JP2012140762A - Sheet-like solar power generation module mounting method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To easily position a sheet-like solar power generation module independently of the type of a building member and new- or re-construction, and then reliably mount it on the building member.SOLUTION: This solar power generation module mounting method includes a frame fixing step of fixing a frame 3 constructed to encircle the side periphery of the sheet-like solar power generation module 1 to a structure or a building member 5 earlier than mounting the sheet-like solar power generation module 1, an adhesive applying step of applying adhesive J to the mounting face of the sheet-like solar power generation module 1 for the frame 3 and the structure or the building member 5, a sheet-like module pasting step of fitting the sheet-like solar power generation module 1 into the frame 3 using the previously fixed frame 3 as a guide, and adhering it to the structure or the building member 5 with the previously applied adhesive J, and a sealing step of sealing a clearance between the sheet-like solar power generation module 1 pasted into the frame 3 and the frame 3.

Description

  The present invention relates to a mounting method in the case where a sheet-like photovoltaic power generation module is attached to a structure and a building member such as an outer wall material or a roof material of a building.

  In recent years, the use of sunlight has attracted attention as environmentally friendly clean energy, and the development of photovoltaic modules that convert the sunlight into electrical energy has been rapidly advanced.

  Moreover, although the solar cell panel which conventionally used the glass plate was the mainstream as the said solar power generation module, the sheet-like solar power generation module as shown to the following patent documents 1-5 has appeared recently.

  As the sheet-like photovoltaic power generation module, a type having a thin rectangular sheet shape having a width of about 50 cm, a length of about 180 cm, and a thickness of about 1 mm has appeared.

  This type of sheet-like solar power generation module has a weight of about one-tenth of the solar cell panel using the above-described conventional glass plate and is very light and flexible. It can also be applied to building materials such as roofing materials and is expected to be used in various applications in the future.

JP 2001-312881 A Japanese Patent Laid-Open No. 8-55006 JP-A-11-324260 JP 2000-145044 A JP 2000-150949 A

  However, the sheet-like photovoltaic power generation module has flexibility, so that, for example, when it is attached to an outer wall material of a building (for example, an ALC panel), the sheet-like photovoltaic power generation module is accurately supported in a state where it is supported in a vertical posture. It was difficult to attach to the horizontal direction.

  And if the building is a newly built property, it is possible to assemble the ALC panel on site after attaching the sheet-like photovoltaic power generation module to the ALC panel etc. in advance at the factory, etc. In the case of a property, when the sheet-like solar power generation module is attached to the existing outer wall material, the above-described vertical positioning of the sheet-like solar power generation module is required.

  On the other hand, in Patent Documents 1 to 5, the sheet-like photovoltaic power generation module is described on the assumption that the sheet-like photovoltaic power generation module is installed on a roof material or the like having a horizontal or gentle slope. It does not mention any problems and solutions for positioning and supporting in posture.

  Therefore, the object of the present invention is to easily position the sheet-like photovoltaic power generation module and reliably make it a building member without depending on the type of building member to which the sheet-like photovoltaic power generation module is attached or the new construction work and the renovation work. An object of the present invention is to provide a sheet-like photovoltaic power module mounting method that can be attached and has excellent fireproof performance.

  In order to solve the above problems, a sheet-like photovoltaic power generation module mounting method according to one aspect of the present invention is an attachment method for mounting a sheet-like photovoltaic power generation module to a structure or a building member, Prior to the installation of the photovoltaic power generation module, a frame fixing step of fixing a frame having a structure surrounding the side periphery of the sheet-shaped photovoltaic power generation module to the structure or building member, the frame and the structure or building An adhesive application step of applying an adhesive to the mounting surface of the sheet-like photovoltaic module in the member, and fitting the sheet-like photovoltaic module into the frame using the frame fixed in advance as a guide; A sheet-like module affixing step for adhering to the structure or building member with the applied adhesive; And it is characterized in that it comprises a sealing step of sealing a gap between the attached sheets shaped photovoltaic module and the frame in the arm, the. The sealing process is, for example, an irregular sealing or a regular gasket process.

  Moreover, in the sheet-like photovoltaic power generation module mounting method according to an embodiment of the present invention, in the frame fixing step, when a plurality of the building members are provided in a butted state, the two building members adjacent to the frame are provided. It arrange | positions so that it may straddle the joint between them, and it fixes with respect to any one building member of the two building members which the said frame hangs.

  Moreover, in the sheet-like photovoltaic power generation module mounting method according to an embodiment of the present invention, the adhesive used in the adhesive application step is a modified silicone adhesive.

  Moreover, in the sheet-like photovoltaic power generation module mounting method according to an embodiment of the present invention, in the sheet-like module attaching step, before fitting the sheet-like photovoltaic power generation module attachment into the frame (3), A light blocking primer is applied to the light transmitting portion where the power generation cell of the sheet-like photovoltaic power generation module does not exist.

It is a figure which shows the 1st embodiment of this invention, and is a perspective view which shows the construction state of the sheet-like photovoltaic power generation module attached by this construction method. It is a figure which shows the 1st embodiment of this invention, and is a perspective view which shows the state which decomposed | disassembled the building member, the flame | frame, and the sheet-like photovoltaic power generation module. It is a figure which shows the 1st embodiment of this invention, and is a front view which shows the state which attached the frame and the sheet-like photovoltaic power generation module to the building member. It is a figure which shows the 1st embodiment of this invention, and is a sectional side view which shows the state which attached the frame and the sheet-like photovoltaic power generation module to the building member. It is a figure which shows the 1st embodiment of this invention, and is a plane sectional view which shows the laminated structure of a sheet-like photovoltaic power generation module. It is a figure which shows the 1st embodiment of this invention, Comprising: It is explanatory drawing which divides and shows a frame fixing process in three steps of (a)-(c). It is a figure which shows the 1st embodiment of this invention, and is explanatory drawing which divides and shows an adhesive agent coating process in two steps of (a) and (b). It is a figure which shows the 1st embodiment of this invention, and is explanatory drawing which divides and shows a sheet-like module sticking process in two steps of (a) and (b). It is a figure which shows the 1st embodiment of this invention, and is a perspective view which shows a sealing process. It is a figure which shows the 2nd Embodiment of this invention, and is a front view which shows the state which attached the flame | frame and the sheet-like photovoltaic power generation module ranging over the joint between adjacent building members. It is a figure which shows the modification of 2nd Embodiment. It is a figure which shows the 2nd Embodiment of this invention, and is explanatory drawing which shows the absorption effect | action with respect to the interlayer displacement of the building member of the up-down direction (a) and the left-right direction (b) by a flame | frame. It is a figure which shows the 3rd Embodiment of this invention, and is a front view which shows the flame | frame and sheet-like solar power generation module which were attached to the building member by the construction method using a drop prevention penetration anchor. It is a figure which shows the 3rd Embodiment of this invention, and is a sectional side view which expands and shows a fall prevention penetration anchor use site | part. It is a figure which shows the 3rd Embodiment of this invention, It is explanatory drawing which divides | segments a flame | frame reinforcement process into four steps (a)-(d). It is a figure which shows other embodiment of this invention, and is a perspective view which shows the other structure of a flame | frame. It is a figure which shows the modification of the 3rd Embodiment of this invention, and is a front view which shows the flame | frame with a blade part. It is a figure which shows the modification of the 3rd Embodiment of this invention, and is a sectional side view which expands and shows a blade | wing protrusion part. It is a front view which shows the external wiring installation space between adjacent frames. It is sectional drawing which shows the wiring cover provided in an external wiring installation space. It is sectional drawing which shows the other structure of the wiring cover provided in an external wiring installation space.

  Hereinafter, the sheet-like photovoltaic power generation module mounting method according to the present invention will be described with reference to the first embodiment shown in FIGS. 1 to 9, the second embodiment shown in FIGS. 10 and 11, and FIGS. The third embodiment shown in FIG. 6 and a modification of the third embodiment shown in FIGS. 16 and 17 will be described in detail.

  First, the frame 3 used in the present construction method, the sheet-like solar power generation module 1, the building member 5 to be attached, and other members used for attachment will be described with reference to FIGS.

  First, as the building member 5 to be attached, a roofing material or an outer wall material of the building member can be applied, and among these, the outer wall material is a lightweight cellular concrete board that is made porous by forming bubbles with a foaming agent. An “ALC panel” can be used as an example. Here, the “ALC panel” will be described as an example, but the present invention is not limited to the “ALC panel”, and any building / civil engineering member such as RC, PC plate, heat-insulated steel plate sandwich panel, and the like, and Applicable to construction and civil engineering structures.

  Buildings to which this construction method is applied mainly target refurbished properties, but can also be applied to newly constructed properties. In that case, the frame is preliminarily placed on the building member 5 before being installed in the building. Of course, it does not matter even if it attaches 3 and the sheet-like photovoltaic power generation module 1.

  Moreover, when installing the building member 5 comprised by the said ALC panel in the outer wall of a building, as shown in FIGS. Install from the top or from the top down.

  FIG. 1 illustrates a “standard type” construction state in which a frame 3 described below and a sheet-like photovoltaic power generation module 1 described below are attached to each of the building members 5 stacked up and down.

  The frame 3 has a front surface that is slightly larger than the sheet-shaped photovoltaic power generation module 1 surrounding the four sides A, B, C, and D on the upper, lower, left, and right sides that are side peripheral portions of the sheet-shaped photovoltaic power generation module 1 described later. It is a member of a frame structure.

  Specifically, as shown in FIGS. 2 to 4, an outer frame 7 composed of an upper frame 7A, a lower frame 7B, a left frame 7C, and a right frame 7D, for example, the upper frame 7A of the outer frame 7 The frame 3 is configured by including two reinforcing frames 9C and 9D provided on the left and right so as to connect the lower frame 7B. Further, preferably, at least one of the upper frame 7A, the lower frame 7B, the left frame 7C, and the right frame 7D may be provided with a hole through which the lead wiring 27 (see FIG. 5) from the solar power generation module passes.

  The frame 3 is formed, for example, by bending a stainless steel plate having a thickness of about 1 mm, and at least the upper frame 7A and the lower frame 7B among the upper, lower, left and right outer frames 7A, 7B, 7C, 7D. Is formed with an overhanging portion 11 having a gate-shaped cross section formed by bending the end portion of the plate material forward 90 ° twice.

  Further, a space S as shown in the enlarged view in FIG. 4 is formed inside the overhanging portion surrounding portion 11, and a sealing material 17 that fills a gap at the entrance of the space S, and A backup material 15 for adjusting the filling amount of the sealing material 17 is accommodated.

  As the sealing material 17, a viscous pasty modified silicone-based sealing material can be applied as an example. For example, a material filled in a cylindrical cartridge is used. For example, “Penguin Seal 2550HM” manufactured by Sunstar Giken Co., Ltd. can be used. Specifically, the upper surface of the backup material 15 provided in advance is subjected to primer treatment as necessary, and after the sealing material 17 is pushed out from the cartridge, it is arranged with a spatula as an example so that the cross-sectional shape becomes a square shape. The exterior is molded.

  As the backup material 15, for example, a rod-shaped member having a rectangular cross-sectional shape is used as an example.

  On the other hand, the left frame 7C and the right frame 7D are a partition-like overhanging restricting portion 12 projecting forward that restricts the left and right movements of the left side C and the right side D of the sheet-like photovoltaic power generation module 1 described later in the present embodiment. It is constituted by.

  And the sealing material 17 shape | molded by the triangular cross section is loaded also to the inner wall surface side of the said protrusion control part 12 like the above which fills the clearance gap between the sheet-like photovoltaic power generation modules 1 mentioned later.

  Further, when the overhang surrounding portion 11 and the overhang regulating portion 12 are viewed from the front, an inner edge portion 13 is provided so as to project inward as shown in FIG. The inner edge portion 13 is formed integrally with the overhang surrounding portion 11 or the overhang regulating portion 12.

  Further, the inner edge portion 13 and the reinforcing frame 9 are formed with a plurality of small holes 20 for receiving fixing screws 19 for an ALC panel as an example used when the frame 3 is fixed to the building member 5.

  The sheet-like solar power generation module 1 is a flexible rectangular sheet-like member having a width W of about 50 cm, a length L of about 180 cm, and a thickness of about 1 mm, for example.

  The laminated structure of the sheet-like solar power generation module 1 is as shown in FIG. 5, and a power generation cell 21 having a light shielding property with a thickness of about 20 μm at the center and surrounding the power generation cell 21 above and below and around it. Is provided with an intermediate layer 23 formed of a transparent and combustible synthetic resin material having a thickness of about 500 μm, for example, polyethylene (PE).

  On the upper and lower sides of the intermediate layer 23, a surface layer 25 made of a transparent and flame-retardant synthetic resin material having a thickness of about 20 μm, for example, ethylene / tetrafluoroethylene (ETFE) is formed. .

  A lead wire 27 extends from the power generation cell 21, and its tip is taken out from the light receiving surface side or the back surface side through the intermediate layer 23 located on the opposite side of the light receiving surface and the surface layer 25. . At the tip of the lead wiring 27, a connector for connecting to an external wiring 27a described later is attached.

  Moreover, the transparent area | region 29 in which the light-shielding power generation cell 21 does not exist exists with the width | variety of about 25-50 mm in the outer peripheral part of the said sheet-like solar power generation module 1 with the said laminated structure.

  And the said transparent area | region 29 is a light transmissive part which light permeate | transmits, and there exists a possibility that the adhesive agent J which adhere | attaches the back surface of the sheet-like solar power generation module 1 to the building member 5 and the flame | frame 3 may be exposed to light and deteriorate. There is. Accordingly, in the present invention, as described later, the light shielding primer 31 is applied to the back surface of the sheet-like photovoltaic power generation module 1 in the transparent region 29 to prevent the adhesive J from being deteriorated.

As such a sheet-like solar power generation module 1, the product name “FWAVE” manufactured by Fuji Electric Systems Co., Ltd. can be used as an example, and the “FWAVE” has an extremely thin thickness of about 1 mm and has a weight of conventional. Compared with a solar cell panel using the glass of 1/10 (about 1 kg / m ² ), it is extremely lightweight.
(1) 1st Embodiment (refer FIGS. 1-9)
Hereinafter, the 1st of the sheet-like solar power generation module mounting method of this invention implemented when installing a solar power generation equipment in the surface of the building member 5 using the frame 3 and the sheet-like solar power generation module 1 mentioned above is demonstrated. Embodiments will be described.

The sheet-like photovoltaic power generation module mounting method of the present embodiment includes (A) a frame fixing step, (B) an adhesive application step, (C) a sheet-like module attaching step, and (D) a sealing step. It is comprised by providing.
(A) Frame fixing process (see FIG. 6)
The frame fixing step is a step of fixing the frame 3 having a structure surrounding a side peripheral portion of the sheet-like photovoltaic power generation module 1 to the building member 5 prior to attachment of the sheet-like photovoltaic power generation module 1.

  In this process, first, as shown in FIG. 6A, the building member 5 to which the sheet-like solar power generation module 1 is attached is marked at the attachment position of the frame 3.

  Next, the inked out line 35 is guided, the frame 3 is directed to the building member 5, and the nail 33 is used as shown in FIG. The frame 3 is temporarily fixed by supporting the corner portion.

Further, as shown in FIG. 6 (c), the fixing screw 19 is screwed through a small hole 20 formed in the inner edge 13 and the reinforcing frame 9 to fix the frame 3 to the building member 5. . The nail 33 is removed after the frame 3 is fixed.
(B) Adhesive application process (see FIG. 7)
The adhesive application step is a step of applying the adhesive J to the mounting surface of the sheet-like solar power generation module 1 in the frame 3 and the building member 5.

  In this process, the inner edge 13 of the frame 3 and the base of the mounting surface of the reinforcing frame 9 and the building member 5 are checked first. If there are problems such as misplacement, unevenness, unevenness, damage, etc., cement or resin After the repair with the system material, as shown in FIG. 7A, the primer P is applied to the entire mounting surface with a woofer or the like as necessary, and a ground treatment is performed. In addition, as the primer P used in this step, a urethane resin-based primer that is transparent and easy to apply, has no yellowing due to ultraviolet rays, and has excellent adhesiveness can be applied as an example. For example, “Primer US-1” manufactured by Sunstar Giken Co., Ltd. can be used.

  Next, as shown in FIG. 7B, the adhesive J is further applied to the surface to which the primer P has been applied, and the thickness of the coating film is about 0.5 mm to 1 mm using the comb iron 36. In this way, the adhesive J is shaped like a comb.

  As the adhesive J used in this step, a modified silicone adhesive having high viscosity and excellent weather resistance and adhesiveness to various adherends can be applied as an example. For example, “Penguin Cement 2610” manufactured by Sunstar Giken Co., Ltd. can be used.

(C) Sheet module attaching step (see FIGS. 8 and 9)
In the sheet-like module attaching step, the sheet-like photovoltaic power generation module 1 is fitted into the frame 3 with the frame 3 fixed earlier as a guide, and the building member 5 is applied by the adhesive J applied earlier. It is the process of making it adhere to.

  In this step, as shown in FIG. 8 (a), a light-shielding primer 31 is applied in advance to the transparent region 29 on the outer periphery of the back surface of the sheet-like photovoltaic module 1 in advance. As the light-shielding primer 31 used in this step, a silane primer that is easy to apply, does not transmit ultraviolet light, and has a long adhesion time can be used as an example. For example, “Primer GP-402” manufactured by Sunstar Giken Co., Ltd. can be used.

  As shown in FIG. 8B, the sheet-like photovoltaic power generation module 1 to which the light-shielding primer 31 is applied is held in hand, and the outer frame 7 of the frame 3 is guided into the frame 3 as a guide. The sheet-like solar power generation module 1 is affixed to a predetermined mounting surface to which the adhesive J is applied.

  Next, the backup material 15 described above is loaded into the space S inside the overhanging portion 11 as shown in FIG. 9 with respect to the upper frame 7A and the lower frame 7B in which the overhanging portion 11 is formed.

(D) Sealing process (see FIG. 9)
The sealing step is a step of sealing a gap between the sheet-like solar power generation module 1 stuck in the frame 3 and the frame 3. Here, an irregular sealing process will be described as an example of the sealing process, but the sealing process may be performed by a regular sealing process.

  In this step, the upper frame 7A and the lower frame 7B of the frame 3 are loaded with the backup material 15 inside the overhanging enclosure 11, and the inner wall surface and the upper side A of the sheet-like photovoltaic module 1 as necessary. After the primer treatment at the boundary with the lower side B, the sealing material 17 is filled, and for the left frame 7C and the right frame 7D of the frame 3, the inner wall surface of the overhang regulating part 12 and the left side of the sheet-like photovoltaic module 1 Sealing material 17 is filled in the boundary between C and right side D after primer treatment as necessary.

  Furthermore, if the filled sealing material 17 is pressed with a spatula or the like and the external shape is formed so as to have a square or triangular cross section as shown in FIG. 9, a series of steps according to the present embodiment is completed. .

  Similarly, the above four steps (A) to (D) are sequentially performed on other building members 5 connected to the building member 5, and the necessary number of sheet-like photovoltaic power generation modules 1 are attached. Installation of solar power generation facilities is completed.

  In addition, although the sheet-like photovoltaic power generation module mounting method according to the present embodiment is characterized in that it can be applied to the existing building member 5, as described above, when used for new construction of a building The sheet-like solar power generation module 1 is attached in advance by executing the four steps (A) to (D) on the building member 5 before being attached to the building. It is also possible to execute the building exterior wall material installation work and the roof material installation work by using the building member 5 in a state where 1 is attached.

  And according to the sheet-like photovoltaic power generation module mounting method according to the present embodiment configured as described above, there is a difference between the type of the building member 5 to which the sheet-like photovoltaic power generation module 1 is attached and the new construction work and the repair work. The sheet-like photovoltaic power generation module 1 can be easily positioned and securely attached to the building member 5 without any problems.

  Moreover, since the sheet-like solar power generation module 1 attached in this way is excellent in waterproofness, fireproof performance, and weather resistance, it can be safely used over a long period of time.

(2) Second embodiment (see FIGS. 10 and 11)
The sheet-like photovoltaic power generation module mounting method according to the present embodiment is the same as the first embodiment in terms of the basic configuration, and the arrangement structure of the frame 3 and the sheet-like photovoltaic power generation module 1 is the same. It differs from the first embodiment in that it is different.

  Therefore, here, the description will focus on an arrangement structure of the frame 3 and the sheet-like solar power generation module 1 that is different from the first embodiment.

  That is, in this embodiment, a “standard type” arrangement structure in which one frame 3 and the sheet-like photovoltaic power generation module 1 are arranged for one building member 5 employed in the first embodiment. It adopts a “cross-joint type” arrangement structure.

  As shown in FIG. 10, when the construction members 5 are provided in a butted state as shown in FIG. 10, two construction members 5 adjacent to the frame 3 and the sheet-like photovoltaic power generation module 1 are provided. It is the installation equipment arrange | positioned so that the joint 37 of between may be straddled.

  In the present embodiment, in the frame fixing step (A) described above, the frame 3 is disposed so as to straddle the joint 37 between the two adjacent building members 5, and the two frames 3 are laid on the frame 3. The structure is fixed only to one of the building members 5 and not fixed to the other building member 5. Accordingly, in this embodiment, a plate plate 63 for masking the frame 3 so that the adhesive J is applied to one building member 5 and the adhesive J is not applied to the other building member 5. Has been added. In the example of FIG. 10, the frame 3 is fixed to the upper building member 5 by the fixing screw 19 and the adhesive J is applied. However, the frame 3 is fixed to the lower building member 5 by the fixing screw 19. The adhesive agent J is not applied by the plate plate 63 without being fixed.

  The sheet-like photovoltaic power module mounting method according to the present embodiment having such a configuration also exhibits the same operations and effects as the first embodiment, and further, as a unique effect of the present embodiment, Since the inter-layer displacement 67 in the left-right direction of the building member 5 connected in a state where the frame 3 is a strength member and is abutted is absorbed as shown in FIG. 11, the earthquake resistance of the building member 5 and the photovoltaic power generation module is improved. Can be maintained and improved.

  FIG. 10A shows various modifications of the second embodiment. The plate plate 63 for masking so as not to apply the adhesive J to the building member 5 can be attached to a part or the entire surface of the frame 3. For example, as shown in FIG. 10A, the plate plate 63 straddles the vertical joint (the frame 3 on the upper left and right sides in FIG. 10A), or straddles both the horizontal joint and the vertical joint (in two directions). As if straddling the joints: middle frame 3 in FIG. 10A), it can be installed in an appropriate position in the frame 3 in an appropriate shape. Further, a plate plate 63 may be disposed on the entire surface of the frame 3 like the lower frame 3 in FIG. 10A. In the case where the plate plate 63 is not disposed on a part of the frame 3, the frame 3 is fixed to the building member 5 with the fixing screw 19 in a portion where the plate plate 63 is not present, but the plate plate 63 is disposed on the entire surface of the frame 3. Then, the frame 3 is fixed to any one building member 5 covered by the frame 3 with the fixing screw 19. In the lower frame 3 in FIG. 10A, the upper left building member 5 is fixed with a fixing screw 19.

According to the frame 3 (the frame 3 on both upper left and right sides in FIG. 10A) arranged so that the plate plate 63 straddles the vertical joint, it is possible to absorb the vertical interlayer displacement of the building member 5. Further, the frame 3 (the middle frame 3 in FIG. 10A) arranged so as to straddle both the horizontal joint and the vertical joint (so as to straddle the joint in two directions), and the frame in which the plate 63 is arranged on the entire surface. 3 (lower stage in FIG. 10A), it is possible to absorb the interlayer displacement in the horizontal direction and the vertical direction.
(3) Third embodiment (see FIGS. 12 to 14)
The sheet-like photovoltaic power generation module mounting method according to the present embodiment is the same as the first and second embodiments with respect to the basic configuration, and as a subsequent step of the sealing step (D) ( E) It differs from the first and second embodiments in that it further comprises a frame attachment reinforcing step.

Therefore, here, the description will focus on the frame attachment reinforcing step (E) that is different from the first embodiment.
(E) Frame attachment reinforcing step (see FIGS. 12 to 14)
The frame attachment reinforcing step is a step of reinforcing anchoring of the frame 3 by drilling an anchor insertion hole 39 in the frame 3 and the building member 5 and inserting a drop prevention penetration anchor 41 into the drilled anchor insertion hole 39. is there.

  As an example, there are two places near the left and right ends of the upper frame 7A of the frame 3 shown in FIG. 12, and the drop prevention penetrating anchor 41 is attached to the frame 3 as shown in FIGS. The nut 43 is inserted into the anchor insertion hole 39 from the side, and the nut 43 is tightened and fixed on the front surface of the overhang surrounding portion 11 of the upper frame 7A. In addition, you may attach the fall prevention penetration anchor 41 to the lower frame 7B of the flame | frame 3. As shown in FIG.

  The drop-off prevention penetrating anchor 41 includes a distal end portion 45 having a male screw engraved on a peripheral surface, and a head portion 53 in which a slit 49 for rotatably supporting a roll plate 47 described below is formed. A shaft body 55 provided, a plate body 57 that engages with the slit 49 of the shaft body 55, and protrudes laterally outwardly at a position slightly shifted from the longitudinal center of the plate body 57. The above-described roll plate 47 including the engaging pin 59 is provided.

  In this step, first, as shown in FIG. 14A, an anchor insertion hole 39 is drilled from the frame 3 side as an example to the building member 5 and the frame 3 fixed to the building member 5 by a drill 61.

  Next, with respect to the drilled anchor insertion hole 39, the roll plate 47 is placed along the shaft body 55, and the roll plate 47 is placed first so as to prevent the drop prevention penetrating anchor from the frame 3 side as shown in FIG. 41 is inserted.

  When the drop prevention penetrating anchor 41 is inserted for a predetermined stroke, the roll plate 47 is released from the restriction by the anchor insertion hole 39 and rotates naturally around the engagement pin 59 as shown in FIG. The locked state cannot be pulled out from the frame 3 side.

  Finally, a nut 43 is screwed and tightened to the tip 45 of the shaft body 55 of the drop-off preventing penetration anchor 41 protruding from the front surface of the overhanging portion 11 of the upper frame 7A to the lower frame 7B of the frame 3, and the tightening portion If the peripheral waterproof treatment is performed, the reinforcement of the frame 3 by this process using the dropout prevention anchor 41 is completed (FIG. 14d).

  16 and 17 show a modification of the third embodiment. As shown in these drawings, lightning-like hardware blades 70A are provided at both ends of the upper frame 7A of the frame 3, and the dropout prevention anchor 41 is attached to the frame 3 and the building member 5 through these blades 70A. It can also be fixed. In addition, flat-shaped blade protrusion portions 70B are attached to both ends of the lower frame 7B of the frame 3, and the blade protrusion portions 70B are provided at the lower ends of the adjacent frames 3 as shown in FIG. It is inserted into the bent portion of the portion 70A. As described above, the out-of-plane movement of the frame 3 is restrained by fitting the wing portion 70B of the upper frame 3 into the wing portion 70A of the lower frame 3 among the frames 3 adjacent to each other in the vertical direction. On the other hand, the frame 3 is movable in the in-plane direction and can absorb the interlayer displacement.

  The drop-off prevention anchor 41 is attached after the frame 3 and the sheet-like photovoltaic power generation module 1 are fixed to the building member 5 as described above, and then penetrates the bladed portion 70 by the drill 61 as in FIG. Then, the anchor insertion hole 39 is drilled in the building member 5. Next, in the same manner as in FIG. 14B, the roll plate 47 is dropped from the blade outlet portion 70A side with the roll plate 47 positioned along the shaft body 55 with respect to the drilled anchor insertion hole 39. The prevention penetration anchor 41 is inserted. And the drop prevention penetration anchor 41 is fixed to the flame | frame 3 and the building member 5 similarly to FIG.14 (c), (D).

  And also by the sheet-like photovoltaic power generation module mounting method according to the present embodiment having such a configuration, the same operations and effects as those of the first or second embodiment are exhibited. As a unique effect, it is possible to prevent the frame 3 from dropping off due to deterioration of the fixing screw 19 for fixing the frame 3 or cracking or peeling of the surface of the building member 5.

  As shown in FIG. 18, the space 100 between the frames 3 adjacent in the horizontal direction is used as a space for installing the external wiring 27a connected to the lead wire 27 (see FIG. 5). Specifically, as shown in FIG. 19, the elongated female cover 81 is fixed on the building member 5 in the space 100, and the external wiring 27 a is installed in the wiring installation passage 100 a inside the female cover 81. The male cover 82 is fitted to the female cover 81.

  In addition, as shown in FIG. 20, the external wiring 27a may be installed using a band-shaped base plate 91 provided with flange portions 91b on both sides of a U-shaped main body 91a. In this case, a predetermined number of belt-like base plates 91 are fixed on the building member 5 with screws 94 in the space 100 between the frames 3, and the external wiring 27 a is arranged in the wiring installation passage 100 a inside the belt-like base plate 91. The cover plate 92 is fixed to the flange portion 91b of the plate 91 with screws 95. Thereafter, a regular or irregular sealing material 93 is inserted or filled into the vertical joint between the cover plate 92 and the sheet-like solar power generation module 1. When using an irregular sealing material, for example, a backup material having a circular cross section is inserted in advance, and then the sealing material is filled.

  The above is the basic embodiment of the present invention, but the method for mounting the sheet-like photovoltaic power generation module of the present invention is not limited to the above-described embodiment, and does not depart from the gist of the present invention. It is possible to change or abbreviate | omit the partial structure inside or to add a well-known technique well-known to those skilled in the art.

  For example, the structures and materials of the sheet-like photovoltaic power generation module 1 and the frame 3 used in the present invention are not limited to the configurations described in the above embodiments, but sheets of various structures and materials that exhibit similar functions and effects. The solar photovoltaic module 1 and the frame 3 can be employed.

  FIG. 15 illustrates a frame 3A according to another embodiment in which the structure of the frame 3 is different. That is, the frame 3A shown in FIG. 15 is provided on the upper frame 7A and the lower frame 7B in place of the overhang regulating portion 12 provided on the left frame 7C and the right frame 7D in the above embodiment. Are provided in the left frame 7C and the right frame 7D.

  Even when such a frame 3A is employed, the same functions and effects as those of the first to third embodiments are exhibited, and the sealing performance on the left side C and the right side D of the sheet-like solar power generation module 1 is further improved. Since it increases, waterproofness and fireproof performance can be further improved. Also, the frame 3A of the present embodiment can apply the attachment methods according to the first and second embodiments, and can also apply the frame reinforcement step according to the third embodiment.

  In addition, the sizes of the frame 3 and the sheet-like photovoltaic power generation module 1 used in the present invention are not limited to the dimensions exemplified in the first to third embodiments, and can be changed to various sizes. is there.

  Further, when the building member 5 has a curved or bent shape, the shape of the frame 3 may be curved or bent according to the shape.

  According to the sheet-like photovoltaic power generation module mounting method according to the above embodiment, prior to the installation of the sheet-like photovoltaic power generation module, the building member includes the frame having a structure surrounding the side periphery of the sheet-like photovoltaic power generation module. Since a frame fixing process is provided in advance, the sheet-like photovoltaic power generation module can be attached in advance to the outer wall material before being attached to the building, as well as to the existing outer wall material etc. It is also possible to deal with renovation work that directly attaches a photovoltaic module on the site.

  Moreover, since the side peripheral part of a sheet-like photovoltaic power generation module is covered with the said flame | frame, fireproof performance improves. In addition, the provision of the above frame eliminates the need for adhesive curing applied in the adhesive application process, so anyone can easily and neatly attach the sheet-like solar power generation module to the outer wall material, etc. Become.

  Further, in the sheet-like module attaching step, the sheet-like photovoltaic power generation module is attached with the frame as a guide, so that the sheet-like photovoltaic power generation module is attached to the existing outer wall material or the like. Positioning can be performed easily even under the condition that the photovoltaic power generation module must be supported in a vertical posture, and the construction is quick and the work efficiency is improved because it is lightweight.

  Also, by adopting a frame with a structure surrounding the side periphery of the sheet-like photovoltaic module and a lightweight sheet-like photovoltaic module that does not have a glass plate, it is always possible to install a heavy object like an ALC panel. It is possible to carry out solar power generation renovation work even on building components that have a fragile surface with a dry paint finish.

  In addition, in the adhesive application step, the adhesive is applied not only to the mounting surface of the uneven building member to which the sheet-like solar power generation module is attached, but also to the flat mounting surface of the frame. In addition, the adhesive strength of the sheet-like photovoltaic module increases. Furthermore, the waterproofness and fireproof performance of the sheet-like photovoltaic power generation module are improved by adopting the sealing process.

  In addition, when the frame is disposed so as to straddle the joints between a plurality of adjacent building members, the frame serves as a strength member in the left-right direction and / or the up-down direction of the building member connected in a butted state. Since the interlayer displacement is absorbed, the earthquake resistance of the building member and the sheet-like photovoltaic power generation module can be maintained and improved.

  In addition, the layout of the frame that spans the joints is a sheet shape that is effective in the use of the surface area of the building material and has excellent design to enable continuous and free installation of the sheet-like photovoltaic power generation module that is not caught by the assignment of the outer wall member The layout of the photovoltaic module becomes possible.

  In addition, when the frame arranged so as to straddle the joint between two adjacent building members as described above is fixed to only one of the two building members, a new building is constructed. Work for assembling on-site a sheet-like photovoltaic power generation module that has been pre-installed on a building component prior to installation in the building for construction, etc., once installed The operation of removing the building member from the building member installed in the building is also easily performed.

  In addition, when the adhesive used in the adhesive application step is a modified silicone adhesive, it can adhere well to a building member having an uneven surface such as an ALC panel, and has high weather resistance. Therefore, a stable adhesive force can be expected over a long period of time.

  In addition, in the sheet-like module attaching step, when a light-shielding primer is applied to the light-transmitting portion of the sheet-like photovoltaic power generation module, the adhesive is prevented from deteriorating due to light transmission. The adhesive strength of the resin becomes more stable and lasts for a long time.

  Further, when a frame reinforcing step using a drop-preventing penetrating anchor is provided after the sealing step, it is caused by deterioration of a fixing screw for fixing the frame, cracking or peeling of a surface of a weak building member such as an ALC panel, etc. In the unlikely event that the frame is dropped, the safety during use of the sheet-like solar power generation module is improved.

  INDUSTRIAL APPLICABILITY The present invention can be used in a construction field in which a photovoltaic power generation facility is installed on a building member such as an outer wall material or a roof material of a building using a sheet-like photovoltaic power generation module. It is particularly useful for installation of solar power generation equipment that can cope with renovation work, has a short construction period, and has excellent fireproof performance when it cannot be reinforced or modified.

DESCRIPTION OF SYMBOLS 1 Sheet-like solar power generation module 3 Frame 5 Building member 7 Outer frame 9 Reinforcement frame 11 Overhang surrounding part 12 Overhang restriction part 13 Inner edge part 15 Backup material 17 Sealing material 19 Fixing screw 20 Small hole 21 Power generation cell 23 Intermediate layer 25 Surface layer 27 Lead wiring 27a External wiring 29 Transparent region 31 Light blocking primer 33 Nail 35 Marking line 36 Comb iron 37 Joint 39 Anchor insertion hole 41 Drop prevention penetration anchor 43 Nut 45 Tip portion 47 Roll plate 49 Slit 53 Head 55 Shaft body 57 Plate body 59 Engagement pin 61 Drill 63 Plate plate (masking plate)
67 Interlayer displacement 70A, 70B (left-right direction) wing portion 81 female cover 82 male cover 91 strip base plate 91a body 91b flange portion 92 cover plate 93 sealing material 94, 95 screw 100 space 100a between adjacent frames wiring installation Path A Upper side B Lower side C Left side D Right side S Space W Width L Length J Adhesive P Primer

Claims (4)

An installation method for attaching the sheet-like photovoltaic power generation module (1) to a structure or a building member (5),
Prior to attachment of the sheet-like photovoltaic module (1), a frame (3) having a structure surrounding the side periphery of the sheet-like photovoltaic module (1) is attached to the structure or building member (5). A frame fixing process for fixing,
An adhesive application step of applying an adhesive (J) to an attachment surface of the sheet-like photovoltaic power generation module (1) in the frame (3) and the structure or building member (5);
The sheet-like photovoltaic power generation module (1) is fitted into the frame (3) using the frame (3) fixed earlier as a guide, and the structure or building member ( 5) a sheet-like module attaching step to be adhered to,
A sheet-like photovoltaic power generation module comprising: a sheet-like photovoltaic power generation module (1) affixed in the frame (3); and a sealing step for sealing a gap between the frame (3). Installation method. In the sheet-like photovoltaic power module mounting method according to claim 1,
In the frame fixing step, when a plurality of the building members (5) are provided in a butted state, the frame (3) is arranged so as to straddle the joint (37) between the plurality of adjacent building members (5). And mounting the sheet-like photovoltaic module, wherein the frame (3) is fixed to any one of the plurality of building members (5) on which the frame (3) is laid. Construction method. In the sheet-like photovoltaic power generation module mounting method according to claim 1 or 2,
Adhesive (J) used in the adhesive application step is a modified silicone adhesive, and is a sheet-like photovoltaic module mounting method. In the sheet-like photovoltaic power generation module mounting method according to any one of claims 1 to 3,
In the sheet-like module attaching step, before the sheet-like photovoltaic module (1) is fitted into the frame (3), the power generation cell (21) of the sheet-like photovoltaic module (1) is not present. A sheet-like photovoltaic power generation module mounting method, characterized in that a light blocking primer (31) is applied to the light transmitting portion (29).

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