JP2012171781A - Harness wiring structure for counterweight weight detection of boom type working vehicle - Google Patents

Harness wiring structure for counterweight weight detection of boom type working vehicle Download PDF

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JP2012171781A
JP2012171781A JP2011038605A JP2011038605A JP2012171781A JP 2012171781 A JP2012171781 A JP 2012171781A JP 2011038605 A JP2011038605 A JP 2011038605A JP 2011038605 A JP2011038605 A JP 2011038605A JP 2012171781 A JP2012171781 A JP 2012171781A
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weight
divided
harness
connector
assembled
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JP5695442B2 (en
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Tsubasa Nishimaru
翼 西丸
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Tadano Ltd
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Tadano Ltd
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Abstract

PROBLEM TO BE SOLVED: To solve such the problem that when total weight of counterweights is detected by connecting a harness to a final assembly division weight assembled to the rear part of a turning base, there is a case that it is not easy to connect the harness to the final assembly division weight in some assembly configuration of the respective counterweights.SOLUTION: There is provided a harness wiring structure such that an upper division weight and a side division weight are assembled to the rear part of the turning base and the side division weight is the final assembly division weight. At a point of time when the upper division weight is assembled, the connector of a source harness and the connector of a first division harness are connected to the first connection port and the second connection opening of the upper division weight, the connector of a second division harness is connected to the connection port of the side division weight before the side division weight is assembled, and the connectors of the first division harness and second division harness can be connected to each other after the side division weight as the final assembly division weight is assembled.

Description

本願発明は、ブーム式作業車の旋回台後部に所定個数の分割ウエイトを組付けて構成されるカウンタウエイトの重量を検出するためのものであって、特に旋回台後部に組付けられた最終組付け分割ウエイトにハーネスを接続して該最終組付け分割ウエイトが何番目に組付けられたものかを判別することで現状のカウンタウエイトの総重量を演算により検出し得るようにしたカウンタウエイト重量検出用のハーネス配線構造に関するものである。   The present invention is for detecting the weight of a counterweight constructed by assembling a predetermined number of divided weights at the rear part of a swivel base of a boom type work vehicle, and in particular, the final set assembled at the rear part of the swivel base. Counterweight weight detection that enables the total weight of the current counterweight to be detected by calculation by connecting a harness to the attached divided weight and determining the number of the last assembled divided weight. The present invention relates to a harness wiring structure.

ブーム式作業車(移動式クレーン、高所作業車、油圧ショベル等)では、ブームに加わる荷重のバランサーとして旋回台後部にカウンタウエイトを装着することがあるが、このカウンタウエイトは、作業内容(ブームに加わる荷重の大きさ)に見合う所定個数の分割ウエイトを旋回台後部に組付けて構成される。   In boom type work vehicles (mobile cranes, aerial work vehicles, hydraulic excavators, etc.), a counterweight may be attached to the rear of the swivel as a balancer for the load applied to the boom. A predetermined number of divided weights corresponding to the magnitude of the load applied to the rear of the swivel base are assembled.

尚、カウンタウエイトの総重量は、いわゆるAML制御(転倒防止制御)を行う際の基礎データとなるもので、旋回台後部に組付けている現状のカウンタウエイトの総重量は正確に把握しておく必要がある。   Note that the total weight of the counterweight is basic data when performing so-called AML control (turnover prevention control), and the total weight of the current counterweight assembled at the rear of the swivel base is accurately grasped. There is a need.

そして、従来の一般的なカウンタウエイト重量検出手段として、ロードセルを用いて直接ウエイト重量を計測するようにしたものや、積み重ねた分割ウエイトをそれぞれリミットスイッチで検出するようにしたもの、等が知られている。   And, as a conventional general counterweight weight detection means, there are known ones in which the weight weight is directly measured using a load cell, and the stacked divided weights are respectively detected by a limit switch. ing.

ところが、ロードセルで直接カウンタウエイト重量を計測するものでは、ウエイトと旋回台側の支持装置との摩擦力の影響が大きいために正確に重量検出が難しいという問題がある。他方、各分割ウエイトをリミットスイッチで検出するものでは、作業中の振動によって安定した検出が行えないことがあるという問題がある。   However, when the weight of the counter weight is directly measured by the load cell, there is a problem that it is difficult to accurately detect the weight because the influence of the frictional force between the weight and the support device on the swivel base is large. On the other hand, in the case of detecting each divided weight with a limit switch, there is a problem that stable detection may not be performed due to vibration during work.

ところで、図1〜図4には、本件出願人が採用している大型のブーム式作業車(移動式クレーン)におけるカウンタウエイト装置と該カウンタウエイトの重量検出装置を示している。   1 to 4 show a counterweight device and a weight detection device for the counterweight in a large boom type work vehicle (movable crane) adopted by the present applicant.

尚、図1に示す移動式クレーンは、車両1のフレーム11上に旋回ベアリング12を介して旋回台2を旋回自在に搭載しているとともに、旋回台2に伸縮ブーム13を起伏自在に取付けている。そして、旋回台2の後部(以下、単に旋回台後部という)21には、カウンタウエイト装置が着脱自在に装備される。   The mobile crane shown in FIG. 1 has a swivel 2 mounted on a frame 11 of a vehicle 1 via a swivel bearing 12 so that the swivel 2 can be swung freely, and an extendable boom 13 is mounted on the swivel 2 so that it can be raised and lowered. Yes. A counterweight device is detachably mounted on the rear part 21 of the swivel base 2 (hereinafter simply referred to as the rear part of the swivel base).

図1〜図4に示す公知のカウンタウエイト装置では、旋回台後部21に最大で11個の分割ウエイト31〜41を図2の(A)〜(F)の順序で順次組付け得るようになっている。   In the known counterweight device shown in FIGS. 1 to 4, a maximum of 11 divided weights 31 to 41 can be sequentially assembled to the rear part 21 of the swivel base in the order of (A) to (F) of FIG. 2. ing.

即ち、このカウンタウエイト装置の組付け方法は、まず図2(A)に示すように旋回台後部21の後面に第1分割ウエイト31を組付け、次に図2(B)に示すように第1分割ウエイト31の後部に第2分割ウエイト32と第3分割ウエイト33とを組付け、次に図2(C)に示すように第1分割ウエイト31及び第3分割ウエイト33の各上部に跨がって第4分割ウエイト34と第5分割ウエイト35を順次組付け、次に図2(D)に示すように第1分割ウエイト31〜第3分割ウエイト33の左右各側部の下半部にそれぞれ第6分割ウエイト36と第7分割ウエイト37を組付け、次に図2(E)に示すように第1分割ウエイト31〜第3分割ウエイト33の左右各側部の上半部にそれぞれ第8分割ウエイト38と第9分割ウエイト39を組付け、最後に第5分割ウエイト35と第8分割ウエイト38と第9分割ウエイト39の各上部に跨がって第10分割ウエイト40と第11分割ウエイト41とを組付ければ、合計11個の分割ウエイトからなるカウンタウエイト3を完成できる。   That is, the counterweight device is assembled by first assembling the first divided weight 31 on the rear surface of the rear part 21 of the swivel base as shown in FIG. 2 (A), and then as shown in FIG. 2 (B). The second divided weight 32 and the third divided weight 33 are assembled to the rear part of the one divided weight 31, and then straddle over the upper portions of the first divided weight 31 and the third divided weight 33 as shown in FIG. Accordingly, the fourth divided weight 34 and the fifth divided weight 35 are sequentially assembled, and then the lower half of the left and right side portions of the first divided weight 31 to the third divided weight 33 as shown in FIG. Are assembled with the sixth divided weight 36 and the seventh divided weight 37, respectively, and then, as shown in FIG. 2 (E), respectively, on the upper half of the left and right side portions of the first divided weight 31 to the third divided weight 33. Eighth division weight 38 and ninth division weight 39 Assembling and finally assembling the tenth divided weight 40 and the eleventh divided weight 41 across the upper portions of the fifth divided weight 35, the eighth divided weight 38 and the ninth divided weight 39, a total of 11 pieces. Thus, the counterweight 3 composed of the divided weights can be completed.

第1分割ウエイト31は、旋回台後部21の後面に伸縮シリンダを有した保持装置22で着脱自在に装着される一方、第2分割ウエイト32〜第11分割ウエイト41はそれぞれ先に組付けた既設の分割ウエイトに対して順次ピン結合によって組付けられる。尚、第1分割ウエイト31の装着用の保持装置22は、本願の内容とはさほど関係がないので詳細な説明は省略する。   The first divided weight 31 is detachably mounted by a holding device 22 having a telescopic cylinder on the rear surface of the rear part 21 of the swivel base, while the second divided weight 32 to the eleventh divided weight 41 are installed in advance. The divided weights are sequentially assembled by pin connection. Note that the holding device 22 for mounting the first divided weight 31 is not so much related to the contents of the present application, and a detailed description thereof will be omitted.

上記の分割ウエイト組付け方法では、図2(B)に示す第2分割ウエイト32と第3分割ウエイト33、図2(C)に示す第4分割ウエイト34と第5分割ウエイト35、図2(D)に示す第6分割ウエイト36と第7分割ウエイト37、図2(E)に示す第8分割ウエイト38と第9分割ウエイト39、図2(F)に示す第10分割ウエイト40と第11分割ウエイト41、とがそれぞれ一体として同時に扱われる。   In the above-described divided weight assembling method, the second divided weight 32 and the third divided weight 33 shown in FIG. 2B, the fourth divided weight 34 and the fifth divided weight 35 shown in FIG. D) a sixth divided weight 36 and a seventh divided weight 37 shown in FIG. 2E, an eighth divided weight 38 and a ninth divided weight 39 shown in FIG. 2E, and a tenth divided weight 40 and an eleventh weight shown in FIG. The divided weights 41 are simultaneously handled as a single unit.

尚、図3は、図1のIII−III矢視拡大図であって、図2(F)を背面側から見たものである。従って、図2(F)と図3とでは左右が逆に表示されている。又、図3において四角囲い内の数字は、各分割ウエイト31〜41における組付け順番を示すものである(第2分割ウエイト32と第3分割ウエイト33は、第1分割ウエイト31に隠れて見えないので、四角囲い数字を付していない)。   3 is an enlarged view taken along the line III-III in FIG. 1 and is a view of FIG. 2F viewed from the back side. Accordingly, the left and right sides of FIG. 2 (F) and FIG. 3 are displayed in reverse. In FIG. 3, the numbers in the square boxes indicate the assembly order of the divided weights 31 to 41 (the second divided weight 32 and the third divided weight 33 are hidden by the first divided weight 31 and appear. Because there is no square box number).

そして、第1分割ウエイト31〜第11分割ウエイト41の各分割ウエイト(合計11個)は、予めそれぞれの個別重量が判っており、作業内容(ブームに加わる荷重)に応じて必要重量となる所定個数の分割ウエイトを図2の(A)〜(F)のいずれかの状態に組付けて使用する。尚、本件出願人の実施品における図2(A)〜(F)の各状態のカウンタウエイト総重量は、(A)が26t(トン)、(B)が57t、(C)が94t、(D)が127t、(E)が164t、(F)が195tであるが、これらの重量は特に限定されるものではないことは勿論である。   Each of the divided weights (total 11) of the first divided weight 31 to the eleventh divided weight 41 is known in advance and has a predetermined weight that corresponds to the work content (load applied to the boom). The divided weights of the number are used by being assembled in any one of the states (A) to (F) in FIG. Note that the total weight of the counterweight in each state of FIGS. 2A to 2F in the product implemented by the applicant is (A) 26 t (tons), (B) 57 t, (C) 94 t, ( D) is 127 t, (E) is 164 t, and (F) is 195 t. Of course, these weights are not particularly limited.

図2の(A)〜(F)に示す各組付け状態における、それぞれ最終組付け分割ウエイトとなる6個の分割ウエイト(第1分割ウエイト31,第3分割ウエイト33,第5分割ウエイト35,第7分割ウエイト37、第9分割ウエイト39、及び第11分割ウエイト41)には、それぞれ旋回台前方側に向く面の上部寄り位置にコネクタ接続部42〜47(図3、図4参照)を設けている。この各コネクタ接続部42〜37には、旋回台後部21の上面21aに設けた元側コネクタ接続部51(図3参照)から延出された元ハーネス5の端部のコネクタ5a(図4参照)が選択的に接続される。尚、第2分割ウエイト32、第4分割ウエイト34、第6分割ウエイト36、第8分割ウエイト38、第10分割ウエイト40は、それぞれ直後順番の分割ウエイトと一体(同時)に扱われるので、それらの分割ウエイト(32,34,36,38,40の5個)にはコネクタ接続部は設けていない。   In each assembled state shown in FIGS. 2A to 2F, six divided weights (first divided weight 31, third divided weight 33, fifth divided weight 35, which are final assembled divided weights, respectively) The seventh divided weight 37, the ninth divided weight 39, and the eleventh divided weight 41) are provided with connector connecting portions 42 to 47 (see FIGS. 3 and 4) at positions close to the upper part of the surface facing the front side of the swivel base. Provided. Each of the connector connecting portions 42 to 37 includes a connector 5a (see FIG. 4) at the end of the original harness 5 extended from the original connector connecting portion 51 (see FIG. 3) provided on the upper surface 21a of the swivel base 21. ) Are selectively connected. Note that the second divided weight 32, the fourth divided weight 34, the sixth divided weight 36, the eighth divided weight 38, and the tenth divided weight 40 are treated as a single (simultaneous) with the immediately following divided weights. No connector connection is provided in the divided weights (5, 32, 34, 36, 38, 40).

分割ウエイト側の各コネクタ接続部42〜47は、図4に示すように、それらのコネクタ接続部が設けられた分割ウエイトが何番目に組付けられる分割ウエイトであるかを識別できる機能を有している。即ち、最終組付け分割ウエイトが例えば図2(A)に示す第1分割ウエイト31である場合は、元ハーネス5のコネクタ5aが第1分割ウエイト31のコネクタ接続部42に接続されるが、そのとき両コネクタ5a,42の1番端子同士と2番端子同士とが電気的に接続して、コントローラ7の判別装置8により接続対象が第1分割ウエイト31であると判断し、又、最終組付け分割ウエイトが例えば図2(F)に示す第11分割ウエイト41である場合は、元ハーネス5のコネクタ5aが第11分割ウエイト41のコネクタ接続部47に接続されるが、そのとき両コネクタ5a,47の1番端子同士と7番端子同士とが電気的に接続して、コントローラ7の判別装置8により接続対象が第11分割ウエイト41であると判断する。   As shown in FIG. 4, each of the connector connection portions 42 to 47 on the divided weight side has a function of identifying the divided weight in which the divided weight provided with the connector connection portions is assembled. ing. That is, when the final assembled divided weight is, for example, the first divided weight 31 shown in FIG. 2A, the connector 5a of the original harness 5 is connected to the connector connecting portion 42 of the first divided weight 31, When the first and second terminals of both connectors 5a and 42 are electrically connected, the determination device 8 of the controller 7 determines that the connection target is the first divided weight 31, and the final set For example, when the attached divided weight is the eleventh divided weight 41 shown in FIG. 2 (F), the connector 5a of the original harness 5 is connected to the connector connecting portion 47 of the eleventh divided weight 41. 47 and the seventh terminal are electrically connected to each other, and the determination device 8 of the controller 7 determines that the connection target is the eleventh divided weight 41.

そして、判別装置8により最終組付け分割ウエイトが何番目のものであるかを判別すると、該判別装置8からの判別信号がコントローラ7の演算装置9(図4参照)に送られて、該演算装置9が当該順番までの各分割ウエイトの個別重量を合算することで、旋回台後部21に組付けられているカウンタウエイト3の総重量を算出するようになっている。そして、演算装置9で算出したカウンタウエイト3の総重量は、表示装置(ディスプレイ)10に表示されて、当該カウンタウエイト総重量が所望のものであるかどうかを検認できるようになっている。   When the discriminating device 8 discriminates what number the final assembly division weight is, a discriminating signal from the discriminating device 8 is sent to the arithmetic device 9 (see FIG. 4) of the controller 7, and the computation is performed. The apparatus 9 calculates the total weight of the counterweight 3 assembled in the rear part 21 of the swivel base by adding the individual weights of the respective divided weights up to the order. Then, the total weight of the counterweight 3 calculated by the arithmetic unit 9 is displayed on a display device (display) 10 so that it can be confirmed whether or not the total weight of the counterweight is desired.

尚、図4に示すように、最終組付け分割ウエイトが何番目のものであるかを電気的接続で判別し得るようにしたものとして、本件出願人は特開2008−1444号公報(特許文献1)のものを既に提案している。   As shown in FIG. 4, the applicant of the present application is disclosed in Japanese Patent Application Laid-Open No. 2008-1444 (Patent Document) on the assumption that the final assembly division weight can be determined by electrical connection. 1) has already been proposed.

ところで、上記(図3及び図4)したカウンタウエイトの重量検出装置では、最終組付け分割ウエイトに対する電気的接続によって、旋回台後部21に何番目までの分割ウエイトが組付けられているかを判別できるようになっており、その判別した最終組付け分割ウエイトまでの各分割ウエイトの個別重量を合算することで実際に組付けられているカウンタウエイトの総重量を正確に算出できるという利点があるが、上記公知のカウンタウエイトの重量検出装置では、図2(D)及び図5に示す分割ウエイトの組付け状態において次のように結線される。   By the way, in the counterweight weight detection device described above (FIGS. 3 and 4), it is possible to determine how many divided weights are assembled to the rear part 21 of the swivel base by electrical connection to the final assembled divided weights. There is an advantage that the total weight of the counter weight actually assembled can be accurately calculated by adding the individual weights of each divided weight up to the determined final assembled divided weight, In the known counterweight weight detection apparatus, the connection is performed as follows in the assembled state of the divided weights shown in FIGS.

即ち、図2(D)及び図5に示す分割ウエイトの組付け状態は、旋回台後部21に第1分割ウエイト31から第7分割ウエイト37までの7個の分割ウエイトを組付けたものであるが、この組付け状態では、図5において左側部の下部側にある第7分割ウエイト37が最終組付け分割ウエイトとなる。そして、図5の組付け状態では、第7分割ウエイト37のコネクタ接続部45に旋回台後部21の上面21a側から元ハーネス5のコネクタ5aを接続させるが、第7分割ウエイト37のコネクタ接続部45は、旋回台後部21の上面21aからかなり遠くに離れており(旋回台後部21上から第7分割ウエイト37のコネクタ接続部45に手が届かない)、しかも第7分割ウエイト37の側面(旋回台前方側に向く面)の上端寄り位置において凹入状態で設けられている。   That is, the assembled state of the divided weights shown in FIG. 2 (D) and FIG. 5 is that the seven divided weights from the first divided weight 31 to the seventh divided weight 37 are assembled to the rear part 21 of the swivel base. However, in this assembled state, the seventh divided weight 37 on the lower side of the left side in FIG. 5 becomes the final assembled divided weight. In the assembled state of FIG. 5, the connector 5 a of the original harness 5 is connected to the connector connecting portion 45 of the seventh divided weight 37 from the upper surface 21 a side of the swivel rear portion 21. 45 is far away from the upper surface 21a of the swivel base 21 (the connector connection part 45 of the seventh split weight 37 cannot be reached from above the swivel back 21), and the side surface of the seventh split weight 37 ( It is provided in a recessed state at a position near the upper end of the surface facing the front side of the swivel.

そして、旋回台後部21の上面21aの基準側コネクタ接続部51と第7分割ウエイト37のコネクタ接続部45とを元ハーネス5で接続するには、次のようにして行う。   And in order to connect the reference | standard side connector connection part 51 of the upper surface 21a of the turntable rear part 21 and the connector connection part 45 of the 7th division | segmentation weight 37 with the former harness 5, it carries out as follows.

まず、図5に示すように、旋回台後部21の上面21aに上がっている作業員M1が元ハーネス5の基端部(コネクタ)を旋回台後部21側のコネクタ接続部51に接続させた後、該元ハーネス5の先端側のコネクタ5aを第7分割ウエイト37の上面37a側に導いておく。尚、分割ウエイトの組付け作業時には、旋回台後部21上での作業が多々あり(組付ける分割ウエイトに対するピン結合作業や吊りロープの外し作業等)、この場合の元ハーネス5の配設準備も旋回台後部21上に上がっている作業員M1が行うことができる。   First, as shown in FIG. 5, after the worker M1 rising on the upper surface 21a of the turntable rear part 21 connects the base end part (connector) of the original harness 5 to the connector connection part 51 on the turntable rear part 21 side. The connector 5a on the distal end side of the original harness 5 is led to the upper surface 37a side of the seventh divided weight 37. In addition, there are many operations on the rear part 21 of the swivel base when assembling the divided weights (such as a pin coupling operation and a hanging rope removing operation for the divided weights to be assembled). The worker M1 who is raised on the rear part 21 of the swivel can carry out.

そして、旋回台後部21上に上がっている1人の作業員M1で元ハーネス5の接続作業も行う場合は、該作業員M1が旋回台後部21上から降りて第7分割ウエイト37上に上がり直し(符号M2の作業員の状態)、該第7分割ウエイト37上から元ハーネス5のコネクタ5a(予め第7分割ウエイト37上に導いている)を第7分割ウエイト37側のコネクタ接続部45に接続させる。尚、旋回台後部21上での作業と第7分割ウエイト37上での作業を別人(M1とM2)が行う場合は、2人の作業員が必要となる。   When one worker M1 who is raised on the rear part 21 of the turntable also performs the connecting work of the original harness 5, the worker M1 descends from the rear part 21 of the turntable and rises on the seventh divided weight 37. The connector 5a of the original harness 5 (preliminarily guided onto the seventh divided weight 37) is connected from the seventh divided weight 37 to the connector connecting portion 45 on the seventh divided weight 37 side. Connect to. In addition, when another person (M1 and M2) performs the work on the rear part 21 of the turntable and the work on the seventh divided weight 37, two workers are required.

特開2008−1444号公報JP 2008-1444 A

ところが、上記のように旋回台後部21側から延出させた元ハーネス5のコネクタ5aを直接第7分割ウエイト37のコネクタ接続部45に接続させる場合には、次のような問題があった。   However, when the connector 5a of the original harness 5 extended from the swivel base rear portion 21 side is directly connected to the connector connecting portion 45 of the seventh divided weight 37 as described above, there are the following problems.

第1に、第7分割ウエイト37のコネクタ接続部45に対して旋回台後部21上に上がっている作業員M1(図5)の手が届かないので、1人の作業員M1でハーネス接続作業を行うには、図5に示すように当該作業員M1が旋回台後部21上でハーネス配置準備を行った後に、該旋回台後部21から降りて第7分割ウエイト37上に上がり直す必要があるので、該作業員の移動が面倒であった。特に、旋回台後部21の上面21a及び第7分割ウエイト37の上面37aは、いずれも地面からかなりの高さ(例えば2.5〜3m程度)があって、その昇り降り動作にかなりの労力を必要としていた。   First, since the hand of the worker M1 (FIG. 5) raised on the rear part 21 of the swivel base cannot reach the connector connecting part 45 of the seventh divided weight 37, the harness connecting work is performed by one worker M1. 5, it is necessary that the worker M1 prepares the harness arrangement on the turntable rear part 21 and then gets down from the turntable rear part 21 and rises again onto the seventh divided weight 37 as shown in FIG. Therefore, the movement of the worker was troublesome. In particular, both the upper surface 21a of the swivel base 21 and the upper surface 37a of the seventh divided weight 37 have a considerable height (for example, about 2.5 to 3 m) from the ground. I needed it.

第2に、第7分割ウエイト37側のコネクタ接続部45は、ウエイト側面(旋回台前方側に向く面)の上端寄り位置において凹入状態で設けられているので、第7分割ウエイト37上に立った姿勢では該コネクタ接続部45が見えない。そして、該コネクタ接続部45に元ハーネス5のコネクタ5aを接続させるには、図5及び図6に示すように作業員M2が第7分割ウエイト37上で屈み込んでその側縁から身を乗り出した姿勢で、手を下方に延ばして行う必要がある。従って、第7分割ウエイト37のコネクタ接続部45に対して旋回台側の元ハーネス5のコネクタ5aを接続するのに、高所における不自然な姿勢(屈み込み且つ身を乗り出した姿勢)で行う作業となるので、その接続作業がしにくいとともに、危険な作業となる。   Second, the connector connecting portion 45 on the seventh divided weight 37 side is provided in a recessed state at a position near the upper end of the weight side surface (the surface facing the front of the swivel base). In the standing posture, the connector connecting portion 45 cannot be seen. Then, in order to connect the connector 5a of the original harness 5 to the connector connecting portion 45, as shown in FIGS. 5 and 6, the worker M2 bends on the seventh divided weight 37 and leans out from the side edge. It is necessary to extend the hand downward with the right posture. Therefore, in order to connect the connector 5a of the former harness 5 on the swivel base to the connector connecting portion 45 of the seventh divided weight 37, it is performed in an unnatural posture at a high place (a posture that is bent and leaned out). Therefore, the connection work is difficult and dangerous.

そこで、本願は、旋回台後部に組付ける分割ウエイトとして、図5に示す分割ウエイトの組付け状態、即ち旋回台後部21の後面に対応する位置で旋回台後部21の上面21aより高位置に積み上げた上部分割ウエイト(第5分割ウエイト)35と、最終組付け分割ウエイトとなる旋回台後部の左側部下方に配置した側部分割ウエイト(第7分割ウエイト)37とを使用した組付け状態において、最終組付け分割ウエイト(第7分割ウエイト37)のコネクタ接続部45と、旋回台後部21側の元側コネクタ接続部51(元ハーネス5が接続される)とを、側部分割ウエイト37上から容易に且つ安全な姿勢で接続し得るようにすることを目的としたものである。   Therefore, in the present application, as the divided weights to be assembled to the rear part of the swivel base, the divided weights shown in FIG. 5 are assembled at a position corresponding to the rear surface of the rear part 21 of the swivel base, higher than the upper surface 21a of the rear part 21 of the swivel base. In an assembled state using the upper divided weight (fifth divided weight) 35 and the side divided weight (seventh divided weight) 37 disposed below the left side of the rear part of the swivel which is the final assembled divided weight, The connector connecting portion 45 of the final assembled divided weight (seventh divided weight 37) and the original connector connecting portion 51 (to which the original harness 5 is connected) on the rear side of the swivel base 21 are connected from above the side divided weight 37. The object is to enable easy and safe connection.

本願発明は、旋回台後部に組付ける複数個の分割ウエイトが、少なくとも旋回台後部の後面に対応する位置で旋回台後部の上面より高位置に組付ける上部分割ウエイトと旋回台後部の左右側部で旋回台後部の上面より低位置に組付ける左右の側部分割ウエイトを有し、且つ側部分割ウエイトが上部分割ウエイトより後順番で組付けられる一方、旋回台側から延出させた元ハーネスの先端にあるコネクタを最終番目に組付けられた分割ウエイトに設けたコネクタ接続部に接続することによって旋回台後部に組付けられた各分割ウエイトの合計重量を検出し得るようにしたブーム式作業車におけるカウンタウエイト重量検出用のハーネス配線構造を対象としている。尚、上記上部分割ウエイトとは、図3及び図5の公知例の第5分割ウエイトに相当し、上記側部分割ウエイトとは、同図における第7分割ウエイトに相当するものである。   In the present invention, a plurality of divided weights to be assembled to the rear part of the swivel base are assembled at a position corresponding to at least the rear surface of the rear part of the swivel base at a position higher than the upper surface of the rear part of the swivel base. The original harness that has left and right side divided weights assembled at a position lower than the upper surface of the rear part of the swivel base and the side divided weights are assembled in order from the upper divided weight, while extending from the swivel side. The boom type work that can detect the total weight of each divided weight assembled to the rear part of the swivel base by connecting the connector at the tip of the connector to the connector connecting part provided on the divided weight assembled last. The object is a harness wiring structure for detecting the weight of a counterweight in a car. The upper divided weight corresponds to the fifth divided weight in the known example of FIGS. 3 and 5, and the side divided weight corresponds to the seventh divided weight in FIG.

又、本願発明のカウンタウエイト重量検出用のハーネス配線構造も、旋回台後部に組付けられた所定個数の分割ウエイトのうちの最終組付け分割ウエイトが何番目のものであるかを電気的接続によって検出するものであり、その最終組付け分割ウエイトが何番目であるかを認知することで、演算装置により組付けられた全分割ウエイトの合計重量を算出し得るようにしたものである。   In addition, the harness wiring structure for detecting the weight of the counterweight according to the present invention also uses the electrical connection to determine the last assembled weight of the predetermined number of divided weights assembled at the rear part of the swivel base. The total weight of all the divided weights assembled by the arithmetic unit can be calculated by recognizing what the final assembled divided weight is.

そして、本願発明のハーネス配線構造では、上記した公知例(図3〜図6)のカウンタウエイト重量検出装置の問題点を改善するための手段として、次の構成を有している。   And in the harness wiring structure of this invention, it has the following structure as a means for improving the problem of the counterweight weight detection apparatus of an above-mentioned well-known example (FIGS. 3-6).

第1に、上記上部分割ウエイトにおける旋回台前方側に向く面と上記側部分割ウエイトにおける旋回台前方側に向く面には、それぞれハーネス端部のコネクタを接続し得るコネクタ接続部を設けている。   First, a connector connecting portion capable of connecting a connector at the end of the harness is provided on a surface facing the swivel front side of the upper divided weight and a surface facing the swivel front side of the side divided weight. .

第2に、上記上部分割ウエイトのコネクタ接続部と上記側部分割ウエイトのコネクタ接続部とを接続するための中継ハーネスを使用しているが、この中継ハーネスは、その長さを2分割した第1分割ハーネスと第2分割ハーネスとを有している。   Secondly, a relay harness for connecting the connector connecting portion of the upper divided weight and the connector connecting portion of the side divided weight is used. This relay harness is divided into two lengths. It has a 1-divided harness and a second-divided harness.

第3に、上記上部分割ウエイトのコネクタ接続部には、上記元ハーネスの先端にあるコネクタを接続する第1接続口と上記第1分割ハーネスの一端にあるコネクタを接続する第2接続口とを電気的接続状態で設けている。   Third, the connector connection portion of the upper divided weight includes a first connection port for connecting a connector at the tip of the original harness and a second connection port for connecting a connector at one end of the first divided harness. Provided in electrical connection.

第4に、最終組付け分割ウエイトとなる上記側部分割ウエイトのコネクタ接続部には、上記第2分割ハーネスの一端にあるコネクタを接続する接続口を設けている。   Fourth, the connector connecting portion of the side divided weight which is the final assembled divided weight is provided with a connection port for connecting a connector at one end of the second divided harness.

そして、本願発明のハーネス配線構造では、上記上部分割ウエイトが旋回台後部に組付けられた時点で、旋回台側から延出させた上記元ハーネスのコネクタを上部分割ウエイトのコネクタ接続部にある上記第1接続口に接続する一方、上記第1分割ハーネスの一端にあるコネクタを上記上部分割ウエイトのコネクタ接続部にある上記第2接続口に接続し、最終組付け分割ウエイトとなる上記側部分割ウエイトが旋回台後部に組付けられる前に上記第2分割ハーネスの一端にあるコネクタを上記側部分割ウエイトのコネクタ接続部にある上記接続口に接続しておき、上記側部分割ウエイトを最終組付け分割ウエイトとする全分割ウエイトを旋回台後部に組付けた後、上記側部分割ウエイト上に上がって上記第1分割ハーネス及び上記第2分割ハーネスのそれぞれ他端にある各コネクタ同士を接続し得るようにしている。   And in the harness wiring structure of the present invention, when the upper divided weight is assembled to the rear part of the swivel base, the connector of the original harness extended from the swivel base side is in the connector connection part of the upper split weight. The side part division which is connected to the first connection port while connecting the connector at one end of the first split harness to the second connection port in the connector connection part of the upper split weight and becomes the final assembly split weight Before the weight is assembled to the rear part of the swivel base, the connector at one end of the second divided harness is connected to the connection port at the connector connecting portion of the side divided weight, and the side divided weight is attached to the final group. After assembling all the divided weights as the attached divided weights to the rear part of the swivel base, the weights are raised on the side divided weights, and the first divided harness and the second divided weight are raised. Each Ness are adapted to connect the connectors at the other end.

ところで、上部分割ウエイトを旋回台後部に組付ける際には、該上部分割ウエイトの組付け作業のための作業員が旋回台後部上に上がっており、又、旋回台後部に組付けた上部分割ウエイトのコネクタ接続部は旋回台後部上に立った作業員が対面でき且つ容易に手が届く位置にあるので、旋回台側から延出させた元ハーネスのコネクタ及び第1分割ハーネスのコネクタをそれぞれ上部分割ウエイトのコネクタ接続部(第1接続口と第2接続口)に接続する作業は、それぞれ容易に且つ安定姿勢で行える。   By the way, when assembling the upper divided weight to the rear part of the swivel base, an operator for assembling the upper divided weight is raised on the rear part of the swivel base, and the upper divided weight assembled to the rear part of the swivel base. Since the weight connector connection part is in a position where workers standing on the rear part of the swivel can face each other and easily reachable, connect the connector of the original harness and the connector of the first split harness that are extended from the swivel side, respectively. The operation of connecting to the connector connection portions (first connection port and second connection port) of the upper divided weight can be easily and stably performed.

又、最終組付け分割ウエイトとなる側部分割ウエイトのコネクタ接続部(接続口)には、該側部分割ウエイトの組付け前に第2分割ハーネスの一端にあるコネクタを接続させておくが、この接続作業は適宜の時点で(例えば吊上げる前の地上で)行うことができる。   In addition, the connector at the one end of the second divided harness is connected to the connector connecting portion (connection port) of the side divided weight which becomes the final assembled divided weight, before the side divided weight is assembled. This connection operation can be performed at an appropriate time (for example, on the ground before lifting).

他方、最終組付け分割ウエイトとなる側部分割ウエイトを組付ける際には、該側部分割ウエイトの組付けのため(又は吊りロープ取外しのため)の作業員が側部分割ウエイト上に上がっているので、先に一端側のコネクタを接続している第1分割ハーネスと第2分割ハーネスの各端部のコネクタ同士を接続するのに、側部分割ウエイト上に上がっている作業員が安定姿勢で(立ったままで)行える。   On the other hand, when assembling the side divided weights that will be the final assembled divided weights, an operator for assembling the side divided weights (or for removing the hanging rope) goes up on the side divided weights. Therefore, to connect the connectors at each end of the first split harness and the second split harness that have been connected to the connector on one end first, the worker rising on the side split weight is in a stable posture. You can do it (while standing).

又、本願発明のハーネス配線構造では、側部分割ウエイトの接続口を中継ハーネスにより上部分割ウエイトの接続口を介して旋回台側の元ハーネスに接続させているので、最終順番の側部分割ウエイトを認知するのに、上部分割ウエイトを装着しない状態では認知不能となり、誤配線を防止し得る。   Further, in the harness wiring structure of the present invention, since the connection port of the side divided weight is connected to the original harness on the swivel side via the connection port of the upper divided weight by the relay harness, the side divided weight in the final order is connected. However, when the upper divided weight is not attached, the recognition becomes impossible, and erroneous wiring can be prevented.

本願発明のカウンタウエイト重量検出用のハーネス配線構造では、次のような作用効果がある。   The harness wiring structure for counterweight weight detection according to the present invention has the following effects.

即ち、本願発明のハーネス配線構造では、旋回台後部に上部分割ウエイトを組付けた後、側部分割ウエイトが最終組付け分割ウエイトとなる状態で所定個数の分割ウエイトを組付け、その上部分割ウエイトのコネクタ接続部と最終組付け分割ウエイトとなる側部分割ウエイトのコネクタ接続部とを中継ハーネスで接続するのに、該中継ハーネスを予め2分割し、その第1分割ハーネスの一端(コネクタ)を上部分割ウエイトの第2接続口に接続させておく一方、第2分割ハーネスの一端(コネクタ)を側部分割ウエイトの接続口に接続させておくが、分割ハーネスの状態でそれらの一端(コネクタ)をそれぞれの接続口に接続させることは容易である。又、上部分割ウエイトを旋回台後部に組付けた状態で、旋回台側から延出された元ハーネスの先端(コネクタ)を上部分割ウエイトの第1接続口に接続させるが、この接続作業は旋回台上から容易に行える。   That is, in the harness wiring structure of the present invention, after the upper divided weight is assembled to the rear part of the swivel base, a predetermined number of divided weights are assembled with the side divided weight being the final assembled divided weight, and the upper divided weight is assembled. In order to connect the connector connecting portion of this side and the connector connecting portion of the side divided weight which is the final assembled divided weight with a relay harness, the relay harness is divided in advance, and one end (connector) of the first divided harness is While one end (connector) of the second split harness is connected to the connection port of the side split weight while it is connected to the second connection port of the upper split weight, one end (connector) of the second split harness in the state of the split harness Can be easily connected to each connection port. In addition, with the upper divided weight attached to the rear part of the swivel base, the tip (connector) of the original harness extended from the swivel base side is connected to the first connection port of the upper split weight. It can be done easily from the table.

そして、最終組付け分割ウエイトとなる側部分割ウエイトを組付けた状態で、上部分割ウエイト側に接続させている第1分割ハーネスの他端(コネクタ)と側部分割ウエイト側に接続させている第2分割ハーネスの他端(コネクタ)とを接続させるのに、該両分割ハーネスの各コネクタがそれぞれハーネス自由部分の範囲で移動できるので、該両コネクタを側部分割ウエイト上において作業員が立ったままの安定姿勢で且つ作業員の面前で行うことができる。   And in the state which assembled | attached the side part weight which becomes the last assembly | attachment division weight, it was made to connect with the other end (connector) of the 1st division harness connected to the upper division weight side, and the side part division weight side. In order to connect the other end (connector) of the second split harness, each connector of the split harness can move within the range of the harness free portion, so that an operator stands on the side split weight. It can be performed in a stable posture and in front of the operator.

従って、本願発明のハーネス配線構造では、ハーネス接続のための作業が容易に行えるとともに、高所における接続作業であっても、安全性が向上するという効果がある。   Therefore, in the harness wiring structure of the present invention, there is an effect that the work for connecting the harness can be easily performed and the safety is improved even in the connection work at a high place.

又、側部分割ウエイトの接続口を中継ハーネスにより上部分割ウエイトの接続口を介して旋回台側の元ハーネスに接続させているので、最終順番の側部分割ウエイトを認知するのに、上部分割ウエイトを装着しない状態では認知不能となり、従ってカウンタウエイト重量の誤検出(ウエイト数の検出誤差)が生じないという効果もある。   Also, since the connection port of the side division weight is connected to the original harness on the swivel base side via the connection port of the upper division weight by the relay harness, the upper division is recognized to recognize the side division weight in the final order. In the state where no weight is attached, recognition is impossible, and therefore, there is an effect that a counterweight weight is not erroneously detected (detection error of the number of weights).

カウンタウエイトを装備したブーム式作業車の側面図である。It is a side view of a boom type work vehicle equipped with a counterweight. 図1のブーム式作業車に装備しているカウンタウエイトの組付け順序を示す説明図である。It is explanatory drawing which shows the assembly | attachment order of the counterweight with which the boom type work vehicle of FIG. 1 is equipped. 図1のIII−III矢視図で公知のカウンタウエイト重量検出装置の説明図である。It is explanatory drawing of a well-known counterweight weight detection apparatus by the III-III arrow line view of FIG. 図3(公知)のカウンタウエイト重量検出装置における重量検出方法の説明図である。It is explanatory drawing of the weight detection method in the counterweight weight detection apparatus of FIG. 3 (known). 図3(公知)のカウンタウエイト重量検出装置の問題点の説明図である。It is explanatory drawing of the problem of the counterweight weight detection apparatus of FIG. 3 (known). 図5のVI矢視図である。FIG. 6 is a view on arrow VI of FIG. 本願実施例のカウンタウエイト重量検出用のハーネス配線構造を採用したカウンタウエイトの組付け状態図(図1のIII−III矢視相当図)である。FIG. 3 is an assembly state diagram (corresponding to a view taken along arrows III-III in FIG. 1) of the counterweight adopting the harness wiring structure for detecting the weight of the counterweight according to the embodiment of the present application. 図7のハーネス配線構造を採用したカウンタウエイト重量検出装置の説明図である。It is explanatory drawing of the counterweight weight detection apparatus which employ | adopted the harness wiring structure of FIG. 図7のハーネス配線構造の使用方法説明図である。FIG. 8 is an explanatory diagram of how to use the harness wiring structure of FIG. 7. 図9からの状態変化図である。FIG. 10 is a state change diagram from FIG. 9. 図10のXI矢視図である。It is a XI arrow line view of FIG. 図10におけるハーネス接続状態の説明図である。It is explanatory drawing of the harness connection state in FIG.

以下、図7〜図12(図1及び図2を併用)を参照して本願実施例のカウンタウエイト重量検出用のハーネス配線構造を説明する。   Hereinafter, a harness wiring structure for counterweight weight detection according to an embodiment of the present invention will be described with reference to FIGS. 7 to 12 (in combination with FIGS. 1 and 2).

図7に示すカウンタウエイト3の組付け図は、図1のブーム式作業車のIII−III矢視相当図であるが、本願の実施例でもブーム式作業車として図1に示す移動式クレーンを採用している。尚、図1に示す移動式クレーンの説明は、上記「背景技術」の項で説明したものを援用する(ここでは重複説明となるので移動式クレーンの説明を省略する)。   The assembly diagram of the counterweight 3 shown in FIG. 7 is a view corresponding to the arrow III-III of the boom type work vehicle of FIG. 1, but the mobile crane shown in FIG. Adopted. In addition, the description of the mobile crane shown in FIG. 1 uses the one described in the above-mentioned “Background Art” section (the description of the mobile crane is omitted here because it is redundant description).

図1の移動式クレーンにも、旋回台後部21にカウンタウエイト装置が着脱自在に装備されるが、本願の実施例においてもカウンタウエイト装置として、図2の(A)〜(F)に示すように最大で11個の分割ウエイト31〜41を順次組付け得るようになっている。尚、図2の(A)〜(F)に示す各分割ウエイト31〜41の組付け順序についても、上記「背景技術」の項で説明したものを援用する。   The mobile crane of FIG. 1 is also detachably equipped with a counterweight device at the rear part 21 of the swivel, but in the embodiment of the present application as shown in FIGS. 2A to 2F as a counterweight device. A maximum of 11 divided weights 31 to 41 can be assembled sequentially. In addition, what was demonstrated in the above-mentioned "background art" is used also about the assembly | attachment order of each division | segmentation weight 31-41 shown to (A)-(F) of FIG.

又、この実施例でも、第1分割ウエイト31〜第11分割ウエイト41の各分割ウエイト(合計11個)は、予めそれぞれの個別重量が判っており、作業内容(ブームに加わる荷重)に応じて必要重量となる所定個数の分割ウエイトを図2の(A)〜(F)のいずれかの状態に組付けて使用する。   Also in this embodiment, the individual weights of the first divided weight 31 to the eleventh divided weight 41 (total of 11 pieces) are known in advance, and according to the work content (load applied to the boom). A predetermined number of divided weights that are necessary weights are assembled and used in any one of the states (A) to (F) in FIG.

図2の(A)〜(F)に示す各組付け状態における、それぞれ最終組付け分割ウエイトとなる6個の分割ウエイト(第1分割ウエイト31、第3分割ウエイト33、第5分割ウエイト35、第7分割ウエイト37、第9分割ウエイト39、及び第11分割ウエイト41)には、図7に示すようにそれぞれコネクタ接続部42〜47を設けている。この各コネクタ接続部42〜47は、それぞれ旋回台前方側に向く面の上部寄り位置において凹入状態で設けられている。尚、第2分割ウエイト32、第4分割ウエイト34、第6分割ウエイト36、第8分割ウエイト38、第10分割ウエイト40は、それぞれ直後順番の分割ウエイトと一体(同時)に扱われるので、それらの分割ウエイト(32,34,36,38,40の5個)にはコネクタ接続部は設けていない。   6 divided weights (first divided weight 31, third divided weight 33, fifth divided weight 35, respectively) as final assembled divided weights in each assembled state shown in FIGS. The seventh divided weight 37, the ninth divided weight 39, and the eleventh divided weight 41) are provided with connector connecting portions 42 to 47 as shown in FIG. Each of the connector connecting portions 42 to 47 is provided in a recessed state at a position near the upper part of the surface facing the front side of the swivel base. Note that the second divided weight 32, the fourth divided weight 34, the sixth divided weight 36, the eighth divided weight 38, and the tenth divided weight 40 are treated as a single (simultaneous) with the immediately following divided weights. No connector connection is provided in the divided weights (5, 32, 34, 36, 38, 40).

そして、この実施例のカウンタウエイト装置では、第7分割ウエイト37のコネクタ接続部45を除く6つのコネクタ接続部42、43、44、46、47に対して旋回台後部21の上面21aに設けた元側コネクタ接続部51(図7参照)から延出された元ハーネス5の端部のコネクタ5a(図8参照)が選択的に接続される。尚、第7分割ウエイト37のコネクタ接続部45には、後述する第2分割ハーネス62のコネクタ62aが接続される。   In the counterweight device according to this embodiment, the six connector connecting portions 42, 43, 44, 46, and 47 excluding the connector connecting portion 45 of the seventh divided weight 37 are provided on the upper surface 21a of the swivel base rear portion 21. The connector 5a (see FIG. 8) at the end of the original harness 5 extended from the original-side connector connecting portion 51 (see FIG. 7) is selectively connected. A connector 62a of the second split harness 62 described later is connected to the connector connecting portion 45 of the seventh split weight 37.

分割ウエイト側の各コネクタ接続部42〜47は、図8に示すように、それらのコネクタ接続部が設けられた分割ウエイトが何番目に組付けられる分割ウエイトであるかを識別できる機能を有している。即ち、最終組付け分割ウエイトが例えば図2(A)に示す第1分割ウエイト31である場合は、元ハーネス5のコネクタ5a(図8参照)が第1分割ウエイト31のコネクタ接続部42に接続されるが、そのとき両コネクタ5a,42の1番端子同士と2番端子同士とが電気的に接続して、コントローラ7の判別装置8により接続対象が第1分割ウエイト31であると判断し、又、最終組付け分割ウエイトが例えば図2(F)に示す第11分割ウエイト41である場合は、元ハーネス5のコネクタ5aが第11分割ウエイト41のコネクタ接続部47(図8参照)に接続されるが、そのとき両コネクタ5a,47の1番端子同士と7番端子同士とが電気的に接続して、コントローラ7の判別装置8により接続対象が第11分割ウエイト41であると判断する。   As shown in FIG. 8, each of the connector connection portions 42 to 47 on the divided weight side has a function of identifying the divided weight in which the divided weight provided with the connector connection portions is assembled. ing. That is, when the final assembled divided weight is, for example, the first divided weight 31 shown in FIG. 2A, the connector 5a (see FIG. 8) of the original harness 5 is connected to the connector connecting portion 42 of the first divided weight 31. However, at that time, the first and second terminals of the connectors 5a and 42 are electrically connected to each other, and the determination device 8 of the controller 7 determines that the connection target is the first divided weight 31. When the final assembled divided weight is, for example, the eleventh divided weight 41 shown in FIG. 2F, the connector 5a of the original harness 5 is connected to the connector connecting portion 47 (see FIG. 8) of the eleventh divided weight 41. At that time, the first and seventh terminals of the connectors 5a and 47 are electrically connected to each other, and the discrimination device 8 of the controller 7 sets the connection target to the eleventh divided weight 41. It is determined that that.

そして、判別装置8により最終組付け分割ウエイトが何番目のものであるかを判別すると、該判別装置8からの判別信号がコントローラ7の演算装置9(図8参照)に送られて、該演算装置9が当該順番までの各分割ウエイトの個別重量を合算することで、旋回台後部21に組付けられているカウンタウエイト3の総重量を算出するようになっている。そして、演算装置9で算出したカウンタウエイト3の総重量は、表示装置(ディスプレイ)10に表示されて、当該カウンタウエイト総重量が所望のものであるかどうかを検認できるようになっている。   When the discriminating device 8 discriminates what number the final assembly division weight is, a discriminating signal from the discriminating device 8 is sent to the arithmetic device 9 (see FIG. 8) of the controller 7, and the computation is performed. The apparatus 9 calculates the total weight of the counterweight 3 assembled in the rear part 21 of the swivel base by adding the individual weights of the respective divided weights up to the order. Then, the total weight of the counterweight 3 calculated by the arithmetic unit 9 is displayed on a display device (display) 10 so that it can be confirmed whether or not the total weight of the counterweight is desired.

ところで、本願実施例で採用しているハーネス配線構造(詳細は後述する)は、図2(D)及び図9に示すように合計7個の分割ウエイト31〜34を組付けた状態で機能するものであるが、図2(D)及び図9に示す分割ウエイトの組付け状態では、第5分割ウエイト35が旋回台後部21の後面に対応する位置で該旋回台後部21の上面21aより高位置に組付けられており、第7分割ウエイト37が図9の状態において第5分割ウエイト35の左側部下方で旋回台後部21の上面21aより低位置に組付けられている。尚、本願実施例において、第5分割ウエイト35が特許請求の範囲中の上部分割ウエイトとなるものであり、第7分割ウエイト37が特許請求の範囲中の側部分割ウエイトとなるものである。   By the way, the harness wiring structure (details will be described later) employed in the embodiment of the present invention functions in a state in which a total of seven divided weights 31 to 34 are assembled as shown in FIGS. However, in the assembled state of the divided weights shown in FIGS. 2D and 9, the fifth divided weight 35 is higher than the upper surface 21 a of the swivel base rear part 21 at a position corresponding to the rear face of the swivel base rear part 21. The seventh divided weight 37 is assembled at a position below the upper surface 21a of the swivel base rear portion 21 below the left side of the fifth divided weight 35 in the state shown in FIG. In the present embodiment, the fifth divided weight 35 is the upper divided weight in the claims, and the seventh divided weight 37 is the side divided weight in the claims.

そして、図9の分割ウエイト組付け状態では、第7分割ウエイト37のコネクタ接続部45が旋回台後部21の上面21aからかなり遠くに離れており(旋回台後部21上から第7分割ウエイト37のコネクタ接続部45に手が届かない)、しかも該コネクタ接続部45が第7分割ウエイト37の側面(旋回台前方側に向く面)の上端寄り位置において凹入状態で設けられている。従って、図9の分割ウエイト組付け状態では、「発明が解決しようとする課題」の項に記載した各種の問題点を有することになる。   9, the connector connecting portion 45 of the seventh divided weight 37 is far away from the upper surface 21a of the swivel base rear part 21 (from the top of the swivel base rear part 21 to the seventh divided weight 37). The connector connection portion 45 is provided in a recessed state at a position near the upper end of the side surface of the seventh divided weight 37 (the surface facing the front of the swivel base). Therefore, the divided weight assembled state of FIG. 9 has various problems described in the section “Problems to be solved by the invention”.

そこで、本願実施例のハーネス配線構造は、上記の課題を解決するためのものであって、上記のように第5分割ウエイト35と第7分割ウエイト37にそれぞれコネクタ接続部44,45を有している構成のほかに、図7〜図9に示す各構成を有している。   Therefore, the harness wiring structure of the embodiment of the present application is for solving the above-described problem, and has the connector connection portions 44 and 45 in the fifth divided weight 35 and the seventh divided weight 37 as described above. In addition to the configuration described above, each configuration shown in FIGS.

まず、第5分割ウエイト(上部分割ウエイト)35のコネクタ接続部44と第7分割ウエイト(側部分割ウエイト)37のコネクタ接続部45とを接続するための中継ハーネス6を使用している。この中継ハーネス6は、その長さを2分割した第1分割ハーネス61と第2分割ハーネス62とを有している。第1分割ハーネス61は、第4分割ウエイト34の側面(旋回台前方側に向く面)に設けたハーネス収納部63に収納されており、第2分割ハーネス62は、第7分割ウエイト37の側面(旋回台前方側に向く面)に設けたハーネス収納部64に収納されている。尚、このように、各分割ハーネス61,62をそれぞれハーネス収納部63,64に収納させておくと、当該分割ウエイト34,37をクレーンで吊り降ろす際に、各分割ハーネス61,62が他の部材に干渉しない(引っ掛からない)。   First, the relay harness 6 for connecting the connector connecting portion 44 of the fifth divided weight (upper divided weight) 35 and the connector connecting portion 45 of the seventh divided weight (side divided weight) 37 is used. The relay harness 6 has a first split harness 61 and a second split harness 62 whose length is divided into two. The first split harness 61 is stored in a harness storage portion 63 provided on the side surface of the fourth split weight 34 (the surface facing the front side of the swivel), and the second split harness 62 is the side surface of the seventh split weight 37. It is housed in a harness housing portion 64 provided on the surface facing the front of the swivel. As described above, when the divided harnesses 61 and 62 are stored in the harness storage portions 63 and 64, respectively, when the divided weights 34 and 37 are suspended by the crane, Does not interfere with the member (does not catch).

又、第5分割ウエイト35のコネクタ接続部44には、元ハーネス5の先端にあるコネクタ5a(図8参照)を接続する第1接続口44aと第1分割ハーネス61の一端にあるコネクタ61aを接続する第2接続口44bを電気的接続状態で設けている。即ち、第1接続口44aと第2接続口44bとは、図8に示すように1番端子同士と5番端子同士がそれぞれ接続されている。   The connector connection portion 44 of the fifth divided weight 35 includes a first connection port 44a for connecting a connector 5a (see FIG. 8) at the tip of the original harness 5 and a connector 61a at one end of the first divided harness 61. A second connection port 44b to be connected is provided in an electrically connected state. That is, as shown in FIG. 8, the first connection port 44a and the second connection port 44b are connected to the first terminal and the fifth terminal, respectively.

さらに、最終組付け分割ウエイトとなる第7分割ウエイト37のコネクタ接続部45には、第2分割ハーネス62の一端にあるコネクタ62aを接続する接続口45aを設けている。   Further, the connector connection portion 45 of the seventh divided weight 37 serving as the final assembled divided weight is provided with a connection port 45 a for connecting the connector 62 a at one end of the second divided harness 62.

そして、この実施例のハーネス配線構造では、図2(C)に示すように第5分割ウエイト35が旋回台後部21の上方位置に組付けられた時点で(図9に示すように旋回台後部21上に作業員Mが居る)、旋回台後部21上の作業員M1が旋回台後部21の上面21a(元側コネクタ接続部51)から延出させた元ハーネス5のコネクタ5a(図8)を第5分割ウエイト35のコネクタ接続部44にある第1接続口44aに接続させる一方、第4分割ウエイト34の側面のハーネス収納部63に収納している第1分割ハーネス61の一端にあるコネクタ61aを第5分割ウエイト35のコネクタ接続部44にある第2接続口44に接続させる。このときの各接続作業は、旋回台後部21上の作業員M1が接続位置に正対した姿勢で行える。従ってそれらの接続作業が簡単且つ安全に行える。尚、第1分割ハーネス61の他端側のコネクタ61bは、図10に示すように第7分割ウエイト37が組付けられる側の側部寄り位置に仮保持(例えばクリップ止め)させておくとよい。   In the harness wiring structure of this embodiment, as shown in FIG. 2C, when the fifth divided weight 35 is assembled above the swivel rear part 21 (as shown in FIG. 9) 21), and the connector 5a (FIG. 8) of the original harness 5 that the worker M1 on the rear part 21 of the turntable extends from the upper surface 21a (the original connector connection part 51) of the rear part 21 of the turntable. Is connected to the first connection port 44a in the connector connection portion 44 of the fifth divided weight 35, while the connector at one end of the first divided harness 61 housed in the harness housing portion 63 on the side surface of the fourth divided weight 34. 61 a is connected to the second connection port 44 in the connector connection portion 44 of the fifth divided weight 35. Each connection work at this time can be performed in a posture in which the worker M1 on the rear part 21 of the turntable faces the connection position. Therefore, the connection work can be performed easily and safely. The connector 61b on the other end side of the first split harness 61 may be temporarily held (for example, clipped) at a position closer to the side portion on the side where the seventh split weight 37 is assembled as shown in FIG. .

他方、最終組付け分割ウエイトとなる第7分割ウエイト37を組付ける前に、第2分割ハーネス62の一端にあるコネクタ61aを該第7分割ウエイト37のコネクタ接続部45の接続口45aに接続させておく。この場合の接続作業も、第7分割ウエイト37の組付け前に行うので、簡単且つ安全である。尚、第2分割ハーネス62の他端側のコネクタ62bも、図10に示すように第7分割ウエイト37の上端寄り位置に仮保持(例えばクリップ止め)させておくとよい。   On the other hand, before assembling the seventh divided weight 37 as the final assembled divided weight, the connector 61a at one end of the second divided harness 62 is connected to the connection port 45a of the connector connecting portion 45 of the seventh divided weight 37. Keep it. Since the connection work in this case is also performed before the seventh divided weight 37 is assembled, it is simple and safe. The connector 62b on the other end side of the second divided harness 62 may be temporarily held (for example, clipped) at a position near the upper end of the seventh divided weight 37 as shown in FIG.

その後に、第7分割ウエイト37を最終組付け分割ウエイトとする全分割ウエイト(合計7個)を旋回台後部21に組付けるが、第7分割ウエイト37を組付ける際には図9に示すように該第7分割ウエイト37上に組付け(ピン結合)又は吊りロープ取外しのための作業員M2が居る。   Thereafter, all the divided weights (seven in total) having the seventh divided weight 37 as the final assembled divided weight are assembled to the rear part 21 of the swivel base. When the seventh divided weight 37 is assembled, as shown in FIG. There is an operator M2 for assembling (pin coupling) or removing the hanging rope on the seventh divided weight 37.

そして、最終組付け分割ウエイトとなる第7分割ウエイト37を組付けた後、図10に示すように、第7分割ウエイト37上に居る作業員M2が、第2分割ハーネス62の他端側のコネクタ62bを持って上方に引き上げる一方(符号62′、62b′の状態)、第1分割ハーネス61の他端側のコネクタ61bを外して(符号61b′の状態)、両コネクタ61b′62b′を接続させる。この場合の接続作業は、図11に示すように、両分割ハーネス61,62の各コネクタ61b,62bがそれぞれハーネス自由部分の範囲で移動できるので、該両コネクタ61b,62bを第7分割ウエイト37上において作業員が立ったままの安定姿勢で且つ作業員の面前で接続することができるので、この場合の接続作業も簡単且つ安全に行える。   Then, after assembling the seventh divided weight 37 which is the final assembled divided weight, as shown in FIG. 10, the worker M2 on the seventh divided weight 37 moves to the other end side of the second divided harness 62. While holding the connector 62b and pulling it upward (state of reference numerals 62 'and 62b'), the connector 61b on the other end side of the first split harness 61 is removed (state of reference numeral 61b '), and both connectors 61b'62b' are removed. Connect. In the connection work in this case, as shown in FIG. 11, the connectors 61b and 62b of both the split harnesses 61 and 62 can be moved within the range of the harness free portion, so that both the connectors 61b and 62b are connected to the seventh split weight 37. Since the connection can be made in a stable posture with the worker standing on the front and in front of the worker, the connection work in this case can be performed easily and safely.

このように、本願実施例のハーネス配線構造を採用したものでは、ハーネス接続のための全作業が容易に行えるとともに、高所における接続作業であっても、安全性が向上するという効果がある。   As described above, the harness wiring structure according to the embodiment of the present invention can easily perform all the operations for connecting the harness and can improve the safety even in the connection work at a high place.

図12は、図9〜図11の分割ウエイト組付け状態における各ハーネス(元ハーネス5、第1分割ハーネス61、第2分割ハーネス62)のコネクタをそれぞれ接続した状態の結線図(回路図)であるが、この場合、各コネクタ5a,44a,44b,61a,61b,62b,62a,45aの1番端子同士と5番端子同士がそれぞれ接続されているとともに、元ハーネス5のコネクタ5aが第5分割ウエイト35の第1接続口44aに接続されている。従って、図12の状態では、判別装置8は、1番端子と5番端子を通って電流が流れることにより最終組付け分割ウエイトが第7分割ウエイト37であることを認知する一方、1番端子と4番端子を通って電流が流れることにより第5分割ウエイト35も組付けられていることを認知するようになっている。   FIG. 12 is a connection diagram (circuit diagram) in which the connectors of the respective harnesses (the original harness 5, the first split harness 61, and the second split harness 62) in the split weight assembled state of FIGS. 9 to 11 are connected. In this case, the first terminals and the fifth terminals of the connectors 5a, 44a, 44b, 61a, 61b, 62b, 62a, and 45a are connected to each other, and the connector 5a of the original harness 5 is the fifth. The divided weight 35 is connected to the first connection port 44a. Therefore, in the state of FIG. 12, the discriminating device 8 recognizes that the final assembled divided weight is the seventh divided weight 37 by the current flowing through the first terminal and the fifth terminal, while the first terminal When the current flows through the fourth terminal, it is recognized that the fifth divided weight 35 is also assembled.

又、図12において四角囲いのL1〜L6はそれぞれランプであるが、2番〜7番の端子に電流が流れると当該端子に接続されているランプ(L1〜L6)が点灯するようになっている。そして、図12の状態では、L3のランプとL4のランプとが点灯するが、それによって第7分割ウエイト37が最終組付け分割ウエイトであることを認知できるとともに、第5分割ウエイト35も正常に組付けられていることを認知できる。   In FIG. 12, square enclosures L1 to L6 are lamps. When current flows through terminals 2 to 7, lamps (L1 to L6) connected to the terminals are turned on. Yes. In the state of FIG. 12, the L3 lamp and the L4 lamp are lit, whereby it is possible to recognize that the seventh divided weight 37 is the final assembled divided weight, and the fifth divided weight 35 is also normal. You can recognize that it is assembled.

尚、第7分割ウエイト37のコネクタ接続部45(接続口45a)及び第2分割ハーネス62のコネクタ62bに対して、元ハーネス5のコネクタ5aが接続できない構造(又は形状)のものを採用しておくと、元ハーネス5のコネクタ5aを第5分割ウエイト35のコネクタ接続部44(第1接続口44a)を介さずに直接第7分割ウエイト37の接続口45aに接続することを禁止でき、誤配線を防止できる。   It should be noted that a structure (or shape) in which the connector 5a of the original harness 5 cannot be connected to the connector connecting portion 45 (connecting port 45a) of the seventh divided weight 37 and the connector 62b of the second divided harness 62 is adopted. In this case, it is possible to prohibit the connector 5a of the original harness 5 from being directly connected to the connection port 45a of the seventh divided weight 37 without passing through the connector connection portion 44 (first connection port 44a) of the fifth divided weight 35. Wiring can be prevented.

尚、判別装置8(図8、図12)で何番目までの分割ウエイトが組付けられているのかを認知すると、その判別信号が演算装置9に送られ、該演算装置9で認知個数までの各分割ウエイトの個別重量を加算することで、旋回台後部21に組付けられているカウンタウエイト3の総重量を算出できるようになっている。又、演算装置9で算出されたカウンタウエイト3の総重量は、表示装置(ディスプレイ)10に表示されて、当該カウンタウエイト総重量が所望のものであるかどうかを検認できるようになっている。   When the discriminating device 8 (FIGS. 8 and 12) recognizes how many division weights are assembled, the discriminating signal is sent to the arithmetic device 9, and up to the recognized number is obtained by the arithmetic device 9. By adding the individual weights of the respective divided weights, the total weight of the counterweight 3 assembled to the rear part 21 of the swivel base can be calculated. Further, the total weight of the counterweight 3 calculated by the arithmetic unit 9 is displayed on a display device (display) 10 so that it can be checked whether or not the total weight of the counterweight is desired. .

1は車両、2は旋回台、3はカウンタウエイト、5は元ハーネス、5aはコネクタ、6は中継ハーネス、7はコントローラ、8は判別装置、9は演算装置、10は表示装置、21は旋回台後部、31〜41はそれぞれ第1分割ウエイト〜第11分割ウエイト、42〜47はコネクタ接続部、44aは第1接続口、44bは第2接続口、45aは接続口、51は元側コネクタ接続部、61は第1分割ハーネス、61a,61bはコネクタ、62は第2分割ハーネス、62a,62bはコネクタである。   1 is a vehicle, 2 is a swivel, 3 is a counterweight, 5 is a former harness, 5a is a connector, 6 is a relay harness, 7 is a controller, 8 is a discrimination device, 9 is an arithmetic unit, 10 is a display device, and 21 is a turn Rear part of the base, 31 to 41 are first divided weight to eleventh divided weight, 42 to 47 are connector connecting parts, 44a is a first connecting port, 44b is a second connecting port, 45a is a connecting port, and 51 is an original connector. A connection part, 61 is a first split harness, 61a and 61b are connectors, 62 is a second split harness, and 62a and 62b are connectors.

Claims (1)

旋回台後部に組付ける複数個の分割ウエイトが、少なくとも旋回台後部の後面に対応する位置で旋回台後部の上面より高位置に組付ける上部分割ウエイトと該上部分割ウエイトの側部下方で旋回台後部の上面より低位置に組付ける左右の側部分割ウエイトを有し、且つ側部分割ウエイトが上部分割ウエイトより後順番で組付けられる一方、旋回台側から延出させた元ハーネスを最終番目に組付けられた分割ウエイトに設けたコネクタ接続部に電気的に接続させることによって旋回台後部に組付けられた各分割ウエイトの合計重量を検出し得るようにしたブーム式作業車におけるカウンタウエイト重量検出用のハーネス配線構造であって、
上記上部分割ウエイトにおける旋回台前方側に向く面と上記側部分割ウエイトにおける旋回台前方側に向く面に、それぞれハーネス端部のコネクタを接続し得るコネクタ接続部を設け、
上記上部分割ウエイトのコネクタ接続部と上記側部分割ウエイトのコネクタ接続部とを接続する中継ハーネスであってその長さを2分割した第1分割ハーネスと第2分割ハーネスとを使用し、
上記上部分割ウエイトのコネクタ接続部には、上記元ハーネスの先端にあるコネクタを接続する第1接続口と、上記第1分割ハーネスの一端にあるコネクタを接続する第2接続口とを電気的接続状態で設け、
上記側部分割ウエイトのコネクタ接続部には、上記第2分割ハーネスの一端にあるコネクタを接続する接続口を設けているとともに、
上記上部分割ウエイトが旋回台後部に組付けられた時点で、旋回台側から延出させた上記元ハーネスのコネクタを上部分割ウエイトのコネクタ接続部にある上記第1接続口に接続する一方、上記第1分割ハーネスの一端にあるコネクタを上記上部分割ウエイトのコネクタ接続部にある上記第2接続口に接続し、
最終組付け分割ウエイトとなる上記側部分割ウエイトが旋回台後部に組付けられる前に上記第2分割ハーネスの一端にあるコネクタを上記側部分割ウエイトのコネクタ接続部にある上記接続口に接続しておき、
上記側部分割ウエイトを最終組付け分割ウエイトとする全分割ウエイトを旋回台後部に組付けた後、上記側部分割ウエイト上に上がって上記第1分割ハーネス及び上記第2分割ハーネスのそれぞれ他端にある各コネクタ同士を接続し得るようにしている、
ことを特徴とするブーム式作業車におけるカウンタウエイト重量検出用のハーネス配線構造。
A plurality of divided weights to be assembled to the rear part of the swivel base, the upper divided weight to be assembled at a position higher than the upper surface of the rear part of the swivel base at a position corresponding to the rear surface of the rear part of the swivel base, and a swivel base below the side part of the upper divided weight It has left and right side split weights that are assembled at a position lower than the upper surface of the rear part, and the side part split weights are assembled in order after the upper part split weights, while the original harness extended from the swivel base side is the final Counterweight in a boom-type work vehicle that can detect the total weight of each divided weight assembled at the rear of the swivel base by being electrically connected to the connector connection provided on the divided weight assembled to A harness wiring structure for detection,
Provided on the surface facing the swivel front side in the upper divided weight and the surface facing the swivel front side in the side divided weight, respectively, are provided with connector connecting portions that can connect the connectors at the end of the harness,
A relay harness for connecting the connector connection portion of the upper divided weight and the connector connection portion of the side divided weight, and using a first divided harness and a second divided harness, the length of which is divided into two,
The connector connection portion of the upper split weight is electrically connected to a first connection port that connects a connector at the tip of the original harness and a second connection port that connects a connector at one end of the first split harness. Provided in the state,
The connector connecting portion of the side split weight is provided with a connection port for connecting a connector at one end of the second split harness,
When the upper divided weight is assembled to the rear of the swivel base, the connector of the original harness extended from the swivel side is connected to the first connection port in the connector connection part of the upper split weight, Connect the connector at one end of the first split harness to the second connection port at the connector connection portion of the upper split weight,
Before the side divided weight which becomes the final assembled divided weight is assembled to the rear part of the swivel base, the connector at one end of the second divided harness is connected to the connection port at the connector connecting portion of the side divided weight. Leave
After assembling all the divided weights at the rear part of the swivel with the side divided weight as the final assembled divided weight, the other divided ends of the first divided harness and the second divided harness are raised on the side divided weight. So that each connector can be connected to each other,
A harness wiring structure for detecting the weight of a counterweight in a boom type work vehicle.
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JP2015182846A (en) * 2014-03-24 2015-10-22 株式会社タダノ Counterweight weight detection device of working vehicle
JP2020026329A (en) * 2018-08-10 2020-02-20 コベルコ建機株式会社 Counterweight number detection device

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JP2020026329A (en) * 2018-08-10 2020-02-20 コベルコ建機株式会社 Counterweight number detection device
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