JP2012161719A - Lithographic method of ink jet recording apparatus, and ink jet recording apparatus - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an ink jet recording apparatus capable of being easily controlled even in the case where a plurality of inferior nozzles are present and enabling certain lithography, and the lithographic method thereof.SOLUTION: The lithographic method of the ink jet recording apparatus is equipped with an inferior information acquiring process for acquiring the detection information of the inferior nozzle, a data allotting process for allotting the main scanning discharge data of a nozzle row where the acquired inferior nozzle is present to another one nozzle row, a line length altering process for setting the nozzle row where the acquired inferior nozzle is present as an unused nozzle row to alter the line length of a lithographic line and a data altering process for altering sub-scanning line-feed data on the basis of the line length setting and alteration of the lithographic line.

Description

  The present invention relates to a drawing method for an ink jet recording apparatus and an ink jet recording apparatus in which drawing is performed with nozzles excluding defective nozzles in the case of a defective nozzle in an ink jet head having a drawing line constituted by a plurality of nozzle rows. .

Conventionally, as a drawing method of this type, when a defective nozzle is detected during printing with a printer, a method of dividing a plurality of nozzles constituting a nozzle row into regions and continuing printing using normal nozzles is known. (See Patent Document 1).
In this printer, when it is detected that a part of the nozzle row is a defective nozzle, as a first method, the drawing data is shifted, and the original drawing data that should have been drawn by the defective nozzle is transferred by the normal nozzle. I'm trying to draw. As a second method, the nozzle row is divided into a nozzle area including a defective nozzle and a nozzle area not including a defective nozzle, and drawing data that was originally supposed to be drawn by the defective nozzle is replaced with a defective nozzle. It assigns to the nozzle area which is not included, and it draws by those nozzles.

Japanese Patent Laid-Open No. 4-226672

  The first conventional method is effective when the number of defective nozzles is small. However, when there are many defective nozzles, the calculation time for rewriting the drawing data becomes longer in order to associate the drawing data with the normal nozzles. As a result, there is a problem in that drawing cannot be performed efficiently in actual drawing. Further, in the second method, since the position of the nozzle that should eject ink in the same nozzle row or the same inkjet head has to be shifted, there is a problem that it takes time to regenerate the drawing data as in the above. It was.

  An object of the present invention is to provide an ink jet recording apparatus drawing method and an ink jet recording apparatus that can be easily controlled even when a defective nozzle is generated and that can perform drawing appropriately.

  According to the drawing method of the ink jet recording apparatus of the present invention, a plurality of ink jet heads are mounted on a carriage while being displaced in the main scanning direction and the sub scanning direction, and continuously in the sub scanning direction by a plurality of nozzle rows in the plurality of ink jet heads. Drawing of an inkjet recording apparatus that forms a drawing line and performs drawing by performing main scanning and sub-scanning based on drawing data including main-scan discharge data and sub-scan line feed data allocated to each nozzle row A defect information acquisition step of acquiring defective nozzle detection information, a data allocation step of assigning main scan ejection data of the nozzle row in which the acquired defective nozzle exists to another one nozzle row, and A line that sets and changes the line length of the drawing line, assuming that the nozzle row with defective nozzles is an unused nozzle row. And down length changing step, based on the line length setting change of the drawing lines, characterized by comprising a data changing step of changing the sub-scanning line feed data.

  In the ink jet recording apparatus of the present invention, a plurality of ink jet heads are mounted on a carriage with their positions shifted in the main scanning direction and the sub scanning direction, and continuous in the sub scanning direction by a plurality of nozzle rows in the plurality of ink jet heads. An inkjet recording apparatus that forms a drawing line and performs drawing by performing main scanning and sub-scanning based on drawing data including main-scan discharge data and sub-scan line feed data allocated to each nozzle row , Defect information acquisition means for acquiring detection information of defective nozzles, data allocation means for allocating main scanning ejection data of the nozzle array in which the acquired defective nozzles exist to another one nozzle array, and acquired defective nozzles Line length changing means for setting and changing the line length of the drawing line with the nozzle row to be used as an unused nozzle row , Based on the line length setting change of the drawing lines, characterized by comprising a data changing means for changing the sub-scanning line feed data.

  According to this configuration, when one nozzle row in a certain inkjet head includes a defective nozzle, drawing is performed by another nozzle row that does not include the defective nozzle, so that drawing equivalent to normal drawing is performed. It can be performed. In addition, since drawing data configured in units of nozzle rows is only reassigned to other nozzle rows, it is not necessary to regenerate drawing data, and drawing can be performed with easy control. As a result, the tact time of drawing decreases, but the print quality can be maintained. In addition, it is not necessary to stop the apparatus for a long time in order to regenerate drawing data or replace the inkjet head.

  According to another drawing method of the inkjet recording apparatus of the present invention, a plurality of inkjet heads in which partial drawing lines that are continuous in the sub-scanning direction are formed in a main scanning direction and a sub-scanning direction by a plurality of nozzle rows arranged in parallel to each other. Mounted on the carriage with the position shifted, a plurality of partial drawing lines are connected to form a continuous drawing line in the sub-scanning direction, and include main scanning ejection data and sub-scanning line feed data allocated to each nozzle row A drawing method of an inkjet recording apparatus that performs drawing by performing main scanning and sub-scanning based on drawing data, a defect information acquisition step for acquiring detection information of a defective nozzle, and an inkjet in which the acquired defective nozzle is present Main scan ejection data in all nozzle rows of the head is assigned to all nozzle rows of the other one inkjet head. Based on the data allocation step, the line length changing step for setting the line length of the drawing line with all the nozzle rows of the inkjet head in which the acquired defective nozzle is present as the unused nozzle row, and the line length setting change of the drawing line And a data changing step for changing the sub-scan line feed data.

  Another inkjet recording apparatus of the present invention is configured to shift the positions of a plurality of inkjet heads in which partial drawing lines that are continuous in the sub-scanning direction are configured by a plurality of nozzle rows arranged in parallel to each other in the main scanning direction and the sub-scanning direction. Are mounted on the carriage, and a plurality of partial drawing lines are connected to form a continuous drawing line in the sub-scanning direction, and the drawing data including main scanning ejection data and sub-scan line feed data allocated to each nozzle row An inkjet recording apparatus that performs drawing by performing main scanning and sub-scanning based on defect information acquisition means for acquiring detection information of defective nozzles, and in all nozzle rows of the inkjet head in which the acquired defective nozzles exist Data allocating means for allocating main scanning ejection data to all nozzle rows of the other one inkjet head; Based on the line length changing means for changing the line length of the drawing line, using all the nozzle rows of the inkjet head in which the defective nozzles are present as the unused nozzle row, and the line length setting change of the drawing line, the sub-scan line feed data And a data changing means for changing.

  According to this configuration, similarly to the above, since drawing is performed using an inkjet head that does not include a defective nozzle without using an inkjet head that includes a defective nozzle, it is possible to perform drawing equivalent to normal drawing. In addition, since drawing data configured in units of nozzle rows is only reassigned to other nozzle rows, it is not necessary to regenerate drawing data, and drawing can be performed with easy control. As a result, the tact time of drawing decreases, but the print quality can be maintained. In addition, it is not necessary to stop the apparatus for a long time in order to regenerate drawing data or replace the inkjet head.

  In this case, the drawing method of the ink jet recording apparatus includes, instead of the data allocation step, the line length changing step, and the data changing step, a nozzle row in which a defective nozzle exists and a nozzle row of another ink jet head corresponding to the nozzle row. It is preferable to include a data non-use step for canceling all main scanning ejection data of the plurality of nozzle rows.

  In addition, the ink jet recording apparatus includes a plurality of nozzles including a nozzle row in which a defective nozzle exists and a nozzle row of another ink jet head corresponding to the nozzle row, instead of the data allocation unit, the line length changing unit, and the data changing unit. It is preferable to provide data non-use means for canceling all main scanning ejection data in the row.

  According to this configuration, since the drawing is performed only by the nozzle row not including the defective nozzle, the resolution is lowered, but the drawing can be performed in the same time as when the drawing is normally performed. Further, since the main scanning ejection data is simply canceled, it is not necessary to regenerate the drawing data.

  In this case, the drawing method of the ink jet recording apparatus is such that the nozzle row in which the defective nozzle in one ink jet head is present is complementary to the nozzle row other than the nozzle row in which the defective nozzle is present in the other one ink jet head. In some cases, instead of the data allocation step, main scanning ejection data of nozzle rows other than the nozzle row where defective nozzles exist in one inkjet head are used as main scanning ejection data for nozzle rows where defective nozzles exist in other one inkjet head. It is preferable to provide a data shift process for replacing the ejection data.

  Further, the ink jet recording apparatus allocates data when a nozzle row in which a defective nozzle exists in one ink jet head is complementary to a nozzle row other than the nozzle row in which a defective nozzle exists in another one ink jet head. Data that replaces main scanning ejection data of nozzle rows other than the nozzle row where defective nozzles exist in one ink jet head with main scanning ejection data of nozzle rows where defective nozzles exist in another one ink jet head instead of means A shift means is preferably provided.

  According to this configuration, when one nozzle row in one inkjet head and another inkjet head includes a defective nozzle, one inkjet head that does not include the defective nozzle and another nozzle in the other inkjet head Since drawing is performed by combining columns, drawing equivalent to normal drawing can be performed. In addition, since the drawing data configured in units of nozzle rows is only reassigned, this can be realized with easy control. As a result, the tact time of drawing decreases, but the print quality can be maintained. In addition, it is not necessary to stop the apparatus for a long time in order to regenerate drawing data or replace the inkjet head.

  In these cases, the drawing method of the ink jet recording apparatus compares a defective nozzle with drawing data, and when the defective nozzle is a nozzle that is not used for drawing, a canceling process for canceling each process after the defect information acquiring process, Furthermore, it is preferable to provide.

  The inkjet recording apparatus further includes a cancel unit that compares the defective nozzle with the drawing data, and cancels the operation of each unit other than the defective information acquisition unit when the defective nozzle is a nozzle that is not used for drawing. It is preferable.

  According to this configuration, the functional liquid is not originally discharged from the defective nozzle, and the processing subsequent to the processing by the discharge defect inspection apparatus can be omitted, so that it is most suitable as an emergency process.

It is a perspective view of an inkjet recording device. It is a top view of a multihead in which each head has two nozzle rows. It is a top view which shows the detail of an inkjet head. It is a block diagram of a control part. It is a flowchart which shows the control method of a control part.

  Hereinafter, an inkjet recording apparatus according to an embodiment of the present invention will be described with reference to the accompanying drawings. The inkjet recording apparatus can be applied to, for example, an IC marking apparatus using UV ink, a decoration apparatus, an LTCC (Low Temperature Co-fired Ceramics) apparatus, etc. In this embodiment, the inkjet recording apparatus is used as an IC marking apparatus. The apparatus will be described. In this ink jet recording apparatus, a serial number, an inspection rank, and the like are marked (drawn) with UV ink on the front surface of the IC package.

  FIG. 1 is a perspective view of the ink jet recording apparatus 1. An ink jet recording apparatus 1 shown in FIG. 1 includes a stone surface plate 9 serving as a machine base, a head mechanism unit 2 having an ink jet head 20 supported by the stone surface plate 9, and a plurality of surface plates supported by the stone surface plate 9. Each IC is mounted on a tray as a work W, the work mechanism unit 3 in which the tray is set, a maintenance mechanism unit 5 that is supported by the stone surface plate 9 and performs maintenance such as functional recovery of the inkjet head 20, An ink supply unit 4 that supplies UV ink to the inkjet head 20 and a control unit 6 that performs overall control thereof are provided. The stone surface plate 9 is supported by four support legs 8 that can be adjusted in height.

  The head mechanism unit 2 is provided on the stone surface plate 9 along the Y-axis direction (main scanning direction) from one side surface to the other side surface. The head mechanism unit 2 includes a carriage 22 on which a head unit 21 having a plurality of inkjet heads 20 that discharge UV ink is suspended, a Y-axis guide 25 that guides the movement of the carriage 22 in the Y-axis direction, and a Y-axis guide. 25, a Y-axis linear motor 26 and the like installed in parallel with each other. The carriage 22 is connected to the above-described head unit 21 (see FIG. 2 a) in which a plurality of (four in the embodiment) inkjet heads 20 are incorporated in the head plate 28, and the tank-side flow path pipe 43. A sub tank 23 is mounted.

  As shown in FIG. 2a, the inkjet head 20 is configured by incorporating a plurality (four) of inkjet heads 20a to 20d into the head plate 28 so as to be displaced in the X-axis direction and the Y-axis direction. (Multihead). The plurality of (four) ink jet heads 20 a to 20 d are supplied with the same type of functional liquid from the ink supply unit 4.

  The work mechanism unit 3 is provided so as to cross the head mechanism unit 2 and to be orthogonal to the head mechanism unit 2 and to extend in the main scanning direction (Y-axis direction) on the stone surface plate 9. The work mechanism unit 3 includes a set table 30 on which a work W on which a plurality of ICs to be drawn of ink droplets ejected from the inkjet head 20 are mounted is set in a positioning state, and the movement of the set table 30 And an X-axis linear motor 32 installed in parallel with the X-axis guide 31 on the side of the X-axis guide 31. The plurality of ICs are accommodated in the tray in a state of being arranged in a matrix in the X-axis direction and the Y-axis direction.

  The workpiece W is intermittently fed (sub-scanned) in the X-axis direction by the workpiece mechanism unit 3, and in synchronization with this, the head unit 21 (the plurality of inkjet heads 20a to 20d) is moved in the Y-axis direction by the head mechanism unit 2. By selectively ejecting UV ink while reciprocally moving (main scanning), desired drawing (marking) is performed on the workpiece W (IC).

  The ink supply unit 4 that supplies functional liquid to the inkjet head 20 supplies a main tank 41 filled with UV ink, a sub tank 23 mounted on the carriage 22, and UV ink from the main tank 41 to the sub tank 23. An ink pump 42, a tank-side channel tube (tube) 43 that connects the main tank 41 and the sub-tank 23, and a head-side channel tube (tube) 24 that connects the sub-tank 23 and the inkjet head 20. ing. In the embodiment, a plurality of sets of a main tank 41, a sub tank 23, an ink pump 42, a tank side channel pipe 43, and a head side channel pipe 24 are provided. 20 can be supplied.

  In the embodiment, white UV ink is used, drawn on a work (IC) W, and then cured by ultraviolet irradiation. The ultraviolet irradiation device 19 (see FIG. 4) is disposed, for example, adjacent to the head mechanism unit 2 (on the left side in FIG. 1) across the work mechanism unit 3. The workpiece W for which drawing has been completed is moved to the ultraviolet irradiation device 19 by the workpiece mechanism unit 3 to be irradiated with ultraviolet rays.

  The maintenance mechanism unit 5 is arranged so as to extend in the X-axis direction along with the workpiece mechanism unit 3. The maintenance mechanism unit 5 includes a capping unit 51 that performs capping on each of the inkjet heads 20a to 20d and receives waste discharge (flushing), a wiping unit 52 that wipes the nozzle surfaces of the inkjet heads 20a to 20d, and each inkjet head. And a suction unit 53 for sucking ink from 20a to 20d. Further, a waste liquid tank 54 is connected to the capping unit 51 and the suction unit 53, respectively. The maintenance mechanism 5 further includes a slide base 55 on which the units 51, 52, and 53 are placed, and a motor-driven maintenance moving mechanism 56 that moves the units 51, 52, and 53 in the X-axis direction via the slide base 55. And. The maintenance moving mechanism 56 causes the capping unit 51, the wiping unit 52, and the suction unit 53 to appropriately face directly below the head unit 21 that has moved to this position in the Y-axis direction.

  Although omitted in FIG. 1, the inkjet recording apparatus 1 further includes a discharge defect inspection apparatus 71 (see FIG. 4). For example, the ejection failure inspection apparatus 71 performs ink ejection from all ejection nozzles of the four inkjet heads 20a to 20d on the inspection sheet set on the set table 30 based on a predetermined inspection pattern, and this is performed by the camera. recognize. Then, in the recognition result, the ejection nozzles that have caused ejection failure such as non-ejection, ejection failure (small ink droplets), and flying bends where the landing positions are shifted are detected.

  Next, the configuration of the head unit 21 will be described with reference to FIGS. 2 and 3. For simplicity, FIG. 3 shows only two inkjet heads 20a and 20b among a plurality (four) of inkjet heads 20a to 20d shown in FIG. 2a. As described above, the head unit 21 includes the thick head plate 28 made of stainless steel or the like, and the four inkjet heads 20a to 20d that are incorporated so as to fit into the four rectangular openings of the head plate 28. Yes. The four inkjet heads 20a to 20d are disposed so as to be displaced in a staggered manner in the X-axis direction and the Y-axis direction in a state where they are positioned with respect to each other. On the nozzle surfaces of the inkjet heads 20a to 20d, two nozzle rows A and B ("A row" and "B row") in which a plurality of ejection nozzles 27 are arranged in parallel are formed in parallel to each other. The two nozzle rows A and B extend in the X-axis direction (sub-scanning direction) and are arranged with a half-nozzle pitch position shift (see FIG. 2a).

  As shown in FIG. 3, in each of the nozzle rows A and B of the inkjet head 20, a plurality of discharge nozzles 27a and 27b at the outermost end (two inkjet heads 20a and 20b in the drawing) have ejection characteristics. Because it becomes unstable, it is not used for actual drawing. That is, in the head unit 21 of the embodiment, the outermost unused discharge nozzles (two each) 27a and 27b overlap in the sub-scanning direction between the four inkjet heads 20a to 20d. The nozzle rows A and B are arranged. Therefore, hereinafter, the term “nozzle row” will be described as nozzle rows A and B excluding the outermost unused discharge nozzles 27a and 27b.

  As shown in FIG. 3, in the two nozzle rows A and B of each inkjet head 20a and 20b, the discharge nozzles 27 are arranged at a nozzle pitch of 90 DPI. Further, since the nozzle row A and the nozzle row B are shifted from each other by a half nozzle pitch position in the main scanning direction, the nozzle pitch of 180 DPI is obtained by using both nozzle rows A and B at the same time. That is, the inkjet heads 20a to 20d constitute partial drawing lines 80a to 80d having a resolution of 180 DPI in the sub-scanning direction (see FIG. 2b).

  The first ink jet head 20a, the second ink jet head 20b, the third ink jet head 20c, and the fourth ink jet head 20d have the nozzle rows A and B continuous in the sub-scanning direction. , A drawing line 80 having a resolution of 180 DPI is configured (see FIG. 2b). That is, the drawing line 80 has a configuration in which four partial drawing lines 80a to 80d are connected in the sub-scanning direction. The length of the drawing line 80 is equal to the effective drawing width in one main scan (one pass). Become.

  Next, the control unit 6 will be described with reference to the block diagram of FIG. The control unit 6 includes a memory unit 61 that stores a control program, data, and the like, an image memory unit 62 that stores predetermined drawing data in units of nozzle arrays, a system controller 63a, and a print control unit 63b. A controller unit 63 that controls the memory unit 61 and the image memory unit 62, a transport unit driver 64a, a head driver 64b, and a light source driver 64c, and each mechanism unit that constitutes the ink jet recording apparatus 1 according to a command from the controller unit 63. And a driver unit 64 to be driven. The transport unit driver 64a receives a control signal from the system controller 63a, drives the X-axis linear motor 32 and the Y-axis linear motor 26, and moves the workpiece W and the inkjet heads 20a to 20d to desired positions. The head driver 64b receives a control signal from the print controller 63b, and discharges UV ink from predetermined nozzles of the inkjet heads 20a to 20d. After marking is completed, the workpiece W is moved to the ultraviolet irradiation device 19 by the workpiece mechanism unit 3. The light source driver 64 c receives a control signal from the print control unit 63 b, and the work W is irradiated with ultraviolet rays by the ultraviolet irradiation device 19. Thereby, the UV ink drawn on the workpiece W is cured. Further, the above-described ejection defect inspection apparatus 71 is connected to the print control unit 63b.

  The image memory unit 62 stores drawing data based on bitmap data, and the drawing data is composed of main scanning ejection data 62a and sub scanning line feed data 62b allocated to each nozzle row. The main scanning discharge data 62a is data in which the movement position (discharge timing) in the main scanning direction in each of the nozzle arrays A and B is associated with the selective discharge of the plurality of discharge nozzles 27, and the sub-scan line feed data 62b is a line feed width. (Nozzle row length unit) data.

Here, with reference to FIG. 2 and FIG. 4, when a discharge nozzle 27 (hereinafter, referred to as “defective nozzle”, which may be a plurality of defective nozzles) having a discharge failure is detected by the discharge failure inspection apparatus 71. A control method will be described based on a specific example.
First, the data detected by the ejection failure inspection device 71 is compared with normal drawing data. If drawing data is not assigned to a defective nozzle, it is not necessary to eject UV ink originally. Processing such as reassigning data or changing the length of one drawing line is cancelled. As described above, the drawn workpiece W is sent to the ultraviolet irradiation device 19 by the workpiece mechanism unit 3, and the UV ink drawn on the workpiece W is cured by ultraviolet rays.

  For example, when it is detected by the ejection failure inspection apparatus 71 that defective ejection is present in both the nozzle array A and the nozzle array B of the inkjet head 20a, the remaining three inkjet heads 20b to 20b are not used without using the inkjet head 20a. Draw by 20d.

  Therefore, the controller unit 63 transfers the main scanning discharge data 62a of the nozzle row A and the nozzle row B of the inkjet head 20a to another inkjet head (for example, the inkjet head 20b) having the nozzle row A and the nozzle row B that operate normally. assign. In addition, originally, the line length of one drawing line in the sub-scanning direction drawn by the inkjet heads 20a to 20d is drawn by the inkjet heads 20b to 20d. Since all nozzle rows of the inkjet head 20a become unused nozzle rows, the line length of one drawing line is changed. Along with this change, the sub-scan line feed data 62b is changed. Based on this, the feed amount of the workpiece W is reset. The print controller 63b causes the inkjet head 20b to draw the main scan ejection data 62a that is originally ejected from the nozzle row A and the nozzle row B on the work W in one main scan. In the next main scanning, the ink jet head 20b is displaced to the position of the ink jet head 20a, and the main scanning discharge data 62a that should have been originally drawn by the nozzle row A and the nozzle row B of the ink jet head 20a is converted into the ink jet head. Drawing is performed on the workpiece W from the nozzle row A and the nozzle row B of 20b.

  In this case, since the alternative inkjet head must be moved to the position of the inkjet head having the defective nozzle, and the number of main scans (and sub-scans) increases, the tact time of drawing decreases, It is possible to draw with 180 DPI as a whole. In the above-described example, the inkjet head has two nozzle rows, but the same processing can be performed when the number of nozzle rows is one.

  Next, in different ink jet heads, a nozzle row including a defective nozzle and a nozzle row not including a defective nozzle exist in a complementary manner (one nozzle row in one ink jet head and one of the above in one ink jet head). A case will be described in which defective nozzles exist in nozzle rows other than the nozzle rows that constitute one drawing line together with the other nozzle rows). In this case, for example, the ejection defect inspection apparatus 71 detects defective nozzles in the nozzle array A of the inkjet head 20a and the nozzle array B of the inkjet head 20d, and the nozzle array B of the inkjet head 20a and the inkjet head 20d. This is a case where no defective nozzle is detected in the nozzle row A.

  Similarly to the above, in this case also, the nozzle row including the defective nozzle is not used. On the other hand, since there are no defective nozzles in the ink jet heads 20b and 20c, the ink jet heads 20b and 20c can draw 180 DPI. In order to enable drawing at 180 DPI as a whole, the nozzle row B of the inkjet head 20a and the nozzle row A of the inkjet head 20d are used in combination. The main scanning ejection data 62a of the drawing data relating to the nozzle array A including the defective nozzles in the inkjet head 20a is data shifted to the nozzle array A that operates normally in the inkjet head 20d. Further, the main scanning ejection data 62a of the drawing data related to the nozzle row B including the defective nozzle in the inkjet head 20d is data shifted to the nozzle row B that operates normally in the inkjet head 20a. Thereby, in one main scan, the main scan ejection data 62a of the nozzle row B of the ink jet head 20a and the main scan ejection data 62a of the nozzle row A of the ink jet head 20d are drawn, and in the next main scan, the ink jet head 20d of the ink jet head 20d. The main scan discharge data 62a of the nozzle row A of the ink jet head 20a is drawn by the nozzle row A, and the main scan discharge data 62a of the nozzle row B of the ink jet head 20d is further drawn by the nozzle row B of the ink jet head 20a in the next main scan. Drawn. In order to draw in this way, the inkjet heads 20a and 20d need to be displaced relative to the workpiece W by three heads. For this reason, the tact time of drawing is reduced as described above, but the drawing can be performed with 180 DPI as a whole.

  In addition, even when the nozzle row of another inkjet head includes a defective nozzle, it can be operated in the same manner as described above. That is, for example, when there are no defective nozzles in the inkjet heads 20c and 20d, and the nozzle array A of the inkjet head 20a and the nozzle array B of the inkjet head 20b include defective nozzles, the nozzle array B of the inkjet head 20a. In combination with the nozzle array A of the inkjet head 20b, drawing is performed at 180 DPI. Further, when there are no defective nozzles in the inkjet heads 20a and 20d, and the nozzle row B of the inkjet head 20b and the nozzle row A of the inkjet head 20c include defective nozzles, the nozzle row A of the inkjet head 20b and the inkjet Drawing is performed at 180 DPI in combination with the nozzle row B of the head 20c.

  In the above description, the case of drawing 180 DPI as a whole has been described. However, the resolution of an inkjet head having a nozzle row including defective nozzles (not matching the resolution of an inkjet head having two normal nozzle rows) ( It is also possible to draw in accordance with (90 DPI). For example, when a defective nozzle is included in the nozzle row A of the inkjet head 20a, UV ink is not ejected from the corresponding nozzle row A of each of the other inkjet heads 20b to 20d constituting one drawing line. Thereby, only the main scanning discharge data 62a assigned to the nozzle row B of each of the inkjet heads 20a to 20d is drawn. In this case, since it is only necessary to control whether or not drawing is performed in units of nozzle rows, there is no need to reconstruct drawing data. Therefore, although the resolution is lowered, drawing can be performed without reducing the tact time.

  In the above description, an inkjet head having two nozzle rows has been described. However, in the case of an inkjet head having more nozzle rows, and some of them are used as spare nozzle rows, The spare nozzle row may be used in place of the nozzle row including the defective nozzle.

  FIG. 5 is a flowchart of the control method described with reference to FIG. When inspection of defective nozzles is started by the ejection defect inspection device 71 (step 101), in step 102, the presence or absence of defective nozzles is detected. If there is no defective nozzle, that is, if all nozzles are normal, the process ends. On the other hand, if it is detected that there is a defective nozzle, it is detected whether drawing is possible without using the defective nozzle (step 103). In step 103, it is detected whether or not drawing data is assigned to the defective nozzle. If the drawing data is not assigned to the defective nozzle, it means that the drawing can be performed without using the defective nozzle, and the subsequent processing is canceled and finished. On the other hand, if not possible, the process proceeds to Step 104. In step 104, it is detected whether drawing is possible only with a normal nozzle row not including a defective nozzle. If possible, in Step 106, it is reset to which nozzle row the main scan ejection data 62a of the drawing data is reassigned or to which nozzle row data is shifted, and at which resolution (90 DPI or 180 DPI) The drawing is reset. In the case of 90 DPI drawing, the main scan ejection data 62a of a plurality of nozzle rows each including a nozzle row including a defective nozzle and a nozzle row of another inkjet head corresponding to the nozzle row is canceled. Further, based on these resettings, the drawing line length is reset and the feed amount of the workpiece W in the X-axis direction is reset. On the other hand, when it is determined that drawing is not possible with only normal nozzle rows, that is, when drawing data is reassigned, drawing data must be reassigned to a nozzle row including a defective nozzle (for example, all If the nozzle row includes defective nozzles), a carriage replacement message is displayed (step 105).

  DESCRIPTION OF SYMBOLS 1 ... Inkjet recording device 2 ... Head function part 3 ... Work mechanism part 4 ... Ink supply part 5 ... Maintenance mechanism part 20, 20A, 20B, 20C, 20D ... Inkjet head 21 ... Head unit 27 ... Nozzle 28 ... Head plate

Claims (10)

A plurality of inkjet heads are mounted on the carriage by being displaced in the main scanning direction and the sub-scanning direction, and a plurality of nozzle rows in the plurality of inkjet heads constitute a drawing line continuous in the sub-scanning direction,
A drawing method of an ink jet recording apparatus that performs drawing by performing main scanning and sub-scanning based on drawing data including main scanning ejection data and sub-scanning line feed data allocated to each nozzle row,
A defect information acquisition step of acquiring detection information of a defective nozzle;
A data assignment step of assigning the acquired main scanning ejection data of the nozzle row in which the defective nozzle is present to the other one of the nozzle rows;
A line length changing step for setting and changing the line length of the drawing line, with the nozzle row in which the acquired defective nozzle is present as an unused nozzle row,
A drawing change method for an ink jet recording apparatus, comprising: a data changing step for changing the sub-scan line feed data based on a line length setting change of the drawing line. A plurality of inkjet heads in which partial drawing lines that are continuous in the sub-scanning direction are configured by a plurality of nozzle rows arranged in parallel with each other are mounted on the carriage while being displaced in the main scanning direction and the sub-scanning direction. A plurality of the above are connected to form a continuous drawing line in the sub-scanning direction,
A drawing method of an ink jet recording apparatus that performs drawing by performing main scanning and sub-scanning based on drawing data including main scanning ejection data and sub-scanning line feed data allocated to each nozzle row,
A defect information acquisition step of acquiring detection information of a defective nozzle;
A data allocation step of assigning the main scanning ejection data in all nozzle rows of the inkjet head in which the acquired defective nozzle exists to all nozzle rows of the other one of the inkjet heads;
A line length changing step for setting and changing the line length of the drawing line, with all nozzle rows of the inkjet head in which the acquired defective nozzle is present as unused nozzle rows;
A drawing change method for an ink jet recording apparatus, comprising: a data changing step for changing the sub-scan line feed data based on a line length setting change of the drawing line. Instead of the data allocation step, the line length change step and the data change step,
A data non-use step of canceling all the main scanning ejection data of a plurality of nozzle rows composed of the nozzle row in which the defective nozzle exists and the nozzle row of another inkjet head corresponding to the nozzle row, The ink jet recording apparatus drawing method according to claim 2, further comprising: When the nozzle row in which the defective nozzle in one inkjet head is present is complementary to a nozzle row other than the nozzle row in which the defective nozzle is present in another one inkjet head,
Instead of the data allocation step,
The main scanning ejection data of the nozzle row other than the nozzle row where the defective nozzle exists in one of the inkjet heads, and the main scanning ejection data of the nozzle row where the defective nozzle exists in the other one of the inkjet heads. A drawing method for an ink jet recording apparatus according to claim 2, further comprising a data shift step of replacing the data with the data shifting step. When the defective nozzle and the drawing data are compared, and the defective nozzle is a nozzle that is not used for drawing,
5. The ink jet recording apparatus drawing method according to claim 1, further comprising a canceling step of canceling each step after the defect information acquiring step. A plurality of inkjet heads are mounted on the carriage by being displaced in the main scanning direction and the sub-scanning direction, and a plurality of nozzle rows in the plurality of inkjet heads constitute a drawing line continuous in the sub-scanning direction,
An ink jet recording apparatus that performs drawing by performing main scanning and sub-scanning based on drawing data including main scanning ejection data and sub-scanning line feed data allocated to each nozzle row,
Defect information acquisition means for acquiring detection information of a defective nozzle;
Data allocating means for allocating the main scan ejection data of the nozzle row in which the acquired defective nozzle is present to another one of the nozzle rows;
Line length changing means for setting and changing the line length of the drawing line with the nozzle row in which the acquired defective nozzle is present as an unused nozzle row;
An ink jet recording apparatus comprising: data changing means for changing the sub-scan line feed data based on a change in line length setting of the drawing line. A plurality of inkjet heads in which partial drawing lines that are continuous in the sub-scanning direction are configured by a plurality of nozzle rows arranged in parallel with each other are mounted on the carriage while being displaced in the main scanning direction and the sub-scanning direction. A plurality of the above are connected to form a continuous drawing line in the sub scanning direction,
An ink jet recording apparatus that performs drawing by performing main scanning and sub-scanning based on drawing data including main scanning ejection data and sub-scanning line feed data allocated to each nozzle row,
Defect information acquisition means for acquiring detection information of a defective nozzle;
Data allocation means for allocating the main scanning ejection data in all nozzle rows of the inkjet head in which the acquired defective nozzle is present to all nozzle rows of the other one of the inkjet heads;
Line length changing means for setting and changing the line length of the drawing line, with all nozzle rows of the inkjet head in which the acquired defective nozzle is present as unused nozzle rows;
An ink jet recording apparatus comprising: data changing means for changing the sub-scan line feed data based on a change in line length setting of the drawing line. Instead of the data allocation means, the line length changing means and the data changing means,
A data non-use means for canceling all the main scanning ejection data of a plurality of nozzle rows composed of the nozzle row in which the defective nozzle exists and the nozzle row of another inkjet head corresponding to the nozzle row; The ink jet recording apparatus according to claim 2, wherein the ink jet recording apparatus is provided. When the nozzle row in which the defective nozzle in one inkjet head is present is complementary to a nozzle row other than the nozzle row in which the defective nozzle is present in another one inkjet head,
Instead of the data allocation means,
The main scanning ejection data of the nozzle row other than the nozzle row where the defective nozzle exists in one of the inkjet heads, and the main scanning ejection data of the nozzle row where the defective nozzle exists in the other one of the inkjet heads. The ink jet recording apparatus according to claim 2, further comprising a data shift unit that replaces the data. When the defective nozzle and the drawing data are compared, and the defective nozzle is a nozzle that is not used for drawing,
10. The ink jet recording apparatus according to claim 6, further comprising canceling means for canceling the operation of each means other than the defect information acquiring means.

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