JP2012127020A - Fiber treating agent - Google Patents

Fiber treating agent Download PDF

Info

Publication number
JP2012127020A
JP2012127020A JP2010279169A JP2010279169A JP2012127020A JP 2012127020 A JP2012127020 A JP 2012127020A JP 2010279169 A JP2010279169 A JP 2010279169A JP 2010279169 A JP2010279169 A JP 2010279169A JP 2012127020 A JP2012127020 A JP 2012127020A
Authority
JP
Japan
Prior art keywords
group
general formula
fiber
fibers
ester compound
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2010279169A
Other languages
Japanese (ja)
Other versions
JP5260621B2 (en
Inventor
Tomoya Sato
智哉 佐藤
Katsuhisa Inoue
勝久 井上
Shun Oishi
峻 大石
Masato Nomura
真人 野村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kao Corp
Original Assignee
Kao Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kao Corp filed Critical Kao Corp
Priority to JP2010279169A priority Critical patent/JP5260621B2/en
Priority to US13/991,830 priority patent/US20130260028A1/en
Priority to CN201180054524.3A priority patent/CN103210138B/en
Priority to EP11848125.8A priority patent/EP2653606B1/en
Priority to PCT/JP2011/078739 priority patent/WO2012081564A1/en
Priority to ES11848125.8T priority patent/ES2692870T3/en
Publication of JP2012127020A publication Critical patent/JP2012127020A/en
Application granted granted Critical
Publication of JP5260621B2 publication Critical patent/JP5260621B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/02Processes in which the treating agent is releasably affixed or incorporated into a dispensing means
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/165Ethers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • C10M105/32Esters
    • C10M105/34Esters of monocarboxylic acids
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/165Ethers
    • D06M13/17Polyoxyalkyleneglycol ethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224Esters of carboxylic acids; Esters of carbonic acid
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a fiber treating agent that has a low melting point of a lubricating component and excellent handleability, and is excellent in lubricity, heat resistance, and emulsion stability in water system.SOLUTION: Provided is a fiber treating agent containing an ester compound represented by the following general formula (1). R-O-((EO)-(PO))-(EO)-CO-R(1) (In the formula, Rrepresents a 8-24C hydrocarbon group, Rrepresents a 7-23C alkyl, alkenyl or cyclo alkyl group, EO represents an ethyleneoxy group, PO represents a propyleneoxy group. l and n are an average added mole number of an ethyleneoxy group, l is a number of 0-15, and n is a number of 1-20. m is an average added mole number of a propyleneoxy group and is a number of 0.5-20. The addition form of (EO)and (PO)in ((EO)-(PO)) may be any of random bond and block bond, and ((EO)-(PO)) and (EO)are block bonded in this order.)

Description

本発明は、繊維用処理剤に関する。より詳細には、熱工程を伴う繊維の製造工程及び加工工程に使用される繊維用処理剤に関する。   The present invention relates to a fiber treating agent. In more detail, it is related with the processing agent for fibers used for the manufacturing process and processing process of a fiber accompanying a heat process.

繊維の製造工程においては、繊維の紡糸、延伸などを円滑に進行させるため、繊維に潤滑性、集束性、帯電防止性などを付与する繊維用処理剤が目的に応じて使用されている。例えば、繊維用の潤滑成分としては、鉱物油などのパラフィン系炭化水素、オレイルオレエート、ジオレイルアジペート、ジオレイルジプロピオネート等が従来から知られている。   In the fiber manufacturing process, a fiber treating agent that imparts lubricity, bundling properties, antistatic properties and the like to the fiber is used in accordance with the purpose in order to allow fiber spinning and drawing to proceed smoothly. For example, as a lubricating component for fibers, paraffinic hydrocarbons such as mineral oil, oleyl oleate, dioleyl adipate, dioleyl dipropionate and the like are conventionally known.

近年、紡糸速度はより高速化される傾向にあり、紡糸工程における糸切れ、毛羽等の発生が少なく、且つ分解や発煙の少ない耐熱性に優れる繊維用処理剤が求められている。   In recent years, the spinning speed tends to be further increased, and there is a demand for a fiber treatment agent that is excellent in heat resistance with little occurrence of yarn breakage and fluffing in the spinning process and less decomposition and smoke generation.

繊維用の潤滑成分に関し、特許文献1には、分解や発煙の少ない耐熱性の良好な潤滑成分としてビスフェノールアルキレンオキサイド付加物のエステルが開示されている。また、耐熱性の良好な繊維用処理剤として、特許文献2には1,2,3,4−ブテンテトラカルボン酸のエステル化合物を用いる技術が、特許文献3にはフェノール骨格を持つエステルとチオジプロピオン酸エステルを併用する技術が開示されている。   Regarding a lubricating component for fibers, Patent Document 1 discloses an ester of a bisphenol alkylene oxide adduct as a lubricating component having a good heat resistance with little decomposition and smoke generation. Patent Document 2 discloses a technique using an ester compound of 1,2,3,4-butenetetracarboxylic acid as a treatment agent for fibers having good heat resistance. Patent Document 3 discloses an ester and thiol having a phenol skeleton. A technique using a dipropionate in combination is disclosed.

特公昭47−29474号公報Japanese Patent Publication No. 47-29474 特開平6−228866号公報JP-A-6-228866 特開平10−245781号公報Japanese Patent Laid-Open No. 10-245781

繊維用処理剤が水系である場合、繊維に均一に潤滑成分を付着させるには繊維用処理剤の乳化安定性が求められる。この点、上記特許文献2にも記載のあるように、乳化剤成分(界面活性剤等)が加水粘性を引き起こして糸切れの原因になったり、乳化剤成分自体の耐熱性の低さに起因して発煙現象を引き起こす場合があることから、少量の乳化剤成分によって乳化安定性の良好な乳化物を形成できる処理剤が求められている。さらには、繊維用処理剤に用いる潤滑成分の融点が高いと潤滑性能が低下したり、処理剤の安定性や取り扱い性が悪化することから、融点が低く常温(20℃)で液体である潤滑成分を用いた繊維用処理剤が求められている。   In the case where the fiber treatment agent is aqueous, the emulsion treatment stability of the fiber treatment agent is required to uniformly attach the lubricating component to the fiber. In this regard, as described in Patent Document 2 above, the emulsifier component (surfactant, etc.) causes water viscosity and causes thread breakage, or due to the low heat resistance of the emulsifier component itself. Since a smoke generation phenomenon may be caused, there is a demand for a treatment agent that can form an emulsion having good emulsification stability with a small amount of an emulsifier component. Furthermore, if the melting point of the lubricating component used in the fiber treatment agent is high, the lubrication performance deteriorates, and the stability and handleability of the treatment agent deteriorate, so the lubrication is low and the liquid is liquid at room temperature (20 ° C.). There is a need for fiber treating agents using components.

しかしながら、上記特許文献1〜3記載の技術を含め、従来の繊維用処理剤に関しては、かかる特性の全てを満足させるような処理剤はなかった。   However, with respect to conventional fiber treatment agents including the techniques described in Patent Documents 1 to 3, there has been no treatment agent that satisfies all of these characteristics.

従って本発明の課題は、潤滑成分の融点が低く取扱い性に優れると共に、潤滑性、耐熱性、水系での乳化安定性の全てに優れる繊維用処理剤を提供することにある。   Accordingly, an object of the present invention is to provide a fiber treating agent having a low melting point of a lubricating component and excellent handleability and excellent lubricity, heat resistance, and emulsion stability in an aqueous system.

本発明者らは上記課題につき鋭意検討した結果、特定の鎖長を有するアルコールに特定の形式でアルキレンオキサイドを付加させ、更にそれを脂肪酸とのエステルとしたエステル化合物を潤滑成分として用いることで、上記課題を解決できることを見出し、本発明を完成するに至った。   As a result of earnestly examining the above problems, the present inventors added an alkylene oxide in a specific form to an alcohol having a specific chain length, and further using an ester compound obtained by converting it to an ester with a fatty acid as a lubricating component. The present inventors have found that the above problems can be solved and have completed the present invention.

即ち、本発明は、下記一般式(1)で表されるエステル化合物を含有する繊維用処理剤を提供する。
−O−((EO)−(PO))−(EO)−CO−R (1)
〔式中、Rは炭素数8〜24の炭化水素基、Rは炭素数7〜23のアルキル基、アルケニル基又はシクロアルキル基、EOはエチレンオキシ基、POはプロピレンオキシ基を示す。l、nはエチレンオキシ基の平均付加モル数であり、lは0〜15、nは1〜20の数である。mはプロピレンオキシ基の平均付加モル数であり、0.5〜20の数である。((EO)−(PO))内の(EO)と(PO)の付加形式は、ランダム結合、ブロック結合のいずれでもよく、((EO)−(PO))と(EO)とはこの順にブロック結合している。〕
That is, this invention provides the processing agent for fibers containing the ester compound represented by following General formula (1).
R 1 —O — ((EO) 1 — (PO) m ) — (EO) n —CO—R 2 (1)
[Wherein, R 1 represents a hydrocarbon group having 8 to 24 carbon atoms, R 2 represents an alkyl group, alkenyl group or cycloalkyl group having 7 to 23 carbon atoms, EO represents an ethyleneoxy group, and PO represents a propyleneoxy group. l and n are average addition mole numbers of an ethyleneoxy group, 1 is 0-15, n is a number of 1-20. m is an average addition mole number of a propyleneoxy group, and is a number of 0.5-20. The addition form of (EO) l and (PO) m in ((EO) 1- (PO) m ) may be either random coupling or block coupling. ((EO) l- (PO) m ) and ( EO) n is block-coupled in this order. ]

本発明によれば、潤滑成分の融点が低く常温で液体であり、良好な取扱い性を呈すると共に、潤滑性、耐熱性、水系での乳化安定性の全てに優れる繊維用処理剤を提供することができる。かかる繊維用処理剤は、低温での取扱い性に優れ繊維糸に対し均一に付着し得ると共に、染色工程前などに実施される精練洗浄において容易に洗浄除去し得る等、繊維の製造プロセスの円滑化に大きく寄与する。   According to the present invention, there is provided a fiber treating agent that has a low melting point of a lubricating component and is liquid at room temperature, exhibits good handleability, and is excellent in all of lubricity, heat resistance, and emulsion stability in an aqueous system. Can do. Such a fiber treating agent is excellent in handleability at low temperatures, can be uniformly attached to the fiber yarn, and can be easily washed and removed in the scouring washing performed before the dyeing process, etc. Greatly contributes to

本発明の繊維用処理剤は、上記一般式(1)で表されるエステル化合物を含有する。   The fiber treating agent of the present invention contains an ester compound represented by the general formula (1).

一般式(1)において、Rは炭素数8〜24の炭化水素基であるが、好ましくは炭素数10〜22、より好ましくは炭素数12〜18の炭化水素基が好適である。Rの炭化水素基としては、直鎖若しくは分岐のアルキル基、アルケニル基、又は直鎖若しくは分岐のアルキル基若しくはアルケニル基で置換されていても良い芳香族炭化水素基が挙げられ、高速巻取り条件下での潤滑性の観点から、好ましくは一級の直鎖のアルキル基又はアルケニル基、特に好ましくは一級の直鎖アルキル基が好適である。潤滑性及び環境安全性の観点から、Rは、好ましくはオクチルアルコール、デシルアルコール、ラウリルアルコール、ミリスチルアルコール、セチルアルコール、ステアリルアルコール、エイコシルアルコール、ベヘニルアルコール、オレイルアルコール等の天然系高級アルコールからヒドロキシ基を1つ除いた残基であることが好適であり、中でも、高速巻取り条件下での潤滑性の観点から、ラウリルアルコール、ミリスチルアルコール、セチルアルコール、ステアリルアルコール、エイコシルアルコール、ベヘニルアルコール及びオレイルアルコールから選ばれるアルコールからヒドロキシ基を1つ除いた残基がより好ましく、ラウリルアルコール、ミリスチルアルコール、セチルアルコール、ステアリルアルコール及びオレイルアルコールから選ばれるアルコールからヒドロキシ基を1つ除いた残基が更に好ましく、ラウリルアルコール、ミリスチルアルコール、セチルアルコール及びステアリルアルコールから選ばれるアルコールからヒドロキシ基を1つ除いた残基が特に好ましい。 In the general formula (1), R 1 is a hydrocarbon group having 8 to 24 carbon atoms, preferably a hydrocarbon group having 10 to 22 carbon atoms, and more preferably a hydrocarbon group having 12 to 18 carbon atoms. Examples of the hydrocarbon group for R 1 include a linear or branched alkyl group, an alkenyl group, or an aromatic hydrocarbon group that may be substituted with a linear or branched alkyl group or alkenyl group. From the viewpoint of lubricity under conditions, a primary linear alkyl group or an alkenyl group is preferable, and a primary linear alkyl group is particularly preferable. From the viewpoint of lubricity and environmental safety, R 1 is preferably hydroxy from natural higher alcohols such as octyl alcohol, decyl alcohol, lauryl alcohol, myristyl alcohol, cetyl alcohol, stearyl alcohol, eicosyl alcohol, behenyl alcohol, oleyl alcohol and the like. It is preferable that the residue is a group in which one group is removed. Among them, from the viewpoint of lubricity under high-speed winding conditions, lauryl alcohol, myristyl alcohol, cetyl alcohol, stearyl alcohol, eicosyl alcohol, behenyl alcohol and oleyl More preferred is a residue obtained by removing one hydroxy group from an alcohol selected from alcohols, such as lauryl alcohol, myristyl alcohol, cetyl alcohol, stearyl alcohol and oleyl alcohol. A residue obtained by removing one hydroxy group from an alcohol selected from chol is more preferred, and a residue obtained by removing one hydroxy group from an alcohol selected from lauryl alcohol, myristyl alcohol, cetyl alcohol and stearyl alcohol is particularly preferred.

一般式(1)において、Rは炭素数7〜23のアルキル基、アルケニル基又はシクロアルキル基であるが、好ましくは炭素数7〜23の直鎖のアルキル基又はアルケニル基、より好ましくは炭素数9〜21の直鎖のアルキル基又はアルケニル基、特に好ましくは炭素数11〜17の直鎖のアルキル基又はアルケニル基である。Rの好適な具体例としては、直鎖又は分岐の、飽和若しくは不飽和の脂肪酸からカルボキシ基を1つ除いた残基が挙げられ、中でも、潤滑性の観点から、オクタン酸、デカン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、アラキジン酸、ベヘン酸、パルミトレイン酸、ペトロセリン酸、オレイン酸、エライジン酸、リノール酸、リノレン酸、エルカ酸、イソパルミチン酸(2−ヘキシルデカン酸)、2−ヘプチルウンデカン酸、シトロネル酸及びイソステアリン酸から選ばれる脂肪酸からカルボキシ基を1つ除いた残基が好ましく、デカン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、アラキン酸、ベヘン酸、パルミトレイン酸、ペトロセリン酸、オレイン酸、エライジン酸及びエルカ酸から選ばれる脂肪酸からカルボキシ基を1つ除いた残基がより好ましく、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸及びオレイン酸から選ばれる脂肪酸からカルボキシ基を1つ除いた残基が特に好ましい。 In the general formula (1), R 2 is an alkyl group, alkenyl group or cycloalkyl group having 7 to 23 carbon atoms, preferably a linear alkyl group or alkenyl group having 7 to 23 carbon atoms, more preferably carbon. A linear alkyl group or alkenyl group having 9 to 21 carbon atoms, particularly preferably a linear alkyl group or alkenyl group having 11 to 17 carbon atoms. Preferable specific examples of R 2 include a residue obtained by removing one carboxy group from a linear or branched, saturated or unsaturated fatty acid. Among them, from the viewpoint of lubricity, octanoic acid, decanoic acid, Lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid, behenic acid, palmitoleic acid, petrothelic acid, oleic acid, elaidic acid, linoleic acid, linolenic acid, erucic acid, isopalmitic acid (2-hexyldecanoic acid), 2 -Residues obtained by removing one carboxy group from a fatty acid selected from heptylundecanoic acid, citronellic acid and isostearic acid are preferred. Decanoic acid, lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid, behenic acid, palmitoleic acid , Fat selected from petrothelic acid, oleic acid, elaidic acid and erucic acid A residue obtained by removing one carboxy group from a fatty acid is more preferred, and a residue obtained by removing one carboxy group from a fatty acid selected from lauric acid, myristic acid, palmitic acid, stearic acid and oleic acid is particularly preferred.

一般式(1)中のlは0〜15の数であるが、好ましくは0〜5、より好ましくは0〜3、潤滑性の観点から特に好ましくは0である。   In the general formula (1), l is a number of 0 to 15, preferably 0 to 5, more preferably 0 to 3, and particularly preferably 0 from the viewpoint of lubricity.

一般式(1)中のnは1〜20の数であるが、好ましくは2〜15、より好ましくは3〜12、乳化安定性の観点から特に好ましくは4〜10である。   N in the general formula (1) is a number of 1 to 20, preferably 2 to 15, more preferably 3 to 12, and particularly preferably 4 to 10 from the viewpoint of emulsion stability.

一般式(1)中のmは0.5〜20の数であるが、好ましくは0.8〜15、より好ましくは1〜10、潤滑性の観点から特に好ましくは1.2〜8である。   M in the general formula (1) is a number of 0.5 to 20, preferably 0.8 to 15, more preferably 1 to 10, and particularly preferably 1.2 to 8 from the viewpoint of lubricity. .

一般式(1)において、((EO)−(PO))内の(EO)と(PO)の付加型式はブロック結合でもランダム結合でも良い。融点を低く抑える観点から、ブロック結合の付加型式とすることがより好ましい。 In the general formula (1), - additional type of ((EO) l (PO) m) in the (EO) l and (PO) m may be random binding in block binding. From the viewpoint of keeping the melting point low, it is more preferable to use a block bond addition type.

本発明の効果を奏するにあたっては、一般式(1)において、((EO)−(PO))と(EO)とがこの順にブロック結合していることが重要である。((EO)−(PO))と(EO)とがこの順にブロック結合していることにより、一般式(1)で表されるエステル化合物は、低い融点を示し取扱い性の向上に寄与すると共に、かかるエステル化合部物を含有してなる繊維用処理剤は、潤滑性、耐熱性、水系での乳化安定性の全てにおいて良好な性能を発現することができる。 When the effect of the present invention are the compounds of formula (1), - it is important that blocking binding to the ((EO) l (PO) m) and (EO) n and this order. Since ((EO) 1- (PO) m ) and (EO) n are block-bonded in this order, the ester compound represented by the general formula (1) exhibits a low melting point and improves handling. In addition to contributing, the fiber treating agent containing the ester compound can exhibit good performance in all of lubricity, heat resistance, and emulsion stability in water.

一般式(1)で表されるエステル化合物は、例えば、以下の製造方法により得ることができる。   The ester compound represented by the general formula (1) can be obtained, for example, by the following production method.

即ち、下記一般式(2):
−OH (2)
(式中、Rは前記の意味を示す。)
で表される1種又は2種以上のアルコールに公知の酸又は塩基等の触媒を加え、必要に応じて20〜140℃にて減圧脱水する。次いで、1)プロピレンオキサイドを単独で付加させるか、2)エチレンオキサイドを付加させた後にプロピレンオキサイドを付加させるか、又は3)エチレンオキサイドとプロピレンオキサイドをランダム付加させた後、さらにエチレンオキサイドを付加させることにより、対応するアルキレンオキサイド付加物を得る。ここで、アルキレンオキサイドの付加条件としては、温度80〜180℃において、所定量のアルキレンオキサイドを導入後、圧力が低下して一定となるまで反応を継続する操作(熟成操作)を行うことが好ましい。アルキレンオキサイド付加物を得た後、必要に応じて触媒を中和し、更に必要に応じてアルカリ吸着剤等を使用して触媒をろ過除去する。その後、アルキレンオキサイド付加物と下記一般式(3):
−COOM (3)
(式中、Rは前記と同じ意味を示し、Mは水素原子又は炭素数1〜3のアルキル基を示す。)
で表される1種又は2種以上の脂肪酸又は脂肪酸エステルを、必要に応じて公知の金属、酸、塩基等の触媒を使用して常法に従ってエステル化反応又はエステル交換反応させ、必要に応じて吸着剤等による触媒除去やスチーミング等の精製操作を行い、一般式(1)で表されるエステル化合物を得ることができる。
That is, the following general formula (2):
R 1 —OH (2)
(In the formula, R 1 has the above-mentioned meaning.)
A catalyst such as a known acid or base is added to one or two or more alcohols represented by the formula, and dehydration under reduced pressure at 20 to 140 ° C. as necessary. Then, 1) propylene oxide is added alone, 2) propylene oxide is added after adding ethylene oxide, or 3) random addition of ethylene oxide and propylene oxide, and further ethylene oxide is added. As a result, a corresponding alkylene oxide adduct is obtained. Here, as an addition condition of the alkylene oxide, it is preferable to perform an operation (aging operation) for continuing the reaction at a temperature of 80 to 180 ° C. after introducing a predetermined amount of the alkylene oxide until the pressure decreases and becomes constant. . After obtaining the alkylene oxide adduct, the catalyst is neutralized if necessary, and further, the catalyst is removed by filtration using an alkali adsorbent or the like if necessary. Thereafter, an alkylene oxide adduct and the following general formula (3):
R 2 -COOM (3)
(In the formula, R 2 represents the same meaning as described above, and M represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.)
1 type or 2 types or more of fatty acids or fatty acid esters represented by the above, if necessary, using a known metal, acid, base, etc. catalyst according to a conventional method, esterification reaction or transesterification reaction, if necessary Thus, an ester compound represented by the general formula (1) can be obtained by performing a purification operation such as catalyst removal or steaming with an adsorbent or the like.

本発明の繊維用処理剤の形態としては、一般式(1)で表されるエステル化合物〔以下、エステル化合物(1)という〕を含んで成る液状油剤であっても、又はエステル化合物(1)を、水、及び水と水溶性有機溶剤(例えば、エタノール、イソプロパノール等)との混合物から選ばれる水系媒体中に乳化させて成る水系乳化液であってもよい。エステル化合物(1)は水系媒体において自己乳化性を発現する傾向があることから、併用される乳化剤成分の量を低減でき且つ他の機能付与剤を分離させずに均一に繊維に付着させ得ること、また、繊維への処理剤付着量の制御の容易さという観点から、水系乳化液の形態で繊維に処理することが好ましい。   The form of the fiber treating agent of the present invention may be a liquid oil containing the ester compound represented by the general formula (1) [hereinafter referred to as the ester compound (1)] or the ester compound (1). May be an aqueous emulsion obtained by emulsifying water in an aqueous medium selected from water and a mixture of water and a water-soluble organic solvent (for example, ethanol, isopropanol, etc.). Since the ester compound (1) tends to exhibit self-emulsifying properties in an aqueous medium, the amount of the emulsifier component used together can be reduced, and it can be uniformly attached to the fiber without separating other function-imparting agents. Further, from the viewpoint of easy control of the amount of treatment agent attached to the fiber, it is preferable to treat the fiber in the form of an aqueous emulsion.

本発明の繊維用処理剤中におけるエステル化合物(1)の含有量は、充分な潤滑性を繊維に付与する観点から、好ましくは3〜70質量%、より好ましくは4〜50質量%、特に好ましくは5〜25質量%であることが好適である。   The content of the ester compound (1) in the fiber treating agent of the present invention is preferably from 3 to 70% by mass, more preferably from 4 to 50% by mass, particularly preferably from the viewpoint of imparting sufficient lubricity to the fiber. Is preferably 5 to 25% by mass.

本発明の繊維用処理剤は、乳化剤成分、及び他の機能付与剤から選ばれる1種又は2種以上を好適に含有し得る。   The fiber treating agent of the present invention can suitably contain one or more selected from emulsifier components and other function-imparting agents.

乳化剤成分としては、非イオン性界面活性剤、アニオン性界面活性剤、含窒素化合物などの公知の乳化剤成分を好適に用いることができる。非イオン性界面活性剤としては、特に制限はなく公知のものを用いることができるが、例えば、硬化ヒマシ油のアルキレンオキシド付加物;高級アルコール、アルキルフェノール、多価アルコールのエステルや、それらのアルキレンオキシド付加物等が挙げられる。アニオン性界面活性剤としては、特に制限はなく公知のものを用いることができるが、例えば、ステアリン酸やオレイン酸、エルカ酸等の脂肪酸の塩、アルキルスルホン酸塩、アルキルベンゼンスルホン酸塩、アルキル硫酸エステル塩、アルキルリン酸エステル塩などが挙げられる。含窒素化合物としては、アルキル四級アンモニウム塩、アルキルヒドロキシエチルアンモニウム塩、イミダゾリニウム塩等のカチオン性界面活性剤や、脂肪族アルカノールアミド、脂肪族アミンエチレンオキサイド付加物、アルキルベタイン等の両性界面活性剤が挙げられる。   As the emulsifier component, known emulsifier components such as nonionic surfactants, anionic surfactants and nitrogen-containing compounds can be suitably used. The nonionic surfactant is not particularly limited and known ones can be used. For example, hydrogenated castor oil alkylene oxide adducts; higher alcohols, alkylphenols, esters of polyhydric alcohols, and alkylene oxides thereof. Examples include adducts. The anionic surfactant is not particularly limited and known ones can be used. For example, fatty acid salts such as stearic acid, oleic acid and erucic acid, alkyl sulfonates, alkyl benzene sulfonates, and alkyl sulfates. Examples thereof include ester salts and alkyl phosphate ester salts. Examples of nitrogen-containing compounds include cationic surfactants such as alkyl quaternary ammonium salts, alkyl hydroxyethyl ammonium salts, and imidazolinium salts, and amphoteric interfaces such as aliphatic alkanolamides, aliphatic amine ethylene oxide adducts, and alkyl betaines. An activator is mentioned.

エステル化合物(1)を含有する本発明の繊維用処理剤は、エステル化合物(1)が自己乳化性を発現することから、通常の使用量よりも少ない乳化剤成分を用いて安定な乳化物を得ることができる。即ち、本発明の繊維用処理剤中の乳化剤成分の含有量は、0〜50質量%、好ましくは0.1〜20質量%の範囲にて調整することができ、例えば、乳化剤成分の含有量を0.1〜5質量%の範囲に低くした場合にも良好な乳化安定性を呈する乳化物を得ることができ、さらには0.1〜3質量%の範囲、0.1〜2質量%の範囲へと低くした場合にも、良好な乳化安定性を呈する乳化物を得ることが可能である。   Since the ester compound (1) exhibits self-emulsifying properties, the fiber treatment agent of the present invention containing the ester compound (1) obtains a stable emulsion using less emulsifier components than the usual use amount. be able to. That is, the content of the emulsifier component in the fiber treating agent of the present invention can be adjusted in the range of 0 to 50% by mass, preferably 0.1 to 20% by mass. For example, the content of the emulsifier component Can be obtained even when the content is reduced to a range of 0.1 to 5% by mass, and further, an emulsion exhibiting good emulsification stability can be obtained. Even when it is lowered to this range, it is possible to obtain an emulsion exhibiting good emulsification stability.

本発明の繊維用処理剤に好適に用い得る他の機能付与剤としては、イソステアリルイソステアレート、イソステアリルアジペート、トリメチロールプロパントリラウレートなどのエステル油や流動パラフィンなどの鉱物油等の平滑剤、未変性の又はエーテル変性、アミノ変性、エポキシ変性若しくはグリコール変性されたシリコン樹脂、ポリアクリルエステル、ポリビニルアルコール、ビスフェノールAのエチレンオキサイド付加物の末端エステル化物若しくはエーテル化物等の糊剤、炭素数8〜22のアルキルアミン及びそのエチレンオキサイド付加物等の極圧添加剤、防錆剤、防腐剤、抗酸化剤などの繊維処理剤に通常用いられる成分を挙げることができる。これらの機能付与剤の含有量は、本発明の効果を阻害しない範囲において、その目的に応じて適宜決定し得る。   Other function-imparting agents that can be suitably used in the fiber treating agent of the present invention include smooth oils such as ester oils such as isostearyl isostearate, isostearyl adipate, trimethylolpropane trilaurate, and mineral oils such as liquid paraffin. Agent, unmodified or ether-modified, amino-modified, epoxy-modified or glycol-modified silicone resin, polyacrylic ester, polyvinyl alcohol, paste ester such as terminal esterified product or etherified product of ethylene oxide adduct of bisphenol A, carbon number The component normally used for fiber treatment agents, such as extreme pressure additives, such as an alkylamine of 8-22 and its ethylene oxide adduct, a rust preventive, a preservative, and an antioxidant, can be mentioned. The content of these function-imparting agents can be appropriately determined according to the purpose within a range that does not impair the effects of the present invention.

本発明の繊維用処理剤を繊維に付着させる(給油する)方法としては、特に限定されるものではなく、浸漬法やスプレー法等の公知の方法を用いることができる。   The method for adhering (oiling) the fiber treating agent of the present invention to the fiber is not particularly limited, and a known method such as a dipping method or a spray method can be used.

繊維に充分な潤滑性を付与する観点から、繊維への繊維用処理剤の付着量は、エステル化合物(1)換算で、繊維100質量部に対して好ましくは0.02〜5質量部、より好ましくは0.1〜3質量部、更に好ましくは0.3〜2質量部の範囲とすることが好適である。   From the viewpoint of imparting sufficient lubricity to the fiber, the amount of the fiber treating agent attached to the fiber is preferably 0.02 to 5 parts by mass with respect to 100 parts by mass of the fiber in terms of the ester compound (1). It is preferably 0.1 to 3 parts by mass, more preferably 0.3 to 2 parts by mass.

本発明の繊維用処理剤を適用し得る繊維としては、ポリエステル、ポリアミド、ポリアクリル、ポリプロピレン、ポリビニルアルコール、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリウレタン等の合成繊維、アセテート等の半合成繊維、及びそれらと木綿、麻、レーヨン、羊毛等の天然系繊維との混紡糸、合成繊維にチタニア、ジルコニア、アルミナ、シリカ、ゼオライト等の無機化合物を分散させてなる繊維を挙げることができ、これらの繊維には艶消し剤、蛍光増白剤、帯電防止剤、難燃剤が添加されていてもよい。中でも、本発明の繊維用処理剤は、一般に高温での熱処理が行われる合成繊維に対して効果的である。本発明の繊維用処理剤はまた、木綿、麻織物や毛織物等の従来の油剤が使用されている分野へも応用することができる。   Fibers to which the fiber treating agent of the present invention can be applied include synthetic fibers such as polyester, polyamide, polyacryl, polypropylene, polyvinyl alcohol, polyvinyl chloride, polyvinylidene chloride, polyurethane, semi-synthetic fibers such as acetate, and the like. And mixed fibers of cotton, hemp, rayon, wool, and other natural fibers, and fibers made by dispersing inorganic compounds such as titania, zirconia, alumina, silica, and zeolite in synthetic fibers. May be added with a matting agent, a fluorescent brightening agent, an antistatic agent and a flame retardant. Among these, the fiber treating agent of the present invention is effective for synthetic fibers that are generally heat-treated at high temperatures. The fiber treating agent of the present invention can also be applied to fields where conventional oil agents such as cotton, linen fabric and woolen fabric are used.

本発明の繊維用処理剤の適用時期は、紡出糸条が固化した時点以降であれば特に制限はないが、通常は引取りローラーより前の時点で糸条に付与する。本発明の繊維用処理剤は、適用時には糸条に対し均一に付着し得ると共に、染色工程前などに実施される精練洗浄において容易に洗浄除去することできる。   The application time of the fiber treating agent of the present invention is not particularly limited as long as it is after the time when the spun yarn is solidified, but it is usually applied to the yarn before the take-up roller. The fiber treating agent of the present invention can uniformly adhere to the yarn when applied, and can be easily removed by scouring performed before the dyeing process.

得られた糸条は、衣料用織物や粘着テープ補強材、電線被覆材、テント用布、タイヤコード等の産業用資材用の織物、不織布として提供される。   The obtained yarn is provided as a woven fabric or non-woven fabric for industrial materials such as a woven fabric for clothing, an adhesive tape reinforcing material, a wire coating material, a tent fabric, or a tire cord.

本発明の繊維用処理剤は、合成繊維の高速紡糸用油剤やタイヤコード油剤として好適に用い得るが、延伸油剤、紡糸直接延伸用油剤や織物製造のための紡績油剤、コーニングオイル、織布製造のための繊維交絡用油剤等の基油として適用し、これに適切な添加剤を配合した組成物としても使用することができる。   The fiber treating agent of the present invention can be suitably used as a high-speed spinning oil or tire cord oil for synthetic fibers, but it is used for producing a drawing oil, a spinning direct-drawing oil, a spinning oil for producing textiles, a conning oil, and a woven fabric. It can be applied as a base oil such as a fiber entanglement oil for use as a composition in which an appropriate additive is blended.

以下、実施例を掲げて、本発明を詳しく説明する。尚、実施例で用いるエステル化合物は、以下の方法により製造した。また、特に断りのない限り、以下の記載において、「%」は「質量%」の意を示す。   Hereinafter, the present invention will be described in detail with reference to examples. The ester compound used in the examples was produced by the following method. Further, unless otherwise specified, in the following description, “%” means “mass%”.

製造例1:エステル化合物(A)の製造
攪拌装置及び温度制御装置、自動導入装置を備えたオートクレーブ中に、原料アルコールのステアリルアルコール(カルコール 8098、花王(株)製)1082g(4.0モル)、水酸化カリウム3.2g(0.08モル)を仕込み、110℃、1.3kPaにて30分間脱水を行った後、窒素置換を行った。その後、プロピレンオキサイドの付加反応として、125℃まで昇温し、プロピレンオキサイド580.8g(10.0モル)を導入して熟成操作を行った。次に、エチレンオキサイドの付加反応は、150℃に昇温してエチレンオキサイド881g(20モル)を導入し、熟成操作を行った。反応終了後、80℃まで冷却した後、90%乳酸9.6gをオートクレーブ内に加え、80℃で30分間攪拌した後、抜き出しを行い、アルキレンオキサイド付加物を得た。生成物の水酸基価よりプロピレンオキサイド、エチレンオキサイドの付加モル数が仕込み比どおりであることを確認した。また、付加反応の各段で、残圧がゼロに近い一定値となることから、プロピレンオキサイドおよびエチレンオキサイドが全て消費されたことが確認でき、そのことから、ブロック状の付加物であることが知れた。
次いで、攪拌装置及び温度制御装置、脱水管を備えた4つ口フラスコ中に、アルキレンオキサイド付加物636g(1モル)、オレイン酸(ルナック OLL-V、花王(株)製)282.5g、触媒の第一酸化錫0.18g(全仕込量に対し0.02質量%)を仕込み、170〜240℃にて10時間エステル化反応を行った。得られたエステル化反応品に活性炭(カルボラフィン、武田薬品工業(株)製)と活性白土をそれぞれ0.4質量%相当分添加して、90℃、5.33kPaで2時間混合した後、ろ過して、エステル化合物を得た。エステル化の反応率は97%(原料脂肪酸基準)であった。得られたエステル化合物の構造特性を表1に示す。
Production Example 1: Production of ester compound (A) In an autoclave equipped with a stirrer, a temperature control device, and an automatic introduction device, 1082 g (4.0 moles) of stearyl alcohol (calcol 8098, manufactured by Kao Corporation) as a raw material alcohol Then, 3.2 g (0.08 mol) of potassium hydroxide was charged, dehydrated at 110 ° C. and 1.3 kPa for 30 minutes, and then purged with nitrogen. Thereafter, as an addition reaction of propylene oxide, the temperature was raised to 125 ° C., and 580.8 g (10.0 mol) of propylene oxide was introduced for aging operation. Next, in the addition reaction of ethylene oxide, the temperature was raised to 150 ° C., 881 g (20 mol) of ethylene oxide was introduced, and an aging operation was performed. After completion of the reaction, the mixture was cooled to 80 ° C., 9.6 g of 90% lactic acid was added to the autoclave, and the mixture was stirred at 80 ° C. for 30 minutes, and then extracted to obtain an alkylene oxide adduct. From the hydroxyl value of the product, it was confirmed that the number of added moles of propylene oxide and ethylene oxide was as charged. In addition, at each stage of the addition reaction, since the residual pressure becomes a constant value close to zero, it can be confirmed that all of propylene oxide and ethylene oxide have been consumed. Knew.
Next, in a four-necked flask equipped with a stirrer, a temperature controller, and a dehydration tube, 636 g (1 mol) of alkylene oxide adduct, 282.5 g of oleic acid (Lunac OLL-V, manufactured by Kao Corporation), catalyst 0.18 g of stannous oxide (0.02% by mass with respect to the total charged amount) was charged, and esterification was performed at 170 to 240 ° C. for 10 hours. After adding activated carbon (carbafine, Takeda Pharmaceutical Co., Ltd.) and activated clay corresponding to 0.4% by mass to the obtained esterification reaction product, mixing at 90 ° C., 5.33 kPa for 2 hours, Filtration gave an ester compound. The reaction rate of esterification was 97% (based on raw fatty acid). Table 1 shows the structural characteristics of the obtained ester compound.

製造例2〜18:エステル化合物(B)〜(K)及び比較のエステル化合物(a)〜(g)の製造
表1に示す原料アルコールに対し、製造例1と同様の付加反応条件にて、平均付加モル数lのエチレンオキサイド、平均付加モル数mのプロピレンオキサイド、平均付加モル数nのエチレンオキサイドの順に付加反応を行った後、表1に示す原料脂肪酸を用いてエステル化反応を行った以外は、製造例1と同様の反応装置、反応操作、条件にて対応するエステル化合物(B)〜(K)及び比較のエステル化合物(a)〜(g)を製造した。それぞれのエステル化反応率(原料脂肪酸基準)並びに得られたエステル化合物の構造特性を表1に示す。
Production Examples 2 to 18: Production of ester compounds (B) to (K) and comparative ester compounds (a) to (g) With respect to the raw material alcohol shown in Table 1, under the same addition reaction conditions as in Production Example 1 After an addition reaction in the order of ethylene oxide having an average addition mole number of 1, propylene oxide having an average addition mole number of m and ethylene oxide having an average addition mole number of n, an esterification reaction was performed using the raw fatty acids shown in Table 1. Except that the corresponding ester compounds (B) to (K) and comparative ester compounds (a) to (g) were produced using the same reaction apparatus, reaction operation and conditions as in Production Example 1. Table 1 shows the respective esterification reaction rates (based on raw fatty acids) and the structural characteristics of the obtained ester compounds.

Figure 2012127020
Figure 2012127020

実施例1〜11及び比較例1〜8
表1に示すエステル化合物について、下記方法により、外観性状及び耐熱性を評価した。また、表1に示すエステル化合物を用いて下記方法により繊維用処理剤を調製し、下記要領に従って、その潤滑性及び乳化安定性を評価した。結果をまとめて表2に示す。
Examples 1-11 and Comparative Examples 1-8
About the ester compound shown in Table 1, the external appearance property and heat resistance were evaluated by the following method. Moreover, the processing agent for fibers was prepared with the following method using the ester compound shown in Table 1, and the lubricity and emulsion stability were evaluated according to the following procedure. The results are summarized in Table 2.

[外観性状の評価]
繊維用処理剤の潤滑成分として用いられるエステル化合物は、充分な潤滑性を発現するにあたり処理温度にて液体であること、並びに常温(20℃)での取り扱い性に優れることが要求される。この評価試験では、表1に示す各エステル化合物について、20℃(常温)での外観性状を以下の基準により判定した。結果を表2に示す。
評価基準:
○:透明な液体である
△:析出物はあるが流動性あり
×:固体である
[Evaluation of appearance properties]
An ester compound used as a lubricating component of a fiber treating agent is required to be liquid at the treatment temperature and to be excellent in handleability at room temperature (20 ° C.) in order to exhibit sufficient lubricity. In this evaluation test, the appearance properties at 20 ° C. (normal temperature) of each ester compound shown in Table 1 were determined according to the following criteria. The results are shown in Table 2.
Evaluation criteria:
○: Transparent liquid Δ: Precipitates but fluidity ×: Solid

[耐熱性の評価]
繊維用処理剤の潤滑成分として用いられるエステル化合物は、紡糸時の処理温度にて揮発若しくは熱分解すると、発煙現象や潤滑性の低下等の問題を生じる。そのため、紡糸温度(一般的に約200℃)にて揮発若しくは熱分解しないことが要求される。この評価試験では、熱重量分析法により、表1に示す各エステル化合物の高温域における揮発・熱分解の挙動を評価した。即ち、エスアイアイ・ナノテクノロジー株式会社製示差熱熱重量同時測定装置、TG/DTA7200 を用い、表1に示す各エステル化合物を、空気気流下、初期温度20℃から10℃/分で昇温し、初期重量の5重量%に相当する重量減少が生じた時点の温度(T5)を測定し、以下の基準により判定した。結果を表2に示す。
評価基準:
○:T5は200℃以上である
×:T5は200℃未満である
[Evaluation of heat resistance]
When the ester compound used as a lubricating component of the fiber treating agent volatilizes or thermally decomposes at the processing temperature at the time of spinning, problems such as a smoke generation phenomenon and a decrease in lubricity occur. Therefore, it is required not to volatilize or thermally decompose at the spinning temperature (generally about 200 ° C.). In this evaluation test, the behavior of volatilization and thermal decomposition of each ester compound shown in Table 1 in a high temperature range was evaluated by thermogravimetric analysis. That is, using the differential thermal and thermogravimetric simultaneous measurement apparatus TG / DTA7200 manufactured by SII Nanotechnology, Inc., each ester compound shown in Table 1 was heated at an initial temperature of 20 ° C. to 10 ° C./min in an air stream. The temperature (T5) when a weight loss corresponding to 5% by weight of the initial weight occurred was measured and judged according to the following criteria. The results are shown in Table 2.
Evaluation criteria:
○: T5 is 200 ° C. or higher X: T5 is lower than 200 ° C.

[潤滑性の評価]
1000mlのガラスビーカーに、繊維用処理剤の出来上がり質量が500gとなるのに必要な量のイオン交換水を入れ、次いで、表1に示す各エステル化合物42.5g(繊維用処理剤中8.5質量%)、及び界面活性剤のポリオキシエチレン(7)アルキル(sec−C11−15)エーテル[エマルゲン707、花王(株)製]5g(繊維用処理剤中1.0質量%)、ラウリルサルフェート2.5g(繊維用処理剤中0.5質量%)を加え、室温(25℃)にて攪拌して水系乳化液形態の繊維用処理剤を調製した。
得られた繊維用処理剤中に試験繊維(ポリエステルフィラメント糸:83dtex、36フィラメント)を浸漬し、エステル化合物量換算で繊維100質量部に対し1.5質量部の繊維用処理剤を付着させた後、乾燥させて試験糸を得た。
この試験糸について、摩擦測定機(μメータ計器TWD-4、エイコー測器(株)製)を使用して、初張力20gf、糸速度500m/分、摩擦角度180°の走行糸法にて金属ピン(ステンレス製)と接触させ、金属ピン通過時の糸―金属間の動摩擦を5回測定し、その平均値から動摩擦係数を算出した。結果を表2に示す。なお、動摩擦係数の値は、小さいほど摩擦が少なく潤滑性に優れていることを示す。
[Evaluation of lubricity]
A 1000 ml glass beaker is charged with an amount of ion-exchanged water necessary for the finished mass of the fiber treatment agent to reach 500 g, and then 42.5 g of each ester compound shown in Table 1 (8.5 in the fiber treatment agent). Mass%), and surfactant polyoxyethylene (7) alkyl (sec-C 11-15 ) ether [Emulgen 707, manufactured by Kao Corporation] 5 g (1.0% by mass in the fiber treatment agent), lauryl 2.5 g of sulfate (0.5% by mass in the fiber treatment agent) was added and stirred at room temperature (25 ° C.) to prepare a fiber treatment agent in the form of an aqueous emulsion.
Test fibers (polyester filament yarn: 83 dtex, 36 filaments) were immersed in the obtained fiber treatment agent, and 1.5 parts by mass of the fiber treatment agent was adhered to 100 parts by mass of the fiber in terms of the amount of the ester compound. Thereafter, it was dried to obtain a test yarn.
Using this test yarn, a friction measuring machine (μ meter instrument TWD-4, manufactured by Eiko Sokki Co., Ltd.) was used to make a metal by the traveling yarn method with an initial tension of 20 gf, a yarn speed of 500 m / min, and a friction angle of 180 °. Contact with a pin (made of stainless steel) was performed, and the dynamic friction between the yarn and the metal when passing through the metal pin was measured 5 times, and the dynamic friction coefficient was calculated from the average value. The results are shown in Table 2. The smaller the value of the dynamic friction coefficient, the lower the friction and the better the lubricity.

[乳化安定性の評価]
500mlのガラスビーカーに、繊維用処理剤の出来上がり質量が300gとなるのに必要な量のイオン交換水を入れ、次いで、表1に示す各エステル化合物30g(繊維用処理剤中10質量%)、及び界面活性剤のポリオキシエチレン(7)アルキル(sec−C11−15)エーテル[エマルゲン707、花王(株)製]又はポリオキシエチレン(7)アルキル(C12−13)エーテル[エマルゲン507、花王(株)製、β−メチル分岐率約20%)]を繊維用処理剤中0.5〜2.0質量%となる量にて加え、室温(25℃)にて攪拌して水系乳化液形態の繊維用処理剤を調製した。
得られた繊維用処理剤について、25℃にて1日保存後及び7日保存後の乳化状態を、以下の基準により判定した。結果を表2に示す。
評価基準:
○:均一な乳化状態を維持している
×:2層に分離している
[Evaluation of emulsion stability]
In a 500 ml glass beaker, an amount of ion-exchanged water necessary for the finished mass of the fiber treatment agent to be 300 g is added, and then 30 g of each ester compound shown in Table 1 (10% by mass in the fiber treatment agent), And surfactant polyoxyethylene (7) alkyl (sec-C 11-15 ) ether [Emulgen 707, manufactured by Kao Corporation] or polyoxyethylene (7) alkyl (C 12-13 ) ether [Emulgen 507, Kao Co., Ltd., β-methyl branching ratio of about 20%)] is added in an amount of 0.5 to 2.0% by mass in the fiber treating agent, and stirred at room temperature (25 ° C.) for aqueous emulsification. A liquid form fiber treating agent was prepared.
About the obtained fiber processing agent, the emulsified state after 1 day storage at 25 ° C. and after 7 days storage was determined according to the following criteria. The results are shown in Table 2.
Evaluation criteria:
○: Maintaining uniform emulsified state ×: Separated into two layers

Figure 2012127020
Figure 2012127020

一般式(1)で表される特定構造のエステル化合物を用いる本発明の繊維用処理剤は、外観性状及び耐熱性、潤滑性、水系での乳化安定性の全てに優れている。さらに、本発明の繊維処理剤は、精練洗浄において容易に洗浄除去することができ、繊維の製造プロセスの円滑化に大きく寄与するものである。   The fiber treating agent of the present invention using the ester compound having a specific structure represented by the general formula (1) is excellent in all of the appearance properties, heat resistance, lubricity, and emulsion stability in water. Furthermore, the fiber treatment agent of the present invention can be easily washed and removed in scouring washing, and greatly contributes to smoothing of the fiber production process.

Claims (13)

下記一般式(1)で表されるエステル化合物を含有する繊維用処理剤。
−O−((EO)−(PO))−(EO)−CO−R (1)
〔式中、Rは炭素数8〜24の炭化水素基、Rは炭素数7〜23のアルキル基、アルケニル基又はシクロアルキル基、EOはエチレンオキシ基、POはプロピレンオキシ基を示す。l、nはエチレンオキシ基の平均付加モル数であり、lは0〜15、nは1〜20の数である。mはプロピレンオキシ基の平均付加モル数であり、0.5〜20の数である。((EO)−(PO)) 内の(EO)と(PO)の付加形式は、ランダム結合、ブロック結合のいずれでもよく、((EO)−(PO))と(EO)とはこの順にブロック結合している。〕
The processing agent for fibers containing the ester compound represented by following General formula (1).
R 1 —O — ((EO) 1 — (PO) m ) — (EO) n —CO—R 2 (1)
[Wherein, R 1 represents a hydrocarbon group having 8 to 24 carbon atoms, R 2 represents an alkyl group, alkenyl group or cycloalkyl group having 7 to 23 carbon atoms, EO represents an ethyleneoxy group, and PO represents a propyleneoxy group. l and n are average addition mole numbers of an ethyleneoxy group, 1 is 0-15, n is a number of 1-20. m is an average addition mole number of a propyleneoxy group, and is a number of 0.5-20. The addition form of (EO) l and (PO) m in ((EO) l- (PO) m ) may be either random or block coupling, and ((EO) l- (PO) m ) and ( EO) n is block-coupled in this order. ]
一般式(1)中のRが、炭素数8〜24の一級の直鎖のアルキル基又はアルケニル基である、請求項1記載の繊維用処理剤。 The fiber treating agent according to claim 1, wherein R 1 in the general formula (1) is a primary linear alkyl group or alkenyl group having 8 to 24 carbon atoms. 一般式(1)中のRが、炭素数12〜18の一級の直鎖のアルキル基である、請求項1又は2記載の繊維用処理剤。 The fiber treatment agent according to claim 1 or 2, wherein R 1 in the general formula (1) is a primary linear alkyl group having 12 to 18 carbon atoms. 一般式(1)中のRが、炭素数7〜23の直鎖のアルキル基又はアルケニル基である、請求項1〜3のいずれか1項記載の繊維用処理剤。 R 2 in the general formula (1) is an alkyl or alkenyl group linear 7 to 23 carbon atoms, fiber-processing agent of any one of claims 1 to 3. 一般式(1)中のRが、炭素数11〜17の一級の直鎖のアルキル基又はアルケニル基である、請求項1〜4のいずれか1項記載の繊維用処理剤。 The fiber treatment agent according to any one of claims 1 to 4, wherein R 2 in the general formula (1) is a primary linear alkyl group or alkenyl group having 11 to 17 carbon atoms. 一般式(1)中のlが、0〜3である、請求項1〜5のいずれか1項記載の繊維用処理剤。   The processing agent for fibers of any one of Claims 1-5 whose l in General formula (1) is 0-3. 一般式(1)中のmが、1〜10である、請求項1〜6のいずれか1項記載の繊維用処理剤。   The processing agent for fibers of any one of Claims 1-6 whose m in General formula (1) is 1-10. 一般式(1)中のnが、3〜12である、請求項1〜7のいずれか1項記載の繊維用処理剤。   The processing agent for fibers of any one of Claims 1-7 whose n in General formula (1) is 3-12. さらに界面活性剤を含有する、請求項1〜8のいずれか1項記載の繊維用処理剤。   Furthermore, the processing agent for fibers of any one of Claims 1-8 containing surfactant. 一般式(1)中の((EO)−(PO)) 内の(EO)と(PO)が、この順でブロック結合している、請求項1〜9のいずれか1項記載の繊維用処理剤。 Formula (1) in the - (EO) l and (PO) m in ((EO) l (PO) m) has blocked binding in this order, any one of the preceding claims The processing agent for textiles as described. 一般式(1)で表されるエステル化合物の含有量が3〜70質量%であり、更に水を含有してなる、請求項1〜10のいずれか1項記載の繊維用処理剤。   The treatment agent for fibers according to any one of claims 1 to 10, wherein the content of the ester compound represented by the general formula (1) is 3 to 70% by mass and further contains water. 合成繊維用である、請求項1〜11のいずれか1項記載の繊維用処理剤。   The processing agent for fibers of any one of Claims 1-11 which is an object for synthetic fibers. 請求項1〜12のいずれか1項記載の繊維用処理剤を、一般式(1)で表されるエステル化合物換算で、繊維100質量部に対して0.1〜3質量部付着させた後、延伸、巻取りを行う繊維処理方法。


After making the fiber processing agent of any one of Claims 1-12 adhere 0.1-3 mass parts with respect to 100 mass parts of fibers in conversion of the ester compound represented by General formula (1). A fiber processing method that performs stretching and winding.


JP2010279169A 2010-12-15 2010-12-15 Fiber treatment agent Active JP5260621B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2010279169A JP5260621B2 (en) 2010-12-15 2010-12-15 Fiber treatment agent
US13/991,830 US20130260028A1 (en) 2010-12-15 2011-12-13 Fiber treatment agent
CN201180054524.3A CN103210138B (en) 2010-12-15 2011-12-13 Fiber-treating agent
EP11848125.8A EP2653606B1 (en) 2010-12-15 2011-12-13 Fiber-treating agent
PCT/JP2011/078739 WO2012081564A1 (en) 2010-12-15 2011-12-13 Fiber-treating agent
ES11848125.8T ES2692870T3 (en) 2010-12-15 2011-12-13 Fiber treatment agent

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010279169A JP5260621B2 (en) 2010-12-15 2010-12-15 Fiber treatment agent

Publications (2)

Publication Number Publication Date
JP2012127020A true JP2012127020A (en) 2012-07-05
JP5260621B2 JP5260621B2 (en) 2013-08-14

Family

ID=46244663

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010279169A Active JP5260621B2 (en) 2010-12-15 2010-12-15 Fiber treatment agent

Country Status (6)

Country Link
US (1) US20130260028A1 (en)
EP (1) EP2653606B1 (en)
JP (1) JP5260621B2 (en)
CN (1) CN103210138B (en)
ES (1) ES2692870T3 (en)
WO (1) WO2012081564A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014141982A1 (en) * 2013-03-13 2014-09-18 松本油脂製薬株式会社 Treatment agent for synthetic fiber filaments, synthetic fiber filaments, and base fabric
WO2015008591A1 (en) * 2013-07-19 2015-01-22 松本油脂製薬株式会社 Synthetic fiber treatment agent and use of same

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103437166B (en) * 2013-09-02 2015-04-29 苏州市轩德纺织科技有限公司 Novel oil solution for sizing
CN104099781B (en) * 2014-07-11 2016-07-06 上海多纶化工有限公司 Without phosphorus weaving scouring agent
WO2017150229A1 (en) * 2016-03-04 2017-09-08 松本油脂製薬株式会社 Synthetic fiber treatment agent and use thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03213577A (en) * 1990-01-17 1991-09-18 Toray Ind Inc Treating lubricant for synthetic fiber intended for high-speed spinning
JPH0959869A (en) * 1995-08-16 1997-03-04 Toray Ind Inc Treating finishing oil for synthetic fiber and its production
JP2000282363A (en) * 1999-03-31 2000-10-10 Sanyo Chem Ind Ltd Oiling agent for synthetic fiber
JP2004353115A (en) * 2003-05-28 2004-12-16 Sanyo Chem Ind Ltd Fiber treatment agent for industrial material
JP2007262588A (en) * 2006-03-27 2007-10-11 Teijin Fibers Ltd Multifilament yarn for microfiber

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4165405A (en) * 1977-05-16 1979-08-21 Basf Wyandotte Corporation Fiber lubricants based upon fatty esters of heteric polyoxyalkylated alcohols
US4110227A (en) * 1977-09-19 1978-08-29 Basf Wyandotte Corporation Oxidation stable polyoxyalkylene fiber lubricants
US4830769A (en) * 1987-02-06 1989-05-16 Gaf Corporation Propoxylated guerbet alcohols and esters thereof
DE4106682C2 (en) * 1991-03-02 1995-08-10 Du Pont Aromatic high-performance polyamide fibers, their production and use
US5270113A (en) * 1989-09-05 1993-12-14 E. I. Du Pont De Nemours And Company Highly processable aromatic polyamide fibers, their production and use
US5240743A (en) * 1992-02-28 1993-08-31 Henkel Corporation Fiber finishing methods
JP3169468B2 (en) 1992-03-27 2001-05-28 竹本油脂株式会社 Sizing method of carbon fiber
JPH06228866A (en) 1993-02-02 1994-08-16 New Japan Chem Co Ltd Lubricant for fiber
JPH10245781A (en) 1997-02-28 1998-09-14 Sanyo Chem Ind Ltd Treating agent for synthetic fiber
JPH10251974A (en) 1997-03-03 1998-09-22 Sanyo Chem Ind Ltd Synthetic fiber treatment agent
JP3213577B2 (en) * 1998-01-26 2001-10-02 三洋電機株式会社 Power supply circuit
DE10243365A1 (en) * 2002-09-18 2004-04-01 Basf Ag Composition containing propoxylated and ethoxylated alkanol, useful as surfactant in e.g. cleaning compositions and pharmaceuticals, has low free alcohol content
JP4204988B2 (en) * 2004-01-29 2009-01-07 三洋化成工業株式会社 Textile treatment agent

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03213577A (en) * 1990-01-17 1991-09-18 Toray Ind Inc Treating lubricant for synthetic fiber intended for high-speed spinning
JPH0959869A (en) * 1995-08-16 1997-03-04 Toray Ind Inc Treating finishing oil for synthetic fiber and its production
JP2000282363A (en) * 1999-03-31 2000-10-10 Sanyo Chem Ind Ltd Oiling agent for synthetic fiber
JP2004353115A (en) * 2003-05-28 2004-12-16 Sanyo Chem Ind Ltd Fiber treatment agent for industrial material
JP2007262588A (en) * 2006-03-27 2007-10-11 Teijin Fibers Ltd Multifilament yarn for microfiber

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014141982A1 (en) * 2013-03-13 2014-09-18 松本油脂製薬株式会社 Treatment agent for synthetic fiber filaments, synthetic fiber filaments, and base fabric
KR20150127609A (en) * 2013-03-13 2015-11-17 마쓰모토유시세이야쿠 가부시키가이샤 Treatment agent for synthetic fiber filaments, synthetic fiber filaments, and base fabric
JPWO2014141982A1 (en) * 2013-03-13 2017-02-16 松本油脂製薬株式会社 Treatment agent for synthetic fiber filament, synthetic fiber filament and base fabric
KR102114791B1 (en) 2013-03-13 2020-05-25 마쓰모토유시세이야쿠 가부시키가이샤 Treatment agent for synthetic fiber filaments, synthetic fiber filaments, and base fabric
WO2015008591A1 (en) * 2013-07-19 2015-01-22 松本油脂製薬株式会社 Synthetic fiber treatment agent and use of same

Also Published As

Publication number Publication date
EP2653606A1 (en) 2013-10-23
CN103210138A (en) 2013-07-17
EP2653606B1 (en) 2018-09-19
ES2692870T3 (en) 2018-12-05
CN103210138B (en) 2014-09-17
EP2653606A4 (en) 2017-10-04
WO2012081564A1 (en) 2012-06-21
US20130260028A1 (en) 2013-10-03
JP5260621B2 (en) 2013-08-14

Similar Documents

Publication Publication Date Title
JP5668170B1 (en) Treatment agent for synthetic fibers and use thereof
JP4805428B2 (en) Treatment agent for polyurethane elastic fiber and polyurethane elastic fiber
JP5260621B2 (en) Fiber treatment agent
WO2016067871A1 (en) Treatment agent for synthetic fibers and use thereof
JP6619336B2 (en) Treatment agent for synthetic fibers and use thereof
JPWO2008047474A1 (en) Fabric treatment agent, fabric production method, and vehicle interior material fabric
JP6351569B2 (en) Treatment agent for synthetic fibers and use thereof
WO2016143499A1 (en) Treating agent for elastic fibers and utilization thereof
JP5903450B2 (en) Treatment agent for synthetic fibers and use thereof
JP5887032B1 (en) Elastic fiber treatment agent and elastic fiber
JP6858609B2 (en) Elastic fiber treatment agent and elastic fiber
JPH07216733A (en) Spinning oiling agent for fiber
JP6676049B2 (en) Synthetic fiber treatment agent and its use
JP6643838B2 (en) Synthetic fiber treatment agent and its use
JPH07216734A (en) Oiling agent for synthetic fiber
KR102308008B1 (en) Synthetic fibre treatment agent, and use thereof
JP2006070375A (en) Treating agent for synthetic fiber
JPH06228866A (en) Lubricant for fiber
JPH08199432A (en) Treating agent for synthetic fiber and synthetic fiber to which the treating agent is imparted
JP6777352B1 (en) A method for producing a carbon fiber precursor treatment agent, an aqueous solution of a carbon fiber precursor treatment agent, a carbon fiber precursor, and a carbon fiber.
JP7135242B1 (en) Dilution of synthetic fiber treatment agent and its use
JP2000017573A (en) Treatment agent for synthetic fiber and synthetic fiber
JP2002266250A (en) Spinning oil for carbon fiber production process
JP7160426B1 (en) Synthetic fiber treatment agent and synthetic fiber
WO2015166603A1 (en) Agent for treating short-staple fibers and use for said agent

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20121126

A871 Explanation of circumstances concerning accelerated examination

Free format text: JAPANESE INTERMEDIATE CODE: A871

Effective date: 20121126

A975 Report on accelerated examination

Free format text: JAPANESE INTERMEDIATE CODE: A971005

Effective date: 20121213

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20130108

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130131

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20130423

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20130425

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20160502

Year of fee payment: 3

R151 Written notification of patent or utility model registration

Ref document number: 5260621

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250