と、
前記洗浄槽内の洗浄液面を、前記線条材が大気中から前記洗浄液に進入する際に洗浄液面と交差する箇所を含む進入領域と、前記線条材が前記洗浄液から前記大気中に出る際に前記洗浄液面と交差する箇所を含む進出領域とに分離して、前記線条材から除去されて前記進入領域の前記洗浄液面に浮遊する前記付着物が前記進出領域に流れ込むのを阻止する分離阻止体とを備えている線条材の洗浄乾燥装置。
A cleaning / drying apparatus for a linear material, comprising: a cleaning unit that removes adhering material adhering to the wire material with a cleaning liquid; and a drying unit that is disposed downstream of the cleaning unit and that removes the cleaning liquid adhered to the linear material Because
The washing unit is
A cleaning tank for storing the cleaning liquid;
The cleaning liquid surface in the cleaning tank includes an entry region including a portion intersecting with the cleaning liquid surface when the filament material enters the cleaning liquid from the atmosphere, and when the linear material exits from the cleaning liquid to the atmosphere. And separating into an advancing area including a portion intersecting with the cleaning liquid surface, and preventing the adhering matter that is removed from the wire rod and floats on the cleaning liquid surface in the entering area from flowing into the advancing area. An apparatus for cleaning and drying a filament material, comprising a blocker.
請求項1に記載の線条材の洗浄乾燥装置において、
前記洗浄ユニットは、前記線条材に付着する付着物の大部分を洗浄によって除去する粗洗浄ユニットと、該粗洗浄ユニットの後段に配置され前記線条材に残留する付着物を洗浄によって除去する仕上げ洗浄ユニットとから構成され、
前記粗洗浄ユニットまたは前記仕上げ洗浄ユニットのいずれかまたは両方に、前記分離阻止体が備えられている線条材の洗浄乾燥装置。
In the apparatus for washing and drying a filament material according to claim 1,
The cleaning unit removes most of the deposits adhering to the wire rod by washing, and removes the deposits remaining on the wire rod, which is disposed after the coarse cleaning unit, It consists of a finishing cleaning unit and
An apparatus for cleaning and drying a filament material in which either or both of the rough cleaning unit and the finishing cleaning unit are provided with the separation preventing body.
請求項1に記載の線条材の洗浄乾燥装置において、
前記分離阻止体は、内部に前記線条材が通る線条材通路を有する筒状体であって、前記進出領域の交差する箇所に挿入され、挿入により前記線条材通路内に入り込む洗浄液の洗浄液面と前記線条材通路外の洗浄液面とを前記筒状体の壁によって分離するように構成されている線条材の洗浄乾燥装置。
In the apparatus for washing and drying a filament material according to claim 1,
The separation preventing body is a cylindrical body having a linear material passage through which the linear material passes, and is inserted at a location where the advancing region intersects, and a cleaning liquid that enters the linear material passage by insertion An apparatus for cleaning and drying a filament material configured to separate a cleaning liquid surface from a cleaning liquid surface outside the filament material passage by a wall of the cylindrical body.
請求項3に記載の線条材の洗浄乾燥装置において、
前記線条材通路に清浄な洗浄液を供給するよう構成されている線条材の洗浄乾燥装置。
In the apparatus for washing and drying a filament material according to claim 3,
A wire rod cleaning and drying device configured to supply a clean cleaning liquid to the wire rod passage.
請求項4に記載の線条材の洗浄乾燥装置において、
前記清浄な洗浄液の流量が、前記洗浄液を供給しない場合に前記線条材が持ち出す液量の2倍以上である線条材の洗浄乾燥装置。
In the apparatus for washing and drying a filament material according to claim 4,
An apparatus for cleaning and drying a filament material, wherein the flow rate of the clean cleaning liquid is at least twice the amount of liquid that the filament material brings out when the cleaning liquid is not supplied.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20140013540A (en) * 2012-07-25 2014-02-05 미츠비시 덴센 고교 가부시키가이샤 Production method and apparatus for insulated electric cable
CN104128326A (en) * 2014-06-20 2014-11-05 珠海松田电工有限公司 Enameled copper wire cleaning device and method of using enameled copper wire cleaning device for cleaning copper wires
CN104368567A (en) * 2014-10-27 2015-02-25 马世龙 Automatic varnished wire insulating layer washing device
JP2016203038A (en) * 2015-04-16 2016-12-08 三菱電機株式会社 Cleaning device
CN114351264A (en) * 2021-11-19 2022-04-15 东华大学 Continuous production system of flexible metal hydroxide nanofiber material

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20140013540A (en) * 2012-07-25 2014-02-05 미츠비시 덴센 고교 가부시키가이샤 Production method and apparatus for insulated electric cable
KR101626903B1 (en) 2012-07-25 2016-06-02 미츠비시 덴센 고교 가부시키가이샤 Production method and apparatus for insulated electric cable
CN104128326A (en) * 2014-06-20 2014-11-05 珠海松田电工有限公司 Enameled copper wire cleaning device and method of using enameled copper wire cleaning device for cleaning copper wires
CN104368567A (en) * 2014-10-27 2015-02-25 马世龙 Automatic varnished wire insulating layer washing device
JP2016203038A (en) * 2015-04-16 2016-12-08 三菱電機株式会社 Cleaning device
CN114351264A (en) * 2021-11-19 2022-04-15 东华大学 Continuous production system of flexible metal hydroxide nanofiber material

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