JP2012123911A - Led bulb - Google Patents

Led bulb Download PDF

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Publication number
JP2012123911A
JP2012123911A JP2010271048A JP2010271048A JP2012123911A JP 2012123911 A JP2012123911 A JP 2012123911A JP 2010271048 A JP2010271048 A JP 2010271048A JP 2010271048 A JP2010271048 A JP 2010271048A JP 2012123911 A JP2012123911 A JP 2012123911A
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Prior art keywords
light
light emitting
led
light guide
globe
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Yosuke Fujimaki
洋介 藤巻
Yoshio Manabe
由雄 真鍋
Hideo Nagai
秀男 永井
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Panasonic Corp
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Panasonic Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an LED bulb with which light-distribution close to that of an incandescent bulb can be obtained and whose compatibility with a lighting fixture can be enhanced.SOLUTION: In the LED bulb 11, a board 12 for mounting a plurality of light-emitting sections 13 as an LED module is arranged in a base 15 directly under an end face of a lamp globe 16, a light guide pillar 17 is installed on the board 12 so as to cover the light-emitting sections 13, and white fine particles 18 are distributed on the light guide pillar 17. The LED bulb 11 has a dimensional shape equivalent to that of the incandescent bulb. Light emitted from the light-emitting sections 13 in this structure is pulled out in all directions by diffusing and reflecting with the light-diffusing fine particles 18 after being incident to the light guide pillar 17. Consequently, the light distribution close to that of the incandescent bulb can be attained, and compatibility to the lighting fixture can be enhanced.

Description

本発明は、白熱電球に代替使用可能なLED電球および照明装置に関し、特に、配光性を改善する技術に関する。   The present invention relates to an LED bulb and an illuminating device that can be used in place of an incandescent bulb, and more particularly to a technique for improving light distribution.

従来、発光素子としてLEDを用いた電球形状のLED電球では、一端側へ向けて拡開する金属製の放熱体を用い、この放熱体の一端に略半球形のグローブが取り付けられ、放熱体の他端側に口金が取り付けられ、放熱体およびグローブの内側にLEDを設けた基板が放熱体と接触して設けられている。そして、LEDから出射される光はレンズやグローブを透過して放出され、LEDが発生する熱は主に基板から放熱体を通じて外部へ放熱される(例えば、特許文献1、2参照)。   Conventionally, in a light bulb-shaped LED light bulb using an LED as a light emitting element, a metal radiator that expands toward one end side is used, and a substantially hemispherical globe is attached to one end of the radiator, A base is attached to the other end side, and a substrate provided with LEDs inside the radiator and the globe is provided in contact with the radiator. The light emitted from the LED is emitted through the lens and the globe, and the heat generated by the LED is radiated to the outside mainly from the substrate through the heat radiating body (see, for example, Patent Documents 1 and 2).

特開2001−243809号公報Japanese Patent Laid-Open No. 2001-243809 特開2010−251009号公報JP 2010-251009 A

しかしながら、先行技術文献で提案されているLED電球では、LEDから出射される光はグローブや、光散乱導光体、レンズを透過して口金とは反対方向へ放出されるが、口金方向への光は基板や放熱体によって遮光されてしまうため、口金側が暗くなり、白熱電球に近い配光が得られず、例えば反射鏡付きの照明器具に装着した際に所望の反射光が得られない場合があり、照明器具への適合性に問題がある。また、半透明性の円柱状の照明器具に装着した場合、口金部分である照明器具の根本部分が暗く天井部分も暗くなり、白熱電球によって作られる照明空間の印象が違う傾向があった。   However, in the LED bulb proposed in the prior art document, the light emitted from the LED passes through the globe, the light scattering light guide, and the lens and is emitted in the direction opposite to the base. Since the light is blocked by the substrate and the radiator, the base side becomes dark, light distribution close to an incandescent light bulb cannot be obtained, for example, when desired reflected light is not obtained when mounted on a lighting fixture with a reflector There is a problem with the suitability for lighting equipment. In addition, when mounted on a translucent columnar lighting fixture, the base portion of the lighting fixture, which is the base portion, is dark and the ceiling portion is dark, and the impression of the lighting space created by the incandescent bulb tends to be different.

本発明は、このような点に鑑みなされたもので、LEDを用いながら、白熱電球に近い配光が得られ、照明器具への適合性を改善すると共に、白熱電球と同等の照明空間を得ることができるLED電球を提供することを目的とする。   The present invention has been made in view of the above points, and while using an LED, a light distribution close to that of an incandescent bulb can be obtained, improving compatibility with a lighting fixture, and obtaining an illumination space equivalent to that of an incandescent bulb. An object of the present invention is to provide an LED bulb that can be used.

上記課題を解決するために、本発明に係る電球の一態様は、基板と、前記基板上に配置されたLEDを含む発光部と、前記発光部を覆うグローブと、前記発光部から前記グローブ側に向けて伸びる導光柱と、外部から前記LEDに電力を供給する口金と、を備え、前記口金は開口部を有し、前記開口部の内側に前記基板が固定されており、前記グローブは開口を有し、当該開口の端部が前記基板上面の周部と接して固定されており、前記導光柱の一端が前記発光部と接し、他端が前記グローブの中央に位置し、前記導光柱内に前記発光部からの光を拡散する微粒子を含むことを特徴とする。   In order to solve the above-described problem, an aspect of the light bulb according to the present invention includes a substrate, a light emitting unit including an LED disposed on the substrate, a globe covering the light emitting unit, and the globe side from the light emitting unit. A light guide column extending toward the LED, and a base for supplying power to the LED from the outside. The base has an opening, the substrate is fixed inside the opening, and the globe is open. And the end of the opening is fixed in contact with the peripheral portion of the upper surface of the substrate, one end of the light guide column is in contact with the light emitting unit, and the other end is located in the center of the globe, and the light guide column It contains a fine particle that diffuses light from the light emitting part.

係る構成により、白熱電球に近い配光を実現することができる。   With such a configuration, light distribution close to that of an incandescent lamp can be realized.

更に、本発明に係る電球の一態様は、前記微粒子の径は50μmから1mmであって、前記微粒子の濃度は、前記導光柱の一端から他端に向けて高くなり、前記一端側の濃度が0から0.2wt%、前記他端の濃度が0.9から1.1wt%である構成とすることができる。   Furthermore, in one aspect of the light bulb according to the present invention, the diameter of the fine particles is 50 μm to 1 mm, and the concentration of the fine particles increases from one end of the light guide column to the other end. It can be configured such that 0 to 0.2 wt% and the concentration at the other end is 0.9 to 1.1 wt%.

係る構成により、グローブ中央から光を出射することができる。   With this configuration, light can be emitted from the center of the globe.

本発明によれば、放熱体を設けず、ランプグローブ端面直下に口金を、口金内にLEDモジュールである複数の発光体を実装した基板を、発光体を覆うように導光柱を、その導光柱に白色の微粒子を分散させるという構成を採用したことにより、発光部から出た光は導光柱を経由後、微粒子に入射・乱反射され、全方向で取り出される。結果として、白熱電球に近い配光が得られ、照明器具への適合性を高めることができる。   According to the present invention, a radiator is not provided, a base on which a base is mounted immediately below the lamp globe end surface, a substrate on which a plurality of light emitters that are LED modules are mounted, and a light guide column is provided so as to cover the light emitter. By adopting a configuration in which white fine particles are dispersed in the light, the light emitted from the light emitting portion passes through the light guide column, is incident on the fine particles, is irregularly reflected, and is extracted in all directions. As a result, a light distribution close to that of an incandescent bulb can be obtained, and compatibility with a lighting fixture can be improved.

本発明の一実施の形態を示すLED電球の側断面図The sectional side view of the LED bulb which shows one embodiment of this invention 同上LED電球の発光部周辺の断面図Sectional view around the light emitting part of the LED bulb

以下、図面を参照しながら、本発明の実施の形態について説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1はLED電球の側断面図である。   FIG. 1 is a side sectional view of an LED bulb.

図2は同上LED電球の発光部周辺の断面図である。   FIG. 2 is a cross-sectional view around the light emitting portion of the LED bulb.

図1において11はLED電球である。基板12の一面側に発光部13が実装され、他面側に点灯回路14がビス止めされ、この基板12の端面は口金15の内周に接し、カシメにより固定されており、点灯回路14は基板12と口金15により形成された空間に収められている。   In FIG. 1, 11 is an LED bulb. The light emitting unit 13 is mounted on one surface side of the substrate 12, the lighting circuit 14 is screwed to the other surface side, the end surface of the substrate 12 is in contact with the inner periphery of the base 15, and is fixed by caulking. It is housed in a space formed by the substrate 12 and the base 15.

開口を有するガラス製のグローブ16の端面が、口金15の開口部にシリコーン樹脂により取り付けられている。口金15及びグローブ16の外形は、白熱電球の口金及びグローブの形状と似ており、LED電球11は、白熱電球とほぼ同じ外観寸法を有している。   The end face of the glass globe 16 having an opening is attached to the opening of the base 15 with silicone resin. The outer shape of the base 15 and the globe 16 is similar to the shape of the base and globe of the incandescent bulb, and the LED bulb 11 has almost the same external dimensions as the incandescent bulb.

基板12の上面には、青色LEDチップ21を含む発光部13が配置されている。発光部13は青色LEDチップ21を基板12上にダイアタッチ剤により接着した後、ワイヤー等により電気的接続を行った後、YAG蛍光体を含む封止樹脂22により封止されている。この封止樹脂22は、雰囲気中の湿気や粉塵から青色LED21を保護し、蛍光体を満遍なく分布させた状態で固定する機能を果たしている。   A light emitting unit 13 including a blue LED chip 21 is disposed on the upper surface of the substrate 12. The light emitting unit 13 is sealed with a sealing resin 22 containing a YAG phosphor after the blue LED chip 21 is bonded to the substrate 12 with a die attach agent and then electrically connected with a wire or the like. This sealing resin 22 functions to protect the blue LED 21 from moisture and dust in the atmosphere and to fix the phosphors in a uniformly distributed state.

発光部13の上には、外径15mm、内径14mm、長さ30mmの導光柱17が配置されている。導光柱17の一端は発光部13に接し、他端はグローブ16の中心部に位置する。   A light guide column 17 having an outer diameter of 15 mm, an inner diameter of 14 mm, and a length of 30 mm is disposed on the light emitting unit 13. One end of the light guide column 17 is in contact with the light emitting unit 13, and the other end is located at the center of the globe 16.

基板12は、良好な熱伝導性を有する絶縁材料で形成され、本実施の形態では厚さ1mmのアルミナセラミックを用いている。発光部13で生じた熱は、この基板12と口金15を通して放熱される。   The substrate 12 is formed of an insulating material having good thermal conductivity. In this embodiment, alumina ceramic having a thickness of 1 mm is used. Heat generated in the light emitting unit 13 is radiated through the substrate 12 and the base 15.

導光柱17は、ガラス又は樹脂の外郭を有する中空菅で、内部にはアルミナやガラスフリット等からなる白色の微粒子18(φ50μm〜1mm)を含む充填材19が充填されている。充填材19にはシリコーンなどの透光性を有する樹脂やガラスを用いることができる。微粒子18の濃度はグローブの中心位置に近づくにつれ高くなっている。この濃度の傾斜は、導光柱17の一端を固定し、高速で回転させる遠心分離法により実現することができる。本発明の実施の形態では、導光柱17の発光部13側にある一端が0wt%、グローブ16の中央側にある他端が1wt%となっている。他端側に低損失で光を伝達し、他端側で拡散効果を得るためには、一端側の濃度は0から0.2wt%、他端側の濃度は0.9から1.1wt%が好ましい。導光柱17の一端が発光部13に接し、かつ、基板12表面上に透光性の接着材により固定されている。微粒子18を含む効果として、発光部13からの熱を導光柱17に伝播させ、放熱する効果も有する。   The light guide column 17 is a hollow gutter having a glass or resin outline, and is filled with a filler 19 containing white fine particles 18 (φ50 μm to 1 mm) made of alumina, glass frit, or the like. For the filler 19, a translucent resin such as silicone or glass can be used. The concentration of the fine particles 18 increases as it approaches the center position of the globe. This concentration gradient can be realized by a centrifugal separation method in which one end of the light guide column 17 is fixed and rotated at a high speed. In the embodiment of the present invention, one end of the light guide column 17 on the light emitting portion 13 side is 0 wt%, and the other end on the center side of the globe 16 is 1 wt%. In order to transmit light to the other end side with low loss and obtain a diffusion effect on the other end side, the concentration on one end side is 0 to 0.2 wt%, and the concentration on the other end side is 0.9 to 1.1 wt%. Is preferred. One end of the light guide column 17 is in contact with the light emitting unit 13 and is fixed on the surface of the substrate 12 with a translucent adhesive. As an effect including the fine particles 18, the heat from the light emitting unit 13 is propagated to the light guide column 17 to dissipate heat.

以上の構成により発光部13から出た光は、導光柱17に入射後、微粒子18で光拡散され全方向で出射される。結果として、白熱電球に近い配光角300°が得られ、照明器具への適合性を高めることができるという効果が得られる。   The light emitted from the light emitting unit 13 with the above configuration enters the light guide column 17, is diffused by the fine particles 18, and is emitted in all directions. As a result, a light distribution angle of 300 ° close to that of an incandescent lamp is obtained, and an effect that suitability for a lighting fixture can be improved is obtained.

なお、導光柱17は、発光部13からの光を微粒子18に誘導し、且つ発光部13の熱をグローブ16内に逃がすものであればよく、透明樹脂や光ファイバー束を用いた柱でもよい。形状は柱状であり、発光部13に対向する面が平坦であることが好ましい。   The light guide column 17 may be any column as long as it guides the light from the light emitting unit 13 to the fine particles 18 and releases the heat of the light emitting unit 13 into the globe 16, and may be a column using a transparent resin or an optical fiber bundle. The shape is columnar, and the surface facing the light emitting portion 13 is preferably flat.

アルミナやガラスフリットからなる微粒子18の代わりに、例えば、プラスチックや金属の微粒子を用いてもよい。反射率の高い金属を用いると高い光拡散効果と、高い放熱効果を同時に発揮し得る。   Instead of the fine particles 18 made of alumina or glass frit, for example, plastic or metal fine particles may be used. When a metal having a high reflectance is used, a high light diffusion effect and a high heat dissipation effect can be exhibited simultaneously.

グローブ16は、発光部13から照射される光を透光するものであれば材質や形状は限定されない。例えば、光拡散性を有するガラスや樹脂などの材料で、略球形に一体形成してもよいし、複数に分割形成して略半球形に組み合わせたものでもよい。   The material and shape of the globe 16 are not limited as long as it transmits the light emitted from the light emitting unit 13. For example, a material such as glass or resin having light diffusibility may be integrally formed in a substantially spherical shape, or may be divided into a plurality of parts and combined in a substantially hemispherical shape.

本発明により、白熱電球に近い配光が得られ、照明器具への適合性を高めることができる。   By this invention, the light distribution close | similar to an incandescent lamp is obtained, and the adaptability to a lighting fixture can be improved.

11 LED電球
12 基板
13 発光部
14 点灯回路
15 口金
16 グローブ
17 導光柱
18 微粒子
19 充填材
21 青色LEDチップ
22 封止樹脂
DESCRIPTION OF SYMBOLS 11 LED bulb 12 Board | substrate 13 Light emission part 14 Lighting circuit 15 Base 16 Globe 17 Light guide pillar 18 Fine particle 19 Filler 21 Blue LED chip 22 Sealing resin

Claims (2)

基板と、
前記基板上に配置されたLEDを含む発光部と、
前記発光部を覆うグローブと、
前記発光部から前記グローブ側に向けて伸びる導光柱と、
外部から前記LEDに電力を供給する口金と、
を備え、
前記口金は開口部を有し、前記開口部の内側に前記基板が固定されており、
前記グローブは開口を有し、当該開口の端部が前記基板上面の周部と接して固定されており、
前記導光柱の一端が前記発光部と接し、他端が前記グローブの中央に位置し、
前記導光柱内に前記発光部からの光を拡散する白色の微粒子を含む
ことを特徴とするLED電球。
A substrate,
A light emitting unit including an LED disposed on the substrate;
A glove covering the light emitting part;
A light guide column extending from the light emitting part toward the globe,
A base for supplying power to the LED from the outside;
With
The base has an opening, and the substrate is fixed inside the opening,
The globe has an opening, and an end of the opening is fixed in contact with a peripheral portion of the upper surface of the substrate,
One end of the light guide column is in contact with the light emitting part, the other end is located at the center of the globe,
An LED bulb characterized in that the light guide column includes white fine particles that diffuse light from the light emitting unit.
前記微粒子の径は50μmから1mmであって、
前記微粒子の濃度は、前記導光柱の一端から他端に向けて高くなり、
前記一端側の濃度が0から0.2wt%、前記他端の濃度が0.9から1.1wt%である
請求項1に記載のLED電球。
The diameter of the fine particles is 50 μm to 1 mm,
The concentration of the fine particles increases from one end of the light guide column to the other end,
The LED bulb according to claim 1, wherein the concentration at the one end side is 0 to 0.2 wt%, and the concentration at the other end is 0.9 to 1.1 wt%.
JP2010271048A 2010-12-06 2010-12-06 Led bulb Pending JP2012123911A (en)

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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104141894A (en) * 2013-05-06 2014-11-12 青木电工(珠海)有限公司 LED fluorescent lamp and manufacturing method thereof
JP2017004929A (en) * 2015-06-11 2017-01-05 東貝光電科技股▲ふん▼有限公司Unity Opto Technology Co.,Ltd. Solid-sealed led bulb
CN108758371A (en) * 2018-06-14 2018-11-06 漳州立达信光电子科技有限公司 A kind of LED light of imitative decoration type tengsten lamp

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104141894A (en) * 2013-05-06 2014-11-12 青木电工(珠海)有限公司 LED fluorescent lamp and manufacturing method thereof
JP2017004929A (en) * 2015-06-11 2017-01-05 東貝光電科技股▲ふん▼有限公司Unity Opto Technology Co.,Ltd. Solid-sealed led bulb
CN108758371A (en) * 2018-06-14 2018-11-06 漳州立达信光电子科技有限公司 A kind of LED light of imitative decoration type tengsten lamp

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