JP2012168395A - Rotary developing apparatus and image forming apparatus using the same - Google Patents

Rotary developing apparatus and image forming apparatus using the same Download PDF

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JP2012168395A
JP2012168395A JP2011029932A JP2011029932A JP2012168395A JP 2012168395 A JP2012168395 A JP 2012168395A JP 2011029932 A JP2011029932 A JP 2011029932A JP 2011029932 A JP2011029932 A JP 2011029932A JP 2012168395 A JP2012168395 A JP 2012168395A
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developer
developing device
convex portion
rotary developing
developing
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Hiroya Kato
裕哉 加藤
Tomonori Sato
智紀 佐藤
Keiichi Aoyanagi
敬一 青柳
Masami Tanese
雅巳 種瀬
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To suppress turbulence of a developer in a developing device caused through rotation of a rotary holder.SOLUTION: Each developing device 3 of a rotary developing apparatus 2 comprises: a developer holder 6 disposed to face a developing opening of a developer container 5 for holding and rotatively conveying a developer G; conveyance paths 7 (such as paths 7a and 7b) provided within the developer container 5 for conveying the developer G so that the developer G may be circulated between a portion facing the developer holder 6 and a portion not facing the developer holder 6; a plurality of stirring conveyance members 8 (such as members 8a and 8b) each of which has a spiral blade member 16 provided around a rotation shaft 15 extending along a rotational axis of the developer holder 6 in a part of the conveyance paths 7 and is rotated so as to stir and convey the developer G along the conveyance paths 7; and a projection part 10 that projects from an inner wall of the developer container 5 opposing at least some of the plural stirring conveyance members 8 and extends to be inclined in an opposite direction to inclination of the blade member 16 of the opposing stirring conveyance member 8.

Description

本発明は、回転式現像装置及びこれを用いた画像形成装置である。   The present invention relates to a rotary developing device and an image forming apparatus using the same.

従来における画像形成装置で用いられる回転式現像装置としては、例えば特許文献1〜3記載のものが既に知られている。
特許文献1には、トナー容器と現像器間を結ぶ搬送路内のトナーが現像ロータリの回転によって逆戻りしてしまうことを防止するために、次回の画像形成時にトナー補給を行う場合、前回の画像形成時における現像ロータリの回転パターンに応じてトナーの補給量を補正する技術が開示されている。
特許文献2には、揺動しても現像剤担持体上のトナーの層が途切れない現像器を提供するために、ハウジング内に現像剤担持体を有する現像器において、ハウジング内の容積を変更する容積調節手段を設け、現像器の揺動に応じてハウジング内の容積を変更し、現像剤の粉体面を一定に保つ技術が開示されている。
特許文献3には、回転保持体の回転量を計測する回転量計測手段と、各現像器の現像動作に伴う駆動量を計測する現像駆動量計測手段と、回転量計測手段にて計測された回転保持体の回転量に応じた所定期間で現像駆動量計測手段にて計測される駆動量が所定以下である低使用現像器に対して所定時間空駆動させる空駆動制御手段とを備えた技術が開示されている。
As rotary developing devices used in conventional image forming apparatuses, those described in Patent Documents 1 to 3, for example, are already known.
In Patent Document 1, in order to prevent the toner in the conveyance path connecting between the toner container and the developing device from reversing due to the rotation of the developing rotary, when the toner is replenished during the next image formation, A technique for correcting the replenishment amount of toner according to the rotation pattern of the development rotary at the time of formation is disclosed.
In Patent Document 2, in order to provide a developing device in which the toner layer on the developer carrying member is not interrupted even when rocked, in the developing device having the developer carrying member in the housing, the volume in the housing is changed. There has been disclosed a technique for providing a volume adjusting means for changing the volume in the housing in accordance with the swing of the developing device and keeping the powder surface of the developer constant.
In Patent Document 3, the rotation amount is measured by a rotation amount measuring unit that measures the rotation amount of the rotating holder, a development drive amount measuring unit that measures a drive amount associated with the developing operation of each developing device, and a rotation amount measuring unit. A technology comprising idle drive control means for idling a low-use developer whose drive amount measured by the development drive amount measuring means is equal to or less than a predetermined value for a predetermined period according to the rotation amount of the rotating holder. Is disclosed.

特開2004−271955号公報(発明の実施の形態,図8)JP 2004-271955 A (Embodiment of the Invention, FIG. 8) 特開2010−60778号公報(発明を実施するための最良の形態,図2)JP 2010-60778 A (Best Mode for Carrying Out the Invention, FIG. 2) 特開2008−233718号(発明を実施するための最良の形態,図1)JP 2008-233718 A (Best Mode for Carrying Out the Invention, FIG. 1)

本発明が解決しようとする技術的課題は、回転保持体の回転に起因する現像器内での現像剤の乱れを抑制する回転式現像装置及びこれを用いた画像形成装置を提供することにある。   A technical problem to be solved by the present invention is to provide a rotary developing device that suppresses the disturbance of the developer in the developing device due to the rotation of the rotating holder, and an image forming apparatus using the same. .

請求項1に係る発明は、像保持体上に保持された予め決められた色成分の静電潜像を対応する色の現像剤で現像する複数の現像器と、予め決められた方向に回転可能に設けられ且つ前記複数の現像器が回転方向に沿って配列されるように各現像器を搭載する回転保持体と、前記像保持体に対向する現像位置及び現像位置以外の待機位置を各現像器の停止位置とし、単色又は複合色による一連の作像処理で使用される一又は複数の使用現像器を前記現像位置に順次回転移動させ、現像器が当該現像位置に停止した状態で当該現像器が現像可能に駆動する一方、単色又は複合色による作像処理で前記現像位置に最後に位置した現像器を予め決められた初期待機位置に戻すように、前記回転保持体及び前記各現像器を制御する現像制御手段とを備え、前記各現像器は、像保持体に対向して現像開口を有し、トナー及びキャリアが含まれる二成分現像剤が収容される現像容器と、この現像容器の現像開口に面して配設され且つ現像剤を保持して回転搬送する現像剤保持体と、前記現像容器内に設けられ、前記現像剤保持体に面した部位及び前記現像剤保持体に面していない部位の間で現像剤が循環するように当該現像剤を搬送する搬送経路と、この搬送経路のうち前記現像剤保持体の回転軸方向に沿って延びる回転軸の周囲に螺旋状の羽根部材が設けられ且つ回転することで前記搬送経路に沿って現像剤を撹拌して搬送する複数の撹拌搬送部材と、この複数の撹拌搬送部材の少なくとも一部に対向する現像容器の内壁に凸状に設けられ且つ対向する撹拌搬送部材の羽根部材の傾斜方向とは逆方向に傾斜して延びる凸部と、を備えたことを特徴とする回転式現像装置である。   According to a first aspect of the present invention, there are provided a plurality of developing units for developing an electrostatic latent image having a predetermined color component held on an image holding member with a developer of a corresponding color, and rotating in a predetermined direction. A rotation holding body on which each developing device is mounted so that the plurality of developing devices are arranged in a rotation direction, a development position facing the image holding body, and a standby position other than the development position. The developer unit is set to the stop position, and one or a plurality of used developer units used in a series of image forming processes of single color or composite color are sequentially rotated to the development position, and the developer unit is stopped at the development position. While the developing device is driven to be developable, the rotation holding body and each of the developing devices are set so that the developing device that is finally located at the developing position in the image forming process by single color or composite color is returned to the predetermined initial standby position. Development control means for controlling the device Each of the developing devices has a developing opening facing the image carrier, and is disposed facing the developing opening of the developing container in which a two-component developer containing toner and a carrier is accommodated. And a developer holder that rotates and conveys the developer, and a developer that is provided in the developer container and that faces the developer holder and does not face the developer holder. A spiral blade member is provided and rotated around a transport path for transporting the developer so as to circulate, and a rotation shaft extending along the rotation axis direction of the developer holder in the transport path. A plurality of agitating and conveying members for agitating and conveying the developer along the conveying path, and an agitating and conveying that is provided in a convex shape on the inner wall of the developing container facing at least a part of the agitating and conveying members Opposite to the direction of blade inclination And a convex portion extending obliquely to the direction, a rotary developing apparatus comprising the.

請求項2に係る発明は、請求項1に係る回転式現像装置において、前記凸部は、当該凸部を有する現像器が前記現像位置に位置するとき、搬送経路内の現像剤とは非接触であることを特徴とする回転式現像装置である。
請求項3に係る発明は、請求項1又は2に係る回転式現像装置において、前記凸部は、撹拌搬送部材の回転軸方向に対し間隔を空けて複数設けられていることを特徴とする回転式現像装置である。
請求項4に係る発明は、請求項1ないし3いずれかに係る回転式現像装置において、前記凸部は、現像容器を構成する部材の内壁に凹部を形成し、当該凹部で囲まれる部位を凹部の底に対して相対的に突出させたものであることを特徴とする回転式現像装置である。
請求項5に係る発明は、請求項1ないし4いずれかに係る回転式現像装置において、前記凸部は、前記搬送経路のうち前記現像剤保持体に面していない部位に設けられていることを特徴とする回転式現像装置である。
請求項6に係る発明は、請求項1ないし5いずれかに係る回転式現像装置において、前記凸部は、前記搬送経路のうち前記現像剤保持体に面した部位に設けられていることを特徴とする回転式現像装置である。
請求項7に係る発明は、請求項1ないし6いずれかに係る回転式現像装置において、前記凸部は、対向する撹拌搬送部材の羽根部材の1ピッチに比べて当該撹拌搬送部材の回転軸方向に沿う寸法が長く設定されていることを特徴とする回転式現像装置である。
請求項8に係る発明は、請求項1ないし7いずれかに係る回転式現像装置において、前記搬送経路のうち撹拌搬送部材による現像剤の搬送方向の上流側端部に対応した部位で且つ当該撹拌搬送部材に対向した現像容器の内壁に凸状に設けられ、当該撹拌搬送部材の回転軸の径方向に沿う又は前記凸部の傾斜方向とは逆方向に傾斜する他の凸部を有することを特徴とする回転式現像装置である。
According to a second aspect of the present invention, in the rotary developing device according to the first aspect, the convex portion is not in contact with the developer in the transport path when the developing unit having the convex portion is located at the development position. This is a rotary developing device.
According to a third aspect of the present invention, in the rotary developing device according to the first or second aspect, a plurality of the convex portions are provided at intervals with respect to the rotation axis direction of the stirring and conveying member. Type developing device.
According to a fourth aspect of the present invention, in the rotary developing device according to any one of the first to third aspects, the convex portion forms a concave portion on an inner wall of a member constituting the developing container, and the portion surrounded by the concave portion is a concave portion. The rotary developing device is projected relative to the bottom of the rotary developing device.
According to a fifth aspect of the present invention, in the rotary developing device according to any one of the first to fourth aspects, the convex portion is provided in a portion of the transport path that does not face the developer holder. Is a rotary developing device.
According to a sixth aspect of the present invention, in the rotary developing device according to any one of the first to fifth aspects, the convex portion is provided in a portion of the transport path facing the developer holder. Is a rotary developing device.
According to a seventh aspect of the present invention, in the rotary developing device according to any one of the first to sixth aspects, the convex portion has a rotational axis direction of the stirring and conveying member as compared to one pitch of the blade member of the opposing stirring and conveying member. A dimension of the rotary developing device is set to be long.
According to an eighth aspect of the present invention, in the rotary developing device according to any one of the first to seventh aspects, the part of the transport path corresponding to the upstream end in the transport direction of the developer by the stirring transport member and the stirring Protrusively provided on the inner wall of the developer container facing the conveying member, and has another convex portion that is inclined along the radial direction of the rotation axis of the stirring and conveying member or in the direction opposite to the inclination direction of the convex portion. The rotary developing device is characterized.

請求項9に係る発明は、請求項1ないし8いずれかに係る回転式現像装置において、前記現像器は、前記現像容器の一部に設けられて少なくともトナーが含まれる新規な現像剤が補給可能な現像剤補給口を有する回転式現像装置である。
請求項10に係る発明は、請求項1ないし9いずれかに係る回転式現像装置において、前記現像器は、前記現像容器の一部に設けられてトナー及びキャリアが含まれる新規な現像剤が補給可能な現像剤補給口と、前記現像容器の一部に設けられて余剰現像剤が排出可能な現像剤排出口と、を有することを特徴とする回転式現像装置である。
請求項11に係る発明は、請求項10に係る回転式現像装置において、前記凸部は、前記現像剤排出口に通じる搬送経路に配設された撹拌搬送部材に対向し、少なくとも前記現像剤排出口に隣接した部位に設けられていることを特徴とする回転式現像装置である。
請求項12に係る発明は、請求項9ないし11いずれかに係る回転式現像装置において、前記凸部は、前記現像剤補給口に通じる搬送経路に配設された撹拌搬送部材に対向して設けられていることを特徴とする回転式現像装置である。
請求項13に係る発明は、予め決められた複数の色成分の静電潜像を選択的に保持する像保持体と、この像保持体に対向して設けられ且つ当該像保持体に保持された各色成分の静電潜像を対応する色の現像剤で現像する請求項1ないし12いずれかに係る回転式現像装置と、を備えたことを特徴とする画像形成装置である。
請求項14に係る発明は、請求項13に係る画像形成装置において、前記現像制御手段は、単色による作像処理が予め決められた閾値以上連続して実施されたときに、予め決められた使用回数以下の低使用現像器に対して予め決められた時間空駆動させる空駆動制御部を有することを特徴とする画像形成装置である。
According to a ninth aspect of the present invention, in the rotary developing device according to any one of the first to eighth aspects, the developing device is provided in a part of the developing container and can be replenished with a new developer containing at least toner. This is a rotary developing device having a simple developer supply port.
According to a tenth aspect of the present invention, in the rotary developing device according to any one of the first to ninth aspects, the developing device is provided in a part of the developing container and replenished with a new developer containing toner and a carrier. And a developer discharge port provided in a part of the developer container and capable of discharging excess developer.
According to an eleventh aspect of the present invention, in the rotary developing device according to the tenth aspect, the convex portion faces an agitating and conveying member disposed in a conveying path that communicates with the developer discharge port, and at least the developer discharge. The rotary developing device is provided at a portion adjacent to the outlet.
According to a twelfth aspect of the present invention, in the rotary developing device according to any one of the ninth to eleventh aspects, the convex portion is provided to face an agitating / conveying member disposed in a conveying path leading to the developer supply port. The rotary developing device is characterized by that.
According to a thirteenth aspect of the present invention, an image carrier that selectively holds electrostatic latent images of a plurality of predetermined color components, and an image carrier that is provided opposite to the image carrier and is held by the image carrier. An image forming apparatus comprising: a rotary developing device according to any one of claims 1 to 12 that develops an electrostatic latent image of each color component with a developer of a corresponding color.
According to a fourteenth aspect of the present invention, in the image forming apparatus according to the thirteenth aspect, the development control means uses a predetermined use when a single color image forming process is continuously performed for a predetermined threshold value or more. An image forming apparatus comprising: an idle drive control unit that idles a low-use developer less than the number of times for a predetermined time idle drive.

請求項1に係る発明によれば、回転保持体の回転に起因する現像器内での現像剤の乱れを抑制することができる。
請求項2に係る発明によれば、現像動作時における現像剤の搬送挙動に影響を与えることなく、回転保持体の回転に起因する現像器内での現像剤の乱れを抑制することができる。
請求項3に係る発明によれば、回転保持体の回転に起因する現像器内での現像剤の乱れを広範囲に亘って抑制することができる。
請求項4に係る発明によれば、搬送経路での現像剤の搬送空間を十分に確保でき、回転保持体の回転に起因する現像器内での現像剤の乱れを抑制することができる。
請求項5に係る発明によれば、回転保持体の回転に起因する現像器内の現像剤保持体に面していない部位での現像剤の乱れを抑制することができる。
請求項6に係る発明によれば、回転保持体の回転に起因する現像器内の現像剤保持体に面した部位での現像剤の乱れを抑制することができ、現像剤保持体に供給する現像剤の分布を略均等に保つことができる。
請求項7に係る発明によれば、回転保持体の回転時における凸部による現像剤の戻し量を多く確保することができ、本構成を有さない態様に比べて、回転保持体の回転に起因する現像剤の乱れをより良好に抑制することができる。
請求項8に係る発明によれば、回転保持体の回転に起因する現像剤の挙動として、搬送経路のうち撹拌搬送部材による現像剤の搬送方向上流側端部での現像剤の偏りを抑制することができる。
請求項9に係る発明によれば、現像器が現像剤を補給する態様であっても、回転保持体の回転に起因する現像器内での現像剤の乱れを抑制することができる。
請求項10に係る発明によれば、現像器が現像剤を補給・排出する態様であっても、回転保持体の回転に起因する現像器内での現像剤の乱れを抑制することができる。
請求項11に係る発明によれば、現像器が現像剤排出口に通じる搬送経路を備えた態様であっても、回転保持体の回転に起因する現像剤排出口からの現像剤の過剰な排出現象を抑制することができる。
請求項12に係る発明によれば、現像器が現像剤補給口に通じる搬送経路を備えた態様であっても、回転保持体の回転に起因する前記現像剤補給口に通じる搬送経路での現像剤の乱れを抑制することができる。
請求項13に係る発明によれば、回転保持体の回転に起因する現像器内での現像剤の乱れを抑制することが可能な回転式現像装置を含む画像形成装置を容易に構築することができる。
請求項14に係る発明によれば、単色による作像処理が連続して行われたとき、仮に、回転保持体の複数回転に起因して低使用現像器内で現像剤の乱れが生じたとしても、この現像剤の乱れを有効に修復することが可能な画像形成装置を容易に構築することができる。
According to the first aspect of the invention, it is possible to suppress the disturbance of the developer in the developing device due to the rotation of the rotating holder.
According to the second aspect of the present invention, it is possible to suppress the disturbance of the developer in the developing device due to the rotation of the rotating holder without affecting the developer transport behavior during the developing operation.
According to the third aspect of the present invention, it is possible to suppress the disturbance of the developer in the developing device due to the rotation of the rotating holder over a wide range.
According to the fourth aspect of the present invention, it is possible to sufficiently secure the developer conveyance space in the conveyance path, and to suppress the disturbance of the developer in the developing device due to the rotation of the rotating holder.
According to the fifth aspect of the present invention, it is possible to suppress the disturbance of the developer at a portion that does not face the developer holder in the developing device due to the rotation of the rotary holder.
According to the invention of claim 6, it is possible to suppress the disturbance of the developer at the portion facing the developer holding body in the developing device due to the rotation of the rotating holding body, and supply the developer holding body. The developer distribution can be kept substantially uniform.
According to the seventh aspect of the present invention, it is possible to secure a large amount of developer return by the convex portion during rotation of the rotary holder, and the rotation holder can be rotated as compared with an aspect without this configuration. The resulting disturbance of the developer can be suppressed more favorably.
According to the eighth aspect of the invention, as the behavior of the developer due to the rotation of the rotating holder, the deviation of the developer at the upstream end portion in the transport direction of the developer by the stirring transport member in the transport path is suppressed. be able to.
According to the ninth aspect of the present invention, even if the developing device replenishes the developer, it is possible to suppress the disturbance of the developer in the developing device due to the rotation of the rotating holder.
According to the tenth aspect of the present invention, even when the developing device replenishes and discharges the developer, it is possible to suppress the disturbance of the developer in the developing device due to the rotation of the rotating holder.
According to the eleventh aspect of the present invention, even when the developing device includes a transport path that leads to the developer discharge port, excessive discharge of the developer from the developer discharge port due to the rotation of the rotating holder. The phenomenon can be suppressed.
According to the twelfth aspect of the present invention, even when the developing device includes a transport path that leads to the developer supply port, development on the transport path that leads to the developer supply port caused by the rotation of the rotation holding member. Disturbance of the agent can be suppressed.
According to the invention of claim 13, it is possible to easily construct an image forming apparatus including a rotary developing device capable of suppressing the disturbance of the developer in the developing device due to the rotation of the rotary holder. it can.
According to the fourteenth aspect of the present invention, when the monochrome image forming process is continuously performed, it is assumed that the developer is disturbed in the low-use developing device due to a plurality of rotations of the rotating holder. However, it is possible to easily construct an image forming apparatus capable of effectively repairing the disturbance of the developer.

(a)は本発明が適用された回転式現像装置及びこれを用いた画像形成装置の実施の形態の概要を示す説明図、(b)は(a)の回転式現像装置に搭載される現像器の構成例を示す説明図、(c)は(b)中でC方向から見た矢視図である。(A) is an explanatory view showing an outline of an embodiment of a rotary developing device to which the present invention is applied and an image forming apparatus using the rotary developing device, and (b) is a development mounted on the rotary developing device of (a). Explanatory drawing which shows the structural example of a container, (c) is the arrow line view seen from C direction in (b). (a)は図1(b)の現像器を平面的に示す模式図、(b)は凸部を有していない比較の態様に係る回転式現像装置で生ずる低使用現像器を複数回転させたときの現像剤の偏り動作を示す説明図である。(A) is a schematic diagram showing the developing device of FIG. 1 (b) in a plan view, and (b) is a diagram showing a rotation of a low-use developing device produced by a rotary developing device according to a comparative embodiment having no projections. FIG. 10 is an explanatory diagram showing a biasing operation of the developer at the time. 実施の形態1に係る画像形成装置の全体構成の要部を示す説明図である。1 is an explanatory diagram illustrating a main part of an overall configuration of an image forming apparatus according to Embodiment 1. FIG. 図3に示す現像器の詳細を示す説明図である。It is explanatory drawing which shows the detail of the developing device shown in FIG. 図4中V−V線断面説明図である。FIG. 5 is a cross-sectional explanatory view taken along line VV in FIG. 4. (a)は実施の形態1の現像剤排出口付近の詳細を示す説明図、(b)はその要部斜視図である。(A) is explanatory drawing which shows the detail of the developer discharge port vicinity of Embodiment 1, (b) is the principal part perspective view. 図3に示す回転式現像装置に搭載される現像器の全体構成を示す斜視図である。FIG. 4 is a perspective view showing an overall configuration of a developing device mounted on the rotary developing device shown in FIG. 3. 図7に示す現像器から現像剤補給容器を取り外した状態を示す説明図である。FIG. 8 is an explanatory diagram illustrating a state where a developer supply container is removed from the developing device illustrated in FIG. 7. 本実施の形態で用いられる現像剤補給容器を示す説明図である。It is explanatory drawing which shows the developer supply container used by this Embodiment. 本実施の形態で用いられる現像器のうち現像剤補給容器との連結部を示す説明図である。It is explanatory drawing which shows a connection part with a developer supply container among the developing devices used by this Embodiment. 実施の形態1で用いられる現像器を一部破断し、かつ、上蓋を一部仮想線で示した斜視図である。FIG. 2 is a perspective view in which a developing unit used in Embodiment 1 is partially broken and an upper lid is partially shown by an imaginary line. (a)は図11に示す現像容器の上蓋を内側から見た説明図、(b)は(a)中B−B線断面説明図である。(A) is explanatory drawing which looked at the upper cover of the developing container shown in FIG. 11 from the inner side, (b) is a sectional view taken along the line BB in (a). (a)は図11に示す現像器の平面説明図で、上蓋を一部仮想線で示した説明図、(b)は撹拌搬送部材と案内凸部との関係を模式的に示す説明図である。11A is an explanatory plan view of the developing device shown in FIG. 11, and is an explanatory diagram partially showing the upper lid in phantom lines, and FIG. 11B is an explanatory diagram schematically showing the relationship between the agitation transport member and the guide convex portion. is there. 実施の形態1で用いられる制御系(駆動制御系、濃度制御系)を示す説明図である。FIG. 3 is an explanatory diagram showing a control system (drive control system, density control system) used in the first embodiment. 実施の形態1に係る回転式現像装置の回転保持体を1回転させたときの現像器内の現像剤の挙動を示す説明図である。FIG. 5 is an explanatory diagram showing the behavior of the developer in the developing device when the rotation holding body of the rotary developing device according to the first embodiment is rotated once. 図15に示す現像器内の現像剤の挙動を撹拌搬送部材との関係で示す説明図である。FIG. 16 is an explanatory diagram showing the behavior of the developer in the developing device shown in FIG. 15 in relation to the agitation transport member. 図15に示す現像器内の現像剤の挙動につき、撹拌搬送部材と案内凸部との関係で模式的に示す説明図である。FIG. 16 is an explanatory diagram schematically showing the behavior of the developer in the developing device shown in FIG. 15 in relation to the stirring and conveying member and the guide convex portion. 実施の形態2に係る回転式現像装置に搭載される現像器の要部を示す一部破断説明図である。FIG. 10 is a partially broken explanatory view showing a main part of a developing device mounted on a rotary developing device according to a second embodiment. 図18に示す現像容器の上蓋を内側から見た説明図である。It is explanatory drawing which looked at the upper cover of the developing container shown in FIG. 18 from the inside. 実施の形態3に係る回転式現像装置に搭載される現像器の要部を示す一部破断した説明図である。FIG. 10 is a partially broken explanatory view showing a main part of a developing device mounted on a rotary developing device according to a third embodiment. 図20に示す現像容器の上蓋を内側から見た説明図である。It is explanatory drawing which looked at the upper cover of the developing container shown in FIG. 20 from the inside. (a)は実施の形態4に係る回転式現像装置に搭載される現像器の要部を示す説明図、(b)は撹拌搬送部材と案内突片との関係を示す説明図、(c)は本実施の形態で用いられる案内突片の構成例を示す説明図である。(A) is explanatory drawing which shows the principal part of the developing device mounted in the rotary developing device which concerns on Embodiment 4, (b) is explanatory drawing which shows the relationship between a stirring conveyance member and a guide protrusion, (c). These are explanatory drawings which show the structural example of the guidance protrusion used in this Embodiment. 実施の形態5に係る回転式現像装置で採用される制御処理の一例である現像剤偏りに伴う画質不良検査処理を示す説明図である。FIG. 10 is an explanatory diagram illustrating an image quality defect inspection process associated with developer bias, which is an example of a control process employed in a rotary developing device according to a fifth embodiment. (a)は低使用現像器の空駆動前の現像剤の偏り状態を示す説明図、(b)は低使用現像器の空駆動後の現像剤の均一状態を示す説明図である。(A) is explanatory drawing which shows the bias state of the developer before idling of a low use developing device, (b) is explanatory drawing which shows the uniform state of the developer after idling of a low use developing device.

◎実施の形態の概要
先ず、本発明が適用される画像形成装置の実施の形態の概要について説明する。
図1(a)は画像形成装置の実施の形態の概要を示す。
同図において、画像形成装置は、予め決められた複数の色成分の静電潜像を選択的に保持する像保持体1と、この像保持体1に対向して設けられ且つ当該像保持体1に保持された各色成分の静電潜像を対応する色の現像剤で現像する回転式現像装置2と、を備えたものである。
この回転式現像装置2は、像保持体1上に保持された予め決められた色成分の静電潜像を対応する色の現像剤で現像する複数の現像器3(3a〜3d)と、予め決められた方向に回転可能に設けられ且つ前記複数の現像器3が回転方向に沿って配列されるように各現像器3を搭載する回転保持体4と、前記像保持体1に対向する現像位置P及び現像位置P以外の待機位置P〜Pを各現像器3の停止位置とし、単色又は複合色による一連の作像処理で使用される一又は複数の使用現像器3を前記現像位置Pに順次回転移動させ、現像器3が当該現像位置Pに停止した状態で当該現像器3が現像可能に駆動する一方、単色又は複合色による作像処理で前記現像位置Pに最後に位置した現像器3を予め決められた初期待機位置Pに戻すように、前記回転保持体4及び前記各現像器3を制御する現像制御手段20とを備えている。
この種の回転式現像装置2は、作像ジョブが行われない場合には全ての現像器3が現像位置Pに対向しないような初期待機位置Pに現像器3を初期待機させるようになっており、像保持体1への不必要なトナー及びキャリアの流出や現像剤の溜まりなどを防止し、各現像器3の現像性能を良好に保つように配慮されていることが多い。
Outline of Embodiment First, an outline of an embodiment of an image forming apparatus to which the present invention is applied will be described.
FIG. 1A shows an outline of an embodiment of an image forming apparatus.
In FIG. 1, an image forming apparatus includes an image holding body 1 that selectively holds an electrostatic latent image of a plurality of predetermined color components, and an image holding body that is provided opposite to the image holding body 1. And a rotary developing device 2 that develops the electrostatic latent image of each color component held in 1 with a developer of a corresponding color.
The rotary developing device 2 includes a plurality of developing units 3 (3a to 3d) that develop an electrostatic latent image of a predetermined color component held on the image carrier 1 with a developer of a corresponding color, A rotation holder 4 that is provided so as to be rotatable in a predetermined direction and that mounts the developing devices 3 so that the plurality of developing devices 3 are arranged along the rotation direction, and faces the image carrier 1. The standby positions P 2 to P 4 other than the development position P 1 and the development position P 1 are set as the stop positions of the respective development devices 3, and one or a plurality of used development devices 3 that are used in a series of image forming processes using single colors or composite colors. was rotated sequentially moved to the developing position P 1, while the developing device 3 is driven to be developed in a state where the developing unit 3 stops at the developing position P 1, the developing position imaging processing by the monochrome or composite color predetermined initial standby position the developing device 3 which is located in the end P 1 Back to 0, and a developing control unit 20 for controlling the rotary holder 4 and the developing units 3.
In this type of rotary developing device 2, when no image forming job is performed, the developing devices 3 are initially placed on standby at an initial standby position P 0 so that all the developing devices 3 do not face the development position P 1. Therefore, in many cases, care is taken to prevent the toner and the carrier from flowing out to the image carrier 1 and to prevent the developer from being accumulated, and to maintain the developing performance of each developing device 3 in good condition.

本実施の形態において、回転式現像装置2の各現像器3(3a〜3d)は、図1(b)(c)及び図2(a)に示すように、像保持体1に対向して現像開口を有し、トナー及びキャリアが含まれる二成分現像剤Gが収容される現像容器5と、この現像容器5の現像開口に面して配設され且つ現像剤Gを保持して回転搬送する現像剤保持体6と、前記現像容器5内に設けられ、前記現像剤保持体6に面した部位及び前記現像剤保持体6に面していない部位の間で現像剤Gが循環するように当該現像剤Gを搬送する搬送経路7(例えば7a,7b)と、この搬送経路7のうち前記現像剤保持体6の回転軸方向に沿って延びる回転軸15の周囲に螺旋状の羽根部材16が設けられ且つ回転することで前記搬送経路7に沿って現像剤Gを撹拌して搬送する複数の撹拌搬送部材8(例えば8a,8b)と、この複数の撹拌搬送部材8の少なくとも一部に対向する現像容器5の内壁に凸状に設けられ且つ対向する撹拌搬送部材8の羽根部材16の傾斜方向とは逆方向に傾斜して延びる凸部10と、を備えたものである。尚、このような現像器3にあっては、後述するように現像剤補給機構や現像剤排出機構を付加するようにしてもよい。   In the present embodiment, the developing devices 3 (3a to 3d) of the rotary developing device 2 are opposed to the image carrier 1 as shown in FIGS. 1B, 1C, and 2A. A developing container 5 that has a developing opening and contains a two-component developer G containing toner and carrier, and is disposed facing the developing opening of the developing container 5 and holds and conveys the developer G. The developer G is circulated between the developer holding body 6 and the portion provided in the developer container 5 and facing the developer holding body 6 and the portion not facing the developer holding body 6. And a conveying path 7 (for example, 7a, 7b) for conveying the developer G, and a spiral blade member around a rotation shaft 15 extending along the rotation axis direction of the developer holder 6 in the conveyance path 7. 16 is provided and rotated to agitate and convey developer G along the conveyance path 7. A plurality of agitating and conveying members 8 (for example, 8a and 8b), and a blade member of the agitating and conveying member 8 provided in a convex shape on the inner wall of the developing container 5 facing at least a part of the agitating and conveying members 8 The convex part 10 inclines in the reverse direction with respect to 16 inclination directions, and is provided. In such a developing device 3, a developer replenishing mechanism and a developer discharging mechanism may be added as will be described later.

ここで、上述した凸部10を有していない比較の態様に係る回転式現像装置2においては、図2(b)に示すように、特定単色ジョブ(例えば単色黒ジョブ)が連続的に行われるような場合を想定すると、一回の特定単色ジョブが終わる毎に、現像器3(例えば現像器3a)は現像位置Pから初期待機位置Pに略1回転して移動し、次の特定単色ジョブが指定されると、再び初期待機位置Pから現像位置Pへと移動し、特定単色ジョブを行う。
このとき、現像に供される現像器3aは、作像ジョブ終了後に回転保持体4の回転動作に伴って、現像位置P→待機位置P→待機位置P→待機位置P→初期待機位置P→現像位置Pへと移動していく。再び現像位置Pに戻るまでの1回転の間、現像器3a内の撹拌搬送部材8(8a,8b)は駆動停止状態にあるが、回転保持体4の回転動作に伴って撹拌搬送部材8(例えば8b)に対応する部位にある現像剤Gが撹拌搬送部材8の搬送方向に沿って移動する。しかし、現像に供される現像器3aは、次の作像ジョブによる現像動作に伴う撹拌搬送部材8(例えば8b)の駆動により移動した現像剤Gは直ちに均される。
ところが、長い間現像に供されない使用回数の低い低使用現像器3(例えば3b〜3d)にあっては、図2(b)に示すように、回転保持体4の回転が複数回繰り返されると、低使用現像器3(例えば3b〜3d)内の撹拌搬送部材8(8a,8b)は駆動停止状態にあり、回転保持体4の複数回転動作に伴って撹拌搬送部材8(例えば8b)に対応する部位にある現像剤Gが撹拌搬送部材8の搬送方向に沿って順次移動する(図2(b)矢印A、参照)。このように、低使用現像器3(例えば3b〜3d)では、回転保持体4の回転数が増加するにつれて現像剤Gの移動量も嵩み、現像剤Gの偏りが大きくなってしまい、現像剤分布に疎密が生じてしまう。この現像剤Gの偏りがある限界を超えた状態で、当該低使用現像器3(例えば3b〜3d)が現像に供されると、層厚規制部材にて現像剤Gの層厚を規制したとしても、その層厚差を解消することができず、濃度むらなどの画質不良が生じ易い。
尚、図2(b)では、撹拌搬送部材8bを例に挙げて現像剤Gの戻り現象を説明したが、これに限られるものではなく、程度に差はあるものの、他の撹拌搬送部材8aについても同様な現像剤Gの戻り現象は生じ得る。
更に、上述した現像剤Gの偏り現象は、特定単色ジョブ(例えば単色黒ジョブ)が連続的に行われるような場合以外であっても起こり得る。例えば特定の現像器に対して、現像剤Gの排出動作を行う場合や、各種動作情報を通信可能な記録媒体に書き込む動作を行う場合や、作像位置や作像濃度を制御するような作像プロセス制御を行う場合には、特定の現像器を現像位置に移動させることに伴って、他の現像器も強制的に回転することになるため、低使用現像器内の現像剤Gの偏りが加速されることになる。
本実施の形態では、このような現像剤Gの戻り現象を抑制するために、現像器3の構成要件として凸部10を付加するようにしたものである。
Here, in the rotary developing device 2 according to the comparative embodiment that does not have the convex portion 10 described above, as shown in FIG. 2B, a specific single color job (for example, a single color black job) is continuously performed. assuming cracking as, for each end of the single specific monochromatic job, the developing device 3 (e.g., the developing device 3a) is moved by rotating approximately 1 to an initial standby position P 0 from the developing position P 1, the following When the specific monochrome job is designated, the specific monochrome job is performed again by moving from the initial standby position P 0 to the development position P 1 .
At this time, the developing device 3a to be used for the development has the developing position P 1 → the standby position P 2 → the standby position P 3 → the standby position P 4 → the initial stage in accordance with the rotation operation of the rotary holder 4 after the image forming job is completed. It moves from the standby position P 0 to the development position P 1 . During one revolution before returning again to the developing position P 1, the developing unit agitation transport member 8 (8a, 8b) in 3a is located in the drive stopped state, agitation transport in accordance with the rotation of the rotary holder 4 member 8 The developer G in a portion corresponding to (for example, 8b) moves along the conveyance direction of the agitation conveyance member 8. However, in the developing device 3a used for the development, the developer G moved by the driving of the stirring and conveying member 8 (for example, 8b) accompanying the developing operation by the next image forming job is immediately leveled.
However, in the low-use developing device 3 (for example, 3b to 3d) that is not used for development for a long time and has a low number of times of use, as shown in FIG. 2B, the rotation of the rotating holder 4 is repeated a plurality of times. The agitating / conveying member 8 (8a, 8b) in the low-use developing device 3 (for example, 3b to 3d) is in a drive stop state, and the agitating / conveying member 8 (for example, 8b) is moved along with the multiple rotation operation of the rotating holder 4. The developer G in the corresponding part sequentially moves along the conveyance direction of the agitation conveyance member 8 (see arrow A in FIG. 2B). As described above, in the low-use developing device 3 (for example, 3b to 3d), the amount of movement of the developer G increases as the number of rotations of the rotating holder 4 increases, and the deviation of the developer G increases. Density will occur in the agent distribution. When the low-use developer 3 (for example, 3b to 3d) is subjected to development in a state where the deviation of the developer G exceeds a certain limit, the layer thickness of the developer G is regulated by the layer thickness regulating member. However, the layer thickness difference cannot be eliminated, and image quality defects such as density unevenness tend to occur.
In FIG. 2 (b), the return phenomenon of the developer G has been described by taking the stirring / transporting member 8b as an example. However, the phenomenon is not limited to this, and other stirring / transporting members 8a are not limited thereto. A similar return phenomenon of the developer G may occur.
Further, the bias phenomenon of the developer G described above may occur even when a specific single color job (for example, a single color black job) is continuously performed. For example, when a developer G is discharged to a specific developing device, when an operation of writing various types of operation information on a communicable recording medium is performed, or when an image forming position or image forming density is controlled. When image process control is performed, as the specific developing device is moved to the developing position, the other developing devices are also forcibly rotated. Therefore, the bias of the developer G in the low-use developing device Will be accelerated.
In this embodiment, in order to suppress such a return phenomenon of the developer G, the convex portion 10 is added as a constituent requirement of the developing device 3.

このような技術的手段において、回転保持体4は予め決められた方向に回転するものであればよく、回転保持体4に搭載される現像器3の配列方向は適宜選定して差し支えない。
また、現像制御手段20としては、少なくとも作像指示に従って単色又は複合色による現像動作を実施し、作像処理が終了したときに回転保持体4を回転させ、各現像器3を初期待機位置Pに戻すようにすればよい。
このとき、各現像器3の初期待機位置Pについては適宜選定して差し支えないが、現像器3の現像位置Pへの移動時間を短縮するという観点からすれば、現像位置Pに最も近い部位に使用回数の高い高使用現像器3(例えば3a)を配置することが好ましい。
更に、搬送経路7としては、少なくとも現像剤が循環する循環搬送経路7aを備えていればよく、この循環搬送経路7aから分岐する分岐搬送経路7b、例えば補給現像剤を搬送するための現像剤補給経路などを備えていてもよいことは勿論である。
また、回転保持体4を1回転させるときに、撹拌搬送部材8の羽根部材16に沿って現像剤が逆流方向に移動する懸念があるが、凸部10はその傾斜によって羽根部材16に沿って移動した現像剤を元の位置方向に戻そうとする働きをする。このとき、現像剤を元の位置に戻す量は凸部10の傾斜方向に沿った長さ、深さによって決まるため、羽根部材16の1ピッチ分により移動する現像剤量を元に戻せるように選定することが好ましい。
そしてまた、凸部10は、現像容器5の内壁を構成する部材(例えば上蓋5a)に一体的に形成してもよいし、凸部10を有する別部材を設けるようにしてもよい。ここで、凸部10は現像容器5の内壁に凸状に設けられていればよく、内壁表面から突出する態様は勿論であるが、内壁に凹部を形成して相対的に凸部を確保するように内壁表面から突出していない態様も含む。また、現像器3が現像位置Pに位置するとき、当該現像器3の凸部10は現像剤と非接触であってもよいし、接触していてもよい。
更に、凸部10は全ての撹拌搬送部材8(8a〜8c)に対向して設ける必要はなく、回転保持体4の回転に伴って搬送経路7内の現像剤が乱れる可能性の高い部位に対して主に設けるようにすればよい。また、凸部10は少なくとも一つ備えていればよく、必要に応じて複数備えるようにすればよい。
In such technical means, it is sufficient that the rotary holder 4 rotates in a predetermined direction, and the arrangement direction of the developing devices 3 mounted on the rotary holder 4 may be appropriately selected.
Further, as the development control means 20, at least a single color or composite color development operation is performed in accordance with an image formation instruction, and when the image formation process is completed, the rotation holder 4 is rotated, and each developing device 3 is moved to the initial standby position P. Return to 0 .
At this time, the initial standby position P 0 of each developing device 3 may be appropriately selected. However, from the viewpoint of shortening the movement time of the developing device 3 to the developing position P 1 , the developing device P 1 is the most. It is preferable to arrange a high-use developing device 3 (for example, 3a) having a high use frequency in a nearby portion.
Further, the transport path 7 only needs to include at least a circulation transport path 7a through which the developer circulates. A branch transport path 7b branched from the circulation transport path 7a, for example, developer replenishment for transporting the replenishment developer. Of course, a route or the like may be provided.
Further, when the rotation holding body 4 is rotated once, there is a concern that the developer moves in the reverse flow direction along the blade member 16 of the stirring and conveying member 8, but the convex portion 10 is along the blade member 16 due to the inclination thereof. It works to return the moved developer to the original position. At this time, the amount of returning the developer to the original position is determined by the length and depth along the inclination direction of the convex portion 10, so that the amount of developer moving by one pitch of the blade member 16 can be restored. It is preferable to select.
Further, the convex portion 10 may be formed integrally with a member (for example, the upper lid 5a) constituting the inner wall of the developing container 5, or another member having the convex portion 10 may be provided. Here, it is sufficient that the convex portion 10 is provided on the inner wall of the developing container 5 in a convex shape. Of course, the convex portion 10 projects from the inner wall surface, but a concave portion is formed on the inner wall to relatively secure the convex portion. Thus, a mode that does not protrude from the inner wall surface is also included. Further, when the developing unit 3 is positioned at the developing position P 1, to the convex portion 10 of the developing device 3 can be a developer and a non-contact, may be in contact.
Furthermore, the convex portion 10 does not have to be provided to face all of the agitating / conveying members 8 (8a to 8c), and the developer in the conveying path 7 is likely to be disturbed as the rotating holder 4 rotates. In contrast, it may be provided mainly. Moreover, what is necessary is just to provide at least one convex part 10, and what is necessary is just to provide with two or more as needed.

次に、本実施の形態に係る回転式現像装置2の代表的態様又は好ましい態様について説明する。
先ず、凸部10の好ましい態様としては、当該凸部10を有する現像器3が前記現像位置Pに位置するとき、搬送経路7内の現像剤とは非接触である態様が挙げられる。本態様では、現像器3が現像位置Pに位置するとき、凸部10が搬送経路7内の現像剤と非接触であることから、現像動作時に現像剤を撹拌搬送するに当たり、凸部10が現像剤の搬送に当たって抵抗にならない点で好ましい。
また、凸部10の別の好ましい態様としては、撹拌搬送部材8の回転軸方向に対し間隔を空けて複数設けられている態様が挙げられる。複数の凸部10の夫々が現像剤を夫々戻すため、複数の凸部10を設けるようにすれば、現像剤を戻す作用領域を広げることが可能である。
更に、凸部10の代表的態様としては、現像容器5を構成する部材の内壁に凹部を形成し、当該凹部で囲まれる部位を凹部の底に対して相対的に突出させたものが挙げられる。本態様では、凸部10が現像容器5の内壁表面から突出しないため、搬送経路7内にて凸部10と接触しない状態で現像剤を搬送する断面空間を広く確保することが可能である。
更にまた、凸部10の代表的配置例としては、搬送経路7のうち前記現像剤保持体6に面していない部位に設けられる態様が挙げられる。搬送経路7のうち現像剤保持体6に面した部位では、現像剤保持体6により現像剤が通常磁力などで保持されているため、回転保持体4が回転しても、現像剤の偏りは少ない。これに対し、搬送経路7のうち現像剤保持体6に面していない部位ではこのような現像剤保持力が働かないので、回転保持体4の回転に伴って現像剤が偏り易いが、本態様ではこれを抑制することが可能である。
Next, a typical aspect or a preferable aspect of the rotary developing device 2 according to the present embodiment will be described.
First, a preferred embodiment of the convex portion 10, when the developing device 3 with the projecting portion 10 is positioned at the developing position P 1, embodiment a non-contact and the like from the developer in the conveying path 7. In this embodiment, when the developing device 3 positioned at the developing position P 1, Upon convex portion 10 from being a developer and a non-contact in the transport path 7, to agitating and conveying the developer to the developing operation, the convex portion 10 Is preferable in that it does not become a resistance when the developer is conveyed.
Moreover, as another preferable aspect of the convex part 10, the aspect provided with two or more intervals with respect to the rotating shaft direction of the stirring conveyance member 8 is mentioned. Since each of the plurality of convex portions 10 returns the developer, if the plurality of convex portions 10 are provided, it is possible to widen the working area for returning the developer.
Furthermore, as a typical aspect of the convex portion 10, there may be mentioned one in which a concave portion is formed on the inner wall of the member constituting the developing container 5 and a portion surrounded by the concave portion is protruded relatively to the bottom of the concave portion. . In this embodiment, since the convex portion 10 does not protrude from the inner wall surface of the developing container 5, it is possible to secure a wide cross-sectional space for transporting the developer without contacting the convex portion 10 in the transport path 7.
Furthermore, as a typical arrangement example of the convex portion 10, there is an embodiment in which the convex portion 10 is provided in a portion of the conveyance path 7 that does not face the developer holder 6. In the part of the transport path 7 facing the developer holder 6, the developer is normally held by the developer holder 6 with a magnetic force or the like. Therefore, even if the rotary holder 4 rotates, the developer is not biased. Few. On the other hand, since the developer holding force does not work in a portion of the transport path 7 that does not face the developer holding body 6, the developer tends to be biased as the rotating holding body 4 rotates. In the embodiment, this can be suppressed.

また、凸部10の他の代表的配置例としては、図1(b)に二点鎖線で示すように、搬送経路7のうち現像剤保持体6に面した部位7aに設けられる態様が挙げられる。搬送経路7のうち現像剤保持体6の面した部位7aでは、回転保持体4の回転に伴って現像剤が撹拌搬送部材8(8a)の羽根部材16に沿って逆流すると、現像剤保持体6の回転軸15方向に沿って現像剤の分布が偏る懸念があるが、本態様では、凸部10がこのような現像剤の偏りを抑制する。
更に、凸部10の好ましい態様としては、対向する撹拌搬送部材8の羽根部材16の1ピッチに比べて当該撹拌搬送部材8の回転軸15方向に沿う寸法が長く設定されている態様が挙げられる。凸部10の構成については、必要な現像剤の戻し量を得るように長さ、深さなどのパラメータを選定する必要があるが、本態様は、凸部10の長さや深さを充分に確保し難い条件で現像剤の戻し量を多く確保する上で有効である。
更にまた、凸部10を付加した態様のより好ましい態様としては、搬送経路7のうち撹拌搬送部材8による現像剤の搬送方向の上流側端部に対応した部位で且つ当該撹拌搬送部材8に対向した現像容器5の内壁に凸状に設けられ、当該撹拌搬送部材8の回転軸15の径方向に沿う又は前記凸部10の傾斜方向とは逆方向に傾斜する他の凸部(図示せず)を有する態様が挙げられる。本態様では、他の凸部は前述した凸部10のような現像剤の戻し作用を実施しないため、回転保持体4が回転したとしても、搬送経路7のうち撹拌搬送部材8による現像剤の搬送方向の上流側端部に対して現像剤を押し戻すことはない。
Further, as another typical arrangement example of the convex portion 10, as shown by a two-dot chain line in FIG. 1B, an aspect provided in a portion 7 a facing the developer holding body 6 in the conveyance path 7 can be given. It is done. In the conveyance path 7, at the portion 7 a facing the developer holding body 6, when the developer flows back along the blade member 16 of the agitating and conveying member 8 (8 a) as the rotating holding body 4 rotates, the developer holding body. However, in this embodiment, the convex portion 10 suppresses such deviation of the developer.
Furthermore, as a preferable aspect of the convex part 10, the aspect along which the dimension along the rotating shaft 15 direction of the said stirring conveyance member 8 is set long compared with 1 pitch of the blade member 16 of the stirring conveyance member 8 which opposes is mentioned. . Regarding the configuration of the convex portion 10, it is necessary to select parameters such as length and depth so as to obtain a necessary developer return amount. However, in this embodiment, the length and depth of the convex portion 10 are sufficiently set. This is effective in securing a large amount of developer return under conditions that are difficult to ensure.
Furthermore, as a more preferable aspect of the aspect in which the convex part 10 is added, the part corresponding to the upstream end in the transport direction of the developer by the stirring transport member 8 in the transport path 7 and facing the stirring transport member 8. Other convex portions (not shown) that are provided on the inner wall of the developing container 5 in a convex shape and are inclined along the radial direction of the rotation shaft 15 of the stirring and conveying member 8 or in the direction opposite to the inclination direction of the convex portion 10. ). In this aspect, since the other convex portions do not perform the developer returning action like the convex portion 10 described above, even if the rotation holding body 4 rotates, the developer by the stirring and conveying member 8 in the conveying path 7 is rotated. The developer is not pushed back against the upstream end in the transport direction.

−現像剤補給機構,現像剤排出機構−
本実施の形態において、回転式現像装置2に搭載される現像器3としては現像剤補給機構や現像剤排出機構を備えた態様がある。
現像剤補給機構としては、図2(a)に示すように、現像容器5の一部に設けられて少なくともトナーが含まれる新規な現像剤が補給可能な現像剤補給口11を有するものが挙げられる。この種の現像剤補給機構としては、通常回転式現像装置2に組み込まれるが、外部に設けた態様も含むものであり、少なくとも現像剤補給口11を有していればよい。
ここで、現像剤補給機構のみが付加される態様では、補給される現像剤としてはトナーを補給するようにすればよい。
更に、この種の現像剤補給機構に更に現像剤排出機構を付加した態様にあっては、現像器3は、現像容器5の一部に設けられてトナー及びキャリアが含まれる新規な現像剤が補給可能な現像剤補給口11と、現像容器5の一部に設けられて余剰現像剤が排出可能な現像剤排出口12と、を有する態様が挙げられる。本態様では、現像器3は、現像剤を補給し、かつ、余剰現像剤を排出することから、現像器3内に収容される現像剤を新しい状態に保つことが可能である。
また、現像剤排出機構を付加した態様の好ましい態様としては、凸部10は、現像剤排出口12に通じる搬送経路7(循環搬送経路7a)に配設された撹拌搬送部材8(例えば8b)に対向し、少なくとも現像剤排出口12に隣接した部位に設けられている態様が挙げられる。本態様では、凸部10は回転保持体4の回転に伴って現像剤排出口12に向かう余剰現像剤の動きを抑制する。
更に、現像剤補給機構を付加した態様の好ましい態様としては、例えば図2(b)凸部10は、現像剤補給口11に通じる搬送経路7(本例では分岐搬送経路7b)に配設された撹拌搬送部材8(例えば8c)に対向して設けられる態様が挙げられる。本態様では、凸部10は回転保持体4の回転に伴って現像剤補給口11に通じる搬送経路7(本例では分岐搬送経路7b)での現像剤の逆流現象を抑制し、分岐搬送経路7bの途中にて現像剤に偏りを生じ難くする。
-Developer supply mechanism, developer discharge mechanism-
In the present embodiment, the developing device 3 mounted on the rotary developing device 2 includes a developer replenishing mechanism and a developer discharging mechanism.
As shown in FIG. 2A, the developer supply mechanism includes a developer supply port 11 provided in a part of the developing container 5 and capable of supplying a new developer containing at least toner. It is done. This type of developer replenishing mechanism is normally incorporated in the rotary developing device 2, but includes a mode provided outside, and at least has a developer replenishing port 11.
Here, in a mode in which only the developer supply mechanism is added, toner may be supplied as the supplied developer.
Further, in a mode in which a developer discharging mechanism is further added to this type of developer replenishing mechanism, the developing device 3 is provided in a part of the developing container 5 and has a new developer containing toner and carrier. Examples include a developer replenishing port 11 that can be replenished and a developer discharge port 12 that is provided in a part of the developing container 5 and that can discharge excess developer. In this embodiment, since the developing device 3 replenishes the developer and discharges the excess developer, the developer accommodated in the developing device 3 can be kept in a new state.
Further, as a preferable aspect of the aspect in which the developer discharge mechanism is added, the convex portion 10 is provided with the stirring and conveying member 8 (for example, 8b) disposed in the conveyance path 7 (circulation conveyance path 7a) leading to the developer discharge port 12. And at least a portion that is adjacent to the developer discharge port 12. In this aspect, the convex portion 10 suppresses the movement of the excess developer toward the developer discharge port 12 as the rotation holder 4 rotates.
Further, as a preferable aspect of the aspect in which the developer replenishing mechanism is added, for example, the convex portion 10 in FIG. 2B is disposed in the transport path 7 (in this example, the branch transport path 7b) leading to the developer replenishment port 11. In addition, a mode in which the agitating / conveying member 8 (for example, 8c) is provided. In this embodiment, the convex portion 10 suppresses the reverse flow phenomenon of the developer in the conveyance path 7 (in this example, the branch conveyance path 7b) that leads to the developer supply port 11 as the rotation holder 4 rotates, and the branch conveyance path In the middle of 7b, the developer is hardly biased.

このように、本実施の形態では、現像器3は、現像容器5内に凸部10を付加した構成を備えているが、例えば凸部10による現像剤の戻し量が充分に確保できないような状況では、使用回数が極めて少ない低使用現像器3は、徐々にではあるが、回転保持体4の複数回転に伴って現像剤の偏り現象が生ずる懸念がある。
このような状況にあっては、現像制御手段20として、単色による作像処理が予め決められた閾値以上連続して実施されたときに、予め決められた使用回数以下の低使用現像器3に対して予め決められた時間空駆動させる空駆動制御部を有する態様が好ましい。
このように、現像制御手段20に空駆動制御部を付加することで、仮に、回転保持体4の複数回転に起因して低使用現像器3内で現像剤の乱れが生じたとしても、低使用現像器3を空駆動することで、低使用現像器3内の現像剤をならすことが可能である。
As described above, in the present embodiment, the developing device 3 has a configuration in which the convex portion 10 is added to the developing container 5. However, for example, a sufficient amount of developer return by the convex portion 10 cannot be ensured. In the situation, the low-use developing device 3 with a very small number of uses may gradually develop a developer bias phenomenon as the rotating holder 4 rotates a plurality of times.
In such a situation, as the development control means 20, when a single color image forming process is continuously performed for a predetermined threshold value or more, the low-use developing device 3 having a predetermined use number or less is used. On the other hand, it is preferable to have an idle drive control unit that performs idle drive for a predetermined time.
In this manner, by adding the idle drive control unit to the development control unit 20, even if the developer is disturbed in the low-use developer 3 due to the multiple rotations of the rotation holder 4, the low It is possible to level the developer in the low usage developer 3 by driving the usage developer 3 idle.

以下、添付図面に示す実施の形態に基づいてこの発明をより詳細に説明する。
◎実施の形態1
−画像形成装置の全体構成−
図3は本発明が適用された画像形成装置の実施の形態1を示す。
同図において、画像形成装置は、例えば感光体などの像保持体30と、この像保持体30に形成された静電潜像を単色又はフルカラーにて可視像化可能な回転式現像装置40とを備えたものである。
ここで、像保持体30への作像形成方式としては例えば電子写真方式が採用され、図示外の帯電器にて像保持体30を帯電した後、露光装置にて静電潜像を書き込むようにしたものである。尚、像保持体30としては静電潜像を保持して回転式現像装置40にて可視像化するものであればよく、誘電体などを用い、この誘電体に帯電器やイオンなどの書込装置にて静電潜像を書き込むようにしてもよい。
また、回転式現像装置40は、回転可能な回転保持体41を有し、この回転保持体41に複数の現像器50(具体的には50a〜50d)を搭載している。この各現像器50は例えばブラック(K)、イエロ(Y)、マゼンタ(M)、シアン(C)の四色の二成分現像剤を使用するものである。
特に、本実施の形態では、回転式現像装置40は、各現像器50の設定位置として、像保持体30に対向する部位を現像位置Pとし、回転保持体41の回転方向に向かって約90度毎に待機位置P〜Pとして設定すると共に、いずれの現像器50も現像位置Pに対向しない初期待機位置Pを設定したものである。
Hereinafter, the present invention will be described in more detail based on embodiments shown in the accompanying drawings.
Embodiment 1
-Overall configuration of image forming apparatus-
FIG. 3 shows Embodiment 1 of an image forming apparatus to which the present invention is applied.
In the figure, an image forming apparatus includes an image carrier 30 such as a photoconductor, and a rotary developing device 40 that can visualize an electrostatic latent image formed on the image carrier 30 in a single color or a full color. It is equipped with.
Here, for example, an electrophotographic method is adopted as an image forming method on the image carrier 30, and after charging the image carrier 30 with a charger (not shown), an electrostatic latent image is written by the exposure device. It is a thing. The image carrier 30 may be any one that holds an electrostatic latent image and visualizes it with the rotary developing device 40. A dielectric is used as the dielectric, and a charger, ions, etc. are used as the dielectric. The electrostatic latent image may be written by a writing device.
Further, the rotary developing device 40 has a rotatable rotation holding body 41, and a plurality of developing devices 50 (specifically, 50a to 50d) are mounted on the rotation holding body 41. Each of the developing devices 50 uses, for example, a two-component developer of four colors of black (K), yellow (Y), magenta (M), and cyan (C).
In particular, in the present embodiment, the rotary developing device 40 has a development position P 1 as a setting position of each developing device 50 and a position facing the image holding body 30, and is approximately in the rotational direction of the rotary holding body 41. The standby positions P 2 to P 4 are set every 90 degrees, and the initial standby position P 0 where none of the developing devices 50 faces the development position P 1 is set.

−現像器の全体構成−
本実施の形態において、各現像器50は、図4ないし図6に示すように、図3に示す現像位置Pに対向して開口し且つ各色成分トナー及びキャリアを含む二成分現像剤が収容される現像容器51を有し、この現像容器51の開口に面した部位にロール状の現像剤保持体52を回転可能に配設すると共に、現像容器51の現像剤保持体52の背面側には現像剤保持体52の回転軸方向に沿って一対の撹拌搬送部材53,54を回転可能に配設し、この撹拌搬送部材53,54間に位置する現像容器51に仕切り板55を設けると共に、この仕切り板55の両端付近に現像剤の通過口56,57を開設し、撹拌搬送部材53,54で搬送する現像剤が前記通過口56,57を介して循環する循環搬送経路58を確保するようにしたものである。
ここで、現像容器51は、例えばABS樹脂等の合成樹脂にて形成されており、現像剤の収容空間を確保し且つ像保持体30に対向する側方及び上方が開口した略箱状の容器本体51aと、この容器本体51aの上方開口を塞ぐ上蓋51bとを備えている。
また、現像剤保持体52は回転可能な非磁性筒体52aの内部に適宜数の磁極が配列された磁極部材52bを固定的に設けたものであり、この現像剤保持体52には現像域へ搬送する現像剤の層厚を規制する層厚規制部材59が通常設けられている。
更に、一対の撹拌搬送部材53,54は例えば回転軸60の周囲に螺旋状の羽根部材61,62を設けたものが用いられており、撹拌搬送部材53,54の螺旋状の羽根部材61,62は同一方向に回転した場合に現像剤の搬送方向が逆方向になるように形成されている。
尚、撹拌搬送部材53,54の両端部には通過口56,57を介して現像剤を循環搬送可能にするための逆方向螺旋状羽根63,64が設けられている。
-Overall configuration of the developer-
In this embodiment, the developing unit 50, as shown in FIGS. 4 to 6, the two-component developer accommodating comprising facing the developing position P 1 open and the respective color component toner and the carrier shown in FIG. 3 And a roll-shaped developer holder 52 is rotatably disposed at a portion facing the opening of the developer container 51, and on the back side of the developer holder 52 of the developer container 51. Is configured such that a pair of agitating and conveying members 53 and 54 are rotatably arranged along the rotation axis direction of the developer holding member 52, and a partition plate 55 is provided in the developing container 51 positioned between the agitating and conveying members 53 and 54. The developer passing ports 56 and 57 are opened near both ends of the partition plate 55, and a circulating transport path 58 through which the developer transported by the stirring transport members 53 and 54 circulates through the passing ports 56 and 57 is secured. It is what you do.
Here, the developing container 51 is formed of a synthetic resin such as ABS resin, for example, and is a substantially box-shaped container that secures a developer accommodating space and is open on the side and the upper side facing the image carrier 30. A main body 51a and an upper lid 51b for closing the upper opening of the container main body 51a are provided.
The developer holder 52 is a fixed non-magnetic cylinder 52a having a magnetic pole member 52b in which an appropriate number of magnetic poles are arranged. The developer holder 52 includes a developing area. Usually, a layer thickness regulating member 59 for regulating the layer thickness of the developer conveyed to is provided.
Further, for example, a pair of stirring and conveying members 53 and 54 in which spiral blade members 61 and 62 are provided around the rotation shaft 60 is used, and the spiral blade members 61 and 62 of the stirring and conveying members 53 and 54 are used. 62 is formed so that the developer transport direction is reversed when rotated in the same direction.
Note that reverse spiral blades 63 and 64 are provided at both ends of the agitating and conveying members 53 and 54 so that the developer can be circulated and conveyed through the passage ports 56 and 57.

−現像剤補給機構−
更に、本実施の形態では、現像器50は現像剤補給機構70を備えている。本実施の形態では、後述する現像剤排出機構を付加する態様であるため、補給現像剤としてはキャリアが含まれるトナーが用いられている。
この現像剤補給機構70は、現像容器51の循環搬送経路58の長手方向に沿って現像剤保持体52から離れた側に前記循環搬送経路58から分岐した分岐搬送経路71を設け、この分岐搬送経路71に沿って撹拌搬送部材72を回転可能に配設すると共に、撹拌搬送部材72による現像剤の搬送方向下流側には分岐搬送経路71と循環搬送経路58との間の分岐口73を設けるようにしたものである。
この撹拌搬送部材72は循環搬送経路58内の撹拌搬送部材53,54と同様に回転軸75の周囲に螺旋状の羽根部材76を設けたものであり、この螺旋状の羽根部材76は駆動停止状態で回転保持体41が回転すると分岐搬送経路71内にて分岐口73から離間する方向に現像剤が移動可能であるように形成されている。
更にまた、分岐搬送経路71の現像剤搬送方向上流側には現像剤補給口74が設けられており、この現像剤補給口74には補給容器80が接続されている。
この補給容器80は、図7ないし図10に示すように、現像容器51の上蓋51b上に形成された受部65に着脱可能に装着されている。
本例では、補給容器80は、補給用現像剤が収容される収容室81と現像容器51の余剰現像剤が回収される回収室82とに内部が分かれており、収容室81の内部には螺旋バネ状の搬送部材(図示せず)を設けると共に、収容室81の一部に前記現像剤補給口74に対向して補給口83を開設する一方、回収室82の一部には回収口84を開設し、これらの補給口83、回収口84をシャッタ85にて開閉するようになっている。
-Developer supply mechanism-
Further, in the present embodiment, the developing device 50 includes a developer supply mechanism 70. In this embodiment, since a developer discharge mechanism to be described later is added, toner containing a carrier is used as the replenishment developer.
The developer replenishing mechanism 70 is provided with a branch conveyance path 71 branched from the circulation conveyance path 58 on the side away from the developer holder 52 along the longitudinal direction of the circulation conveyance path 58 of the developer container 51. A stirring / conveying member 72 is rotatably arranged along the path 71, and a branch port 73 between the branching / conveying path 71 and the circulation / conveying path 58 is provided on the downstream side of the developer conveying direction by the stirring / conveying member 72. It is what I did.
The agitating and conveying member 72 is provided with a spiral blade member 76 around the rotation shaft 75 in the same manner as the agitating and conveying members 53 and 54 in the circulation conveying path 58, and the helical blade member 76 stops driving. When the rotation holder 41 rotates in this state, the developer can be moved in a direction away from the branch port 73 in the branch conveyance path 71.
Furthermore, a developer supply port 74 is provided on the upstream side of the branch conveyance path 71 in the developer conveyance direction, and a supply container 80 is connected to the developer supply port 74.
As shown in FIGS. 7 to 10, the supply container 80 is detachably attached to a receiving portion 65 formed on the upper lid 51 b of the developing container 51.
In this example, the supply container 80 is divided into a storage chamber 81 in which the supply developer is stored and a recovery chamber 82 in which the excess developer in the development container 51 is recovered. A spiral spring-like conveying member (not shown) is provided, and a supply port 83 is opened in a part of the storage chamber 81 so as to face the developer supply port 74, while a recovery port is formed in a part of the recovery chamber 82. 84, and the supply port 83 and the collection port 84 are opened and closed by a shutter 85.

−現像剤排出機構−
また、本実施の形態では、現像器50は余剰現像剤が排出可能な現像剤排出機構90を備えている。
この現像剤排出機構90は、図5、図6(a)(b)及び図10に示すように、循環搬送経路58のうち現像剤保持体52から離れた側の撹拌搬送部材54が収容される部分で且つ通過口56に対向した現像容器51の側壁に設けられている。
この現像剤排出機構90は現像容器51の側壁の適宜位置に開口した現像剤排出口91を有し、この現像剤排出口91には開閉蓋92が回転可能に設けられている。この開閉蓋92は循環搬送経路58内の現像剤が増加し、その現像剤の増加量が所定量を超えた場合に現像剤排出動作を補助すると共に、回転保持体41回転時に現像器50の姿勢が変わった際に現像剤の過剰な排出を防止するように閉じた状態になるものである。尚、符号93は現像容器51の一部に設けられて現像剤排出口91から排出された余剰現像剤を一時的に回収する一時回収受け、94は一時回収受け93に通じる現像剤回収口(図10参照)である。
本例では、現像容器51の受部65には現像剤補給口74及び現像剤排出口91が開設されており、これらは補給容器80側のシャッタ85と係わり合って開閉する現像容器51側のシャッタ95を有しており、現像容器51の受部65に補給容器80が装着されたときには、両シャッタ85,95が係わり合って開き、補給容器80の補給口83、回収口84が現像容器51の現像剤補給口74,現像剤回収口94にそれぞれ接続されるようになっている。
-Developer discharge mechanism-
In the present embodiment, the developing device 50 includes a developer discharge mechanism 90 that can discharge excess developer.
As shown in FIGS. 5, 6 (a), (b), and FIG. 10, the developer discharging mechanism 90 accommodates the stirring and conveying member 54 on the side away from the developer holding body 52 in the circulation conveying path 58. And provided on the side wall of the developing container 51 facing the passage port 56.
The developer discharge mechanism 90 has a developer discharge port 91 opened at an appropriate position on the side wall of the developer container 51, and an open / close lid 92 is rotatably provided in the developer discharge port 91. The opening / closing lid 92 assists the developer discharging operation when the developer in the circulation conveyance path 58 increases and the developer increase amount exceeds a predetermined amount. When the posture is changed, the developer is closed to prevent excessive discharge of the developer. Reference numeral 93 is a temporary collection receptacle provided in a part of the developer container 51 for temporarily collecting excess developer discharged from the developer discharge port 91, and 94 a developer collection port ( FIG. 10).
In this example, a developer supply port 74 and a developer discharge port 91 are provided in the receiving portion 65 of the developer container 51, and these are engaged with the shutter 85 on the supply container 80 side to open and close the developer container 51 side. When the supply container 80 is attached to the receiving portion 65 of the developing container 51, the shutters 85 and 95 are engaged and opened, and the supply port 83 and the recovery port 84 of the supply container 80 are opened. 51 is connected to a developer supply port 74 and a developer recovery port 94, respectively.

−現像剤案内機構−
更に、本実施の形態では、現像器50は、回転保持体41の回転に伴って現像容器51内の現像剤の挙動を案内する現像剤案内機構100を備えている。
<案内凸部>
この現像剤案内機構100は、図11ないし図13に示すように、現像容器51の上蓋51bの内壁に案内凸部101を形成したものである。
本例では、案内凸部101は、現像容器51の上蓋51bの内壁のうち、循環搬送経路58の現像剤保持体52に面していない部位に配設された撹拌搬送部材54に対向して凸状に設けられ、この撹拌搬送部材54の羽根部材62の傾斜方向とは逆方向に傾斜して延びるものである。
ここで、案内凸部101は、図12(a)(b)及び図13(a)(b)に示すように、上蓋51bの内壁に例えば切削加工により凹部102を形成し、当該凹部102で囲まれる部位を凹部102の底に対して寸法hだけ相対的に突出させたものであり、上蓋51bの内壁表面からは突出していない。
そして、この案内凸部101は、現像器50が現像位置Pに位置するとき、循環搬送経路58内の現像剤とは非接触に配置され、撹拌搬送部材54の回転軸方向に対し予め決められた間隔pを空けて複数設けられている。この間隔pは適宜選定して差し支えないが、本例では、撹拌搬送部材54の羽根部材62のピッチpに略相当若しくはそれよりも長くなるように選定されている。
また、案内凸部101は、これに対向する撹拌搬送部材54の回転軸60方向に対し傾斜角度θだけ傾斜して配置されている。この傾斜角度θは、案内凸部101に対向する部位において撹拌搬送部材54の回転軸60方向に対する羽根部材62の傾斜角度θと略同じ大きさで、傾斜方向が逆向きになっているものである。
更に、この案内凸部101は撹拌搬送部材54の回転軸60方向の略全域に亘って設けられており、現像剤排出口91の付近まで及んでいる。
<抑制凸部>
特に、本実施の形態において、撹拌搬送部材54による現像剤の搬送方向の上流側端部に対応した部位には、案内凸部101とは異なる抑制凸部103が設けられている。この抑制凸部103は、撹拌搬送部材54に対向した上蓋51bの内壁に凸状に設けられるものであるが、案内凸部101の傾斜方向とは逆方向に傾斜するように構成されている。この抑制凸部103は、撹拌搬送部材54の回転軸60方向に対して傾斜角度θだけ傾斜するものであり、撹拌搬送部材54の羽根部材62の傾斜方向に略沿って設けられている。尚、この抑制凸部103は、必ずしも傾斜角度θで傾斜する必要はなく、撹拌搬送部材54の回転軸60の径方向に略沿って形成するようにしてもよい。
-Developer guide mechanism-
Furthermore, in the present embodiment, the developing device 50 includes a developer guide mechanism 100 that guides the behavior of the developer in the developer container 51 as the rotation holder 41 rotates.
<Guide convex part>
As shown in FIGS. 11 to 13, the developer guide mechanism 100 has a guide protrusion 101 formed on the inner wall of the upper lid 51 b of the developing container 51.
In this example, the guide convex portion 101 is opposed to the stirring / conveying member 54 disposed in a portion of the inner wall of the upper lid 51b of the developing container 51 that does not face the developer holding body 52 in the circulation / conveying path 58. It is provided in a convex shape and extends while being inclined in a direction opposite to the inclination direction of the blade member 62 of the stirring and conveying member 54.
Here, as shown in FIGS. 12A and 12B and FIGS. 13A and 13B, the guide convex portion 101 is formed with a concave portion 102 on the inner wall of the upper lid 51b by, for example, cutting. The part to be surrounded is projected relative to the bottom of the recess 102 by a dimension h, and does not protrude from the inner wall surface of the upper lid 51b.
When the developing device 50 is located at the development position P 1 , the guide convex portion 101 is arranged in non-contact with the developer in the circulation conveyance path 58 and is determined in advance with respect to the rotation axis direction of the stirring conveyance member 54. It provided with a plurality at intervals p k that is. This distance p k is no problem with properly selected, in this example, are substantially equivalent or selected it from to be longer in the pitch p m of the blade member 62 of the agitation conveying member 54.
Further, the guide convex portion 101 is disposed so as to be inclined at an inclination angle θ k with respect to the direction of the rotation axis 60 of the stirring and conveying member 54 facing the guide convex portion 101. The inclination angle θ k is substantially the same as the inclination angle θ m of the blade member 62 with respect to the direction of the rotation axis 60 of the agitating and conveying member 54 at a portion facing the guide convex portion 101, and the inclination direction is opposite. Is.
Further, the guide convex portion 101 is provided over substantially the entire region of the stirring / conveying member 54 in the direction of the rotation axis 60 and extends to the vicinity of the developer discharge port 91.
<Suppression convex part>
In particular, in the present embodiment, a suppression convex portion 103 different from the guide convex portion 101 is provided at a portion corresponding to the upstream end portion in the developer transport direction by the stirring transport member 54. The restraining convex portion 103 is provided in a convex shape on the inner wall of the upper lid 51 b facing the agitating and conveying member 54, and is configured to incline in a direction opposite to the inclination direction of the guide convex portion 101. This restraining convex portion 103 is inclined by an inclination angle θ n with respect to the direction of the rotation axis 60 of the stirring and conveying member 54 and is provided substantially along the inclination direction of the blade member 62 of the stirring and conveying member 54. The restraining convex portion 103 is not necessarily inclined at the inclination angle θ n and may be formed substantially along the radial direction of the rotating shaft 60 of the stirring and conveying member 54.

−制御系−
図14は本実施の形態に係る回転式現像装置に対する制御系を示す。
同図において、符号110はマイクロコンピュータ等からなる制御装置であり、回転式現像装置40の駆動制御及び濃度制御を行うものである。
回転式現像装置40の駆動制御の対象は、回転保持体41をギア等の駆動伝達機構111を介して駆動する駆動モータ112、現像位置Pにて現像器50の現像剤保持体52、撹拌搬送部材53,54をギア等の駆動伝達機構113を介して駆動する駆動モータ114、現像位置Pにて現像器50の撹拌搬送部材72にギア等の駆動伝達機構115を介して駆動する駆動モータ116であり、操作部120からの作像モード(単色黒モード(BWモード)、フルカラーモード(FCモード))等の指示信号や回転保持体41が回転したことを検知する回転検知器130からの信号を制御装置110にて受け取り、各駆動モータ112,114,116に対して所定の駆動制御信号を送出するようになっている。尚、回転検知器130としては、回転保持体41の回転動作を検知するエンコーダなどが用いられる。
また、回転式現像装置40の濃度制御は、例えば現像器50内の現像剤のトナー濃度が検知可能な濃度検知器(例えば透磁率を検知する検知器などを使用)140から現像剤内のトナー濃度を把握し、これに基づいて現像剤補給動作を制御するものである。
尚、濃度検知方式としては、現像器50内の現像剤から直接検知する方式に限られず、例えば図14に二点鎖線で示すように、像保持体30に画像濃度検知パターンを形成し、これを光学式の濃度検知器141で検知するようにしてもよい。
-Control system-
FIG. 14 shows a control system for the rotary developing device according to this embodiment.
In the figure, reference numeral 110 denotes a control device composed of a microcomputer or the like, which performs drive control and density control of the rotary developing device 40.
Target drive control of the rotary developing device 40, developer carrier 52 of the developing device 50 to the rotary holder 41 driving motor 112 that drives through a drive transmission mechanism 111 such as a gear at the developing position P 1, stirring drive for driving the conveying members 53 and 54 driving motor 114 that drives through a drive transmission mechanism 113 such as a gear, through a drive transmission mechanism 115 such as a gear to a stirred conveying member 72 of the developing device 50 at the developing position P 1 From a rotation detector 130 that is a motor 116 and detects an instruction signal from the operation unit 120 such as an image forming mode (monochrome black mode (BW mode), full color mode (FC mode)) or the rotation holding body 41 is rotated. Is received by the control device 110, and a predetermined drive control signal is sent to each of the drive motors 112, 114, and 116. As the rotation detector 130, an encoder for detecting the rotation operation of the rotation holder 41 is used.
Further, the density control of the rotary developing device 40 is performed by, for example, a toner in the developer from a density detector 140 (for example, using a detector that detects magnetic permeability) that can detect the toner density of the developer in the developer 50. The density is grasped, and the developer supply operation is controlled based on the density.
The density detection method is not limited to the method of directly detecting from the developer in the developing device 50. For example, an image density detection pattern is formed on the image carrier 30 as shown by a two-dot chain line in FIG. May be detected by an optical density detector 141.

−画像形成装置の作動−
次に、本実施の形態に係る画像形成装置の作動について回転式現像装置を中心に説明する。
今、特定単色ジョブ(例えば単色黒ジョブ)が連続的に行われるような場合を想定すると、一回の特定単色ジョブが終わる毎に、現像器50(例えば現像器50a)は現像位置Pから初期待機位置Pに略1回転して移動し、次の特定単色ジョブが指定されると、再び初期待機位置Pから現像位置Pへと移動し、特定単色ジョブを行う。
ここで、現像器50(例えば現像器50a)が現像位置Pから略1回転すると、現像器50の現像容器51内の現像剤Gは、図15に示すように、現像器50の回転に伴う姿勢変化によって撹拌搬送部材53,54の周りを移動するような挙動を示す。
このような現像剤Gの挙動において、例えば撹拌搬送部材54に着目すると、図16に示すように、現像器50aが現像位置P→待機位置P→待機位置P→待機位置P→初期待機位置P→現像位置Pに至る間、現像剤Gが撹拌搬送部材54の羽根部材62に沿って本来の搬送方向とは逆方向に移動しようする。具体的には現像器50が1回転すると、図17に示すように、羽根部材62の1ピッチp分に相当する現像剤量Gが逆流しようとする。
このとき、現像剤案内機構100に着目すると、現像器50(例えば現像器50a)が現像位置Pから順次待機位置P〜Pに回転していく間、現像容器51の案内凸部101のある部位に現像剤Gが移動していき、現像剤Gは案内凸部101の傾斜方向に沿って案内凸部101間の間隔pに相当する現像剤量Gだけ押し戻される。
この場合において、羽根部材62の1ピッチp分に相当する現像剤量G(現像剤逆流量に相当)と、案内凸部101間の間隔pに相当する現像剤量G(現像剤戻し量に相当)とを略同程度になるように選定しておけば、現像剤Gは、現像器50(例えば現像器50a)の回転に伴って撹拌搬送部材54の羽根部材62に沿って逆流しようとするが、現像剤案内機構100の存在により逆流方向とは異なる反対方向へと押し戻される。この結果、現像器50(例えば現像器50a)の回転に伴って、現像器50内の現像剤Gが撹拌搬送部材54の羽根部材62に沿って逆流するという現象は抑えられる。
-Operation of image forming device-
Next, the operation of the image forming apparatus according to the present embodiment will be described focusing on the rotary developing device.
Now, when a specific single-color job (e.g. monochromatic black job) is assumed as carried out continuously, each end of the single specific monochromatic job, the developing device 50 (e.g., the developing device 50a) from the developing position P 1 When the next specific single-color job is moved to the initial standby position P 0 by approximately one rotation, it moves again from the initial standby position P 0 to the development position P 1 to perform the specific single-color job.
Here, when the developing device 50 (for example, the developing device 50a) rotates approximately once from the developing position P1, the developer G in the developing container 51 of the developing device 50 is rotated by the developing device 50 as shown in FIG. The behavior of moving around the agitating and conveying members 53 and 54 by the accompanying posture change is shown.
In this behavior of the developer G, for example, when attention is paid to the agitating / conveying member 54, as shown in FIG. 16, the developing device 50a has a developing position P 1 → standby position P 2 → standby position P 3 → standby position P 4 → During the period from the initial standby position P 0 to the development position P 1 , the developer G tends to move in the direction opposite to the original conveyance direction along the blade member 62 of the agitation conveyance member 54. And in particular with the developing device 50 makes one rotation as shown in FIG. 17, the developer amount G m which corresponds to one pitch p m fraction of the blade member 62 is going to flow back.
At this time, when attention is focused on the developer guide mechanism 100, the developing device 50 (e.g., the developing device 50a) while the continue to rotate successively in the standby position P 2 to P 4 from the developing position P 1, the guide protrusion 101 of the developing container 51 developer G continue to move to the site of the developer G is pushed back only the amount of developer G k corresponding to the interval p k between the guide protrusions 101 along the inclination direction of the guide protrusion 101.
In this case, (corresponding to the developer back-flow amount) of one pitch p developer amount corresponding to m minutes G m of the blade member 62 and the developer amount G k corresponding to the interval p k between the guide protrusions 101 (developing If the developer G is selected so as to be substantially the same, the developer G follows the blade member 62 of the stirring and conveying member 54 as the developing device 50 (for example, the developing device 50a) rotates. However, the developer guide mechanism 100 is pushed back in the opposite direction to the reverse flow direction. As a result, the phenomenon that the developer G in the developing device 50 flows backward along the blade member 62 of the stirring and conveying member 54 with the rotation of the developing device 50 (for example, the developing device 50a) is suppressed.

特に、本実施の形態では、現像剤案内機構100は、循環搬送経路58のうち現像剤保持体52に面していない部位に対応して設けられているため、現像器50の回転に伴って、撹拌搬送部材54に沿った部位での現像剤Gの逆流が起こり難くなる。このため、循環搬送経路58のうち現像剤保持体52に面していない部位では、循環搬送経路58の経路面積が比較的広く、現像剤保持体52の磁力による現像剤Gの保持力などが作用しないことから、現像器50の回転に伴って現像剤Gが移動し易い領域ではあるが、現像剤Gの逆流現象が起こり難く、現像剤Gの偏りは生じ難い。
それゆえ、現像に供される使用回数の高い高使用現像器50(例えば現像器50a)であっても、長い間現像に供されない使用回数の低い低使用現像器50(例えば50b〜50d)であっても、現像器50の回転に伴う現像剤Gの逆流現象は有効に抑えられる。
また、本実施の形態では、現像剤排出口91につながる循環搬送経路58部分に現像剤案内機構100を設けたので、現像器50の回転に伴って現像剤排出口91付近で現像剤Gの逆流は起こり難くなる。このため、現像器50の回転に伴って、現像器50内の現像剤Gが逆流することにより、現像剤排出口91から余剰でない現像剤Gが排出される事態は有効に抑えられる。
更に、本実施の形態では、現像剤案内機構100は、案内凸部101の他に、抑制凸部103を有しているため、現像器50の回転に伴って、案内凸部101が現像剤Gを押し戻す働きをするが、循環搬送経路58のうち撹拌搬送部材54による現像剤Gの搬送方向上流側端部では、抑制凸部103の存在によって循環搬送経路58の端部に現像剤Gが不必要に押し付けられる事態は抑えられる。このため、現像剤案内機構100の存在により、循環搬送経路58のうち撹拌搬送部材54による現像剤Gの搬送方向上流側端部で現像剤Gが密に詰まる事態(いわゆるパッキング)は生じ難くなる。
In particular, in the present embodiment, the developer guide mechanism 100 is provided corresponding to a portion of the circulation transport path 58 that does not face the developer holder 52, and therefore, as the developing device 50 rotates. Further, the backflow of the developer G at the site along the stirring and conveying member 54 is difficult to occur. For this reason, in a portion of the circulation conveyance path 58 that does not face the developer holder 52, the path area of the circulation conveyance path 58 is relatively large, and the holding force of the developer G due to the magnetic force of the developer holder 52 is high. Since it does not act, it is an area where the developer G easily moves with the rotation of the developing device 50, but the reverse flow phenomenon of the developer G hardly occurs and the bias of the developer G hardly occurs.
Therefore, even if the high-use developing device 50 (for example, the developing device 50a) used frequently for development is used in the low-use developing device 50 (for example, 50b to 50d) that has not been used for development for a long time, it is used. Even in this case, the reverse flow phenomenon of the developer G accompanying the rotation of the developing device 50 can be effectively suppressed.
In this embodiment, since the developer guide mechanism 100 is provided in the circulation conveyance path 58 connected to the developer discharge port 91, the developer G near the developer discharge port 91 is rotated with the rotation of the developing device 50. Backflow is less likely to occur. For this reason, as the developer 50 rotates, the developer G in the developer 50 flows backward, so that the situation where the excess developer G is discharged from the developer discharge port 91 is effectively suppressed.
Furthermore, in this embodiment, since the developer guide mechanism 100 includes the restraining convex portion 103 in addition to the guide convex portion 101, the guide convex portion 101 becomes the developer as the developing device 50 rotates. G acts to push back G, but at the upstream end of the circulating transport path 58 in the transport direction of the developer G by the stirring transport member 54, the developer G is placed at the end of the circulating transport path 58 due to the presence of the restraining convex portion 103. Unnecessary pressure is suppressed. For this reason, due to the presence of the developer guide mechanism 100, a situation (so-called packing) in which the developer G is densely clogged at the upstream end portion in the conveyance direction of the developer G by the stirring conveyance member 54 in the circulation conveyance path 58 is less likely to occur. .

更にまた、本実施の形態では、循環搬送経路58のうち現像剤保持体52に面した部位では、現像剤保持体52の磁力による現像剤Gの保持力が作用することから、現像器50を回転したとしても、現像剤Gが撹拌搬送部材53の羽根部材61に沿って逆流し難いので、この部位に対しては、現像剤案内機構100を備えていない。
また、現像剤補給機構70の分岐搬送経路71については、循環搬送経路58に比べて経路面積が狭く、補給用の現像剤Gが充填していることから、循環搬送経路58のうち現像剤保持体52に面していない部位に比べて、現像器50の回転に伴う現像剤Gの逆流の程度は少ないので、本例では、この部位に対しても現像剤案内機構100を備えていない。
尚、本実施の形態では、回転式現像装置40の全ての現像器50に現像剤案内機構100を設けているが、これに限られるものではなく、低使用現像器50に対してのみ現像剤案内機構100を設けるようにしてもよい。
つまり、高使用現像器50(例えば現像器50a)については、長い間現像に供されないということがないため、仮に、現像剤案内機構100を備えていない場合には、現像器50の回転に伴って例えば撹拌搬送部材54の羽根部材62に沿って現像剤Gが逆流することになるが、その現像剤Gの逆流の程度が少ないので、次の作像ジョブによる現像動作に伴う撹拌搬送部材54の駆動により逆流した現像剤Gは直ちに均される。
Furthermore, in the present embodiment, the developer G holding force by the magnetic force of the developer holding body 52 acts on the portion of the circulation conveyance path 58 facing the developer holding body 52, so Even if the developer G rotates, the developer G hardly flows back along the blade member 61 of the agitating and conveying member 53. Therefore, the developer guide mechanism 100 is not provided for this portion.
Further, the branch conveyance path 71 of the developer supply mechanism 70 has a smaller path area than the circulation conveyance path 58 and is filled with the developer G for replenishment. Since the degree of backflow of the developer G accompanying the rotation of the developing device 50 is less than the part not facing the body 52, the developer guide mechanism 100 is not provided for this part in this example.
In the present embodiment, the developer guide mechanism 100 is provided in all the developing devices 50 of the rotary developing device 40. However, the present invention is not limited to this, and the developer is applied only to the low-use developing device 50. A guide mechanism 100 may be provided.
That is, the high-use developing device 50 (for example, the developing device 50a) is not subjected to development for a long time. Therefore, if the developer guide mechanism 100 is not provided, the developing device 50 is rotated. For example, the developer G flows backward along the blade member 62 of the agitating / conveying member 54. However, since the degree of backflow of the developer G is small, the agitating / conveying member 54 accompanying the developing operation by the next image forming job is performed. The developer G that has flowed back by driving is immediately leveled.

また、現像剤排出機構90の作動については、図15に示すように、現像器50が現像位置Pに位置するとき、余剰現像剤が多くなると、開閉蓋92(図6参照)が開いて現像剤排出口91を介して一時回収受け93に一時的に回収される。
この状態において、現像器50が略1回転すると、一時回収受け93に一時的に回収されていた余剰現像剤は現像剤回収口94を介して補給容器80の回収室82に回収され、一時回収受け93は空の状態に戻る。
As for the operation of the developer discharging mechanism 90, as shown in FIG. 15, when the developing unit 50 is positioned at the developing position P 1, the excess developer is increased, the opening-closing lid 92 (see FIG. 6) is opened The toner is temporarily collected in the temporary collection receptacle 93 through the developer discharge port 91.
In this state, when the developing device 50 rotates approximately once, the excess developer temporarily collected in the temporary collection receptacle 93 is collected in the collection chamber 82 of the replenishing container 80 via the developer collection port 94 and temporarily collected. The receptacle 93 returns to an empty state.

◎実施の形態2
図18は実施の形態2で用いられる回転式現像装置に搭載される現像器の要部を示す説明図である。
同図において、現像器50は、実施の形態1と略同様な構成を備えているが、現像剤案内機構100が実施の形態1と異なっている。尚、実施の形態1と同様な構成要素については実施の形態1と同様な符号を付してここではその詳細な説明を省略する。
本実施の形態では、現像剤案内機構100は、循環搬送経路58のうち現像剤保持体52に面していない部位の撹拌搬送部材54に対向して案内凸部101及び抑制凸部103を設けるほか、現像剤補給機構70の分岐搬送経路71の撹拌搬送部材72に対向して案内凸部101及び抑制凸部103を設けたものである。
ここで、現像剤補給機構70に設けられた案内凸部101及び抑制凸部103は撹拌搬送部材72のピッチや径を考慮し、実施の形態1と略同様に、図19に示すように、現像容器51の上蓋51bの内壁に設けるようにすればよい。
本実施の形態によれば、実施の形態1と同様な作用を奏するほか、現像器50の回転に伴って、現像剤補給機構70の分岐搬送経路71での現像剤の逆流現象を抑えることが可能である。
尚、本実施の形態において、現像器50の回転に伴って現像剤補給機構70での現像剤の逆流現象を主として抑えたいという要望については、現像剤補給機構70に対応した部位だけに現像剤案内機構100を設けるようにしてもよい。
Embodiment 2
FIG. 18 is an explanatory diagram showing a main part of a developing device mounted on the rotary developing device used in the second embodiment.
In the figure, a developing device 50 has a configuration substantially similar to that of the first embodiment, but a developer guide mechanism 100 is different from that of the first embodiment. Components similar to those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, and detailed description thereof is omitted here.
In the present embodiment, the developer guide mechanism 100 is provided with the guide convex portion 101 and the suppression convex portion 103 so as to face the agitating / conveying member 54 in a portion of the circulation transport path 58 that does not face the developer holding body 52. In addition, a guide convex portion 101 and a suppression convex portion 103 are provided so as to face the agitation transport member 72 of the branch transport path 71 of the developer supply mechanism 70.
Here, the guide convex portion 101 and the restraining convex portion 103 provided in the developer supply mechanism 70 take into consideration the pitch and diameter of the agitating and conveying member 72, and as shown in FIG. It may be provided on the inner wall of the upper lid 51b of the developing container 51.
According to the present embodiment, in addition to the same effects as in the first embodiment, the backflow phenomenon of the developer in the branch conveyance path 71 of the developer supply mechanism 70 can be suppressed as the developing device 50 rotates. Is possible.
In the present embodiment, the developer that mainly wants to suppress the reverse flow phenomenon of the developer in the developer replenishing mechanism 70 with the rotation of the developing device 50 is applied only to the portion corresponding to the developer replenishing mechanism 70. A guide mechanism 100 may be provided.

◎実施の形態3
図20は実施の形態3で用いられる回転式現像装置に搭載される現像器の要部を示す説明図である。
同図において、現像器50は、実施の形態1,2と略同様な構成を備えているが、現像剤案内機構100が実施の形態1,2と異なっている。尚、実施の形態1,2と同様な構成要素については実施の形態1,2と同様な符号を付してここではその詳細な説明を省略する。
本実施の形態では、現像剤案内機構100は、実施の形態2と略同様に、循環搬送経路58のうち現像剤保持体52に面していない部位の撹拌搬送部材54に対向して案内凸部101及び抑制凸部103を設けると共に、現像剤補給機構70の分岐搬送経路71の撹拌搬送部材72に対向して案内凸部101及び抑制凸部103を設けることに加え、循環搬送経路58のうち現像剤保持体52に面した部位の撹拌搬送部材53に対向して案内凸部101及び抑制凸部103を設けたものである。
ここで、循環搬送経路58のうち現像剤保持体52に面した部位に設けられた案内凸部101及び抑制凸部103は、撹拌搬送部材53のピッチや径を考慮し、実施の形態2と略同様に、図21に示すように、現像容器51の上蓋51bの内壁に設けるようにすればよい。本例では、上蓋51bは現像剤保持体52をも覆うように水平方向に対して斜め上方に向かって傾斜した形状を有しており、この傾斜した部位に現像剤案内機構100を設けるようにすればよい。
本実施の形態によれば、実施の形態2と同様な作用を奏するほか、現像器50の回転に伴って、循環搬送経路58のうち現像剤保持体52に面した部位での現像剤の逆流現象を抑えることが可能である。このため、現像剤保持体52に面した部位に位置する現像剤に偏りが生ずることはなくなり、現像剤保持体52に供給される現像剤の現像剤保持体52の軸方向における分布を略均一に保つことが可能である。
尚、本実施の形態において、現像器50の回転に伴って、循環搬送経路58のうち現像剤保持体52に面した部位での現像剤の逆流現象を主として抑えたいという要望については、前記現像剤保持体52に面した部位に対応して現像剤案内機構100を設けるようにしてもよい。更に、現像剤補給機構70に対応した部位での現像剤の逆流現象を抑えたいという要望に対しては、これに対応した部位に現像剤案内機構100を付加するようにしてもよい。
Embodiment 3
FIG. 20 is an explanatory diagram showing the main part of the developing device mounted on the rotary developing device used in the third embodiment.
In the figure, the developing device 50 has a configuration substantially similar to that of the first and second embodiments, but the developer guide mechanism 100 is different from those of the first and second embodiments. Components similar to those in the first and second embodiments are denoted by the same reference numerals as those in the first and second embodiments, and detailed description thereof is omitted here.
In the present embodiment, the developer guide mechanism 100 is substantially similar to the second embodiment in that the guide convexity faces the agitating and conveying member 54 in a portion of the circulating and conveying path 58 that does not face the developer holder 52. In addition to providing the guide convex portion 101 and the suppression convex portion 103 so as to face the agitation transport member 72 of the branch transport path 71 of the developer supply mechanism 70, Among them, a guide convex portion 101 and a suppression convex portion 103 are provided so as to face the agitating and conveying member 53 at a portion facing the developer holding body 52.
Here, the guide convex portion 101 and the restraining convex portion 103 provided in the portion of the circulation conveyance path 58 facing the developer holding member 52 take into consideration the pitch and diameter of the agitation conveyance member 53 and the second embodiment. In substantially the same manner, as shown in FIG. 21, it may be provided on the inner wall of the upper lid 51b of the developing container 51. In this example, the upper lid 51b has a shape inclined obliquely upward with respect to the horizontal direction so as to cover the developer holding body 52, and the developer guide mechanism 100 is provided at the inclined portion. do it.
According to this embodiment, in addition to the same effects as those of the second embodiment, as the developing device 50 rotates, the developer reversely flows in the portion of the circulation conveyance path 58 facing the developer holding body 52. It is possible to suppress the phenomenon. For this reason, the developer located at the portion facing the developer holding body 52 is not biased, and the distribution of the developer supplied to the developer holding body 52 in the axial direction of the developer holding body 52 is substantially uniform. It is possible to keep on.
In the present embodiment, as the developing device 50 rotates, a request to mainly suppress the reverse flow phenomenon of the developer in the portion of the circulation conveyance path 58 facing the developer holding body 52 is described in the above-mentioned development. The developer guide mechanism 100 may be provided corresponding to the portion facing the developer holding body 52. Furthermore, in response to a request to suppress the backflow phenomenon of the developer at a portion corresponding to the developer supply mechanism 70, the developer guide mechanism 100 may be added to the corresponding portion.

◎実施の形態4
図22(a)は実施の形態4で用いられる回転式現像装置に搭載される現像器の要部を示す説明図である。
同図において、現像器50は、実施の形態1と略同様な構成を備えているが、現像剤案内機構100が実施の形態1と異なっている。尚、実施の形態1と同様な構成要素については実施の形態1と同様な符号を付してここではその詳細な説明を省略する。
本実施の形態では、現像剤案内機構100は、現像容器51の上蓋51bの内壁に対向する撹拌搬送部材54の回転軸方向に沿って複数の案内突片105を所定の間隔(撹拌搬送部材54の羽根部材62のピッチに対応)毎に垂れ下げたものである。この案内突片105は略L字状に折り曲げた可撓性フィルム材からなり、上蓋51bの内壁に上側の折り曲げ片106を固定し、下側に突出片107を垂れ下がるようにしたものである。そして、この突出片107は、図22(b)(c)に示すように、例えば撹拌搬送部材54の羽根部材62に対応した切欠108を有し、この羽根部材62の傾斜方向と逆方向に傾斜して撹拌搬送部材54の羽根部材62に弾性的に接触して配置されている。尚、撹拌搬送部材54による現像剤の搬送方向上流側端部に対応した部位には、案内突片105とは異なる方向又は撹拌搬送部材54の回転軸60の径方向に沿って延びる抑制突片(図示せず)を設けるようにしてもよい。
本態様によれば、現像器50が回転すると、これに伴って、現像器50内の現像剤が撹拌搬送部材54に沿って逆流しようとするが、現像剤案内機構100の案内突片105が逆流しようとする現像剤を押し戻すように働く。尚、抑制突片を用いるようにすれば、撹拌搬送部材54による現像剤の搬送方向上流側端部での現像剤の詰まりは有効に抑えられる。
尚、本実施の形態では、循環搬送経路58のうち現像剤保持体52に面していない部位に現像剤案内機構100を設けているが、実施の形態2,3に示すように、他の部位に現像剤案内機構100を設けるようにしてもよいことは勿論である。
Embodiment 4
FIG. 22A is an explanatory diagram showing a main part of the developing device mounted on the rotary developing device used in the fourth embodiment.
In the figure, a developing device 50 has a configuration substantially similar to that of the first embodiment, but a developer guide mechanism 100 is different from that of the first embodiment. Components similar to those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, and detailed description thereof is omitted here.
In the present embodiment, the developer guide mechanism 100 has a plurality of guide protrusions 105 arranged at predetermined intervals (agitating and conveying member 54) along the rotation axis direction of the agitating and conveying member 54 facing the inner wall of the upper lid 51 b of the developing container 51. Corresponding to the pitch of the blade member 62). The guide protrusion 105 is made of a flexible film material bent in a substantially L shape, and the upper bent piece 106 is fixed to the inner wall of the upper lid 51b, and the protruding piece 107 is hung down on the lower side. Then, as shown in FIGS. 22B and 22C, the protruding piece 107 has a notch 108 corresponding to the blade member 62 of the stirring and conveying member 54, for example, in a direction opposite to the inclination direction of the blade member 62. The blade is inclined and arranged in elastic contact with the blade member 62 of the stirring and conveying member 54. In addition, a suppression protrusion that extends along a direction different from the guide protrusion 105 or the radial direction of the rotation shaft 60 of the stirring / conveying member 54 at a portion corresponding to the upstream end of the developer conveying direction by the stirring / conveying member 54. (Not shown) may be provided.
According to this aspect, when the developing device 50 rotates, the developer in the developing device 50 tends to flow backward along the agitating and conveying member 54, but the guide protrusion 105 of the developer guiding mechanism 100 is moved. It works to push back the developer that is going to flow backward. If the suppression protrusion is used, clogging of the developer at the upstream end portion in the developer conveyance direction by the agitation conveyance member 54 can be effectively suppressed.
In the present embodiment, the developer guide mechanism 100 is provided in a portion of the circulation conveyance path 58 that does not face the developer holding member 52. However, as shown in the second and third embodiments, other developer guide mechanisms 100 are provided. Of course, the developer guide mechanism 100 may be provided at the site.

◎実施の形態5
本実施の形態は、制御装置による現像剤偏りに伴う画質不良検査処理を付加したものである。
本実施の形態において、回転式現像装置40の基本的構成は、例えば実施の形態1と略同様であるが、実施の形態1と異なり、制御装置による現像剤偏りに伴う画質不良検査処理(図23参照)を付加したものである。
制御装置110は、図23に示すように、作像ジョブが終了したか否かを判断し、作像ジョブが終了した後であれば、作像ジョブが単色黒モード(BWモード)であるか否かをチェックし、単色黒モードであれば回転数カウンタの計数値が規定値m以上か否かをチェックする。
ここで、回転数カウンタは、回転式現像装置40の回転数を計数するためのものであり、また、規定値mは低使用現像器50が回転保持体41の回転動作に伴って複数回回転した後、使用に供された際に現像剤偏りに伴って画質不良が生ずる状況を想定して設定したものである。
回転数カウンタの計数値が規定値m以上である場合には、例えば現像駆動量が0の低使用現像器50の有無をチェックする。本例では、フルカラーモードが指定されない限り、イエロ、マゼンタ、シアンの現像器が低使用現像器50であることが理解されるため、単色黒モードが所定回数継続した場合に低使用現像器50が存在すると判断する。
そして、低使用現像器50があれば駆動モータ112及び駆動モータ114を制御することで当該低使用現像器50を現像位置Pに移動させた状態で所定時間空駆動させ、空駆動が終了した時点で現像器50の現像駆動量をゼロクリアし、しかる後、回転数カウンタをゼロクリアする。
一方、作像ジョブがフルカラーモードである場合には低使用現像器50を現像に供することになるため、この現像に供した段階で低使用現像器50に対する空駆動制御は不要になり、この段階で回転数カウンタをゼロクリアする。
本態様によれば、図示外の現像剤案内機構を備えているので、実施の形態1と略同様に、現像器50の回転に伴う現像器50内の現像剤の逆流現象は抑えられるが、撹拌搬送部材54による現像剤の逆流する量が現像剤案内機構による現像剤の戻し量よりも多いような状況では、特定単色ジョブ(単色黒ジョブ)が連続的に実施されると、図24(a)に示すように、低使用現像器50の循環搬送経路58内の現像剤が偏るが、これに対して所定の空駆動制御を施すようにしたため、図24(b)に示すように、循環搬送経路58内の現像剤の偏りは均される。
尚、本実施の形態では、回転式現像装置40が実施の形態1に示す態様であるが、これに限られるものではなく、例えば実施の形態2〜4に示す回転式現像装置40に対し本実施の形態を組み合わせるようにしてもよいことは勿論である。
Embodiment 5
In this embodiment, an image quality defect inspection process associated with developer bias by the control device is added.
In the present embodiment, for example, the basic configuration of the rotary developing device 40 is substantially the same as that of the first embodiment. However, unlike the first embodiment, an image quality defect inspection process (FIG. 23).
As shown in FIG. 23, the control device 110 determines whether or not the image forming job has ended. If the image forming job has ended, whether the image forming job is in the monochrome black mode (BW mode) or not. If it is a monochrome black mode, it is checked whether the count value of the rotation speed counter is equal to or greater than a specified value m.
Here, the rotation speed counter is for counting the rotation speed of the rotary developing device 40, and the specified value m is rotated a plurality of times by the low-use developing device 50 as the rotation holder 41 rotates. After that, it is set on the assumption of a situation in which an image quality defect occurs due to the bias of the developer when it is used.
If the count value of the rotation number counter is equal to or greater than the specified value m, for example, the presence / absence of the low use developer 50 having a development drive amount of 0 is checked. In this example, it is understood that the yellow, magenta, and cyan developing devices are the low-use developing devices 50 unless the full-color mode is specified. Therefore, when the single-color black mode continues for a predetermined number of times, the low-use developing device 50 Judge that it exists.
Then, the low use developing unit 50 a predetermined time during idle driving in a state of moving the low use developing device 50 to the developing position P 1 by controls the driving motor 112 and the drive motor 114 if an empty drive is completed At this point, the developing drive amount of the developing device 50 is cleared to zero, and then the rotation number counter is cleared to zero.
On the other hand, when the image forming job is in the full color mode, the low-use developing device 50 is used for development. Therefore, the idle driving control for the low-use developing device 50 is not necessary at the stage of the development. Use to clear the rotation counter to zero.
According to this aspect, since the developer guide mechanism (not shown) is provided, the reverse flow phenomenon of the developer in the developing device 50 accompanying the rotation of the developing device 50 can be suppressed as in the first embodiment. In a situation where the amount of developer flowing back by the agitating / conveying member 54 is larger than the amount of developer returning by the developer guide mechanism, when a specific single color job (monochromatic black job) is continuously executed, FIG. As shown in a), the developer in the circulation conveyance path 58 of the low-use developing device 50 is biased. However, since predetermined idle drive control is performed on this, as shown in FIG. Deviation of the developer in the circulation conveyance path 58 is leveled.
In this embodiment, the rotary developing device 40 is the mode shown in the first embodiment. However, the present invention is not limited to this. For example, the rotary developing device 40 is not limited to the rotary developing device 40 shown in the second to fourth embodiments. Of course, the embodiments may be combined.

1…像保持体,2…回転式現像装置,3(3a〜3d)…現像器,4…回転保持体,5…現像容器,5a…上蓋,6…現像剤保持体,7…搬送経路,7a…循環搬送経路,7b…分岐搬送経路,8(8a〜8c)…撹拌搬送部材,10…凸部,11…現像剤補給口,12…現像剤排出口,15…回転軸,16…羽根部材,20…現像制御手段,G…現像剤,P…初期待機位置,P…現像位置,P〜P…待機位置 DESCRIPTION OF SYMBOLS 1 ... Image holding body, 2 ... Rotary developing device, 3 (3a-3d) ... Developer, 4 ... Rotating holding body, 5 ... Developing container, 5a ... Upper cover, 6 ... Developer holding body, 7 ... Conveyance path, 7a ... circulation conveyance path, 7b ... branch conveyance path, 8 (8a to 8c) ... stirring conveyance member, 10 ... convex part, 11 ... developer supply port, 12 ... developer discharge port, 15 ... rotary shaft, 16 ... blade Member, 20 ... development control means, G ... developer, P 0 ... initial standby position, P 1 ... development position, P 2 to P 4 ... standby position

Claims (14)

像保持体上に保持された予め決められた色成分の静電潜像を対応する色の現像剤で現像する複数の現像器と、
予め決められた方向に回転可能に設けられ且つ前記複数の現像器が回転方向に沿って配列されるように各現像器を搭載する回転保持体と、
前記像保持体に対向する現像位置及び現像位置以外の待機位置を各現像器の停止位置とし、単色又は複合色による一連の作像処理で使用される一又は複数の使用現像器を前記現像位置に順次回転移動させ、現像器が当該現像位置に停止した状態で当該現像器が現像可能に駆動する一方、単色又は複合色による作像処理で前記現像位置に最後に位置した現像器を予め決められた初期待機位置に戻すように、前記回転保持体及び前記各現像器を制御する現像制御手段とを備え、
前記各現像器は、像保持体に対向して現像開口を有し、トナー及びキャリアが含まれる二成分現像剤が収容される現像容器と、
この現像容器の現像開口に面して配設され且つ現像剤を保持して回転搬送する現像剤保持体と、
前記現像容器内に設けられ、前記現像剤保持体に面した部位及び前記現像剤保持体に面していない部位の間で現像剤が循環するように当該現像剤を搬送する搬送経路と、
この搬送経路のうち前記現像剤保持体の回転軸方向に沿って延びる回転軸の周囲に螺旋状の羽根部材が設けられ且つ回転することで前記搬送経路に沿って現像剤を撹拌して搬送する複数の撹拌搬送部材と、
この複数の撹拌搬送部材の少なくとも一部に対向する現像容器の内壁に凸状に設けられ且つ対向する撹拌搬送部材の羽根部材の傾斜方向とは逆方向に傾斜して延びる凸部と、を備えたことを特徴とする回転式現像装置。
A plurality of developing units for developing an electrostatic latent image of a predetermined color component held on the image carrier with a developer of a corresponding color;
A rotation holding body that is rotatably provided in a predetermined direction and mounts each developing device so that the plurality of developing devices are arranged along the rotation direction;
The development position facing the image carrier and a standby position other than the development position are set as the stop positions of the development units, and one or a plurality of development units used in a series of image forming processes using a single color or a composite color are the development position. The developing device is driven to be developable while the developing device is stopped at the developing position, and the last developing device located at the developing position is determined in advance by image forming processing with a single color or a composite color. Development control means for controlling the rotating holder and the developing devices so as to return to the initial standby position,
Each of the developing units has a developing opening facing the image carrier, and a developing container for storing a two-component developer containing toner and carrier;
A developer holder that faces the development opening of the developer container and holds the developer to rotate and convey it;
A transport path that is provided in the developer container and transports the developer so that the developer circulates between a portion facing the developer holder and a portion not facing the developer holder;
A spiral blade member is provided around the rotation axis extending along the rotation axis direction of the developer holding member in the conveyance path, and the developer is stirred and conveyed along the conveyance path by rotating. A plurality of stirring and conveying members;
A convex portion provided in a convex shape on the inner wall of the developing container facing at least a part of the plurality of stirring and conveying members and extending in a direction opposite to the inclination direction of the blade member of the opposed stirring and conveying member. A rotary developing device characterized by that.
請求項1記載の回転式現像装置において、
前記凸部は、当該凸部を有する現像器が前記現像位置に位置するとき、搬送経路内の現像剤とは非接触であることを特徴とする回転式現像装置。
The rotary developing device according to claim 1,
The rotary developing device, wherein the convex portion is not in contact with the developer in the transport path when the developing unit having the convex portion is located at the development position.
請求項1又は2記載の回転式現像装置において、
前記凸部は、撹拌搬送部材の回転軸方向に対し間隔を空けて複数設けられていることを特徴とする回転式現像装置。
The rotary developing device according to claim 1 or 2,
A plurality of the convex portions are provided at intervals with respect to the rotation axis direction of the stirring and conveying member.
請求項1ないし3いずれかに記載の回転式現像装置において、
前記凸部は、現像容器を構成する部材の内壁に凹部を形成し、当該凹部で囲まれる部位を凹部の底に対して相対的に突出させたものであることを特徴とする回転式現像装置。
The rotary developing device according to any one of claims 1 to 3,
The above-mentioned convex part forms a concave part in the inner wall of the member which constitutes a development container, and makes the portion surrounded by the concave part project relatively with respect to the bottom of the concave part. .
請求項1ないし4いずれかに記載の回転式現像装置において、
前記凸部は、前記搬送経路のうち前記現像剤保持体に面していない部位に設けられていることを特徴とする回転式現像装置。
The rotary developing device according to any one of claims 1 to 4,
The rotary developing device, wherein the convex portion is provided in a portion of the transport path that does not face the developer holding member.
請求項1ないし5いずれかに記載の回転式現像装置において、
前記凸部は、前記搬送経路のうち前記現像剤保持体に面した部位に設けられていることを特徴とする回転式現像装置。
The rotary developing device according to any one of claims 1 to 5,
The rotary developing device, wherein the convex portion is provided in a portion of the transport path facing the developer holder.
請求項1ないし6いずれかに記載の回転式現像装置において、
前記凸部は、対向する撹拌搬送部材の羽根部材の1ピッチに比べて当該撹拌搬送部材の回転軸方向に沿う寸法が長く設定されていることを特徴とする回転式現像装置。
The rotary developing device according to any one of claims 1 to 6,
The rotary developing device, wherein the convex portion is set to have a longer dimension along the rotation axis direction of the stirring and conveying member than one pitch of the blade member of the opposing stirring and conveying member.
請求項1ないし7いずれかに記載の回転式現像装置において、
前記搬送経路のうち撹拌搬送部材による現像剤の搬送方向の上流側端部に対応した部位で且つ当該撹拌搬送部材に対向した現像容器の内壁に凸状に設けられ、当該撹拌搬送部材の回転軸の径方向に沿う又は前記凸部の傾斜方向とは逆方向に傾斜する他の凸部を有することを特徴とする回転式現像装置。
The rotary developing device according to any one of claims 1 to 7,
A portion of the transport path corresponding to the upstream end of the developer transport direction by the stirring transport member and provided in a convex shape on the inner wall of the developer container facing the stirring transport member, and the rotation shaft of the stirring transport member A rotary developing device having another convex portion that is inclined along a radial direction of the convex portion or in a direction opposite to the inclination direction of the convex portion.
請求項1ないし8いずれかに記載の回転式現像装置において、
前記現像器は、前記現像容器の一部に設けられて少なくともトナーが含まれる新規な現像剤が補給可能な現像剤補給口を有する回転式現像装置。
The rotary developing device according to any one of claims 1 to 8,
The developing device is a rotary developing device provided in a part of the developing container and having a developer replenishing port capable of replenishing a new developer containing at least toner.
請求項1ないし9いずれかに記載の回転式現像装置において、
前記現像器は、前記現像容器の一部に設けられてトナー及びキャリアが含まれる新規な現像剤が補給可能な現像剤補給口と、
前記現像容器の一部に設けられて余剰現像剤が排出可能な現像剤排出口と、を有することを特徴とする回転式現像装置。
The rotary developing device according to any one of claims 1 to 9,
The developer is provided in a part of the developer container, and a developer replenishing port capable of replenishing a new developer containing toner and carrier,
And a developer discharge port provided in a part of the developing container and capable of discharging excess developer.
請求項10記載の回転式現像装置において、
前記凸部は、前記現像剤排出口に通じる搬送経路に配設された撹拌搬送部材に対向し、少なくとも前記現像剤排出口に隣接した部位に設けられていることを特徴とする回転式現像装置。
The rotary developing device according to claim 10, wherein
The rotary developing device is characterized in that the convex portion is provided at a part facing the agitating / conveying member disposed in the conveying path leading to the developer discharging port and at least adjacent to the developer discharging port. .
請求項9ないし11いずれかに記載の回転式現像装置において、
前記凸部は、前記現像剤補給口に通じる搬送経路に配設された撹拌搬送部材に対向して設けられていることを特徴とする回転式現像装置。
The rotary developing device according to any one of claims 9 to 11,
The rotary developing device, wherein the convex portion is provided to face an agitating / conveying member disposed in a conveying path leading to the developer supply port.
予め決められた複数の色成分の静電潜像を選択的に保持する像保持体と、
この像保持体に対向して設けられ且つ当該像保持体に保持された各色成分の静電潜像を対応する色の現像剤で現像する請求項1ないし12いずれかに記載の回転式現像装置と、
を備えたことを特徴とする画像形成装置。
An image carrier that selectively holds electrostatic latent images of a plurality of predetermined color components;
The rotary developing device according to any one of claims 1 to 12, wherein an electrostatic latent image of each color component provided opposite to the image carrier and held by the image carrier is developed with a developer of a corresponding color. When,
An image forming apparatus comprising:
請求項13記載の画像形成装置において、
前記現像制御手段は、単色による作像処理が予め決められた閾値以上連続して実施されたときに、予め決められた使用回数以下の低使用現像器に対して予め決められた時間空駆動させる空駆動制御部を有することを特徴とする画像形成装置。
The image forming apparatus according to claim 13.
The development control means causes the low-use developer having a predetermined number of times of use or less to be idled for a predetermined time when image formation processing by a single color is continuously performed for a predetermined threshold or more. An image forming apparatus having an idle drive control unit.
JP2011029932A 2011-02-15 2011-02-15 Rotary developing apparatus and image forming apparatus using the same Withdrawn JP2012168395A (en)

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